flexible solutions for pouch packaging

FLEXIBLE SOLUTIONS
FOR POUCH PACKAGING
FLEXIBLE SOLUTIONS
FOR POUCH PACKAGING
“you care for the content
we care for the filling and packaging.“
As flexible as your products:
Solutions for tomorrow‘s markets
While you take care of the development of your
variety of products, the experts from KHS ensure ideal filling and packing processes. Regardless of whether competence in the beverage,
food, or non-food sector is required. Regardless
of whether your products are to be packaged in
bottles, jars, cans, pouches, or other containers
or packs.
The company KHS
The roots of KHS date back to the foundation in
1868 of Holstein & Kappert GmbH in Dortmund,
Germany. Today, KHS is a manufacturer of filling
and packing systems with one of the highest
levels of performance and sales worldwide and
with its approximately 4,000 employees working
in 14 production sites, KHS delivers complete
systems and attractive individual solutions to
130 countries around the globe. KHS is a partner you can rely on.
A company that understands the requirements
of customers and, based on long-standing
experience, offers the best prerequisites for
ensuring your market success for the future.
KHS subsidiary Bartelt is a pioneer for
pouch packaging
The historic roots of KHS for professional filling,
sealing, and packaging are in the U.S.A., where
pouches have been popular with consumers as
a convenient form of packaging since the 1940s.
The U.S. company Bartelt has been a wholly
owned subsidiary of KHS since 2003. It has decisively shaped this market right from the start
and is regarded as a synonym for horizontal
form-fill-seal machines for pouches. With more
than 2,900 machines built for customers from
the beverage, food and non-food industry, as
one of the leading suppliers KHS Bartelt now
has unique competence and experience with all
aspects of pouch packaging.
Competence transfer from the beverage
sector to stand-up pouches
Based on extensive experience and comprehensive beverage know-how in general and particularly in the ACF sector, KHS has the right competence for setting new standards in the
stand-up pouch sector. Examples are continuously operating fillers and sealers or pouches
with spouts for liquids where special aseptic
processes are required. KHS can build on its
comprehensive and leading know-how in the
ACF sector.
Pouches for the product trends of
the future
Times change – and so does packaging:
Particularly in Europe, the current trend
towards stand-up pouches has a profound impact on the packaging market.
The trend is away from conventional
packaging such as glass, plastic containers, and cans towards more environmentally friendly and lighter stand-up
pouches. This type of packaging has already reached a high level of consumer
acceptance and made a significant impact in the market, both in the beverage
sector and in the food and non-food sectors. Examples are single-serve beverages, snacks, personal care products and
pet treats. Stand-up pouches offer clear
advantages: Less packaging material, less
weight per pack, simple handling, effective and attractive product presentation
right up to the point of sale.
FLEXIBLE SOLUTIONS
FOR POUCH PACKAGING
HOW HIGHLY FLEXIBLE SOLUTIONS ARE CREATED WITH INNOVATIVE MACHINES:
KHS IS ONE OF THE TECHNOLOGY LEADERS IN POUCH PACKAGING
No matter which technologies, applications, and
products are concerned, KHS has the optimum
know-how and provides the perfect machine
equipment:
Technology:
’ Pouch production from roll stock
’Processing of ready-made pouches,
bonded papers, and laminated
bonded films
’Sanitary design/hygienic design
(standard)
’Production of retort pouches capable
of sterilization
’Pouch filling technology for the ESL
(extended shelf life) area
’Pouch filling and sealing technology
in the sterile area
Applications:
’ 3- and 4-sided fin seal pouches
’ Delta-Pac type stand-up pouches
’Membrane, contour, and resealable
zipper pouches
’ Adaptations and fitments
’ Spouts
Products:
’ Dry products
’ Multi-component products
’ Wet and pasty products
’ Beverages and liquids
’ Liquid soups and sauces
’Pharmaceutical and medicinal
products
’Aseptic filling (acidic, neutral, and
alkaline)
Efficient pack solutions right down the
line – from KHS
From the machine to the solution: With its machine program and know-how, KHS covers the
whole range of stand-up pouches. From FS and
FFS pouching machines through volumetric fillers
and cartoning machines to complete turnkey filling and packaging systems. Talk to us about your
individual requirements for flexible packaging.
Innopouch K 220 FS
The Innopouch K 220 FS fill and seal machine from KHS for processing pre-made
pouches capable of sterilization is distinguished
by its modern design, extremely short changeover, and hygienic design. As with all KHS
pouching machines, it features a so-called
“walking beam“ a pouch gripping system where
the pouches are gripped once, permanently
held, and released only when they have been
completely filled and sealed. The Innopouch
K 220 FS is particularly suitable for filling liquid
products such as soups, sauces, ketchups, juices,
ready-to-eat meals, pre-cooked rice, and other
products of this nature.
Innopouch K 220 FFS
KHS has packed into the Innopouch K 220 FFS
form/fill/seal machine the experience gained
from 2,900 horizontal form/fill/seal machines
installed worldwide. Be it fin-seal or stand-up
pouches, with or without spouts. A machine
that is distinguished by modular design, extremely short changeover and hygienic design
and can be operated both in the so-called FFS
(form/fill/seal) mode as well as in FS mode – and
is thus also able to process ready-made pouches.
The Innopouch K 220 FFS is thus outstandingly
suitable for liquid products such as soups and
beverages, pasty products such as pie filling and
purees, and dry products such as instant soups
and powders.
FLEXIBLE SOLUTIONS
FOR POUCH PACKAGING
Advantages of the K Series:
’FFS process for Doypacks of up to
4,000 ml
’Including know-how and equipment
for zipper applications
’Installation experience in the meat
industry (sanitary design)
’FS process for pre-made Doypacks and
stand-up pouches with spouts
’Reliable production, as pouches are
continuously held in the grippers and
cannot fall over
’Reduced changeover
’Several consecutive closing operations
possible
’Easy cleaning thanks to downward
open machine design
Impressive design features:
’The modular design, especially in the
filling module, allows for flexible
adaptation to filling situations
’The double in-line gripper system
enables reliable pouch handling, fast
changeover, and multiple consecutive
dosing operations
’Hygienic design: There is only one
drip pan underneath the gripper
’Practical: The extremely easy-to-clean
design with no mechanical equipment, machine table, or shafts underneath the pouches to be processed
Innopouch K 180
FLEXIBLE SOLUTIONS
FOR POUCH PACKAGING
THE RIGHT DOSE OF KNOW-HOW:
FOR FILLING FOOD AND NON-FOOD PRODUCTS
Dosing solutions from KHS
Based on years of experience with processing
a wide range of products, KHS offers various
volumetric metering systems that can handle
almost any product from the food and nonfood sectors. KHS has developed a variety of
augers with different diameters and different
gradients. We fully utilize our competence and
experience as a pioneer for realizing horizontal
flat and stand-up pouches. Our machines are
even able to compensate fluctuations in product
density on the fly through a feedback control
feature. This process uses a downstream check
weigher that feeds the required signals to the
machine and ensures automatic dosing variation
as required.
’ A
uger filler for powdered products
(e.g. dried soups, sugars, and sauce mixes)
’ Volumetric sliding gate filler
(e.g. for spices and croutons)
’ Volumetric cup filler for granulated and
small item products (e.g. nuts and cereals)
Special features of the KHS dosing
solutions
’ Stainless steel product contact parts
’ Servo technology
’Individual filling technology adapted
to the product
’ High flexibility
FLEXIBLE SOLUTIONS
FOR POUCH PACKAGING
INNOVATIVE SOLUTION PACKAGE:
HORIZONTAL CARTONER FROM KHS
Quality products properly packed
The tried and tested Innopack F 2000 cartoners
from KHS can be used for fast, efficient and reliable packaging of pots, tubes, cans, trays, meal
trays, ball-point pens, muesli bars, aerosol cans,
plaster, greaseproof paper, bags, cake mixtures,
disposable razors, ink cartridges, sample bottles, pizzas, etc. The IMC/sm series machines are
able to process up to 200 cartons per minute
in intermittent mode. The CMC/sm series machines can pack up to 600 cartons per minute in
continuous mode. The horizontal stainless steel
cartoners from KHS are ideal for applications in
the food and pharmaceutical sectors. All machines are equipped with servo motors enabling
fast format changeover. Using servo technology eliminates the need for conventional components like cardan shafts, chains, and guides,
leaving the machines open at the bottom and
easy to clean.
We supply product transfers and handling systems in a wide range of designs to suit your
product. Bar transfer devices with 90° rotation
and grouping are available with performances
of between 500 and 1,000 bars per minute.
Drop gates, timing belts, overhead chains and
many combinations of such devices are just as
much a part of our standard repertoire as pickand-place handling.
The horizontal cartoners from KHS designed
for continuous or intermittent operation
FLEXIBLE SOLUTIONS
FOR POUCH PACKAGING
Flexibility Right Down the Line:
Pouch System Solutions from KHS
Turnkey systems
KHS is one of the largest suppliers of turnkey
systems for the packaging industry worldwide. Almost all system components are manufactured and monitored in-house. KHS offers
extensive know-how covering receiving of the
source material – be it bottles, cans, canisters
or film reels – transport, filling, cartoning,
secondary packaging, and palletizing. KHS
ma-chines are manufactured at 14 production
locations according to standards laid down by
KHS AG Germany. The mechanical and electrical
design is based on the stringent requirements of
the parent company. Service, maintenance, and
spare-parts stocking are handled locally and in a
customer-oriented manner by local staff around
the world. Strategically organized competence
centers coordinate the implementation of custo-
mer requirements from all over the world, channel or group them and initiate relevant development steps. An experienced team of engineers
provides project-planning support for the implementation of complete lines. Implementation
commences once the customer has approved
the line layout. The advantage: Responsibility
for all individual components rests with a single
contact who acts as project manager and reliably coordinates all deadlines and ”construction sites“ for pouch filling. Be it pouches made
from rollstock or ready-made pouches, dry
products or liquids, aseptic or autoclaving, display or shipping cartons, robots, column-type or
layer palletizers: KHS offers everything from one
source, including an integrated control concept
and modem-based remote diagnostics.
The line concept
KHS supplies turnkey lines from one source,
including pouch fillers, cartoners, case erectors,
casers, and sealers, and Innopal palletizers. This
concept not only offers a very cost-effective
and safe filling and packaging process, it also
ensures that your products are positioned at the
point of sale in attractive, trend-oriented trays
and displays, encouraging consumers to buy
them. Talk to us about your individual requirements for the future.
FLEXIBLE SOLUTIONS
FOR POUCH PACKAGING
LINE CONCEPTS
Dosing
FFS
FS
FC/Aseptic
Material delivery
Dry products
Liquid products
Conversion
Filling - Sealing
Secondary packaging
Palletizing
FFS = Form-fill-seal from rollstock
FS = Fill-seal of ready-made pouches, with or without spouts
FC/Aseptic = Fill-cap of ready-made pouches, filling through the spout and capper
FLEXIBLE SOLUTIONS
FOR POUCH PACKAGING
FOR THE CONSUMER IT IS A SHOPPING LIST
FOR OUR ENGINEERS IT IS A REAL CHALLENGE
The wide range of machines and systems offered
by KHS for filling and packaging of stand-up
pouches enables efficient, safe and attractive
packaging of the entire range of trend products
from the food, non-food, and beverage sectors:
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Powdery products
Lumpy products
Liquid products
Aspirin powder
Instant baby food
Pop-rocks
Army survival kits
Prepared rice
Beverages
Orange juice
Apple sauce powder
Instant chocolate
Powdered sugar
Beef jerky
Pulses
Brine
Processed cheese
Baby food
Ice cream powder
Protein powder
Candy
Potatos
Cleansers
Ready-made meals
Baking powder
Instant coffee
Pudding powder
Candy bars
Red cabbage
Cream
Sauces
Beverage powder
Instant beverage
Quick coffee
Carrots
Ready-made meals
Cooking oil
Soups
Bronchial tea
powder
Salt
Clinical products
Salad
Dairy products
Table water
Cake frosting
Insecticides
Silica gel
Diced cheese
Salad dressing
Decalcifiers
Tea
Cinnamon
Instant powder
Skimmed milk
Dried fruits
Sauerkraut
Fabric softeners
Toilet cleaner
Crème
Instant pudding
Spices/sauces
Fish
Sausage products
Glue
Water
Cream powder
Instant salad dressing
Sodium powder
Frozen vegetables
Screws
Horseradish
Whey
Cocoa powder
Magnesium citrate
Vanilla
Frozen shrimp
Tablets
Infusion solutions
Window cleaner
Coffee powder
Milk powder
Whipped cream
Grated cheese
Technical products
Juices
Yogurt
Coffee creamer
Multivitamin powder
powder
Menus
Tissues
Ketchup
Dessert powder
Pancake powder
Water softener
Mini salami
Toys
Liquid soap
Drink mix
Peanuts
Mini chocolate bars
Liquid spice
Dry yeast
Pesticides
Mozzarella
Lotions
Ground nuts
Pepper
Nibbles
Mayonnaise
Fizzy drink powder
Pharmaceuticals
Nuts
Mustard
Fly bait
Pharmaceutical
Pasta
Nutrient agar
Fungicides
granulate
Pickles
Nutritional products
FLEXIBLE SOLUTIONS
FOR POUCH PACKAGING
FROM THE MACHINE TO THE SOLUTION
FROM SERVICE TO PARTNERSHIP
Economy and productivity
over the entire life cycle
KHS has many years of experience with design,
construction, and manufacture of filling and
packaging systems and knows what matters.
We always provide adequate buffer zones to
enable trouble-free production for the long
term, although our job does not end with commissioning – our global competence centers and
service offices are the first port of call for our
customers for many years.
Innovations on schedule:
with the professionals from KHS
In the stand-up pouches sector, where new
product innovations enter the market almost
continuously, the crucial factor for system
design is maximum flexibility with regard to
future requirements. KHS therefore focuses
particularly on the design phase. The first step
is to create a detailed requirements profile in
close consultation with the customer. Based on
this profile, KHS develops system solutions that
are just as state-of-the-art as the product trends
of our customers.
In good hands worldwide:
The KHS after-sale program
KHS is your competent service provider and
partner wherever you are, offering expert
support from system design to commissioning
– from project design to aseptic support.
Remote support: The KHS ReDiS system
Through fast and secure remote electronic
access to your control system, KHS specialists
can provide direct support and immediate
answers to your questions. This shortens downtime, increases machine availability, and thus
improves the productivity of your line.
Maximum performance can be learned:
KHS training
All KHS systems are designed to achieve high
availability and excellent efficiency. But only if
operating and maintenance personnel know
how to handle the machines properly. The
human being is and will continue to be a decisive factor in the efficiency of complex systems.
The KHS Training Center offers intensive, handson training sessions for your staff – either at one
of our locations or on site.
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30 1992-01-185/2 5 0107OG
SYSTEMS COME FROM CONSUMER TRENDS
SUPPLIERS BECOME PARTNERS
Flexible system solutions for flexible packaging – from KHS
Talk to us about the market requirements of the future and your individual plans.
We will be glad to give you sound advice.
KHS AG
Juchostrasse 20
D-44143 Dortmund
Phone: +49 (231) 569-1762
Fax:
+49 (231) 569-41762
E-mail: [email protected]
www.khs.com