as a pdf-file - VOIT Automotive GmbH, St. Ingbert

VOIT TPH
TECHNOLOGY FOR PRESS HARDENING
Your technology partner for mass production
of press-hardened components
TECHNOLOGY INFO
Press
Hardening
Technology
WELCOME I to the world of
high-strength lightweight components
LIGHT
WEIGHT
What is press hardening technology?
Optimised use of materials,
greater hardness:
Components with reduced
weight and simultaneous
high strength reduce fuel
consumption and CO2
emissions.
Lightweight construction is the big issue for the
OEMs. In principle, however, such components are
interesting anywhere “where moving mass requires
energy” i.e. also in the sectors of railway technology
and aircraft construction. Because: lightweight components hit the nerve regarding reduction of weight
and subsequent reduction of fuel consumption as
well as the necessity to reduce emissions.
Highest component strength with simultaneous
reduction of weight - hot forming, also known as press
hardening or form hardening is the technique which
fulfils these demands. It is therefore used increasingly
in automobile construction for body and chassis
components such as side impact systems, bumper
reinforcements and highest-strength, rigid structural
components in the body in white. It is increasingly
substituting products which were manufactured up
till now using cold forming technology and it is opening up totally new possibilities for application.
Technical process of press hardening
The blanks to be press hardened are heated to approx. 950°C on a roller conveyor which runs through
a continuous furnace. A robot places the red-hot
metal sheets in a press containing a special, watercooled die. As the press closes, the material is shaped
by the die at a temperature of around 750°C. During
the subsequent holding time, the metal sheet is
cooled in order to remove the heat from it as quickly
as possible. Due to the fast cooling process, the martensitic microstructure, which is responsible for the
greater hardness values, forms in the steel.
The component receives its ultimate shape in a subsequent step. The unusually high degree of hardness
of the steel and its tensile strength of over 1,400 N/
mm² mean that final cutting of the components with
traditional cutting tools is difficult. 3D laser processing is therefore recommended whereby the final
shape of the component is created by cutting it out
of the shaped and hardened metal sheet.
The advantages: Less weight, greater performance
The advantages of press hardening lie in the precise
dimensional stability with very good reproducibility
and the highest degree of strength and hardness.
These are achieved with a component weight which
is reduced by a significant 30% with at least the same
good performance. Since there is no spring-back
effect with press hardening, the process allows manufacture of very complex and dimensionally stable
components which could not be produced that way
in a cold forming process. Another favourable aspect
of the process is the excellent formability with low
forming forces: from several individual components,
a single complex and light module is created.
The supreme discipline in press hardening is called
“Tailored Properties” through “Tailored Tempering”
and consists of achieving various strengths and hardnesses – i.e. high-strength areas and crumple zones
– even within a single component.
Press hardening fulfils the requirements of the OEMs
for lightweight body parts which are, at the same
time, high-strength and therefore safe since, by significantly reducing vehicle weight, OEMs can ultimately
offer their customers real advantages: lower fuel
consumption and reduced CO2 emissions.
VOIT TPH
Your technology partner
for mass production
Technological advantages
VOIT TPH Technology for Press Hardening
Leading edge in
competence
• High levels of strength
and hardness
With the new VOIT TPH - Technology for Press Hardening, a spin-out of Willy Voit, in September 2012,
series production of press hardened components
commenced on the first of several planned facilities
at the main site in St. Ingbert.
• High level of competence
•
„Tailored Tempering“
of various strengths and hardnesses possible in a
single component
• Precise shape stability with no spring-back effect and
with excellent reproducibility
• Very good formability
with low forming forces
•
Reduction of process steps:
Complex assembly compo-
nents can be manufactured as one component thus accelerating the manufacturing
process and vehicle assembly
•
Reduction of component and vehicle weight with at least the same good performance.
Customers’ advantage:
Reduction of fuel consumption and CO2 emissions.
The basis for this is the sound specialist knowledge
of a well-established family company founded in
1947 which has dedicated itself, right from the start,
to developing and manufacturing high-quality metal
products in large quantities rationally, inexpensively
and with the best quality.
VOIT’s core business is the manufacture of complex,
high-precision and fully machined parts using punching, drawing and roll-bending technology as well
as components in aluminium pressure die casting.
The new press hardening division therefore supplements the cold forming and aluminium pressure die
casting of the VOIT group thus providing customers
with new synergies.
VOIT is investing: Further facilities are already planned
at additional locations. Up to three million passes are
to be available within the next five years. Depending
on growth forecasts, up to six facilities are planned for
the next few years. In the maximum stages of expansion, it would be possible to produce between six and
ten million parts a year.
in volume production
• Utilisation of innovative
technologies
• Decades of experience
in cold forming
• Mastery of the sophisticated “hot” processes such as alumi-
nium pressure die casting
• Large in-house tool develop-
ment and toolmaking depart ments with over 170 employees
• Multiple award-winning main supplier of well-known
customers in the automotive industry
• Long years of experience in the lightweight construction segment
• Engineering competence:
VOIT finalises customer ideas by making them into high performance products which can be produced in a reliable process
• Competence in solutions for
new products in the field of mobility of the future/energy efficiency
VOIT TPH I Technology for Press Hardening
Fields of application
Facts
Complex components
Press technology
Reinforcement of A and B pillars,
inner/outer side parts,
crash reinforcements, tunnels,
inner door sills, chassis components,
inner/outer foot compartment
crossbars,
safety belt reinforcement,
tubular reinforcements,
roof crossbars, longitudinal beams,
crossbars, VL-axes, wheel carriers
Pressing force Preforming force Retracting force
of ram Worktable area Ram stroke Quality has priority
Specialised and qualified employees
from the fields of development,
project management, manufacturing technology, logistics, quality
management and business economics work daily with the aim of
fulfilling the demands of the whole
value chain right through to our
customers.
The requirements of ISO/ TS 16949
and DIN EN ISO 9001 are already
fulfilled at VOIT TPH as well as in
the whole VOIT group and will be
evaluated by the certifier according to the certification requirements in November 2013.
The press hardening process was
also evaluated and approved by a
customer´s auditor within the context of a process audit according to
VDA 6.3 in December 2012.
10,000 kN
3,200 kN
1,000 kN
3,000 x 2,000 mm
max. 1,400 mm
Furnace technology
hotPHASE roller hearth furnace
Furnace length heated 20.8 m
Furnace length total 28.8 m
Max. size of blank 500 x 1,100 mm
Production area
approx. 1,500 m² per facility
Services
• Component development in hot forming
technology
• Tool development, design and manufacture
• Process development and conception of facility
• Prototype construction and series production
WILLKOMMEN I Der VOIT Unternehmensverbund
Around 140 million
VOIT components a year
are installed via our clients at Audi, BMW, Mercedes, VW, Chrysler, Ford,
Opel, Jaguar, Landrover
... in functional components such as the engine,
fuel supply system, drive
train, exhaust system,
chassis and body. There
is VOIT technology in
over 250 vehicle types
and 45 brands.
Over 65% of the leading
automotive manufacturers
worldwide place their
confidence in VOIT.
As a technological leader,
development partner for
manufacturing processes
and as a reliable manufacturer, VOIT is present
with sought-after services including those for
the future markets such
as lightweight design,
comfort & safety, efficiency and powertrain.
The VOIT Group
VOIT Holding
VOIT HOLDING GmbH & Co. KG, St. Ingbert
WILLY VOIT GmbH & Co. KG, St. Ingbert
VOIT Automotive de MÉXICO S.A. de C.V., Guadalajara
VOIT Affiliated Companies
VOIT HOLDING GmbH & Co. KG, St. Ingbert
VOIT POLSKA Sp. z.o.o., Nowa Sól
VOIT-TEC GmbH & Co. KG, St. Ingbert
BTI Bearbeitungstechnologie St. Ingbert GmbH
VOIT TPH Technology for Press Hardening GmbH, St. Ingbert
MEXIKO
POLSKA
FRANCE
References of the VOIT group
ZF Friedrichshafen AG, Chrysler, Robert Bosch, Brose,
Continental, AMK, Behr, Valeo, Eberspächer, INA-Schaeffler,
Luk Automobiltechnik, Magna International Europe, NTN
Wälzlager, Nidec Electronics, Robert Seuffer GmbH, TRW
Automotive, INSA, Siemens, Assa Abloy, KIOTO, Herralum,
Nypro ...
VOIT HOLDING
St. Ingbert
WILLY VOIT
St. Ingbert
VOIT-TEC
St. Ingbert
BTI
St. Ingbert
MEXIKO
POLSKA
FRANCE
VOIT POLSKA
Nowa Sól
VOIT-TPH
St. Ingbert
VOIT MÉXICO
VOIT HOLDING GMBH & CO. KG
Saarbrücker Straße 2 I 66386 St. Ingbert
Tel.: +49 6894 909 - 0 I Fax: +49 6894 909 - 188
Email: [email protected] I www.voit.de
facebook.com/WillyVoit
VOIT TPH Technology for Press Hardening GmbH
Saarbrücker Straße 2 I D-66386 St. Ingbert
Tel.: +49 6894 909 0 I Fax: +49 6894 909 188
Email: [email protected] I www.voit.de
WILLY VOIT GmbH & Co. KG
Saarbrücker Straße 2 I D-66386 St. Ingbert
Tel.: +49 6894 909 0 I Fax: +49 6894 909 188
Email: [email protected] I www.voit.de
VOIT Automotive de MÉXICO S.A. de C.V.
Km.12 Carretera a El Castilo I El Salto, Jalisco
C.P. 45680 México
Tél. +52 3 688 1763/64 I Fax +52 3 688 1765
www.voit-automotive.com
VOIT-TEC GmbH & Co. KG
Dudweilerstraße 105 I D-66386 St.Ingbert
Tel. +49 6894 59090 00 I Fax. +49 6894 59090 798
Email: [email protected] I www.voit-tec.de
BTI Bearbeitungstechnologie St. Ingbert GmbH
Dudweilerstraße 105 I D-66386 St.Ingbert
Tel.: +49 6894 9 98 98 10 I Fax: +49 6894 9 98 98 17 85
Email: [email protected]
VOIT POLSKA Sp. z.o.o.
ul. Przemysłowa 1 I PL-67-100 Nowa Sól
Tel. +48 68 4563 900 I Fax. +48 68 4563 901
Email: [email protected] I www.voit-polska.pl
Visit us on our
homepage or at
www.facebook.com/WillyVoit
The technology company VOIT is one of
the 20 largest employers in the Saarland
region of Germany. As a systems supplier for the automotive industry with
international operations, the group of
companies at the main location in St.
Ingbert has approx. 1,100 employees
while, worldwide, at 6 production locations, there are over 1,600 employees. High-precision customized aluminium pressure die castings with fully
machined functional surfaces, finished
castings, modules and components
using stamping, drawing and rollbending technology as well as press
hardening are developed and manufactured. VOIT offers complete solutions from engineering through tool
construction, foundry, stamping,
press hardening and surface machining right up to logistics. With innovative power, reliability, specialised competence and flexibility, VOIT helps
manufacturers and suppliers to save
valuable production resources and
to increase the level of equipment in
their final products inexpensively.
VOIT/WW/06/E/500/0813
Guadalajara