Rhino-Rack - Fitting Instructions - Pioneer Platform

Rhino-Rack - Fitting Instructions - Pioneer Platform

Pioneer Tray, Pioneer Platform & Pioneer Tradie
Place these instructions in the vehicle’s glove box after installation is complete.
Important:
Please read these instructions carefully prior to installation.
Check the contents of this kit before commencing fitment and report any discrepancies.
Place these instructions in the vehicle’s glove box after installation is complete.
DO NOT use REB Eye bolt kit with Pioneer Alloy Tray
Pioneer Eye Bolt Kit 43106 must be used instead
Care Instruction: Wash vehicle roof prior to installing Rhino Pioneer Alloy Tray.
Important Information
Maximum carrying capacity: Refer vehicle manufacturer specifications, less weight of alloy tray below (includes leg kits):
(41100 = 24kg, 41101 = 27kg, 41102 = 30.5kg, 41103 = 34kg, 41104 = 38kg, 41107 = 33kg, 41108 = 33.5kg)
(42100B = 19.5kg, 42101B = 22.5kg, 42102B = 25kg, 42103B = 29.5kg, 42104B = 32kg, 42105B = 40kg, 42107B = 27.5kg, 42108B = 28.5kg)
Recommendations:
It is essential that all bolt connections be checked after driving a short distance when you first install your cross bars. Bolt
connections should be checked again at regular intervals (probably once a week is enough, depending on road conditions,
usage, loads and distances travelled). You should also check the alloy tray each time it is re-fitted. Make sure to fasten your load
securely. Please ensure that all loads are evenly distributed and that the centre of gravity is kept as low as possible.
Use only non-stretch fastening ropes or straps.
Sensitivity to cross winds, behaviour in curves and braking.
The handling characteristics of the vehicle, changes when you transport a load on the roof. For safety reasons, we recommend
you exercise extreme care when transporting wind-resisting loads; special consideration must be taken into account when
braking.
Please remove cross bars when putting vehicle through an automatic car wash.
Load Ratings:
Maximum permissible load is set by the vehicle manufacturer less the weight of trays above (weights above include leg kits).
When alloy trays are to be used in off-road conditions, please build a safety factor of 1.5 into this load limit. Although the alloy
trays are tested and approved to AS1235-2000, Australian road conditions can be much more rigorous. However, increasing the
number of mount points to the vehicle does not increase the vehicles maximum permissible roof loading.
Note for Dealers and Fitters:
It is your responsibility to ensure instructions are given to the end user or client.
Rhino-Rack
3 Pike Street, Rydalmere, NSW 2116, Australia.
(Ph) (02) 9638 4744 (Fax) (02) 9638 4822
Document No: RS-393
Prepared By: Nigel Greig
Authorised By: Gary England
Issue No: 17
Issue Date: 19/12/2013
These instructions remain the property of Rhinorack Australia Pty Ltd and may not be used or changed for any other purpose than intended.
Page 1
Pioneer Tray, Pioneer Platform & Pioneer Tradie
Quantity
Parts List
Item
Component Name
Part No.
41100
42100B
45100B
41101
42101B
45101B
41102
42102B
45102B
41103
42103B
45103B
41104
42104B
45104B
42105B
41107
42107B
45107B
41108
42108B
45108B
1
Pioneer Tray Assembly
-
1
1
1
1
1
1
1
1
2
Crossbar
-
2
2
3
3
3
4
3
3
3
M8 x 20mm Dome Socket Screw
B155
4
4
6
6
6
8
6
6
4
M8 Spring Washer
W019
4
4
6
6
6
8
6
6
5
M8 Flat Washer OD17mm
W020
4
4
6
6
6
8
6
6
6
M8 Flat Washer OD15 x 2.5mm
-
4
4
6
6
6
8
6
6
7
M8 Channel Nut
N003
4
4
6
6
6
8
6
6
12
5mm Security Allen Key
H034
1
1
1
1
1
1
1
1
13
Locking Tab
A523
6
8
9
12
12
16
9
12
14
M6 x 20mm Security Screw
B062
6
8
9
12
12
16
9
12
15
M6 Spring Washer
W004
6
8
9
12
12
16
9
12
16
M6 x OD16 Flat Washer
W031
6
8
9
12
12
16
9
12
17
Fitting Instructions
RS-393
1
1
1
1
1
1
1
1
Tools Required
1
16
(41104 Shown)
Tape Measure
Rubber Mallet
16mm Ring Spanner
Phillips Screwdriver
5mm Security Allen Key (provided in kit)
2
15
14
8
10
13
11
3
9
12
6
4
5
7
Page 2
Pioneer Tray, Pioneer Platform & Pioneer Tradie
1
Insert Crossbars
Lay the tray upside down in your work area being careful not to scratch the alloy tray finish. Refer Fitting Chart at
rear of this document (or online www.rhinorack.com.au for the latest vehicle listings) and select the correct slots to
suit your vehicle. Lower the crossbars into the tray as shown and rotate into position.
Note: The front of the platform tray is identified by the slots in the top of the planks.
Cut corners
facing outside
of tray
Before Rotation
2
Crossbar sitting
under bottom lip and
aligned with slot.
After Rotation
Insert Hardware
Place channel nut within the crossbar as shown below and rotate 90 degrees. Place clamp washer on top of the
channel nut and slide both to the outside of the tray so they sit under the slot. Proceed to fit remaining hardware as
shown but do not tighten at this stage. Repeat this process for both ends of each crossbars.
M8 x OD15
Flat Washer
Clamp Washer
Channel Nut
M8 Spring Washer
M8 Flat Washer OD17
3
Centre Crossbars and Fix in Position
Align crossbars so that the washer sits centred over the slot, you may need to tap the crossbar into position with
a rubber mallet. Once the crossbar is in position tighten bolt with allen key provided.
Washer Aligned with Slot
Page 3
Pioneer Tray, Pioneer Platform & Pioneer Tradie
4
RL Leg Fitments Only - Remove Clamps
If your fitment requires the use of RL legs remove the clamps from the legs as shown below. This makes positioning
the tray on the vehicle much easier and ensures that the vehicle is not scratched by the metal clamps during
fitment.
Rubber Foot
Assembled Leg
5
Removed Clamps
and Clamp Hardware
Fit Legs to Tray
Fit the appropriate legs (as specified in Rhino Fit Guide) to the insertable crossbars previously fitted in step 1. Refer
to the Fitting Chart at back of this instruction for ‘Dimension A’. Fasten each leg in this position making sure the
channel nut rotates within the crossbar as shown below.
Channel nut must
rotate and sit
within crossbar
(Dim. A)
RLCP Leg Fitment Shown
Page 4
Pioneer Tray, Pioneer Platform & Pioneer Tradie
6
Fit Alloy Tray to Vehicle
With a person on either side of
the tray, lift the tray up and walk
it over the vehicle from the rear.
Lower the tray onto the vehicle
making sure that the base of
the legs locate within the fitment
point for that vehicle.
1
!
!
Note: For vehicles with
tailgates that lift up, be sure
to position the tray so that it
clears the tailgate when fully
open.
2
7
RLCP Leg/Crossbar Adjustment (if required)
If any of the RLCP legs HAVE NOT dropped neatly into the recess in the top of the pads you will have to adjust
the crossbar position. If the RLCP legs sit neatly within all of the pads you can proceed to the next step.
If adjustment is required release the M8 dome bolt at the edge of the tray (shown below) with the allen key
provided. Tap the crossbar until the leg drops into the recess in the top of the pad and re-tighten the M8 dome
bolt.
M8 Dome Bolt
Crossbar
Page 5
Pioneer Tray, Pioneer Platform & Pioneer Tradie
8
Fasten Legs to Vehicle
Secure the tray to the vehicle by fastening each of the legs in position. Refer images below for the appropriate
system being used on your vehicle:
RL Leg Fitment
Re-fit the clamp brackets and hardware previously removed in Step 10. Refer leg kit fitting instructions for details on
fitting the clamps securely to the vehicle.
Tip: You may need to place a finger behind the leg and
hold the dowel nut in position. This will also allow
you to rotate the dowel nut to align the thread.
Leg
Rubber Foot
Metal Clamp
Plastic Clamp
Flat Washer
Assembled Leg
Spring Washer
M6 x 35mm Security Screw
RLCP & RLTP/RLTF Leg Fitment
Tighten security screws to secure the legs to the vehicle as shown below.
Security
Screw
Security Screw
Page 6
Pioneer Tray, Pioneer Platform & Pioneer Tradie
9
Fit Locking Tabs
Fit locking tabs to secure the planks to the crossbars. Use the the hardware shown below to fit the locking tabs to
the cage nuts within the crossbars. All locking tabs are required to hold tray firmly in position.
M6 x 20mm Security Screw
M6 Spring Washer
M6 x OD16 Flat Washer
Locking Tab
Cage Nut
Fitted Locking Tab
IMPORTANT !
It is important that all roof racks and accessories are installed and attached correctly. Failure to follow correct
attachment procedure could result in an accident, serious injury or death to others. The driver of the vehicle is
responsible for securing the roof racks and accessories, checking the attachments, periodically checking bolt
torque and visual inspection of all components for wear and damage. Do not attempt to fit the roof rack system
or accessory to your vehicle unless you fully understand these fitting instructions. Please direct any questions
regarding fitting to the dealer or retailer from where they were purchased.
Page 7
Pioneer Tray, Pioneer Platform & Pioneer Tradie
Fitting Chart
PIONEER 41100 (1140 x 1400mm - Internal)
PIONEER 42100B (1236 x 1528mm)
PIONEER 45100B (1236 x 1528mm)
F2
R2
F1
Dim. A
R1
Dim. A
Front of Tray
Front Crossbar
Make
Model
Front Slot
Holden
Colorado 4dr (08/08 - 05/12)
Chevrolet
Colorado Crew Cab (2004 - 2012)
Holden
Colorado 4dr (06/12 - on)
Chevrolet
S10 4dr (2013 - on)
Isuzu
D-Max 4dr (08/08 - 05/12)
F2
Isuzu
D-Max 4dr (06/12 - on)
F1
Foton
Tunland (06/12 - on)
Dim. A
Rear Crossbar
LHS
Rear Slot
-
R2
-
R1
-
R2
-
R1
F2
F1
175 mm
175 mm
Dim. A
LHS
Approx.
Overall Vehicle
Height
-
180 mm
-
1850 mm
180 mm
Refer Supplement Sheet
Refer Supplement Sheet
Refer Supplement Sheet
Refer Supplement Sheet
-
1850 mm
1955 mm
Grand Cherokee WK (02/11 - on)
Jeep
Grand Cherokee WK2 (2011 - on)
Does not suit black roof rails
Suzuki
Grand Vitara 4dr (09/05 - on)
Grand Vitara 4dr (2006 - on)
F2
188 mm
F2
-
R2
-
R2
221 mm
-
Great Wall
V240 4dr (07/09 - on)
Great Wall
X200/X240 5dr (04/11 - on)
Toyota
Hilux Dual Cab 4dr (04/05 - on)
F2
Ford
Ranger 4dr PX (10/11 - on)
F2
Ford
Ranger 4dr PK (04/09 - 08/11)
Holden
Rodeo 4dr RA (03/03 - 07/08)
F2
-
R2
-
Holden
Rodeo 4dr R9 (1998 - 02/03)
F2
-
R1
-
Ford
Territory (04/04 - on)
Mitsubishi
Triton Dual Cab 4dr (11/96 - 06/06)
F2
260 mm
-
R2
180 mm
-
Mitsubishi
Triton Dual Cab 4dr (07/06 - on)
F2
199 mm
-
R2
229 mm
-
Volkswagen
Amarok 4dr (02/11 - on)
Refer Supplement Sheet
Refer Supplement Sheet
Nissan
X-Trail (10/07 - on)
Refer Supplement Sheet
Refer Supplement Sheet
Refer Supplement Sheet
142 mm
-
Refer Supplement Sheet
-
R2
-
R2
Refer Supplement Sheet
1805 mm
-
150 mm
-
Refer Supplement Sheet
Refer Supplement Sheet
1820 mm
1890 mm
1840 mm
Refer Supplement Sheet
1830 mm
Page 8
Pioneer Tray, Pioneer Platform & Pioneer Tradie
Fitting Chart
PIONEER 41101 (1280 x 1400mm - Internal)
PIONEER 42101B (1376 x 1528mm)
PIONEER 45101B (1376 x 1528mm)
R2
F1
R3
R1
Front of Tray
Front Crossbar
Make
Land Rover
Nissan
Model
Discover 3 & 4 (04/05 - on)
LR3 & LR4 (05 - on)
Navara 4dr D40 (11/05 - on)
Frontier (05 - on)
Front Slot
LHS
Rear Slot
F1
-
R1
LHSPAIR
F1
-
R2
-
-
R1
-
R3
Range Rover
Sport (08/05 - on)
F1
Volkswagen
Amarok 4dr (02/11 - on)
F1
Dimension A
Dim. A
Rear Crossbar
170 mm
Dim. A
182 mm
LHS
Approx.
Overall Vehicle
Height
-
Dimension A
Page 9
Pioneer Tray, Pioneer Platform & Pioneer Tradie
Fitting Chart
PIONEER 41102 (1140 x 1800mm - Internal)
PIONEER 42102B (1236 x 1928mm)
PIONEER 45102B (1236 x 1928mm)
F2
M2
F1
R2
M1
R1
Front of Tray
Front Crossbar
Make
Model
Great Wall
X200/X240 5dr (04/11 - on)
Mitsubishi
Front Slot
Pajero NM - NP (05/00 - 10/06)
Montero 4dr (2001 - 2006)
LHS
Refer Supplement Sheet
F1
Toyota
Prado 120 5dr
F1
Toyota
Prado 150 5dr
F2
Dimension A
Dim. A
Middle Crossbar
156 mm
142 mm
Mdle Slot
Dim. A
Rear Crossbar
LHS
Refer Supplement Sheet
LHSPAIR
M2
-
M1
-
M2
157 mm
162 mm
Rear Slot
Dim. A
LHS
Approx.
Overall
Vehicle
Height
Refer Supplement Sheet
1805
-
R1
1948
-
R1
-
R2
158 mm
LHSPAIR
173 mm
-
Dimension A
Page 10
Pioneer Tray, Pioneer Platform & Pioneer Tradie
Fitting Chart
PIONEER 41103 (1280 x 1800mm - Internal)
PIONEER 42103B (1376 x 1928mm)
PIONEER 45103B (1376 x 1928mm)
F2
M2
F1
R2
M1
R1
* 100 Series & LX470 with dust
deflector fitted:
100 Series & LX470 with tailgates
that lift up and are fitted with a dust
deflector. New crossbar positions
must be drilled 53mm back (towards
rear of tray) from the centre of the
slot positions detailed above. Drill
Diameter 8.5mm holes in place of
the slots.
Front of Tray
Dimension A
Front Crossbar
Make
Model
Toyota
90 Series Prado
Toyota
Toyota
Land
Rover
Lexus
100 Series Landcruiser *
Landcruiser
(1998 - 2007)
200 Series Landcruiser
Landcruiser
(2008 - on)
(Factory Track Long)
LR3 & LR4
LX470
(05/98 - 03/08)
*
Lexus
LX Series
(2008 - on)
Mitsubishi
Pajero NH - NL (LWB)
VW
Rear Crossbar
Front Slot
Dim. A
LHS
Middle Slot
Dim. A
LHS
Rear Slot
Dim. A
LHS
F2
148 mm
-
M1
156 mm
-
R2
162 mm
LHS2PAIR
-
M2
-
R2
-
M1
-
R1
F2
-
M1
-
R2
-
F2
-
M2
-
R2
-
F2
F1
194 mm
204 mm
Approx.
Overall
Vehicle
Height
-
214 mm
-
2085
(2005 - on)
(1998 - 2007)
Nissan
Middle Crossbar
Discovery 3 & 4
LX Series
Mitsubishi
*
Dimension A
*
Pajero NM - NP (LWB)
Montero
(2000 - 2006)
Pathfinder 4dr
(07/05 - on)
Pathfinder 4dr
(2005 - 2012)
Transporter
(08/04 - on)
F1
194 mm
-
M1
204 mm
-
R1
214 mm
-
F2
150 mm
LHSPAIR
M1
155 mm
-
R1
157 mm
-
F2
227 mm
LHSPAIR
M2
226 mm
-
R2
231 mm
LHSPAIR
1948
F2
178 mm
LHSPAIR
M2
180 mm
-
R2
202 mm
LHSPAIR
1870
Refer Supplement Sheet
Refer Supplement Sheet
2085
Refer Supplement Sheet
Page 11
Pioneer Tray, Pioneer Platform & Pioneer Tradie
Fitting Chart
PIONEER 41104 (1330 x 2000mm - Internal)
PIONEER 42104B (1426 x 2128mm)
PIONEER 45104B (1426 x 2128mm)
M3
F2
F3
R3
M2
F1
R2
M1
R1
* 100 Series & LX470 with dust
deflector fitted:
100 Series & LX470 with tailgates
that lift up and are fitted with a dust
deflector. New crossbar positions
must be drilled 53mm back (towards
rear of tray) from the centre of the
slot positions detailed above. Drill
Diameter 8.5mm holes in place of
the slots.
Front of Tray
Dimension A
Dimension A
Front Crossbar
Make
Model
Toyota
Toyota
Middle Crossbar
Rear Crossbar
Front
Slot
Dim. A
LHS
Middle
Slot
Dim. A
LHS
Rear
Slot
Dim. A
LHS
LC 80 Series 05/90 - 03/98)
F3
146 mm
-
M3
148 mm
-
R3
153 mm
LHSPAIR
90 Series Prado (07/96 - 02/03)
F3
172 mm
-
M3
180 mm
-
R3
186 mm
LHS2PAIR
F2
-
M2
-
R2
-
F1
-
M1
-
R1
-
-
M3
-
R2
-
Approx.
Overall
Vehicle
Height
LC 100 Series (03/98 - 10/07) *
Toyota
Landcruiser (1998 - 2007) *
LC 200 Series (11/07 - on)
Toyota
Landcruiser (2008 - on)
Toyota
76 Series Wagon (03/07 - on)
F3
Toyota
75 Series Troopcarrier (85-99)
F3
130 mm
-
M3
130 mm
-
R1
130 mm
-
Toyota
78 Series Troopcarrier (01/99 - on)
F3
130 mm
-
M3
130 mm
-
R2
130 mm
-
Discovery 3 & 4 (04/05 - on)
Land Rover
LR3 & LR4 (2005 - on)
Refer Supplement Sheet
Refer Supplement Sheet
Refer Supplement Sheet
Refer Supplement Sheet
Refer Supplement Sheet
Refer Supplement Sheet
1945
FJ Cruiser (03/11 - on)
Toyota
FJ Cruiser (2006 - on)
Hyundai
i-Load (02/08 - on)
Jeep
JK 4DR Wranger
fitted with OUT4X4 Heavy Hauler
(02/11 - on)
Land Rover
Discovery 1&2 (03/91 - 03/05)
F3
LHSPAIR
Refer Supplement Sheet
M3
-
Refer Supplement Sheet
R1
LHSPAIR
Refer Supplement Sheet
F3
PLHSPAIR
M3
PLHSPAIR
R1
PLHSPAIR
F2
-
M2
-
R2
-
-
M1
-
R1
-
LHSPAIR
M3
-
R3
1950
LX470 (05/98 - 03/08) *
Lexus
LX Series (1998 - 2007) *
Lexus
LX Series (2008 - on)
F1
Nissan
Patrol GU (12/97 - on)
F3
VW
Transporter (08/04 - on)
163 mm
Refer Supplement Sheet
168 mm
Refer Supplement Sheet
168 mm
-
Refer Supplement Sheet
Page 12
Pioneer Tray, Pioneer Platform & Pioneer Tradie
Fitting Chart
PIONEER 42105B
(1465 x 2728mm)
F2
MF2
F1
M2
MF1
R2
M1
R1
Front of Tray
Front Crossbar
Make
Model
Toyota
78 Series Troopcarrier (01/99 - on)
Land Rover
Volkswagen
Defender 110 (03/93 - on)
Defender 110 (1993 - 1994)
Transporter (08/04 - on)
Middle-Front Crossbar
Middle Crossbar
Rear Crossbar
Front Slot
Dim. A
LHS
MF Slot
Dim. A
LHS
Middle Slot
Dim. A
LHS
Rear Slot
Dim. A
LHS
F1
Fit on Vehicle
-
MF1
130 mm
-
M2
130 mm
-
R2
130 mm
-
F2
140 mm
-
MF2
140 mm
-
M1
140 mm
-
R1
140 mm
-
Refer Supplement Sheet
Dim. A
Refer Supplement Sheet
Refer Supplement Sheet
Approx.
Overall
Vehicle
Height
Refer Supplement Sheet
Dim. A
Page 13
Pioneer Tray, Pioneer Platform & Pioneer Tradie
Fitting Chart
PIONEER 41107 (1140 x 2000mm - Internal)
PIONEER 42107B (1236 x 2128mm)
PIONEER 45107B (1236 x 2128mm)
F5
Dim. A
F4
F3
F2
M3
M2
M1
M4
F1
R3
R2
R1
R4
Dim. A
Front of Tray
* 100 Series & LX470 (with dust deflector fitted):
100 Series & LX470 with tailgates that lift up and are fitted with a dust deflector. New crossbar positions must be drilled 53mm
back (towards rear of tray) from the centre of the slot positions detailed above. Drill Diameter 8.5mm holes in place of the slots.
Front Crossbar
Make
Toyota
Toyota
Lexus
Model
LC 100 Series (03/98 - 10/07) *
Landcruiser (1998 - 2007) *
LC 200 Series (11/07 - on)
Landcruiser (2008 - on)
LX470 (05/98 - 03/08) *
LX Series (1998 - 2007) *
Miffle-Front Crossbar
Middle Crossbar
Rear Crossbar
Front Slot
Dim. A
LHS
Mid-Fr Slot
Dim. A
LHS
Middle Slot
Dim. A
LHS
Rear Slot
Dim. A
LHS
4th Crossbar
Kit Required
(43126)
F2
97 mm
PLHSPAIR
-
-
-
M4
110 mm
PLHSPAIR
R2
125 mm
PLHSPAIR
-
F5
115 mm
PLHS2 (Cut)
F1
125 mm
PLHSPAIR (Cut)
M2
135 mm
LHSPAIR
R1
145 mm
LHSPAIR
Yes
F2
97 mm
PLHSPAIR
-
-
-
M4
110 mm
PLHSPAIR
R2
125 mm
PLHSPAIR
-
Lexus
LX Series (2008 - on)
F5
115 mm
PLHSPAIR (Cut)
F1
125 mm
PLHSPAIR (Cut)
M2
135 mm
LHSPAIR
R1
145 mm
LHSPAIR
Yes
Toyota
Prado 120 5dr (03/03 - 11/09)
F4
148 mm
-
-
-
-
M1
177 mm
-
R3
193 mm
-
-
Toyota
Prado 150 5dr (11/09 - on)
F4
142 mm
-
-
-
-
M3
162 mm
-
R4
173 mm
-
-
Refer Supplement Sheet
-
-
-
Refer Supplement Sheet
-
Toyota
FJ Cruiser (03/11 - on)
FJ Cruiser (2006 - on)
Refer Supplement Sheet
Page 14
Pioneer Tray, Pioneer Platform & Pioneer Tradie
Fitting Chart
PIONEER 41108 (1330 x 1700mm - Internal)
PIONEER 42108B (1426 x 1828mm)
PIONEER 45108B (1426 x 1828mm)
F1
R1
M1
Front of Tray
Dimension A
Dimension A
Front Crossbar
Make
Model
Jeep
JK 4DR Wranger
fitted with OUT4X4 Heavy Hauler
(02/11 - on)
Front
Slot
F1
Dim. A
Middle Crossbar
LHS
Middle
Slot
PLHSPAIR
M1
Dim. A
Rear Crossbar
LHS
Rear
Slot
PLHSPAIR
R1
Dim. A
LHS
Approx.
Overall
Vehicle
Height
PLHSPAIR
1950
Page 15