Professional wash- up systems for Inflight Catering www.meiko.de

Professional wash-up systems for Inflight Catering
www.meiko.de
Fly on the wings of perfection
in terms of cleanliness, hygiene and safety
Security and safety are the most important
values an airline can offer today. A great number of checks are required before the captain
and cabin crew of an aircraft are finally able to
welcome the first passenger on board. This
includes, making certain that travellers will
receive a clean and hygienic service. With our
warewashing systems for Inflight catering, we
at MEIKO stand for a clean and perfect start.
Whether you are city-hopping or launching
for a long haul flight, MEIKO’s professional
warewashing systems are guaranteed to reach
the recommended level in purity, hygiene
and cleanliness without comprise. This is the
reason why you can find our technology everywhere around the globe where reliability, safety
and efficiency count – from small business
airports to large international traffic hubs.
In the following pages, we invite you to discover
the versatility of our tailor-made warewashing
systems. Find out what we at MEIKO call the
clean solution.
Touch down at our home base!
Our journey of pure success took us from the
Black Forest to the blue skies above.
Offenburg is the gate to the mystical Black Forest.
Strategically located at the heart of Europe where
the borders of Germany, Switzerland and France
meet, it has been the home of MEIKO since its
foundation in 1927 by engineer Oskar Meier. The
small engineering workshop of early days has been
transformed into a major international company that
has demonstrated continuous growth year after year.
M-iQ – Climb up to the flight level for optimum
hygiene, safety and efficiency
M-iQ – The executive class of modern warewashing technology
M-iQ is MEIKO’s latest definition of cleaning technology.
It stands for fast and optimised cleaning power with the
lowest consumption values possible. Thanks to the M-iQ
multi-purpose concept it combines the maximum range of
applications with the highest operating comfort. Its userfriendliness and high performance make M-iQ a favourite
amongst employees and employers alike.
The M-iQ multi-purpose system:
• Wide-belt warewashing machine
(980 mm belt width; 465 mm passing height)
• Selector switch for R/O Rinse
• Hygiene control
• Extra-long feeding and discharge section for easiest
operation
MEIKO multi-purpose solutions –
The flight operator to do your dishes
Maximum flexibility for every workstation
Optional free-fall offloading section and
individually activated final switch for
each track.
Exemplary:
• Economise on staff with a higher
degree of automation
• Each track can be detected
individually
The multi-purpose concept is perfectly
tailored for the typical requirements of
everyday airline business.
One dishwasher for everything:
MEIKO flight-type machines clean
everything from cutlery and porcelain
dishes to glasses, plastic trays and
even standard-unit boxes.
Only with MEIKO:
• Filter function control
• Highest degree of operational safety
• Lowest operating costs
• Highest quality in terms of hygiene
standards
The great variety in the length of the
feeding and discharge sections available from MEIKO offers the maximum
in terms of adaptability and can be
scaled to meet the requirements of
every workload.
• Increased flexibility in the deployment of personnel (2–8 persons)
• Optimum workstation design
• Efficient handling of dishwares
M-iQ – Take the clever solution
to all your warewashing problems onboard
M-iQ Filter
M-iQ AirConcept
At the heart of the M-iQ is the M-iQ Filter – ground breaking
efficiency combined with state of the art engineering, used
in this application for the very first time.
The M-iQ Filter introduces a revolutionary system. Filtered
food waste is actively removed from the wash water during
the cleaning process. First the filter collects the food waste
from the water and then rinses any residual food debris
cyclically from the tank. Additional fresh water is not needed.
The M-iQ AirConcept, an airflow concept integral to the
machine is the basis for absolute cleanliness and hygiene
security in compliance with stringent DIN standards.
It also delivers optimal energy efficiency, resulting in very
low waste air emissions. The heat recovery module integrated within the waste air process eliminates the need for
dedicated direct exhaust ductwork, provided that sufficient
room air changes are available.
• Revolutionary filter system
• Outstanding energy efficiency
• Active removal of food particles
• Conforms fully to DIN standards
• Filter-function control
• No direct exhaust duct required
M-iQ Loading Section Cleaning
M-iQ Washing Dynamics
A hygienic workflow begins with the loading section of
the machine. Food debris is automatically and periodically
removed and flushed by water flow at regular intervals,
ensuring maximum cleanliness.
With 100 % more cleaning efficiency and 30 % more cleaning power, M-iQ Washing Dynamics achieve previously impossible cleaning levels. This means maximum power with
a third less consumption of chemicals, water and energy.
• Effective removal of food waste debris
• High-pressure washing – reduced volumes
• Clean loading section – hygiene security
• Optimisation of the geometry of flow
• Minimal cleaning effort
• 30 % improved cleaning power
M-iQ – Take the clever solution
to all your warewashing problems onboard
M-iQ Energy Concept
M-iQ Self-Cleaning
Heat recovered from the washing process is re-used by
means of an innovative 3-stage energy control system.
This tandem control ensures an optimal energy balance.
Following the self-cleaning cycle, manual cleaning can be
undertaken very easily in a thorough and, more importantly, quicker and more reliable manner than before. Only the
areas clearly marked in blue need to be cleaned manually.
• 3-stage heating energy
• Dynamic adaptation
• Optimal energy balance
At the end of the working day the M-iQ is cleaned using
the tank water already available. The heat recovery system
is automatically cleaned for maximum effectiveness. Food
particles and other debris are completely away using only
a single filling of the pumped final rinse zone.
• New working cycle principle
• Enhanced with the M-iQ Filter
• Minimal cleaning effort
M-iQ Control Concept
The brain of the M-iQ is the BlueVision control software. All
cleaning processes can be controlled from the safety glass
CC sensor touch operating display.
Clever: only the menu icons that can be used at any one
time are displayed, doing away with non required information. The self-explanatory handling with a large TFT colour
graphic display ensures reliable operation.
Optionally the M-iQ provides access into the machines online (CC-Insight) as a controll and monitoring system (CMS).
All system-relevant data, functions and operating processes
are stored and displayed by the integrated KMM communication module. Operating conditions are analysed and
diagnosed, and can be easily changed using the PC´s as
necessary.
CC-Touch Operating Display
• Intuitive user interface
• Durable safety glass
• 100 % hygienic
Optional:
CC Insight with
Economy-Management
Unlimited data
recording and
storaging as well
as printing of reports and running
cost-calculations
possible.
M-iQ GreenEye-Technology –
Your co-pilot for maximum efficiency and economy
M-iQ GreenEye – Always on the right track
M-iQ GreenCoach uses a green
indicator light to show which lines
should be loaded with dishware
at the feed point. This enables the
M-iQ to run at optimum capacity
at all times.
The rinse function is activated for up to three sections of the belt that actually contain dishware.
By dynamically combining the efforts of people and machines,
the M-iQ takes dishwashing performance to a whole new
level. The intelligent M-iQ GreenCoach system works according to the principle of “detect, react, evaluate, recommend,
monitor”. This system enables the machine to detect gaps
on the conveyor belt between dishware or between baskets.
It responds by only activating the rinse function for specific
sections of the belt where dishware has been detected – and
it can do this while monitoring up to three lines simultaneously.
All the gaps on the belts are evaluated with the utmost precision and with a whole new level of detail, enabling savings of
up to 50 percent in both fresh water and rinse agent.
But that’s not all: M-iQ GreenEye-Technology not only identifies gaps and adjust its performance accordingly, it also evaluates those gaps for the machine operator. For the first time
this means that the wash-up personnel have the information
they need to operate the machine at maximum efficiency. The
machine’s specific recommendations are clearly visible at the
feed point in the form of a green light which shows users how
to achieve optimum belt and line capacity utilization.
The new approach offered by M-iQ with GreenEye-Technology
guarantees extraordinarily economical and hygienic dishwashing results. Available for all conveyor width´s and passing
height 465 mm.
M-iQ – You are always approaching
your destination
M-iQ Platform Concept
M-iQ – Inflight spezial features
M-iQ – Reach the cruise altitude of user-friendliness
The M-iQ Platform Concept fits like a glove. Whatever the
system designs for the use of the M-iQ might look like, the
modular design of the M-iQ permits optimal adaptation to
individual customer needs and room conditions. Whether
basket or conveyor transport, the M-iQ fits perfectly and
anywhere. The available conveyor widths and heights provide for optimal use of space and efficiency.
In other words: the M-iQ is at home everywhere.
B
A
A
Passing height
705 mm
e
Useful b
585 mm
465 mm
MEIKO’s dedication towards user-friendliness and high
performance is apparent in both design and execution
of the M-iQ. The individual components of the M-iQ are
produced to withstand the heavy-duty, high-rotation use
of a flight catering operation. From the hard-wearing,
easy-to-clean surfaces down to the casted drive sprockets – everything about the M-iQ is constructed for endurance and longevity.
To guarantee the ease of operation and maintenance, the
M-iQ employs a system of visual cues.
lt width
570 mm
750 mm
980 mm
1,220 mm
All curtains are coded to ensure that they are always
correctly installed (A). Clearly visible signal lights show
the operational status of the M-iQ. A white lamp indicates
that R/O rinse is selected, while a flashing orange light
warns operators when the prewash tank-filter is blocked (B).
Every component that may require manual handling is
clearly marked in blue, making for easy identification during maintenance procedures. Additionally, all detachable
components are fixed with strings or chains to secure
them against getting lost.
M-iQ technology – Soaring high
on the wings of success
Dishwasher technology with built-in sustainability
Electric energy
rtc
- 950,000,000 t
- 1,900,000 MWh
Water
ret
- 12,300,000 m3
Detergents
re
- 99,000 t
Saved amount per
Einsparvolumen
proyear
Jahr
Minimal water consumption and effective
energy management add up to an extremely economic washing process and
a top-class environmental performance.
MEIKO dishwasher technology is a leader when it comes to saving resources!
In the last 30 years, MEIKO technology
has cut water consumption by over 70 %
and energy consumption by over 30 %!
MEIKO receives Mercury Awards for M-iQ technology
When it comes to providing catering services to passengers, the standards set by airlines, rail operators
and shipping companies are extremely high.
To acknowledge these efforts, the International Travel
Catering Association (ITCA) – which represents the
interests of companies in the industry – presents its
highly-prized Mercury Awards. Widely regarded as
an important distinction, the Mercury Awards serve
to identify the strongest partners in the travel catering
industry.
In 2013 and 2014 the prizes in the “Heavy Equipment”
category and “Systems and Process Development”
went to the German dishwasher manufacturer MEIKO.
The Offenburg, Germany-based company received
the award for its latest generation of M-iQ flight and
rack-type dishwashing machines as well as its GreenEye Technology. Both, M-iQ and M-iQ with GreenEyeTechnology are meanwhile well received by numerous
inflight caterers worldwide.
M-iQ technology – Soaring high
on the wings of success
M-iQ performance data – Your flight plan
to uncompromising cleanliness
Standard model
Dishwasher technology with built-in sustainability
M-iQ multi purpose
Passing height:
465 mm
1.600
1.900
2.235
1.600
920
Capacity:
Quantity of rinse water **
Full size trays
incl. 50 % bulk
equipment
M-iQ
with GreenEyeTechnology
with gap optimiFull
sation up to
load
(m/min)
(Trays/h)
l/h
1,20
230
215
-50 %
1,50
290
240
-50 %
Belt
speed
V8 N33 P8
V8 N24 P8
mm
750
750
mm
10.050
11.250
B-M94 V8 N33 P8
V8 N24 P8
B-L94
B-XL94 V8 N24 P8
980
980
980
11.850
13.550
14.750
1,20
1,50
1,95
300
375
500
330
330
340
-50 %
-50 %
-50 %
B-L124 V8 N44 P8
B-XL124 V8 N44 P8
1220
1220
13.750
14.950
1,50
1,95
465
610
420
420
-50 %
-50 %
B-M74
B-L74
9.000
*Depending on length of feeding and discharge section
**Water quantities can vary depending on purpose of use
2.200
1.900
2.235
2.600
920
MEIKO receives Mercury Awards for M-iQ technology
12.500
Optional for all machines:
Freefall and collecting boxes
2.600
2.600
1.900
2.235
When it comes to providing catering services to passengers, the standards set by airlines, rail operators
and shipping companies are extremely high.
To acknowledge these efforts, the International Travel
Catering Association (ITCA) – which represents the
interests of companies in the industry – presents its
highly-prized Mercury Awards. Widely regarded as
an important distinction, the Mercury Awards serve
to identify the strongest partners in the travel catering
industry.
In 2013 and 2014 the prizes in the “Heavy Equipment”
category and “Systems and Process Development”
went to the German dishwasher manufacturer MEIKO.
The Offenburg, Germany-based company received
the award for its latest generation of M-iQ flight and
rack-type dishwashing machines as well as its GreenEye Technology. Both, M-iQ and M-iQ with GreenEyeTechnology are meanwhile well received by numerous
inflight caterers worldwide.
Belt Machine
width length
incl.
Free fall*
920
- 950,000,000 t
- 1,900,000 MWh
Minimal water consumption and effective
energy management add up to an extremely economic washing process and
a top-class environmental performance.
MEIKO dishwasher technology is a leader when it comes to saving resources!
In the last 30 years, MEIKO technology
has cut water consumption by over 70 %
and energy consumption by over 30 %!
ygrene cirtcelE Electric energy
- 12,300,000 m3
retaW Water
stnegreteD Detergents
- 99,000 t
Saved amount per
Einsparvolumen
proyear
Jahr
13.700
Technical modifications reserved
MEIKO Planning – If the sky is your limit,
get the best team on the ground
Solutions for an optimal workflow by MEIKO
With their longstanding experience in the flight catering
industry, the engineers at MEIKO have what it takes to find
the answer to your particular inflight requirements. Our
planning teams are happy to assist you with tailor-made
solutions for warewashing projects of any scope or scale –
both on and off the ground. This is our promise: Our work
is not finished before we have found the most efficient and
most hygienic way to approach your particular task.
We call this The clean solution.
Multi-purpose warewashing solution with individual
chamber-type trolley washers for each line.
Multi-purpose warewashing solution with central tunneltype trolley washer installed in a pit for easy, floor-level,
roll-on-roll-off operation.
Simple warewashing solution with dedicated glass washer
and minimum automation.
Warewashing system with sorting conveyors and selffeeding, dedicated glass washer, automatic waste handling
– either by vacuum system or screw conveyors – possible.
MEIKO Service – For clear skies
above and optimal conditions below
Keep on smiling while MEIKO’s customer service experts keep all your bases covered
No matter where you touch the ground, our 480 handpicked, authorised service technicians worldwide are
ready to answer your call on 365 days a year. By the same
token, they are already familiar with your individual MEIKO
warewashing solution. Why? Because MEIKO wants to
offer you more than just the best technology:
we also give you the highly qualified support you need to
keep your operation aloft – always.
MEIKO Maschinenbau GmbH & Co. KG
Englerstr. 3 · 77652 Offenburg · Germany
Tel. +49 (0)781 203-0 · Fax +49 (0)781 203-1121
www.meiko.de · [email protected]
We reserve the right to amend specifications as part of our product improvement process.
360.091.01.12.14/GB/KD/1000