Operator`s Manual

Transcription

Operator`s Manual

600 & 700
by Harper
Series Flatbed
600
& Bale
700
Round
Series
Flatbed
Transporter
& Feeder
Operator’s
Manual
Operator's
Manual
600/700
7/11
12/14
Round Bale
Transporter
& Feeder
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Part no. 200088
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600/700
Thank you for purchasing a DewEze Flatbed.
TO THE OWNER OR OPERATOR:
As with all Harper products, the 600 and 700 Series Flatbeds have been thoroughly tested and built
to provide a sturdy, dependable product. The Flatbed is equipped with live hydraulics, which allows
it to be used for a wide range of lifting and hauling tasks. This manual is written as an aid to operating and maintaining the DewEze Flatbed. Read and understand the manual thoroughly before
operation to avoid damage to the unit or injury to the operator or bystanders.
A Flatbed can present hazards to an operator who follows unsafe procedures in either the operation
or maintenance of the unit. Therefore, SAFETY WARNINGS are present at certain locations in the
text. Harper Industries is not responsible for accidents or injuries that result from the misuse or lack
of maintenance of the Flatbed.
SYMBOL:
SAFETY WARNING!
MEANING: Failure to understand and obey this warning may result in injury to you or others.
Whenever this symbol is used, please pay very close attention to the information presented, and
make sure you fully understand. If you do not, contact your dealer or Harper Industries for clarification.
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151 E. HWY. 160 Harper, KS 67058
(620) 896-7381 • Fax (620) 896-7129
Toll Free 800-835-1042
Email [email protected]
Website www.deweze.com
© 2013 Harper Industries, Inc.
The Harper and DewEze names and the ATM logo are registered trademarks of Harper Industries, Inc. All other brand and productnames are trademarks or registered trademarks of their respective companies.
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Statement of Warranty
Harper Industries warrants to each purchaser of a new DewEze Flatbed from an authorized dealer or representative, that such equipment is free of manufacturer’s defects which
appear while in normal service for a period of TWO YEARS commencing with deliver to
the original user. The Flatbed hydraulic and electrical systems are warranted for a period
of one year.
The obligation of Harper Industries under this warranty is expressly limited, at our option, to replacement or repair at a service facility designated by Harper Industries or at
the manufacturing plant in Harper, Ks. A part will be replaced after inspection discloses
it to have been defective. This warranty does not apply to defects caused by damage or
unreasonable use (including failure to provide reasonable and necessary maintenance, or
by performing functions without genuine DewEze accessories) while in the possession of
the consumer.
Harper Industries shall not be liable for the consequential damages of any kind, including
but not limited to consequential labor costs or transportation charges in connection with
replacement or repair of defective parts.
Harper Industries makes no warranty with respect to trade accessories. They are subject
to the warranties of their respective manufacturers.
ANY IMPLIED OR STATUTORY WARRANTIES, INCLUDING ANY WARRANTY OR
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY
LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY. Harper Industries makes
no other express warranty, nor is anyone authorized to make any on behalf of Harper Industries.
For further information please contact your nearest DewEze dealer.
RECORDS
Date of Purchase ______ / ______ / ______
Dealer’s Name _________________________________
Dealer’s Phone _________________________________
Serial Number Machine __________________________
Serial Number Engine ___________________________
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600/700
30” Toolbox & Fender Skirts.......................... 5.3
20” Toolbox.................................................... 5.4
17” Toolbox.................................................... 5.5
12” Toolbox.................................................... 5.6
Across the Bed Toolbox................................. 5.7
Spinners and Risers...................................... 5.8
Other.............................................................. 5.9
Front Skirt Toolbox Replacement................... 5.10
Table of Contents
OPERATOR SECTION
To the Owner or Operator...............................................
Warranty Statement........................................................
Table of Contents............................................................
Specifications..................................................................
Feature Identification......................................................
Safety Guidelines
General Equipment Safety...............................
Flatbed Operation Safety..................................
Hydraulic Safety................................................
Operating Instructions
Beginning Operation.........................................
Loading.............................................................
Extending (option)............................................
Unloading.........................................................
Unrolling...........................................................
Storing the arms...............................................
Turning System Off...........................................
Maintenance
Check Daily or Before Use...............................
Lubrication........................................................
Hydraulic Oil.....................................................
Hydraulic System.............................................
GatorHyde Protective Coating..........................
Remote Control................................................
Power Unit........................................................
Troubleshooting................................................
1
2
3
4
5
Appendices
I
GatorHyde Repair............................ 6.1
II
Remote Control............................... 6.2
2-Bank Wiring - Kar-Tech Remote... 6.3
3rd Bank Wiring - Kar-Tech Remote 6.4
2-Bank - Gen 2 w/ Remote.............. 6.5
3-Bank - Gen 3 w/ Remote.............. 6.6
III
Standard E/H - Install Instructions... 6.7
Standard E/H Power Kit.................. 6.8
6.8.1
E/H Kit 30” Toolbox Mod.................. 6.9
IV
HD E/H - Install Instructions............ 6.10
HD E/H Power Kit............................ 6.11
V
XRM Adapter Update...................... 6.12
6
6
7
7
7
7
7
7
8
8
8
8
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9
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PARTS SECTION
Standard Parts
Dual Lift Standard Parts.................................... 1.1
1.1.1
600/700 Common Parts.................................... 1.2
Parallel Squeeze Crosstube/Arms.................... 1.3
Hydraulics
Dual Lift Hydraulic Assembly............................ 2.1
Dual Lift Common Hydraulics-Gen 3................ 2.2
Dual Lift Hydraulics Valve and Filter................. 2.3
2.3.1
Valve and Filter-Gen 3...................................... 2.4
Valve Service Parts-Gen 2................................ 2.5
Valve Service Parts-Gen 3............................... 2.6
Hydraulic Assembly Reservoir.......................... 2.7
Dual lift XRM Parts........................................... 2.8
XRM Hydraulics................................................ 2.9
2.9.1
Controls and Lights
RF Control and Manual Switches..................... 3.1
Clutch Control Switch....................................... 3.2
Lights and Harness........................................... 3.3
3.3.1
Decals
Decals-Safety/Operation.................................. 4.1
600/700 Series Decals...................................... 4.2
Accessories
Swingout Lights................................................ 5.1
Cargo Lights..................................................... 5.2
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DewEze flatbeds are specifically designed
DewEze
flatbeds
are
specifically
to transport
and
feed
round haydesigned
bales.
to transport and feed round hay bales.
Specifications
Specifications
Model Specifications
MODEL
670
675
677
679
682
684
687
688
WIDTH
7’ 1”
7’ 1”
7’ 1”
7’ 1”
7’ 9”
7’ 9”
7’ 9”
7’ 9”
LENGTH
7’ 2”
8’ 6”
9’ 4”
9’ 8”
9’ 4”
9’ 8”
11’ 6”
11’ 10”
WEIGHT
2020#
2070#
2170#
2220#
2270#
2420#
2540#
2670#
MODEL
770
778
782
784
787
788
WIDTH
8’
8’
8’
8’
8’
8’
LENGTH
7’ 2”
8’ 6”
9’ 4”
9’ 8”
11’ 6”
11’ 10”
WEIGHT
2070#
2120#
2270#
2420#
2540#
2670#
* Length of all flatbeds includes 6” for crosstube.
** Add 250 lbs. for extendible arm option.
Hydraulic System Specifications
HYDRAULIC SYSTEM
Powered by engine driven pump or self-contained
battery-powered electric/hydraulic unit
SYSTEM PRESSURE
2450 psi
OIL RESERVOIR CAPACITY
10 Gallons
OIL FILTER
DewEze 720043, WIX 51551 (10 micron)
CYLINDER, LIFT (2)
3.50” x 16.62”
CYLINDER, SQUEEZE
2.00” x 34.00” (670, 675, 677 & 679)
2.00” x 35.75 (682, 684, 687 & 688)
2.00” x 39.25” (770, 778, 782, 784, 787 & 788)
CYLINDER, EXTENDIBLE*
2.00” x 20.0” (left side)
CYLINDER, EXTENDIBLE*
2.50” x 20.0” (right side)
*Cylinders used for extendible arms are optional.
Protective Coating Specifications
PAINT
Heat-treated, polyurethane based paint
GATORHYDE
Long-lasting, textured polyurea surface
Harper Industries
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Feature Identification
A. Headache Rack – protects the rear
pickup window. The hydraulic oil tank and
valve are located in the headache rack.
H. Safety Chain Loops – always use
safety chains when towing.
I. Gooseneck Hitch – located under a
cover plate in the middle of the bed.
B. Across-the-bed Toolbox (optional) –
measures 78” wide, 15.5” tall and 21.5”
deep and has a shelf mounted inside.
J. Safety Chain Loops – always use
safety chains when towing.
C & D. Spinners & Risers (optional) –
used to unroll hay. The risers allow the
hugger arms to lie flat on the bed with the
spinners attached.
K. Lights – LED lighting for stop-tail-turn
has long life and low current draw.
L & M. Skirts & Toolboxes (optional) –
mount under front of bed on both sides.
The Electric/Hydraulic Power unit mounts
inside the left toolbox.
E. Hugger Arms – squeeze together to
grip the bale and lift it onto the flatbed.
When the arms are stored they serve as
side rails for the flatbed.
N. Dummy Arms – serve as side rail
along with hugger arms.
F. Crosstube – houses the squeeze
cylinder and guides the hugger arms.
O. Swing Lights (optional) – lights can
be pivoted out wider than the bale when
working at night.
G. Hitch Plate – allows for a 2” square
receiver hitch and has holes for hitch pins.
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Specifications
Safety
Guidelines
Operator safety is of upmost concern
Operator
safety and
is ofdeveloping
upmost aconcern
when designing
new
when designing and developing a new
piece of equipment. Designers and
piece of equipment.
Designers and
manufacturers build in as many safety
manufacturers build in as many safety
features as possible. However, every year
features as possible. However, every year
manyaccidents
accidentsoccur
occur which
which could
many
could have
have
been
avoided
few
secondsofofthought
thought
been
avoided
byby
aa
few
seconds
anda amore
morecareful
carefulapproach
approach to
to handling
and
handling
equipment.
Most
accidents
can
be
equipment. Most accidents can
be
avoided
by
observing
the
precautions
in
avoided by observing the precautions in
thissection.
section. To
injury,
this
To avoid
avoidpersonal
personal
injury,
study
the
safety
warnings
and
cautions
study the safety warnings and cautions
listed
this
manual
and
follow
them.
listed
in in
this
manual
and
follow
them.
A.
– houses
the the
A.Valve
ValveCompartment
Compartment
– houses
hydraulic
control
valve, valve,
hydraulic
oil
hydraulic
control
hydraulic
oil
filter filter
and the
frequency
receiver.
andradio
the radio
frequency
receiver.
B. Pioneer Couplers – connect hydraulic
B. Pioneer Couplers – connect hydraulic
hoses to the squeeze cylinder – may
hoses
to the
squeeze
cylinderto–implements.
may
also
be used
to connect
also be used to connect to implements.
C. Hydraulic Oil Fill & Dipstick – check
hydraulic Oil
oil Fill
level
with dipstick
– fill
C. Hydraulic
& Dipstick
– check
here when
necessary.
hydraulic
oil level
with dipstick – fill
here when necessary.
Remote Control Transmitter – operates
all functions
of the
flatbed – –uses
two AA
Remote
Control
Transmitter
operates
batteries.
all
functions of the flatbed – uses two AA
batteries.
General Equipment
Equipment Safety
General
Safety
•
This equipment can be dangerous to This equipment can be dangerous to
children and persons unfamiliar with its children and persons unfamiliar with its
operation.
operation.
operator
should
TheThe
operator
should
bebe
aa
responsible
responsible
adult
familiar
with
farm
adult familiar with farm
machinery
machinery
and trained
forunit.
this unit.
and trained
for this
•
Do not attempt to operate equipment  Do not
attempt
to operate
equipment
under
the influence
of drugs
or alcohol.
under
the
influence
of
drugs
or
alcohol.
•
Do not allow persons to operate or assemble
this unit until
they have
 Do not
allow persons
to operate
orread assemble
this manual
have
this unitand
until
theydeveloped
have reada
this manual
thoroughand
understanding
of the safety
have developed
a
thorough
precautions
and howofthe
unitsafety
works.
understanding
the
thewarnings
unit works.
• precautions
Reviewand
the how
safety
and cau-
tions
with
all
users
annually.
 Review the safety warnings and
If cautions
you havewith
anyall
questions
not answered in
users annually.
this manual or require additional copies,
If you
have
anydealer
questions
not answered
in
contact
your
or Harper
Industries.
this manual or require additional copies,
contact
your
dealer or Safety
Harper Industries.
Flatbed
Operation

•
Replace any CAUTION, WARNING, Flatbed
Operation Safety
DANGER or instruction decal that is not readable
or is missing.
 Replace
any CAUTION,
WARNING,
instruction
that
is
• DANGER
Makeor
sure
all safety decal
pins are
in place
or ismounting
missing. bolts are secure not readable
and flatbed
the truck
frame.
 Maketosure
all safety
pins are in place
• and
Make
sure
hinges,
joints,
sliding
flatbed mounting bolts
areand
secure
to theparts
well greased, especially
truckare
frame.
during off season to prevent rusting
and binding.
SAFETY WARNING!
Do not stand under the hugger arms
when operating the bale pickup unit,
SAFETY
even when
arms areWARNING!
empty.
Do not stand under the hugger arms when
operating the bale pickup unit, even when
arms are empty.
Harper Industries
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600 & 700 Series
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•
Check with truck dealer for any load
limits, additional suspension or tire
requirements. The flatbed’s lifting
capability may exceed the truck’s load
capacity in some instances.
• • Lift the bale onto the truck.
Release the bale and repeat the
operation for the second bale.
CAUTION: When hauling one bale, make
sure it is held tightly and rests on the bed.
When hauling two bales make sure the
second bale is as far forward as possible
(Fig. 1). Carrying a bale behind the bed,
as show in Fig 2, places excessive stress
on the cylinder, linkage, and pins.
Hydraulic Safety
•
Do not operate the hydraulic system
with the hood open.
•
Do not activate the electric clutch
unless the truck engine is at idle.
Operating the clutch at road speeds
can damage the hydraulic system.
SAFETY WARNING!
Hydraulic system operates under high
pressure and escaping fluid can
penetrate the skin.
CAUTION: Do not exceed GVRW rating
of truck when loading. Two bales can
easily exceed the GVRW on a ¾ ton truck.
A typical ¾ ton truck can haul 2,300 lbs. of
payload in addition to the flatbed.
Operating Instructions
Beginning Operation
•
Turn the pump switch on the dash to
the “ON” position. (Red light will
indicate that pump is on).
Extending (option)
• Always squeeze the bale with the arms
in the retracted position.
• Extend the arms and release the bale.
• Fully retract the arms before laying
them on the bed.
CAUTION: In cold weather, let engine idle
for 5-10 minutes with pump on before
operating arms to warm oil. Neglecting to
do so may cause hydraulic pump failure.
•
• • CAUTION: Squeezing the bale when the
arms are extended puts excessive force
on the arms and cross-tube and may
result in bending the unit.
Press and hold the power button on
the transmitter until both LEDs turn on,
then release.
The green LED will flash rapidly when
the communication has been
established. If the receiver is off, the
red LED will flash slowly.
Press the corresponding buttons on
the transmitter keypad to turn on and
off each of the outputs.
Unloading
•
To unload, do the reverse of the
loading operation.
•
Spinners may sometimes be needed to
grip the front bale for unloading.
Loading
• Back truck against bale with the arms
wide apart and tilted slightly upward.
•
Squeeze arms firmly against the bale.
600/700
Unrolling (option)
•
Use risers and spinners to unroll a bale.
•
Position the arms over the bale so the
spinners are at the center of the bale.
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•
•
•
To unroll, lower the bale to the ground.
Turn the pump off and push the
FLOAT switch on the remote control.
Slowly drive STRAIGHT forward. The
bale will gradually unroll.
Maintenance
Check Daily or Before Use
•
Check the hydraulic oil level. Keep the
level to “FULL” on the dipstick.
•
Check the belt, belt tensioner and idler
pulleys on engine clutch pump system.
•
Examine the hydraulic hoses for leaks
with an object such as cardboard.
CAUTION: Turning while unrolling a bale
may cause hugger arms to bend.
CAUTION: Failure to use FLOAT while
unrolling may damage flatbed frame or lift
cylinder. The FLOAT switch on the remote
transmitter stays on until it is pressed a
second time or another switch is activated.
To avoid power loss, always deactivate
the FLOAT when not in use.
SAFETY WARNING!
Hydraulic fluid escaping under pressure
can penetrate the skin and may cause
death if not treated immediately.
Storing the Arms
•
Close the arms partially and lay them
on the flatbed.
•
Open the arms until they are flush with
the side of the bed. They now function
with the dummy arms as side rails.
Lubrication
Grease the locations indicated in the
illustrations below once per week while the
unit is in use and at the end of each
season (same locations on right and left).
Turning System Off
•
Turn the pump off when it is not in use.
•
The remote control turns itself off
automatically after 10 minutes.
1. Lift cylinder – rod end
2. Cross-tube hinge
3. Idler arm base
4. Idler link pin
CAUTION: Operating truck at road speeds
or above 2,000 RPM with pump engaged
may cause hydraulic pump failure.
SAFETY WARNING!
Use extreme caution when greasing the
flatbed. Completely lower arms to
expose rear zerks and turn off ignition.
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GatorHyde Protective Coating
•
In the event that damage should occur
to the GatorHyde protective coating,
repair materials are available from your
DewEze dealer to fix small areas.
Follow the instructions provided in
Appendix I.
5. Riser (option)
Remote Control
•
The remote control transmitter has two
LED indicators, the green TRANSMIT
indicator and the red BATTERY /
DIAGNOSTIC indicator.
•
The green TRANSMIT indicator
flashes rapidly whenever there is
communication between the
transmitter and the receiver.
•
The red BATTERY / DIAGNOSTIC
indicator starts blinking once every
second when the battery voltage is low
and requires replacement. It also
blinks when there is a problem with the
system in the form of an error code.
Refer to the ERROR CODE CHART in
Appendix II.
•
To synchronize a new transmitter and
receiver together, refer to the TEACH
ID CODE instructions in Appendix II.
Hydraulic Oil
•
Change the hydraulic oil filter after the
first 40 hours of use and then every
250 hours, or annually thereafter.
•
Change the hydraulic oil if it becomes
contaminated or turns milky in
appearance.
•
In cold weather (below 10°F), use
hydraulic oil that is specifically rated for
cold weather.
•
If other hydraulic equipment is
attached to the bed, the oil will intermix
and cold weather viscosity may be lost.
Hydraulic System
•
If the quick-couplers leak, the o-rings
may need to be replaced.
•
High heat, 190° or greater, can be
damaging to the hydraulic system.
Feel various parts of the system to
make sure there are no “hot spots”
which may indicate a problem.
•
In the off season, run the bed at least
twice a month to prevent valve
condensation.
•
For easy hookup of the couplers, turn
the pump switch off and activate the
control valve switches with the ignition
on. This will release pressure in the
lines.
600/700
Power Unit
•
If the flatbed is powered with a
DewEze Under-the-Hood hydraulic
system, refer to the following chart
when troubleshooting.
•
See Appendix III if the flatbed is
powered with the Electric/Hydraulic
power unit.
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Troubleshooting
Problem Symptom
Possible Solutions
Hydraulic
Pump

No Oil Flow





Hydraulic
Pump
No Oil
Pressure






Clutch
Does Not
Engage




Belt(s)
Jumps Off
Pulley






CHECK OIL LEVEL IN RESERVOIR. If oil level is low, check for
leaks in system then re-fill to FULL.
CHECK BELT TENSION. Replace tensioner or tighten idlers if
needed. Replace belt if worn.
CHECK FOR SHEARED KEY ON PUMP SHAFT. Replace key.
CHECK IF SUCTION HOSE COLLAPSES IN SUCTION. Locate
and remove obstruction.
CLUTCH NOT FUNCTIONING. See possible clutch solutions.
INTERNAL PUMP DAMAGE. Seek assistance from dealer.
HYDRAULIC OIL LEAKS IN SYSTEM. Take safety precautions
and check for leaks. Tighten fittings and replace damaged hoses.
CHECK FOR MALFUNCTIONING SWITCH. Replace switches.
BELT OR CLUTCH MAY BE SLIPPING. Replace tensioner or
tighten idlers if needed. Replace belt if worn.
VALVE NOT FUNCTIONING. Check for disconnected wires at
solenoid or rusted ground wires. Seek assistance from dealer if
valve continues to be unresponsive.
PRESSURE RELIEF MAY BE SET TOO LOW OR BROKEN. Seek
assistance from dealer.
CAUTION: PRESSURE EXCEEDING
2,600 PSI CAN DAMAGE THE PUMP.
PUMP IS WORN OR DAMAGED. Seek assistance from dealer.
CHECK FOR BLOWN FUSE. Replace fuse.
CAUTION: FUSE SHOULD NOT EXCEED 30 AMPS
CHECK WIRE TO CLUTCH. Insure there are no breaks or shorts.
CHECK FOR BAD SWITCHES IN SYSTEM. Replace switches.
CLUTCH IS WORN OUT. Seek assistance from dealer.
BELT(S) TOO LOOSE. Replace tensioner or tighten idler pulleys.
CHECK FOR EXCESSIVE BELT WEAR. Replace worn belt(s).
CHECK FOR LOOSE PUMP BRACKET. Tighten loose bolts.
Replace broken bolts.
CHECK CRANKSHAFT PULLEY FOR LOOSE OR BROKEN
BOLTS. Tighten loose bolts. Replace broken bolts.
CHECK ALIGNMENT OF IDLER PULLEYS AND CONDITION OF
BEARINGS. Re-align idler pulleys or replace worn idler pulleys.
CHECK ALIGNMENT OF CLUTCH AND CRANKSHAFT PULLEY.
If misalignment is visible, seek assistance from dealer.
SAFETY
WARNING!
SAFETY
WARNING!
Harper Industries
Use extreme caution when inspecting an engine.
Serious injury or death could result from getting too
close! Remove key from ignition when servicing.
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600 & 700 Series
600/700
600 & 700
Series Flatbed
Parts
Section
600/700
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Table of Contents
PARTS SECTION
Standard Parts
Dual Lift Standard Parts................................. 1.1
1.1.1
600/700 Common Parts................................. 1.2
Parallel Squeeze Crosstube/Arms................. 1.3
Hydraulics
Dual Lift Hydraulic Assembly.........................
2.1
Dual Lift Common Hydraulics-Gen 3.............
2.2
Dual Lift Hydraulics Valve and Filter..............
2.3
2.3.1
Valve and Filter-Gen 3................................... 2.4
Valve Service Parts-Gen 2............................. 2.5
Valve Service Parts-Gen 3............................
2.6
Hydraulic Assembly Reservoir.......................
2.7
Dual lift XRM Parts........................................
2.8
XRM Hydraulics............................................. 2.9
2.9.1
Controls and Lights
RF Control and Manual Switches..................
3.1
Clutch Control Switch....................................
3.2
Lights and Harness........................................ 3.3
3.3.1
Decals
Decals-Safety/Operation................................ 4.1
600/700 Series Decals................................... 4.2
Accessories
Swingout Lights.............................................
5.1
Cargo Lights..................................................
5.2
30” Toolbox & Fender Skirts..........................
5.3
20” Toolbox....................................................
5.4
17” Toolbox....................................................
5.5
12” Toolbox....................................................
5.6
Across the Bed Toolbox................................. 5.7
Spinners and Risers......................................
5.8
Other.............................................................. 5.9
Front Skirt Toolbox Replacement................... 5.10
Appendices
I
GatorHyde Repair............................
II
Remote Control...............................
2-Bank Wiring - Kar-Tech Remote...
3rd Bank Wiring - Kar-Tech Remote
2-Bank - Gen 2 w/ Remote..............
3-Bank - Gen 3 w/ Remote..............
III
Standard E/H - Install Instructions...
Standard E/H Power Kit..................
E/H Kit 30” Toolbox Mod..................
IV
HD E/H - Install Instructions............
HD E/H Power Kit............................
V
XRM Adapter Update......................
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.8.1
6.9
6.10
6.11
6.12
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2.1
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210174 -- MUDFLAP, WIDE
210178 -- MUDFLAP, NARROW
DUMMY ARM
LEFT
5
22
20
13
24
6
2
8
27
30
1
16
4
9
18
7
21
29
15
DUMMY ARM
RIGHT
32
19
6
25
6
12
23
32
28
32
3
26
31
2/24/2011
CROSSTUBE
Dual Lift Standard Parts
600/700
R
ii 1.1
R
2.2
Bed Width
85.375
93.0
96.5
Crosstubes
Bed #'s
670, 675, 677 & 679
682, 684, 687 & 688
770, 778, 782, 784, 787 & 788
Dummy Arms
Left & Right
Part #
670
215189
675
215150
677
215191
679
215208
682
215145
684
215193
687
215198
688
215200
770
215210
778
215160
782
215158
784
215202
787
215204
788
215206
Part #
215149
215162
215138
1
1
8
30
31
32
2
23
2
1
22
29
2
21
2
1
20
28
2
19
2
1
18
2
1
17
27
2
16
26
2
15
1
4
14
1
4
13
24
8
12
25
4
11
110663
2
4
2
8
9
2
7
10
110658
11
6
110365
510174
215168
215167
215148
215142
215141
215140
215139
215128
214002
211481
211292
211202
210935
210459
205043
202023
200150
110846
110826
110794
110676
110672
110588
110444
110437
2
2
4
110336
110319
110244
PART #
5
8
4
2
2
1
3
QTY
ITEM
DESCRIPTION
GREASE ZERK, 1/4-28 ST
WELDMENT, HUGGER ARM RIGHT
WELDMENT, HUGGER ARM LEFT
PIN WELDMENT, CROSSTUBE LINK
PIN WELDMENT, 1-1/4 X 4
CENTER TAILBOARD DOOR WELDMENT
BALL WELL DOOR WELDMENT
PUSH ARM ASSY, DUAL LIFT
EDGE TRIM, VALVE COVER
SHIELD, CROSSARM
VALVE COVER
IDLER ARM, MACHINE DWG.
HITCH BALL AND NUT
INSTALL HARDWARE
BUSHING, 1.5 X 1.25 X 2.0 SPLIT CG/ID
ROLL PIN, 1/4 X 2
Bolt, 3/8-16 X 5 in Carriage
NUT, 3/8-16 GR 5
2/24/2011
BOLT, 5/16-18 X 0.75, GR8 BLK HEX FLANGE
WASHER, 3/8" FLAT STANDARD
WASHER, 3/8" LOCK
WASHER, 5/8" FLAT SAE
NUT, 1/2-13 WIZ FLANGE
BOLT, 5/16-18 X 0.75, WIZ FLANGE
BOLT, 5/8-18 X 1.5 GR 5
WASHER, 1-1/4" FLAT MACHINE
NUT, 5/16-18 U-TYPE .75L
BOLT, 1/2-13 X 1.5 SHCS
Parts List
R
1.1.1
R
600/700
16
12
13
19
DUMMY ARM
LEFT
7
14
24
22
15
26
8
3
18
9
5
11
20
10
28
31
2
23
17
34
DUMMY ARM
RIGHT
30
35
21
8
33
6
8
1
25
35
29
35
4
For S/N's after 12A01
27
32
9/13/2011
CROSSTUBE
600/700
R
ii 1.1.1
R
Bed Width
85.375
93.0
96.5
Crosstubes
Bed #'s
670, 675, 677 & 679
682, 684, 687 & 688
770, 778, 782, 784, 787 & 788
Dummy Arms
Left & Right
Part #
670
215189
675
215150
677
215191
679
215208
682
215145
684
215193
687
215198
688
215200
770
215210
778
215160
782
215158
784
215202
787
215204
788
215206
Part #
215149
215162
215138
1
2
2
2
2
1
1
1
1
8
26
27
28
29
30
31
32
33
34
35
1
2
23
2
1
22
24
2
21
25
1
1
19
20
2
2
17
4
16
18
2
4
14
15
4
2
10
13
2
2
11
8
9
4
2
7
11
10
6
12
4
2
4
5
2
10
2
10
1
3
QTY
ITEM
510174
260253
215230
215168
215167
215148
215142
215141
215140
215128
214002
211481
211292
211202
210935
210459
205043
202023
200150
110846
110826
110804
110676
110672
110663
110658
110588
110444
110437
110422
110365
110336
110319
110244
110069
PART #
DESCRIPTION
CENTER TAILBOARD, LOWER, ARM BED
9/13/2011
CENTER TAILBOARD DOOR WELDMENT, UPPER
SHIELD, CROSSARM
VALVE COVER
HITCH BALL AND NUT
INSTALL HARDWARE
ROLL PIN, 1/4 X 2
NUT, 3/8-16 GR 5
NUT, 3/8-16 U-TYPE .75L
WASHER, 3/8" LOCK
BOLT, 5/16-18 X .75
BOLT, 5/8-18 X 1.5 GR 5
WASHER, 1-1/4" FLAT MACHINE
NUT, 5/16-18 U-TYPE .75L
BOLT, 1/2-13 X 1.5 SHCS
Parts List
R
1.2
R
600/700
DUMMY ARM
LEFT
5
10
17
9
8
14
12
16
11
18
2
3
7
15
6
DUMMY ARM
RIGHT
20
4
8/29/2013
19
1
600 & 700 Series
Common Parts
600/700
R
ii 1.2
R
Dummy Arms
Left & Right
Part #
670
215189
675
215150
677
215191
679
215208
682
215145
684
215193
687
215198
688
215200
770
215210
778
215160
782
215158
784
215202
787
215204
788
215206
600 & 700 Series
Common Parts
4
4
1
1
11
12
14
15
1
1
1
18
19
20
1
2
10
1
4
9
16
4
8
17
2
2
2
5
6
10
4
7
2
10
3
10
1
2
QTY
ITEM
260253
215230
215128
211481
211202
210459
205043
110846
110826
110804
110676
110672
110658
110588
110437
110422
110319
110244
110069
PART #
DESCRIPTION
CENTER TAILBOARD, LOWER, ARM BED
CENTER TAILBOARD DOOR WELDMENT, UPPER
VALVE COVER
HITCH BALL AND NUT
INSTALL HARDWARE
NUT, 3/8-16 GR 5
NUT, 3/8-16 U-TYPE .75L
WASHER, 3/8" LOCK
BOLT, 5/16-18 X .75
NUT, 5/16-18 U-TYPE .75L
BOLT, 1/2-13 X 1.5 SHCS
Parts List
8/29/2013
R
1.3
R
600/700
1
6
2
8
12
13
510174
420005
215168
215167
215140
211292
202023
120311
120147
120078
110663
110444
110365
PART #
DESCRIPTION
Synchronized Squeeze Cylinder
Part # 223026
Squeeze Cylinders
Bed Width
Bed #'s
Part #
85.3.75
675
220002
93.0
682
223032
96.5
778
223001
10
COUPLER, PIONEER MALE
SHIELD, CROSSARM
ADAPTER, 8MP-6FPX90
ADAPTER, 6MB-8MP90
ADAPTER, 6MB-6MP (3/8 X 2-1/2)
BOLT, 5/8-18 X 1.5 GR 5
Parts List
SEE CHART FOR MORE
DETAILS
Squeeze Cyl Seal Kit
Part# 220056
1
1
10
11
2
1
5
9
1
4
2
2
2
10
2
3
7
2
1
8
QTY
ITEM
1
8
3
7
13
Bed Width
85.375
93.0
96.5
2
CROSSTUBE
9
12
5
6
9/18/2014
Part #
215149
215162
215138
12
4
SQUEEZE
CYLINDER
Crosstubes
Bed #'s
670, 675, 677 & 679
682, 684, 687 & 688
770, 778, 782, 784, 787 & 788
7
11
Parallel Squeeze
Crosstube & Arms
600/700
R
R
R
2.1
R
600/700
1
2
13
7
11
9
7
12
5
8
14
13
10
15
4
3
6
15
10
12
SQUEEZE
CYLINDER
Dual Lift Hydraulics Assy
6/15/2012
600/700
R
ii 2.1
R
2
2
2
2
12
13
14
15
2
2
9
10
4
215144
2
8
11
202022
4
220681 (17 in.)
LIFT HOSES
220682 (17 in.)
SQUEEZE HOSES
220687 (76 in.)
220688 (99 in.)
220689 (111 in.)
220690 (137 in.)
220683 (106 in.)
220684 (122 in.)
220685 (132 in.)
220686 (158 in.)
_70
_75 & _78
_77 & _82, _79 & _84
_87 & _88
96 in.
106-110 in.
132-136 in.
8M3K - 6FJX / 8FJX
2 ea.
8M3K - 6FJX / 8FJX
4 ea.
6MTF3 - 8FJX / 8MP
2 ea.
8M3K - 8FJX / 8MJ
2 ea.
LIFT HOSES SHORT
SQUEEZE HOSES SHORT
DESCRIPTION
220691 (12.25 in.)
12-10FJX / 12-12MPX90
1 ea.
6/15/2012
223034
223035
223036
223037
223033
HYDRAULIC
HOSE KIT #
COUPLER, PIONEER MALE
MOUNT, HOSE SPRING
LIFT CYLINDER 3.50 X 16.6
HOSE ASSY, FLATBED SQUEEZE SHORT
HOSE ASSY, FLATBED DUAL LIFT
COUPLER, PIONEER FEMALE
KEEPER, 1 IN NUT, WELDMENT
SPRING, 1" O.D. X 12" L X .105 WIRE
ADAPTER, 6MJ-6MB
ADAPTER, 8MP-6FPX90
ADAPTER, 8MJ-8MJ-8MJ
ADAPTER, 6MB-8MP90
ADAPTER, 6MB-6MP (3/8 X 2-1/2)
WASHER, 1" LOCK
BOLT, 1-8 X 10, GR8
Parts List
RESERVOIR RETURN
420005
260111
223038
220682
220681
220084
120319
1
120311
120242
120147
7
2
5
120078
110649
110352
PART #
6
1
4
600 - 700 WITH GENERATION 2 VALVES
Dual Lift Cylinders
Anniversary Part# 223030
Production Part# 223038
Seal Kit Part# 212012
2
1
2
3
2
1
80 in.
FLATBED LENGTH
COMMON HOSES
Squeeze Cyl Seal Kit
Part# 220056
SEE CHART FOR MORE
DETAILS
Synchronized Squeeze Cylinder
Part # 223026
Squeeze Cylinders
Bed Width
Bed #'s
Part #
85.3.75
675
220002
93.0
682
223032
96.5
778
223001
Dual Lift Hydraulics Assy
QTY
ITEM
Flatbed Squeeze Cylinders
Bed Width
85.375"
Model #
670
675
677
679
91.375"
682
682
684
684
687
687
688
688
93.0"
96.5"
85.375
770
770
778
778
782
782
784
784
787
787
788
788
670
675
677
679
Squeeze Cylinder
Model #
220002
470
475
477
479
220002
482
482
484
484
487
487
488
488
XRM
XRM
XRM
XRM
XRM
XRM
XRM
223032
XRM
XRM
XRM
XRM
XRM
223001
578
578
582
582
XRM
587
587
XRM
XRM
XRM
XRM
XRM
470
475
477
479
223001
XRM
XRM
XRM
XRM
XRM
XRM
XRM
A Synchronized Squeeze Cylinder
Part # 223026
is available as an option for all beds.
This cylinder is the same length as # 223001.
Squeeze Cylinder Seal Kit Part # 220056
R
iii 2.1
R
600/700
600/700
R
R
R
2.2
R
600/700
1
2
13
6
35
20
7
26
11
9
6
67
36
7
5
39
8
32
14
13
12
10
10
12
With Generation 3 Valve
9/18/2014
Dual Lift Common Hydraulics
600/700
R
ii 2.2
R
_75 & _78
96 in.
106-110 in.
132-136 in.
_87 & _88
_77 & _82, _79 & _84
_70
80 in.
FLATBED LENGTH
COMMON HOSES
2
2
2
2
2
2
2
4
2
2
2
8
26
32
35
36
9
39
10
11
12
13
14
67
4
7
2
2
5
8
2
2
10
6
2
20
2
1
220688 (99 in.)
220689 (111 in.)
220690 (137 in.)
LIFT HOSES
8M3K - 6FJX / 8FJX
2 ea.
220687 (76 in.)
SQUEEZE HOSES
8M3K - 8FJX / 8MJ
2 ea.
220683 (106 in.)
220684 (122 in.)
220685 (132 in.)
220686 (158 in.)
LIFT HOSES SHORT
8M3K - 6FJX / 8FJX
4 ea.
220681 (17 in.)
SQUEEZE HOSES SHORT
6MTF3 - 8FJX / 8MP
2 ea.
220682 (17 in.)
510174
260111
223038
220682
220681
220084
215148
215144
215142
215141
214002
210935
202022
200150
120319
120242
110649
110444
110352
PART #
DESCRIPTION
9/18/2014
223034
223035
223036
223037
223051
HYDRAULIC
HOSE KIT #
MOUNT, HOSE SPRING
LIFT CYLINDER 3.50 X 16.6
HOSE ASSY, FLATBED SQUEEZE SHORT
HOSE ASSY, FLATBED DUAL LIFT
COUPLER, PIONEER FEMALE
KEEPER, 1 IN NUT, WELDMENT
SPRING, 1" O.D. X 12" L X .105 WIRE
ROLL PIN, 1/4 X 2
ADAPTER, 6MJ-6MB
ADAPTER, 8MJ-8MJ-8MJ
WASHER, 1" LOCK
BOLT, 1-8 X 10, GR8
Parts List
RESERVOIR RETURN
12-10FJX / 12-12FJX
1 ea.
220723 (25 in.)
600 - 700 WITH GENERATION 3 VALVES
Dual Lift Cylinders
Production Part# 223038
Seal Kit Part# 212012
With Generation 3 Valve
Dual Lift Common Hydraulics
QTY
ITEM
R
2.3
R
600/700
2
2
2
2
2
1
1
1
1
1
1
1
2
3
4
5
6
7
8
9
10
11
720043
720041
220691
222039
223016
120493
120288
120134
110674
110608
110538
PART #
DESCRIPTION
NUT, 5/16-18
BOLT, 5/16-18 X 3.0
FILTER, 10 MICRON
FILTER HEAD
RESERVOIR RETURN
Valve, Check With .075 Orifice
VALVE, FLATBED MONOBLOCK
ADAPTER, 10MJ-8MB
ADAPTER, 8MJ-8MB90
ADAPTER, 6MJ-8MB90
WASHER, 5/16" LOCK
Parts List
SQUEEZE
CYLINDER
- IN -
SQUEEZE
CYLINDER
- OUT -
LIFT CYLINDER
- ROD -
LIFT CYLINDER
- BASE -
12 & 17 Gallon System
120174 -- Adapter 8MB-12FPX
120277 -- Adapter 8MJ-8MB
****
5,7 & 9 Gallon System
QTY
ITEM
7
1
5
****
5
From Pump
4
4
6
8
9
10
2
3
11
Dual Lift Hydraulics
Valve & Filter
7/6/2011
600/700
R
2.3.1
R
2
2
1
1
1
1
1
6
7
8
9
10
11
12
110290
110434
120244
220691
222039
260265
720041
720043
110538
110608
110674
120134
120288
120493
223016
PART #
DESCRIPTION
ADAPTER, 12MJ-12MP
RESERVOIR RETURN
MOUNTING BRACKET, FILTER
FILTER HEAD
FILTER, 10 MICRON
BOLT, 5/16-18 X 3.0
NUT, 5/16-18
WASHER, 5/16" LOCK
ADAPTER, 6MJ-8MB90
ADAPTER, 8MJ-8MB90
ADAPTER, 10MJ-8MB
VALVE, FLATBED MONOBLOCK
Parts List
SQUEEZE
CYLINDER
- IN -
LIFT CYLINDER
- ROD -
1
LIFT CYLINDER
- BASE -
****
From Pump
4
4
7
3
3
2
9
120174 -- Adapter 8MB-12FPX
SQUEEZE
CYLINDER
- OUT -
15
14
11
12
10
14
6
8
13
5
Dual Lift Hydraulics
Valve & Filter
****
5,7 & 9 Gallon System
2
2
5
15
2
4
1
2
3
4
1
2
13
1
1
14
QTY
ITEM
6/6/2012
R
2.4
R
600/700
1
16
223044
222039
220723
720043
720041
260265
120244
120493
LIFT CYLINDER
- BASE -
LIFT CYLINDER
- ROD ** CHECK VALVE
22039
TO THIS PORT
1
1
1
13
14
1
12
15
1
11
110434
4
2
9
10
110290
1
2
7
8
120277
120288
1
2
5
120134
110674
110608
110538
PART #
6
2
2
2
2
3
2
1
4
QTY
ITEM
DESCRIPTION
NUT, 5/16-18
BOLT, 5/16-18 X 3.0
SQUEEZE
CYLINDER
- OUT -
SQUEEZE
CYLINDER
- IN -
2
Flatbed Valve, Small, Monoblock Ver II
HOSE, VALVE TO FILTER
FILTER, 10 MICRON
FILTER HEAD
ADAPTER, 12MJ-12MP
ADAPTER, 10MJ-8MB
ADAPTER, 8MJ-8MB90
ADAPTER, 8MJ-8MB
ADAPTER, 6MJ-8MB90
WASHER, 5/16" LOCK
Parts List
3
7
5
****
10
1
8
6
4
Also As Required
120368 -- Adapter 8mj-8fjx90
120267 -- Adapter 12mj-12fjx90
16
14
9
13
12
11
10
15 **
TO PORT #1
9
Gen 3 Double Poppet
Valve & Filter
9/18/2014
600/700
R
2.5
R
2.6
222004
720015
820143
820232
222002
820229
120062
720164
223016
VALVE, PRESSURE RELIEF
CARTRIDGE, #8 VALVE, W/O COIL
COIL, #8 VALVE, 12 VOLT
SPOOL, #10 VALVE
VALVE, DIRECTIONAL, 4-WAY
O-RING, ADAPTER #4 7/16-20
O-RING, ADAPTER #8 3/4-16
VALVE, MONOBLOCK, COMPLETE
PART NO.
9 10
12
VALVE, POPPET FOR 223017
O-RING, -219, 90 DURO
BOLT, 5/16-18 X 2 SHCS
VALVE, 3RD BANK ADD ON (223016)
9
10
11
12
110168
223017
820229
120376
222003
PART NO.
VALVE FOR ADDITIONAL THIRD BANK
GEN 2 VALVE - SERVICE PARTS
4
1
2
2
2
R
2.6
R
600/700
4
1
6
8
5
3
2
1
7
8
1
4
4
4
3
2
1
2
5
2
1
6
QTY
ITEM
820232
720164
522163
222050
222045
222010
222004
120062
PART #
Spool, #10 Valve
O-Ring Plug, #8 3/4-16
#10 E-COIL, 12 VDC, DEUTSCH DT04-2P
Coil, #8 Hydac, Deutsch DT04-2P
#10 SOLENOID, 2 POSITION 4 WAY
Cartridge, #8 HYDAC Double Poppet
Valve, Pressure Relief
O-Ring Plug, #4 7/16-20
DESCRIPTION
Flatbed Valve, Small, Hydac Deutsch P/N 223044
6
2
3
7
5
2
2
2
2
4
4
1
3
2
1
3
3
4
4
522163
222003
120376
110168
PART #
#10 E-COIL, 12 VDC, DEUTSCH DT04-2P
Valve, Poppet N.C. SOL VALVE
O'RING, -219, 90 DURO
BOLT, 5/16-18 X 2.0 SHCS
DESCRIPTION
Valve, 3rd Bank add on P/N 223045
QTY
ITEM
Starting S/N's 2014
GEN 3 VALVE
-08 HYDAC DEUTSCH
SERVICE PARTS
12/5/2014
600/700
R
2.7
R
1
1
120189
511002
DESCRIPTION
HOSE CLAMP, #24
ADAPTER, 20MB-20BH 45°
QTY
1
1
1
PART #
120188
120511
720107
HOSE CLAMP, #20
ADAPTER, 20MB-16FOR
ADAPTER, 16MB-16BH 45°
DESCRIPTION
5, 7 & 9 GALLON SYSTEM
QTY
PART #
12 & 17 GALLON SYSTEM
10
7
11
3
HYDRAULIC ASSEMBLY
RESERVOIR
5
9
14
8
13
4
220587
9
260265
500175
540031
12
13
14
220700
220566
8
225012
120257
7
10
120244
6
11
120237
110616
4
5
110434
110444
2
110290
1
3
PART #
ITEM
DESCRIPTION
1
1
1
1
1
1
1
1
1
1
4
6/15/2012
FUEL FILTER
FITTING, PLUG 1/2" PIPE
Reservoir, Flatbed, Remote Filter
FILTER TO RESERVOIR HOSE
VENT HOSE
DIP STICK
ADAPTER, 12MJ-12MB90
ADAPTER, 12MJ-12MP
ADAPTER, 4BH-4MP
NUT, 5/16", J-TYPE, CAGE, .5C
4
Parts List
4
2
QTY
R
2.8
R
600/700
Bed Width
85.375
93.0
96.5
2.8
8
3
1
6
Part #
215172
215176
215170
4
5
Dual Lift XRM Parts
Crosstubes
Bed #'s
670, 675, 677 & 679
682, 685, 687 & 688
770, 778, 782, 784, 787 & 788
2
Dummy Arms
Left & Right
Part #
670
215189
675
215150
677
215191
679
215208
682
215145
684
215193
687
215198
688
215200
770
215210
778
215160
782
215158
784
215202
787
215204
788
215206
1
1
1
1
8
9
2
5
6
2
4
7
4
2
2
24
1
3
QTY
ITEM
3
215174
215173
215086
215085
211755
210942
210941
200150
110794
PART #
2
4
DESCRIPTION
3/1/2011
EXTENSION ARM WELDMENT, RIGHT
EXTENSION ARM WELDMENT, LEFT
SQUEEZE ARM XRM, RIGHT
SQUEEZE ARM XRM, LEFT
CROSSTUBE ENDCAP
FLOATING PIN
CYLINDER PIN
ROLL PIN, 1/4 X 2
BOLT, 5/16-18 X 0.75, GR8 BLK HEX FLANGE
Parts List
7
9
600/700
R
2.9
R
PART #
110168
120102
120123
120134
120186
120376
132035
220455
220456
223017
232086
QTY
4
4
4
2
4
2
1
1
1
1
1
2.9
10
RIGHT SIDE
-BASE-
LEFT SIDE
-ROD-
1
7
11
220532
220533
DETAIL C
6
Parts List
4
C
DESCRIPTION
BOLT, 5/16-18 X 2.0 SHCS
ADAPTER, BULKHEAD, 6MJ-6MJ, W/LOCKNUT
ADAPTER, 6FP-6FJX
ADAPTER, 6MJ-8MB90
ADAPTER, 4MB-4FPX
O-RING, -119, 90 DURO
SWITCH BOOT
EXTENDABLE ARM CYLINDER, 2.5
EXTENDABLE ARM CYLINDER, 2.0
VALVE, 3rd BANK ADD ON
SWITCH, DPDT, M, 6 PIN, PUSH ON
SEAL KITS
2.5 CYLINDER
2.0 CYLINDER
ITEM
1
2
3
4
5
6
7
8
9
10
11
ARM HOSES
9
CROSSOVER
HOSE
B
2
3/2/2011
3
DETAIL B
DETAIL A
A
EXTENSION
HOSES
8
5
XRM HYDRAULICS
R
ii 2.9
R
600/700
2.10
220629 (218in)
220629 (218in)
220627 (200in)
220629 (218in)
220627 (200in)
220629 (218in)
487, 488
220627 (200in)
220626 (188in)
220627 (200in)
477, 479,
482, 484,
677, 679
220626 (188in)
220625 (165in)
220626 (188in)
220626 (188in)
475, 675
578, 770,
778
582, 682,
684, 782,
784
587, 687,
688, 787,
788
220625 (165in)
ARM HOSES
6M3K - 6FJX90M / 6FJX
470, 670
XRM
SERIES
EXTENSION HOSES
6M3K - 6-4MP / 6MPX
5
2ea 220605 (54.3in) 2ea 220605 (54.3in)
2ea 220605 (54.3in) 2ea 220605 (54.3in)
2ea 220605 (54.3in) 2ea 220605 (54.3in)
2ea 220605 (54.3in) 2ea 220605 (54.3in)
2ea 220605 (54.3in) 2ea 220605 (54.3in)
2ea 220605 (54.3in) 2ea 220605 (54.3in)
2ea 220605 (54.3in) 2ea 220605 (54.3in)
XRM HYDRAULICS
6
220645 (94.0in)
220645 (94.0in)
220645 (94.0in)
220601 (79.6in)
220601 (79.6in)
220601 (79.6in)
220601 (79.6in)
CROSSOVER HOSE
6M3K - 6FJX90M
SMALL
BIG
223023
223022
223021
223007
223009
223010
223011
HYDRAULIC
HOSE KIT #
LEFT
RIGHT
3/2/2011
600/700
R
2.9.1
R
4
2
2
1
4
4
4
2
2
1
1
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
232086
223017
220456
220455
120599
120598
120186
120123
120102
132035
120376
120134
110168
PART #
ADAPTER, 6MJ-8MB90
ADAPTER, 4MB-4FPX
ADAPTER, 6FP-6FJX
ADAPTER, BULKHEAD, 6MJ-6MJ
SWITCH BOOT
O'RING, -219, 90 DURO
ADAPTER, 6MJ-6FJX 90 BENT TUBE
PORT #5
RIGHT SIDE
-BASE-
1
DESCRIPTION
BOLT, 5/16-18 X 2.0 SHCS
Parts List
12
220532
220533
13
DETAIL C
2
3
4
C
VALVE, 3rd BANK ADD ON
EXTENSION CYLINDER 2.0
EXTENSION CYLINDER 2.5
ADAPTER, 6MJ-6FJX 90 LONG BENT TUBE
PORT #6
LEFT SIDE
-ROD-
SEAL KITS
2.5 CYLINDER
2.0 CYLINDER
QTY
ITEM
ARM HOSES
5
EXTENSION
HOSES
10
DETAIL A
ARM HOSE
CROSSOVER
HOSE
CROSSOVER
HOSE
11
update 2012
XRM Hydraulics
5
6
A
8
B
6
9
9/18/2014
NOTICE
ORIENTATION
OF BULKHEAD
FITTINGS
DETAIL B
7
XRM HYDRAULICS
EXTENSION HOSES
6M3K - 6-4MP / 6MPX
4ea 220605 (54.3in)
CROSSOVER HOSE
6M3K - 6FJX90M
470, 670
ARM HOSES
6M3K - 6FJX90M / 6FJX
2ea 220625 (148in)
220601 (79.6in)
HYDRAULIC
HOSE KIT #
223011
475, 675
2ea 220626 (164in)
4ea 220605 (54.3in)
220601 (79.6in)
223010
477, 479,
482, 484,
677, 679
2ea 220627 (174in)
4ea 220605 (54.3in)
220601 (79.6in)
223009
487, 488
2ea 220629 (200in)
4ea 220605 (54.3in)
220601 (79.6in)
223007
578, 770, 778
2ea 220626 (164in)
4ea 220605 (54.3in)
220645 (94.0in)
223021
582, 682,
684, 782, 784
2ea 220627 (174in)
4ea 220605 (54.3in)
220645 (94.0in)
223022
587, 687,
688, 787, 788
2ea 220629 (200in)
4ea 220605 (54.3in)
220645 (94.0in)
223023
XRM SERIES
RIGHT
BIG
6
5
SMALL
LEFT
Gen 3 Double Poppet Valve
9/18/2014
R
ii 2.9.1
R
600/700
600/700
R
3.1
R
3.1
3
8
5
2
7
6
1
4
1
RF Control
& Manual Switches
2
3
2
1
4
5
6
8
7
3
1
2
3
1
3
QTY
ITEM
233004
233003
232086
132035
132027
110264
110119
PART #
DESCRIPTION
NUT, 10-24 LOCK
4/12/2011
Two AA Batteries
Transmitter, Kar-Tech
Transmitter & Receiver, Kar-Tech
SWITCH BOOT
Switch, Spst, Toggle .250 Tab
BOLT, 10-24 X .5 STAINLESS, PHILLIPS
Parts List
3.2
R
3.2
R
600/700
600/700
R
3.3
R
3.7
Wiring Harness Assemblies
Harness
Part #
Front Marker
232068
I.D. Harness
232044
Rear Tailboard
232069
232065
Headache Rack Left
Headache Rack Right
232067
Body Harness Short
232063
Body Harness Long
232064
6
2
Lights & Harness
7
2
3
4
3
6
2
2
5
4
5
6
7
4
5
232073
232072
232071
232070
232060
230135
7
8
2
3
230011
2
1
PART #
QTY
ITEM
DESCRIPTION
1
2
7
6/16/2009
LIGHT, 2" ROUND LED, RED
LIGHT, 2" ROUND LED, AMBER
LIGHT, OVAL LED, BACK-UP
LIGHT, OVAL LED, S/T/T
LIGHT, GROMMET OVAL
GROMMET, 2"
LIGHT, LICENSE PLATE
Parts List
R
3.3.1
R
600/700
Wiring Harness Assemblies
Harness
Part #
Front Marker
232068
232093
I.D. & License
Rear Tailboard
232069
232065
Headache Rack Left
Headache Rack Right
232067
Body Harness Short
232063
Body Harness Long (-87 & -88)
232064
5
1
Lights & Harness
6
1
2
3
2
3
2
7
8
2
4
2
6
3
2
8
2
5
4
1
6
QTY
ITEM
3
235016
232091
232073
232072
232071
232070
232060
230135
PART #
4
GROMMET, 2"
DESCRIPTION
8
7
9/18/2014
LIGHT, LICENSE PLATE, LED W/.180 BULLETS
LIGHT, 3/4" ROUND, LED, RED
LIGHT, 2" ROUND LED, RED
LIGHT, 2" ROUND LED, AMBER
LIGHT, OVAL LED, BACK-UP
LIGHT, OVAL LED, S/T/T
LIGHT, GROMMET OVAL
Parts List
600/700
R
R
R
4.1
R
600/700
200190
300002
202003
202046
200010
BOTH SIDES
200144
202045
INSIDE OF VALVE COVER
2 BANK
3rd BANK
Decals
Safety & Operation
PART #
200010
200137
200144
200181
200190
202003
202045
202046
300002
QTY
4
1
2
1
4
1
1
1
1
200137
7/17/2012
IT IS THE OWNER'S RESPONSIBILITY
TO REPLACE MISSING OR DAMAGED
WARNING DECALS. DECALS ARE
AVAILABLE FROM YOUR DEALER OR
FROM THE DEWEZE FACTORY.
200181
DESCRIPTION
DANGER DECAL, HORIZONTAL
BALE PIK‐UP, SILVER SCRIPT
DANGER DECAL, VERTICAL
DEWEZE, SILVER OUTLINE
REFLECTIVE DECAL
DECAL, SWITCH IDENTIFICATION
DECAL, WIRING DIAGRAM, KAR‐TECH REMOTE
DECAL, 3rd BANK OPTION, KAR‐TECH REMOTE
FEMA DECAL
600/700
R
4.2
R
PIN STRIPE
1/8" SILVER
202016
Model # Decals
Left & Right
Part #
670
202033
675
202027
677
202034
679
202035
682
202028
684
202036
687
202037
688
202038
770
202039
778
202029
782
202040
784
202041
787
202042
788
202043
Qty
2
2
2
2
2
2
2
2
2
2
2
2
2
2
20 ft.
4
1
2
1
4
34 ft.
1
1
1
100262
200010
200137
200144
200181
200190
202016
202025
202026
300002
PIN STRIPE
1/4" BLACK
100262
Qty
Part #
Description
Left -- 202025
Right -- 202026
Decal, Fema
PIN STRIPE
1/8" SILVER
202016
Decal, Squeeze Arm, Right
Decal, Squeeze Arm, Left
Decal, 1/8" StripeSilver
Decal, Red Reflector, Rectangle
Decal, Deweze Silver Outline
Decal, Danger Vertical
Decal, Bale Pik-up script
Decal, Danger Red On White
Decal, Striping, .25 Black
Decal Kit, 6-700 Series Part # 205058
600 & 700 Series Decals
7/17/2012
200248
202006
200135
R
5.1
R
600/700
6
4
8
14
19
7
12
1
18
16
15
17
3
11
5
9
13
2
10
Flatbed Accessories
Swingout Lights
830035
730008
2
730010
132035
1
2
130023
132027
2
1
130004
1
19
830031
710586
230146
211749
211748
211747
211746
211745
211744
211743
211742
211741
111034
110676
110658
110618
110440
110001
PART #
8/29/2013
TERMINAL, RING, 14-16GA. 10-32
TERMINAL, BUTT CONNECTOR, 14-16
Boot, 1/2 Toogle Switch Seal
TERMINAL, RING, 14-16GA 3/8"
WIRE, 14GA BLACK
NOT SHOWN
WORK LIGHT, RIGHT
WORK LIGHT, LEFT
SCREW, 1/4 X 1 TEK SELF-TAP
GROMMET, 3/16 ID X 9/16 OD
SWINGLIGHT EDGE TRIM
SWING LIGHT, RUBBER SEAL
FRICTION WASHER 1.5"
FRICTION MOUNTING PLATE
LIGHT MOUNT
SWING LIGHT ARM, RIGHT
SWING LIGHT ARM, LEFT
SWING LIGHT MOUNT, RIGHT
SWING LIGHT MOUNT, LEFT
NUT, 1/2-13 LOCK NYLON
NUT, 3/8-16 LOCK NYLON INSERT
BOLT, 3/8-16 X 1, WIZ FLANGE
DESCRIPTION
Swing Light Kit, Part# 205013
20'
8
1
2
16
17
2
15
18
2
1
10
2
1
9
14
1
8
13
1
7
2
2
6
2
2
5
11
2
4
12
2
2
2
2
1
3
QTY
ITEM
600/700
R
5.2
R
830035
130004
130010
132027
132035
530071
730008
730010
1
1
4
1
1
20
1
1
1
3
3
2
2
3
4
5
6
830031
710587
230146
211390
211389
PART #
1
1
5
NOT SHOWN
Wire, 14ga, Black
Terminal, Scotch Lock
Boot, 1/2 Toogle Switch Seal
Terminal, Ring, 10-12 Ga, 5/16
Terminal, Butt Connector,14-16
Terminal, Ring, 14-16ga, 10-32
WORK LIGHT, RIGHT
WORK LIGHT, LEFT
SCREW, 3/16 X .75 TEK SELF-TAP
GROMMET, 3/16 ID X 9/16 OD
LIGHT BRACKET, LEFT
LIGHT BRACKET, RIGHT
DESCRIPTION
Cargo Light Assy, Part# 211391
QTY
ITEM
2
4
3
Flatbed Accessories
Cargo Lights
1
6
8/29/2013
4
R
5.3
R
600/700
1
1
1
1
1
2
3
4
5
6
110258
110437
110444
110606
110665
110676
205012
215074
211684
540082
211109
202001
PART #
12
4
14
2
12
4
DESCRIPTION
3
2
NUT, 5/16-18, CAGE TINNERMAN
BOLT PACKAGE
TOOLBOX ASSEMBLY, FLATBED
SHIELD, TOP & SIDE
Traction Pad
STEP, TOOLBOX
DECAL, CHIP GUARD
TOOLBOX COMPLETE, PART# 215074
P AR T # QT Y
D E S CR IP T ION
110174
4
NUT, 1/4-20 LOCK 2-WAY
110300
3
COTTER PIN, 3/32 X 0.75
112011
3
PUSH NUT, WASHER CAP STYLE
200184
1
SEAL, LATCH
202010
1
SEAL, TOOLBOX LID (TRIM-LOK X-2897)
211119
1
TOOL BOX MAT
212003
2
GASKET, TOOLBOX MOUNT
212007
1
LATCH W/STUDS
215072
1
TOOL BOX DOOR AND HINGE WLDMT
215073
1
TOOL BOX AND HINGE WLDMT
1
1
Toolbox Complete W/Step, Part# 205011
QTY
ITEM
6
5
700 Series
600 Series
500 Series
Kits
205070
N/A
205071
N/A
205070
205072
205071
205073
400 Series
Short
Long
Short
Long
Short
Long
Short
Long
Fender Skirts
1
Left
Fender Skirt
260269
211293
260271
211587
260269
260273
260271
260275
4
7/24/2012
260270
211294
260272
211588
260270
260274
260272
260276
Right
Flatbed Accessories
30" Toolbox
Fender Skirts
600/700
R
5.4
R
202010
205012
110049
3
1
1
1
1
1
8
5
6
7
8
9
10
110665
110676
4
4
1
2
1
1
13
14
15
16
1
4.6
215133
215131
212003
211593
211248
540082
110645
4
1
110606
2
211109
110444
14
1
110258
110437
4
200184
200183
112011
110778
12
12
11
202001
3
4
110264
110606
4
2
110119
2
4
1
PART #
3
QTY
NUT, 10-24 LOCK
DESCRIPTION
ep, 20" Part# 205030
TOOLBOX DOOR & HINGE WELDMENT 20"
TOOLBOX & HINGE WELDMENT 20"
TOOLBOX CHIP GUARD 20"
TOOLBOX MAT 20"
Traction Pad
STEP, TOOLBOX
WASHER, 5/16 X 1.50 FENDER
BOLT PACKAGE
SEAL, TOOLBOX LID T
( RIM-LOK X-2897)
DECAL, CHIP GUARD
SEAL, LATCH
LATCH
CLEV
IS PIN, STD ZP 1/4 X 1 1/2
Toolbox Compl
ete W/St
ITEM
8
11
16
13
Flatbed Accessories
20" Toolbox
15
3/17/2011
R
5.5
R
600/700
110119
4
1
205012
110049
3
3
1
1
1
1
1
8
3
4
5
6
7
8
9
110665
110676
4
4
4
2
1
1
1
1
11
12
13
14
15
260205
260203
215213
215211
212003
540082
110645
2
1
110606
14
211109
110444
4
1
110258
110437
12
202010
202001
200184
200183
112011
110778
4
2
110264
PART #
QTY
10
13
TOOLBOX MAT 17", LEFT
TOOLBOX SKIRT, 770, LEFT
WELDMENT, TOOLBOX DOOR & HINGE, 17"
WELDMENT, TOOLBOX & HINGE, 17" LEFT
Traction Pad
STEP, TOOLBOX
BOLT PACKAGE
DECAL, CHIP GUARD
SEAL, LATCH
LATCH
CLEVIS PIN, STD ZP 1/4 X 1 1/2
NUT, 10-24 LOCK
DESCRIPTION
14
4.7
14
12
Flatbed Accessories
17" Toolbox
Fits "770" only
Toolbox Complete W/Step, 17" Right
ITEM
10
7
12
110049
1
1
8
8
9
4
1
1
1
1
12
13
14
15
13
2
260206
260204
215213
215212
212003
540082
110676
4
1
110665
4
211109
110645
2
1
110444
110606
14
110258
110437
4
202010
202001
12
11
10
205012
1
7
200183
200184
1
1
112011
5
3
4
110778
110264
110119
PART #
7
10
3/17/2011
TOOLBOX MAT 17", RIGHT
TOOLBOX SKIRT, 770, RIGHT
WELDMENT, TOOLBOX DOOR & HINGE, 17"
WELDMENT, TOOLBOX & HINGE, 17" RIGHT
Traction Pad
STEP, TOOLBOX
BOLT PACKAGE
DECAL, CHIP GUARD
SEAL, LATCH
LATCH
NUT, 10-24 LOCK
DESCRIPTION
Toolbox Complete W/Step, 17" Left
6
4
3
2
4
1
3
QTY
ITEM
600/700
R
5.6
R
110049
8
110665
110676
4
4
4
1
1
1
1
11
13
14
215151
215136
212003
211871
540082
110645
2
1
110606
14
210697
110444
4
1
110258
110437
12
12
10
205012
1
9
202001
202010
1
200184
1
1
6
200183
112011
7
1
5
8
3
4
110778
110264
4
3
2
110119
4
PART #
QTY
1
3
10
13
14
WELDMENT, TOOLBOX 12" W/SKIRT, LEFT
TOOLBOX MAT 12"
Traction Pad
STEP TOOL BOX
BOLT PACKAGE
DECAL, CHIP GUARD
SEAL, LATCH
LATCH
4.8
Flatbed Accessories
12" Toolbox
Fits 20" Mounting
NUT, 10-24 LOCK
DESCRIPTION
Toolbox Complete W/Step, 12" Left
ITEM
7
110049
1
1
8
8
9
1
1
13
14
14
1
12
13
215152
215136
212003
211871
540082
1
1
210697
110676
4
1
110665
4
2
110645
110444
110606
14
4
110258
110437
4
202010
202001
12
11
10
205012
1
7
200183
200184
1
1
112011
5
3
4
110778
110264
110119
PART #
6
4
3
2
3
4
1
10
7
3/17/2011
WELDMENT, TOOLBOX 12" W/SKIRT, RIGHT
TOOLBOX MAT 12"
Traction Pad
STEP TOOL BOX
BOLT PACKAGE
DECAL, CHIP GUARD
SEAL, LATCH
LATCH
NUT, 10-24 LOCK
DESCRIPTION
Toolbox Complete W/Step, 12" Right
QTY
ITEM
R
5.7
R
600/700
4.9
9
10
1
Flatbed Accessories
Across the Bed Toolbox
7
1
1
13
2
10
14
1
9
1
4
8
1
1
7
11
2
6
12
1
2
4
5
2
4
2
3
1
1
110609
110667
110238
211138
110239
211143
110645
400010
500078
211134
210908
110618
211132
210914
PART #
NUT, 1/4-20
3/21/2011
WASHER, 1/4" LOCK
1/4-20 X .75 FLAT C'SUNK SCREW
WEAR PAD, PLASTIC TOOLBOX
SetScrew, 5/16-18 X 0.3125
HANDLE WELD ASSY
DECAL, DEWEZE BLACK OUTLINE
Shock, Gas Filled
SPRING/LATCH
ALL THREAD
NUT, 3/8-16 LOCK NYLON INSERT
BUSHING, .625 X .5 X .062 FNG
TOOLBOX WELD ASSEMBLY
DESCRIPTION
Across the Bed Toolbox, Part# 2109125
QTY
ITEM
Flatbed Accessories
Spinners & Risers
Spinner Assy 16" Pair, XRM, Part #215007
Spinner Assy 16" Pair, Part# 210008
ITEM
QTY
PART #
DESCRIPTION
ITEM
QTY
PART #
DESCRIPTION
1
2
210006
Pin, Lynch 1/4 x 1 1/2
1
2
210006
2
2
210007
WELDMENT, SPINNER 16"
2
2
211509
WELDMENT, SPINNER 16" XRM
3
2
211513
LYNCH PIN GUARD
3
2
211513
LYNCH PIN GUARD
3
1
1
DETAIL A
Lynch Pin Guard
2
3
2
A
Spinner Assy 12" Pair, XRM, Part# 215234
Spinner Assy 12" Pair, Part# 215081
ITEM
QTY
PART #
DESCRIPTION
1
2
210006
2
2
211513
LYNCH PIN GUARD
3
2
215080
WELDMENT, SPINNER 12"
ITEM
QTY
PART #
DESCRIPTION
1
2
210006
2
2
211513
LYNCH PIN GUARD
3
2
215233
WELDMENT, SPINNER 12" XRM
1
1
Spinner Extension Pair, Part # 205076
2
3
ITEM
QTY
PART #
DESCRIPTION
1
2
110658
Washer, 1/2 Flat
2
2
210006
3
2
215235
Spinner Extension Pin
2
3
2
1
Riser, Offset Pair, Part# 211145
ITEM
QTY
PART #
DESCRIPTION
1
2
110364
BOLT, 1-8 X 7.0
2
2
110601
NUT, 1-8
3
2
211125
RISER WELD ASSY
4
2
510174
3
QTY
PART #
DESCRIPTION
1
2
110364
BOLT, 1-8 X 7.0
2
2
110601
NUT, 1-8
3
1
211507
LEFT RISER WELD ASSY
4
1
211508
RIGHT RISER WELD ASSY
5
2
510174
5
3
4
Riser, Offset Pair, XRM, Part# 215006
ITEM
4
3
2
1
1
2
7/30/2013
600/700
R
5.8
R
R
5.9
R
600/700
QTY
2
2
1
2
210006
210929
PART #
Parallel Squeeze
Lift Bar
P/N 210316
4' BALE ADAPTER
DESCRIPTION
Adapter Assy, 4' Bale, Part# 210933
ITEM
Pivot Squeeze
Lift Bar
P/N 215307
RECEIVER HITCH
P/N 215001
OTHER ACCESSORIES
12/4/2014
600/700
R
5.10
R
211829
Bolt Kit
1ea Required
Per Fenderskirt
215116
Fits Straight Beds
400 & 600 Series
30" Toolbox
Replacement
211828
Front Skirt
Toolbox Replacement
260267
211813
Fits Tapered Beds
500 & 700 Series
30" Toolbox
Replacement
Fits Short Beds
20" Toolbox
Replacement
211812
260268
7/24/2012
R
R
600/700
Appendix I – GatorHyde Repair Instructions
GatorHyde Repair Instructions
Required items:
1 – 25 x 25 ml caulking gun (202030)
1 – 25 x 25 ml cartridge set of GatorHyde Repair Material (202031)
1 – ¼” x 6” mixing wand (202032)
1 – pair of rubber gloves
1 – wooden stick
1 – Instruction sheet and MSDS sheet
1 – MEK – methyl ethyl ketone solvent (available at most
hardware stores)
1 – small paint brush
2 – plastic cups
SAFETY WARNING!
Read the Master Safety Data Sheets
(MSDS) on all chemicals before
handling any chemical.
See: http://www.msds.com
Note:
This repair is designed to easily fix small, damaged areas fast and with limited amount of effort. However this
product is fast reacting so make sure to thoroughly read this instruction sheet before proceeding with repairs.
Application Instruction:
Step 1.
Before you start, put on rubber gloves and safety glasses.
Step 2.
Place a piece of cardboard or newspaper next to the repair area prior to opening and mixing the
material.
Step 3.
Cut back damaged area with a razor knife to make a square.
Step 4.
Sand area and feather edges with 40 grit sandpaper. Blow out sanded area to get rid of dust.
Step 5.
Clean area well with MEK solvent and allow to dry for 30 minutes.
Step 6.
Attach static mixing wand to 25 x 25 ml cartridge set, twist and lock in place. Insert cartridge into
caulking gun.
Step 7.
Hold the caulking gun in an upright position in one hand, then set the two plastic cups on a flat
surface side by side. Next point the static mixing wand into a cup and squeeze the trigger of the
gun two times so a small amount of material is discharged into the cup. (Note! This material is to
be discarded.) Immediately move the static mixing wand over and point it into the next cup and
continue to discharge the remaining amount of material into this cup.
Step 8.
Allow the material to set in cup and gently stir with wooden stick for a period of 1 to 1 ½ minutes or
until the GatorHyde becomes thicker and will stick to either a finger or wooden stick.
Step 9.
Once material has begun to gel, apply enough product to finger or a stick and immediately dab
onto damaged area. Use the paint brush to dab the area in a vertical manner to make a textured
surface.
Cure time. Allow repaired area to cure for a period of 1 hour prior to heavy impact loading.
Clean-up. In order to clean up the area take a paper sack or plastic trash bag and place all the empty jars
and remaining contents of the repair kit and dispose into a standard trash can or simply put
everything back in the box and throw away.
GatorHyde Protective Coatings, Inc., 2210 South Highway 69, Wagoner, OK 74467 * (918) 485-2835 *
www.gatorhyde.com
Harper Industries
600/700
Operator’s Manual
R
6.1
R
Appendix II – Remote ControlRemote Control
SYNCHRONIZING TRANSMITTER AND RECEIVER
POWER
To teach the transmitter ID code to the receiver,
use the following procedure:
BUTTON 1
1. Make sure the receiver and transmitter are OFF.
2. Press and hold transmitter's button 1 and 8 (as
shown) then press Power button until both LEDs
start blinking, then release buttons.
3. Apply power to the receiver.
4. Wait for ~5 seconds or until the green LED on
the transmitter starts blinking rapidly.
5. Teach complete.
BUTTON 8
1.10
SYNCHRONIZING TRANSMITTER AND RECEIVER
POWER
To teach the transmitter ID code to the receiver,
use the following procedure:
1. Make sure the receiver and transmitter are OFF.
BUTTON 1
2. Press and hold transmitter's button 1 and 8 (as
shown) then press Power button until both LEDs
start blinking, then release buttons.
3. Apply power to the receiver.
4. Wait for ~5 seconds or until the green LED on
the transmitter starts blinking rapidly.
5. Teach complete.
BUTTON 8
5.13
1
2
3
4
5
6
DEWEZE HARNESS
9 TO
30 VOLT
1
RED
2
BLACK
3
YELLOW
4
PURPLE
5
6
GREEN
7
BLUE
8
ORANGE
7
8
10
11
12
BROWN
10 WHITE
11 GRAY
12 GREEN/YELLOW
R
6.2
R
600/700
600/700
2
1
4
3
6
5
8
7
R
ii 6.2
R
2 Bank Wiring, Kar-Tech Remote
Decal Part# 202045
Harness Part# 232087
RED
BATTERY/DIAGNOSTIC
GREEN
TRANSMIT
POWER
UNLOAD
LOAD
SQUEEZE
UNSQUEEZE
3rd BANK
RETRACT
3rd BANK
EXTEND
FLOAT
COILS
"C" & "D"
WORK LIGHTS
3.3
3/11/2011
R
6.3
R
600/700
SOLENOID
FIRES
UNLOAD
LOAD
OIL
OIL
IN
OUT
OIL
OIL
IN
OUT
SQUEEZE
OIL
OIL
IN
OUT
OIL
IN
OIL
OUT
UNSQUEEZE
3.4
3/11/2011
600/700
R
ii 6.3
R
3rd Bank Wiring, Kar-Tech Remote
Decal Part# 202046
RED
BATTERY/DIAGNOSTIC
GREEN
TRANSMIT
POWER
UNLOAD
LOAD
SQUEEZE
UNSQUEEZE
3rd BANK
RETRACT
3rd BANK
EXTEND
FLOAT
COILS
"C" & "D"
WORK LIGHTS
3.5
3/11/2011
R
6.4
R
600/700
SOLENOID
FIRES
FLOAT
RETRACT
EXTEND
OIL
IN
OIL
OUT
OIL
OUT
OIL
IN
3.6
3/11/2011
600/700
R
ii 6.4
R
2 Bank Wiring, Kar-Tech Remote
Gen 3 Double Poppet, Deutsch
Decal Part# 202053
RED
BATTERY
DIAGNOSTIC
POWER
GREEN
TRANSMIT
UNLOAD
LOAD
SQUEEZE
UNSQUEEZE
3rd BANK
EXTEND
FLOAT
COILS
"C" & "D"
WORK LIGHTS
PAGE 1 OF 2
9/19/2014
R
6.5
R
3rd BANK
RETRACT
600/700
SOLENOID
FIRES
UNLOAD
LOAD
OIL
OIL
IN
OUT
OIL
OIL
IN
OUT
SQUEEZE
OIL
OIL
IN
OUT
OIL
IN
OIL
OUT
PAGE 2 OF 2
600/700
UNSQUEEZE
9/19/2014
R
ii 6.5
R
3rd Bank Wiring, Kar-Tech Remote
Gen 3 Double Poppet, Deutsch
Decal Part# 202054
RED
BATTERY/DIAGNOSTIC
GREEN
TRANSMIT
POWER
UNLOAD
LOAD
SQUEEZE
UNSQUEEZE
3rd BANK
RETRACT
3rd BANK
EXTEND
FLOAT
COILS
"C" & "D"
WORK LIGHTS
9/19/2014
R
6.6
R
600/700
SOLENOID
FIRES
FLOAT
RETRACT
EXTEND
OIL
IN
OIL
OUT
OIL
OUT
OIL
IN
9/19/2014
600/700
R
ii 6.6
R
Electric/Hydraulic
Standard E/H
Power
Kit Unit
Appendix III – Electric/Hydraulic
UnitPower
Harper Industries
Operator’s Manual
R
6.7
R
600/700
positive battery terminal.
.
19)Attach red cable from E/H ontop of “ice cube” fuse. Install rubber cap.
Harper Industries
600/700
600 & 700 Series
R
600/700
R
6.3
ii 6.7
R
R
R
6.8
R
600/700
110119
3
29
520099
2
28
232086
220691
720041
720043
1
1
232090
1
1
110264
211387
3
1
233003
2
1
232002
232001
26
2
25
27
1
24
230153
222006
232089
1
1
1
220651
1
23
230140
210884
22
220603
1
1
21
220508
220492
211353
202047
202003
132035
120545
120544
120457
120222
120187
120149
120142
120087
110753
110674
110645
110608
110437
110396
PART #
1
1
1
19
20
1
1
1
16
17
2
15
18
1
14
2
9
1
2
8
13
1
7
1
2
6
12
2
5
1
2
4
4
2
3
10
4
2
11
2
1
FILTER (WIX 51551)
FILTER HEAD
RESERVOIR RETURN
NOT IN KIT
HARNESS, E/H WIRELESS, KAR-TECH
EDGE MOLDING, REAR PLATE
NUT, 10-24 LOCK
NOT SHOWN
CLAMP, HOSE #12 .75"
FUSE, 200 AMP
FUSE BLOCK, AMG
BATTERY CABLE, 2GA TWIN LEAD, 186"
SOLENOID, 3 POLE, HEAVY DUTY
SEAL KIT, PUMP
PUMP
MOTOR
E/H MOTOR PUMP/UNIT
HOSE, SUCTION, .75 X 54
HOSE, .375 X 50.44, 6MP - 6MP
VALVE, E/H FLATBED
E/H SHIELD
DECAL, E/H WIRING DIAGRAM, KAR-TECH
SWITCH BOOT
ADAPTER, 12BH-12MB 45°
ADAPTER, 20MB-12FOR
ADAPTER, 8FJ-10MJ
ADAPTER, 6MJ-6MB90
ADAPTER, 12BH-8MB90
ADAPTER, 6MB-6FPX90
ADAPTER, 8MJ-6FJ
ADAPTER, 6MB-8MJ45
PLUG, 1/2" BUTTON PLASTIC
WASHER, 5/16" LOCK
NUT, 5/16-18
BOLT, 5/16-18 X 2.5
DESCRIPTION
Kit E/H Power, W/Remote Part# 205053
QTY
ITEM
24
17
18
25
27
23
4
2
8
19
E/H Power Kit
W/ Remote
22
11
9
10
21
9
20
12
7
29
28
7/6/2011
14
13
E/H Wiring, Kar-Tech Remote
Decal Part# 202047
POWER
LOAD
SQUEEZE
RED
BATTERY/DIAGNOSTIC
GREEN
TRANSMIT
UNLOAD
Purple switch wire
from valve harness
Ground Cable
UNSQUEEZE
WORK LIGHTS
-6 Pressure Port
Positive Cable
Red wire fused
from valve harness
-8 Suction Port
4/12/2011
600/700
R
ii 6.8
R
SOLENOID
FIRES
UNLOAD
LOAD
OIL
OUT
OIL
IN
OIL
OIL
OUT
IN
SQUEEZE
OIL
UNSQUEEZE
OIL
IN
OUT
OIL
IN
OIL
OUT
4/12/2011
R
iii 6.8
R
600/700
600/700
R
iv 6.8
R
2
4
1
1
12
13
220651
222006
232089
1
1
1
1
1
1
1
1
1
18
19
20
21
22
220691
720041
720043
2
1
1
1
1
1
1
1
26
27
28
29
30
31
232001
730013
730008
230119
211387
520099
232002
1
2
24
230153
220603
220508
220492
211353
150027
132002
25
1
210884
1
17
23
230140
1
16
120545
132001
1
1
14
15
120544
120457
120187
120222
1
4
120149
10
2
9
120142
120087
110753
110674
110645
110608
110437
110396
PART #
FILTER (WIX 51551)
FILTER HEAD
RESERVOIR RETURN
NOT IN KIT
TERMINAL, RING, 5/16", 14-16
18
CABLE, SOLENOID GROUND
NOT SHOWN
FUSE, 200 AMP
FUSE BLOCK, AMG
SEAL KIT, PUMP
PUMP
MOTOR
E/H MOTOR PUMP/UNIT
HOSE, .375 X 50.44, 6MP - 6MP
VALVE, E/H FLATBED
E/H SHIELD
HAND CONTROL & CABLE ASSY SPEAR BED
FUSE, MINI 30 AMP
FUSE HOLDER, ATC, 14 GA., MINI
ADAPTER, 20MB-12FOR
ADAPTER, 8FJ-10MJ
ADAPTER, 6MJ-6MB90
ADAPTER, 12BH-8MB90
ADAPTER, 6MB-6FPX90
ADAPTER, 8MJ-6FJ
ADAPTER, 6MB-8MJ45
WASHER, 5/16" LOCK
NUT, 5/16-18
BOLT, 5/16-18 X 2.5
DESCRIPTION
Kit E/H Power, Part# 215005
11
1
2
7
8
2
2
3
4
4
2
5
2
1
6
QTY
ITEM
25
17
15
16
24
23
4
8
2
19
E/H Power Kit
22
11
9
10
21
9
20
12
7
31
26
4/7/2011
14
13
E/H Power Kit
Black switch wire from
hand control harness
Ground Cable
Positive Cable
-6 Pressure Port
Red wire fused from
-8 Suction Port
4/7/2011
R
v 6.8
R
600/700
600/700
R
6.8.1
R
230140
1
1
1
23
24
25
110119
3
30
520099
2
29
232086
220691
720041
720043
1
1
232090
1
1
110264
211387
3
1
233003
2
1
27
28
230155
232089
1
1
222006
1
26
210884
220651
1
1
220603
220508
220492
211353
202047
1
1
20
202003
1
1
19
132094
21
2
18
132093
132092
132035
120545
120544
22
1
2
15
1
1
14
16
1
13
17
1
12
120457
120187
120222
1
4
120149
10
2
9
120142
120087
110753
110674
110645
110608
110437
110396
PART #
11
1
2
7
8
2
2
4
2
2
3
5
4
2
6
2
1
FILTER (WIX 51551)
FILTER HEAD
RESERVOIR RETURN
NOT IN KIT
HARNESS, E/H WIRELESS, KAR-TECH
NUT, 10-24 LOCK
NOT SHOWN
SEAL KIT, PUMP
PUMP
MOTOR
E/H MOTOR PUMP/UNIT
HOSE, .375 X 50.44, 6MP - 6MP
VALVE, E/H FLATBED
E/H SHIELD
DECAL, E/H WIRING DIAGRAM, KAR-TECH
FUSE 200 AMP, BUSS MRBF-200
FUSE HOLDER, BUSS CFBAR1-M8XSP
FUSE COVER, BUSS CFCOVER-1R
SWITCH BOOT
ADAPTER, 20MB-12FOR
ADAPTER, 8FJ-10MJ
ADAPTER, 6MJ-6MB90
ADAPTER, 12BH-8MB90
ADAPTER, 6MB-6FPX90
ADAPTER, 8MJ-6FJ
ADAPTER, 6MB-8MJ45
WASHER, 5/16" LOCK
NUT, 5/16-18
BOLT, 5/16-18 X 2.5
DESCRIPTION
Kit E/H Power, W/Remote Part# 205053
QTY
ITEM
17
20
21
16
18
28
26
4
2
8
22
E/H Power Kit
W/ Remote
25
11
9
10
24
9
23
12
7
30
29
3/29/2012
14
13
E/H Wiring, Kar-Tech Remote
Decal Part# 202047
RED
BATTERY/DIAGNOSTIC
GREEN
TRANSMIT
POWER
UNLOAD
LOAD
Purple switch wire
from valve harness
Ground Cable
UNSQUEEZE
SQUEEZE
FLOAT
WORK LIGHTS
DOWN ONLY
Positive Cable
Red wire fused
from valve harness
-6 Pressure Port
-8 Suction Port
3/29/2012
R
ii 6.8.1
R
600/700
SOLENOID
FIRES
LOAD
UNLOAD
OIL
OUT
OIL
IN
OIL
OIL
OUT
IN
SQUEEZE
OIL
UNSQUEEZE
OIL
IN
OUT
OIL
IN
OIL
OUT
3/29/2012
600/700
R
iii 6.8.1
R
R
iv 6.8.1
R
600/700
720043
1
730013
720041
1
31
730008
230119
220691
1
30
1
1
29
211387
520099
230155
1
1
28
32
2
232089
1
27
222006
1
1
220651
26
210884
1
220603
220508
220492
1
1
22
211353
230140
1
21
150027
132094
1
1
20
25
2
19
132093
1
1
18
132092
1
1
17
132002
23
1
16
132001
120545
120544
24
1
1
14
15
1
13
120457
1
12
120149
120187
2
9
120142
120087
120222
2
8
1
1
7
110753
110674
4
4
6
10
2
5
110645
110608
110437
110396
FILTER (WIX 51551)
FILTER HEAD
RESERVOIR RETURN
NOT IN KIT
TERMINAL, RING, 5/16", 14-16
CABLE, SOLENOID GROUND
NOT SHOWN
SEAL KIT, PUMP
PUMP
MOTOR
E/H MOTOR PUMP/UNIT
HOSE, .375 X 50.44, 6MP - 6MP
VALVE, E/H FLATBED
E/H SHIELD
HAND CONTROL & CABLE ASSY E/H FLATBED
FUSE, MINI 30 AMP
FUSE HOLDER, ATC, 14 GA., MINI
ADAPTER, 20MB-12FOR
ADAPTER, 8FJ-10MJ
ADAPTER, 6MJ-6MB90
ADAPTER, 12BH-8MB90
ADAPTER, 6MB-6FPX90
ADAPTER, 8MJ-6FJ
ADAPTER, 6MB-8MJ45
WASHER, 5/16" LOCK
NUT, 5/16-18
BOLT, 5/16-18 X 2.5
DESCRIPTION
Kit E/H Power, Part# 215005
PART #
11
2
2
4
2
3
2
1
4
QTY
ITEM
21
16
18
20
15
19
17
26
4
2
8
22
E/H Power Kit
25
11
9
10
24
9
23
12
7
32
27
3/29/2012
14
13
E/H Power Kit
Black switch wire from
Ground Cable
Positive Cable
-6 Pressure Port
Red wire fused from
-8 Suction Port
3/29/2012
600/700
R
v 6.8.1
R
Harper Industries
Operator’s Manual
R
6.9
R
600/700
600/700
R
R
Electric/Hydraulic
Heavy Duty
Power
Unit
Kit
Appendix IIIv – Electric /Hydraulic
UnitE/HPower
1. Attach adapters to E/H valve and install inside cavity on headache rack.
2. Attach valve harness per diagram on decal.
3. Attach return hose to valve and filter housing. Attach pressure hose from
pump.
4. Attach 1/2” hoses from squeeze cylinder to valve parts #3 & #4.
5. Attach 3/8” hoses from lift cylinder to valve parts #1 & #2.
6. Use cover plate to locate cutout in right side toolbox.
7. Use access cover or edge molding to protect hoses.
8. Drill holes for 3/8” bolts as indicated and bolt pump to inside of toolbox.
Harper Industries
Operator’s Manual
R
6.10
R
600/700
9. Attach power harness as indicated.
10. Attach suction hose and pressure hose to pump with adapters provided.
11. Attach suction hose to bottom of reservoir.
12. Run batter cables through hole in toolbox and attach to E/H motor as indicated.
13. Run battery cables along frame rail and attach black cable to negative terminal
on battery.
14. Attach 200-amp fuse holder to positive battery terminal.
15. Insert 200-amp fuse.
16. Attach red cable from E/H ontop of “ice cube” fuse. Install rubber cap.
.
600/700
R
ii 6.10
R
R
6.11
R
600/700
2
1
1
1
19
21
22
1
18
20
1
1
16
1
15
17
1
14
1
11
1
2
10
2
1
9
12
2
8
13
2
3
6
2
5
7
3
2
1
2
3
3
1
4
QTY
ITEM
233003
232104
232100
232086
230155
223059
202061
202052
202003
132094
132093
132092
132035
120493
120222
120133
110753
110606
110538
110264
110141
110119
PART #
DESCRIPTION
NUT, 10-24 LOCK
2
12
11
16
Harness, HD E/H, Power
Harness, HD E/H, Wireless
15
Flatbed Valve, HD E/H, 12V, Dbl Poppet Deutsch
Decal, Wiring Diagram, HD E/H, Wireless
Decal, Double Poppet Valve
SWITCH BOOT
ADAPTER, 10MJ-8MB
ADAPTER, 6MJ-6MB90
ADAPTER, 8MJ-6MB90
BOLT, 5/16-18 X 3.0
NUT, M8 X 1.25 WIZFLANGE
Parts List
13
10
18
5
9
6
17
19
14
1
22
7
3
4
8
7
Heavy Duty E/H Kit
W/ Remote
12/4/2014
600/700
R
ii 6.11
R
4
5
QTY
1
4
1
5
1
ITEM
1
2
3
4
5
222054
222053
222052
222051
120062
PART #
Valve, #8 Relief, 3000 psi
Coil, #8 Hydraforce, 12V, Deutsch DT04-2P
Valve, #8 Spool, 4-Way 2-Position
Valve, #8 Dbl Poppet, N.C.
O-Ring Plug, #4 7/16-20
DESCRIPTION
223059 Flatbed Valve, HD E/H, 12V, Dbl Poppet Deutsch
LIFT CYLINDER
-RODCHECK VALVE
222039
TO THIS PORT
LIFT CYLINDER
-BASE-
1
3
4
QTY
1
1
ITEM
1
2
Black Ground Wire
From Valve Harness
Red Wire Fused
From Valve Harness
Positive Cable
Purple Switch Wire
From Valve Harness
(B)
SQUEEZE CYLINDER
-ROD-
SQUEEZE CYLINDER
-BASE-
2
2
232103
232102
PART #
Ground Cable
1
12/4/2014
-10 Suction Port
-8 Pressure Port
Solenoid, 4 Post, 12VDC Contactor
Strap, Motor-Solenoid Connecting
DESCRIPTION
230159 E/H MOTOR & PUMP, HD 12V
Heavy Duty E/H
Valve
Motor & Pump
R
iii 6.11
R
600/700
3.625
n.391
Back of Box
12
11
6.375
3.750
Front of Box
2.250
16
9
8
1
Heavy Duty E/H
1
1
1
1
1
9
10
11
12
13
2
4
16
17
16
15
1
1
14
15
6
7
230159
220738
220603
211849
120545
120544
120288
14
710586
520099
260401
260400
232102
1
8
232103
1
7
120184
110826
1
1
6
110676
1
4
5
110672
4
4
3
4
110440
4
2
100365
21 in
1
PART #
QTY
ITEM
EDGE TRIM
DESCRIPTION
10
2
13
17
4
5
12/4/2014
3
SCREW, 1/4 X 1 TEK SELF-TAP
Access Cover, HD E/H
Shield, HD, E/H
Solenoid, 4 Post, 12VDC Contactor
Strap, Motor-Solenoid Connecting
E/h Motor Pump/unit, Heavy Duty 12V
Hose, Pressure HD E/H
ACCESS COVER FRAME
ADAPTER, 20MB-12FOR
ADAPTER, 8MJ-8MB90
ADAPTER, 12BH-10MB90
NUT, 3/8-16 GR 5
WASHER, 3/8" LOCK
BOLT, 3/8-16 X 1, WIZ FLANGE
Parts List
600/700
R
iv 6.11
R
1
1
1
10
16
2
9
15
1
8
1
1
7
1
1
6
14
2
5
13
3
4
1
2
3
1
2
2
11
1
1
12
QTY
ITEM
232104
232101
230155
223059
202062
202052
150043
132094
132093
132092
120493
120222
120133
110606
110538
110141
PART #
DESCRIPTION
1
8
7
Harness, HD E/H, Power
Harness, HD E/H, Hand Control
12
Flatbed Valve, HD E/H, 12V, Dbl Poppet Deutsch
Decal, Wiring Diagram, HD E/H, Hand Control
Decal, Double Poppet Valve
Hand Control & Cable Assy, HD E/H
ADAPTER, 10MJ-8MB
ADAPTER, 6MJ-6MB90
ADAPTER, 8MJ-6MB90
BOLT, 5/16-18 X 3.0
NUT, M8 X 1.25 WIZFLANGE
Parts List
11
9
14
3
6
10
4
2
5
Heavy Duty E/H Kit
W/ Hand Control
4
12/4/2014
Heavy Duty E/H
W/ Remote
Decal Part# 202061
RED
BATTERY/DIAGNOSTIC
POWER
GREEN
TRANSMIT
LOAD
UNLOAD
SQUEEZE
Heavy Duty E/H
W/ Hand Control
UNSQUEEZE
Decal Part# 202062
FLOAT
WORK LIGHTS
Wiring Diagram
Switches Shown From Back
3 BRN
IN
LOAD
OUT
5 YEL
1 RED
6 BLK
1 RED
6 PUR
2 GRN
GREEN
BROWN
BLACK
YELLOW
BLUE
RED
UNLOAD
4 BLU
2 GRN
5 YEL
4 BLU
12/4/2014
R
v 6.11
R
600/700
Appendix IV
XRM Adapter Update
Kit # 205068
Parts List
ITEM
QTY
PART #
DESCRIPTION
1
6
100578
Cable Tie 14" Black 50 Lb Tens
2
4
120123
ADAPTER, 6FP-6FJX
3
2
120271
ADAPTER, 6MP-6FPX
4
2
120596
ADAPTER, 6MJ-6MP LONG 90
5
2
120597
ADAPTER, 6MJ-6MP XX-LONG 90
2
2
3
5
4
5/11/2012
600/700
R
6.12
R
NOTES
R
R
600/700
Harper Industries, Inc.
151 E. Highway 160
Harper, KS 67058
Website: www.harperindustries.com
Telephone: 620-896-7381
Toll-Free: 800-835-1042
Fax:
620-896-7129
E-mail: [email protected]
600/700
R
R
R
R
© 2013 Harper Industries, Inc.
All rights reserved. Printed in U.S.A.
600/700

Operator`s Manual

Transcription

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