Spear Bed

DewEze
Spear Bed
100 / 1500
Series
Operator’s
Manual
9-08 Part No. 200240
STATEMENT OF WARRANTY
Harper Industries, Inc. (HII) warrants to each purchaser of a new DewEze Spear
Bed from an authorized dealer or representative, that such equipment be free of
manufacturer’s defects that appear while in normal service for a period of TWO
YEARS commencing with delivery to the original user. The Spear Bed electrical
and hydraulic systems are warranted for a period of one year.
The obligation of HII under this warranty is expressly limited, at our option, to
replacement or repair at a service facility designated by HII or at the
manufacturing plant in Harper, Kansas. Parts will be replaced after inspection
discloses it to have been defective. This warranty does not apply to defects
caused by damage or unreasonable use (including failure to provide reasonable
and necessary maintenance) while in the possession of the consumer.
HII shall not be liable for consequential damages of any kind, including but not
limited to consequential labor costs or transportation charges in connection with
replacement or repair or defective parts.
HII makes no warranty with respect to trade accessories. They are subject to the
warranties of their respective manufacturers.
ANY IMPLIED OR STATUTORY WARRANTIES, INCLUDING ANY WARRANTY
OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE
EXPRESSLY LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY.
HII makes no other express warranty, nor is anyone authorized to make any of
behalf of HII.
For further information please contact your nearest DewEze dealer.
RECORD
DATE OF PURCHASE______________________
DEALER’S NAME__________________________
DEALER’S PHONE_________________________
SERIAL NUMBER__________________________
Thank you for purchasing a DewEze Spear Bed.
As with all DewEze products, the 100 and 1500 Series Spear Beds have been thoroughly
tested and strongly built to provide a product that can be relied on. This manual is written
as an aid to operating and maintaining the DewEze Spear Bed.
A Spear Bed can present hazards to an operator who follows unsafe procedures in either
the operation or maintenance of the unit. Therefore, SAFETY WARNINGS are present at
certain locations in the text. Harper Industries is not responsible for accidents or injuries
that result from the misuse or lack of maintenance of the Spear Bed.
SYMBOL:
SAFETY WARNING!
MEANING: The SAFETY WARNING symbol found throughout this manual is used
to call attention to instructions involving personal safety and the safety of others.
Failure to understand and obey these warnings can result in serious injury or death.
Harper Industries, Inc. is continually striving to improve the design and performance of its
products. We reserve the right to make changes in specifications and design without
thereby incurring any obligation relative to previously manufactured products.
For any questions please contact your local DewEze dealer or Harper Industries directly.
151 E. HWY. 160 · HARPER, KS 67058
(620)896-7381 · FAX (620)896-7129
TOLL FREE 800-835-1042
EMAIL [email protected]
DewEze and DewEze Manufacturing are registered trademarks of Harper Industries, Inc.
©2008 Harper Industries, Inc.
Specifications
MODEL IDENTIFICATION
MODEL
1578
1582
1587
WIDTH
8’
8’
8’
LENGTH
8’ 8”
9’
11’
WEIGHT – lbs.
1250
1280
1360
MODEL
170
175
177
182
184
187
WIDTH
7’
7’
7’
7’8”
7’8”
7’8”
LENGTH
6’ 6”
8’
8’ 10”
8’ 10”
9’ 2”
11’
WEIGHT – lbs.
1050
1100
1150
1230
1380
1310
SPEAR BED SPECIFICATIONS
ELECTRIC / HYDRAULIC SYSTEM
Powered by truck engine battery (12V)
OIL RESERVOIR CAPACITY
3 Quarts
LIFT CYLINDERS (2)
2.00” x 10.00”
BOLT TORQUE SPECIFICATIONS
(UNLESS SPECIFIED ELSEWHERE)
BOLT
DIAMETER
BOLT
TORQUE (ft-lb)
5/16”
19
3/8”
33
5/8”
160
1”
630
-
Safety Guidelines
General Spear Bed Safety
SAFETY WARNING!
Equipment Safety
Safety of the operator is one of the main
concerns in designing and developing a
new piece of equipment. Designers and
manufacturers build in as many safety
features as possible. However, every year
many accidents occur which could have
been avoided by a few seconds of thought
and a more careful approach to handling
equipment. Many accidents can be
avoided by observing the precautions in
this section. To avoid personal injury,
study the precautions listed in this manual
and follow them.
•
Do not attempt to operate this
equipment under the influence of drugs
or alcohol.
•
Review the safety instructions with all
users annually.
•
This equipment is dangerous to
children and persons unfamiliar with its
operation. The operator should be a
responsible adult familiar with farm
machinery and trained in this
equipment’s operation.
•
Do not allow persons to operate or
assemble this unit until they have read
this manual and have developed a
thorough understanding of the safety
precautions and of how it works.
If you have any questions not answered in
this manual or require additional copies,
please contact your DewEze dealer or
Harper Industries.
Contact with the spear tips can cause
injury or damage to property. Make
sure that the area surrounding the
spears is clear of obstacles, especially
humans or animals.
•
Replace any CAUTION, WARNING,
DANGER or instruction decal that is
not readable or is missing.
•
Make sure all safety pins are in place
and flatbed mounting bolts are secure
to the truck frame.
•
Make sure hinges and joints are well
greased, especially during off season
to prevent rusting and binding.
•
Check with truck dealer for any load
limits, additional suspension or tire
requirements.
The flatbed’s lifting
capability may exceed the truck’s load
capacity in some instances.
Electric / Hydraulic Safety
SAFETY WARNING!
Hydraulic system operates under high
pressure and escaping fluid can
penetrate the skin.
•
The electric motor has a 60% duty
cycle; meaning – if it is used for six
minutes, is should be allowed to cool
off for four minutes.
•
Replace hydraulic hoses when they
show signs of wear or cracking.
Operating Instructions
Maintenance
Beginning Operation
Check Daily or Before Use
•
•
Check hydraulic oil level.
•
Examine hydraulic hoses for cracks or
loose fittings.
Make sure that engine is running while
operating the Spear Bed.
Loading
•
•
Back the truck against the bale with
the spears pointing backward and
parallel to the ground.
Depress LOAD side of rocker switch
on hand control until the spears are
pointing upward and perpendicular to
the ground, allowing complete visibility
of the taillights.
SAFETY WARNING!
Do not check for hydraulic leaks with
your hands. Use a piece of wood or
cardboard. Hydraulic fluid escaping
under pressure can penetrate the skin
and may cause death if not treated
immediately.
Grease
•
The DewEze Spear Bed has greaseless bearings. No grease is required.
Hydraulic Oil
SAFETY WARNING!
Obstructing sight of the taillights may
cause a serious traffic accident.
Unloading
•
•
Depress UNLOAD side of rocker
switch until bale rests on ground and
spears are parallel to ground.
Drive away from bale slowly.
Storing the spears
•
Store the spears in the two cylinders
incorporated into the toolbox.
•
Change hydraulic oil when it is milky in
appearance, or annually.
•
In cold weather, the Spear Bed will
move slower than normal until the
hydraulic oil warms up.
Other Maintenance Notes
• High heat, 190° or greater, can be
damaging to the hydraulic system.
Feel various parts of the system to
make sure there are no “hot spots”
which may indicate a problem.
• In the off-season, run the bed at least
twice a month
condensation.
to
prevent
valve
6
Troubleshooting
Problem Symptom
Possible Solutions
Hydraulic
Pump
•
No Oil Flow
•
•
CHECK OIL LEVEL IN RESERVOIR. If oil level is low, check for
leaks in system.
CHECK FOR WORN COUPLER BETWEEN PUMP AND MOTOR.
Replace coupler.
VALVE NOT FUNCTIONING. Check for disconnected wires at
solenoid. Replace solenoid coil if it does not engage.
Hydraulic
Pump
No Oil
Pressure
•
•
•
•
CHECK FOR POSSIBLE LEAKS IN SYSTEM. Replace hoses.
INTERNAL PUMP DAMAGE. Replace pump.
CHECK FOR MALFUNCTIONING SWITCH. Replace switches.
PRESSURE RELIEF SPRING IS BROKEN ALLOWING OIL TO
BYPASS SYSTEM. Replace spring.
Electric
Motor
Does Not
Engage
•
•
CHECK FOR BLOWN FUSE. Replace 200 amp fuse.
CHECK FOR BAD SWITCHES IN SYSTEM. Replace switches.
Accessories
Auxiliary Switch
Work Lights
•
•
The Spear Bed hand control has an
additional switch that may be used for
an auxiliary work circuit.
Toolboxes
•
The Spear Bed includes one toolbox
(20” or 30” option) where the E/H
Power Unit is mounted.
•
Additional under-the-bed and acrossthe-bed toolboxes may be purchased
from your DewEze dealer.
DewEze has available an optional set
of stationary or swing lights that
provide lighting for the rear of the bed.
420029
215119
220667
BASE END
110539
110671
120243
ROD END
200082
420029
120214 215122
120243
220667
Spear Bed Rockshaft
Assembly 100 Series
2
DESCRIPTION
CYLINDER MOUNTING TUBE WELDMENT
ROCKSHAFT MOUNTING BLOCK
BUSHING, 1.25X1X1, SPLIT STL
ADAPTER, 6MJ-6MP
ADAPTER, 6MJ-6MJ-6MJ
ROLL PIN, M5 X 40 mm
WASHER, 7/16" LOCK
BOLT, 7/16-14 X 2.5
BOLT, 7/16-14 X 1.25
BUSHING, 2-1/4 X 2.0 X 1-1/2 W/FLANGE
200082
3/10/2008
211845
102034
110545
110671
CYLINDER, 2 X 10 CROSS
HOSE ASSY, .375 X 9" 6-6FJX / 6-6FJX
SPEAR MOUNT ROCKSHAFT WELDMENT, STRAIGHT
110825
4
420029
1
215119
220667
2
211845
1
2
200082
215122
4
120243
16
110671
2
8
110545
2
8
110539
110825
2
102034
120214
QTY
PART #
Parts List
420029
220667
BASE END
120243
ROD END
120214
120243
220667
Spear Bed Rockshaft
Assembly 1500 Series
200082
215126
420029
2
1
4
2
211845
215126
220667
420029
110825
4
2
120243
200082
2
2
110825
120214
8
8
110545
2
102034
110671
QTY
PART #
200082
110671
110545
102034
211845
CYLINDER, 2 X 10 CROSS
3/13/2008
HOSE ASSY, .375 X 9" 6-6FJX / 6-6FJX
SPEAR MOUNT ROCKSHAFT WELDMENT, 1500
ROCKSHAFT MOUNTING BLOCK
BUSHING, 1.25X1X1, SPLIT STL
ADAPTER, 6MJ-6MP
ADAPTER, 6MJ-6MJ-6MJ
ROLL PIN, M5 X 40 mm
WASHER, 7/16" LOCK
BOLT, 7/16-14 X 2.5
BUSHING, 2-1/4 X 2.0 X 1-1/2 W/FLANGE
DESCRIPTION
Parts List
132014
220587
120237
110726
540031
223029
500209
110615
120319
110824
211119
150042
110428
202017
230144
211860
211860
232002
211861
710586
110829
110444
110049
110444
232001
230151
211848
211849
110381
110676
110645
215072
110676
110618
110676
215124
211109
110665
110606
110437
110258
212003
110258
FENDER SKIRT
Toolbox &
Power Unit
211684
215120
110824
3/11/2008
110444
202001
WELD TO
BED FRAME
HOSE ASSY's
211846
110824
HOSE ASSEMBLIES
PART #
220646
220642
220642
220643
220644
220644
DESCRIPTION
SPEAR, 48" STRAIGHT
TOOLBOX COMPLETE, SPEAR BED
DECAL, CHIP GUARD
BOLT PACKAGE
WASHER, 5/16 X 1.50 FENDER
NUT, 5/16-18, CAGE TINNERMAN
BOLT, 3/8-16 X 0.75, WIZ FLANGE
BOLT, 5/16-18 X 0.75, WIZ FLANGE
NUT, 5/16-18 WIZ FLANGE
NUT, 3/8-16 WIZ FLANGE
WASHER, 5/16" FLAT STANDARD
WASHER, 3/8" FLAT STANDARD
STEP, TOOLBOX
SHIELD, TOP & SIDE
TOOLBOX ASSEMBLY, SPEAR BED
NUT, 1/4-20 LOCK 2-WAY
CLEVIS PIN, STD ZP 1/4 X 1 1/2
PUSH NUT, WASHER CAP STYLE
SEAL, LATCH
SEAL, TOOLBOX LID (TRIM-LOK X-2897)
TOOL BOX MAT
GASKET, TOOLBOX MOUNT
LATCH W/STUDS, TOOLBOX
TOOL BOX DOOR AND HINGE WLDMT
TOOL BOX & HINGE WELDMENT, SPEAR BED
BED LENGTH
80"
96"
106"
110"
120"
132"
PART # QUANTITY
202017
2
205025
1
202001
1
205012
1
110049
8
110258
12
110437
4
110444
14
110606
2
110645
4
110665
4
110676
4
211109
1
211684
1
215125
1
110174
4
110778
3
112011
3
200184
1
202010
1
211119
1
212003
2
212007
1
215072
1
215124
1
PART #
205026
110381
110428
110615
110618
110676
110726
110824
110829
120237
120319
132014
150042
211846
211848
211849
211860
211861
215120
220587
223029
230144
230151
232001
232002
500209
540031
710586
LEFT
211116
211293
211569
211587
1500 SERIES
SHORT
LONG
211568
211588
RIGHT
211115
211294
DESCRIPTION
SPEAR BED KIT
BOLT, 3/8-16 X 2.75
BOLT, 1/2-13 X 3.0
NUT, 1/2-13, UNITORQUE LOCK
NUT, 3/8-16 LOCK NYLON INSERT
WASHER, 3/8" FLAT STANDARD
CLAMP, ADEL .75WX.5IDx.406 HOLE
BOLT, U-, 5/16-18 X 2-1/2 X 3-3/16
STUD, 3/8-16 X 4.0
ADAPTER, 4BH-4MP
ADAPTER, 6MJ-6MB
INSULATOR CAP, (ALTERNATOR)
HAND CONTROL & CABLE ASSY SPEAR BED
TUBE STORAGE BRACKET
TOOLBOX ACCESS COVER
ACCESS COVER FRAME
SPACER, 1.25 X .406 X 2.0
SPACER, 1.25 X .406 X 2.5
SPEAR STORAGE TUBE
HOSE, .25 LOLA X 18.0
POWER UNIT, 12V, 3QT
BATTERY CABLE, FLATBED E/H
BATTERY CABLE, 12"
FUSE BLOCK, AMG
FUSE, 200 AMP
FITTING, REDUCER 3/8 X 1/4 NPT
FUEL FILTER
SCREW, 1/4 X 1 TEK SELF-TAP
FENDER SKIRT
100 SERIES
SHORT
LONG
QUANTITY
1
1
2
2
2
3
1
4
2
1
2
1
1
1
1
1
1
2
2
1
1
1
1
1
2
1
1
4
Toolbox & Power Unit Parts
FUSE BLOCK, AMG
ROD END
BATTERY CABLE POSITIVE
RED WIRE FROM HAND CONTROL
& YELLOW WIRE IF USING
AUXILLARY SWITCH
BATTERY CABLE GROUND
& BLACK WIRE FROM
HAND CONTROL
BASE END
TO POWER UNIT
FROM BATTERY
FUSE, 200 AMP
GREEN & BROWN WIRES
MAY NEED SWITCHING
FOR CORRECT ACTION
GREEN
BROWN
POWER FROM
AUXILLARY SWITCH
IF USED
SPEAR
AUXILIARY
WORK CIRCUIT
WIRING DIAGRAM
SWITCHES SHOWN FROM BACK
ON OFF
UNLOAD LOAD
Power Unit Wiring Diagram
WHITE
YELLOW
BLACK
BROWN
RED
GREEN
3/11/2008
GREEN
BROWN
RED
BLACK
WHITE
YELLOW
3
29
WIRING
LIGHTS
DECALS
100 & 1500 SERIES FLATBED
28’
DECAL, "DEWEZE" SILVER
MUDFLAP, NARROW
CLIP, WIRE-FRAME
200181
210178
200066
DECAL, SILVER 1/8" STRIPE-BULK
GROMMET, OVAL LIGHT
LIGHT, STOP, TURN, TAIL, OVAL
232060
232061
202016
HARNESS, REAR I.D. LIGHT ASSY
HARNESS, REAR TAILBOARD
HARNESS, REAR TO FRONT 146"
HARNESS, HEADACHE 72"
HARNESS, FRONT MARKERS
232044
232069
232063
232065
232068
NOT E S
Harper Indus tries , Inc .
151 E . Highway 160
Harper, K ans as 67058
Webs ite: www.harperindustries.com
Telephone: 620-896-7381
Toll-F ree:
800-835-1042
F ax:
620-896-7129
e-mail: [email protected]