Advant OCS with Master software S800 I/O Product Guide

Transcription

Advant® OCS
S800 I/O
with Master software
Product Guide
3BSE 015 969R0001
TRADEMARKS
Advant, AdvaCommand, AdvaInform, and AdvaBuild are registered trademarks of ABB Asea Brown Boveri Ltd., Switzerland.
NOTICE
The information in this document is subject to change without notice and should not be construed as a commitment by ABB
Industrial Systems AB. ABB Industrial Systems AB assumes no responsibility for any errors that may appear in this document.
In no event shall ABB Industrial Systems AB be liable for direct, indirect, special, incidental or consequential damages of any
nature or kind arising from the use of this document, nor shall ABB Industrial Systems AB be liable for incidental or
consequential damages arising from use of any software or hardware described in this document.
This document and parts thereof must not be reproduced or copied without ABB Industrial Systems AB’s written permission,
and the contents thereof must not be imparted to a third party nor be used for any unauthorized purpose.
The software described in this document is furnished under a license and may be used, copied, or disclosed only in accordance
with the terms of such license.
CE MARKING
This product meets the requirements specified in EMC Directive 89/336/EEC and in Low Voltage Directive 72/23/EEC.
Copyright © ABB Industrial Systems AB 1998.
3BSE 015 969R0001
3BSE001264/E
Template: 3BSE001286/E
S800 I/O Product Guide
Table of Contents
TABLE OF CONTENTS
Chapter 1 - Overview
1.1
Product Benefits....................................................................................................... 1-1
1.2
Features.................................................................................................................... 1-2
Chapter 2 - Product Configuration Examples
Chapter 3 - Functional Description
3.1
Communication........................................................................................................ 3-3
3.2
Fieldbus Communication Interface Modules........................................................... 3-6
3.3
Module Termination ................................................................................................ 3-7
3.4
I/O Interfaces ........................................................................................................... 3-7
3.5
Drives Integration .................................................................................................. 3-10
Chapter 4 - Software Components
Chapter 5 - Hardware Components
5.1
Module Termination Unit ........................................................................................ 5-1
5.2
Modulebus Items...................................................................................................... 5-6
5.3
Power Supplies ........................................................................................................ 5-7
5.4
Mounting.................................................................................................................. 5- 9
Chapter 6 - Mechanical Design
6.1
Cabinets ................................................................................................................... 6-1
Chapter 7 - Environmental Immunities
Chapter 8 - Technical Data and Performance
8.1
Capacity and Performance ....................................................................................... 8-1
Chapter 9 - Ordering
3BSE 015 969R0001
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Table of Contents
ii
3BSE 015 969R0001
Section 1.1 Product Benefits
Chapter 1 Overview
S800 I/O is a distributed and eco-efficient designed process I/O system for Advant Controller
100 Series and Advant Controller 400 Series process controllers of Advant OCS.
The S800 I/O is a highly modularized and flexible I/O-system, providing easy installation of the
I/O modules, process cabling and connection to drives systems. The S800 I/O modules and
termination units can be mounted and combined in many different configurations to fit your
space requirements and suit many types of applications.
8
8
Figure 1-1. S800 I/O. Field Communication Interface with I/O-modules on Compact (left)
or Extended (right) Module Termination Units (MTUs)
1.1 Product Benefits
3BSE 015 969R0001
•
Flexibility, permitting a virtually infinity number of installation arrangements, small to
large, indoors or outdoors, wall mounting or floor standing
•
Modularity, permitting step-by-step expansion
•
Cost-effectiveness, making you save on hardware, cabling, installation and maintenance
•
Reliability and autodiagnostics
•
Saves panel cost
•
Reduces down time
•
Easy to configure.
1-1
Chapter 1 Overview
1.2 Features
1-2
•
Communicates over Advant Fieldbus 100
•
Quick faultfinding with help of LEDs of each module and channel
•
An extensive scope of Digital input/output modules and Analog input/output modules
•
Mounted on standard DIN rails
•
Support of dual redundancy in power supply
•
Support of fieldbus media supervision, bumpless change-over and failure reporting
•
All outputs can be individually set to freeze or to take on predefined values.
•
Easy connection to drives systems, minimizing communication delays and cost.
•
All modules have plastic injection molded enclosures which provide safety protection
degree IP20 according to IEC 529.
•
I/O modules are protected from destruction by a mechanical keying arrangement if an
attempt is made to insert a module type in a position with a different key code than the
factory set code of the I/O module. MTUs have keys which are set to key code of its I/O
module’s key code.
•
An electrical ID is checked at start-up, if this does not match the configured type, the I/O
module is not taken into operation.
•
Hot-swap of I/O modules allowing replacement of faulty modules without disconnecting
field power or system power to the I/O-station.
•
I/O modules allow for 55oC ambient temperature except for vertical mounted Compact
MTU with I/O modules allow for 40oC ambient temperature.
•
Support of redundancy Advant Fieldbus 100 media.
•
Support of redundancy Advant Fieldbus 100 interface units.
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Chapter 2 Product Configuration Examples
To give an idea of the great use of S800I/O, this chapter includes some basic configuration
examples.
Using Twisted Pair Media
AC 450
AdvaSoft for Windows
CI520V1/
CI522
CI526V1
TC512/TC516
TC512/TC516
T
T
CI810V1
AC 110
AC 70
CI627
S800 I/O Station
PM810
T
Twisted pair termination
Figure 2-1. An Advant Fieldbus 100 configuration using twisted pair media
For each twisted pair cable segment up to 32 stations can be connected.
Media Redundancy
Media redundancy includes redundant cable and redundant modems. A media redundant
Advant Fieldbus 100 is built up as in Figure 2-2.
AC 450
CI522 or
CI520V1
CI526V1
TC512,TC516
or TC625
TC512,T516
or TC625
T
T
T
T
AC 70
S800 I/O Station
CI810V1
PM810V1
AC 110
T
Media Termination
CI627 or
CI626V1
If S800 I/O Stations and/or AC 70s is connected to a coaxial bus, media converters, TC513, must be used
Figure 2-2. An Advant Fieldbus 100 configuration using redundant media
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2-1
.
AC 450
CI522
CI522
CI526V1
2 TC516
Note!
For connection to a coaxial bus
4 TC625 modems are required.
TC512, TC516
or TC625
T
T
T
T
AF 100
AC 70
AC 110
CI820
S800 I/O Station
with Redundant
Interfaces (FCI’s)
CI820
TB815
PM810V1
CI627 or
CI626V1
I/O Modules
T
Media Termination
If S800 I/O Stations and/or AC 70s is connected to a coaxial bus, media converters, TC513, must be used
Figure 2-3. S800 I/O station redundancy on Advant Fieldbus 100
2-2
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Section
Chapter 3 Functional Description
S800 I/O provides distributed I/O to Advant Controller 110, Advant Controller 410 and Advant
Controller 450 via the communication link Advant Fieldbus 100 (AF 100). S800 I/O is also
used as a directly connected I/O to the Advant Controller 70 and as a communication link to
some of ABB’s drives.
Application programs have access to process variables via DB elements. These elements also
contain all I/O system configuration information. Configuration of the I/O system involves
filling in DB elements with parameters for each unit and channel. Typical parameters are tag
names, signal range, filter time, etc.
The status of the modules are indicated by LEDs and also accessible by terminals on the data
base element and on Advant Operator Workplace. Analog values are automatically converted to
process related units, relieving the application programmer from all considerations about
scaling. AI/AO modules are scanned every 4th cycle. RTD/TC every 10th cycle.
Values are transferred cyclically on Advant Fieldbus 100. The cycle time can be set between
2 - 4096 ms in steps of 2 ms. The Fieldbus Communication Interface or the Processor Module
PM810V1 are scanning the I/O modules cyclically. The cycle time, 4 - 108 ms, is dependent on
type and number of modules.
For S800 I/O the relative time error between events (DI signals) in one controller can be
evaluated from the expression:
Relative time error = a + b + c
a = scan cycle time of the FCI CI810V1 unit (4 - 72 ms, due to number of modules and types)
b = transmission cycle time of Advant Fieldbus 100 (set by the user)
c = scan cycle time of the PDC in Advant Controller 410 (set by the user)
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3-1
Below is a terminology definition of different designations related to the S800 I/O.
S800 I/O Station
An S800 I/O station includes
•
1 or 2, if redundancy, communication interface modules
•
up to 24 S800 I/O modules divided into
–
1 base cluster
–
up to 7 additional I/O clusters, each one containing up to 12 I/O modules.
Base Cluster
A base cluster includes
•
1 or 2, if redundancy, Fieldbus Communication Interfaces (FCIs)
•
up to 12 S800 I/O modules.
I/O Cluster
An I/O cluster includes a set of up to 12 I/O modules. Each module communicating with the
base cluster through an Optical Modulebus modem via Modulebus.
I/O Modules
Any combination of I/O modules is possible, within the limits in Table 3-1.
Table 3-1. The max. I/O configuration of S800 I/O connected to AF 100.
Item
Max. No.
S800 I/O stations per Advant Fieldbus 100
79(1)
S800 I/O modules per station
24(2)
(1) If other than S800 I/O stations are used on the same Advant Fieldbus 100, the
maximum number of S800 I/O stations must be reduced with a corresponding
number of stations.
(2) Without Optical Modulebus Expansion the maximum number is 12.
3-2
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Section 3.1 Communication
3.1 Communication
S800 I/O uses Advant Fieldbus 100 as an external communication interface and Modulebus as
an internal communication link between clusters and their I/O modules.
Advant Fieldbus 100
S800 I/O and a communication inteface module can be directly connected to Advant
Fieldbus 100, twp, and to any other media using a converting modem. When connected to
Advant Fieldbus 100, the communication interface module and its S800 I/O modules are called
an S800 I/O Station.
An S800 I/O station works as a slave for one parent controller. If several S800 I/O stations are
connected to the same Advant Fieldbus 100 together with more than one controller, each
S800 I/O station needs its own dedicated parent controller. See Figure 3-1 for a clarification.
$&[[
7RRO
,%03&
$)
6,2
$&
6,2
$)
6,2
6,2
Figure 3-1. Connection to Advant Fieldbus 100
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3-3
Modulebus
A communication interface module communicates with its S800 I/O modules over the
Modulebus internally in the base cluster and externally with other additional clusters within the
same S800 I/O station by using Optical Modulebus modems. The Optical Modulebus modems
are connected via optical cables to a Modulebus Optical port module on the communication
interface module. The maximum length of the Optical Modulebus expansion is dependent of the
number of Optical Modulebus modems. The maximum length between two clusters are 15m
(49ft.) with plastic fibre and 200m (667ft) with HCS glass fibre. Factory made optical cables
(plastic fibre) are available in lengths of 1.5, 5 and 15m (5, 16 or 49ft.).
Within a cluster, the Modulebus is made up of increments integrated into each MTU. Each
communication interface module and Optical Modulebus modem have a Modulebus outlet
connector to connect to a MTU. A MTU has a bus inlet and a bus outlet connector. By adding,
on the DIN rail, a MTU to a communication interface module or a Optical Modulebus modem,
the bus is automatically expanded, offering optional further expansion of MTUs to a maximum
of 12 MTUs. Unique position codes are automatically assigned to each MTU as the bus is
expanded.
The Optional Modulebus expansion can be built up in three ways:
•
simplex (ring) communication configuration Figure 3-2
•
duplex communication configuration Figure 3-3
•
simplex/duplex mixed configuration Figure 3-4.
I/O Station
Rx
Tx
Maximum length of any cable is: 15m (49 Ft.) for Plastic Fiber
200m (667 Ft.) for HCS Glass Fiber
Cluster 1
TB820
Rx
Tx
Cluster 2
TB820
Rx
Tx
Cluster 3
TB820
Rx
Tx
Cluster 7
TB820
Rx
Tx
Figure 3-2. Optical Modulebus and I/O clusters, simplex communication
Simplex provides a one-way ring connection from the FCI to the first TB820, to the
second TB820, etc., and back from the last TB820 to the FCI.
3-4
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Section 3.1 Communication
I/O Station
Rx
Tx
Cluster 1
TB820
Rx
Tx
Cluster 2
TB820
Rx
Tx
Cluster 3
TB820
Rx
Tx
Cluster 7
TB820
Rx
Tx
Tx
Tx
Tx
Rx
Rx
Rx
Figure 3-3. Optical Modulebus and I/O clusters, duplex communication
•
Duplex provides a two-way ring connection, and is normally the best communication
design
•
Duplex allows additional TB820s to be added down-stream on-line
•
A cable break or loss of a TB820 will only affect I/O Clusters down-stream of the failure.
I/O Station
Rx
Tx
Cluster 1
TB820
Rx
Tx
Tx
Rx
Cluster 2
TB820
Rx
Tx
Cluster 3
TB820
Rx
Tx
Cluster 7
TB820
Rx
Tx
Rx
Tx
Figure 3-4. Optical Modulebus and I/O clusters, mixed communication
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•
Simplex and Duplex can be mixed in the same optical ModuleBus if required
•
A cable break or loss of a TB820 will only affect I/O Clusters down-stream of the failure,
for the Duplex portion of the ring.
3-5
3.2 Fieldbus Communication Interface Modules
You use a Fieldbus Communication Interface (FCI) or an Advant Controller 70 with the
Processor Module PM810V1 as communication interface module to connect S800 I/O modules
to Advant Fieldbus 100.
There are two different FCI modules:
•
CI810V1
•
CI820.
They all have an isolated input for 24 V d.c. power (19.2 - 30 V). The power source can be the
SD811/SD812 power supplies, battery, or other IEC664 Installation Category II power sources.
Power status inputs, 2 x 24 V, to monitor 1:1 redundant mains are also provided.
When a distributed controller functionality is required, use:
PM810V1, the processor module in Advant Controller 70.
When a fully redundant communication solution is not required, use:
CI810V1.
They both have two connectors and modems for a media redundant Advant Fieldbus 100 twisted
pair cables and a connection for the Optical Modulebus.
CI820, together with the modulebus modem TB815, is used when a fully redundant configuration
is required. CI820 comprises the Advant Fieldbus 100 twisted pair connection and TB815 the
Optical Modulebus connection.
The front plate of the communication modules provides LEDs for diagnostic and status
indications. Two rotary switches are provided for setting of the Advant Fieldbus 100 station
address. No other addresses are required to be set within the I/O-station. Labels for optional user
text and item number are also provide. The Advant Fieldbus 100 plugs can be inserted/removed
without interrupting the communication between stations on the bus.
Table 3-2. Advant Fieldbus 100 communication interface
Module Type
Description
CI810V1
2 x AF 100 Modems for twisted pair cable.
Power supply 24V (19.2-30V), Rated isolation voltage 50V.
CI820
AF 100 FCI for redundancy configuration.
AF 100 modem for twisted pair cable.
PM810V1
AC 70 Controller CPU, 2*AF 100 Modems for twisted pair cable.
For further information on Advant Controller 70, please see Advant OCS with Master software
Product Guide for Advant Controller 70.
3-6
3BSE 015 969R0001
Section 3.3 Module Termination
3.3 Module Termination
The MTUs are totally passive units and all active circuitry is allocated to the I/O module.
Please, see Section 5.1, Module Termination Unit, for further information.
3.4 I/O Interfaces
A range of I/O modules is available covering analog and digital signals of various types, and
interfaces for RTDs and TCs of various types.
The S800 I/O system provides I/O modules with typically 4, 8 or 16 channels depending on type
and ratings of the individual module.
All I/O modules are supervised at system start-up as well as under normal operation. The status
of a module is indicated with front mounted LEDs; RUN (R), green, normal operation,
FAULT (F), red, when a fault is detected, WARNING (W), yellow, when a channel fault is
detected and OUTPUT SET AS PREDETERMINED (OSP), yellow, when the module has lost
communication. More detailed status and diagnostics are available as part of the Modulebus
protocol. All I/O modules can be replaced with both system power and field power connected.
For positioning applications using incremental encoders, a special interface unit is available
comprising a complete positioning loop.
Digital I/O Modules
The digital I/O modules all have galvanic isolation relative to chassis ground. All modules have
LEDs to indicate channel status (on/off) and the standard set of module status indicators.
24/48V modules have two isolated groups with 8 channels each. Each group has a field power
status input to indicate presence of field power. Loss of field power is indicated on Warning LED
and channel status set to error. 120/250V modules have individually isolated channels. The input
module can be configured to monitor field power status. Outputs do not need external inductive
load suppression components.
Table 3-3. S800 Digital Modules
Module
Type
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Description
Suitable
MTU
DI810
Digital Input 24 V d.c., 2*8 channels (1)
Rated isolation voltage 50 V
TU810
TU812
TU814
TU830
DI811
Digital Input 48 V d.c., 2*8 channels (1)
TU810
TU812
TU814
TU830
DI814
Digital Input 24 V d.c. 8*2 channels (1), current source.
TU810
TU812
TU814
TU830
3-7
Table 3-3. S800 Digital Modules (Continued)
Module
Type
Description
Suitable
MTU
DI820
Digital Input 120 V a.c. 8*1 channels
TU811
TU831
DI821
Digital Input 230 V a.c. 8*1 channels
TU811
TU831
DI885
Digital Input 24/48 V d.c. 8*1 channels open-circuit
monitoring, SOE handling. Rated isolation voltage 50 V
TU810
TU812
TU814
TU830
DO810
Digital Output 24 V d.c. 0.5A short circuit proof,
2*8 channels 1 Rated isolation voltage 50 V
TU810
TU812
TU814
TU830
DO814
Digital Output 24 V d.c. 0.5 A short circuit proof,
8*2 channels(1), current sink.
TU810
TU812
TU814
TU830
DO820
Digital Output Relay 8*1 channels 24-230 V a.c.
3A cos ϕ > 0.4
d.c. < 42W. Varistor protected.
TU811
TU831
TU836
TU837
(1) 2*8, equals 2 groups of 8 channels
3-8
3BSE 015 969R0001
Section 3.4 I/O Interfaces
Analog I/O Modules
The analog I/O modules all have galvanic isolation relative to chassis ground in a group of 4 or
8 channels. The modules have the standard set of module status indicators.
Open circuit detection is available for inputs and outputs configured for 4…20mA and for the
RTD and TC inputs.
Table 3-4. S800 Analog Modules
Module
Type
3BSE 015 969R0001
Description
Suitable
MTU
AI810
Analog Input 1*8 channels. 0…20mA, 4...20mA, 0…10V,
2...10V, 12 bit., 0.2%
Current shunt resistor 250Ω is protected to 30V.
Rated isolation voltage 50V.
TU810
TU812
TU814
TU830
TU835
AI820
Analog Input differential 1*4 channels. -20…20mA,
0...20mA, 4...20mA, -5...5V, 0...5V, 1...5V, -10…10V,
0...10V, 2...10V, 12 bit + sign, 0.2%, CMV 50V.
Current shunt resistor 250Ω is protected to 30V.
Rated isolation voltage 50V
TU810
TU812
TU814
TU830
AI830
Analog Input 1*8 ch, Pt100 (-80... 80oC, -200 ... 250 oC,
-200 ... 850oC), Ni100 (-60 ...180oC),
Ni120 (-80 ... 260oC), Cu10 (-100 ... 260 oC)
Resistor (0 ... 400Ω), 14 bit.
TU810
TU812
TU814
TU830
AI835
Analog Input 1*8 ch Termo Couples (TC),
type B (0 ... 1820oC), type C (0 ... 2300oC),
type E (-270 ... 1000oC), type J (-210 ... 1200oC),
type K (-270 ... 1372oC), type N (-270 ... 1300oC),
type R (-50 ... 1768oC), type S (-50 ... 1768oC),
type T (-270 ... 400oC), linear -30 ... 75 mV, 14 bit.
TU810
TU812
TU814
TU830
AO810
Analog Output 1*8 channels, 0…20mA, 4...20mA, 14 bit.
RL maximum 500/1000 Ohms.
TU810
TU812
TU814
TU830
AO820
Analog Output 4*1 channels, -20…20mA, 0...20mA,
4...20mA, -10…10V, 0...10V, 2...10V, 12 bit + sign,
0.2%, individually isolated.
Current output RL maximum 550 Ohms.
Voltage output RL minimum 2 kohms.
TU810
TU812
TU814
TU830
3-9
3.5 Drives Integration
ABB Standard and Engineered drives can be connected to the Advant OCS via S800 I/O.
The FCI works as a communication link between Advant Controller 400 Series and the drives.
No application software concerning this functionality is stored in the FCI.
The following drives are considered to be standard drives:
•
ACS 600 with standard application (SingleDrive ACS)
•
ACS 600 Programmable drive which is configured to respond as a standard drive
•
ACS 600 MotionControl (ACP)
•
ACS 600 Pump&FanDrive (ACF)
•
ACS 600 CraneDrive (ACC) which is configured to respond as a standard drive
The following drives are considered to be engineered drives:
•
ACS 600 with system application (MultiDrive ACA)
•
ACS 600 Programmable drive which is configured to respond as an engineered drive
•
DCS 600 MultiDrive using AMC-DC board
•
DCS 500B using CON2 board
•
ACS 600 CraneDrive (ACC) which is configured to respond as an engineered drive
Product Benefits
By integrating drives and the control system, full advantage can be taken to added functions.
Process data are measured with improved accuracy for even more exact process control, while
the ready made information permits a total overview of the drives in the process.
Features
The drives integration includes features such as:
3-10
•
Fieldbus solutions which results in lower wiring costs.
•
Optical transmission between FCI and drives allows installations in an electrical disturbed
environment.
•
Faults in drives available as alarms and in diagnostic displays reduces trouble shooting and
maintenance costs.
•
Warnings from drives available as events and in diagnostic displays allows the operator to
determine when preventive service is needed.
•
Predefined type circuit solutions reduces project engineering and commissioning.
3BSE 015 969R0001
Section 3.5 Drives Integration
The connection is made directly to the drives system through an optical ring or a star by using a
Distributed Branching Unit. One important aspect is the simplicity in the connection. No extra
hardware is needed in any of the devices, that is, the functions are included in the basic
products, minimizing communication delays and cost.For large control systems, built on Advant
Controller 410 or Advant Controller 450, the connection to standard or engineered drives are
made via Advant Fieldbus 100. Each fieldbus node connects the drives in a ring or in a star
configuration by using a Distributed Branching Unit.
Ring Configuration
Star Configuration
Drives Objects
Drives Objects
Advant Operator
Workplace
Advant Operator
Workplace
AC 400 Series
AC 400 Series
Drives Application sw
Drives Application sw
FCI I/O I/O
S800 I/O
FCI I/O I/O
<200 m HCS-fiber
S800 I/O
Distributed Branching Unit
TB810
AF 100
AF 100
TB811
<15 m Plastíc
<15 m Plastic peer to peer
Figure 3-5. AC 400 Series Configuration with drives
Information from the drives:
Process values are sent as cyclic data, with an updating frequency decided by the
application engineer. The data enables the control system to have access to basic
information such as speed, current, torque and diagnostic information.
Information from the controller:
A setpoint for speed or torque in percentage or absolute values can be sent. It is also
possible to give commands to the drive, for example, start, stop and fault reset.
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3-11
3-12
3BSE 015 969R0001
Section
Chapter 4 Software Components
The system software of a Fieldbus Communication Interface (FCI) comprises a real-time
operating system and for PM810V1 an AMPL execution machine is added. The software is
installed at delivery.
For further information about software components for PM810V1, please see Product Guide for
Advant Controller 70.
3BSE 015 969R0001
4-1
Chapter 4 Software Components
4-2
3BSE 015 969R0001
Section 5.1 Module Termination Unit
Chapter 5 Hardware Components
The highly modularized hardware of S800 I/O includes the following components:
•
Fieldbus Communication Interface (FCI)
•
Optical Modulebus modem
•
I/O modules
•
Module Termination Units (MTUs),
The communication interface modules, Optical Modulebus modem and MTUs are mounted on
standard DIN-mounting rails according to DIN EN50033-35*15.
An S800 I/O station can consist of a base cluster and up to 7 additional I/O clusters. The base
cluster consists of a communication interface module and up to 12 I/O modules. I/O cluster 1 to
7 consist of an Optical Modulebus modem (TB820) and up to 12 I/O modules. An S800 I/O
Station can have of up to 24 I/O modules in total. I/O cluster 1 to 7 are connected to the
communication interface module through an optical expansion of the Modulebus (TB810).
5.1 Module Termination Unit
Module Termination Units (MTUs) act as I/O module carriers and are available as Compact or
Extended MTUs. A Compact MTU normally offers termination of one wire per channel for a 16
channel module. With Compact MTUs power distribution of field circuits must be made with
external terminal blocks and current limiting components if required. Extended MTUs with
group-wise isolated interfaces allow for two or three wire termination of field circuits and
provide group-wise or individually fuses for powering field objects. Extended MTUs which offer
two or three wire terminations allows direct field object cable termination. The need for external
marshalling is therefore drastically reduced or eliminated when Extended MTUs are used.
Compact MTUs are 58mm (2.3”) wide and Extended MTUs are 120mm (4.72”) wide. The two
MTU types can be mixed and matched within an I/O-station to fit a user’s needs. Choice of
Compact MTU or Extended MTU can be made freely trading space versus termination needs.
Compact and Extended MTUs are available with rated isolation voltages 50 V and 250 V. The
50 V types can be used with all 24/48 V discrete I/O and analog I/O modules. The MTUs with
250 V rated isolation voltage are used with all 120 V and 250 V rated I/O modules
An inserted I/O module is assigned the unique position identity of its MTU. Through the
incremental bus design the physical size of an S800 I/O installation is directly proportional to
the number of installed MTUs.
The S800 I/O modules can be inserted and removed from MTUs without disturbing system
operation. The physical lock which locks an I/O module to its MTU allows I/O module removal
only when the lock is in its unlocked position. The locking mechanism also acts as a logic lock
so that an I/O module is operable only when the lock is in the locked position. If the lock is in its
unlocked position, output channels are de-energized and I/O modules can be inserted/removed
without need to remove system or field power
3BSE 015 969R0001
5-1
MTUs and their associated I/O modules can within a cluster be set up in two or three physically
separated groups with extension cable adaptors which fit to the bus outlet and inlet connectors of
communication interface modules, Optical Modulebus modem and MTUs. The factory made
extensions cables which plug into the cable adaptors are available in lengths of 0.3, 0.6 and 1.2 m
(1, 2 or 4 ft.), allowing together with up to 12 I/O modules, for a total bus length of 2.5 m (8.2 ft.).
Table 5-1. Scope of S800 Module Termination Units
Module Type
Description
TU810
Compact MTU, 58 mm wide. Two isolated groups each with 2 rows of
4 uncommitted terminals, 2 pcs L+terminals and one row of 5 pcs L-.
Rated isolation voltage 50 V. Conductor area: solid 0.2-4 mm2,
stranded 0.2-2.5 mm2, AWG 24-12
TU811
Compact MTU 58 mm w. 2*8 uncommitted term. Rat. is. volt. 250 V.
Conductor area: solid 0.2-4 mm 2.
TU812
Compact MTU 58 mm wide. 25 pin D-sub connector for field
connection. Rated isolation voltage 50 V.
TU814
Compact MTU, 58 mm wide. 3 crimp snap-in connector for field conn.
Rated isolation voltage 50 V. Stranded 0.5 - 1.0 mm2 AWG 16 - 22.
TU830
Extended MTU, 120 mm wide. Two isolated groups each with 2 rows
of 8 uncommitted terminals, 2 pcs L+ terminals and one row of 10 pcs
L-. Rated isolation voltage 50 V. Conductor area: solid
0.2 - 4 mm2, stranded 0.2 - 2.5 mm2, AWG 24-12.
TU831
Extended MTU, 120 mm wide. 2*8 uncommitted terminals.
Rated isolation voltage 250 V. Conductor area: solid 0.2 - 6 mm 2,
stranded 0.2 - 4 mm2, AWG 24-10.
TU835
Extended MTU, 120 mm wide. Two isolated groups each with one row
of 4 uncommitted terminals individually fused,
one row of 4 uncommitted terminals, 2 pcs L+ and 2 pcs L- terminals.
Rated isolation voltage 50 V. Conductor area: solid 0.2-4 mm 2,
TU836
Extended MTU, 120 mm wide. Two isolated groups each with one row
of 4 uncommitted terminals individually fused (3A) (1), one row of 4
uncommitted terminals, 2 pcs L and 2 pcs N terminals.
Rated isolation voltage 250 V. Conductor area: solid 0.2-4 mm2,
TU837
Extended MTU, 120 mm wide. 16 individually isolated terminals (8 ch)
each channel has one process voltage terminal and one fused (3 A)
load outlet. Two groups of uncommitted return terminals,
2+4 interconnected terminals Rated isolation voltage 250 V.
Conductor area (ch): solid 0.2-6 mm 2, stranded 0.2-4 mm2 AWG 24-10
(return): solid 0.2 - 4 mm2, stranded 0.2 - 2.5 mm2 AWG 24-12.
(1) The standard fuse holder can be changed to a fuse holder with status indication. The fuse holder
with indication can be ordered from Phoenix according to 3118119 (15-30 V d.c.) UNSKILLED 24
STICKER or 3118106 (110-250 V a.c.) UNSKILLED 250 STICKER.
5-2
3BSE 015 969R0001
122 mm (4.8”)
A
F
R
W
E
F
9
10
11
12
13
A
14
15
16
A
B
C
DI810
24V
15
16
11
12
13
14
9
10
8
5
6
7
1
2
3
4
162mm (6.37”)
5
6
7
8
B
C
120mm (4.72”)
2
3
4
E
F
E
F
F
R
W
1
D
E
F
B
C
D
D
110mm (4.33”)
B
C
D
A
122 mm (4.8”)
DI810
24V
Extended MTU with I/O Module
58mm (2.3”)
Compact MTU with I/O Module
Figure 5-1. Measurements for Extended and Compact MTU with I/O Modules
84mm (3.3”)
F
162mm (6.37”)
T1
122 mm (4.8”)
R
P
T2
SERVICE
CI810
L+L+SA
L L SB
--
1
STN. ADDR.
4 5 6
3
7
2
8x 10
1 0 9
4 5 6
3
7
x1
8
2
1 0 9
AF 100
2
+
SH
SH
+
SH
SH
Tx
Rx
Figure 5-2. Measurements for Field Communication Interface module (FCI)
and AC 70 (CI810V1 and PM810V1)
3BSE 015 969R0001
5-3
122 mm (4.8”)
58mm (3.3”)
F
R
P
162mm (6.37”)
T1
PR
T2
DU
STN. ADDR.
4 5 6
3
7
x 10
8
2
1 0 9
4 5 6
3
2
CI820
7
x1
8
1
09
AF100
L+ L+ SA
L- L- SB
+
SH
SH
Figure 5-3. CI820 FCI Dimensions
122 mm (4.8”)
F
R
P
ORx2
ERx
162mm (6.37”)
ORx1
CLUSTER
4 56
3
7
2
1
TB820
L+ L+ SA
L- L- SB
58mm (2.3”)
Figure 5-4. Measurements for Optical Modulebus modem (TB820)
5-4
3BSE 015 969R0001
58mm (3.3”)
38 mm (1.5”)
162mm (6.37”)
MODULEBUS
SERVICE
SERVICE
TB815
Tx
Rx
Figure 5-5. TB815 Interconnection Unit Dimensions
The flexibility of the system allows both horizontal and vertical mounting of the rail with
mixing of MTU types as shown in Figure 5-6.
Figure 5-6. Horizontal and vertical mounting with mixed MTU types
I/O modules may be exchanged during system operation. A module locking mechanism
disconnects Modulebus and process signals safely from the module. A newly inserted module is
automatically put into operation if the system identifies the module as being of the correct type
and without faults.
3BSE 015 969R0001
5-5
5.2 Modulebus Items
The Modulebus supports up to 8 cluster, one base cluster and up to 7 I/O cluster, connected to
each other via optical cables, Optical Modulebus modems and a Modulebus Optical port
module. MTUs and associated I/O modules can within a cluster be set up in two or three groups
with extension cable adaptors fitting the bus outlet and inlet connectors of communication
interface and MTUs. At the last MTU’ bus outlet a terminator module, TB807, must be inserted.
Optical Modulebus Modem, TB820
Optical Modulebus modems TB820 have an isolated input for one 24 V d.c. power which also
powers the Modulebus interfaces of the I/O modules. The power source can be the SD811/812
power supplies, battery, or other IEC664 Installation Category II power sources. Power status
inputs, 2*24 V, to monitor 1:1 redundant mains are also provided. TB820 has four connectors for
the optical cables and two connectors for power supply. The front plate of the Optical Modulebus
modem provides LEDs for diagnostic and status indications. One rotary switch is provided for
setting of the cluster address. No other addresses are required to be set within the I/O-cluster.
Labels for optional user text and item number are also provided.
Modulebus Optical Port, TB810/TB811
The Modulebus Optical ports TB810/TB811 have two connectors for the Optical Modulebus
expansion and one connector for connection to the communication interface module.
Table 5-2. Modulebus items
Module Type
5-6
Description
TB810
Modulebus Optical port 10 Mbit/s for Modulebus Optical expansion
used together with S800I/O Option to the communication interface.
TB811
Modulebus Optical port 5 Mbit/s for Modulebus Optical expansion
used together with Drive equipments Option to the communication
interface.
TB820
Optical Modulebus modem. Optical and electrical Modulebus
interface. Power supply 24 V (19.2-30 V),
Rated isolation voltage 50 V.
TK811V015
Optical Modulebus expansion cable with connectors,
duplex cable plastic fibre1.5m (5 ft.)
TK811V050
duplex cable plastic fibre 5m (16 ft.)
TK811V150
duplex cable plastic fibre 15m (49 ft.)
TK812V015
Optical simplex cable plastic fibre, 1.5m (5 ft.)
TK812V050
Optical simplex cable plastic fibre, 5m (16.7ft.)
3BSE 015 969R0001
Section 5.3 Power Supplies
Table 5-2. Modulebus items (Continued)
Module Type
Description
TK812V150
Optical simplex cable plastic fibre, 15m (49ft.)
TB805
Bus Outlet. Modulebus extent. cable adaptor D-sub 25, female
TB806
Bus Inlet. Modulebus extent. cable adaptor D-sub 25, male
TB807
Modulebus terminator. One each per base and I/O cluster
TK801V003
Modulebus extension cable.
Shielded Cable 0.3m (1ft.), D-sub 25, male, female
TK801V006
Modulebus extension cable
Shielded cable 0.6m (2 ft.) D-sub 25, male, female
TK801V012
Modulebus extension cable
Shielded cable 1.2m (4 ft.) D-sub 25, male, female
Mounting rail DIN EN 50022-35 × 15 length 700mm (2.3 ft.)
Mounting rail DIN EN 50022-35 × 15 length 1200mm (3.9 ft.)
NOTE
Optical Modulebus expansion cables with other length and performance can be
ordered from Hewlett Packard. Connectors, fibres and tools according to HP
Versatile Link. Plastic optical fibre with low attenuation max length 15m (49ft.)
for extended length max 200m (667ft.) HCS glass fibre and connectors.
5.3 Power Supplies
The power supplies SD811 and SD812 (24 V output) can be used to power processor modules
and S800 I/O modules, through the processor unit and to power 24 V field circuits (optional). The
supplies have a wide input voltage range, nominally 110 V-240 V without input voltage range
selection. The primary side can connect to industrial mains installation class III (IEC664).
The outputs are short circuit proof and can operate with resistive, capacitive and constant power
loads, for example, switched mode power converters.
The outputs of the supplies can be connected in parallel to increase power, 2*SD811 or 2*SD812,
or be configured for redundant mains to increase availability, 2*SD811 or 2*SD812. Each supply
has a power OK signal which can connect to the SA or SB inputs of the Communication interface
module or an Optical Modulebus modem to monitor power status in 1:1 redundant mains
configurations.
3BSE 015 969R0001
5-7
Table 5-3. Power supplies
Module Type
Description
SD811
Power Supply 100-240 Va.c./24 Vd.c. 2.5A
SD812
Power Supply 100-240 V a.c./24 V d.c. 5A
130mm (5.1”)
50mm (1.97”)
X1
L2 (N)
33mm
(1.29”)
SD811
L1
102mm (4”)
PE
36mm
(1.42”)
a.c. 110-240V
104VA
DCOK
DC Adj.
+24V
2.5A
X2
Label
0V
DCOK
Figure 5-7. Power supply module SD811
5-8
3BSE 015 969R0001
Section 5.4 Mounting
125mm (4.92”)
9mm (0.35”)
19mm (0.75”)
138mm (5.43”)
87mm (3.43”)
PE
a.c. 110-240V
207VA
DCOK
DC Adj.
119,5mm (4.7”)
L2 (N)
102mm (4”)
134mm (5.27”)
X1
36mm (1.42”)
SD812
L1
33mm (1.29”)
d = 4mm (0.16”)
+24V
16mm (0.63”)
5A
X2
Label
0V
DCOK
Figure 5-8. Power supply module SD812
5.4 Mounting
The I/O station can be mounted horizontally, vertically or in combinations (Figure 5-9 to
Figure 5-13). Compact or Extended MTUs can be used depending on available space and
preferred way of installing the field wiring (external marshalling/power distribution or direct on
Extended MTUs using built in 2/3 wire termination and power distribution arrangements).
Compact and Extended MTUs can be mixed and matched within the I/O station to suit the
required field termination.
162mm (6.37”)
786mm (30”)
20mm (0.8”)
84mm
(3.3”)
58mm
(2.3”)
Figure 5-9. Horizontal mounting of 1 FCI (left) and 12 S800 I/O MTUs (Compact)
3BSE 015 969R0001
5-9
1530mm (60.2”)
84mm 120mm
(3.3”) (4.72”)
Figure 5-10. Horizontal mounting of 1 FCI (left) and 12 S800 I/O MTUs (Extended)
110mm (4.33”)
162mm (6.37”)
1172mm (46.1”)
84mm 58mm
(3.3”) (2.3”)
120mm (4.72”)
Figure 5-11. Mixed mounting of 1 FCI and 6+6 S800 I/O MTUs (Compact and Extended)
By using extension cable(s) a very flexible mounting arrangement is possible, adapting to
required panel or cabinet layout.
Extension cables
Digital Inputs
Analog Inputs
Terminator
TB807
TK801V0xx
Cable adaptor, out
TB805
Cable adaptor, in
TB806
Analog Outputs
Digital Outputs
Figure 5-12. I/O Station in small groups
5-10
3BSE 015 969R0001
Section 5.4 Mounting
162mm (6.37”)
162mm (6.37”)
84mm (3.3”)
84mm (3.3”)
58mm (2.3”)
120mm (4.72”)
786mm (30”)
1530mm (60.2”)
20mm (0.8”)
20mm (0.8”)
110mm (4.33”)
Figure 5-13. Vertical mounting of S800 I/O MTUs
3BSE 015 969R0001
5-11
5-12
3BSE 015 969R0001
Section 6.1 Cabinets
Chapter 6 Mechanical Design
6.1 Cabinets
(39.3”)
(39.3”)
(11.8”)
(10.8”)
(40.1”)
Cabinet RE810
(30.4”)
(31.5”)
Figure 6-1. RE810 cabinet dimensions (measurements in mm and inches)
RE810 wall cabinet can be used for the S800 I/O and Advant Controller 70. All frame
components are made of alu-zink coated steel and welded parts are electro galvanized.
•
The cabinet can be mounted on a wall. For mounting measurement, see the drawing above.
•
The environment protection class for the RE810 cabinet is IP65
Enclosures layouts examples are shown for two different stations. The examples of enclosures
layouts are in a RE810 Cabinets (Figure 6-2 and Figure 6-3) which could house the AC 70 or
S800 I/O Station with power supplies for system as well as for the field powering, and space for
marshalling terminals.
3BSE 015 969R0001
6-1
Chapter 6 Mechanical Design
1000 mm
FCI
800 mm
POW POW
Figure 6-2. RE810 Cabinet with 12 I/O Modules and Redundant Power Supplies
POW POW
POW POW
1000 mm
FCI
800 mm
Figure 6-3. Enclosure with12 I/O Modules and Redundant Power Supplies
6-2
3BSE 015 969R0001
Chapter 7 Environmental Immunities
The S800 I/O family is designed and manufactured by ABB Industrial Products, a unit within
ABB Industrial Systems AB in Sweden, which is certified according to the environmental
protection standards ISO 14001.
For further information on the environmental immunity, please refer to the Environmental
Immunities chapter in Product Guide for Advant OCS with Master software, Overview.
3BSE 015 969R0001
7-1
7-2
3BSE 015 969R0001
Section 8.1 Capacity and Performance
Chapter 8 Technical Data and Performance
8.1 Capacity and Performance
Advant Fieldbus 100 Loading
Due to the organization of the Advant Fieldbus 100 scans, some constraints are imposed on the
transmissions. To guarantee message transfer, at least 25% of the fieldbus load is reserved. The
remaining load (75%) can be used for S800 I/O Station loading and other station loading. To
calculate the %loading, at the required Cycle Time, the CI810V1 (FCI) loading per station and
the I/O Module Type quantity times the per cent loading, use Table 8-1 and the formula:
AF 100%load = CI810V1load + S800 I/O Module 1load + S800 I/O Module nload +......
Example below is for I/O Station with one CI810V1 (FCI), 2 AI810s, 2 AO810s, 4 DI810s and
4 DO810s using 128ms cycle time for AI and AO modules and 64ms for DI and DO modules:
AF 100%load = 0.033% + (2 x 0.197%AI810) + (2 x 0.221%AO810) + (4 x 0.138%DI810) +
(4 x 0.146%DO810) = 2.005% Load
Scan cycle time on the Advant Fieldbus 100 can be selected per I/O module, Table 8-1.
Table 8-1. % of load on the Advant Fieldbus 100 by S800 I/O
Cycle Time (ms)
Module Type
1
2
4
8
16
32
64
128
256
512
1024
2048
4096
CI810V1
CI820
0.033%
0.033%
0.033% 0.033% 0.033% 0.033% 0.033% 0.033% 0.033% 0.033% 0.033% 0.033% 0.033%
AI810
25.2%
12.6%
6.3%
3.15%
1.575% 0.788% 0.394% 0.197% 0.098% 0.049% 0.025% 0.012% 0.006%
AI820
15.6%
7.8%
3.9%
1.95%
0.975% 0.488% 0.244% 0.122% 0.061% 0.03%
AI830
AI835
25.2%
12.6%
6.3%
3.15%
1.575% 0.788% 0.394% 0.197% 0.098% 0.049% 0.025% 0.012% 0.006%
0.015% 0.008% 0.004%
AO810
25.225% 12.625% 6.325% 3.175% 1.6%
0.812% 0.418% 0.221% 0.123% 0.074% 0.049% 0.037% 0.031%
AO820
15.615% 7.815%
3.915% 1.965% 0.99%
0.503% 0.259% 0.137% 0.076% 0.046% 0.03%
0.023% 0.019%
DI810, DI811 8.8%
DI814, DI885
4.4%
2.2%
1.1%
0.55%
0.275% 0.138% 0.069% 0.034% 0.017% 0.009% 0.004% 0.002%
DI820, DI821 8.8%
4.4%
2.2%
1.1%
0.55%
0.275% 0.138% 0.069% 0.034% 0.017% 0.009% 0.004% 0.002%
DO810
DO814
8.809%
4.409%
2.2%
1.109% 0.559% 0.284% 0.146% 0.077% 0.043% 0.026% 0.017% 0.013% 0.011%
DO820
8.809%
4.409%
2.2%
1.109% 0.559% 0.284% 0.146% 0.077% 0.043% 0.026% 0.017% 0.013% 0.011%
In the Advant Controller 400 Series, the data base is updated according to selected SCANTvalue (10ms to 6s).
3BSE 015 969R0001
8-1
S800 I/O Station Data Scanning
The Modulebus data is scanned (read or written) cyclically, depending on the I/O module
configuration. To calculate the I/O scan cycle time in the FCI do as following:
number of module type x * used execution time for type x (see Table 8-2)
increase value to the nearest higher multiple of 2 to get the I/O scan cycle time.
Table 8-2. S800 I/O Scan Cycle Time in the FCI
Execution Time Used (ms)
Module Type
Single FCI
Redundant FCI
AI810
3.00
4.5
AI820
1.50
2.25
AI830, AI835
0.40
0.6
AO810
1.20
1.8
AO820
0.60
0.9
DI810, DI811, DI820, DI821, DI885
0.43
0.65
DO810, 820
0.43
0.65
FCI CI810V1
1.40
-
-
2.1
FCI CI820 redundant
AI810, AI820, AO810 and AO820 modules will be scanned every fourth I/O scan cycle
time. AI830 and AI835 modules will be scanned every tenth I/O scan cycle time.
DI and DO modules will be scanned each I/O scan cycle time.
For example a station with two AI810, one AI830, one AO810, two DI810 and two DO820 that
will give the following I/O scan cycle time:
2 AI810 => 2*3.00 = 6.00
1 AI830 => 1*0.40= 0.40
1 AO810 => 1*1.20 = 1.20
2 DI810 => 2*0.43 = 0.86
2 DO810 => 2*0.43 = 0.86
1 CI810V1 => 1*1.40 = 1.40
----------------------------------------10.72 + (nearest higher value dividable by two) = 12.
That will give an I/O scan cycle time of 12ms, which means that the DI and DO will be scanned
every 12ms, AI810, AO810 every 48ms and AI830 every 120ms.
NOTE
Minimum I/O scan cycle time = 4 ms single FCI
Minimum I/O scan cycle time = 6 ms redundant FCI
8-2
3BSE 015 969R0001
Power Supply Requirements
A quick guide for power consumption to be used in a preliminary phase of a project work or
whenever you need estimated figures is provided in Table 8-3.
Table 8-3. Estimated System Power Consumption
24V d.c. Power
Consumption (A)
S800 I/O Station
Base cluster, single FCI, with 6 I/O Modules
0.5
Base cluster, single FCI, with 12 I/O Modules
1.0
Base cluster, redundant FCIs (2), with 6 I/O Modules
1.0
Base cluster, redundant FCIs (2), with 12 I/O Modules
1.5
Additional I/O cluster with 6 I/O Modules
0.5
Additional I/O cluster with 12 I/O Modules
1.0
NOTE
The estimates are based on fully loaded I/O Stations with a mixed configuration
of DI/DO and AI/AO. Only power consumption on the 24V d.c. distributed via
the Modulebus are included. External 24V connected directly to the I/O modules
for external loads and transmitters are not included. When using AO820 and/or
DO820, these load figures may be exceeded and a load calculation can be useful
to do, see Section , Capacity and Performance.
Power and Cooling
The typical power and cooling values in Table 8-4 can be used when designing the S800 I/O.
Table 8-4. I/O Station Power and Cooling (Typical)
Device
5 Volts
24 Volts
ModuleBus ModuleBus
24 Volts
External
Power
Cooling Load(1)
Dissipation (W) (BTU/H Typical)
Maximum Ambient
Temperature
AI810
70 mA
40 mA
-
1.5
5.1
55/40°C (131/104°F)(2)
AI820
80 mA
70 mA
-
1.7
5.8
55/40°C (131/104°F)(2)
AI830
80 mA
80 mA
-
3.0
10.2
55/40°C (131/104°F)(2)
AI835
75 mA
50 mA
-
1.6
5.4
55/40°C (131/104°F)(2)
AO810
70 mA
-
200 mA
3.0
10.2
55/40°C (131/104°F)(2)
AO820
100 mA
200 mA
-
2.8
9.6
55/40°C (131/104°F)(2)
DI810
50 mA
-
-
1.8
6.1
55/40°C (131/104°F)(2)
DI811
50mA
-
-
2.7
9.2
55/40°C (131/104°F)(2)
DI814
50mA
-
-
1.8
6.1
55/40°C (131/104°F)(2)
3BSE 015 969R0001
8-3
Table 8-4. I/O Station Power and Cooling (Typical) (Continued)
Device
5 Volts
24 Volts
ModuleBus ModuleBus
24 Volts
External
Power
Cooling Load(1)
Dissipation (W) (BTU/H Typical)
Maximum Ambient
Temperature
DI820
50 mA
-
-
2.8
9.6
55/40°C (131/104°F)(2)
DI821
50 mA
-
-
2.8
9.6
55/40°C (131/104°F)(2)
DI885
160mA
91mA(3)
91mA(3)
3.0
10.2
55/40°C (131/104°F)(2)
DO810
80 mA
-
(4)
2.1
7.2
55/40°C (131/104°F)(2)
DO814
80 mA
-
(4)
2.1
7.2
55/40°C (131/104°F)(2)
DO820
60 mA
140 mA
2.9
9.9
55/40°C (131/104°F)(2)
CI810
-
-
2.6
8.9
55°C/(131°F)
6.0
20.4
55°C/(131°F)
110 mA
(5)
CI820
-
-
250 mA
TB810
100 mA
20 mA
-
0.5
1.7
55°C/(131°F)
TB811
100 mA
20 mA
-
0.5
1.7
55°C/(131°F)
TB820
-
-
100 mA
2.4
8.2
55°C/(131°F)
SD811
-
-
11
37.5
55°C/(131°F)(6)
SD812
-
-
22
75
55°C/(131°F)(6)
(1)
(2)
(3)
(4)
(5)
(6)
Cooling load is the heat (BTU/H) produced by the equipment that may be required to meet room or enclosure cooling specifications.
40°C (104°F) applies to vertically mounted Compact MTUs with I/O modules.
24V from ModuleBus (91mA) or 24V external (91mA) or 48V external (22mA).
500 mA per channel with maximum load per channel.
CI820 in redundant configuration 2 x 250mA
Horizontal mounting only.
Calculation of 24V d.c. Power consumption
Total 24V d.c power consumption=
=∑24V load Modulebus +∑5V load Modulebus * 0.3 + ∑24V external load
The calculated 24V Modulebus load should not exceed 1.3A.
8-4
3BSE 015 969R0001
Table 8-5. Reference table with DI/DO and AI/AO modules supported by different MTUs
TU810
TU811
TU812
TU814
TU830
TU831
TU835
TU836
TU837
X
X
DI
DI810
X
X
X
X
DI811
X
X
X
X
DI820
X
X
DI821
X
X
DO
DO810
X
DO820
X
X
X
X
X
AI
AI810
X
X
X
X
AI820
X
X
X
X
AI830
X
X
X
X
AI835
X
X
X
X
AO810
X
X
X
X
AO820
X
X
X
X
X
AO
3BSE 015 969R0001
8-5
8-6
3BSE 015 969R0001
Chapter 9 Ordering
Chapter 9 Ordering
S800 I/O (3BSE007526)
S800 I/O can only be ordered as separate parts. Use only one copy of the price list.
Price List 3BSE007526
Table 9-1. Field Communication Interface
Description
Field Communication interface for single FCI
2 AF 100 modem (twisted pair cable)
Consists of
CI810V2
Article No.
3BSE013224R1
Field Communication interface for redundant FCI CI820
1 AF 100 modem (twisted pair cable)
3BSE013200R1
Extra Label set for FCI unit
3BSC970089R1
Extra Label set for FCI unit (item designation)
3BSC970091R1
Table 9-2. Software Upgrade Kit for CI810
Description
Consists of
Article No.
Software upgrade kit for CI810V1 (CI810) w
older software. contains latest software vers.
Software on 3,5” 3BSE011736R1
disk. Labels
Upgrade label kit with software (CI810SW)
version denomination
20 labels
Interface cable 3 m conn. of PC to CI810V1.
3BSE011318R1
3BSC950004R1
Table 9-3. Details for Advant Fieldbus 100
Description
Terminator 150 ohm for twisted pair cable with
impedance 150 ohm (two required per twp cable)
3BSE 015 969R0001
Consists of
Article No.
TC501V150 3BSC550038R1
Decoupling device for grounding of twisted pair cable TC505
screen (one required per AF 100 cable)
3BSC840067R1
Decoupling device for capacitive grounding of twisted TC506
pair cable screen (one required per AF 100 cable)
3BSC840074R1
Coaxial cable kit for connection to TC513
TK516
3BSE006251R1
cable details
Conversion modem coax. to tw. pair or vice versa
TC513
3BSE006385R1
9-1
Chapter 9 Ordering
Table 9-3. Details for Advant Fieldbus 100 (Continued)
Description
Consists of
Article No.
Conversion modem twist. pair to opt. or vice versa
TC514V1
3BSE013240R1
Repeater modem from twist. pair to twist. pair cable
TC515
3BSE006386R1
Table 9-4. S800 I/O modules
Description
9-2
Consists of
Article No
Analog input, 8 channels, 12 bit resolution,
single ended, 0 to 10V or 0 (4) to 20 mA,
shunt 250 ohm, rated isolation 50 V
AI810
3BSE008516R1
Analog Input 4 channels. 12 bit + sign,
differential, 20…20mA, -5...5V, -10…10V,
CMV 50V, shunt 250 ohm, rated isolation 50V
AI820
3BSE008544R1
Analog input, 8 channels, for RTD Pt-100,
Ni-100, Ni-120, Cu10, R, 14 bit resolution,
rated isolation 50 V
AI830
3BSE008518R1
Analog input, 8 channels, for thermocouples,
14 bit resolution, characteristics B, C, E, J, K,
N, R,S, T, -30...75mV, rated isolation 50 V
AI835
3BSE008520R1
Analog output, 8 channels, 14 bit resolution, 0 (4) to AO810
20 mA, Rload max 500/950 ohm, rated isolation 50 V
3BSE008522R1
Analog Output 4 channels,12 bit + sign,
individually isolated, -20…20mA, -10...10V,
current output RL maximum 550 ohms, voltage
output RL minimum 2 kohms, rated isolation 50V.
AO820
3BSE008546R1
Digital input, 2x8 channels, 24 V d.c., rated
isolation 50 V
DI810
3BSE008508R1
Digital input, 2x8 channels, 48 V d.c., rated
isolation 50 V
DI811
3BSE008552R1
Digital input, 2x8 channels, 24 V d.c.,
current source, rated isolation 50 V
DI814
3BUR001454R1
Digital input, 8x1 channels, 120 V a.c.,
individually electrical isolated channels,
DI820
3BSE008512R1
Digital input, 8x1 channels, 230 V a.c.,
individually electrical isolated channels,
DI821
3BSE008550R1
3BSE 015 969R0001
Chapter 9 Ordering
Table 9-4. S800 I/O modules (Continued)
Description
Consists of
Article No
Digital input, 8x1 channels, 24/48 V d.c.,
cable break supervision SOE handling,
DI855
3BSE013088R1
Digital output, 2x8 channels, 24 V d.c.,
max 0.5 A, rated isolation 50 V, short-circuit proof
transistor outputs, current sourcing
DO810
3BSE008510R1
Digital output, 2x8 channels, 24 V d.c.,
max 0.5 A, rated isolation 50 V, short-circuit proof
transistor outputs, current sink
DO814
3BUR001455R1
Digital output, 8x1 channels, 24-230 V a.c., rated
isolation 250V, individually electrical
isolated channels relay outputs (n.o.)(1)
DO820
3BSE008514R1
Extra Label set for I/O box, 4 channels
3BSC970060R1
3BSC970088R1
3BSC970087R1
(1) Relay data: Load current: min 5mA, max 3A, at 250 v a.c. or 40W d.c.
Breaking capacity: 1000VA or 240 W at cos ϕ > 0.4
Table 9-5. Details for Modulebus Termination Units
Description
3BSE 015 969R0001
Consists of
Article No
Module Termination Unit (MTU), Compact,
TU810
3BSE013230R1
Module Termination Unit (MTU), Compact,
TU811
3BSE013231R1
Module Termination Unit (MTU), Compact 25-pin,
D-sub connector for field connection,
TU812
3BSE013232R1
Module Termination Unit (MTU), Compact crimp
snap-in connector for field connection,
TU814
3BSE008577R1
Module Termination Unit (MTU), Extended,
TU830
3BSE008528R1
TU831
3BSE008530R1
individually fused, rated isolation 50 V
TU835
3BSE008564R1
9-3
Chapter 9 Ordering
Table 9-5. Details for Modulebus Termination Units
Description
Consists of
Article No
two groups, individually fused, rated isolation 250 V
TU836
3BSE008566R1
individually fused, rated isolation 250 V.
TU837
3BSE008570R1
Extra Label set for MTU (item designation)
3BSC970090R1
Table 9-6. Communication parts for Modulebus
Description
Consists of
Article No
Cable adaptor, output, D-sub 25, female
TB805
3BSE008534R1
Cable adaptor, input, D-sub 25, male
TB806
3BSE008536R1
Extension cable(1) for Modulebus, 0.3 m (1 ft.)
TK801V003 3BSC950089R1
Extension cable
(1)
for Modulebus, 0.6 m (2 ft.)
TK801V006 3BSC950089R2
Extension cable(1) for Modulebus, 1.2 m (4 ft.)
TK801V012 3BSC950089R3
Modulebus Terminator
TB807
3BSE008538R1
Modulebus Optical port 10 Mbit/s for
communication with S800 I/O cluster
TB810
3BSE008560R1
Modulebus Optical port 5Mbit/s for drive
equipments
TB811
3BSE008568R1
Optical Modulebus modem
TB820
3BSE008555R1
Optical Modulebus expansion cable,
Optical duplex cable plastic fibre, 1.5 m (5 ft.)
TK811V015 3BSC950107R1
Optical simplex cable plastic fibre, 5 m (16.7 ft.)
TK812V050 3BSC950118R2
duplex cable plastic fibre, 15m (49 ft.)
TK811V150 3BSC950107R3
Optical simplex cable plastic fibre, 1.5 m (5 ft.)
TK812V015 3BSC950118R1
optical simplex cable plastic fibre, 5 m (16.7 ft.)
TK812V050 3BSC950118R2
optical simplex cable plastic fibre, 15 m (49 ft.)
TK812V150 3BSC950118R3
(1) One set of TB805 and TB806 per each extension cable is required
9-4
3BSE 015 969R0001
Chapter 9 Ordering
Table 9-7. Power supply
Description
Consists of
Article No
Power supply, rated isolation 250 V
Input: 100-240 V a.c. Output: 24 V d.c., 2.5 A
SD811
3BSC610022R1
Power supply, rated isolation 250 V
Input: 100-240 V a.c. Output: 24 V d.c., 5 A
SD812
3BSC610023R1
Table 9-8. Wall cabinets
Description
Consists of
Wall cabinet, IP65 WxHxD 800x1000x300 mm
(32x40x12 inch)
RE810
Article No
1TSA 382210-A
Top hat rail (DIN) 35x7.5 mm (1.4x0.3 inch)
L=733 mm (28.9 inch)
1TSA 382110-13
Top hat rail (DIN) 35x7.5 mm (1.4x0.3 inch)
L=1200 mm (47.2 inch)
1TSA 382110-14
Documentation
Table 9-9. Documentation
Title
Description
Article No.
S800 I/O
User’s Guide describing the S800 I/O 3BSE008878R0201
hardware
Advant Fieldbus 100
3BSE000506R0601
Complete technical manual for
Advant Fieldbus 100, containing a
technical description, technical data
and instructions for installation, commissioning and fault tracing
Interference-free Electronics. Design and
Applications
Interference-free electronics teaches 3BSE000877R0001
how to design circuit boards,
electronic devices and systems with
high immunity to interference. The
book also deals with process
adaptation, communication and
power supply with immunity to interference.
S800 I/O Terminal
Including terminal Diagram Forms on 3BSE011778R0001
Diagram Form package paper A4 and in IGES format on 3.5”
diskette.
3BSE 015 969R0001
9-5
Chapter 9 Ordering
Table 9-9. Documentation (Continued)
Title
Installation Rules
Description
User’s Guide describing the installa- 3BSE009178R0001
tion rules for Advant OCS, to ensure
correct function in environments
where disturbances are present.
Advant OCS User
Documentation CDROM
9-6
Article No.
3BSE008143R0701
World Wide Web
Access to Advant OCS
Documentation.
One Year, Single User Subscription
3BUR001228R0001
World Wide Web
Access to Advant OCS
Documentation
One Year, 5 User's License Subscrip- 3BUR001503R0001
tion
3BSE 015 969R0001
3BSE 015 969R0001
July 1998

Advant OCS with Master software S800 I/O Product Guide

Transcription

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