Forming Lubricants - Fuchs Lubricants Benelux

FUCHS Industrial Lubricants
Innovative lubricants need
experienced application engineers
Every lubricant change should be preceded by expert
consultation on the application in question. Only then
can the best lubricant system be selected. We will be
happy to advise on the right lubricant for
each application and also the range of support services
we can offer.
Contact:
FUCHS LUBRICANTS (UK) PLC
New Century Street,
Hanley, Stoke-on-Trent,
ST1 5HU
Phone: +44 (0)1782 203 700
Fax:
+44 (0)1782 202 072
Email:[email protected]
www.fuchslubricants.com
0314
Forming Lubricants
YOUR PERFECT
PRODUCT PARTNER
At FUCHS we research, develop and manufacture bespoke
lubricants; technology that is approved for use by leading manufacturers and available globally via the FUCHS organisation.
We specialise in developing products for extreme tribological
problems. Our forming lubricants provide exceptional tool and
work piece protection.
The metalworking process involves many complex steps that
are interdependent and carefully matched. The lubricants used
throughout the process need to guarantee optimum process
compatibility. Cross-compatibility is constantly monitored in
our state-of-the-art research facilities and laboratories. Our
quality checking guarantees a reliable process chain starting
with forging, forming, and metal cutting through to cleaning,
corrosion protection and coating.
Decades of experience, technical expertise and global approvals
from leading manufacturers makes our product programme
unique.
THE FUCHS GROUP
FUCHS is the world’s largest independent lubricant manufacturer.
The Group comprises of 55 operating companies with 34
production plants worldwide.
In addition to products developed for industry in the UK, we
have access to more than 2,500 industrial FUCHS products from
within the Group. Customers can make use of FUCHS’ technical
expertise and product availability on a global scale, providing
access to international fluid technology.
UK GROUP PROFILE
The headquarters of the UK subsidiary is located at our modern,
highly automated production plant in Stoke-on-Trent. Our UK
manufacturing site carries all the necessary approvals required
including BSI AS 9100, ISO 9001, ISO 14001, ISO/TS 16949 and
OHSAS 18001.
FUCHS is a full line supplier of lubricants and provides customers
with local manufacturing, first-class logistics and specialist
technical support.
RESEARCH & DEVELOPMENT
The FUCHS Group has a very strong focus on R&D with more
than 400 chemists, engineers and specialists in more than 40
laboratories worldwide. Our labs are extremely well equipped
and audited to the highest levels, having state-of-the-art
equipment and highly trained staff with extensive technology and
application knowledge.
Regular dialogue with OEMs, other industry bodies and component
suppliers maintains technical advantages. Our continued investment
ensures that we are at the forefront of lubricant technology.
TECHNICAL SUPPORT
With our industry leading experience in lubrication and chemical
processes, FUCHS is able to provide customers with unparalleled
products and services through focused engineering, administrative
and technical support. Our business support solutions include a
UK based customer service team, local customer account managers,
as well as experienced technical engineers and product specialists.
Every lubrication recommendation schedule and review we
complete is utterly unique, dedicated to the exact need of the
operation and chosen with the aim of extending service life and
to optimise operational efficiency.
2
3
4
STAMPING, EMBOSSING
& BLANKING
DRAWING
The process of forming the sheet metal into the shape required generates friction and surface abrasion. By choosing the right
lubricant, manufacturers can protect the tool and die surface from scratching or galling as well as minimising and preventing surface
abrasions.
Our drawing lubricants provide exceptional tool protection, minimise wear and have superior forming quality resulting in optimised
costs even in the most difficult applications.
RENOFORM UBO SERIES
RENOFORM MBO SERIES
RENOFORM MBW SERIES
PLANTOFORM SERIES
Solvent based vanishing lubricants that are ideal for light duty
stamping or embossing of steel and non-ferrous metals.
Non-water miscible, high performance forming oils for all materials including carbon steel, coated sheet steel and steel alloys.
Synthetic forming lubricant that is suitable for all metals, especially for yellow metals that are sensitive to staining.
Helps to prolong tool life.
Components treated with
RENOFORM UBO require no degreasing prior to subsequent
operations and the lubricants do not negatively affect or interfere
with working processes such as soldering, welding or painting.
Compatible with all metallic and non-metallic materials.
Forms a stable oil film, which ensures good corrosion protection.
Product stays liquid at low temperatures and has good oxidative
stability. Compatible with all grades of steel including galvanised
and aluminium-coated steels.
Water soluble and/or emulsifying drawing oils allowing users
to adjust the concentrations as required depending on the
application.
RENOFORM LVO SERIES
The specialist additives guarantee that no welding or wear occurs
between the tool and the work piece. The residual oil film offers
good corrosion protection.
Due to its favourable viscosity, product is highly suitable for
difficult forming operations. Product is easily biodegradable and
shows good skin compatibility compared with other forming
lubricants. Shows good performance in minimising unwanted
metal deformation.
PLANTOFORM SERIES
RENOFORM MBO SERIES
RENOFORM HBT SERIES
Undiluted, solvent-based stamping lubricants for moderately
heavy stamping of iron, non-ferrous metals and steel.
Synthetic forming lubricant that is suitable for all metals, especially for yellow metals that are sensitive to staining.
Non-water miscible, high performance forming oils for all materials including carbon steel, coated sheet steel and steel alloys.
Leaves an ultra-thin protective film once the solvent evaporates.
The RENOFORM LVO products have a higher flash point meaning there is less loss of product due to evaporation even when
the fluid is under pressure. Compatible with all metallic and nonmetallic components.
Product is easily biodegradable and shows good skin
compatibility compared with other forming lubricants. Shows
good performance in minimising unwanted metal deformation.
Forms a stable oil film, which ensures good corrosion protection.
Product stays liquid at low temperatures and has good oxidative
stability. Compatible with all grades of steel including galvanised
and aluminium-coated steels.
Superior drawing compounds with optimised content of solid
lubricant, making them suitable for the highest deformation
ratios.
FINE BLANKING
RENOFORM HBO SERIES
RENOFORM HBX SERIES
RENOFORM HBO SERIES
Fine blanking is an extremely precise, high volume manufacturing process. Our fine blanking oils aid material flow, resulting in
cleanly sheared cutting plane edges on finished parts.
High performance forming lubricant suitable for fine blanking
operations.
Solid, wax-like forming lubricant specifically designed for the
drawing of difficult-to-form steels, stainless steels and aluminium
alloys.
High performance forming lubricant suitable for drawing and
deep drawing operations.
The oil film has extreme load carrying capabilities, which
minimises wear, reduces friction, and prolongs tool life. Suitable
for a range of metals.
The solid film ensures good corrosion protection for the treated
parts. Has very good compatibility with all conventional tool
coatings and provides maximum wear resistance for the tooling
parts.
Extremely effective in wear reduction, has good anti-scoring
properties and provides extended tool life. Recommended for
bare, galvanised and otherwise coated steel sheets.
The oil film has extreme load carrying capabilities, which
minimises wear, reduces friction, and prolongs tool life. Suitable
for a range of metals.
5
Highly recommended for chip free operations on steel.
Can be used either pure or diluted according to the operation.
Contains specialist polar additives and anti-wear agents.
P
P
P
RENOFORM HBT
P
P
RENOFORM HBX
P
P
P
P
P
P
P
RENOFORM HFL
HYDROFORMING
Hydroforming enables the manufacturing of sophisticated
components with complex geometries. The hydroforming manufacturing process utilises a range of lubricant systems with
different functions that have to be fully compatible with each
other. Cross compatibility of the FUCHS lubricants is a key part in
the development of our product portfolio.
RENOFORM LVO
P
P
RENOFORM MBO 2907
P
P
RENOFORM MBW
P
P
RENOFORM MBW 2755
P
P
RENOFORM UBO
P
P
P
HydroForming
P
Drawing
Stamping
P
FineBlanking
NonFerrous
P
HeavyDuty
P
LightDuty
P
RENOFORM HBO
Helps to increase yield and prolong tool life. Components treated with RENOFORM UBO require no degreasing prior to
subsequent operations - the lubricants do not negatively affect
or interfere with working processes such as soldering, welding
or painting. Compatible with all metallic and non-metallic materials.
RENOFORM MBW 2755 SERIES
P
P
RENOFORM MBO
Solvent based vanishing lubricants suitable for the bending of
steel and non-ferrous metals.
Very high lubricity and outstanding wear protection. Has excellent compatibility with aqueous synthetic high pressure fluids.
P
PLANTOFORM SERIES
RENOFORM UBO SERIES
Synthetic lubricants suitable for a wide range of applications
including stamping, drawing and bending.
P
Product
Achieving the optimum wall thickness, bend radius and folding
characteristics poses problems for many users. By choosing the
right forming lubricant, users can achieve better results and
longer tool life.
RENOFORM MBO 2907 SERIES
Ferrous
BENDING
Bending
APPLICATION
GUIDE
LUBRICANT
SOLUTIONS
P
P
P
P
P
P
P
P
P
P
P
P
P
P
The above represents a small selection of our products and solutions. Talk to our FUCHS specialists to
see how we can help you.
RENOFORM MBW 2755 SERIES
Highly recommended for chip free operations on steel.
Can be used either pure or diluted according to the operation. Contains specialist polar additives and anti-wear agents.
Fully compatible with internal and external drawing or mandrel
lubricants for bending and other forming operations.
RENOFORM MBO 2907 SERIES
An external lubricant for hydroforming operations, based on
rapidly biodegradable raw materials.
Very high lubricity and outstanding wear protection. Has
excellent compatibility with aqueous synthetic high pressure
fluids. Suitable for steels, stainless steels and non-ferrous metals.
RENOFORM HFL
Dry lubricant film to be used as an external lubricant in the
hydroforming process.
Good adhesion to metal surfaces, even those that have been
pre-greased, providing high forming performance.
6
7