Seilwinden Prospekt_GB

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Seilwinden Prospekt_GB
CABLE WINCHES
WE CAN MAKE IT
Cable winches from Werner Forst- und Industrietechnik
installation of complex electronic control systems – your
are renown for their long service life and quality. To
winch is made by one producer only. This is what makes
maintain this high standard we apply our knowledge and
our winches so very good and why we are so proud of
many years of experience day after day to provide you
each and every one of them.
with the highest quality and reliable cable winches that
money can buy.
Our many years of experience in designing cable winches, our enthusiasm for this state-of the-art technology
This starts in our design department where our engi-
and our understanding of the challenges of your daily
neers work on perfecting the design of the winch which
work enable us to produce a very special piece of equip-
meets your specific needs and ends at the workbench
ment: a cable winch from Werner which does exactly
where our staff produce each part of your customised
what it has been designed to do for no less than its whole
winch. The exact milling of the worm shaft and the worm
lifetime.
wheel, the main part of the drive in our winches, and the
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WERNER - THE COMPANY
CRAFT AND TECHNOLOGY
Tradition
Experience cannot be replaced by anything else. Werner has been making cable winches
for decades for all applications around the world – every day it draws on a perfect combination of tradition and innovation.
Ideas
In our design department our engineers are developing perfect solutions for your cable
winches. For an individual and exacting installation of the winches and in combination
with the other equipment of your vehicle. This is where our well-considered and efficient
concepts are being developed.
Craft
At the workbench our staff make each piece of your cable winches with dedication and
expertise. For each practical challenge they will find a perfect solution.
Ability
We assemble your cable winches part for part in our workshops and install them into
your vehicle – either at the front, back or side of the vehicle or retracted to the chassis.
In the well-known Werner quality: with an optimal design, customised to satisfy your
requirements and completely reliable.
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FRONT, SIDE, CHASSIS OR BACK INSTALLATION//
LIFTING, LOWERING, PULLING, TOWING//
AUTOMATIC CABLE TAKE-UP//
RUN-IN OPENING//
ROLLER WINDOW//
CABLE TAKE-UP ACCORDING
TO THE 3° PRINCIPLE//
CABLE SLACK DISCONNECTION//
DRUM NEUTRAL GEAR POSITION//
SLIDING BRAKE//
CABLE GUIDE ROTARY WING,
SLOPE CABLE DRAWING UP TO 90°//
POSITION-DEPENDENT CONTROL//
HYDRAULIC CABLE RELEASE//
TRACTION POWER DISPLAY//
REMAINING CABLE LENGTH DISPLAY//
UNIVERSAL GENIUS
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TAILORED INSTALLATION
Because we do our own design and production work, our
As a single source supplier we can also provide you
cable winches have no restrictions. We can provide you
with a combination of different superstructures for one
with the right winch for each job and for each vehicle.
vehicle. All our winches are designed using our longstanding expertise and skills, integrated with each other and
The options for installing our winches in your vehicle are
highly efficient in their use. We also focus on achieving
almost unlimited since our winch designs have all been
the lowest possible superstructure weight and comply-
made for as compact a space as possible. This means
ing with all valid standards.
that we can install your winch as required either at the
front, the side or the back of your vehicle. We can also in-
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With all these strengths we are truly second to none.
stall the winch in a retracted position in the middle of the
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Front installation
chassis. Here we carefully account for the deformation
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Side installation
properties of the chassis and the supporting and tensile
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Chassis installation
forces and their effects on the frame of your vehicle.
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Back installation
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Should you
tions
have any ques
r
regarding ou
se
ea
pl
winches
call us.
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TA I L O R E D I N S TA L L AT I O N
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MEETING CHALLENGES
We also design optimal customised solutions when
The Unimog U 500 in the photograph has been designed
dealing with the narrow confines of the chassis of a
by Werner for a special use in the energy sector.
Unimog.
The customer wished to combine a hydraulic cable winch
The photograph shows the complex job of combining a
with numerous other pieces of equipment on a vehicle
winch with the frame area tog ether with a rear power
possessing a short wheel base. Along with a front com-
take-off shaft. Since the conditions of the structural space
pressor and a work basket on the platform, this U 500 also
following the introduction of the EURO 4 do not permit a
features a crane superstructure and a slope support.
side installation anymore, the winch had to be integrated
with the frame.
Despite the crane frame recesses the cable course leads
from the winch installed at the side of the vehicle and
Such a superstructure cannot be integrated into a stan-
through the frame to the back. Combined with the crane
dard platform. This is why Werner made a winch with an
frame this conversion was a special engineering and
exact fit and implemented a solution which allowed for
design feat by Werner not the least because of the short
an installation to the frame according to the customer’s
chassis.
requirements.
CABLE WINCHES MADE BY WERNER
We make our cable winches completely by ourselves –
Werner cable winches are made to precisely fit the
from the planning and design stage through to the
requirements for which they have been built. Whether
production of the smallest gearwheel. We are the only
in forestry, the water industry or for any other purpose
company that has this manufacturing depth which is why
anywhere in the world – you can rely on cable winches
our cable winches are so exceptionally good.
from Werner.
Already at the design stage of our cable winches we can
This is how things have always been and this is also how
take your special needs into account. Whether we are
things will always be.
dealing with a combination together with other equipment, different drive concepts, winch positions or cable
courses – our engineers will find just the right solution.
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CABLE WINCHES
TECHNCIAL SPECIFICATIONS
• Cable wind up: Werner cable winches are equipped with
a cable guide housing and a spooler over a cross-wind
threaded spindle. This allows a minimum wear of the
cable and an optimal use of the cable drum volume. A
direct angular traction force can be used with an installation at the back or the front of the vehicle.
• Releasable with a load: Forestry cable winches made by
Werner can be released with a load. To avoid damage
to the equipment during its use with downward loads,
the brakes can be opened by pressure and the loads
released. The cable drum can also be completely separated from the gear unit by using the drum neutral position –
this makes the cable pull out considerably easier.
• Hydraulic cable supply: Especially with winches which
have been installed at the front or back of a vehicle, the
hydraulic supply device used to pull out the cable functions with a minimum of force. The hydraulic cable supply
compensates the friction drag of the deflection pulleys
and the cable bedding. A firmer adjustment of the sliding
brake prevents a trailing of the cable on the drum. The
cable windup under initial stress prevents loose cable
from gathering on the drum.
• Position-dependent control: The use of Werner cable
winches with a position-dependent control allows the
respective cable position to be exactly established while
in operation. The electro-hydraulic or electronic control
assures a consistent lifting power over the whole length
of the cable.
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LIFTING
The precise operation of a cable winch is especially important for lifting work. This includes the various demands
placed on the equipment during pole positioning work in the power- industry as well as during its use for demanding
rescue operations.
This is why we have solved the problem of an optimal interplay of clutch and brake with our lifting cable winches.
This enables heavy weights to be precisely lifted and lowered as well as the sensitive and exact handling of winches
making precision work with Werner cable winches child’s play.
In addition, the balanced interplay of the lifting and lowering functions provides more safety for people and equipment.
The use of our space-saving winches in confined areas also opens up a wide range of installation opportunities.
To allow you to make full use of the potential of your cable winch, we will install it in exactly that position of your
vehicle which is the most suitable for your work.
Werner is constantly thinking one step ahead. That is why our lifting cable winches with their many well-designed
functions and features can make your work so much easier.
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• The traction force display shows you the current traction
force values.
• The cable slack disconnection controls the initial stress
of the cable and prevents loose cable from winding up
• For many of the uses of your winch you must know how
on the drum which could damage the cable.
much cable you still have available on the drum. The
remaining cable display shows you the exact amount of
cable remaining on the drum. It also provides you with
an acoustic alarm.
• The dead man’s operation prevents any accidental ope-
• Each centimetre counts during critical rescue operations
and sensitive installation work. The proportional control
unit of our cable winches enables cable speeds which
are close to zero.
NG
ERY SECTO
R
E
ration of the cable winch.
PRECISION: The proportional control and perfect balance between the clutch and the brake of our lifting cable winches
allows for highly precise and centimetre-exact operations within precisely prescribed areas – even with heavy loads.
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LIFTING CABLE WINCHES
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TRACTION CABLE WINCHES
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PULLING
Traction cable winches are real work animals. They must therefore be robust and efficient. During a self-rescue
operation on difficult grounds, the salvaging of floatsam in the water industry, or during logging operations in
the forest you have to be able to rely on your winches.
This is why Werner has been manufacturing well-designed and robust winches for many years now. The robust technology of the gear units and winches assure a safe and efficient use for years on end. The equipment is also easy to
maintain and repair. This makes the cable winches made by Werner such a reliable tool which will not let you down.
This is our promise to you!
Traction cable winches have unlimited applications. Werner will make you the right winch for your specific use.
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• For a use in forests your winch must move heavy loads
• The neutral gear position of the drum, for example,
over great distances. For this purpose, our winches
makes it easier to pull out cable in difficult grounds in
have an ergonomic ratio between cable diameter and
forest operations. To avoid dangers from sloping
traction force.
loads, the cable drum of these winches can still be
disengaged with a load.
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• Especially with great cable lengths we especially focus
on the cable spooling of our traction cable winches. To
allow an active winding of the cable we have already
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• Maintenance work in the water industry can be carried
out quickly and safely with slope supports.
invented the cross thread spindle many years ago. This
AT
ER INDUSTR
Y
W
assures a tidy drum which goes easy on the cable.
TIDY: Great lengths of cable are especially important in the water industry. Our winches with their cross thread
spindles actively wind up the cable onto the drum thus keeping it tidy and reducing the wear of the cable.
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RESCUE OPERATIONS
When they are being used by the fire-brigade, the German technical services THW or for disaster control purposes,
our cable winches help to save lives. To meet all the demanding requirements of these uses, our cable winches have
been optimally designed to meet the special challenges posed by rescue operations.
Especially with regard to the costly superstructures used by fire-brigade and other special vehicles, Werner integrates
the cable winches perfectly with the frame of the vehicle. Here we of course look for a perfect fit of the installation with
the other equipment of the vehicle and their functions.
The simple and efficient operation of Werner cable winches not only makes the work easier but also safer. In addition,
you can use our cable winches to display and monitor all safety-relevant functions and data from one central position.
This is especially important during fire-fighting operations, and it helps to make your work safer.
High-quality cable winches cannot be replaced by anything else during rescue operations. Here you can always rely on
winches made by Werner.
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• A traction force display informs you of the current trac-
• During critical rescue operations – especially those invol-
tion force values.
ving the fire-brigade – a highly precise control of loads is
often critical. The proportional control unit of our cable
• A clearly visible display in the operating field of the
winches allows you to use cable speeds close to zero and
cable winches allows you to continuously monitor the
to perform work in the centimetre range.
remaining cable length on the drum.
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• A dead-man operation prevents operations from being
• During self-rescue operations you have to be able to
carried out accidentally.
reply on your cable winches. That is why cable winches
from Werner feature a simple and robust design and are
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E S E RVI
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a completely reliable tool for everyday use.
SAFE: For use in fighting fires or controlling disasters: Werner cable winches can be optimally
integrated into the total concept of a vehicle while meeting the high safety requirements of
rescue services.
RESCUE CABLE WINCHES
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WE ARE REAL ALLROUNDERS
We don’t know of any place where cable winches are
designed to meet your specific requirements. We only
used for which we would be unable to find a solution.
need to know what your winch is meant to do and we
Whether on a ski-jump or at a container terminal. Our
will design one for you accordingly.
winches are able to meet any challenge and they are
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It doesn’t always have to be a Unimog. Werner has per-
This FESTMA extension was designed and built by
fected the customised installation of cable winches –
Werner according to the special requirements of the
regardless of where this happens to be.
Bremerhaven container terminal.
For example at the Mühlenkopf world cup ski-jump in
The vehicle possesses a front lifting device, a 4-tonne
Willingen. This is where Werner adapted a hydraulic
front winch and a 1.5-tonne gypsy winch behind the
lifting winch and installed it into the shaft of the ski-jump
driver’s cab. This set up allows the transport and erec-
tower. The cable leads to the ski-jump table over deflec-
tion of a gangway. The gypsy winch is used to moor the
tion pulleys and lifts or lowers an inspection basket used
container ships in the harbour. With one vehicle two ope-
to maintain the ski-jump. This is just one of the challenges
rations can thus be carried out efficiently.
which we have successfully met in recent times.
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T E C H N I C A L S P E C I F I C AT I O N S
TECHNICAL DATA
Mechanical
winches
Winch type
type
lifting
F 56 M1 HW
Traction/Lifting
power in daN.
pulling rescuing lower cable position


F 64.1 M1
Cable speed
m/min. at 540 1/min.
Cable Ø
in mm
Cable length
in m
Cable
intake*
Functions
untere Seillage
5.200
19,0
13,0
55
W
Lifting, lowering,
drum neutral position
5.450 / 6.400
9,1
13,0
45
E/W
Pulling, drum neutral
position
62 M2

6.083 / 7.000
29,0
11,0
100
O
Pulling, drum neutral
position also while loaded,
towing permitted
70.1 M1

6.083 / 7.000
29,0
11,0
100
W
Pulling, drum neutral
position also while loaded,
towing permitted
Hydraulic
winches
Winch type
type
lifting
Traction/Lifting
power in daN.
Cable speed
Cable Ø
in mm
Cable length
in m
Cable
intake*
Functions
pulling rescuing lower cable position lower cable position
1st gear
2nd gear
1st gear
2nd gear
38.1 H 1

3.800
8,7
12,0
53
E/W
Lifting, lowering,
drum neutral position
40.1 H 1

4.000
16,6
12,0
80
O/R/W
Lifting, lowering,
drum neutral position
50.1 H 1

5.000
14,1
13,0
65
O/R/W
Lifting, lowering,
drum neutral position
50.2 H 1

5.000
13,0
80
O/R/W
Lifting, lowering,
drum neutral position
50 S H 1

5.500
13,0
65
W
Lifting, lowering,
drum neutral position,
towing permitted,
fulfils DIN 14584
11,0
100
O
Pulling, drum neutral
position also while loaded,
towing permitted
62.2 H 2

64.1 H 1

70.1 H 1

70.2 H 1


10,2
43,2
9,1
5.634
15
30
5.000
6.000
7.000
7,4
6,4
5,6
13,0
45
E/W
Pulling, releasing, drum
neutral position
6.074
7.000
11,0
11,0
100
W
Pulling, drum neutral
position also with load,
towing permitted
14,3
70
O/R/W
14,3
90
W
16,5
60
O/R/W
16,0
80
O/W
7.000

79.1 H 1
6.738
1.224
1.713
7.780
5,7
24,2
13,4
80.2 H 1

8.000
100.1 H 1

10.000
100.2 H 1

10.000
6.562
4,3
6,9
18,0
80
O/R/W
9.828
7.107
15,1
30,3
13,0
130
O
24.730
4.578
6,9
37,7
26,5
90
O/W
28,0
68
O

102.2 H 2
250.1 H 1
300.1 H 1


30.000
5.639
4,5
6,4
7,5
8,0
Lifting, lowering,
drum neutral position
Pulling, drum neutral
position also while loaded,
towing permitted
Lifting, lowering,
drum neutral position
Pulling, drum neutral
position also while loaded,
towing permitted
Lifting, lowering
drum neutral position
Pulling, drum neutral
position also while loaded,
towing permitted
Lifting, lowering,
drum neutral position
Pulling, lowering
* O = open, E = run-in opening, R = roller window, W = winding device
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GB 12/08
Postfach 8051
Tel.: +49 (0) 651 6867-124
[email protected]
D-54293 Trier
D-54181 Trier
Fax: +49 (0) 651 64146
www.werner-trier.com
Zink & Kraemer AG, www.zuk.de
Ehranger Straße 101