global solutions for automotive metal components

GLOBAL SOLUTIONS FOR AUTOMOTIVE METAL COMPONENTS
GESTAMP PRESENTATION
GESTAMP EVOLUTION
GLOBALIZATION
GESTAMP GROWTH
PRODUCTS
TECHNOLOGIES
RESEARCH & DEVELOPMENT
EMPLOYEES
ENVIRONMENT
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GESTAMP PRESENTATION
GESTAMP
Gestamp is a global group dedicated to the design, development and manufacturing
of metal components and structural systems for the automotive industry worldwide,
being one of the main players operating in the sector.
Gestamp has an important international presence with locations in 20 countries
over four continents with near 100 productions plants, and more than 30.000
employees worldwide.
Gestamp is focused on the development of automotive products, by innovating the
design of the products with the final goal of promoting both weight reduction and
safety increase, therefore better in relation to energy consumption and environmental
impact.
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SOME STAMPING COMPANIES INTEGRATED INTO GESTAMP
HOLDING
1997
FORMAL FOUNDATION OF GESTAMP AUTOMOCION
FIRST PHASE INTERNATIONALIZATION
ACQUISITION OF METALBAGES GROUP, GRIWE GMBH, AND ESMAR GROUP
1999
2001
CUSTOMER DIVERSIFICATION TO GM/FORD/VW
ESTABLISHMENT OF MARKET PRESENCE IN LATIN AMERICA AND GERMANY
STRENGTHENING PRESENCE IN WESTERN EUROPE
2002
CREATION OF AUTOTECH ENGINEERING TO BOOST THE
GROUP’S R&D COMPETENCIES
BECOMING A MULTI-TECHNOLOGY PARTNER
2004
GESTAMP EVOLUTION
ENTRANCE INTO USA MARKET
ACQUISITION OF HARDTECH GROUP TO FURTHER EXTEND
TECHNOLOGICAL COMPETENCIES
2006
2009
ESTABLISHMENT OF MARKET PRESENCE IN CHINA, SOUTH KOREA,
INDIA, RUSSIA, TURKEY
2010
ACQUISITION OF EDSCHA GROUP.
EXPANSION OF PRODUCT PORFOLIO WITH HINGES & MECHANISMS
2011
ACQUISITION OF THYSSEN-KRUPP METAL FORMING
2013
MITSUI JV IN THE AMERICAS
EXPANSION OF ACTIVITIES IN SA/NA/EE
EXPANSION INTO EMERGING MARKETS
FOCUS ON PRODUCT
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INTERNATIONAL PRESENCE
Gestamp has grown and diversified its presence in the world. With its origin in
Western Europe, the group has focused its expansion into North America, South
America, Asia and Eastern Europe, where the automotive market is developing.
Now, Gestamp has an extensive global footprint of 94 production facilities in 20
countries over four continents with four additional plants under construction. It also
has 12 R&D centers spread worldwide.
Gestamp's products are supplied to the largest Original Equipment Manufacturers
(OEM) globally and its strong geographical and customer diversification allows
Gestamp to take advantage of global growth opportunities.
GLOBALIZATION
AMERICA
EUROPA
USA
SWEDEN
SPAIN
HUNGARY
KOREA
Michigan 2
West Virginia
Tennessee
South Carolina
Alabama
Luleå
Santander
Bizkaia 5
Vigo 1
Burgos
Navarra 2
Barcelona 4
Palencia 1
Zaragoza 2
Valladolid
Toledo
Valencia
Linares
Mör
Daegu
Busan
Chungcheong
St. Petersburg
Kaluga
Togliatti
Shenyang
Hefei
Shanghai 3
Chongqing
Wuhan
Dongguan
PORTUGAL
TURKEY
INDIA
MEXICO
Aguascalientes
Toluca
Puebla*
GERMANY
Ludwigsfelde
Brackwede
Haynrode
Westerburg
Hengersberg
Hauzenberg
UK
Taubaté
Sorocaba
Santa Isabel
Paraná
Gravataí
Newcastle
Washington
Newton-Aycliffe
Cannock
Llanelli
Luton
Fareham
ARGENTINA
FRANCE
Córdoba
Buenos Aires 3
St. Romain
Gouzeaucourt
Le Theil
Pure
Briey
Gretz-Armainviliers
Tournan
Sermaises
Ronchamp
BRASIL
ASIA
CZECH
Zatec
Hradec
Kamenice
RUSSIA
Vilanova de Cerveira Gebze
Aveiro
Bursa 3
Vendas Novas
POLAND
Poznan
Wroclaw
CHINA
Pune 1
Chennai 3
THAILAND
Ayutthaya1
SLOVAKIA
Velky Meder
* Under Construction
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GROWTH AND REGIONAL DIVERSIFICATION
GESTAMP GROWTH
During the last 10 years, Gestamp has had a strong growth and
sustained by the high added value given to its customers in terms
of technological content, productive investments and international
development. This growth is also seen in the business figures,
increasing more than 180% the turnover in the last three years.
MILLIONS ¤
TURNOVER DEVELOPMENT 2009/2013
2.032
2009
2010
3.170
2011
4.775
2012
5.757
2013
5.789
1000
2000
3000
4000
5000
SALES BY REGION 2007
SALES BY REGION 2012
Western Europe
71%
Western Europe
Eastern Europe
7%
Eastern Europe
9%
North America
10%
North America
14%
South America
12%
South America
13%
Asia
0%
Asia
8%
6000
56%
As an example of its international growth, in 2010, Gestamp acquired Edscha, a
company specialized in the design and manufacturing of opening-hinge systems
and driver controls for OEMs. Following this operation, Gestamp became the world's
leading company in the manufacturing of hinge systems. In 2011, Gestamp also
acquired Thyssen Krupp Metal Forming, one of the global leaders in chassis
manufacturing with 17 locations around the globe.
This international growth of Gestamp in the automotive industry provides a high
value-added and strategic support to its customers during the manufacturing
process of the vehicle's components as well as in the design and assembly of
products.
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LEADERS IN BIW, CHASSIS AND MECHANISMS
Gestamp offers a diverse product portfolio, supplying body-inwhite, Chassis and Mechanisms. The diversification of the
Gestamp product has been essential to strengthen the strategic
relationship with the clients, who trust Gestamp to get innovative
and market-leading product solutions.
PRODUCTS
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The Body-in-White products include large component parts and assemblies, such
as hoods, roofs, doors, fenders and other high quality “Class A” surfaces and
assemblies, which are used to create the exterior skin of an automobile.
This product portfolio also contains structural and other crash-relevant products,
like floors, pillars, rails and wheel arches, which together with the exterior skin
component parts and assemblies form the essential upper body structure of an
automobile.
Gestamp has a wide range of Chassis products used to create the skeleton, or
essential lower body structure, of the automobile and carry the load of the vehicle.
Systems, frames and related parts, such as front and rear sub-frames and links,
control arms and integrated links are the most relevant pieces of this product
collection.
After the acquisition of Edscha in 2010, Gestamp has become a leader company in
the production of mechanisms with a broad product portfolio that includes mechanical
components such as hinges for doors, hoods, and trunk lids, door checks and door
hinges and powered systems that allow automobile doors to open and close
electrically and by remote activation.
Bumpers
CCBs
Skin & Closures parts
Structural and
body components
Door checks
Hinges
Pedal boxes
Chassis
Hands brakes
Powered systems
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EXPERTS IN TECHNOLOGICAL INNOVATION
Technological innovation is the key of Gestamp's success and
one of the basic points of its strategy for the future. All the
technological know-how is focused on reducing weight and on
the resulting reduction in atmospheric emissions and
improvement of safety in collisions.
TECHNOLOGIES
The technology portfolio of the company has evolved significantly over the last
years, and today includes a wide range of technologies such as cold stamping, hot
stamping, hydroforming, roll forming, welding technologies, etc. Gestamp is the
top supplier of hot stamping technology, one of the most advanced techniques in
the automotive industry which is expected to be the main trend during the coming
years.
Gestamp is a leading supplier to the world's top OEMs as well as a technological
and strategic partner, currently serving a significant number of customers worldwide.
Gestamp has developed a strongly diversified customer portfolio. The Group's top
customers include: Volkswagen, Renault-Nissan, General Motors, PSA, Daimler, Ford
and BMW.
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COLD STAMPING
HOT STAMPING
LASER WELDED BLANKS
WELDING AND ASSEMBLY
Láser
Blank
Press-Step 1
Press-Step 2 Press-Step 3
Final
product
Blank
HSS STAMPING
Furnace
Stamping
Final
product
ROLL FORMING
Blank
Blanks entrance
Laser Welding of blanks
Final
product
REMOTE LASER WELDING 3D
Welding
Assembly
Final
product
PATCHWORK BLANKS
Laser 3D
Blank
HSS Material Stamping
Final
product
HYDRO FORMING
Tube
Pre-forming
Hydroforming
Coil
Press
Roll Forming
Cutting
Final
product
MACHINING
Final
product
CNC milling machines
Blank Reinforcement
blank
MOULDING
Final
product
Plastic moulding
Cells Robots
TOOLING
Final
product
Prototypes & Tooling construction
Final
product
INNOVATION AS A MEANS OF PROGRESS
RESEARCH & DEVELOPMENT
The commitment of Gestamp to developing innovative, high quality products has
formed the backbone of its success since the company foundation in 1997. Gestamp
is a global leader in the automotive supplier industry in the use of high strength
and ultra-high strength steel, which find their application in many body parts of the
car where it helps to reduce vehicle weight and improve fuel and emissions efficiency
while also improving safety in a cost-effective way.
These innovative products and marketing-leading processes are developed through
a targeted R&D platform, which has a dedicated team of approximately 1000
employees, across 12 facilities spread around the globe, matching the customer
expectations and market demands.
Luleå
Troy
Newton-Aycliffe
Les Ulis
Meudon
Bizkaia
Barcelona
Bielefeld
Remscheid
Pune
Shanghai
Sao Paulo
Gestamp R&D Centers
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PEOPLE AS ARCHITECTS OF SUCCESS
EMPLOYEES
Since its establishment in 1997, Gestamp has been fully aware that the key to its
growth and continued development is its people. The success Gestamp has achieved
is thanks to the significant role that every employee belonging to the company has
played.
Gestamp strategic growth plan, through mergers and acquisitions as well as the
establishment of new companies and internal development, has led to an increase
in the employee workforce, reaching more than 30.000 employees in 2013
Gestamp considers its professional staff as a key concept for its development,
establishing its workforce in three main pillars:
• Young workforce. More than 72% of the employees are 45 years old or younger.
The Management Team also matches this percentage.
• Aimed at stability. Over 90% of labor agreements are open-ended. Turnover
rates are extremely low.
• Highly qualified employees. As a result of the technological innovation and
wide range of product development, 15% of the employees are college
graduates and 57% have at least obtained a technical degree.
HEADCOUNT BY REGION 2012
Western Europe
49%
Eastern Europe
10%
North America
10%
South America
17%
Asia
14%
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WEIGHT REDUCTION AND INCREASED SAFETY
ENVIRONMENT
Gestamp uses environmentally friendly technologies and processes, at the same
time as innovating the design of the products with the final goal of promoting both
weight reduction and safety increase.
Since its foundation, Gestamp has been committed to adapting and using the best
techniques available for its installations, as well as to include environmental aspects
in the design operations of them.
Gestamp is committed to technologies that allow parts to be manufactured from
the strongest steels. The most outstanding technology in this aspect is hot stamping,
that allows parts to be manufactured of ultra-high strength steel, which means
lighter products and, at the same time, products that are more resistant to the
impact produced during an accident.
Gestamp has always had a strong commitment to environmental issues and the
impact of its operations on the environment, including with respect the climate
change, and has also been committed to maintaining high standards of health and
safety.
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www.gestamp.com