Book of Mouldings

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Book of Mouldings
January 1, 2009
Book of Mouldings
Table of Contents
4-7
8-14
15-17
18-19
20-24
25-26
Standard Profiles
Decorator Series
Craftsman Collection
Toppers
Mantels
EZ Beams
27-29
30-34
Custom Products
Solid & Veneered
Types of Wood
35-43
44-48
49-50
Photo Gallery
Standard Profile Line Drawings
Company History
Cover Photo
Foreground—F614 crown, F639 dentil,
F726 neck moulding, F162 fluted casing
and solid red oak boards
Background—F614 crown, F639 dentil,
F722 chair rail, F261 base. all in red oak
2
T
he warmth of wood...
Have you ever entered a home and said to yourself,
“This feels nice—really comfortable?”
Many things contribute to the success of a home’s interior—design, colors,
furnishings. The natural beauty and warmth of hardwoods is also a key element to
what many refer to as a “homey feel” or “warm and inviting.” Mouldings are
significant in making that happen.
From the simple to the extravagant, Ferche has the ideas, styles, designs and wood
species to please the most discriminating. We hope this guide to mouldings assists
you in finding the perfect look for your home.
3
Standard Series
The moulding selection process can be a complicated one. The
first several pages contain groups of mouldings that would be
considered standards of the Ferche lineup. These seven groupings
are all shown in red oak, a mainstay in the upper midwest.
However, any profile can be obtained in any wood specie. As you
continue through the brochure, you will discover more ideas,
options, styles and looks that will guide you through the process
and help you define your home’s interior.
This page shows two styles in red oak that are often used in starter
homes. The casing and base perform the function designed for
mouldings—cover an unfinished edge, such as drywall, in order to give a
finished appearance. Chair rail is used to protect a wall from chair
damage or to separate the upper and lower walls which may have
different colors or textures. Crown is used as an architectural accent,
defining the ceiling line with an interesting shape, texture or color.
Ranch Casing & Base
Crown F608 9/16" x 2 1/4"
Chair Rail
F715 7/16" x 2 1/2"
Casing
F113 1/2" x 2 1/4"
Princeton Casing & Base
Base
F206 3/8" x 2 3/4"
Crown F615
9/16" x 2 5/8"
Chair Rail F719
3/4" x 2 1/2"
Casing F115
1/2" x 2 1/4"
Base F219
3/8" x 2 3/4"
4
The simplest and most economical mouldings are oftentimes
referred to as “Ranch” and “Princeton.” The casing is generally
7/16" thick and 2 1/4" wide. The base is 3/8" x 2 3/4". These
sizes are adequate for modestly priced homes. Larger mouldings
are more appropriate for more expensive homes.
Standard Series
Flat Casing & Base
Crown F611
3/4" x 3 5/8"
A flat casing and base are often used with a design style called “Craftsman”
or “Mission.” This style calls for very clean lines with minimal curves and
profiling of the mouldings. Red oak, with its interesting and more active
graining, is a species that works well with the contrasting simple lines of
this style. The examples shown here have a 3 1/4" casing and a 5 1/4"
base. This size would be a move-up package from the most economical sizes
shown on the previous page. This size is well suited for rooms with 9'
ceilings or larger proportions.
Chair Rail F156
7/16" x 2 1/4"
Casing F153
11/16" x 3 1/4"
Heavy Princeton Casing & Base
Base F293
1/2" x 5 1/4"
Built Up Crown F614 11/16" x 4 1/4"
Base F217 3/8" x 3 1/4"
Chair Rail F719
3/4" x 2 1/2"
Casing F132
11/16" x 3 1/4"
Base F280 (veneered)
5/8" x 5 1/4"
This moulding package contains a bevel casing, similar to the casing
on the previous page, but thicker and wider. It could be categorized
as traditional or colonial. The crown has been enhanced by the
addition of a base moulding behind it, which gives the crown a
heavier look without adding as much cost as a one piece crown of the
same perceived size. The base shown here is a hardwood veneer over
an MDF core with a solid hardwood top edge. This product is less
expensive than a solid base of the same size. The chair rail is wider
with a more defined profile shape.
5
Standard Series
Premium 1
Crown F614
11/16" x 4 1/4"
Chair Rail F722
11/16" x 3"
These two examples show 3 1/4" bevel casing being used with a
backband, bringing the overall width to 3 3/4". The backband, selected
to match the style of the casing, gives the casing a more substantial look
and works well if the base or chair rail (which butts into the casing) is
thicker than the casing alone. This gives the casing a much heavier look
without a significant increase in price. Making the same shape in one
piece of wood is much more expensive.
F131 11/16" x 3 1/4"
F197 Backband
3/4" x 1 3/16"
Base F2800
9/16" x 5 1/4"
Premium 2
F637 Crown 3/4" x 5 1/4"
F638 Dentil 5/8" x 1"
The crown and chair rail to the right contain notched mouldings called
dentil. The dentil adds another set of shadows and visual texture to give
interest to the mouldings. This moulding package could be used
successfully in traditional or colonial settings. The scale of these
mouldings is appropriate for homes with 9' and taller ceilings and rooms
of larger proportions.
Chair Rail F 734
11/16" x 2 1/4"
Dentil F735
9/32" x 1"
Casing
F134 9/16" x 3 1/4"
F196 Backband
1 1/4" x 1 1/16"
Base F225
7/16" x 4 1/4"
6
Standard Series
No Miter Casing & Base
using corner & plinth blocks
Crown F630
3/4" x 3 1/2"
Dentil F631
7/16" x 5/8"
Corner Block F165
Ferche has several sizes and styles of the miterless system using corner
and plinth blocks. Blocks are most used with flat casings like the
F160 shown at left. Other similar casings are F161 and F163.
Smaller casings at 2 3/8" wide and larger flat casings at 5 1/2" are
available with corresponding plinth and corner blocks.
Chair Rail F734
13/16" x 2 1/4"
The mouldings for those who would
like to express themselves with a
creative flair is F169. This
moulding can be used with 2 types
of inserts, a reeded one (F169B) to
add shadow lines or a smooth one
(F169A) which can be clear-coated,
painted or wrapped in a
complimentary wall covering. These
are used with plinth and corner
blocks. Now you can redecorate
your mouldings when you redecorate
your room.
Casing F160
11/16" x 3 1/4"
Base F2800
9/16" x 5 1/4"
Plinth Block
F166
F161 casing with F165
corner block with display
shelf above
F169 casing with F169B
painted insert
F162 casing, F179
plinth block and a 2
piece base—F412 and
F717
F178 casing with F176
plinth block and F2046
base
7
Decorator Series
The Decorator Series is Ferche Millwork’s answer to
simple sophistication. When a home reaches a
higher level of design sophistication, it is expected
that the mouldings also will have significant thought
put into their design and that’s what Ferche has
done for you. Each family of mouldings brings you
base, casing, chair rail and crown that have been
created to match each other.
The simplicity lies in the fact that architectural
correctness is obtained with a single moulding
selection. One decision and you’re done! What
could be easier or more beautiful?
“The Mullen”—F1450 casing, F6450 crown
A home utilizing cherry mouldings from Ferche’s Decorator Series
8
Decorator Series
The Amherst
Shown in cherry
F6412 3/4" x 4 3/4"
Give your house a custom-home look with one of
these moulding families. You can have a great
decorator look without paying for specially
designed, custom made mouldings. Each of these
moulding families is available in any hardwood
species.
The Amherst
Shown painted white
F7412 5/8" x 3 1/2"
F6412 3/4" x 4 3/4"
F2412 5/8" x 7 1/4"
F1412 3/4" x 3 1/4"
F1912 1" x 1 5/16"
F7412 5/8" x 3 1/2"
F2412 5/8" x 7 1/4"
The Amherst is a set of profiles which is generously
sized to match the proportion of larger rooms.
Within the Decorator Series, the Amherst has the
most defined contours, creating deep shadows and
interesting lines.
F1412 3/4" x 3 1/4"
F1912 1" x 1 5/16"
9
Decorator Series
The Bristol stands in sharp contrast to the Amherst,
being dominated by large, flat surface leading to soft
edges which roll into a gentle curve. With multiple
styles in the Decorator series, you are sure to find
the perfect one for your home.
The Bristol
Shown in cherry
F6422 3/4" x 5 1/4"
The Bristol
Shown painted white
F1423 11/16" x 3 1/4"
F6422 3/4" x 5 1/4"
F7422 11/16" x 3 1/2"
F2422 5/8" x 7 1/4"
F7422 11/16" x 3 1/2"
F2422 5/8" x 7 1/4"
F1422 3/4" x 3 1/2"
F1422 3/4" x 3 1/2"
10
Decorator Series
Ogees, flats and curves make up the Manchester
series—shapes that will give you a moulding
package as timeless as the design elements
themselves. The simplicity is truly classic.
The Hampden
Shown painted white
F6432 3/4" x 5 1/2"
The Manchester
Shown painted white
F1433 5/8" x 3 1/2"
F6442 3/4" x 5 1/4"
F1443 9/16" x 3 1/4"
F7432 5/8" x 3 1/2"
F7442 9/16" x 3 1/2"
F2432 5/8" x 7 1/4"
F1432 3/4" x 4"
F1932 1 1/8" x 1 1/2"
F2442 9/16" x 5 1/4"
The Hampden is made up of elegant, colonial lines.
Each curve is a distinct design element with curves
flowing into coves. The casing, enhanced with a
backband, and, the crown with its extender, will fit
the scale of the most grand rooms.
F1442 3/4" x 3 1/2"
F1912 1" x 1 5/16"
11
Decorator Series
The Bradley
Shown in hard maple
F6430 3/4" x 4 1/4"
F7430 9/16" x 3"
“The Mullen”—F1450 casing, F6450 crown
The Mullen
Shown in cherry
F1430 3/4" x 3 1/4"
F2430 1/2" x 5 1/4"
F6450 3/4" x 5 1/4"
F7450 3/4" x 3 1/4"
F1450 1 1/16" x 4 1/2"
F2450 11/16" x 5 1/4"
“The Bradley”—F1430 in red oak
12
Decorator Series
The Grisham
Shown in hard maple
F6410 3/4" x 4 1/4"
F7410 9/16" x 3"
“The Grisham”—F1410 casing, F2410 base, F6410
crown in topper with F400S and F746. All in cherry.
F1410 5/8" x 3 1/2"
The Redmond
Shown in red oak
F2410 1/2" x 5 1/4"
F6420 3/4" x 4 1/4"
F722 11/16" x 3"
F1420 3/4" x 3 1/4"
F2420 1/2" x 5 1/4"
“The Redmond”—F1420 casing, F6420
crown in Poplar.
13
Decorator Series
F1420 in red oak
“The Redmond”—F1420, 2420 and 6420 in poplar
14
“The Bradley”—Topper includes F986 stair
nosing, F400S solid lumber, F746 ribbon
moulding. F1430 casing and F2430 base.
Craftsman Collection
Window and Door Toppers
Exquisite looks. Quick to install. Designed to be cost
effective.
The toppers are assembled by Ferche Millwork to fit
your door and window openings. Mix and match
wood species to suit your interior design theme. The
system has been designed to give you the look of
luxury for little more than the price of a simple
cased opening.
F1800 “Plainsong” shown in cherry
The 3/4" thick topper measures approximately 6"
tall at ends and, on those with a top arc, 7" in the
center. The casing with backband measures 3 3/4 4" wide. Depending on the backband style, the sides
will allow for a base/basecap with up to a 3/4" - 1"
projection.
With the system, installation is quick. The finish
carpenter simply installs the sides, sets the top, nails
it in place and moves on. Labor savings and
engineered design savings on the sides makes for an
exquisite appearance at a reasonable cost—a
combination that will please builders as well as
homebuyers.
F1801 “Prairie” shown in walnut and cherry
F1802 “Craftsman” shown in cherry and walnut
F1803 “Penny Cress” topper in clear coat
hickory
F1803 “Penny Cress” shown in maple and cherry
15
Craftsman Collection
The system gives you the option of mixing various
species to bring together other woods used in the
house. For example, the use of a walnut floor and
cherry doors can be unified by using trim
containing both species. Or, the use of a single
specie can accentuate the design of the mouldings
around an opening in a more subtle fashion. Either
way, the window and door openings make a positive
statement regarding the thought and consideration
given to the design of the interior trim package.
The casing and backbands can be ordered in any
combination or specie as sides, pieces or random
length product.
Casing and backband options
F1814 casing
3/8" x 3 1/4"
F1910 backband
3/4" x 3/4"
F1800 “Plainsong” topper with F1810 casing
and F1910 backband in cherry
F1911 backband
3/4" x 1"
F1800 “Plainsong” topper with F1810 casing
and F1910 backband in red oak
F1800 “Plainsong” toppers—foreground is red
oak; background is cherry
16
Craftsman Collection
F1800 “Plainsong” topper with F1810 casing
and F1910 backband in red oak
F1800 “Plainsong” topper with F1810 casing and F1910
backband in cherry
F1800 “Plainsong” topper with F1810 casing
and F1910 backband in red oak. F613 crown
with F639 dentil at ceiling
17
Toppers
Another way to embellish the tops of windows and
doors is with toppers built on-site. The following
are examples to give you design ideas.
These toppers can be used with a variety of casing
styles, including bevel casing (generally 3 1/4" or
wider) like F130, F131, F132 or F196/F134; VIP
Casing like F160, F161, F162 ; or flat casing
(3 1/4" or wider).
S4S board with F610 crown in birch
Door surround made with poplar components,
door is knotty alder
18
Birch window topper using F614 crown, F639
dentil and solid boards, casing is F134 with F196
backband
Toppers
Simple red oak “Craftsman” style S4S topper
S4S board with F986 nosing on top and F746
at the base of the topper; F1430 casing
F1450 casing and F608 crown used as a topper
with chair rail F7450 used as casing, shown in
red oak
Red oak topper using F614, F639, F400S and F746
with 132 casing
19
Mantels
A mantel is an excellent example of utilizing
moulding components in a coordinated way to
achieve a beautiful result. Ferche has designed a
number of mantels that can be ordered with a single
part number that are packaged with everything
required to construct the mantel. The components
are sized for a 39" x 52" opening and need to be cut
and assembled to fit the firebox and its surround.
F1234 “The Kingston” mantel, shown in red oak
(Corner blocks shown without standard rosettes)
20
Mantels
F1238 “The Springfield” mantel shown with optional
applique
21
Mantels
F1232 “The Georgetown” mantel, shown in stained hard maple
22
Mantels
F1230 “The Ashford” mantel
23
Mantels
F1233 “The Hampshire” mantel, shown in red oak
24
EZ Beam
Like all classic beauty, the
beauty of the Ferche EZ
BEAM interlocking ceiling
beam design is based on the
principle of simplicity.
Simple, classic-beam design.
Simple, user-friendly
installation.
Key to EZ BEAM’s simplicity is the interlocking
design. This interlocking feature ensures a fail-safe
registration of parts, and provides the nailing
channel through which the parts are fastened. Once
filled, the nail holes will be virtually invisible. EZ
Beam makes installation as easy to understand as it
is to accomplish. You’ll take great pride in the
finished job. No major remodeling. No weeks-onend of unlivable workspace.
Adding the EZ BEAM system to your home is a
simple, beautiful way to add value, charm and a rich
sense of quality to any living space. Whatever the
species, a Ferche EZ Beam system will add
distinction and visual impact to any room.
Installation
Sides
F471X - 3/4" x 9 1/4"
F471U - 3/4" x 7 1/4"
F471S - 3/4" x 5 1/2"
F471L - 3/4" x 3 1/2"
An EZ BEAM ceiling can be laid out in proportion
to the custom specifications of any room. Beam
sides differ in height, the tallest trimming the
perimeter of the room, a shorter beam providing
the main beam structure running the length of the
room, the smallest serving as the cross members
between the main beams.
Bottom
F472L - 3/4" x 3 1/2"
F472S- 3/4" x 5 1/2"
25
EZ Beam
Step one of the installation is to attach beam side to
blocking. The nails securing the side to the blocking
will be covered later with bed moulding. Fit the
bottom component into the side member groove
and clamp into position. Nail side member to beam
bottom through nailing groove.
Repeat procedure to attach opposing side member.
Continue until all beam sides and bottoms have
been positioned and nailed. Install bed moulding
around the top inside corner of the square formed
by the installed beams.
The EZ BEAM structure is installed starting with
the perimeter components, followed by the main
beams and finally the cross members. Blocking of
the appropriate width is screwed to the ceiling
sequentially, that is, for the perimeter components
first, followed by application of the perimeter
beams, blocking for the main runners next,
followed by application of the runners themselves,
and finally, blocking for the cross members
followed by the application of the cross members
themselves. Kiln-dried blocking material or
plywood (not dimensional lumber) is recommended
to minimize shrinkage, and the resultant gaps
between beam members.
Attach blocking
26
A suggested method of bed moulding installation is
to install opposite sides, trimming the ends at 90
degrees. Then, after measuring the span length, trim
the pieces with a 45 degree miter, cope the miter cut
and install between the other two mouldings. An
alternative method is to simply cut a 45 degree
miter corner on all pieces.
The finished result is a beautiful beamed ceiling
with nice detailing without an excessive amount of
labor. The design of the system speeds installation as
well as adding to the cleanness of the look due to
the inconspicuous placement of the fasteners.
Fasten side to blocking,
clamp bottom in place and
nail
Clamp opposing side in place
and fasten with nail gun
Custom Products Solid
& Veneered
Historical reproductions, high-end residential,
commercial or any project with architect
involvement may call for mouldings not found in
our standard product line. Ferche has developed its
facility to efficiently handle just these types of
moulding orders also. Both solid mouldings as well
as veneered products can be engineered to meet your
specific requirements. Our moulders can process
11 1/2" widths. Wider moulding profiles can be
designed in segments. Veneered products can be
configured with a broad range of design parameters.
New products can be designed and manufactured.
Existing mouldings can be duplicated which match
exactly. When you need custom, think Ferche!
Here is an example of a large casing requested by one of our
customers. We received a rough sketch of the profile shape,
measuring 2 1/4" thick by 4" wide. They requested it in red oak
and cherry. In other cases, an actual sample of the moulding to
be duplicated can be sent. We will match it exactly.
Our Grinding Room staff made a detailed CAD
drawing of the profile and sent it to the customer for
their approval.
With the approval given, a template was cut to the exact
shape of the drawing.
27
Custom Products Solid & Veneered
The template was used to grind the knives needed for use in
the moulder.
The product was manufactured on one of the many Weinig
moulders Ferche uses in the plant.
The finished moulding was identical to the CAD drawing
approved by the customer and has all of the high standards of
product quality for which Ferche Millwork is known.
Examples of other custom profiles that Ferche Millwork has manufactured
28
Types of Wood
What wood species do you like? There are many
things to take into consideration—cost, color, grain,
hardness and others. If you will be using little or no
stain in the finishing process, the characteristic color
of the species is important. Some people think there
is nothing more beautiful than clear-coated cherry
when it is allowed to age into a dark, rich, reddishbrown. Others appreciate the natural beauty of
lighter woods like hard maple or oak with a clear
finish. If darker stains are to your liking, there is the
opportunity to use a less costly type of wood and
still achieve a beautiful look. Poplar, a lower priced
hardwood, is used as a substitute for alder or cherry
with good results and significant savings when
stained and finished properly.
The hardwoods most commonly run by Ferche
Millwork include red oak, poplar, hard maple, soft
maple, birch and cherry. Any hardwood can be
obtained and processed by Ferche. During a one
year time period, we will process over 40 different
varieties.
There are obvious differences between wood species,
especially when it comes to color, graining and
pricing. One thing that is common among all wood
species is the visual variety within the same species.
There will be differences in color, hue, graining,
density, mineral streaks, the amount of sapwood
versus heartwood, internal stresses and on and on.
That’s the nature of a product which grows under a
variety of conditions over several decades in
different geographical locations, and, what gives
wood its beauty and character.
Stained red oak from Decorator Series—“Mullen”
29
Types of Wood
There are also special characteristics among certain
species to make note of...
Red Oak
Ferche obtains red oak from sawmills near its
concentration yard in Mt. Pleasant, Tennessee, in
the heart of the Appalachian Lumber region. This
area produces trees which reach the best
combination of good length structure and good
color. Red oak coming from Southern Lumber
regions (not used by Ferche) will have a much
broader color range, with more gray and pinks,
which puts it outside the range of what is the
preferred wheat color. The red oak that we process
has a good length and width structure along with
good color.
Red oak with clear-coat finish
30
Red Oak
Stained red oak
Types of Wood
Hard and Soft Maple
We sell both hard maple and soft maple. Our hard maple
will have a consistent white/cream color that people
generally associate with maple. Longer lengths (up to 16')
are available in small quantities. Soft maple will be less
expensive, but has characteristics that many people don’t
like. It will have more color variation than our hard
maple, including more of a gray color tone. If clearcoated or stained, this will be noticeable, especially when
compared to a maple door which will be made with hard
maple veneers and solid stock. Soft maple lengths are not
as good as hard maple, with a heavy concentration in the
8' to 12' range. When maple is stained, both hard and
soft, it tends to get “blotchy” in areas which absorb stain
more readily. This effect is much more noticeable in soft
maple than in hard. The mouldings can be treated with a
conditioner prior to staining to minimize this effect. Soft
maple also has more short, squiggly, dark lines, which are
the result of worm tracking. This is considered by some
to be “character” and by others to be a defect. Most
people will be more satisfied with the quality and look of
hard maple.
F1232 “Georgetown” in stained hard maple
Hard Maple
Soft Maple
F1232 “Georgetown” in clear hard maple
31
Types of Wood
Poplar
Poplar is the hardwood we recommend as a paintable
product. It is one of the least expensive hardwoods that
we produce. Poplar has a greenish hue with naturally
occurring purple and black streaks. Ferche buys a select
grade without the dark streaks which works well as a
stainable product. Poplar has a good length structure and
can be mixed successfully with other species, like alder,
which comes only in shorter lengths. There will need to
be some “tweaking” with stains to get the two species to
color match, but the grain, texture and pore structure
between these two species allows for a good match.
Poplar
Birch
Birch, like maple, will tend toward blotchiness when
stained. Birch lumber runs short. Mouldings will be
available up to 12' long, heavy in the 8' to 10' range.
There is a limited supply of lumber wider than 6".
Natural Yellow Birch
F6420 crown and F1420 casing in
stained poplar
32
Ceiling—F614 crown with 217 base
Window—F614 crown, F639 dentil, F134 casing
and F196 backband in stained yellow birch
Types of Wood
Alder (Clear and Knotty)
Knotty Alder
Alder has a short length structure and will be available up
to 10' long and widths up to 6". Clear alder may have
limited availability and may contain tight pin knots
without being considered defective. Knotty alder can
have broken knots with holes up to the size of a dime.
Cherry
Clear Alder
The red coloration associated with cherry comes from
that part of the tree called the heartwood (center part of
the log). The lighter part of the log, found on the outer
perimeter of the tree, is called sapwood. The lumber we
purchase for mouldings is the highest grade, but still
contains some of the lighter sapwood. Therefore, the
mouldings we sell will have a small amount of light color
streaking. Small, dark streaks (pitch and gum pockets) are
also common characteristics. Cherry may have some
longer lengths up to 14', but only in small quantities.
Stained clear alder casing F1983 3/4" x 3 3/8"
with mitred corners
F640 crown with F2420 base, in
clear-coat cherry
Cherry
33
Types of Wood
Black Walnut
Walnut’s dark color is characteristic of its
heartwood. Like cherry, it may have some light
streaking. Walnut is usually limited to lengths up to
12' and widths up to 6". Due to a somewhat
limited supply, the NHLA Grading Rules are less
stringent when applied to walnut.
African Mahogany
African mahogany is the variety Ferche generally
uses in its products because it is more abundant
than other varieties. It is harvested using
environmentally sound practices. The length and
width structure is good. The dark color of
mahogany is often associated with the “old money”
look.
Black Walnut
Hickory
Hickory is often associated with a rustic decorating
style. The light and dark pattern in the lumber is
more informal. Hickory is a heavy wood and even
more durable than red oak.
African Mahogany
Hickory
Hickory
34
Photo Gallery
Ideas and options...
It’s hard to know what you want without seeing it.
So, let’s open up the photo album and discover
more Ferche options and different looks for your
consideration.
F1800 “Plainsong” topper, F1810 casing, F1910
backband in red oak; cherry mouldings in background
F630/631 crown and dentil, F400S 5 1/2" board,
F746 ribbon moulding, F160 casing
Arched opening—F637/638 crown and dentil,
solid oak boards, F726 neck moulding, F162
casing; window surround—F637/638 crown and
dentil, F400S 5 1/2" board, F726 and F160 casing
Arched opening—F614 crown, solid boards
Column—solid boards and F731 panel mould
Crown—F614
35
Photo Gallery
F161 casing and F165 corner block
F720 chair rail
F614 crown, solid oak boards and plywood columns
F132 casing
F637/638 crown and dentil, F162 casing, solid
oak boards, F726 neck moulding
36
Photo Gallery
F614 crown, F644 corner block in red oak
F471S/472S EZ Beams
F2046 base, F289A outside corner
block
F153 casing, F194 backband
with butt joint on the casing
37
Photo Gallery
F140 casing topped by F637/638 crown and dentil
and custom cut oak board
Crown F640 used with F2420 base, casing F1410 and
base F2410, shown in cherry
Stool and apron around window, F1450 casing and
F7450 apron shown in cherry
38
Photo Gallery
F1450 casing. topper is F6410, solid board and
F746 in red oak
Custom casing F1983 3/4" x 3 3/8" in alder
Built-up crown, F614 over F225. F136 casing with F196
backband in birch
F118 casing in hard maple
39
Photo Gallery
F132 casing, F165 corner block in red oak
Decorator Series in cherry—F1410 casing, F2410 base,
F640 crown with F2410
F165 corner block is used with bevel casing F131
in poplar
40
Photo Gallery
F1420 casing in poplar, door is knotty alder
F641 crown with F639 in red oak
F194 backband with a flat
maple casing
F614 crown, F639 dentil, F726 neck moulding shown in red oak
41
Photo Gallery
Hickory topper—F1810 casing , F1910 backband
F6420 crown, shown in poplar with knotty alder
cabinets
F1430 casing, F2430 base, shown in red oak
F2450 base, F200 base shoe in painted poplar
42
Photo Gallery
Arch top and straight casing F132, F640 crown in
cherry
F1450 casing, F280 base, F200 base shoe, shown
in red oak
F132 casing in cherry
Tray ceiling F640 crown with F217 behind—F132 casing in
cherry
Flat casing, F7450 apron, F720 chair rail,
F132 casing, F261 base in red oak
43
Standard Profile Line Drawings
The Decorator Series
The Amherst
The Bristol
F6412 - 3/4" x 4 3/4"
F6422 - 3/4" x 5 1/4"
F6413 - 3/4" x 6 1/2"
F1423 - 11/16" x 3 1/4"
F7442 - 9/16" x 3 1/2"
F1413- 5/8" x 3 1/4"
F7412 - 5/8" x 3 1/2"
F2412 - 5/8" x 7 1/4"
F1422 - 3/4" x 3 1/2"
F1912 - 1" x 1 5/16"
F2422 - 5/8" x 7 1/4"
F1412 - 3/4" x 3 1/4"
The Hampden
The Manchester
F6442 - 3/4" x 5 1/4"
F6432 - 3/4" x 5 1/2"
F1443 - 9/16" x 3 1/4"
F1443 - 5/8" x 3 1/2"
F7432 - 5/8" x 3 1/2"
F7442 - 9/16" x 3 1/2"
F2442 - 9/16" x 5 1/4"
F2432 - 5/8" x 7 1/4"
F1932 - 1 1/8" x 1 1/2"
44
F1432 - 3/4" x 4"
F1912 - 1" x 1 5/16"
F1442 - 3/4" x 3 1/2"
Standard Profile Line Drawings
The Decorator Series
F1410 - 5/8" x 3 1/2"
The Bradley
The Redmond
The Grisham
F1450 - 1 1/16" x 4 1/2"
F1430 - 3/4" x 3 1/4"
F1420 - 3/4" x 3 1/4"
The Mullen
F6450 - 3/4" x 5 1/4"
F6420 - 3/4" x 4 1/4"
F6430 - 3/4" x 4 1/4"
F6410 - 3/4" x 4 1/4"
F7430 - 9/16" x 3"
F722 - 11/16" x 3"
F7450 - 3/4" x 3 1/4"
F7410 - 9/16" x 3"
F2410 - 1/2" x 5 1/4"
F2420 - 1/2" x 5 1/4"
F2450 - 3/4" x 5 1/4"
F2430 - 1/2" x 5 1/4"
Casing
VIP Casing
F169B 3/8" x 1 1/2"
F169A 3/8" x 1 1/2"
F169 11/16" x 3 1/4"
F165 1 1/16" x 3 1/2" x 3 1/2" Corner Block
F166 1 1/16" x 3 1/2" x 8" Plinth Block
F175 1" x 2 1/2" x 2 1/2" Corner Block
F176 1" x 2 1/2" x 6" Plinth Block
F172 1 1/16" x 6" x 6" Corner Block
F173 1 1/16" x 6" x 8" Plinth Block
F173R 1 1/16" x 6" x 8" Plinth Block(w/rosette)
F163 11/16" x 3 1/4"
F100 5/8" x 2 1/4"
F113 1/2" x 2 1/4"
F107 5/8" x 2 1/4"
F115 1/2" x 2 1/4"
F104 11/16" x 2 1/4"
F111 9/16" x 2 1/4"
F118 1/2" x 2 1/4"
F110 9/16" x 2 1/4"
F126 11/16" x 2 1/2"
F153 11/16" x 3 1/4"
F156 7/16" x 2 1/4"
F157 9/16" x 2 1/4"
F130 11/16" x 3 1/2"
F131 11/16" x 3 1/4"
F136 1/2" x 3 1/4"
F132 11/16" x 3 1/4"
F134 9/16" x 3 1/4"
F197
3/4" x 1 3/16"
F194 3/4" x 1 1/16" F196 1 1/4" x 1 1/16"
F160 11/16" x 3 1/4"
F162 11/16" x 5 1/2"
F161 11/16" x 3 1/4"
F178 9/16" x 2 3/8"
F167 1 1/16" x 3 1/2" x 8" Plinth Block
F167R 1 1/16" x 3 1/2" x 8" Plinth Block
F179 1 1/16" x 6" x 8" Plinth Block
F174 9/16" x 2 3/8"
45
Standard Profile Line Drawings
Base and Components
Bar Rail
F218 3/8" x 2 5/8"
F219 3/8" x 2 3/4"
F216 3/8" x 3"
F217 3/8" x 3 1/4"
F220 7/16" x 2 3/4"
F221 7/16" x 3"
F222 7/16" x 3 1/4"
F225 7/16" x 4 1/4"
F232 1/2" x 3 1/4"
MDF Core
MDF Core
F280 5/8" x 5 1/4"
F281 5/8" x 7 1/4"
F282 5/8" x 9 1/4"
F272 7/16" x 2 3/4"
Mull Center
Ceiling Beams
MDF Core
F205 3/8" x 2 5/8"
F206 3/8" x 2 3/4"
F208 3/8" x 3 1/4"
F204 7/16" x 3 1/4"
F492 1 1/4" x 5"
Outside
Inside
F490 1 1/2" x 6 5/8"
Inside Base Corner
F285A 3/4" x 3/4" x 8"
F285B 3/4" x 3/4" x 12"
F288A 5/8" x 5/8" x 8"
F288B 5/8" x 5/8" x 12"
F472
Outside Base Corners
F286A 1 1/2" x 1 1/2" x 8"
F286B 1 1/2" x 1 1/2" x 12"
F289A 1 1/4" x 1 1/4” x 8"
F289B 1 1/4" x 1 1/4” x 12"
F471L 3/4" x 3 1/2"(Side)
F471S 3/4" x 5 1/2"(Side)
F471U 3/4" x 7 1/4" (Side)
F472L 3/4" x 3 1/2"(Bottom)
F472S 3/4" x 5 1/2"(Bottom)
F471
F500A 1/4" x 1 1/4" thru
F500N 1/4" x 6"
Picture Hanger
F261 5/8" x 5 1/4"
Edgeband
F275 7/16" x 4 1/4"
F238 7/16" x 3 1/4"
F243 1/2" x 3 1/4"
F293 1/2" x 5 1/4"
F595 11/16" x 1 3/4"
Screen Mould
F200 7/16" x 3/4"
F726 1/2" x 3/4"
F240A 5/8" x 3/4"
Lip Moulding
F240B 11/16" x 1 3/8"
F520 1/4" x 3/4"
Fire Rated Jambs
F440 3/8" x 1 1/2"
F435 9/16" x 1 1/2"
F431 9/16" x 3 1/2"
20/45/60/90 Minute
F355
20 minute
Picture Frames
Jambs/Astragal
F575 3/4” x 1 1/16”
F451 3/4" x 1 1/4"
Do not use veneered jambs
for extension jambs.
F588 1 1/16” x 1 7/8”
20 minute
Particle Board Core
F330A 11/16” x 4 9/16"
F330E 11/16” x 4 13/16"
F330J 11/16" x 5 1/4"
F330P 11/16" x 6 9/16"
Corner
Particle Board Core
Stop
F340A 11/16” x 4 9/16”
F340E 11/16” x 4 13/16”
F340J 11/16” x 5 1/4”
F655 1 1/16" x 1 1/16"
F656 1 5/16" x 1 5/16"
F302 7/16" x 1 3/8"
F305 3/8" x 1 1/4"
F301 3/8" x 1 1/16"
F651 3/4" x 3/4"
F652 1 1/16" x 1 1/16"
F304 7/16" x 1 3/8"
F323 1 1/4" x 2 3/8"
F324 1 1/4" x 2 1/16"
Particle Board Core
F335T 11/16” x 7 1/2”
F660 9/16" x 1 1/8"
F662 1/2" x 1/2"
F661 3/4" x 3/4"
46
F300 7/16" x 1 3/8"
F303 7/16" x 1 3/8"
F306 3/8" x 1 1/4"
F312 3/8" x 1 1/16"
F313 11/16" x 1 5/8"
F311 7/16" x 1 5/8"
Corner Guard
F670 1 1/4" x 48"
F381 Solid Flat Jamb
F365 Rabbetted Jamb
F390 Lumber Core Jamb
Standard Profile Line Drawings
Inside
Corner
Block
Crown/Cove
Panel Mouldings
2 1/2"
F643
F729 7/16" x 3/4"
F726 1/2" x 3/4"
F730 3/4" x 1 1/8"
F731 3/4" x 1 5/16"
F701 3/4" x 1 1/16"
F724 3/4" x 1 1/8"
F733 7/16" x 1 3/8"
F723 3/4" x 1 5/16" F745 11/16" x 1 1/2"
F704 1/2" x 1 1/2"
F728 3/8" x 3/4"
F732 11/16" x 1"
4"
F611 3/4" x 3 5/8"
F613 1 1/16" x 5 3/8"
F614 11/16" x 4 1/4"
F610 11/16" x 3 7/16"
F643 2 1/2" x 4"
F644 3" x 4"
F645 4 x 4 1/2"
F606 9/16" x 2"
F605 9/16" x 1 3/4"
F615 9/16" x 2 5/8"
F608 9/16" x 2 1/4"
F616 9/16" x 1 5/8"
F600 1/2" x 1/2"
F601 3/4" x 3/4"
F604 9/16" x 1 3/4"
F602 3/4" x 1 1/4"
F705 11/16" x 1 5/8"
Crown/Dentil
F707 5/8" x 1 3/4"
F707R w/rabbet
F717 13/16" x 1 3/4" F706 11/16" x 1 5/8"
F717R w/rabbet
F706R w/rabbet
F632
F637
F630
F633
F631
F632 3/4" x 5 1/2"
F633 5/8" x 1"(Dentil face & edge)
F636 5/8" x 1"(Dentil face only)
F638
F637 3/4" x 5 1/4"
F638 5/8" x 1"
F720 11/16" x 2 5/8"
F630 3/4" x 3 1/2"
F631 7/16" x 5/8"(Dentil face & edge)
F635 7/16" x 5/8"(Dentil face only)
F711 11/16" x 2 1/4"
F722 11/16" x 3"
F715 7/16" x 2 1/2"
F734
F735
F721 11/16" 2"
F639 3/4" x 1 5/8"(Use w/F610, F614, F612...)
F734 13/16" x 2 1/4"
F735 9/32" x 1" Dentil
F719 3/4" x 2 1/2"
F708 11/16" x 2"
Paneling
F710 1 1/16" x 2"
F782 3/8" x 3 1/4"
F709 11/16" x 2"
F734 13/16" x 2 1/4"
F735 9/32" x 1"
F783 3/8" x 3 1/4"
47
Standard Profile Line Drawings
Stairparts
Shoe Rail
& Fillet
Balusters
Stair Cove
F910 1 1/4" x 1 1/4"
F911 1 1/2" x 1 1/2"
F912 1 5/8" x 1 5/8"
F913 1 3/4" x 1 3/4"
Full/Half Rounds
F940 3/8" x 3/4"
F941 1/2" x 1"
F942 3/4" x 1 1/2"
F9425 7/8" x 1 3/4"
F943 1" x 2"
F944 1 1/4" x 2 1/2"
F945 1 1/2" x 3"
BoardsSolid & Veneered
F1055 3/8" x 1 3/4"
F982 5/8" x 13/16"
F9215 1 3/4"
F922 2"
F923 2 1/2"
F924 3"
F918 3/4"
F919 1"
F920 1 5/16"
F921 1 1/2"
F400 Solid S4S
F1045 3/4” x 1 1/4”
F1046 3/4" x 2 1/2"
F1056 1" x 3 1/8"
F410 3/4" x 5 1/2", F412 3/4" x 7 1/4", F414 3/4" x 9 1/4", F416 3/4" x 11 1/4"
Thresholds
Treads/Risers
Particle Board Core
F420 3/4" x 5 1/2", F421 3/4" x 7 1/4", F422 3/4" x 9 1/4", F424 3/4" x 11 1/4"
F800 3/4" x 3 1/2"
F987 1 1/16" x 3 1/2" Landing Tread
F988 1 1/16" x 5 1/2" Landing Tread
F986 1 1/16" x 1 1/4"
Stair Nosing
Hand Rail
Veneered
Skirtboards
F980 3/4" x 7 1/2" Stair Riser
F901L 1 5/8" x 1 3/4"
(Laminated & fingerjointed)
F902 1 3/8" x 1 3/4"
F904 1 1/4" x 2 1/4"
F904L (Laminated &
Fingerjointed)
MDF Core
MDF Core
F984 1 1/16" x 10 1/2" Stair Tread
F985 1 1/16" x 11 1/2" Stair Tread
Mantel Mouldings
F1010 2 1/4" x 2 3/8"
F1010P Plowed 3/16" x 1 1/4"
F1020 2 7/16" x 2 5/16"
Safety Rails
F746 7/16" x 1 3/8"
F750 1 5/8" x 3 5/8"
F996 7/16" x 9 1/4"
F749 1 1/16" x 2 3/4"
F751 1 5/16" x 5 3/8"
F995 7/16" x 9 1/4"
F961 1 1/2" x 5 1/2"
F966 1 1/4" x 5 1/2"
F962 1 1/4" x 5 1/2"
48
F959 1 1/2" x 5 1/2"
F956 1 1/2" x 5 1/2"
Company History
eputations have to be earned, no one can hand you
one. Since its beginning in 1958, Ferche Millwork,
Inc. has grown to be nationally recognized for its
quality and service and has since set the standard for
the hardwood moulding industry. Quality doesn’t happen by
accident. It is the goal of many, achieved by some, but
maintained by few. To maintain this high level of quality, you
need to control the product through all phases of production. To
do this, we start by buying only the finest quality hardwoods
available from a growing number of trusted, reliable suppliers
that have grown with us over the years.
R
This lumber is delivered to Ferche Millwork’s concentration yard
in Mt. Pleasant, Tennessee, where each board is examined and
graded by us. Only the best lumber will
later be shipped to our manufacturing
facility in Rice, Minnesota. Once
graded, the lumber will be properly
“stickered” (separated with wooden
strips) and allowed to air dry to the
correct moisture content.
This air dried lumber will then be
shipped and unloaded at our Minnesota
facility where, under precisely controlled
conditions, with the latest technology,
we carefully dry the lumber in our kilns.
This gives our lumber the highest degree
of stability and machinability to
maintain the finest finish possible on
our mouldings.
After drying, the lumber is processed for
optimum yield, lengths and quality. We
employ state-of-the-art technology with
automated high speed equipment that
holds to precise tolerances. With this
equipment, we can supply our
customers with the highest quality
mouldings available.
49
Company History
Ferche Millwork offers over 250 standard
profiles, solid, veneered and fingerjointed,
many of which are in stock for immediate
delivery. For that special project, we also
produce custom profiles in many species, all
with minimum leadtimes.
Ferche mouldings are known for their
consistency in profiles; manufactured by knives
sharpened in-house to our own templates,
under the watchful eyes of our well-trained,
skillful employees.
Conservation of our natural resources is part of
our daily operations. The short lumber blanks
are utilized by fingerjointing them into useable
products. We burn wood shavings to fire our
boilers, which provide steam for our kilns and
heat for our plant. A portion of our sawdust is
used by local farmers for animal bedding.
Nothing is wasted in the manufacture of our
products.
We made a commitment in 1958 that we’re
here for the long haul. We have a great concern
for the well-being of our customers, employees
and our natural resources.
We are committed to maintaining a
safe, productive and healthy
working environment for our
employees.
The goal we set is to provide our
customers with a reliable source of
the highest quality products and
services possible. We offer excellent
value in a hassle-free relationship.
50
Homeowner’s Planning Notes
51
Ferche Millwork specializes in:
Standard Pattern Solid Hardwood Mouldings
Hundreds of standard profile shapes
Over 55 different species of wood
Machined to precise tolerances and fine surface finish
Custom Hardwood Mouldings
Ferche’s in-house knife grinding makes it easy
In-house moulders designed for job lot and short runs
Veneered Products
Jambs, skirtboards, veneered boards, veneered base mouldings
Products designed to be value-laden
Specialized Products
Decorator Series—making upscale mouldings simple
Craftsman Collection—adding beauty and speed to moulding
installation
Mantle Kits—all the components you need in one box
EZ Beams—the best system for installing a beamed ceiling
Jambs—solid, veneered and 20/45/60/90 minute fire rated
Engineered and OEM Parts
Design specialists to help you get what you need through value
engineering
Happy Customers
Broad product offerings, rapid delivery of in-stock items, rapid order
turnaround on run-to-order, one-stop shopping, great marketing and
design idea materials, excellent product quality and a desire to satisfy, all
make for elated customers.
Visit www.ferche.com for more ideas on moulding design and usage
400 Division Street North, Rice, MN 56367
320-393-5700 f 320-393-5800 www.ferche.com