replacement parts

ITEM
NO.
STOCK
NO.
1
1A
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
WP-9
9-4
41V24
41V35
41V33
54N63-20
—
—
—
598882
—
—
—
—
—
—
—
—
105Z57
H-100
WP-9P
REPLACEMENT PARTS
125 AMPS • AIR COOLED
DESCRIPTION
Torch body, includes cup gasket (70°)
Insert
Long back cap, includes 98W77 O-ring
Medium back cap, includes 98W77 O-ring
Short back cap, includes 98W77 O-ring
Lg. diameter gas lens insulator
Lg. diameter gas lens collet (See chart A)
Lg. Diameter gas lens (See chart A)
Lg. Diameter gas lens nozzle (See chart B)
Cup gasket
Collet (See chart A)
Collet body (See chart A)
Alumina nozzle (See chart B)
Gas lens (See chart A)
Alumina gas lens nozzle (See chart B)
Extra long lava nozzle (See chart B)
Long lava nozzle (See chart B)
Lava nozzle (See chart B)
Power cable adapter
Handle (smooth, standard on WP-9P)
Pencil torch body, includes cup gasket (180°)
ITEM
NO.
STOCK
NO.
21
22
23
24
V-92-1
V-92-2
V-92-3
V-92
—
25
—
26
WP-9V
27
28
VS-2
H-100R
DESCRIPTION
Front handle
Valve body
Not sold separately
Rear handle
Valve assy. Includes items 21, 22, 23
Power cable — 1 piece
57Y01 121/2 ft. (3.8m) vinyl
57Y03 25 ft. (7.6m) vinyl
57Y01R 121/2 ft. (3.8m) rubber
57Y03R 25 ft. (7.6m) rubber
Power cable — 2 piece
Gas hose only
45V09R
57Y01-2 121/2 ft. (3.8m)
57Y03-2 25 ft. (7.6m)
45V10R
Valve torch body, includes cup gasket and
valve stem (70°)
Valve stem, includes 98W77 O-ring
Handle (ribbed, standard on WP-9V, 9)
123
WP-9, 9P, 9V
Cable Repair Kits
ZCRK17
ZCRK17-2
One-piece power cable repair kit
Two-piece power cable repair kit
CHART A • COLLETS • COLLET BODIES • GAS LENS
CHART B • GAS NOZZLES • HPN - HIGH PERFORMANCE NOZZLES AVAILABLE
Electrode
Diameter
.020
(.5mm)
.040
(1mm)
1/16
(1.6mm)
3/32
(2.4mm)
SIZE
3
4
5
6
7
10
12
SHORT
Alumina
–
13N08
13N09
13N10
13N11
13N12
13N13
–
–
Collet
13N20
13N21
13N22
13N23
–
53N58
53N59
53N60
53N61
53N61S
–
–
–
Collet
Body
Gas Lens
Lg. Dia.
Gas Lens
Collet
Lg. Dia.
Gas Lens
13N25
13N26
13N27
13N28
45V41
45V42
45V43
45V44
13N20L
13N21L
45V0204S
13N22L
45V116S
13N23L
45V64S
Alumina
Gas Lens
Lg. Dia.
Gas Lens
8
–
–
–
57N75
–
57N74
53N88
53N87
53N89*
–
13N14
13N15
13N16
13N17
13N18
13N19
–
–
Long**
Lava
796F70
796F71
796F72
796F73
–
–
–
–
–
Ex. Long
Lava
796F71
796F75
796F76
796F77
–
–
–
–
–
Lava
*Not recommended for use with high frequency current.
**Also available in Alumina. Example: A796F70.
WELDCRAFT PRODUCTS, INC. • Burbank, California 91502 U.S.A. • 800-752-7620 • FAX: 818-845-1542
An Illinois Tool Works Company • COPYRIGHT 1983 WELDCRAFT PRODUCTS, INC.
REV. 05/98
ITEM
NO.
STOCK
NO.
1
1A
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
WP-17
18-7
57Y02
57Y04
18CG
–
–
–
54N63
–
–
54N01
–
–
–
18CG20
–
17CB20
–
–
105Z57
DESCRIPTION
Torch body, includes cup gasket (70°)
Insert
Long back cap, includes 98W18 O-ring
Short back cap, includes 98W18 O-ring
Cup gasket
Collet (See chart A)
Collet body (See chart A)
Alumina nozzle (See chart B)
Large diameter gas lens insulator
Large diameter gas lens (see chart A)
Lg. Diameter gas lens nozzle (See chart B)
Gas lens insulator
Gas lens (See chart A)
Alumina gas lens nozzle (See chart B)
Lava nozzle (See chart B)
Stubby gasket
Stubby collet (See chart A)
Stubby collet body (See chart A)
Stubby alumina nozzle (See chart B)
Long lava nozzle (See chart B)
Power cable adapter
CHART A • COLLETS • COLLET BODIES • GAS LENS
Electrode
.020
.040
1/16
3/32
Diameter
(.5mm)
(1mm)
(1.6mm)
(2.4mm)
Collet
Collet
Body
Gas Lens
Lg. Dia.
Gas Lens
10N21
10N22
10N23
10N24
10N29
45V29
10N30
45V24
10N31
45V25
10N32
45V26
45V116
45V64
45V0204
Stubby
Collet
–
Stubby
Collet
Body
–
10N22S
10N23S
17CB20
10N24S
REPLACEMENT PARTS
150 AMPS • AIR COOLED
ITEM
NO.
STOCK
NO.
21
22
23
24
25
H-100
V-92-1
V-92-2
V-92-3
V-92
–
26
–
27
WP-17V
27A
28
29
WP-17VN
VS-2
H-100R
Handle (smooth, optional)
Front handle
Valve body
Not sold separately
Rear handle
Valve assy. Includes items 22, 23, 24
Power cable – 1 piece
57Y01 121/2 ft. (3.8m) vinyl
57Y03 25 ft. (7.6m) vinyl
57Y01R 121/2 ft. (3.8,m) rubber
57Y03R 25 ft. (7.6m) rubber
Gas hose only
Power cable – 2 piece
57Y01-2 121/2 ft. (3.8m)
45V09R
57Y03-2 25 ft. (7.6m)
45V10R
Torch body, includes cup gasket and
valve stem (70°)
Torch body, same as WP-17V, with 90° head
Valve stem, includes 98W77 O-ring
Handle (ribbed, standard)
ZCRK17
ZCRK17-2
One-piece power cable repair kit
Two-piece power cable repair kit
DESCRIPTION
123
WP-17, 17V
Cable Repair Kits
CHART B • GAS NOZZLES • HPN - HIGH PERFORMANCE NOZZLES AVAILABLE
SIZE
4
5
6
7
8
Alumina
10N50
10N49
10N48
10N47
10N46
Alumina
54N18
54N17
54N16
54N15
54N14
Gas Lens
Lg. Dia.
–
–
57N75
–
57N74
Gas Lens
Long
–
10N49L 10N48L
10N47L
–
Alumina
LongGas Lens
–
54N17L 54N16L
54N15L
–
Lava
105Z43
105Z42 105Z44
105Z45
08N78
Long Lava
12N03
105Z60
12N02
105Z61
–
Stubby Alumina
13N08
13N09
13N10
13N11
13N12
10
10N45
12
10N44
SHORT
–
–
–
54N19*
53N88
53N87
53N89*
–
–
–
–
08N79
–
13N13
–
08N80
–
–
–
–
–
–
*Not recommended for use with high frequency current.
WELDCRAFT PRODUCTS, INC. • Burbank, California 91502 U.S.A. • 800-752-7620 • FAX: 818-845-1542
An Illinois Tool Works Company • COPYRIGHT 1983 WELDCRAFT PRODUCTS, INC.
REV. 05/98
WP-26, 26V
ITEM
NO.
STOCK
NO.
1
1A
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
WP-26
18-7
57Y02
57Y04
18CG
–
–
–
54N63
–
–
54N01
–
–
–
18CG20
–
17
–
DESCRIPTION
Torch body, includes cup gasket (70°)
Insert
Long back cap, includes 98W18 O-ring
Short back cap, includes 98W18 O-ring
Cup gasket
Collet (See chart A)
Collet body (See chart A)
Alumina nozzle (See chart B)
Lg. Diameter gas lens insulator
Lg. Diameter gas lens (See chart A)
Lg. Diameter gas lens nozzle (See chart B)
Gas lens insulator
Gas lens (See chart A)
Alumina gas lens nozzle (See chart B)
Lava nozzle (See chart B)
Stubby gasket
Stubby collet (See chart A)
ITEM
NO.
STOCK
NO.
18
19
20
21
–
–
45V62
–
22
–
23
WP-26V
24
25
26
VS-1
H-200R
H-200
Electrode
Diameter
.020
(.5mm)
.040
(1.0mm)
1/16
(1.6mm)
3/32
(2.4mm)
1/8
(3.2mm)
5/32
(4.0mm)
SIZE
Alumina
Collet
10N21
10N22
10N23
10N24
10N25
54N20
Collet
Body
10N29
10N30
10N31
10N32
10N28
406488
Gas Lens
45V29
45V24
45V25
45V26
45V27
45V28
Alumina
Gas Lens
Lg. Dia.
Gas Lens
Stubby
Collet
–
Stubby
Collet
Body
–
10N22S
45V116
10N23S
45V64
10N24S
17CB20
One-piece power cable repair kit
Two-piece power cable repair kit
CHART B • GAS NOZZLES • HPN - HIGH PERFORMANCE NOZZLES AVAILABLE
CHART A • COLLETS • COLLET BODIES • GAS LENS
45V0204
DESCRIPTION
Stubby alumina nozzle (See chart B)
Long lava nozzle (See chart B)
Power cable adapter
Power cable - 1 piece rubber
46V28R 121/2 ft. (3.8m)
46V30R 25 ft. (7.6m)
Power cable - 2 piece
Gas hose only
46V28-2 121/2 ft. (3.8m)
40V75R
46V30-2 25 ft. (7.6m)
41V30R
Valve torch body, includes cup gasket and
valve stem (70°)
Valve stem, includes 98W77 O-ring
Handle (ribbed, standard)
Handle (smooth, optional)
Cable Repair Kits
ZCRK26
ZCRK26-2
Stubby collet body (See chart A)
Lg. Dia.
Gas Lens
REPLACEMENT PARTS
200 AMPS • AIR COOLED
995795
10N25S
45V63
–
–
Long
Alumina
4
10N50
5
10N49
6
10N48
7
10N47
8
10N46
10
10N45
12
10N44
SHORT
–
54N18
54N17
54N16
54N15
54N14
–
–
54N19*
–
–
57N75
–
57N74
53N88
53N87
53N89*
10N49L 10N48L
10N47L
–
–
–
–
54N17L 54N16L
54N15L
–
–
–
–
105Z42
105Z60
105Z44
12N02
105Z45
105Z61
08N78
–
08N79
–
08N80
–
–
13N09
13N10
13N11
13N12
13N13
–
–
–
Long
–
Gas Lens
Lava
105Z43
Long Lava 12N03
Stubby
13N08
Alumina
*Not recommended for use with high frequency current.
WELDCRAFT PRODUCTS, INC. • Burbank, California 91502 U.S.A. • 800-752-7620 • FAX: 818-845-1542
An Illinois Tool Works Company • COPYRIGHT 1983 WELDCRAFT PRODUCTS, INC.
REV. 06/02
WP-20
250 AMPS • WATER COOLED
ITEM
NO.
STOCK
NO.
1
1A
1B
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
WP-20
WP-20N
9-4
41V24
41V35
41V33
598882
–
–
–
–
–
–
54N63-20
–
–
–
–
–
53N06R
WP-20P
225 AMPS • WATER COOLED
DESCRIPTION
Torch body, includes cup gasket (70°)
Torch body, same as WP-20, with 90° head
Insert
Long back cap, includes 98W77 O-ring
Medium back cap, includes 98W77 O-ring
Short back cap, includes 98W77 O-ring
Cup gasket
Collet (See chart A)
Collet body (See chart A)
Extra long lava nozzle (See chart B)
Long lava nozzle (See chart B)
Alumina nozzle (See chart B)
Lava nozzle (See chart B)
Lg. Diameter gas lens insulator
Lg. Diameter gas lens collet (See chart A)
Lg. Diameter gas lens (See chart A)
Lg. Diameter gas lens nozzle (See chart B)
Gas lens (See chart A)
Alumina gas lens nozzle (See chart B)
Handle (ribbed, optional)
CHART A • COLLETS • COLLET BODIES • GAS LENS
Electrode
Diameter
.020
(.5mm)
.040
1/16
3/32
1/8
(1mm) (1.6mm) (2.4mm) (3.2mm)
Collet
13N20
13N21
13N22
13N23
13N24
Collet
Body
13N25
13N26
13N27
13N28
13N29
Gas Lens
45V41
45V42
45V43
45V44
45V45
Lg. Dia.
Gas Lens
Collet
Lg. Dia.
Gas Lens
WP-25
13N20L
13N21L 13N22L
45V0204S
13N23L 13N24L
45V116S 45V64S 995795S
Water cooled torches require cooling water flow of 1 quart (.94 liter)
to 11/2 quarts (1.4 liters) per minute at a maximum of 50 PSI pressure.
REPLACEMENT PARTS
200 AMPS • WATER COOLED
ITEM
NO.
STOCK
NO.
19
20
21
WP-25
53N04
–
22
–
23
–
24
25
26
WP-20P
53N06
45V11
DESCRIPTION
Flexible torch body, includes cup gasket
Hose clamp
Gas hose
45V09 121/2 ft. (3.8m), 45V09R
45V10 25 ft. (7.6m), 45V10R
Power Cable
45V03 121/2 ft. (3.8m), 45V03R, 45V03HD
45V04 25 ft. (7.6m), 45V04R, 45V04HD
Water hose
45V07 121/2 ft. (3.8m)), 45V07R, 45V07HD
45V08 25 ft. (7.6m), 45V08R, 45V08HD
Pencil torch body, includes cup gasket
Handle (smooth, standard)
Power cable adapter
Cable repair kits
ZCRK20
ZHRKG20
ZHRKW20
Power cable repair kit
Gas hose repair kit
Water hose repair kit
CHART B * GAS NOZZLES * HPN - HIGH PERFORMANCE NOZZLES AVAILABLE
SIZE
3
4
5
6
7
8
Alumina
–
13N08
13N09
13N10
13N11
13N12
Alumina
Gas Lens
–
Lg. Dia.
Gas Lens
–
Lava
–
Long** Lava
796F70
Ex. Long
Lava
796F74
53N58
53N59
53N60
–
–
13N14
13N15
796F71
796F75
10
13N13
12
–
SHORT
–
53N61
63N61S
–
–
–
57N75
–
57N74
53N88
53N87
53N89*
13N16
13N17
13N18
13N19
–
–
796F72
796F73
–
–
–
–
–
796F76
796F77
–
–
–
–
–
*Not recommended for use with high frequency current.
**Also available in Alumina. Example: A796F70.
WELDCRAFT PRODUCTS, INC. • Burbank, California 91502 U.S.A. • 800-752-7620 • FAX: 818-845-1542
An Illinois Tool Works Company • COPYRIGHT 1983 WELDCRAFT PRODUCTS, INC.
REV. 05/02
WP-18, 18V, 18SP
ITEM
NO.
STOCK
NO.
1
1A
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
WP-18
18-7
57Y02
57Y04
54N01
–
–
54N63
–
–
18CG
–
–
–
–
18CG20
–
17CB20
–
–
350 AMPS • WATER COOLED
DESCRIPTION
Torch body, includes cup gasket (70°)
Insert
Long back cap, includes 98W18 O-ring
Short back cap, includes 98W18 O-ring
Gas lens insulator
Gas lens (See chart A)
Alumina gas lens nozzle (See chart B)
Large diameter gas lens insulator
Large diameter gas lens (see chart A)
Lg. Diameter gas lens nozzle (See chart B)
Cup gasket
Collet (See chart A)
Collet body (See chart A)
Alumina nozzle (See chart B)
Lava nozzle (See chart B)
Stubby gasket
Stubby collet (See chart A)
Stubby collet body (See chart A)
Stubby alumina nozzle (See chart B)
Long lava nozzle (See chart B)
CHART A • COLLETS • COLLET BODIES • GAS LENS
Electrode
Diameter
.020
(.5mm)
.040
1/16
3/32
1/8
5/32
(1mm) (1.6mm) (2.4mm) (3.2mm) (4.0mm)
Collet
Collet
Body
10N21 10N22 10N23 10N24 10N25 54N20
Gas Lens
Lg. Dia.
Gas Lens
45V29 45V24
10N29 10N30 10N31 10N32 10N28 406488
45V0204
45V25 45V26
45V27 45V28
45V116 45V64 995795 45V63
Stubby
Collet
–
10N22S 10N23S 10N24S 10N25S
–
Stubby
Collet
Body
–
17CB20
–
ITEM
NO.
STOCK
NO.
20
21
22
45V11
WP-18SP
H-200
24
–
25
–
26
–
27
WP-18V
28
VS-2
REPLACEMENT PARTS
DESCRIPTION
Power cable adapter
Pencil torch body, includes cup gasket
Handle (smooth, standard on WP-18, 18SP)
Water Hose
40V74 121/2 ft. (3.8m), 40V74R
41V32 25 ft. (7.6m), 41V32R
Power cable
40V64 121/2 ft. (3.8m), 40V64R
41V29 25 ft. (7.6m), 41V29R
Gas Hose
40V75 121/2 ft. (3.8m), 40V75R18
41V30 25 ft. (7.6m), 41V30R18
Valve torch body, includes cup gasket and
valve stem (70°)
Valve stem, includes 98W77 O-ring
Cable Repair Kits
ZCRK18
ZHRKG18
ZHRKW18
Power cable repair kit
Gas hose repair kit
Water hose repair kit
CHART B • GAS NOZZLES • HPN - HIGH PERFORMANCE NOZZLES AVAILABLE
SIZE
4
5
6
7
8
10
Alumina
10N50
10N49
10N48
10N47
10N46
10N45
Alumina
Gas Lens
54N18
54N17
54N16
54N15
54N14
–
Lg. Dia.
Gas Lens
Long Alumina
Long Gas Lens
Lava
Long Lava
Stubby
Alumina
12
10N44
SHORT
–
–
54N19*
–
–
–
105Z43
12N03
–
10N49L
54N17L
105Z42
105Z60
57N75
10N48L
54N16L
105Z44
12N02
–
10N47L
54N15L
105Z45
105Z61
57N74
–
–
08N78
–
53N88
–
–
08N79
–
53N87
–
–
08N80
–
53N89*
–
–
–
–
13N08
13N09
13N10
13N11
13N12
13N13
–
–
*Not recommended for use with high frequency current.
Water cooled torches require cooling water flow of 1 quart (.94 liter)
to 11/2 quarts (1.4 liters) per minute at a maximum of 50 PSI pressure.
WELDCRAFT PRODUCTS, INC. • Burbank, California 91502 U.S.A. • 800-752-7620 • FAX: 818-845-1542
An Illinois Tool Works Company • COPYRIGHT 1983 WELDCRAFT PRODUCTS, INC.
REV. 05/98
WP-18P
ITEM
NO.
STOCK
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
WP-18P
18CG
–
–
–
–
–
54N01
–
–
54N63
–
–
45V11
–
REPLACEMENT PARTS
500 AMPS • WATER COOLED
DESCRIPTION
Torch body, includes cup gasket (180°)
Cup Gasket
Collet (See chart A)
Collet body (See chart A)
Alumina nozzle (See chart B)
Long lava nozzle (See chart B)
Lava nozzle (See chart B)
Insulator
Gas lens (see chart A)
Alumina gas lens nozzle (See chart B)
Lg. Diameter gas lens insulator
Lg. Diameter gas lens (See chart A)
Lg. Diameter gas lens nozzle (See chart B)
Power cable adapter
Power cable
40V64P 121/2 ft. (3.8m), 40V64PR
41V29P 25 ft. (7.6m), 41V29PR
ITEM
NO.
STOCK
NO.
16
–
Water Hose
40V74 121/2 ft. (3.8m), 40V74R
41V32 25 ft. (7.6m), 41V32R
18
–
Gas Hose
40V75 121/2 ft. (3.8m), 40V75R18
41V30 25 ft. (7.6m), 41V30R18
20
20
21
22
23
18PB
18PBWH
18R32
18R24
18R-1
DESCRIPTION
Barrel (10" lg. X 13/8" dia.) With screwholes
Barrel without screwholes
Rack, 32 pitch (optional)
Rack, 24 pitch (optional)
Screw (2 required)
Cable Repair Kits
ZCRK18
ZHRKG18
ZHRKW18
Power cable repair kit
Gas hose repair kit
Water hose repair kit
CHART A • COLLETS • COLLET BODIES • GAS LENS
CHART B • GAS NOZZLES • HPN - HIGH PERFORMANCE NOZZLES AVAILABLE
Electrode
Diameter
.020
(.5mm)
.040
(1mm)
SIZE
Collet
10N21
10N22
10N23
10N24
10N25
Collet
Body
10N29
10N30
10N31
10N32
Gas Lens
45V29
45V24
45V25
Lg. Dia.
Gas Lens
45V0204
4
5
6
7
8
10
12
SHORT
Alumina
10N50
10N49
10N48
10N47
10N46
10N45
10N44
–
54N20
Alumina
Gas Lens
54N18
54N17
54N16
54N15
54N14
–
–
54N19*
10N28
406488
Lg. Dia.
Gas Lens
–
–
57N75
–
57N74
53N88
53N87
53N89*
45V26
45V27
45V28
Long Alumina
–
10N49L
10N48L
10N47L
–
–
–
–
45V116 45V64
995795
45V63
Long Gas Lens
–
54N17L
54N16L
54N15L
–
–
–
–
Lava
105Z43
105Z42
105Z44
105Z45
08N78
08N79
08N80
–
Long Lava
12N03
105Z60
12N02
105Z61
–
–
–
–
1/16
3/32
1/8
5/32
(1.6mm) (2.4mm) (3.2mm) (4.0mm)
1
Water cooled torches require cooling water flow of 1 quart (.94 liter) to 1 /2
quarts (1.4 liters) per minute at a maximum of 50 PSI pressure.
*Not recommended for use with high frequency current.
WELDCRAFT PRODUCTS, INC. • Burbank, California 91502 U.S.A. • 800-752-7620 • FAX: 818-845-1542
An Illinois Tool Works Company • COPYRIGHT 1983 WELDCRAFT PRODUCTS, INC.
REV. 05/98
WP-18SC
ITEM
NO.
STOCK
NO.
1
WP-18SC
2
3
4
5
6
7
8
9
10
11
12
13
57Y02
57Y04
18NG
–
–
–
–
–
–
–
45V11
H-200
ITEM
NO.
DESCRIPTION
STOCK
NO.
DESCRIPTION
Water Hose
40V74 121/2 ft. (3.8m), 40V74R
41V32 25 ft. (7.6m), 41V32R
Power cable
40V64 121/2 ft. (3.8m), 40V64R
41V29 25 ft. (7.6m), 41V29R
Gas Hose
40V75 121/2 ft. (3.8m), 40V75R18
41V30 25 ft. (7.6m), 41V30R18
Torch body, includes nozzle gasket (70°)
Long back cap, includes 98W18 O-ring
Short back cap, includes 98W18 O-ring
Nozzle gasket
Standard collet (See chart A)
Std. nose collet body (See chart A)
Gas lens (See chart A)
H.D. nose collet body (See chart A)
Heavy-duty collet (See chart A)
Alumina nozzle (See chart B)
Long alumina nozzle (See chart B)
Power cable adapter
Handle
Cable Repair Kits
ZCRK18
ZHRKG18
ZHRKW18
Electrode
Diameter
.020
(.5mm)
.040
(1.0mm)
1/16
(1.6mm)
3/32
(2.4mm)
1/8
(3.2mm)
5/32
(4.0mm)
3/16
(4.8mm)
Standard
Collet
10N21
10N22
10N23
10N24
10N25
54N20
–
–
–
Std. Nose
Collet Body
–
–
10N25HD 54N20HD
NCB-53
H.D. Nose
–
Collet Body
Gas Lens
18GL02
–
–
–
–
18GL04
18GL16
18GL32
Power cable repair kit
Gas hose repair kit
Water hose repair kit
CHART B • GAS NOZZLES • HPN - HIGH PERFORMANCE NOZZLES AVAILABLE
CHART A • COLLETS • COLLET BODIES • GAS LENS
Heavy-Duty
Collet
REPLACEMENT PARTS
400 AMPS • WATER COOLED
18C36
SIZE
Alumina
Long
Alumina
4
54N18
5
54N17
6
54N16
7
54N15
8
54N14
SHORT
54N19*
–
54N17L
54N16L
54N15L
–
–
*Not recommended for use with high frequency current.
–
NCB-36*
18GL18
18GL53
18GL36
*Use only with heavy-duty collets.
Water cooled torches require cooling water flow of 1 quart (.94 liter) to 11/2 quarts (1.4 liters)
per minute at a maximum of 50 PSI pressure.
WELDCRAFT PRODUCTS, INC. • Burbank, California 91502 U.S.A. • 800-752-7620 • FAX: 818-845-1542
An Illinois Tool Works Company • COPYRIGHT 1984 WELDCRAFT PRODUCTS, INC.
REV. 05/98
WP-12
ITEM
NO.
STOCK
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
WP-12
56Y44
56Y45
12NG
–
11WP65
–
–
12GLG
–
–
12MNG
85Z99
–
REPLACEMENT PARTS
500 AMPS • WATER COOLED
DESCRIPTION
ITEM
NO.
STOCK
NO.
15
16
85WP13
–
17
–
18
–
19
–
20
45V11
Torch body, includes nozzle gasket (70°)
Long back cap, includes 85W50 O-ring
Short back cap, includes 85W50 O-ring
Nozzle gasket
Collet (See chart A)
Collet body (all sizes)
Alumina nozzle (See chart B)
Long alumina nozzle (See chart B)
Gas lens gasket
Gas lens (See chart A)
Gas lens alumina nozzle (See chart B)
Metal Nozzle gasket
Insulator sleeve
Metal nozzle (See chart B)
DESCRIPTION
Handle
Gas hose
40V82R 121/2 ft (3.8m)
40V82RL 25 ft. (7.6m)
Power cable
40V84R 121/2 ft. (3.8m)
40V84RL 25 ft. (7.6m)
Water hose
40V83R 121/2 ft. (3.8m)
40V83RL 25 ft. (7.6m)
Hose and cable assy. in rubber sheath
40WP84 121/2 ft. (3.8m)
40WP84L 25 ft. (7.6m)
Power cable adapter
CHART A • COLLETS • COLLET BODIES • GAS LENS
CHART B • NOZZLES • HPN - HIGH PERFORMANCE NOZZLES AVAILABLE
Electrode
Diameter
SIZE
Collet
1/16
(1.6mm)
85Z14
3/32
1/8
5/32
3/16
1/4
(2.4mm) (3.2mm) (4.0mm) (4.8mm) (6.4mm)
85Z15
Collet
Body
Gas Lens
85Z16
85Z17
85Z18
85Z19
11GL36
–
11WP65
11GL16
11GL32
11GL18
11GL53
*Water cooled torches require cooling water flow of 1 quart (.94 liter) to
11/2 quarts (1.4 liters) per minute at a maximum of 50 PSI pressure.
4
5
6
7
8
Alumina
14N57
14N58
14N59
14N60
14N61
10
12
Long
Alumina
14N68
14N69
14N70
14N71
14N72
-
-
-
Gas Lens
-
-
57N75
-
57N74
53N88
53N87
53N89**
Metal*
-
-
86Z01
-
86Z02
86Z03
86Z06
-
14N61-10 14N61-12
SHORT
-
*Requires 85Z99 insulator sleeve.
**Not recommended for use with high-frequency current.
WELDCRAFT PRODUCTS, INC. • Burbank, California 91502 U.S.A. • 800-752-7620 • FAX: 818-845-1542
An Illinois Tool Works Company • COPYRIGHT 1983 WELDCRAFT PRODUCTS, INC.
REV. 05/98
An Illinois Tool Works Company
WP-22
250 AMP / WATER COOLED MACHINE TORCH
■
Front or back tungsten loading
■
Heavy duty power cable
■
100% duty cycle rating
This torch incorporates the most advanced features of any machine
torch on the market:
■
Front or back loading of the
tungsten electrode. Torch does
not need to be moved to load
or remove the electrode.
■
Front or back tightening of the
electrode. The adjustment to
tighten the electrode can be
made with the collet body or
by the knob at the back end of
torch.
■
■
Standard collet bodies, gas
lens, and gas nozzles
interchange with the popular
WP-20 manual torch.
■
Choice of models. Model A is
7-3/4 inches overall length and
uses 7” long tungsten
electrodes. Ideally suited for
clamp type mounting fixture.
Model B is 4-1/2 inches overall
length and uses 3” long
tungsten electrodes.
Both models use a 3/4 inch
diameter barrel.
■
Both models are available with
3, 6, 12-1/2 and 25 foot hose
and cable assemblies.
Also available in
air-cooled - see WP-23A
WP-22A-3
‘A’ model torch pkg., 3' (0.9M)
WP-22A-12 ‘A’ model torch pkg., 12-1/2' (3.8M)
WP-22B-3
‘B’ model torch pkg., 3' (0.9M)
WP-22B-12 ‘B’ model torch pkg., 12-1/2' (3.8M)
WP-22A-6
‘A’ model torch pkg., 6' (1.8M)
WP-22A-25 ‘A’ model torch pkg., 25' (7.6M)
WP-22B-6
‘B’ model torch pkg., 6' (1.8M)
WP-22B-25 ‘B’ model torch pkg., 25' (7.6M)
WELDCRAFT, 119 East Graham Place, Burbank, California 91502 U.S.A.
Ph: 818-846-8181
800-752-7620 (USA only)
Fax: 818-845-1542
WP-22 10/03
Model WP-22 / Water Cooled Machine Torch / 250 AMPS
4.33”
Features:
3.94”
• Front or back tungsten loading
Max
Amps
Overall
T/B Length
Torch Body
Torch Pkg., 3' (0.9M)
Torch Pkg., 6' (1.8M)
Torch Pkg., 12-1/2' (3.8M)
Torch Pkg., 25' (7.6M)
250
7-3/4” (198mm)
Torch Body
Torch Pkg., 3' (0.9M)
Torch Pkg., 6' (1.8M)
Torch Pkg., 12-1/2' (3.8M)
Torch Pkg., 25'’ (7.6M)
250
4-1/2” (114mm)
Part No.
Description
WP-22A
WP-22A-3
WP-22A-6
WP-22A-12
WP-22A-25
WP-22B
WP-22B-3
WP-22B-6
WP-22B-12
WP-22B-25
• Heavy duty power cable
• Continuous duty
• Also available in air cooled - see WP-23A
WP-22A=6.63”
WP-22B=3.41”
Specifications:
22A
22B
Capacity (Max) (dcsp)...........250 amps............250 amps
Weight (less power cable) ........5.6 OZ.................3.5 OZ.
Torch Length .............................6 1/2" ................3 1/2"
Handle Diameter...........................3/4" ....................3/4"
Water cooled torches require cooling water flow of 1
quart (.94 liter) to 1-1/2 quarts (1.4 liters) per minute at
a maximum of 50 PSI pressure.
ø 0.79”
Model A uses 7" long tungsten electrodes
Model B uses 3" long tungsten electrodes
Item
No.
1
2
3
4
5
6
7
8
9
10
11
12
Part
No.
WP-22A
WP-22B
22-9
22-7
18R-1
22-8A
22-8B
22-10
_
54N63-22
_
_
_
_
13
14
15
16
17
18
19
_
_
_
_
45V11
_
21
_
22
_
Chart A: Collets, Collet Bodies, Gas Lens
ITEM
NO.
DESCRIPTION
.040
22N21A
22N21B
ELECTRODE DIAMETER
1/16
3/32
22N22A
22N23A
22N22B
22N23B
1/8
22N24A
22N24B
7
Collet
10
Collet Body
13N26
13N27
13N28
13N29
11
Gas Lens
45V42
45V43
45V44
45V45
22
Lg. Dia. Gas Lens Collet**
22N21AL
22N22AL
22N23AL
22N24AL
9
Lg. Dia. Gas Lens**
45V0204S
45V116S
45V64S
995795S
Accessories
** Available for WP-22A model only
Chart B: Gas Nozzles, HPN - High Performance Nozzles Available
ITEM
NO.
DESCRIPTION
3
6
SIZE
7
4
5
13
Alumina
13N08
13N09
8
14
Alumina Gas Lens
53N58 • 53N59 • 53N60 • 53N61 • 53N61S
12
Lg. Dia. Gas Lens
15
Lava
16
Long Lava
17
Ex. Long Lava
10
12
SHORT
13N10 • 13N11 • 13N12 • 13N13
57N75
13N14
13N15
13N16
796F70
796F71
796F72
796F73
796F74
796F75
796F76
796F77
13N17
Description
7" long torch body
3" long torch body
Insulating boot
Collet knob, includes 98W77 O-ring
6-32 x 3/16" fillister head screw
7" barrel
3" barrel
Cup gasket
Collet (See chart A)
Lg. diameter gas lens insulator
Lg. diameter gas lens (See chart A)
Collet body (See chart A)
Gas lens (See chart A)
Lg. diameter gas lens nozzle
(See chart B)
Alumina nozzle (See chart B)
Alumina gas lens nozzle (See chart B)
Lava nozzle (See chart B)
Long lava nozzle (See chart B)
Extra long lava nozzle (See chart B)
Power cable adapter
Power Cable
45V03HD-L3
3 ft. (0.9M)
45V03HD-L6
6 ft. (1.8M)
45V03HD
12-1/2 ft. (3.8M)
45V04HD
25 ft. (7.6M)
Gas Hose
45V09-L3
3 ft. (0.9M)
45V09-L6
6 ft. (1.8M)
45V09
12-1/2 ft. (3.8M)
45V10
25 ft. (7.6M)
Water Hose
45V07HD-L3
3 ft. (0.9M)
45V07HD-L6
6 ft. (1.8M)
45V07HD
12-1/2 ft. (3.8M)
45V08HD
25 ft. (7.6M)
Lg. Dia. Gas Lens Collet (See chart A)
57N74
53N88 • 53N87 •
13N18
13N19
Item
Description
Accessory Kit:
Cable Covers:
Hook-Up Kit:
Extension Kit:
QCS DIN Kit:
N/A
WC-3-10, WC-3-22
HK-1 (Includes 45V11)
EK-1-25
Q5W
53N89*
* Not recommended for use with high frequency current
• HPN nozzle available
WELDCRAFT, 119 East Graham Place, Burbank, California 91502 U.S.A.
Ph: 818-846-8181
800-752-7620 (USA only)
Copyright © 2003 Illinois Tool Works. ALL RIGHTS RESERVED. The WELDCRAFT LOGO and the WELDCRAFT QUALITY SEAL are trademarks owned by Illinois Tool Works, Inc.
Fax: 818-845-1542
WP-22 10/03
WP-27
ITEM
NO.
STOCK
NO.
1
WP-27A
WP-27B
27-12
27-10A
2
3
27-10B
4
5
6
7
8
9
10
10A
11
27-9B
27R24
27R32
18R-1
–
27-2-4
27-11
27-10
27-19
27-13A
27-13B
12
13
14
27-13-2
27-13-3
181W89
57WCNA
REPLACEMENT PARTS
500 AMPS • WATER COOLED
DESCRIPTION
Torch body, (9" long) includes shaft assy, barrel & boot
Torch body, (20" long) includes shaft assy, barrel & boot
Insulating boot
Barrel assy. “A” model, includes
3 ea. 27-10 screw, 3 ea. 27-11 washer
Barrel assy. “B” model, includes
3 ea. 27-10 screw, 3 ea. 27-11 washer
Barrel assy. w/rack hole
Barrel rack “B” model only, 24 pitch (1/4" x 1/4" x 11")
Barrel rack “B” model only, 32 pitch (1/4" x 1/4" x 11")
6-32 x 3/16" fillister head screw
Collet (See chart A)
O-ring
#6 bronze lock washer
6-32 x 5/16" binding head screw
6-32 x 5/16" binding head nylon screw
Shaft assy. “A” model includes shaft,
knob, 1 ea. 27-13-2 & 27-13-3 O-ring
Shaft assy. “B” model includes shaft,
knob, 1 ea. 27-13-2 & 27-13-3 O-ring
O-ring
O-ring
O-ring
Water cooled nozzle (not shown)
ITEM
NO.
STOCK
NO.
15
–
16
17
18
19
20
21
22
57N56
–
57N76
–
45V11
27-18-3
27-18
23
–
24
–
25
–
DESCRIPTION
Gas lens (See chart A), includes
1 ea. 181W89 O-ring, 1 ea. 57N56 gasket
Gasket
Alumina nozzle (See chart B)
Metal nozzle adapter
Metal nozzle (See chart B)
Power cable adapter
Bracket insulating cover
Bracket assy.* includes bracket, insulator
block, insulator cover, mounting hardware:
2 ea. 1/4" -20 x 3/4" hex hd. brass cap screw
1 ea. 1/2" -13 x 1" hex hd. brass cap screw
1 ea. 1/2" -13 hex brass nut
1 ea. 1/2" med. steel lock washer
1 ea. 1/2" plain brass washer
Gas hose
40V82R-3
3 ft. (.9m)
40V82R
121/2 ft (3.8m)
40V82RL
25 ft. (7.6m)
Power cable
40V84R-3
3 ft. (.9m)
40V84R
121/2 ft. (3.8m)
40V84RL
25 ft. (7.6m)
Water in hose
40V83R-3
3 ft. (.9m)
40V83R
121/2 ft. (3.8m)
40V83RL
25 ft. (7.6m)
*Bracket assy. used on 3 ft. torch pkgs. only.
CHART A • COLLETS • GAS LENS
Electrode
.040
1/16
Diameter
(1.0mm) (1.6mm)
Collet
Gas Lens
57N45
49V22
57N46
49V23
CHART B • GAS NOZZLES • HPN - HIGH PERFORMANCE NOZZLES AVAILABLE
3/32
(2.4mm)
1/8
(3.2mm)
5/32
(4.0mm)
3/16
(4.8mm)
1/4
(6.4mm)
57N47
49V24
57N48
49V25
57N49
49V26
57N50
49V27
57N51
49V28
Water cooled torches require cooling water flow of 1 quart (.94 liter)
to 1-1/2 quarts (1.4 lites) per minute at a maximum of 50 PSI pressure.
SIZE
Alumina
Metal**
6
8
10
12
SHORT*
57N75
57N74
53N88
53N87
53N89
–
–
57N78
57N77
–
*Not recommended for use with high frequency current.
**Requires 57N76 adapter.
WELDCRAFT PRODUCTS, INC. • Burbank, California 91502 U.S.A. • 800-752-7620 • FAX: 818-845-1542
An Illinois Tool Works Company • COPYRIGHT 1984 WELDCRAFT PRODUCTS, INC.
REV. 05/98
An Illinois Tool Works Company
WP-23
150 AMP / AIR-COOLED MACHINE TORCH
■
Front or back tungsten loading
■
3’, 6’, 12-1/2’, or 25’ cables available
■
60% duty cycle rating
This torch incorporates the most advanced features of any machine
torch on the market:
■
Front or back loading of the
tungsten electrode. Torch does
not need to be moved to load or
remove the electrode.
■
Front or back tightening of the
electrode. The adjustment to
tighten the electrode can be
made with the collet body or by
the knob at the back end of torch.
■
■
Model B uses 3” long tungsten
electrodes.
Both models use a 3/4 inch
diameter barrel.
■
Standard collet bodies, gas lens
collet bodies and gas cups
interchange with the popular
WP-20 manual torch.
WP-23A-3-2
Torch Pkg., 3' (0.9M) 2PC.
WP-23A-6-2
Torch Pkg., 6' (1.8M) 2PC.
Choice of models. Model A
uses 7” long tungsten electrodes.
Ideally suited for clamp type
mounting fixture.
Also available in water-cooled
- see WP-22A
WP-23A-12-R Torch Pkg., 12-1/2' (3.8M) 1PC. Rubber
WP-23A-12-2
Torch Pkg., 12-1/2' (3.8M) 2PC.
WP-23A-25-R Torch Pkg., 25' (7.6M) 1PC. Rubber
WELDCRAFT, 119 East Graham Place, Burbank, California 91502 U.S.A.
Ph: 818-846-8181
800-752-7620 (USA only)
Fax: 818-845-1542
WP-23 12/03
Model WP-23 / Air Cooled Machine Torch / 150 AMPS
4.33”
Features:
• Also available in water cooled - see WP-22A
• Front or back tungsten loading
• 60% duty cycle
3.94”
WP-23A=6.63”
WP-23B=3.41”
Specifications:
23A
23B
Capacity (Max) (dcsp) .........150 amps ..........150 amps
Weight (less power cable).......5.6 OZ. ..............3.5 OZ.
Torch Length............................6-5/8" ..............3-7/16"
Barrel Diameter...........................3/4"....................3/4"
Max
Amps
Part No.
Description
WP-23A
WP-23A-3-2
WP-23A-6-2
WP-23A-12-R
WP-23A-12-2
WP-23A-25-R
Torch Body, 7"
Torch Pkg., 3' (0.9M) 2PC.
Torch Pkg., 6' (1.8M) 2PC.
Torch Pkg., 12-1/2' (3.8M) 1PC. Rubber
Torch Pkg., 12-1/2' (3.8M) 2PC.
Torch Pkg., 25' (7.6M) 1PC. Rubber
150
WP-23B
Torch Body, 3"
150
Model A uses 7" long tungsten electrodes
Model B uses 3" long tungsten electrodes
ø 0.79”
Item
No.
1
2
3
4
5
6
7
8
9
10
11
12
Part
No.
WP-23A
WP-23B
22-9-1
22-7
18R-1
22-8B
22-8A
22-10
_
54N63-22
_
_
_
_
13
14
15
16
17
18
19
_
_
_
_
105Z57
_
20
_
Chart A: Collets, Collet Bodies, Gas Lens
ITEM
NO.
DESCRIPTION
ELECTRODE DIAMETER
1/16
3/32
22N22A
22N23A
22N22B
22N23B
1/8
22N24A
22N24B
7
Collet
.040
22N21A
22N21B
10
Collet Body
13N26
13N27
13N28
13N29
11
Gas Lens
45V42
45V43
45V44
45V45
22
Lg. Dia. Gas Lens Collet** 22N21AL
22N22AL
22N23AL
22N24AL
9
Lg. Dia. Gas Lens
45V116S
45V64S
995795S
45V0204S
Description
7" long torch body
3" long torch body
Insulating boot
Collet knob, includes 98W77 O-ring
6-32 x 3/16" fillister head screw
3” barrel
7" barrel
Cup gasket
Collet (See chart A)
Lg. diameter gas lens insulator
Lg. diameter gas lens (See chart A)
Collet body (See chart A)
Gas lens (See chart A)
Lg. diameter gas lens nozzle
(See chart B)
Alumina nozzle (See chart B)
Alumina gas lens nozzle (See chart B)
Lava nozzle (See chart B)
Long lava nozzle (See chart B)
Extra long lava nozzle (See chart B)
Power cable adapter
Power cable — 1 piece
57Y01R 12-1/2' (3.8M) rubber
57Y03R 25' (7.6M) rubber
Power cable — 2 piece
57Y01-2L3 3'(0.9M)
57Y01-2L6 6' (1.8M)
57Y01-2 12-1/2' (3.8M)
57Y02-2 25' (7.6M)
** Available for WP-23A model only
Chart B: Gas Nozzles, HPN - High Performance Nozzles Available
ITEM
DESCRIPTION
NO.
13 Alumina
3
4
13N08
Accessories
SIZE
5
6
7
8
10
13N09 13N10 13N11 • 13N12 • 13N13
14
Alumina Gas Lens
12
Lg. Dia. Gas Lens
15
Lava
16
Long Lava
796F70 796F71 796F72 796F73
17
Ex. Long Lava
796F74 796F75 796F76 796F77
12
SHORT
53N58 • 53N59 • 53N60 • 53N61 • 53N61S
57N75
13N14
13N15 13N16
57N74 53N88 • 53N87 • 53N89*
13N17
13N18
Item
Description
Cable Covers:
Hook-Up Kit:
Extension Kit:
QCS DIN Kit:
WC-3-10, WC-3-22
40V77
EK-2-25-R (1PC. Cable only)
Q5(2PC.), Q5G-150(1PC.), Q5GT-150 (1PC. Gas-thru)
13N19
* Not recommended for use with high frequency current
• HPN nozzle available
WELDCRAFT, 119 East Graham Place, Burbank, California 91502 U.S.A.
Ph: 818-846-8181
800-752-7620 (USA only)
Copyright © 2003 Illinois Tool Works. ALL RIGHTS RESERVED. The WELDCRAFT LOGO and the WELDCRAFT QUALITY SEAL are trademarks owned by Illinois Tool Works, Inc.
Fax: 818-845-1542
WP-23 12/03
An Illinois Tool Works Company
CS310 & CS410
310 & 410 AMP
WATER-COOLED TORCHES
Crafter Series torches use
standard Weldcraft front
end parts, your assurance
of maximum performance.
Mechanical hose connections
on the water and gas
hoses eliminate
the need for
wire ties.
Patented integral double lip back
cap seal (on the CS310) improves
high frequency shielding and
reduces gas leakage.
Self-indexing flat top handle lets you orient the
torch by feel. Improves
your comfort and torch control.
ColorSmart™ color-coded
hose sets quickly
identify cold water,
hot water return,
power and gas.
Simplify ordering with ready-to-weld
torch packages, complete with cable
cover and front end parts installed.
Reinforced rubber hose sets are more durable than
vinyl. Remain far more flexible in cold
weather for easy handling.
They make all other 18 and 20 style torches obsolete!
■
The Crafter Series TIG torches are engineered
for the professional TIG welder. So they’re
more than merely a step up. They’re a
quantum leap in TIG torch
design, on every level. Our
state-of-the-art CS310 and CS410 torches
define a new standard in performance,
reliability, and reduced cost of operation.
WELDCRAFT, 119 East Graham Place, Burbank, California 91502 U.S.A.
■
Just compare the forty-year-old design of
your water-cooled torches with the high
performance, ready-to-weld Crafter Series.
There is no comparison. Call
1-800-752-7620 or ask your
local distributor for the Weldcraft Crafter
Series...the TIG torches that hold the
patent on the future.
Ph: 818-846-8181
800-752-7620 (USA only)
Fax: 818-845-1542
CS 11/03
Models CS310 & CS410 / Water-Cooled Torches / 310 & 410 AMPS
Complete Torch Packages*
310 AMP
Part No.
Description
410 AMP
Part No.
Description
CS310-12
CS310-25
CS310 torch w/ 12' cable
CS310 torch w/ 25' cable
CS410-12
CS410-25
CS410 torch w/ 12' cable
CS410 torch w/ 25' cable
*CS31O torch packages come assembled with:
Torch body, handle, gas & water hoses, power cable, #6 HPN nozzle, 3/32" collet,
3/32" collet body, 3/32" x 7" tungsten electrode, long back cap and cable cover.
*CS41O torch packages come assembled with:
Torch body, handle, gas & water hoses, power cable, #8 HPN nozzle, 1/8" collet,
1/8" collet body, 1/8" x 7" tungsten electrode, long back cap and cable cover.
Accessories
CS31O-UAK
Universal Accessory Kit, contains the following:
CS410-UAK
Universal Accessory Kit, contains the following:
(1) each
(1) each
(1) each
(1) each
(1) each
(1) each
(1) each
(1) each
(1) each
(1) each
(1) each
(1) each
(1) each
(1) each
(1) each
3/32" and 1/8" collets
3/32" and 1/8" collet bodies
3/32" and 1/8" gas lens collet bodies
3/32" x 7" and 1/8" x 7" tungsten electrodes
short, medium and long back caps
#5 and #6 alumina nozzles
#5 and #6 gas lens alumina nozzles
1/8" and 5/32" collets
1/8" and 5/32" collet bodies
1/8" and 5/32" gas lens collet bodies
1/8" x 7" and 5/32" x 7" tungsten electrodes
short and long back caps
#7 and #8 alumina nozzles
gas lens insulator
#7 and #8 gas lens alumina nozzles
HK-1
Hookup Kit, contains the following:
HK-1
Hookup Kit, contains the following:
(1) each
(2) each
(1) each
(2) each
(1) each
(1) each
(2) each
(1) each
(2) each
(1) each
Power Cable Adapter (45V11)
Water Hoses, 12-1/2' (40V76)
Water Hose Coupler, (11N18)
Water Adapter Fittings, 1/4" NPT male to hose
Gas Hose, 12-1/2' (40V77)
Power Cable Adapter (45V11)
Water Hoses, 12-1/2' (40V76)
Water Hose Coupler, (11N18)
Water Adapter Fittings, 1/4" NPT male to hose
Gas Hose, 12-1/2' (40V77)
Q5W
QCS Hookup Kit, solid DIN w/water side hose
Q5W
QCS Hookup Kit, solid DIN w/water side hose
Switch Parts**
Switch Parts**
CS110-SH
SH-BB-1
SH-BB-2
5830001-1
5830001-2
5830002-1
5830002-2
CSH-BC-1F
CSH-BC-2F
small switch handle
1-button switch w/out wire
2-button switch w/out wire
1-button switch with 15’ wire
1-button switch with 27’ wire
2-button switch with 15’ wire
2-button switch with 27’ wire
1-button switch boot cover
2-button switch boot cover
CS210-SH
SH-BB-1
SH-BB-2
5830001-1
5830001-2
5830002-1
5830002-2
CSH-BC-1F
CSH-BC-2F
small switch handle
1-button switch w/out wire
2-button switch w/out wire
1-button switch with 15’ wire
1-button switch with 27’ wire
2-button switch with 15’ wire
2-button switch with 27’ wire
1-button switch boot cover
2-button switch boot cover
**Switches are low amperage momentary switches designed for digital controlling of specified
machine options. They are not suitable for all machines. Machine terminals are not included.
WELDCRAFT, 119 East Graham Place, Burbank, California 91502 U.S.A.
Ph: 818 846-8181
800 752-7620 (USA only)
Copyright © 2003 Illinois Tool Works. ALL RIGHTS RESERVED. The WELDCRAFT LOGO and the WELDCRAFT QUALITY SEAL are trademarks owned by Illinois Tool Works, Inc.
Fax: 818 845-1542
CS 11/03
CS310
Replacement Parts
310 AMPS · WATER-COOLED
9
6
1
7
4
10a
3
8
5
2
11
10b
14
12
13
22
17
16
15
21
19
20
22a
22b
22c
22d
18
ITEM NUMBER
STOCK NUMBER
DESCRIPTION
1
2
3.
4
5
6
“
“
“
7
“
8
“
9
“
10a
10b
11
“
“
“
“
12
“
“
“
“
CS310A
CS110-BCS
CS110-BCM
CS110-BCL
CS110-H
CS310-12PC
CS310-25PC
QCS310-12PC
QCS310-25PC
CS310-12W
CS310-25W
CS310-12G
CS310-25G
CS-3-10CC
CS-3-22CC
598882
54N63-20
13N20
13N21
13N22
13N23
13N24
13N20L
13N21L
13N22L
13N23L
13N24L
TORCH BODY, INCLUDES 598882 INSULATOR
BACK CAP, SHORT, INCLUDES 98W77 O-RING
BACK CAP, MEDIUM, INCLUDES 98W77 O-RING
BACK CAP, LONG, INCLUDES 98W77 O-RING
HANDLE
POWER CABLE, RED, 12.5’
(3.8 M)
POWER CABLE, RED, 25’
(7.6 M)
QUICK CONNECT POWER CABLE, RED, 12.5’
(3.8 M)
QUICK CONNECT POWER CABLE, RED, 25’
(7.6 M)
WATER HOSE, BLUE, FOR CS310 AND CS410, 12.5’ (3.8 M)
WATER HOSE, BLUE, FOR CS310 AND CS410, 25’ (7.6 M)
GAS HOSE, BLACK, 12.5’
(3.8 M)
GAS HOSE, BLACK, 25’
(7.6 M)
CABLE COVER, 10’
(3.0 M)
CABLE COVER, 22’
(6.7 M)
CUP GASKET
CUP GASKET, LARGE DIAMETER GAS LENS INSULATOR
COLLET, .020”
(.5 MM)
COLLET, .040”
(1 MM)
COLLET, 1/16”
(1.6 MM)
COLLET, 3/32”
(2.4 MM)
COLLET, 1/8”
(3.2 MM)
LARGE GAS LENS COLLET, .020”
(.5 MM)
LARGE GAS LENS COLLET, .040”
(1 MM)
LARGE GAS LENS COLLET, 1/16”
(1.6 MM)
LARGE GAS LENS COLLET, 3/32”
(2.4 MM)
LARGE GAS LENS COLLET, 1/8”
(3.2 MM)
CS310
ITEM NUMBER
STOCK NUMBER
DESCRIPTION
13
“
“
“
“
14
“
“
“
“
15
“
“
“
16
“
“
“
“
“
“
“
17
“
“
“
“
“
“
“
“
“
18
“
“
“
“
“
19
“
“
“
“
“
“
“
20
“
“
“
21
13N25
13N26
13N27
13N28
13N29
45V41
45V42
45V43
45V44
45V45
45V0204S
45V116S
45V64S
995795S
13N08
13N09
13N10
13N11
13N12
13N13
13N10HPN
13N11HPN
53N58
53N59
53N60
53N61
53N61S
53N58HPN
53N59HPN
53N60HPN
53N61HPN
53N61SHPN
57N75
57N74
53N88
53N87
53N88HPN
53N87HPN
796F70
796F71
796F72
796F73
A796F70
A796F71
A796F72
A796F73
796F74
796F75
796F76
796F77
45V11
22
22a
22b
22c
22d
NS
CS110-SH
SH-BB-2
SH-BB-1
CSH-BC-2F
CSH-BC-1F
SH-HD-2
NS
SH-HD-1
COLLET BODY, .020”
(.5 MM)
COLLET BODY, .040”
(1 MM)
COLLET BODY, 1/16”
(1.6MM)
COLLET BODY, 3/32”
(2.4 MM)
COLLET BODY, 1/8”
(3.2 MM)
GAS LENS, .020”
(.5 MM)
GAS LENS, .040”
(1 MM)
GAS LENS, 1/16”
(1.6 MM)
GAS LENS, 3/32”
(2.4 MM)
GAS LENS, 1/8”
(3.2 MM)
LARGE GAS LENS COLLET BODY, .020” & .040”
(.5 MM & 1 MM)
LARGE GAS LENS COLLET BODY, 1/16”
(1.6 MM)
LARGE GAS LENS COLLET BODY, 3/32”
(2.4 MM)
LARGE GAS LENS COLLET BODY, 1/8”
(3.2 MM)
#4 ALUMINA NOZZLE
(6.3 MM)
#5 ALUMINA NOZZLE
(8.0 MM)
#6 ALUMINA NOZZLE
(9.5 MM)
#7 ALUMINA NOZZLE
(11.0 MM)
#8 ALUMINA NOZZLE
(12.8 MM)
#10 ALUMINA NOZZLE
(16.0 MM)
#6 HIGH PERFORMANCE NOZZLE
(9.5 MM)
#7 HIGH PERFORMANCE NOZZLE
(11.0 MM)
#4 GAS LENS ALUMINA NOZZLE
(6.3 MM)
#5 GAS LENS ALUMINA NOZZLE
(8.0 MM)
#6 GAS LENS ALUMINA NOZZLE
(9.5 MM)
#7 GAS LENS ALUMINA NOZZLE
(11.0 MM)
#8 GAS LENS ALUMINA NOZZLE
(12.8 MM)
#4 HIGH PERFORMANCE GAS LENS NOZZLE
(6.3 MM)
#5 HIGH PERFORMANCE GAS LENS NOZZLE
(8.0 MM)
#6 HIGH PERFORMANCE GAS LENS NOZZLE
(9.5 MM)
#7 HIGH PERFORMANCE GAS LENS NOZZLE
(11.0 MM)
#8 HIGH PERFORMANCE GAS LENS NOZZLE
(12.8 MM)
#6 LARGE DIAMETER GAS LENS ALUMINA NOZZLE (9.5 MM)
#8 LARGE DIAMETER GAS LENS ALUMINA NOZZLE (12.8 MM)
#10 LARGE DIAMETER GAS LENS ALUMINA NOZZLE
(16.0 MM)
#12 LARGE DIAMETER GAS LENS ALUMINA NOZZLE
(19.0 MM)
#10 HIGH PERFORMANCE LARGE DIAMETER GAS LENS NOZZLE (16.0 MM)
#12 HIGH PERFORMANCE LARGE DIAMETER GAS LENS NOZZLE (19.0 MM)
#3L LONG LAVA NOZZLE
(4.8 MM)
#4L LONG LAVA NOZZLE
(6.3 MM)
#5L LONG LAVA NOZZLE
(8.0 MM)
#6L LONG LAVA NOZZLE
(9.5 MM)
#3L LONG ALUMINA NOZZLE
(4.8 MM)
#4L LONG ALUMINA NOZZLE
(6.3 MM)
#5L LONG ALUMINA NOZZLE
(8.0 MM)
#6L LONG ALUMINA NOZZLE
(9.5 MM)
#3XL LONG LAVA NOZZLE
(4.8 MM)
#4XL LONG LAVA NOZZLE
(6.3 MM)
#5XL LONG LAVA NOZZLE
(8.0 MM)
#6XL LONG LAVA NOZZLE
(9.5 MM)
POWER CABLE ADAPTER
Optional: Ergonomic 1-button / 2- button circuit control and handle
CRAFTER SERIES SMALL SWITCH HANDLE
2-BUTTON SWITCH / 50 mA24 VDC (resistive load) capacity
1-BUTTON SWITCH / 50 mA24 VDC (resistive load) capacity
2-BUTTON SWITCH COVER
1-BUTTON SWITCH COVER
2-BUTTON HEAVY DUTY SWITCH 5 A 28VDC/120 VAC(resistive load)
3 A (inductive) capacity
1-BUTTON HEAVY DUTY SWITCH 5 A 250 VAC capacity
Weldcraft
An Illinois Tool Works Company
119 East Graham Place
Burbank, CA 91502 U.S.A.
800-752-7620 Fax 818-845-1542
www.weldcraft.com
© 1999 Weldcraft Printed in U.S.A. DFW-CS310PB-1
CS310
CS410
Replacement Parts
410 AMPS · WATER-COOLED
8
1
5
6
3
7
9a
4
2
12
10
21
9b
11
17
13
15
21a
21b
21c
21d
16
20
18
14
19
ITEM NUMBER
STOCK NUMBER
DESCRIPTION
1
2
3
4
5
“
“
“
6
“
7
“
8
“
9a
“
9b
10
“
“
“
“
“
11
“
“
“
“
“
CS410A
CS210-BCS
CS210-BCL
CS210-H
CS410-12PC
CS410-25PC
QCS410-12PC
QCS410-25PC
CS310-12W
CS310-25W
CS410-12G
CS410-25G
CS-4-10CC
CS-4-22CC
18CG
54N01
54N63
10N21
10N22
10N23
10N24
10N25
54N20
10N29
10N30
10N31
10N32
10N28
406488
TORCH BODY, INCLUDES 18CG
BACK CAP, SHORT, INCLUDES 98W18 O-RING
BACK CAP, LONG, INCLUDES 98W18 O-RING
HANDLE
POWER CABLE, RED, 12.5' (3.8 M)
POWER CABLE, RED, 25'
(7.6 M)
QUICK CONNECT POWER CABLE, RED, 12.5’ (3.8 M)
QUICK CONNECT POWER CABLE, RED, 25’
(7.6 M)
WATER HOSE, BLUE, FOR CS310 AND CS410, 12.5’ (3.8 M)
WATER HOSE, BLUE, FOR CS310 AND CS410, 25’
(7.6 M)
GAS HOSE, BLACK, 12.5' (3.8 M)
GAS HOSE, BLACK, 25'
(7.6 M)
CABLE COVER, 10’ (3.0 M)
CABLE COVER, 22’ (6.7 M)
CUP GASKET
GAS LENS INSULATOR
LARGE DIAMETER GAS LENS INSULATOR
.020" COLLET .5 MM)
.040" COLLET (1 MM)
1/16" COLLET (1.6 MM)
3/32" COLLET (2.4 MM)
1/8" COLLET (3.2 MM)
5/32" COLLET (4 MM)
.020" COLLET BODY (.5 MM)
.040" COLLET BODY (1 MM)
1/16" COLLET BODY (1.6 MM)
3/32" COLLET BODY (2.4 MM)
1/8" COLLET BODY
(3.2 MM)
5/32" COLLET BODY (4 MM)
CS410
ITEM NUMBER
STOCK NUMBER
DESCRIPTION
12
“
“
“
“
“
13
“
“
“
“
14
“
“
“
“
“
“
“
“
15
“
“
16
“
“
“
“
“
“
“
“
17
“
“
18
“
“
“
“
“
19
“
“
“
20
45V29
45V24
45V25
45V26
45V27
45V28
45V0204
45V116
45V64
995795
45V63
10N50
10N49
10N48
10N47
10N46
10N45
10N44
10N47HPN
10N46HPN
10N49L
10N48L
10N47L
54N18
54N17
54N16
54N15
54N14
54N15HPN
54N14HPN
54N14HPN-10
54N14HPN-12
54N17L
54N16L
54N15L
57N75
57N74
53N88
53N87
53N88HPN
53N87HPN
57N75L
57N74L
53N88L
53N87L
45V11
21
21a
21b
21c
21d
NS
CS210-SH
SH-BB-2
SH-BB-1
CSH-BC-2F
CSH-BC-1F
SH-HD-2
NS
SH-HD-1
.020" GAS LENS
(.5 MM)
.040" GAS LENS
(1 MM)
1/16" GAS LENS
(1.6 MM)
3/32" GAS LENS
(2.4 MM)
1/8" GAS LENS
(3.2 MM)
5/32" GAS LENS
(4 MM)
.020" - .040" LARGE DIAMETER GAS LENS (.5 MM - 1 MM)
1/16" LARGE DIAMETER GAS LENS
(1.6 MM)
3/32" LARGE DIAMETER GAS LENS
(2.4 MM)
1/8" LARGE DIAMETER GAS LENS
(3.2 MM)
5/32" LARGE DIAMETER GAS LENS
(4 MM)
#4 ALUMINA NOZZLE
(6.3 MM)
#5 ALUMINA NOZZLE
(8.0 MM)
#6 ALUMINA NOZZLE
(9.5 MM)
#7 ALUMINA NOZZLE
(11.0 MM)
#8 ALUMINA NOZZLE
(12.8 MM)
#10 ALUMINA NOZZLE (16.0 MM)
#12 ALUMINA NOZZLE (19.0 MM)
#7 HIGH PERFORMANCE NOZZLE (11.0 MM)
#8 HIGH PERFORMANCE NOZZLE (12.8 MM)
#5L LONG ALUMINA NOZZLE (8.0 MM)
#6L LONG ALUMINA NOZZLE (9.5 MM)
#7L LONG ALUMINA NOZZLE (11.0 MM)
#4 GAS LENS ALUMINA NOZZLE (6.3 MM)
#5 GAS LENS ALUMINA NOZZLE (8.0 MM)
#6 GAS LENS ALUMINA NOZZLE (9.5 MM)
#7 GAS LENS ALUMINA NOZZLE (11.0 MM)
#8 GAS LENS ALUMINA NOZZLE (12.8 MM)
#7 HIGH PERFORMANCE GAS LENS NOZZLE
(11.0 MM)
#8 HIGH PERFORMANCE GAS LENS NOZZLE
(12.8 MM)
#10 HIGH PERFORMANCE GAS LENS NOZZLE (16.0 MM)
#12 HIGH PERFORMANCE GAS LENS NOZZLE (19.0 MM)
#5L LONG GAS LENS ALUMINA NOZZLE (8.0 MM)
#6L LONG GAS LENS ALUMINA NOZZLE (9.5 MM)
#7L LONG GAS LENS ALUMINA NOZZLE (11.0 MM)
#6 LARGE DIAMETER GAS LENS ALUMINA NOZZLE
(9.5 MM)
#8 LARGE DIAMETER GAS LENS ALUMINA NOZZLE
(12.8 MM)
#10 LARGE DIAMETER GAS LENS ALUMINA NOZZLE (16.0 MM)
#12 LARGE DIAMETER GAS LENS ALUMINA NOZZLE (19.0 MM)
#10 HIGH PERFORMANCE LARGE DIAMETER GAS LENS NOZZLE (16.0 MM)
#12 HIGH PERFORMANCE LARGE DIAMETER GAS LENS NOZZLE (19.0 MM)
#6L LONG LARGE DIAMETER GAS LENS ALUMINA NOZZLE
(9.5 MM)
#8L LONG LARGE DIAMETER GAS LENS ALUMINA NOZZLE
(12.8 MM)
#10L LONG LARGE DIAMETER GAS LENS ALUMINA NOZZLE (16.0 MM)
#12L LONG LARGE DIAMETER GAS LENS ALUMINA NOZZLE (19.0 MM)
POWER CABLE ADAPTER
Optional: Ergonomic 1-button / 2- button circuit control and handle
CRAFTER SERIES LARGE SWITCH HANDLE
2-BUTTON SWITCH / 50 mA24 VDC (resistive load) capacity
1-BUTTON SWITCH / 50 mA24 VDC (resistive load) capacity
2-BUTTON SWITCH COVER
1-BUTTON SWITCH COVER
2-BUTTON HEAVY DUTY SWITCH 5 A 28VDC/120 VAC(resistive load)
3A(inductive) capacity
1-BUTTON HEAVY DUTY SWITCH 5 A 250 VAC capacity
Weldcraft
An Illinois Tool Works Company
119 East Graham Place
Burbank, IL 91502 U.S.A.
800-752-7620 Fax 818-845-1542
www.weldcraft.com
© 1999 Weldcraft Printed in U.S.A. DFW-CS410PB-2
CS410