Kardex Remstar Horizontal Carousel

Standard Solutions | Horizontal Carousel
Kardex Remstar Horizontal Carousel
An efficient solution for storage and picking
Kardex Remstar Horizontal Carousel
Kardex Remstar Horizontal Carousel:
Save time through rapid, direct
and reliable access
The Kardex Remstar Horizontal
Carousel is designed for fast, reliable and efficient high speed picking.
Whether in production or distribution, for applications requiring high
throughput or for medium and
slow-movers:
Horizontal Carousels are the
perfect solution.
Further information:
www.kardexremstar.com
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Kardex Remstar Horizontal Carousel:
Because fast access and efficiency matter.
Efficient storage and retrieval system
“Goods to person“ principle
Fast reaction times, increased through-
Whatever you store – a reliable and ef-
put and short delivery periods – these
ficient storage and retrieval system sig-
are only a few of the criteria distribution
nificantly reduces labor and warehouse
centers require for modern and effici-
costs. Like any other storage system
ent warehouse logistics. It is exactly at
from Kardex Remstar, Horizontal
this point that automated Horizontal
Carousels work according to the “goods
Carousel systems from Kardex Remstar
to person“ principle and deliver the
come into action: they provide minimal
requested items in the shortest possi-
wait times and high accuracy, allowing
ble way directly to the access opening
orders to be processed in the shortest
– without any unproductive travel and
possible times.
search times. Combining several orders
into a batch will increase picking effici-
By installing the Kardex Remstar
ency to another level.
warehouse management software, you
create the right conditions for more ef-
And one more benefit: all horizontal
ficiency in your picking processes. More
units that belong to one station work si-
transparency and flexibility are added
multaneously. This guarantees perma-
to the accurate storage and retrieval of
nent goods access and reduces waiting
items – even in peak times.
times to a minimum.
Benefits at a Glance:
– Higher picking performance
– Minimized waiting times
– Greater accuracy through
Pick-to-Light technology
– 24/7 availability
– 24/7 availability
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Kardex Remstar Horizontal Carousel
Horizontal Carousel Systems:
Discover the horizontal dimension
of your storage space
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Carrier payload:
The useable carrier height
Robust, reliable and low-
600 Ibs (272 kg), 1000 Ibs
of the Horizontal Carousel
maintenance unit due to its
(450 kg), 1500 Ibs (680 kg).
system is between 6 ft
self-lubricating bearings.
and 12 ft (1.8 m and 3.7 m).
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Technical data
Unit dimensions
Carousel length: 15 ft to 120 ft
(4.6 m to 36.6 m)
Number of carriers:
from 16 to 120
Carrier
Carrier width: 24.5 in (622 mm),
32.5 in (825 mm), 37.8 in
(960 mm)
Carrier depth:
18 in (460 mm), 22 in (560 mm),
24 in (610 mm)
Carrier height:
from 6 ft to 12 ft (1.8 m to 3.7 m)
Load-bearing capacity
Payload per carrier:
from 600 - 1,500 lbs
(272 to 680 kg)
Payload per shelf:
from 75 to 200 lbs (34 to 90 kg)
Performance Data
Rotational speed:
85 ft (24 m) per minute
Motor: from 1.0 to 6.0
horsepower (0.75 to 2.2 kW)
Shelf Spacing Adjustment
3 in (76.22 mm)
Other spacing available
on request
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5
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The Horizontal Carousel unit
The motor inside the
Rotational speed:
Optional
can be between 7.2 ft and
unit allows multilevel
85 ft (24 m) per minute.
doors available.
13.5 ft (2.2 m and 4.1 m) high
stacking.
and between 19 ft and 202 ft
(5.8 m and 61.6 m) long.
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Kardex Remstar Horizontal Carousel
Kardex Remstar Horizontal Carousel:
For higher performance
and fast delivery times
To achieve maximum picking performance, Horizontal Carousels are
Dual stations
usually arranged in stations. Depending on the installation size and
Two Horizontal Carousels with the ac-
conception, a number of different
cess openings arranged at right angles
unit applications are possible:
to each other create a dual station and
can be comfortably operated by
just one person.
T
i l and
d quadruple
d
l stations
t ti
Triple
Triple stations or quadruple stations
are recommended for applications
with a wide range of items that require
frequent access – the layout is usually
L-shaped.
Multilevel stations
For more comprehensive systems,
A lifting platform always brings the
multilevel stations can meet the requi-
operator to the ideal height for ergo-
rements of a great variety of different
nomic access to the stored items. To
material flow strategies. Multilevel
optimize time management, the height
stations – two or three Horizontal
of the Horizontal Carousel is divided
Carousels stacked one above the other
into zones by the inventory manage-
– allow for picking and putting on dif-
ment software so that all items in one
ferent floor levels. Each level operates
zone are picked before the lifting table
independently; with seperate access
moves to the next zone.
and picking stations located at each
floor level and on each platform. For
As you can see yourself: the variety of
uninterrupted material flow between
possible combinations with Horizontal
the different levels, conveyors can be
Carousels from Kardex Remstar is vir-
used to transport items.
tually endless. Our experts will gladly
meet with you to find the solution best
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A Horizontal Carousel Tall Station
suitable for your individual require-
utilizes the available room height.
ments.
Operator terminal
Safety standards in Europe
Safety standards in the US
Pick lists on paper, excessive time
Safety first! All products from
All Horizontal Carousels also comply
spent searching, incorrect deliveries
Kardex Remstar fulfill this requirement-
with the regulations of the American
and stock shortages are a thing of the
and our Horizontal Carousels do not make
National Standards Institute (ANSI)
past: the operator terminal provides the
an exception here: Every device complies
that were primarily developed to gu-
operator with the necessary information
with European CE-Standards. All systems
arantee the safety of products for the
to allow for fast, easy and paperless
are closed from all sides and surrounded
protection of consumers. The Horizon-
picking. The ideal terminal consists
by a protective fence preventing accidents
tal Carousels fulfill the strict ANSI-
of a touch screen, digital information
and unauthorized access to the stored
regulations in many ways: personal
display – Pick-to-Light, for example –
goods. An on top of that, the access area
protection devices such as floor mats
and confirmation buttons. With soft-
at the unit front is equipped with automa-
and door locks are easily fitted into
ware from Kardex Remstar, peripheral
tically opening and closing safety doors.
standard carousels.
devices such as printer, scanner and
Optionally, the European safety standards
other display panels easily integrate
can also be chosen for the US market.
into the system.
The moment an operator steps onto a
door mat, the rotational movement of
the Horizontal Carousels stops. This
also applies if an incorrectly positioned
product interrupts the scanning range of
Information on other applications can be
found by clicking of the customer area of
our website: www.kardexremstar.com
our website: www.kardexremstar.com
the photo cells in the access opening.
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Kardex Remstar Horizontal Carousel
Kardex Remstar Horizontal Carousel:
8 good reasons to choose the Horizontal
Benefit: Pick Perfomance
Benefit: Efficiency
The Horizontal automatically and reliably processes even
With the “goods to person“ principle, the requested items
complex orders in the shortest possible time: one operator
are transported to the operator – rapid, direct and reliable
works off 200 to 400 positions per station and hour. Every
– without any unproductive travel and search times. The
order usually comprises up to five positions, an order batch
Horizontal Carousel always takes the shortest path to the
consists of between five and ten single orders.
access opening. Integrated Pick-to-Light technology shows
the operator which goods and what quantities to pick.
Benefit: Batch picking
Benefit: High payloads
Paperless picking is possible while delivery notes and
The Horizontal is ideally for storage and retrieval of small
other relevant documents can continue to be printed. The
and medium sized items. Moreover it is capable of storing
warehouse management system combines several orders
items with a maximum payload of 55 tons. The load-bea-
into a picking batch via PC control, allowing operator to
ring capacity is chosen according to the application.
pick multiple orders with reduced drive cycles.
Kardex Remstar’s formula for success: optimizing your productivity and increasing your throughput while reducing space requirements and achieving greater transparency in your warehouse
Benefit: Save space
Benefit: Reliability and compact design
Items are stored compactly in a confined space; this eli-
From development, manufacturing to customer service:
minates unproductive travel and picking routes within the
The Horizontal Carousel is a compact, reliable, low-
warehouse. The actual picking zone is as small as 54 to 108
maintenance unit with nearly 100 % availability – ensuring
square feet (5 to 10 meters).
consistent and long-term operational safety.
Benefit: Adaptability
Benefit: Flexibility
To achieve high throughput during peak times and meet
Different items can be stored in the Horizontal Carousel.
seasonal picking requirements the system can be
There is also space for bulky items – up to the entire
divided into different stations at the push of a button.
carrier height.
A station of 4 Horizontal Carousels can be operated by
one person, and during peak times be operated by several
people at the same time.
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Increase your success and optimize your throughput
with Pick-to-Light technology by Kardex Remstar!
No matter if it’s about storing or picking
Light-Tower
Put / Batch Lights
items: The factors that decide on the
A Light Tower is made up of several
Put lights identify the quantity and re-
outcome of your work processes are
LED position indicator modules in a
levant storage location for replenishing
accuracy and speed. With Pick-to-Light
vertically arranged column. Display
an item or distributing items among a
technology you can optimize your work-
modules at all sides of a shelf indicate
batch of orders.
flow – and achieve greater efficiency.
the active carousel, storage location
and the exact quantity of items to pick.
Pick-to-Light systems by Kardex Remstar
Often one Light Tower is placed in
provide the operator with four main
between two carousels and is software
functions:
driven.
1. Storage and retrieval of items
Pick Lights
2. Allocation of articles and orders
Pick lights provide information on the
3. Information flow
exact position and quantity of items to
(quantity, description, etc.)
4. Process confirmation
pick is communicated to the operator
through LED lights.
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Kardex Remstar Power Pick Global
Kardex Remstar Power Pick® Global:
The Warehouse Management Software
for intralogistic solutions
Functional principle of Power Pick Global
Functional and user-friendly Warehouse Management Software with modular structure.
Efficiency
Integration
Integration of the Power Pick Global
From easy “Plug and Play“ and middle-
software into your processes helps you to
ware to customized solutions – all
increase productivity times. It allows you
Power Pick Global software solutions are
to optimize batch orders, multiple order
based on the latest Windows® technol-
picking and time-optimized movement of
ogy* and can interface with the majority
storage systems to maximize up time and
of tier one and tier two WMS and ERP
Software solution for simple
increase throughtput.
providers.
storage and supply
Accuracy
Modularity
From the standard validation via barcode,
From the smallest store to a complex
handheld scanner or weight control to
distribution center: Power Pick Global
a wide range of others such as Pick-to-
can be perfectly tailored to your require-
Light, Put-to-Light, Laser/LED Pointer:
ments – with future security included in
Professional picking with
Kardex Remstar Power Pick Global re-
the package. This is because we carry out
high pick rates – specially for
duce operator errors and increase picking
continuous development and expansion
electronics industry
accuracy to levels up to 99%.
of the Power Pick Global system.
Security
* Windows® is a registered trademark of the
Microsoft Corporation.
Kardex Remstar offers a
wide portfolio of software
applications:
– Cleverstore 1000
– Smartpick 6000
Software for professional
picking with high pick rate
– Smartpick 5200
electronics industry
Thanks to the software integration, user
and group rights can be controlled and
managed; each access to the system can
be tracked.
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high pick rates – specially for
Professional picking with
– Smartpick 5200
high picrate
professional picking with
Software package for
Kardex Remstar Life-Cycle-Management
Kardex Remstar Service Principle:
3 levels for your success – and more
efficiency, sustainability, safety
Installation and
commissioning
Safety verifica
cation
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Spare parts
packages
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Softwaresupport
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On-call service
TY
Telephone
support
Training
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Modifications
R
Repairs
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Maintenance
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Spare
parts
Implementation
Do you want more service?
No problem:
Further information:
www.kardexremstar.com
Our service management will develop
an individual concept together with you.
Give us a challenge!
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Australia
Denmark
Ireland
Singapore
Austria
Finland
Italy
Slovakia
Belgium
France
Mexico
Spain
Canada
Germany
Netherlands
Sweden
China
Great Britain
Norway
Switzerland
Cyprus
Hungary
Poland
Turkey
Czech Republic
India
Russia
USA
1114-0513-US-101-BD
Kardex Remstar:
Always close to you – Worldwide
Further information:
www.kardexremstar.com
The product photography in this brochure is country specific and some feature details may vary from delivered equipment. We reserve the right to perform design modifications and to
correct errors or printing errors during the time of delivery without prior notice. Unless stated otherwise, all trademarks listed in this brochure are registered trademarks of Kardex AG.