VR-6500 Valve Refacer - Sunnen Products Company

Transcription

VR-6500 Valve Refacer
Tooling and Accessories for VR-6500 Valve
Refacer and TR-6700 Tappet Refacer
SCC-100 Coolant
Concentrate for VR/TR
SCC-101 (1 gallon concentrate)
(Mineral Oil Based)
1 Gallon Pail (3,785 Liters)
VR and TR coolant tanks
require three gallons to fill.
Available in 5 gal. Pails.
Order COS-155-5 (18,9 liters).
Range
.1875"-.3125" (4,75-8,00 mm)
.3125"-.5" (8,00-12,70 mm)
.5"-.75" (12,70-19,05 mm)
VR Replacement Belts
and Pulleys
Spindle Drive Belts
PDB-307A (60Hz) prior to S/N 1354
PDB-307MA (50Hz) prior to S/N 1354
PDB-325A After S/N 1354
Collet Primary Drive Pulley Belt
PDB-305A
Jack Shaft Pulley to Collet Spindle
Drive Pulley Belt
PDB-306A (60Hz)
PDB-306MA (50Hz)
Replacement Pulleys for Titanium and
General Purpose Valves
VR-428C (60Hz)
VR-428MC (50Hz)
Part No.
VR-601
VR-602
VR-603
VR-604
VR-605
VR-606
VR-607
Description
Butt
General Purpose
Titanium
Stellite
TR-6700 Tappet Grinder Standard Lifters
TR-6700 Tappet Grinder
Chilled Iron Lifters
General Purpose (used with water soluble coolant only)
Resurfacing
VR-467A Replacement
Diamond Dresser Bit
Part No.
VR-273A
VR-356A
VR-357A
Block
Reconditioning
COS-155 VR
Grinding Coolant
VR/TR Grinding Wheels
Collet Nose Shields
Connecting Rod
(Water Soluble),
1 Quart (,95 Liters)
Mix 15 parts water to 1 part
concentrate. One quart makes
3.75 gallons (14,2 liters) coolant.
Cylinder Head
Note: V
R Centerless grinders are no longer in production.
Supplies and accessories are still available.
For Diamond Wheels for TR Machine,
call or write Customer Service and ask
for bulletin P-2504.
Cleaning
Gaging
Harley
www.sunnen.com
5
VR Centerless Series
Cylinder Head
Note: V
R Centerless grinders are no longer in production.
VR-7000 and VR-8000
Grinding Wheels
Connecting Rod
Block
Reconditioning
Part No.
Description
VR-1701
VR-1702
VR-1703
VR-1704
Butt
General Purpose (Water)
General Purpose (Oil)
Titanium (Water or Oil)
VR-1249A Replacement
Diamond Dresser Bit
(Facing Wheel)
Resurfacing
VR-1238A Replacement
Diamond Dresser Bit
(Butt Wheel)
Sunnen VRC-500
Precision Valve Checker
Replacement Roller
Assemblies
Provides a means of checking the
runout of the engine valve face in
relation to the valve stem.
Part No.
Description
VR-1150A
VR-1160A
Left Drive Roller Assembly
Right Drive Roller Assembly
Replacement V-Blocks
Part No.
Description
Features:
Wide Range
of Valve Sizes...
The VRC-500 can accommodate stem
diameters from .25 to .75 in. (6-19 mm);
head diameters from .625 to 4.5 in.
(16-114 mm); and stem lengths up
to 9.0 in. long (76 mm). The indicator
reads in ten-thousands (.0001 of an
inch) increments.
VR-1231A
VR-1232A
VR-1234A
VR-1223A
VR-1224A
Adjustable V-Block
Adjusting Screw
(Included with VR-1231A)
Chamfer Block
V-Nest (Long)
V-Nest (Short)
Part No.
Description
VRC-500M Metric Checker
VR-1023A
VR-1023MA
PDB-324A
PDB-204A
Motor Pulley (60Hz)
Motor Pulley (50Hz)
Belt
Timing Belt
Components of the VRC-500M are the
same as VRC-500, except the indicator is replaced with a metric indicator
calibrated in 0,005 mm increments. The
diameter range is .25 to .75 in. (6-19 mm).
Cleaning
Gaging
Harley
6
1-800-325-3670
Replacement Belts and
Pulleys
External Hones & Accessories
External Hone Sets
Diameter Range
.125–.4062
3 – 10 FA-E
.4062–.8125
10 – 20 FB-E
.4062–1.5
20 – 38 FC-E
1.5–2.75
38 – 70 FD-E
FA4-AA73
FA8-AA73
FA10-AA73
FB13-AA73
FB19-AA73
FC26-AA73
FC36-AA73
FD48-AA73
FD64-AA73
For Finishing
FA4-AA75
FA8-AA75
FA10-AA75
FB13-AA75
FB19-AA75
FC26-AA75
FC36-AA75
FD48-AA75
FD64-AA75
FA4-AA93
FA8-AA93
FA10-AA93
FB13-AA93
FB19-AA93
FC26-AA93
FC36-AA93
FD48-AA93
FD64-AA93
FA4-AA95
FA8-AA95
FA10-AA95
FB13-AA95
FB19-AA95
FC26-AA95
FC36-AA95
FD48-AA95
FD64-AA95
FA4-B
FA8-B
FA10-B
FB13-B
FB19-B
FC26-B
FC36-B
FD48-B
FD64-B
F-1
F-2
F-3
Connecting Rod
Each set contains hone body,
wrench, F-700 dressing stick, and
two each of stones and guide shoes
needed for stock removal and surface
finishing. Ordering in Sets saves you
approximately 10%.
For Stock Removal
External
Hone
Stone
F-4
Selection of External Hone Tooling
1 2 3
1
Diameter
Range
inches
mm
.120-.240
3-6
2
3
Guide Shoes†
Length of Stone
or Guide Shoe
Hone
Body
For All
Metals
For use with
Diamond or
CBN/Borazon
Stones only
FA-E
FA4-B*
FA4-BB*
.5
FFA4-B*
FFA4-BB*
1
.75
19
1
25
1
1.5
25
38
Honing
Stone
inches
mm
13
6-8
FA8-B
FA8-BB
.300-.400
8-10
FA10-B
FA10-BB
.400-.580
10-15
FB13-B
FA13-BB
.580-.800
.800-1.100
15-20
20-28
FB19-B
FA19-BB
FC26-B*
FC26-BB*
2
51
FFC26-B*
FFC26-BB*
4
102
1.100-1.500
28-38
FC36-B
FC36-BB
2.5
64
1.500-2.000
38-51
FD48-B
FD48-BB
2.000-2.750
51-70
FD64-B
FD64-BB
3
4
76
102
2.750-4.500
70-115
FD64-B
FD64-BB
4
102
FB-E
FC-E
FD-E
FD-E
Chart
Below MB-748
MB-750
MB-770
Fit Sunnen Honing Machine spindles.
Hold work being rotated for external
honing operations.
Diameter Range
inches
mm
Part No.
MB-748
MB-750
MB-770
0"-.375" .1875"-.75"
.125"-5"
0-10
5-19
3-127
Cleaning
.240-.300
From
25
N88X
3
Resurfacing
Select
External Hone Adapter
Chucks
Block
Reconditioning
For Complete External
Honing Tooling Order
Cylinder Head
mm
inches
Guide
Shoe
(2 of
each)
Honing Stones
Hone
Body
Stone for External Hones
For Stock Removal
Diameter
Range
mm
3-6
.240-.300
6-8
.300-.400
8-10
.400-.580
10-15
.580-.800
15-20
FB-E
With
FB-FA
FC-E
With
FC-FB
FD-E
With
FD-FC
FA-E
FB-E
FC-E
.800-1.100
20-28
1.100-1.500
28-38
1.500-2.000
38-51
2.000-2.750
51-70
None
FD-E
available
2.750-4.500
70-115
None
FD-E-N88X
available
For Fine Finishing
on previously honed parts
(Numbers listed with materials indicate
approximate finish in microinches)
For Polishing
on previously
finished
honed parts
FA4-AA73
FA4-AA75
FA4-DV57
FA4-AA93
FA4-AA95
Diamond Stones
400 Grit 600 Grit
Carbide
7
3
Ceramic
20
15
Glass
30
15
FA4-DV87
FA4-DV07
FFA4-AA73
FFA4-AA75
FFA4-DV57
FFA4-AA93
FFA4-AA95
FFA4-DV87**
FFA4-DV07
FFA4-CC05
FA8-AA73
FA8-AA75
FA8-DV57
FA8-AA93
FA8-AA95
FA8-DV87
FA8-DV07
FA8-CC05
FA10-AA73
FA10-AA75
FA10-DV57
FA10-AA93
FA10-AA95
FA10-DV87
FA10-DV07
FA10-CC05
FB13-AA73
FB13-AA75
FB13-DV57
FB13-AA93
FB13-AA95
FB13-DV87
FB13-DV07
FB13-CC05
FB19-AA73
FB19-AA75
FB19-DV57
FB19-AA93
FB19-AA95
FB19-DV87
FB19-DV07
FB19-CC05
FC26-AA73
FC26-AA75
FC26-DV57
FC26-AA93
FC26-AA95
FC26-DV87**
FC26-DV07
FC26-CC05
FFC26-AA73
FFC26-AA75
FFC26-DV57**
FFC26-AA93
FFC26-AA95
FFC26-DV87**
FFC26-DV07**
FFC26-CC05
FC36-AA73
FC36-AA75
FC36-DV57**
FC36-AA93
FC36-AA95
FC36-DV87**
FC36-DV07
FC36-CC05
FD48-AA73
FD48-AA75
FD48-DV57**
FD48-AA93
FD48-AA95
FD48-DV87**
FD48-DV07
FD48-CC05
FD64-AA73
FD64-AA75
FD64-DV57**
FD64-AA93
FD64-AA95
FD64-DV87**
FD64-DV07
FD64-CC05
FD64-AA73
FD64-AA75
FD64-DV57**
FD64-AA93
FD64-AA95
FD64-DV87**
FD64-DV07
FD64-CC05
Hard Steel*, 10
Soft Brass, 25
Cast
Aluminum, 25
Soft Steel, 15
Wrought
Aluminum, 25
Bronze, 25
Diamond Stones
Carbide, 20
Ceramic, 40
Glass, 70
Hard Steel, 3
Soft Brass, 12
Cast
Aluminum, 12
Soft Steel, 4
Wrought
Aluminum, 12
Bronze, 12
All Materials
FA4-CC05
Harley
.120-.240
Hone
Body
(one
stone
reqd.)
NOTE: If double length stone is used (FFA4- or FFC26-), you must use guide shoes with identical prefix. Example: Use FFA4-AA73 stone with FFA4-B shoe.
*CBN/Borazon® Stones are available for honing very hard materials such as High Speed Steels, 400C Stainless, Inconel 718, Nitralloy, 52100 Steel, etc.
**Stones available on special order.
www.sunnen.com
Gaging
inches
Hone
Body
with
Multiple
Holder
7
SGM/VGS Tooling & Accessories
SGM Single-Blade, 3-Angle Insertable Seat Cutter,
Kits & Accessories
Cylinder Head
Note: S
GM/VGS systems are no longer in production.
SGM-500
Features three angle, single blade carbide inserts.
Diameter Range: .55 to 1.4 in. (14,0 to 35,5 mm)
Seat Width: .060 & .080 in. (1,5 & 2,0 mm)
Angles: 38°, 45° & 60°
The Sunnen SGM Seat Angle Cutter Kit is designed for
use with Sunnen Valve Seat & Guide Machine, models
SGM-1500 and VGS-20.
For Engines with small diameter valves .55-1.4 in.
(14,0-35,5 mm).
Kit Includes:
Features three angle, single blade carbide inserts.
Diameter Range: 1.0 to 2.50 in. (25,4 to 63,5 mm)
Seat Width: .060 & .080 in. (1,5 & 2,0 mm)
Angles: 30°, 45° & 60°
The Sunnen SGM Seat Angle Cutter Kit is designed for
use with Sunnen Valve Seat & Guide Machine, models
SGM-1500 and VGS-20.
Kit Includes:
Connecting Rod
SGM-700
Block
Reconditioning
Resurfacing
Cleaning
Part No.
Descriptions
Cutter Body .55-1.4 in. (14,0-35,5 mm)
Insert Holder Assy .55-.85 in. (14,0-21,5 mm)
Insert Holder Assy .85-1.4 in. (21,59-35,5 mm)
Insert, 38-45-60
Insert, 38-45-60
Pilot Removal Tool
Level Bushing
Spring, Short
Spring, Long
Spring Bushing (4)
Spanner Wrench
Extensio n Bushing
Extension Bushing
Fastener (2)
SGM-1020
SGM-1035
SGM-1040
VSI-A23128
VSI-A23228
SGM-1200
VSC-780
PSP-212
PSP-213
VSC-709
PWMM-7
SGM-1046
SGM-1047
PHSM-735
Gaging
NOTE: When ordering cutter kit separately, setting fixture
SGM-5020 or VSC-400 may be needed. Uses CVP Pilots.
Part No.
Descriptions
Cutter Body 1.00-1.56 in. (25,4-39,6 mm)
Cutter Body 1.50-2.50 in. (38,1-63,5 mm)
Insert, 30-45-60
Insert, 30-45-60
Insert Holder Assembly 1.00-1.25 in. (25,4-31,7 mm)
Setting Fixture
Spring, Short
Spring, Long
Spring Bushing (4)
Spanner Wrench
Spanner Wrench
Hex T-Wrench
Replaceable Tip Screwdriver
T9 Torx Driver Bit
Cutter Body Wrench
SGM-1025
SGM-1030
VSI-A07840
VSI-A12632
SGM-1045
SGM-1055
SGM-1060
SGM-1065
VSC-400
PSP-215
PSP-216
VSC-509
PWMM-8
PWMM-9
PWMM-10
PHM-419
PWM-66A
SGM-1015
PWMM-12
SGM-1048
SGM-1049
Replacement Parts
PHSM-735
Harley
Part No.
Descriptions
Applications
Setscrew (1)
Setscrew (1) Setscrew (1) Locknut
Locknut
Locknut
Screw, T9 (1)
Screw, M2 (2)
Ext. Bushing
Ext. Bushing
Ext. Bushing
Ext. Bushing
SGM-1040, -1055, -1060
SGM-1035, -1045
SGM-1065, -1095
SGM-1025
SGM-1030
SGM-1020
All Holders
SGM Ext. Bushing
SGM-1020
SGM-1020
SGM-1025
SGM-1025
PHSM-409A
PHSM-410A
PHSM-422A
SGM-1022A
SGM-1028A
SGM-1039A
PHSM-719A
PHSM-735A
SGM-1046A
SGM-1047A
SGM-1048A
SGM-1049A
8
Hex Wrench
Extension Bushing
Extension Bushing
Fastener (2)
SGM-505
Similar to SGM 500, except VSC-400 Setting Fixture is excluded.
1-800-325-3670
Kits & Accessories
Cutter Bodies
Cutter Bodies
55 to 1.4 in.
(14,0 - 35,5 mm).
Uses SVP Pilots.
1.00 to 1.56 in. (25,4
- 39,6 mm).
Uses VS & CP Pilots.
1.50 to 2.50 in.
(39,1 - 63,5 mm)
Uses VS & CP Pilots.
SGM-1025
SGM-1020
Cylinder Head
Cutter Bodies
SGM-1030
Insert Holders
Insert Holders
Insert Holders
SGM-1035
SGM-1045
SGM-1060
SGM-1040
SGM-1055
SGM-1065
SGM-1090
SGM-1034 PG 7X
.55 to .85 in. (14,0 21,59 mm) Cutter.
Used with SGM-1020.
1.20 to 1.56 in.
(30,5 - 39,6 mm) Cutter.
Used with SGM-1025.
SGM-1115
used with SGM-1025 Cutter Body for insert
angles from 80-89°.
1.88 to 2.50 in.
(47,6 - 63,5 mm) Cutter.
Used with SGM-1030.
2.5 to 4.15 in. (63,5 - 105,
41 mm) Cutter.
SGM-1095
used with SGM-1030
Cutter Body for insert
Cleaning
SGM-1125
Resurfacing
used with SGM-1025 Cutter Body for insert
1.50 to 1.94 in.
(38,1 - 49,2 mm) Cutter.
Used with SGM-1030.
Block
Reconditioning
.85 to 1.40 in. (21,5 35,5 mm) Cutter.
Used with SGM-1020.
1.00 to 1.25 in.
(25,4 - 31,7 mm) Cutter.
Used with SGM-1025.
Connecting Rod
NOTE: Size range may vary depending
upon holder & insert being used.
used with SGM-1030
Cutter Body for insert
NOTE: Size range may vary depending upon holder & insert being used.
Gaging
PHSM-719A Torx Drive
Insert Screw
Retains the carbide inserts in Insert
Holder Assemblies (package of 1).
Harley
PHSM-719A fits the following Insert Holders:
SGM-1035
SGM-1055
SGM-1090
SGM-1125
SGM-1040
SGM-1060
SGM-1095
SGM-1045
SGM-1065
SGM-1115
www.sunnen.com
9
Kits & Accessories
Cylinder Head
SGM-1015 Cutter Body
Wrench
Setting Fixtures
SGM-5020
Connecting Rod
Used along with Spanner Wrench for
tightening lock nut on cutter body.
Used on SGM-1020, SGM-1025 &
SGM-1030 Cutter Bodies.
Block
Reconditioning
Spanner Wrenches
Resurfacing
For tightening lock nut on cutter body,
to lock insert holder in position.
PWMM-7A, for use on SGM-1020
Cleaning
PWMM-12A Hex Wrench
1,5 mm Hex Wrench used for installing SGM-1046, SGM-1047, SGM-1048,
and SGM-1049 Extension Bushings.
Gaging
PHM-419A Replaceable
Tip Screwdriver
For use with Newen/Serdi Tooling.
Designed to work with Sunnen VSI
Inserts on Newen/Serdi cutter bodies.
Accurately sets diameters of seat
pocket cutters as well as 3-angle seat
cutters. Eliminates the guess work
involved in locating the seat angle
diameter. Easy reading digital scale
allows inch/metric conversion and
zero setting as well as diameter reading. Resolution .0005 in. (0,01 mm).
SR44 battery included.
Kit Includes:
For use with Sunnen SGM Valve Seat
Cutters and ASPC Seat Pocket
Cutters. Designed to work with
Sunnen VSI Inserts ONLY.
Accurately sets diameters of seat
pocket cutters as well as 3-angle seat
cutters. Eliminates the guess work
involved in locating the seat angle
diameter. Easy reading digital scale
allows inch/metric conversion and
zero setting as well as diameter reading. Resolution .0005 in. (0,01 mm).
SR44 battery included.
Kit Includes:
Part No.
Descriptions
SGM-5024A
SGM-5027A
SGM-5023A
SGM-5021A
SGM-5022A
SGM-5031A
SGM-5032A
VGS-414
Pilot pin for SGM-1025 and
SGM-1030 Bodies
Pilot pin for SGM-1020 Body
Pilot pin for ASPC Cutters
Short spacer stop
Long spacer stop
Tool Tray
Dust Cover
Setting Standard
Screwdriver used for installing Insert
Holder Screw. Uses T9 Torx Driver Bit.
Harley
PWM-66A T9 Torx Driver Bit
10
SGM-5020S
1-800-325-3670
Part No.
Descriptions
SGM-5033A
SGM-5023A
SGM-5021A
SGM-5031A
SGM-5032A
VGS-414A
Pilot pin for Newen/Serdi
Tooling
Pilot pin for ASPC Cutters
Short spacer stop
Tool Tray
Dust Cover
Setting Standard
PWMM-10A Hex Wrench
2,5 mm Hex Wrench used for adjusting diameter on SGM-1035, SGM1040, SGM-1045, SGM-1055, SGM1060, SGM-1065, SGM-1090, SGM1095, SGM-1115 and SGM-125.
Cutter Inserts - Single Angle
N/A
VSC-15
VSC-20
N/A
VSC-30
N/A
N/A
VSC-375
XVSC-38
XVSC-39
VSC-45
N/A
VSC-60
N/A
VSC-75
N/A
N/A
N/A
9,80
8,50
8,20
8,50
9,00
8,70
9,30
9,75
9,75
9,75
8,90
8,00
8,10
7,70
7,00
7,30
7,07
8,50
0.39
0.33
0.32
0.33
0.35
0.34
0.37
0.38
0.38
0.38
0.35
0.31
0.32
0.30
0.28
0.29
0.28
0.33
N/A
15-A1
20-A1
N/A
30-A1
N/A
N/A
N/A
N/A
N/A
45-A1
45.15-A1
60-A1
N/A
N/A
N/A
N/A
N/A
NEWEN
Number
WA1-NWN5
WA1-NWN15
WA1-NWN20
WA1-NWN25
WA1-NWN30
WA1-NWN31
WA1-NWN37
N/A
N/A
N/A
WA1-NWN45
N/A
WA1-NWN60
WA1-NWN70
WA1-NWN75
WA1-NWN78
WA1-NWN82
N/A
Resurfacing
Inserts for Serdi/Newen Tooling may be ordered by placing an “S” after the Sunnen part number.
Example: VSI-A07840 • VSI-A07840S
(Sunnen)
(Serdi/Newen)
Bowl Hog Cutters
Special bowl cutters from 70-89° are
available on a special order basis.
Call for pricing and delivery.
SGM-1075
SGM-1082
Cleaning
Special Angle
Block
Reconditioning
VSI-A14200
VSI-A14300
VSI-A14400
VSI-A14500
VSI-A14600
VSI-A14700
VSI-A14800
VSI-A22300
VSI-A22900
VSI-A23000
VSI-A14900
VSI-A16000
VSI-A15000
VSI-A15100
VSI-A15200
VSI-A15300
VSI-A15400
VSI-A23700
5
15
20
25
30
31
37
37.5
38
39
45
45.2
60
70
75
78
82
55
SERDI
Number
Connecting Rod
VSC
Number
Cylinder Head
Part
Single
Single Angle
Number
Angle
Width
X
XW
mm
in.
11
Harley
www.sunnen.com
Gaging
Used with Sunnen’s SGM Cutter
Heads to enlarge the bowl area
below the valve seat for increased
air flow or installation of larger
diameter valves. The single-blade,
75° cutter features a .38 in. (9,65
mm) radius at the bottom to blend
machined areas and provide a
chatter free finish. Cutter easily
adjusts to a wide range of diameters
eliminating the need for multiple
fixed diameter cutters.
A single-blade, 82° cutter to enlarge
bowl area.
Used with Sunnen’s SGM Cutter
Heads to enlarge the bowl area
below the valve seat for increased
air flow or installation of larger
diameter valves. The single-blade,
82° cutter features a .38 in. (9,65
mm) radius at the bottom to blend
machined areas and provide a
chatter free finish. Cutter easily
adjusts to a wide range of diameters
eliminating the need for multiple
fixed diameter cutters.
Cutter Inserts – Three Angle
Cylinder Head
Inserts for Serdi/Newen Tooling may be ordered
by placing an “S” after the Sunnen part number.
Example: VSI-A07840 • VSI-A07840S
(Sunnen)
(Serdi/Newen)
Connecting Rod
SUNNEN
Angle
Width
Part
Top
Seat Throat Seat TopMinimum
Number
T
S
TH SW TWDiameter
mm in.
mm in.
mm
in.
Block
Reconditioning
Resurfacing
Cleaning
Gaging
Harley
VSI-A20050
VSI-A01332 VSI-A22028 VSI-A00820 VSI-A01240 VSI-A01540 VSI-A00128 VSI-A00236 VSI-A00736 VSI-A01436 VSI-A01728 VSI-A02740 VSI-A22128 VSI-A01640 VSI-A01924 VSI-A02236 VSI-A02336 VSI-A02944 VSI-A01028 VSI-A02140 VSI-A00636 VSI-A01140 VSI-A01820 VSI-A00328 VSI-A00940 VSI-A02040 VSI-A02424 VSI-A20138 VSI-A22228 VSI-A02540 VSI-A00428 VSI-A00528 VSI-A02660 VSI-A03030 VSI-A03328 VSI-A03228 VSI-A03440 VSI-A22828 VSI-A03728 VSI-A03840 VSI-A23340 VSI-A23436 VSI-A23829 12
15 20 23 15 15 15 15 15 15 15 15 15 23 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 23 15 15 15 20 2
15 11 2
25 30 30 25 25 15 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30.5 31 31 31 37.5 37.5 37.5 45.15 45.15 45.15 60 52 52 45 60 45 60 60 52 45 45 60 52 60 45 45 52 60 60 45 60 60 45 60 45 45 45 60 52 60 60 60 45 75 60 60 60 75 60 60 52 52 60 1,00 1,00 1,00 1,30 1,30 1,30 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,60 1,60 1,60 1,60 1,60 1,80 1,80 1,90 1,90 1,90 2,00 2,00 2,00 2,00 2,00 2,00 2,20 2,50 3,00 3,80 1,50 1,20 1,50 2,10 1,50 1,60 1,60 1,60 2,30 2,00 0.039 0.039 0.039 0.051 0.051 0.051 0.059 0.059 0.059 0.059 0.059 0.059 0.059 0.063 0.063 0.063 0.063 0.063 0.071 0.071 0.075 0.075 0.075 0.079 0.079 0.079 0.079 0.079 0.079 0.087 0.098 0.118 0.150 0.059 0.047 0.059 0.083 0.059 0.063 0.063 0.063 0.091 0.079 2,50 1,60 1,40 1,00 2,00 2,00 1,40 1,80 1,80
1,80
1,40
2,00
1,40
2,00
1,20
1,80
1,80
2,20
1,40
2,00
1,80
2,00
1,00
1,40
1,60
2,00
1,20
1,90
1,40
2,00
1,40
1,40
3,00
1,50
1,40
1,40
2,00
1,40
1,40
2,00
2,00
1,80
1,45
0.098 0.063 0.055 0.039 0.079 0.079 0.055 0.071 0.071
0.071
0.055
0.079
0.055
0.079
0.047
0.071
0.071
0.087
0.055
0.079
0.071
0.079
0.039
0.055
0.063
0.079
0.047
0.075
0.055
0.079
0.055
0.055
0.118
0.059
0.055
0.055
0.079
0.055
0.055
0.079
0.079
0.071
0.057
24,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39
25,39
25,39
25,39
25,39
25,39
25,39
25,39
25,39
24,99
25,39
25,39
25,39
25,39
25,39
25,39
25,39
25,39
25,39
25,39
25,39
25,39
25,39
25,39
23,39
25,39
25,39
25,39
25,39
25,39
25,39
25,39
25,39
25,39
25,29
0.960 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
0.984
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
0.921
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
0.996
1-800-325-3670
VSC Number SERDI Number VSC-04030 N/A VSC7-04030 N/A N/A N/A N/A N/A N/A
N/A
N/A
VSC-06030
VSC7-06030
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
VSC-08030
VSC7-08030
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
VSC-532
N/A
N/A
N/A
N/A
N/A
10K30U60 10H30D52-A1 N/A 13E30U45-A1 13K30U60-A1 13K30U45-A1 15G30U60-A1 15J30U60-A1 15J30U52-A1
15J30U45-A1
15G30U45-A1
15K30U60-A1
N/A
16K30U60-A1
16F30U45-A1
16J30U45-A1
16J30U52-A1
16L30U60-A1
18G30U60-A1
18K30U45-A1
19J30U60-A1
19K30U60-A1
19E30U45-A1
20G30U60-A1
16K30U45-A1
20K30U45-A1
20F30U45-A1
20K30U45
N/A
22K30U60-A1
25G30U60-A1
30G30U60-A1
38Q30D45-A1
N/A
12G31U60-A1
15G31B60-A1
21K31S60-A1
N/A
16G37.5X60-A1
16K37.5X60-A
16K45.15V52-A1
23,45.15V52-A1
352001-A1
NEWEN
Number
N/A
WA1-NWN3062
N/A
WA1-NWN3023
WA1-NWN3061
WA1-NWN3065
WA1-NWN2152
WA1-NWN2153
WA1-NWN3016
WA1-NWN3064
WA1-NWN3068
WA1-NWN3200
N/A
WA1-NWN3067
WA1-NWN3078
WA1-NWN3194
WA1-NWN3195
N/A
WA1-NWN3027
WA1-NWN3146
WA1-NWN3010
WA1-NWN3029
WAl -NWN3072
WAl -NWN2202
WAl -NWN3026
WAl -NWN3084
WAl -NWN3196
N/A
N/A
WA1-NWN3198
WA1-NWN2252
WA1-NWN2302
WA1-NWN3199
WA1-NWN5364
WA1-NWN5362
WA1-NWN5280
WA1-NWN5363
N/A
WA1-NWN5414
WA1-NWN5415
N/A
N/A
N/A
1,20 1,40 2,00 0,60 1,00 1,40 1,80 1,00 1,40 1,80 3,00 1,40 1,20 1,80 2,00 1,30 1,60 1,60 1,60 1,20 1,60 1,20 1,00 2,00 2,00 1,20 1,60 2,00 1,00 2,00 2,00 1,80 1,40 1,40 1,40 1,40 1,40 1,80 1,80 1,00 2,00 1,40 3,00 1,30 1,80 1,20 1,20 2,00 1,60 1,00 1,40 1,80 1,00 2,00 0.047
0.055
0.079
0.024
0.039
0.055
0.071
0.039
0.055
0.071
0.118
0.055
0.047
0.071
0.079
0.051
0.063
0.063
0.063
0.047
0.063
0.047
0.039
0.079
0.079
0.047
0.063
0.079
0.039
0.079
0.079
0.071
0.055
0.055
0.055
0.055
0.055
0.071
0.071
0.039
0.079
0.055
0.118
0.051
0.071
0.047
0.047
0.079
0.063
0.039
0.055
0.071
0.039
0.079
25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 23,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 23,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
0.921
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
0.921
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
www.sunnen.com
N/A N/A N/A N/A N/A VSC4-04045 VSC6-04045 N/A N/A N/A N/A VSC1-04045 N/A N/A VSC-04045 VSC5-04045 N/A N/A N/A VSC2-04045 VSC3-04045 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A VSC4-06045 VSC6-06045 N/A N/A VSC1-06045 N/A N/A N/A VSC-06045 N/A N/A VSC5-06045 N/A VSC2-06045 VSC3-06045 N/A N/A N/A N/A N/A N/A N/A 18F37.5D52-A1 19G37.5X60-A1 20K37.5X60-A1 21G37.5C52-A1 N/A N/A N/A 1OE45V60-A1 1OG45V60-A1 10J45V60-A1 10Q45V60-A1 N/A 10F45X60-A1 10J45X60-A1 10K45X60-A1 10H45X75 10H45F52-A1 10H45F55-A1 10H45F60-A1 N/A N/A 12F45X60-A1 13E45X60-A1 13K45X52-A1 13K45X60-A1 13F45X60-A1 13H45X60-A1 13K45G52-A1 14E45X60-A1 41065-A1 15K45U60-A1 15J45U60-A1 N/A N/A 15G30U60-A1 15G45V52-A1 N/A 15J45X60-A1 15J45X52-A1 15E45X60-A1 15K45X60-A1 15G45X60-A1 15Q45X60-A1 15H45X75 15J45G52-A1 N/A N/A 16K45U60-A1 16H45U60-A1 16E45V60-A1 16G45V60-A1 16J45V60-A1 16E45X60-A1 16K45X60-A1 WA1-NWN5006
WA1-NWN5416
WA1-NWN5417
WA1-NWN5418
WA1-NWN4183
N/A
N/A
WA1-NWN1101
WA1-NWN1102
WA1-NWN1103
WA1-NWN1105
N/A
WA1-NWN4028
WA1-NWN4090
WA1-NWN4303
N/A
WA1-NWN4029
WA1-NWN4030
WA1-NWN4031
N/A
N/A
WA1-NWN4182
WA1-NWN4032
WA1-NWN4034
WA1-NWN4035
WA1-NWN4221
WA1-NWN4480
WA1-NWN4033
WA1-NWN4036
WA1-NWN4093
WA1-NWN4015
WA1-NWN4025
N/A
N/A
WA1-NWN4003
WA1-NWN4241
N/A
WA1-NWN4038
WA1-NWN4077
WA1-NWN4094
WA1-NWN4177
WA1-NWN4216
N/A
N/A
WA1-NWN4037
N/A
N/A
WA1-NWN4117
WA1-NWN4481
WA1-NWN1161
WA1-NWN1162
WA1-NWN1163
WA1-NWN4039
WA1-NWN4040
13
Harley
0.071
0.075
0.079
0.083
0.031
0.039
0.039
0.039
0.039
0.039
0.039
0.039
0.039
0.039
0.039
0.039
0.039
0.039
0.039
0.039
0.039
0.047
0.051
0.051
0.051
0.051
0.051
0.051
0.055
0.055
0.059
0.059
0.059
0.059
0.059
0.059
0.059
0.059
0.059
0.059
0.059
0.059
0.059
0.059
0.059
0.059
0.059
0.063
0.063
0.063
0.063
0.063
0.063
0.063
Gaging
1,80 1,90 2,00 2,10 0,80 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,20 1,30 1,30 1,30 1,30 1,30 1,30 1,40 1,40 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,60 1,60 1,60 1,60 1,60 1,60 1,60 Cleaning
52
60
60
52
60
60
75
60
60
60
60
60
60
60
60
75
52
55
60
52
65
60
60
52
60
60
60
52
60
60
60
60
60
75
60
52
60
60
52
60
60
60
60
75
52
52
65
60
60
60
60
60
60
60
Resurfacing
37.5
37.5
37.5
37.5
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
NEWEN
Number
Block
Reconditioning
20
30
30
18
32
15
20
25
25
25
25
25
30
30
30
30
35
35
35
38
38
30
30
30
30
30
30
37
30
30
15
15
15
20
25
25
25
30
30
30
30
30
30
30
37
38
38
15
15
25
25
25
30
30
SERDI Number Connecting Rod
VSI-A03524 VSI-A03928 VSI-A04040 VSI-A04112 VSI-A08020 VSI-A21128 VSI-A21736 VSI-A04220 VSI-A04328 VSI-A04436 VSI-A04560 VSI-A20228 VSI-A05424 VSI-A07136 VSI-A09040 VSI-A21426 VSI-A05532 VSI-A05632 VSI-A05732 VSI-A20524 VSI-A20832 VSI-A07924 VSI-A05820 VSI-A06040 VSI-A06140 VSI-A08224 VSI-A09932 VSI-A05940 VSI-A06220 VSI-A07240 VSI-A05240 VSI-A05336 VSI-A21228 VSI-A21828 VSI-A02828 VSI-A08428 VSI-A20328 VSI-A06436 VSI-A07036 VSI-A07320 VSI-A07840 VSI-A08128 VSI-A12460 VSI-A21526 VSI-A06336 VSI-A20624 VSI-A20924 VSI-A07440 VSI-A10032 VSI-A04620 VSI-A04728 VSI-A04836 VSI-A06520 VSI-A06640 VSC Number Cylinder Head
SUNNEN
Angle
Width
Part
Top
Number
T
S
TH SW TWDiameter
mm in.
mm in.
mm
in.
Cylinder Head
SUNNEN
Angle
Width
Part
Top
Number
T
S
TH SW TWDiameter
mm in.
mm in.
mm
in.
Connecting Rod
Block
Reconditioning
Resurfacing
Cleaning
Gaging
VSI-A07524 VSI-A07624 VSI-A08660 VSI-A08740 VSI-A09432 VSI-A09636 VSI-A09728 VSI-A10132 VSI-A09836 VSI-A06732 VSI-A10260 VSI-A08836 VSI-A06840 VSI-A07736 VSI-A08924 VSI-A09124 VSI-A09332 VSI-A10340 VSl-A21328 VSI-A21928 VSI-A04928 VSI-A20428 VSI-A05130 VSI-A06924 VSI-A08332 VSI-A09236 VSI-A10432 VSI-A12632 VSI-A20724 VSI-A21024 VSI-A10512 VSI-A09540 VSI-A21626 VSI-A05028 VSI-A10640 VSI-A12730 VSI-A13024 VSI-A12816 VSI-A13124 VSI-A12916 30
30
30
30
30
30
30
30
32
30
30
25
30
30
30
30
30
30
15
20
25
25
30
30
30
30
30
30
38
38
30
30
30
25
30
2
30
35
30
30
Small
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45.5
46
46
46
46
52
60
60
52
60
52
60
52
55
60
60
52
60
52
52
60
60
52
60
75
60
60
60
60
70
55
75
60
52
65
60
60
75
60
60
75
55
55
52
55
1,60 1,60 1,60 1,60 1,60 1,60 1,60 1,60 1,70 1,80 1,80 1,90 1,90 1,90 1,90 1,90 1,90 1,90 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,20 2,30 2,40 2,50 2,50 1,50 1,20 1,60 1,90 2,20 0.063
0.063
0.063
0.063
0.063
0.063
0.063
0.063
0.067
0.071
0.071
0.075
0.075
0.075
0.075
0.075
0.075
0.075
0.079
0.079
0.079
0.079
0.079
0.079
0.079
0.079
0.079
0.079
0.079
0.079
0.087
0.091
0.094
0.098
0.098
0.059
0.047
0.063
0.075
0.087
1,20 1,20 3,00 2,00 1,60 1,80 1,40 1,60 1,80 1,60 3,00 1,80 2,00 1,80 1,20 1,20 1,60 2,00 1,40 1,40 1,40 1,40 1,50 1,20 1,60 1,78 1,60 1,60 1,20 1,20 0,60 2,00 1,30 1,40 2,00 1,50 1,20 0,80 1,20 0,80 0.047
0.047
0.118
0.079
0.063
0.071
0.055
0.063
0.071
0.063
0.118
0.071
0.079
0.071
0.047
0.047
0.063
0.079
0.055
0.055
0.055
0.055
0.059
0.047
0.063
0.07
0.063
0.063
0.047
0.047
0.024
0.079
0.051
0.055
0.079
0.059
0.047
0.031
0.047
0.031
25,39 25,39 23,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 23,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,23 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 1.000
1.000
0.921
1.000
1.000
1.000
1.000
1.000
1.000
1.000
0.921
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
0.993
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
Mini
Harley
14
1-800-325-3670
VSC Number N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A VSC4-08045 VSC6-08045 N/A VSC1-08045 N/A N/A N/A N/A VSC5-08045 VSC-08045 VSC2-08045 VSC3-08045 N/A N/A VSC5-09045 N/A N/A N/A N/A N/A N/A N/A Radius
SERDI Number NEWEN
Number
16F45X52-A1 16F45X60-A1 16Q45X60-A1 16K45X52-A1 16H45X60-A1 16J45X52-A1 16G45X60-A1 16H45X52-A1 17J45E65-A1 18H45X60-A1 18Q45X60-A1 19J45V52-A1 19K45X60-A1 19J45X52-A1 19F45X52-A1 19F45X60-A1 19H45X60-A1 19K45X52-A1 N/A N/A 20G45V60-A1 N/A 42001-A1 20F45X60-A1 20H45X70-A1 N/A 20H45X75-A1 20H45X60-A1 N/A N/A 22G45X60-A1 23K45X60-A1 23H45X75 25G45V60-A1 25K45X60-A1 N/A 12F46X55-A1 16D46F55-A1 19F46X52-A1 22D46X55-A1 WA1-NWN4135
WA1-NWN4136
WA1-NWN4258
WA1-NWN4266
WA1-NWN4343
WA1-NWN4361
WA1-NWN4391
WA1-NWN4482
WA1-NWN4479
WA1-NWN4041
WA1-NWN4483
WA1-NWN4271
WA1-NWN4042
WA1-NWN4146
WA1-NWN4299
WA1-NWN4306
WA1-NWN4339
WA1-NWN4484
N/A
N/A
WA1-NWN1202
N/A
WA1-NWN4006
WA1-NWN4043
WA1-NWN4236
WA1-NWN4338
WA1-NWN4485
N/A
N/A
N/A
WA1-NWN4486
WA1-NWN4348
N/A
WA1-NWN1252
WA1-NWN4487
WA1-NWN5185
WA1-NWN4603
WA1-NWN4601
WA1-NWN4604
WA1-NWN4602
Radius Inserts
SUNNEN
Angle
Width
Part
Top Seat Throat SeatTopRadiusMinimum
Number
T
S
TH SWTW RDiameter
mm in. mm in.
mm in.
mm in.
VSI-A23128 VSI-A23228 38 38 45 45 52 52 VSC Number N/A N/A VSC Number SERDI Number NEWEN
Number
N/A N/A N/A N/A N/A VSC-718 N/A N/A N/A VSC-717 N/A 40805-A2 41003-A2 41200-A2 41181-A2 41156-A2 N/A 41026-A2 41182-A2 41046-A2 N/A 41091-A2 VSC Number SERDI Number N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 40805-A1 N/A 41003-A1 41200-A1 41001-A1 41181-A1 41156-A1 41026-A1 N/A 41182-A1 41046-A1 41091-A1 Three Angle Inserts, Mini
SUNNEN
Angle
Width
Part
Number
T
S
TH SWTW RDiameter
mm in. mm in.
mm in.
mm in.
VSI-A16196 VSI-A16796 VSI-A16696 VSI-A16596 VSI-A16296 VSI-A22796 VSI-A16396 VSI-A16996 VSI-A16896 VSI-A22696 VSI-A16496 32 15 20 30 32 38 38 32 30 38 30 45 45 45 45 45 45 45 45 45 45 45 60 75 60 75 60 52 60 60 60 52 60 0,80 1,00 1,00 1,00 1,00 1,00 1,10 1,20 1,30 1,30 1,50 0.031 0.039 0.039 0.039 0.039 0.039 0.043 0.047 0.051 0.051 0.059 1,00 1,00 1,00 1,00 1,00 1,50 1,00 1,00 1,00 1,50 1,00 0.039 0.039 0.039 0.039 0.039 0.059 0.039 0.039 0.039 0.059 0.039 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 0.059 0.059 0.059 0.059 0.059 0.059 0.059 0.059 0.059 0.059 0.059 13,51 13,51 13,51 13,51 13,51 13,51 13,51 13,51 13,51 13,51 13,51 0.532 0.532 0.532 0.532 0.532 0.532 0.532 0.532 0.532 0.532 0.532 WA2-NWN4496
WA2-NWN5448
WA2-NWN5442
WA2-NWN5439
WA2-NWN4497
N/A WA2-NWN4498
N/A WA2-NWN5449
N/A WA2-NWN5436
Three Angle Inserts, Radius
32 15 15 20 30 30 32 38 32 32 30 30 45 45 45 45 45 45 45 45 45 45 45 45 60 75 75 60 60 75 60 60 60 60 60 60 0,80 1,00 1,00 1,00 1,00 1,00 1,00 1,10 1,20 1,20 1,30 1,50 0.031 0.039 0.039 0.039 0.039 0.039 0.039 0.043 0.047 0.047 0.051 0.059 1,00 1,60 0,90 1,00 1,00 1,00 1,10 0,90 1,50 1,10 1,00 1,00 0.039 0.063 0.035 0.039 0.039 0.039 0.043 0.035 0.059 0.043 0.039 0.039 1,00 0,80 1,50 1,50 1,50 1,50 1,50 1,50 0,50 1,50 1,50 1,50 0.039 0.031 0.059 0.059 0.059 0.059 0.059 0.059 0.020 0.059 0.059 0.059 25,39 25,19 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 25,39 1.000 0.992 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 WA1-NWN4496
WA1-NWN5122
WA1-NWN5448
WA1-NWN5442
WA1-NWN5043 WA1-NWN5439
N/A WA1-NWN449
WA1-NWN4247
WA1-NWN4497 WA1-NWN5449
WA1-NWN5436
Gaging
VSI-A10726 VSI-A11642 VSI-A12240 VSI-A11938 VSI-A11032 VSI-A11832 VSI-A12532 VSI-A10926 VSI-A08530 VSI-A10832 VSI-A12332 VSI-A11732 NEWEN
Number
Cleaning
SUNNEN
Angle
Width
Part
Number
T
S
TH SWTW RDiameter
mm in. mm in.
mm in.
mm in.
Resurfacing
N/A N/A 1,300 .051 1,500 .059 0,50 0.020 18,24 0.718 VSC-717 1,000 .039 1,500 .059 0,50 0.020 18,24 0.718 VSC-718 Block
Reconditioning
NEWEN
Number
Connecting Rod
SERDI Number Cylinder Head
Three Angle Inserts, Small
Radius Inserts
VSI-A13300 VSI-A13500 VSI-A13600 VSI-A13400 VSI-A13200 VSI-A13700 15 15 15 30 30 30 4,00 5,00 7,00 4,00 5,00 7,00 0.16 0.20 0.28 0.16 0.20 0.28 5,50 5,00 4,10 5,70 6,00 4,40 VSC Number 0.22 0.20 0.16 0.22 0.24 0.17 www.sunnen.com
N/A VSC-518 N/A N/A N/A N/A SERDI Number R4-15-A1 R5-15-A1 R7-15-A1 R4-30-A1 R5-30-A1 R7-30-A1 NEWEN
Number
WA1-NWN5121
WA1-NWN5428
WA1-NWN5429
WA1-NWN5168
WA1-NWN5079
WA1-NWN5430
15
Harley
SUNNEN
Radius
Flat
Part
Angle Radius Width
Number
S
R
F
mm
in.
mm
in.
SGM/VGS Cutter Inserts
VSI-A03150
2,50
VSI-A12124
VSI-A11326
Cylinder Head
25º
1,00
30,5º
30º
45º
75º
R 0,80
1,00
1,00
60º
R 13,00
45º
65º
0,60
R 1,20
0,80
0,80
75º
Connecting Rod
R 1,50
VSI-A03640
2,50
2,00
VSI-A13800
VSI-A11430
or Reference No.
VSC-511
Block
Reconditioning
1,70
30º
37,5º
1,50
45º
75,0º
R 6,35
R 10,00
Resurfacing
2,50
Cleaning
30º
VSI-A13900
VSI-A11530
VSI-A11138
0,60
45º
1,70
1,0
R 2,00
30º
0,80
60º
or Reference No.
VSC-523
R 7,00
1,00
45º
R 10,00
R 6,00
2,50
Gaging
VSI-A12030
VSI-A11244
Harley
15º
30º
45º
0,80
60º
75º
0,80
R 1,50
0,80
25º
VSI-A14000
or Reference No.
VSC-527
0,40
0,60
45º
R 2,00
60º
R 7,00
R 8,50
1,00
1,00
To convert from metric to inch, divide by 25.4. 1,0 mm = .039". 1,50 mm = .059". 2,0 mm = .079".
16
1-800-325-3670
VSI-A14100
or Reference No.
VSC-512
VSI-A17258
VSI-A17650
or Reference No.
VSC-0R3X9
45º
Cylinder Head
∫
∫
R 22,00
∫
∫
VSI-A15900
VSI-A17342
or Reference No.
VSC-390
VSI-A17740
2,60 REF
2,50
45º
75º
VSI-A17050
1,40 REF
35º
35º
45º
65º
VSI-A17440
VSI-A17842
1,00
1,30
2,00 REF
40º
R 2,50
2,40
R 1,00
2,60 REF
2,50
38º
75º
Cleaning
1,30
2,50
60º
R 2,00
0,90
Resurfacing
0,50
45º
55º
65º
Block
Reconditioning
1,00
2,50
45º
∫
Connecting Rod
14,50
35º
45º
45º
55º
65º
56º
Gaging
VSI-A17536
VSI-A17130
VSI-A17938
1,00
60º
75º
45º
35º
1,30 REF
R 1,50
1,40 REF
1,50 REF
55º
35º
R 12,00
3,00
3,00
45º
R 12,00
45º
75º
85º
R 3,50
55º
35º
45º
R 3,50
www.sunnen.com
17
Harley
R 1,00
2,50
R 1,50
2,50
1,50
VSI-A18042
VSI-A18882
VSI-A18446
Cylinder Head
or Reference No.
VSC-0R3X16
or Reference No.
VSC-0R3X1
or Reference No.
VSC9-04045
R 1,00
1,00
2,3 REF
2,50
40º
1,00
R 1,50
1,00
2,00 REF
45º
60º
Connecting Rod
R 12,00
35º
75º
R 2,12
VSI-A18924
VSI-A18570
VSI-A18142
or Reference No.
VSC-514
or Reference No.
VSC-0R3X2
or Reference No.
VSC9-06045
Block
Reconditioning
1,50
R 1,00
2,30 REF
R 12,00
45º
40º
1,50
R 2,00
1,30
3,20 REF
45º
Resurfacing
R 0,50
VSI-A18238
VSI-A19038
VSI-A18658
or Reference No.
VSC10-04045
or Reference No.
VSC8-06045
or Reference No.
VSC-0R3X3
Cleaning
1,50
R 1,00
2,00 REF
1,00
40º
R 2,00
1,50
R 12,00
45º
65º
R 12,0
70º
45º
61º
35º
3,00
2,50
REF
Gaging
Harley
2,00 REF
1,25
R 12,00
45º
40º
1,50
R 1,00
1,10 REF
45º
R 3,50
60º
1,00
R 1,50
1,50 REF
37º
R 12,00 45º
3,00
R 12,00
75º
70º
R 1,50
35º
or Reference No.
VSC8-04045
or Reference No.
VSC-0R3X8
R 1,00
R 12,00
VSI-A19138
VSI-A18726
or Reference No.
VSC10-06045
1,50 REF
75º
45º
VSI-A18338
55º
R 1,50
1,50
R 1,50
1,50
38º
45º
52º
R 1,77
2,00
R 1,00
1,00 REF
35º
65º
R 2,03
45º
18
33º
45º
60º
45º
75º
2,00
R 4,50
2,40 REF
2,50
1-800-325-3670
R 3,50
45º
35º 55º
VSI-A19200
VSI-A19700
105º
VSI-A23526
15º
Cylinder Head
or
Reference
VSCAurora
intake
11,50
82º
R 7,00
VSI-A19300
VSI-A23626
VSI-A19800
80º
Connecting Rod
6,40
or Reference
VSC-Aurora
exhaust
9,00
Block
Reconditioning
17,03
70º
R 7,00
VSI-A19400
55° Series
VSI-A19900
VSI-A23926
45º 1,5 REF
55º
16,56
R 12,00
45º
75º
45º
R0,80
1,00
2,50
85º
94º
75º
2,00
Resurfacing
55°
R0,9
Cleaning
VSI-A22424
VSI-A19500
or
Reference No.
VSC-513
VSI-A24038
55°
1,00
12,00
R 1,00
45º
75º
38º
R1,00
45.0º
52º
R 7,00
2,3 REF
1,50
Gaging
1,00
REF
R12,00 55,0º
R 0,50
2,00
VSI-A19600
R1,5
VSI-A22524
Harley
or
Reference No.
VSC-515
2,00
R 1,00
1,00
REF
38º
12,10
45º
80º
52º
R 0,50
www.sunnen.com
19
Custom Carbide Inserts Order Form
Use the following blank to design a profile to meet your specific needs.
Cylinder Head
Connecting Rod
Block
Reconditioning
X
R
XW
RA
F
TOOLING SYSTEM: oSunnen oNewen oSerdi
Cleaning
MINIMUM DIA. REQUIRED
QUANTITY
QUANTITY
MAKE OF HEAD
MAKE OF HEAD
Gaging
Harley
COMPANY INFORMATION
COMPANY NAME_ ________________________________________________
ADDRESS_ ________________________________________________
_ ________________________________________________
_ ________________________________________________
ACCOUNT NO._ _______________________ P.O. NO.___________________
CONTACT NAME_ ________________________________________________
TITLE_ ________________________________________________
TELEPHONE_ ________________________________________________
FAX_ ________________________________________________
SIGNATURE_ ________________________________________________ SHIPPING
SHIPPED: 2 DAYS
AFTER FINAL SIGNED
APPROVAL OF YOUR
PROFILE DRAWING.
o GROUND
o 3 DAY
o 2ND DAY
o NEXT DAY
DATE____________
SUNNEN PRODUCTS COMPANY
7910 Manchester Road • St. Louis, MO 63143 U.S.A. • Ph: 314‑781‑2100 • Fax: 314‑951-2751
www.sunnen.com
U.S.A. Toll-Free Sales and Service – Auto: 1-800-325-3670
International Division Fax: 314‑781‑0692
20
1-800-325-3670
$
Resurfacing
Cylinder Head
Connecting Rod
Block
Reconditioning
TH
S
T
R
SW
TW
TH
S
T
R
SW
TW
Resurfacing
QUANTITY
QUANTITY
MAKE OF HEAD
MAKE OF HEAD
$
SIGNATURE_ ________________________________________________ Harley
SHIPPING
SHIPPED: 2 DAYS
AFTER FINAL SIGNED
APPROVAL OF YOUR
PROFILE DRAWING.
o GROUND
o 3 DAY
o 2ND DAY
o NEXT DAY
Gaging
COMPANY INFORMATION
COMPANY NAME_ ________________________________________________
ADDRESS_ ________________________________________________
_ ________________________________________________
_ ________________________________________________
ACCOUNT NO._ _______________________ P.O. NO.___________________
CONTACT NAME_ ________________________________________________
TITLE_ ________________________________________________
TELEPHONE_ ________________________________________________
FAX_ ________________________________________________
Cleaning
DATE____________
www.sunnen.com
www.sunnen.com
21
Cylinder Head
Connecting Rod
Block
Reconditioning
TH
S
T
R
SW
TW
TH
S
T
R
SW
TW
Cleaning
QUANTITY
QUANTITY
MAKE OF HEAD
MAKE OF HEAD
Gaging
Harley
COMPANY INFORMATION
COMPANY NAME_ ________________________________________________
ADDRESS_ ________________________________________________
_ ________________________________________________
_ ________________________________________________
ACCOUNT NO._ _______________________ P.O. NO.___________________
CONTACT NAME_ ________________________________________________
TITLE_ ________________________________________________
TELEPHONE_ ________________________________________________
FAX_ ________________________________________________
SHIPPED: 2 DAYS
AFTER FINAL SIGNED
APPROVAL OF YOUR
PROFILE DRAWING.
o GROUND
o 3 DAY
o 2ND DAY
o NEXT DAY
DATE____________
www.sunnen.com
22
1-800-325-3670
$
Resurfacing
Cylinder Head
Connecting Rod
Block
Reconditioning
Resurfacing
MAKE OF HEAD
SHIPPED: 2 DAYS
AFTER FINAL SIGNED
APPROVAL OF YOUR
PROFILE DRAWING.
o GROUND
o 3 DAY
o 2ND DAY
o NEXT DAY
Harley
COMPANY INFORMATION
COMPANY NAME_ ________________________________________________
ADDRESS_ ________________________________________________
_ ________________________________________________
_ ________________________________________________
ACCOUNT NO._ _______________________ P.O. NO.___________________
CONTACT NAME_ ________________________________________________
TITLE_ ________________________________________________
TELEPHONE_ ________________________________________________
FAX_ ________________________________________________
Gaging
QUANTITY
Cleaning
DATE____________
$
www.sunnen.com
www.sunnen.com
23
Cylinder Head
Connecting Rod
Block
Reconditioning
Resurfacing
Cleaning
Harley
QUANTITY
MAKE OF HEAD
COMPANY INFORMATION
COMPANY NAME_ ________________________________________________
ADDRESS_ ________________________________________________
_ ________________________________________________
_ ________________________________________________
ACCOUNT NO._ _______________________ P.O. NO.___________________
CONTACT NAME_ ________________________________________________
TITLE_ ________________________________________________
TELEPHONE_ ________________________________________________
FAX_ ________________________________________________
SHIPPED: 2 DAYS
AFTER FINAL SIGNED
APPROVAL OF YOUR
PROFILE DRAWING.
o GROUND
o 3 DAY
o 2ND DAY
o NEXT DAY
DATE____________
www.sunnen.com
24
1-800-325-3670
$
Gaging
Custom Carbide Cutters Order Form For VSC Style Cutters
Cylinder Head
Connecting Rod
Block
Reconditioning
.3125
[ 7,938 ]
.1875
[ 4,763 ]
Resurfacing
MAKE OF HEAD
COMPANY INFORMATION
COMPANY NAME_ ________________________________________________
ADDRESS_ ________________________________________________
_ ________________________________________________
_ ________________________________________________
ACCOUNT NO._ _______________________ P.O. NO.___________________
CONTACT NAME_ ________________________________________________
TITLE_ ________________________________________________
TELEPHONE_ ________________________________________________
FAX_ ________________________________________________
SHIPPED: 2 DAYS
AFTER FINAL SIGNED
APPROVAL OF YOUR
PROFILE DRAWING.
o GROUND
o 3 DAY
o 2ND DAY
o NEXT DAY
Harley
$
Gaging
QUANTITY
Cleaning
DATE____________
www.sunnen.com
www.sunnen.com
25
Custom Carbide Cutters Order Form For VSC Style Cutters
Cylinder Head
Connecting Rod
.500
[ 12,70]
Block
Reconditioning
.250
[ 6,35 ]
45.0º
Resurfacing
Cleaning
Harley
QUANTITY
MAKE OF HEAD
COMPANY INFORMATION
COMPANY NAME_ ________________________________________________
ADDRESS_ ________________________________________________
_ ________________________________________________
_ ________________________________________________
ACCOUNT NO._ _______________________ P.O. NO.___________________
CONTACT NAME_ ________________________________________________
TITLE_ ________________________________________________
TELEPHONE_ ________________________________________________
FAX_ ________________________________________________
SHIPPED: 2 DAYS
AFTER FINAL SIGNED
APPROVAL OF YOUR
PROFILE DRAWING.
o GROUND
o 3 DAY
o 2ND DAY
o NEXT DAY
DATE____________
www.sunnen.com
26
1-800-325-3670
$
Gaging
VSC Single-Blade 3-Angle Fixed Seat Cutter
Descriptions
VSC-205
VSC-305
VSC-350
VSC-400
VSC-50
PSP-215A
PSP-216A
VSC-509A
PWM-5A
VGS-20657 VSC-08045
VSC-06045
Cutter Body 1.0"-1.6"
(25-41 mm)
(38-52 mm)
(47-64 mm)
Setting Fixture
Tool Sharpening Fixture
Spring, Short
Spring, Long
Spring Bushing
Hex T-Wrench
Cutting Oil
Cutter, 30-45-60
Cutter, 30-45-60
Part No.
Descriptions
PSP-212 Spring, Short
VSC-710Cutter Body Assembly .67-1.0 in.
(17-25 mm)
PSP-213 Spring, Long
SGM-1200 Pilot Removal Tool
VSC-709 Spring Bushing (4)
VSC-717 Cutter, 38-45-52
Seat Angle .051
VSC-718 Cutter, 38-45-52
Seat Angle .040
VSC-780 Level Bushing
Note: VGS and VSC tooling adapters are
available for competitive machines. See
page 31. See pages 33 & 34 for pilots for
use with VSC-500 and VSC-700.
Same as VSC-500 except Cutter
Bodies fit Sioux .385" (9,8 mm) pilots.
Replacement Items for VSC Cutter Bodies
Descriptions
ASPC-947A
Wedge
Screw
VSC-202A
Wedge#2
VSC-302A
Wedge#3
Cutter Body 1.0 - 1.6 inch
(25-41 mm)
Cutter Body 1.5 - 2.0 inch
(38-52 mm)
Setting Fixture
Tool Sharpening Fixture
Spring, Short
Spring, Long
Spring Bushings (4)
Hex T-Wrench
(2) Cutter 30-45-60
VSC-305
VSC-400 VSC-50
PSP-215A
PSP-216A VSC-509A
PWMM-5A
VSC-06045
VSC-505S Single-Blade,
3-Angle Seat Cutter Kit
(Sioux Pilots)
Same as VSC-505 except cutter bodies fit Sioux .385 inch (9,8 mm) pilots.
Applications
VSC-710
VSC-200 and VSC-205 VSC-300 and VSC-305
VSC-350
VSC-710
VSC-200 and VSC-205
VSC-300 and VSC-305 VSC-350
Descriptions
VSC-205 All
Variations
All
Variations
All
Variations
www.sunnen.com
27
Harley
Part No.
Part No.
Gaging
VSC-500S Single-Blade,
(Sioux Pilots)
Kit Includes:
Cleaning
Part No.
Kit Includes:
Kit Includes:
Valve seat machining kit designed
for Harley cylinder heads features
three angle, single blade carbide cutters. Eliminates grinding and cuts all
three finished seat angles simultaneously while maintaining exact seat
width and angles from seat to seat.
Drastically reduces the time required
for machining valve seats and
increases accuracy.
For use with Sunnen .389 inch (9,9 mm)
precision valve guide pilots and
Sunnen Valve Guide and Seat
Machines, models VGS-19, VGS-20,
and SGM 1500.
Resurfacing
Features three angle, single blade
carbide cutters.
The Sunnen VSC Seat Angle Cutter
Kit is designed for use with Sunnen
Valve Guide & Seat Machines, Models
VGS-19, VGS-20, and SGM 1500.
for Harley ® Cylinder Heads
Block
Reconditioning
Cuts all three angles simultaneously
and eliminates grinding. For engines
with small diameter valves such as
multi-valve automotive heads or small
engines with valve sizes from .75" to
1.0" (19 to 25 mm). Used with Sunnen
VGS-19 and VGS-20 and SGM 1500
Valve Seat & Guide Machines and
Sunnen SVP pilots listed separately.
VSC-505 Single-Blade,
3-Angle Seat Cutting Kit
Connecting Rod
Cylinder Head
VSC Standard Valve Seat Cutters
Cylinder Head
VSC Standard Valve Seat Cutters
Part No.
Angles Seat
Engines
Degrees Width
Top-Seat-Throat (mm) in.
Profile
No.
VSC-15 15 only 13
VSC-30 30 only 15
VSC-20 20 only VSC-45 John Deere 14
Connecting Rod
VSC-75 VSC-390 Chamfer Relief VSC-518 Chamfer Relief VSC-527 6.9 International Harvester 16
Flush Cutting Insert Seats 20
.25 in. (6,35 mm) Radius 21
Chamfer Relief .875 in. (22,22 mm) Radius 22
Chamfer Relief .236 in. (5,99 mm) Radius 33
.188 in. (4,77 mm) Radius 32
Chamfer Relief Block
Reconditioning
VSC-575 Chamfer Relief VSC-532 VSC-04030 VSC-08030 .344 in. (8,73 mm) Radius 34
25-37.5-75 1,5
.060 15-30-60 1,5
.060 15-30-60 VSC-06030 1,0
15-30-60 2,0
75 degree bowl cutter assembly 35
6.9 International Harvester 31
.040 High Performance 1
High Performance 1
VSC-04045 30-45-60 1,0 .040 USA High Performance 2
VSC-06045 30-45-60 1,5 .060 AMC, Austin, BMW, Chevrolet, 2
Ford, Mercedes, Mitsubishi,
Nissan, Volvo Resurfacing
VSC-08045 VSC1-04045 30-45-60 25-45-60 2,0
1,0
.080 .040 High Performance 2
Chevrolet, Ford, Ford Diesel, 3
VSC1-06045 25-45-60 1,5
VSC2-04045 38-45-52 1,0
.040 USA High Performance 4
2,0
1,0
.080 .040 High Performance 4
USA High Performance 23
VSC1-08045 VSC2-06045 VSC2-08045 VSC-513 Cleaning
VSC-514 VSC-515 1,0 .040 VSC4-04045 VSC-511 VSC-523 38-45-65 37.5 only Flat Bottom VSC-512 VSC3-04045 60 only 18
75 only 19
VSC-375 Angles Seat
Engines
Degrees Width
Top-Seat-Throat (mm) in.
VSC3-06045 38-45-65 1,5 .060 VSC3-08045 38-45-65 2,0 .080 45 only 17
VSC-60 Part No.
25-45-60 2,0
38-45-52 1,5
38-45-52 38-45-52 .080 .060 Longer throat length
38-45-52 1,5 .060 Longer throat length
38-45-52 2,0 .080 Longer throat length
GMC, Mercedes High Performance 3
High Performance 4
15-45-60 1,0 .040 High Performance USA High Performance Alfa Romeo, Fiat, Ford Europe, Jaguar, Mercedes, Peugeot,
Plymouth, Porsche, Renault,
Rover, Saab, Volvo High Performance Profile
No.
5
5
5
6
VSC4-06045 15-45-60 1,5 .060 Chrysler, Dodge, Plymouth 6
VSC5-04045 30-45-75 1,0 .040 High Performance 7
VSC5-08045 30-45-75 2,0 .080 Volkswagen 7
VSC6-04045 20-45-75 1,0 .040 Pontiac 8
VSC6-08045 20-45-75 2,0 .080 Pontiac 8
VSC7-06030 VSC7-08030 23-30-52 23-30-52 1,5 .060 Ford, GMC, Plym.,Pont., Renault 2,0 .080 AMC, Chevrolet, Ford, Plym., VSC4-08045 15-45-60 VSC5-06045 30-45-75 VSC5-09045 30-45-75 VSC6-06045 20-45-75 VSC7-04030 23-30-52 2,0 .080 1,5 .060 2,4 .090 1,5 .060 1,0 .040 Chrysler, Dodge Pontiac, Nissan Volkswagen Pontiac High Performance, Pont. Pont. VSC8-04045 35-45-75 1,0 .040 Motorcycle & High
Performance (#4043B) VSC8-06045 35-45-75 1,5 .060 Motorcycle & High Performance VSC9-04045 VSC9-06045 6
7
7
8
9
9
9
10
10
12 mm Radius (Large Carbide, 12 mmR) 40-45 1,0 .040 Motorcycle & High Performance 11
12 mm Radius (#4047B) 40-45 1,5 .060 Motorcycle & High Performance 11
12 mm Radius (#4048B) VSC10-06045 40-45-70 1,5 .060 Motorcycle & High Performance 12
For VSC-700 Kit VSC-717 38-45-52 1,3 .051 29
12 mm Radius (Large Carbide, 12 mmR) VSC10-04045 40-45-70 1,0 .040 Motorcycle & High Performance 12
12 mm Radius VSC-718
38-45-52
1,0 .040 30
NOTE: Cutters shown are offered as a suggested starting point. Select cutters according to manufacturer recommendations.
Use pages 20-26 for ordering.
VSC Form Tools
VSC-K68B Cutter Blank
Gaging
VSC-511
used for chamber relief, cuts
with a .25" (6,35 mm) radius.
VSC-512
used for throat alterations,
cuts with a .875" (22,22 mm) radius.
The VSC-K68B is a blank cutter for the VSC
system. This cutter consists of an unground
carbide tip silver-soldered on a cutter blank. The blank
cutter can then be ground by the user to any desired angles
or specifications. Great for high performance shops that
use non-standard valve seat configurations.
VSC-518
Harley
VSC-523
VSC-527
VSC-575
75 degree bowl cutter assembly.
28
VSC-RB Radius Cutter Blank
Similar to the VSC-K68B but supplied with
a .5" (12,7 mm) wide carbide tip. This allows
the user to grind a radius suitable to individual requirements.
Special Profile VSC Cutters
Special profile VSC cutters are available on a special order
basis. These special profile cutters will be made from a
blank cutter ground to your specifications. When ordering,
send full description with all specifications.
1-800-325-3670
VSC Cutter Profiles – Sunnen Standard Valve Seat Cutters
4
5
6
7
8
9
Block
Reconditioning
3
Connecting Rod
2
Cylinder Head
1
Resurfacing
S
Cleaning
11
12
13
14
15
Gaging
10
29
Harley
www.sunnen.com
VSC Cutter Profiles – Sunnen Standard Valve Seat Cutters
Cylinder Head
Connecting Rod
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
34
35
Block
Reconditioning
16
Resurfacing
Cleaning
Gaging
32
33
Harley
30
1-800-325-3670
Cylinder Head
VGS-320A Ball Drive Adapter
Repair Parts for
VSC-400 Setting Fixture
pplication: Drives VGS-325, VGS-510,
A
VSC200, VSC-300, VSC-350, SGM-1020,
SGM-1025, and SGM-1030 Tool Bodies.
VGS-20657 Cutting Oil
Part No.
Descriptions
PHW-383
VSC-420
VSC-430 VSC-435
VSC-437 VSC-438
Washer
Ball Plunger
Pointer Knob
Pointer Adjustment Knob
Pointer
Pointer Arm
Adapters For Using Sunnen VGS System
Tooling in Competitive Machines
Application:
Competitive Machine
Adapter Part No.
Description
No. 3 Morse Taper
No. 4 Morse Taper
VGS-20615A
.75 in. (19,0 mm) x 60 deg
VGS-20616A
VGS-20617A
VGS-20618A
PHS-225
.75 in. (19,0 mm) x 45 deg
Gaging
No. 5 Morse Taper
.75 in. (19,06 mm)
straight shank
Ball Drive
Twist Lock
Cleaning
Winona Van Norman
VGS-3MT
PH-2000 Series
Peterson TCM-25
Kwik Way
(018 & 019 Series)
Winona Van Norman VGS-4MT
PH-6000 Series
Kwik Way
(for all other Series)
Peterson TCM-40
VGS-5MT
DCM (all machines)
VGS-LS9X-75OSS
Bridgeport
IDL
VGS-325-NF4X
SERDI
VGS-NPOX
Part No.
Descriptions
VGS-250-00
.25 in. (6,4 mm) x 0 deg
VGS-25045
.25 in. (6,4 mm) x 15 deg
VGS-250-M
.25 in. (6,4 mm) x 30 deg
VGS-250-45
.25 in. (6,4 mm) x 45 deg
VGS-250-60
.25 in. (6,4 mm) x 60 deg
VGS-312-00
.3125 in. (7,9 mm) x 0 deg
VGS-312-15
.3125 in. (7,9 mm) x 15 deg
VGS-312-30
.3125 in. (7,9 mm) x 30 deg
VGS-312-45
.3125 in. (7,9 mm) x 45 deg
VGS-312-60
.3125 in. (7,9 mm) x 60 deg
VGS-375-M
.375 in. (9,5 mm) x 0 deg
VGS-37545
.375 in. (9,5 mm) x 15 deg
VGS-375-30
.375 in. (9,5 mm) x 30 deg
VGS-375-45
.375 in. (9,5 mm) x 45 deg
VGS-375-60
.375 in. (9,5 mm) x 60 deg
VGS-500-W
.5 in. (12,7 mm) x 0 deg
VGS-500-15
.5 in. (12,7 mm) x 15 deg
VGS-500-30
.5 in. (12,7 mm) x 30 deg
VGS-500-45
.5 in. (12,7 mm) x 45 deg
VGS-500-60
.5 in. (12,7 mm) x 60 deg
VGS-625-00
.625 in. (15,9 mm) x 0 deg
VGS-62545
.625 in. (15,9 mm) x 15 deg
VGS-625-M
.625 in. (15,9 mm) x 30 deg
VGS-625-45
.625 in. (15,9 mm) x 45 deg
VGS-625-60 .625 in. (15,9 mm) x 60 deg
Special Order Tool Bit Assemblies
Resurfacing
These adapters will allow competitive head machines to use
the Sunnen VSC-700 Single-Blade, ThreeAngle Seat Cutting Kit, VSC-500 SingleBlade, Three-Angle Seat Cutting Kit and
the VGS-300 Valve Seat Pocket Cutter
Kit. These adapters fit into the spindle of the competitive
machines and have a ball driver to engage the VGS system tooling. With these adapters the “dead pilot” Sunnen
system can be run and the accuracy of the competitive
machines improved.
Tool Bit Assemblies for VGS-500 and
VGS-500S Kits
Block
Reconditioning
Connecting Rod
Quart Bottle (0,95 Liter).
1
Aids in producing a smoother
cut. Helps prevent tool buildup.
VSC-440 Upgrade Kit For VSC-400 Includes:
.75 in. (19,0 mm) x 30 deg
.75 in. (19,0 mm) x 15 deg
Set Screw (Package of 6 only)
Harley
www.sunnen.com
31
Cylinder Head
VGS-300 Valve Seat Pocket Cutter Kit
Connecting Rod
1.500 to 2.250 in. (38,5 - 57,1 mm)
The VGS-300 is used to
machine cylinder heads for
the installation of new valve
seat rings. Replaceable carbide inserts are easily adjusted
to size with the micrometer
provided, so the proper press
fit can be obtained for cast
iron or aluminum heads.
Kit Includes:
Block
Reconditioning
Resurfacing
Part No.
Descriptions
ASPC-1500
ASPC-1687
ASPC-1875
ASPC-2062
VGS-325
VGS-410A
PSP-215A
PSP-216A
VSC-509A
PWM-5A
Seat Pocket Cutter Head 1.500 -1.687 in.
(38,1 - 42,9 mm) Range
Seat Pocket Cutter Head 1.687-1.875 in.
(42,9 - 47,6 mm) Range
Seat Pocket Cutter Head 1.875 - 2.062 in.
(47,6 - 52,4 mm) Range
Seat Pocket Cutter Head 2.062 - 2.250 in.
(52,4 -57,1 mm) Range
Cutter Head Driver for Sunnen .389 in. (9,88 mm) Pilot
Pocket Cutter Setting Fixture with Setting Standard
Short Spring
Long Spring
Spring Bushing (4)
Hex T-Wrench
VGS-300M Valve Seat Pocket Cutter Kit
Metric (Sunnen Pilots)
Cleaning
Same as VGS-300, except includes VGS-410M Pocket
Cutter Setting Fixture (metric) instead of VGS-410 (inch).
VGS-300S Valve Seat Pocket Cutter Kit
(Sioux Pilots)
Same as VGS-300, except Cutter Head Driver fits Sioux
.385 in. (9,8 mm) pilots.
Gaging
SGM-300 Valve Seat Pocket Cutter Kit
(Sunnen Pilots)
Seat Pocket Cutter
Part No.
Descriptions
VGS-320A
VGS-325
VGS-325S
VGS-410A
VGS-410MA
SGM-5020
ASPC-942A
ASPC-944
ASPC-949A
VGS-345
ASPC-941A
ASPC-943A
ASPC-947A PSP-215A
PSP-216A
VSC-509A
PWM-5A
VGS-20657
Drive Adapter
Cutter Head Driver For Sunnen .389" (9,9 mm) Pilot
Cutter Head Driver For Sioux .385" (9,8 mm) Pilot
Pocket Cutter Setting Fixture
Pocket Cutter Setting Fixture (Metric)
Pocket Cutter/Valve Seat Cutter Setting Fixture (Inch/Metric)
Carbide Insert for ASPC-1218 and Smaller Seat Pocket
Cutter Heads (Sold in package of 5 only)
Wedge For ASPC-942A Inserts
RH/LH Lock Screw for ASPC-942A Inserts and
Wedges (Package of 2)
Carbide inserts for ASPC-1312 and Larger Seat
Pocket Cutter Heads (Sold in pkg of 5 only)
Wedge for ASPC-941 A Insert
RH/LH Lock Screw for ASPC-943A Retainer Wedge (Pkg of 2)
Short Spring
Long Spring
Spring Bushing
Hex T-Wrench
Cutting Oil, 1 Quart (0,95 Liter)
Seat Pocket Cutter Heads Available
ASPC-937
ASPC-1031
ASPC-1125
ASPC-1218
ASPC-1312
ASPC-1500*
ASPC-1687*
ASPC-1875*
ASPC-2062*
ASPC-2250
ASPC-2437
ASPC-2625
ASPC-2812
.937"- 1.031" (23,8 mm-26,2 mm)
1.031"-1.125" (26,2 mm-28,6 mm)
1.125"-1.218" (28,6 mm-30,9 mm)
1.218"-1.312" (30,9 mm-33,3 mm)
1.312"-1.500" (33,3 mm-38,1 mm)
1.500"-1.687" (38,1 mm-42,8 mm)
1.687"-1.875" (42,8 mm-47,6 mm)
1.875"-2.062" (47,6 mm-52,4 mm)
2.062"-2.250" (52,4 mm-57,1 mm)
2.250"-2.437" (57,1 mm-61,9 mm)
2.437"-2.625" (61,9 mm-66,7 mm)
2.625"-2.812" (66,7 mm-71,4 mm)
2.812"-3.000" (71,4 mm-76,2 mm)
*These cutter heads are supplied in VGS-300 Seat Pocket Cutter Kit.
Bounce Springs
Part No.
Descriptions
PSP-212
PSP-213
VSC-709A
PSP-215A
PSP-216A
VSC-509A
Spring, Short (SVP)
Spring, Long (SVP)
Spring Bushing (1)
Spring, Short (VS)
Spring, Long (VS)
Spring Bushing (1)
Same as VGS-300, except without VGS-410A Pocket Cutter
Setting Fixture. This kit should be used by customers who
have a VGS-410 or SGM-5020 Setting Fixture.
Use under VGS, VSC, ASPC
and SGM Cutter Bodies.
VSC-725 Cutter Head Driver Assembly
ASPC-947A Lock Screw
LH/RH Thread. Locks ASPC-943A, VSC-302
and VSC-202 Wedges in VSC-200, VSC-300,
VSC-350 and 1-1.3125 in. (49,2 mm) and larger
Seat Pocket Cutters. (Package of 2).
For SVP & CVP pilots. Used with ASPC seat pocket cutters.
Harley
VGS-325 Cutter Head Driver
For use with Sunnen ASPC Cutter Heads.
Order VGS-325S for Sioux pilots.
ASPC-948A Taper Head Wedge Screw
Package of 2.
Retains the carbide inserts in the following tool
heads: ASPC-937 through ASPC-1218, VGS-145
and VGS-245 Spot Facer.
32
Carbide Inserts VGS/SGM Tooling
Part No.
Descriptions
ASPC-941A For ASPC-1312 and larger
ASPC-942A For ASPC-1218 and smaller
1-800-325-3670
VS Pilots = Hardened Steel Pilots
“E” LENGTH
7-1 2 in.
(190 mm)
8- 14 in.
(210 mm)
3- 4 in.
(95 mm)
3
VS-85A
Pilot Insertion/
Removal Tool
“L” LENGTH
4-1 2 in.
(114 mm)
DIAMETER
in.
mm
PILOT No.
VS-248E
VS-249E
VS-250E
VS-251E
VS-252E
VS-255E
VS-256E
VS-257E
VS-259E
VS-260E
VS-261E
VS-274E
VS-275E
VS-276E
VS-277E
VS-281E
VS-282E
VS-283E
VS-288E
VS-309E
VS-310E*
VS-311E*
VS-312E*
VS-313E
VS-314E
VS-315E
VS-316E
VS-317E
VS-318E
VS-320E
VS-321E
VS-322E
VS-323E
VS-324E
VS-325E
VS-326E
VS-328E
VS-332E
VS-334E
VS-335E
VS-336E
VS-339E
VS-340E*
VS-341E*
VS-342E*
VS-343E
VS-344E
VS-345E
VS-346E
VS-353E
VS-354E
VS-355E
VS-356E
VS-358E
VS-359E
VS-361E
VS-362E
VS-370E
VS-371E
VS-372E
VS-373E
VS-374E
VS-375E
VS-376E*
VS-377E*
VS-378E*
VS-379E*
VS-380E*
VS-381E
VS-385E
VS-388E
VS-389E
VS-393E
VS-394E
VS-395E
VS-403E
VS-404E
VS-405E
VS-406E
VS-407E
VS-417E
VS-418E
VS-419E
VS-432E
VS-433E
VS-434E
VS-435E
.248
.249
.250
.251
.252
.255
.256
.257
.259
.260
.261
.274
.275
.276
.277
.281
.282
.283
.288
.309
.310
.311
.312
.313
.314
.315
.316
.317
.318
6,30
6,32
6,35
6,37
6,40
6,48
6,50
6,53
6,58
6,60
6,63
6,96
6,99
7,01
7,04
7,14
7,16
7,19
7,32
7,85
7,87
7,90
7,92
7,95
7,98
8,00
8,03
8,05
8,08
.320
.321
.322
.323
.324
.325
.326
.328
.332
.334
.335
.336
.339
.340
.341
.342
.343
.344
.345
.346
.353
.354
.355
.356
.358
.359
.361
.362
.370
8,13
8,15
8,18
8,20
8,23
8,26
8,28
8,33
8,43
8,48
8,51
8,53
8,61
8,64
8,66
8,69
8,71
8,74
8,76
8,79
8,97
8,99
9,02
9,04
9,09
9,12
9,17
9,19
9,39
.371
.372
.373
.374
.375
.376
.377
.378
.379
.380
.381
.385
.388
.389
.393
.394
.395
.403
.404
.405
.406
.407
.417
.418
.419
.432
.433
.434
.435
9,42
9,45
9,47
9,50
9,53
9,55
9,57
9,60
9,63
9,65
9,68
9,78
9,86
9,88
9,98
10,01
10,03
10,24
10,26
10,29
10,31
10,34
10,59
10,62
10,64
10,97
11,00
11,02
11,05
Pilots available on special order:
VS-3415E .3415 in. (8,67 mm)
VS-3395E .3395 in. (8,62 mm)
VS-3405E .3405 in. (8,65 mm)
VS-3435E .3435 in. (8,72 mm)
VS-435L
VS-436E
VS-436L
VS-437E
VS-437L
VS-438E
VS-438L
VS-451L
VS-452L
VS-453L
VS-454L
VS-472E
VS-473E
VS-474E
VS-497L
VS-498E
VS-498L
VS-499E
VS-499L
VS-500E
VS-500L
VS-501E
VS-502E
VS-503E
VS-504E
VS-505E
VS-506E
.435
.436
.436
.437
.437
.438
.438
.451
.452
.453
.454
.472
.473
.474
.497
.498
.498
.499
.499
.500
.500
.501
.502
.503
.504
.505
.506
11,05
11,07
11,07
11,10
11,10
11,13
11,13
11,45
11,48
11,51
11,53
11,99
12,01
12,04
12,62
12,65
12,65
12,67
12,67
12,70
12,70
12,73
12,75
12,78
12,80
12,83
12,85
VS-3425E .3425 in. (8,70 mm)
*Pilots standard in VS-300E
Pilot Kit
MVS-2003A Pilot Storage Bag
for Harley-Davidson® Heads
PILOT No.
Harley
VS-300E Valve Guide Pilot Kit
DIAMETER
in.
mm
A convenient valve guide pilot kit
for the most popular Harley® guide
sizes.
*See above chart for sizes in kit.
www.sunnen.com
Gaging
PILOT No.
Cleaning
DIAMETER
in.
mm
Resurfacing
PILOT No.
Block
Reconditioning
DIAMETER
in.
mm
Connecting Rod
Note: For maximum accuracy on valve seats with valve guides smaller than .248 in. (6,32 mm), use the VSC-700 kit shown below.
Cylinder Head
.389" Top Diameter (9,88 mm)
Optional.
33
CP Pilots = Carbide Pilots
Cylinder Head
SGM-1100 Pilot Insertion/
Removal Tool
(Must order when using CP Pilots.)
DIAMETER
in.
mm
PILOT No.
Connecting Rod
Block
Reconditioning
Resurfacing
Cleaning
.215
5,46
CP-215E*
.216
5,48
CP-216E*
.217
5,51
CP-217E*
.235
5,96
CP-235E*
.236
6,00
CP-236E*
.237
6,01
CP-237E*
.248
6,30
CP-248E
.249
6,32
CP-249E
.250
6,35
CP-250E
.251
6,37
CP-251E
.252
6,40
CP-252E
.255
6,48
CP-255E
.256
6,50
CP-256E
.257
6,53
CP-257E
.259
6,58
CP-259E
.260
6,60
CP-260E*
.261
6,63
CP-261E
.274
6,96
CP-274E
.275
6,99
CP-275E*
.276
7,01
CP-276E*
.277
7,04
CP-277E
.281
7,14
CP-281E
.282
7,16
CP-282E
.283
7,19
CP-283E
.288
7,32
CP-288E
Pilots available on special order:
CP-3095E .3095 in. (7,86 mm)
CP-3105E .3105 in. (7,89 mm)
DIAMETER
in.
mm
.389" Top Diameter
(9,88 mm)
PILOT No.
.309
7,85
CP-309E
.310
7,87
CP-310E*
.311
7,90
CP-311E*
.312
7,92
CP-312E*
.313
7,95
CP-313E*
.314
7,98
CP-314E*
.315
8,00
CP-315E*
.316
8,03
CP-316E*
.317
8,05
CP-317E*
.318
8,08
CP-318E
.320
8,13
CP-320E
.321
8,15
CP-321E
.322
8,18
CP-322E
.323
8,20
CP-323E
.324
8,23
CP-324E
.325
8,26
CP-325E
.326
8,28
CP-326E
.328
8,33
CP-328E
.332
8,43
CP-332E
.334
8,48
CP-334E
.335
8,51
CP-335E
.336
8,53
CP-336E
.339
8,61
CP-339E
.340
8,64
CP-340E
CP-3115E .3115 in. (7,91 mm)
CP-3125E .3125 in. (7,94 mm)
CP-3135E .3135 in. (7,96 mm)
DIAMETER
in.
mm
7-1 2 in.
(190 mm)
PILOT No.
.341
8,66
CP-341E*
.342
8,69
CP-342E*
.343
8,71
CP-343E*
.344
8,74
CP-344E*
.345
8,76
CP-345E
.346
8,79
CP-346E
.353
8,97
CP-353E
.354
8,99
CP-354E*
.355
9,02
CP-355E
.356
9,04
CP-356E
.358
9,09
CP-358E
.359
9,12
CP-359E
.361
9,17
CP-361E
.362
9,19
CP-362E
.370
9,39
CP-370E
.371
9,42
CP-371E
.372
9,45
CP-372E*
.373
9,47
CP-373E*
.374
9,50
CP-374E*
.375
9,53
CP-375E*
.376
9,55
CP-376E
.377
9,57
CP-377E
.378
9,60
CP-378E
.379
9,63
CP-379E
CP-3395E
.3395 in. (8,62 mm)
CP-3405E .3405 in. (8,65 mm)
CP-3415E .3415 in. (8,67 mm)
Gaging
Pilots For SGM-700 and VSC-700, 3-Angle Seat Cutter Kits
.236" Top Diameter (5,99 mm)
“CVP” LENGTH
5-1116 in.
(144 mm)
SGM-1200
Pilot Insertion/ Removal Tool
Harley
DIAMETER
in.
mm
.157
.158
.176
.177
.178
.195
.196
34
4,00
4,01
4,47
4,50
4,52
4,95
4,98
PILOT No.
CVP-157
CVP-158
CVP-176
CVP-177
CVP-178
CVP-195
CVP-196
DIAMETER
in.
mm
.197
.198
.215
.216
.217
.218
.234
5,00
5,03
5,46
5,48
5,51
5,54
5,94
PILOT No.
CVP-197
CVP-198
CVP-215
CVP-216
CVP-217
CVP-218
CVP-234
DIAMETER
in.
mm
.235
.236
.237
.238
.239
.240
.256
1-800-325-3670
DIAMETER
in.
mm
.380
.381
.385
.388
.389
.393
.394
.395
.403
.404
.405
.406
.407
.417
.418
.419
.432
.433
.434
.435
.436
.437
.438
.472
.473
.474
9,65
9,68
9,78
9,86
9,88
9,98
10,01
10,03
10,24
10,26
10,29
10,31
10,34
10,59
10,62
10,64
10,97
11,00
11,02
11,05
11,07
11,10
11,13
11,99
12,01
12,04
PILOT No.
CP-380E
CP-381E
CP-385E
CP-388E
CP-389E
CP-393E
CP-394E
CP-395E
CP-403E
CP-404E
CP-405E
CP-406E
CP-407E
CP-417E
CP-418E
CP-419E
CP-432E
CP-433E
CP-434E
CP-435E
CP-436E
CP-437E
CP-438E
CP-472E
CP-473E
CP-474E
*Available from Stock. All others
Special Order. Allow 6 weeks
for delivery, plus additional cost.
CP-3425E .3425 in. (8,70 mm)
CP-3435E .3435 in. (8,72 mm)
3-1 2 in.
(90 mm)
“CP”
LENGTH
3-3 4 in.
(95 mm)
5,97
5,99
6,02
6,05
6,07
6,09
6,50
PILOT No.
CVP-235
CVP-236
CVP-237
CVP-238
CVP-239
CVP-240
CVP-256
DIAMETER
in.
mm
PILOT No.
CVP-257
CVP-258
CVP-259
CVP-260
CVP-276
CVP-277
.257
.258
.259
.260
.276
.277
6,53
6,55
6,58
6,60
7,01
7,03
Kit Includes:
Descriptions
Tapered Spindle Adapters (3)
Drill Chuck with Adapter
.490" (12,45 mm) Drill with .343" (8,71 mm) Pilot
.500" (12,70 mm) Reamer with .490" (12,45 mm) Pilot
.75" (19,05 mm) Spot Facer Assembly
.312" (7,92 mm) Spot Facer Pilot
Tee Handle Wrench
Accessories & Replacement Items for
Spot Face
Part No. Descriptions
VGS-243A .550 in. (13,97 mm) Drill
with .341 in. (8,66 mm) Pilot
VGS-244A.563 in. (14,30 mm) Reamer
with .549 in. (13,94 mm) Pilot
Kit Includes:
Part No. Description
VGS-440A Seat Ring Driver Adapter, Air Hammer
VGS-430A Seat Ring Driver Adapter, Manual
Seat Ring Driver Adapter Rings
VGS-451A .925 x 1.125" (23,49 x 28,57 mm)
VGS-452A 1.25 x 1.375" (31,75 x 34,92 mm)
VGS-453A 1.50 x 1.625" (38,10 x 41,27 mm)
VGS-454A 1.75 x 1.875" (44,45 x 47,62 mm)
VGS-455A 2.00 x 2.125" (50,80 x 53,97 mm)
VGS-456A 2.25 x 2.375" (57,15 x 60,32 mm)
B-200L Press Fit Lubricant
High pressure lubricant in .5 pint brush applicator bottle. Prevents galling and reduces ram
pressure. Assures smooth, easy assembly of
press fit parts. Packaged in brush applicator
bottle.
B-200 Press Fit Lubricant
Same as B-200L, but in a spray can.
VGS-140A Adapter
Application: Adapts Drill, Reamer and Spot Facer Tooling to
VGS and SGM Spindle. Replacement Set Screw: PHS-198.
Carbide Inserts For VGS/SGM Spot Facers
Part No.
ASPC-942A
ASPC-952A SGM-1153
www.sunnen.com
Descriptions
Carbide inserts for VGS-145A
Carbide inserts for VGS-245A
Carbide inserts for VGS-345
35
Harley
For installing .5625 OD x
.3437 in. ID (14,3 x 8,7 mm)
valve guides.
Kit Includes:
VGS-20960 Valve Seat Driver Kit
Gaging
VGS-20518 Valve
Guide Kit
Descriptions
Air Hammer
Air Hammer Hose
.3125 in. (7,92 mm) Guide Driver
Press Fit Lubricant
Cleaning
Descriptions
Tapered Spindle Adapter
Drill Chuck with Adapter
.75" (19,05 mm) Spot Facer Assembly
Carbide Inserts for VGS-145A (Pkg of 5)
1.125" (28,6 mm) Spot Facer Assembly
Carbide Inserts for VGS-245A (Pkg of 5)
Insert Retainer Screws for VGS-145A & VGS-245A
Spot Facer Assemblies (Pkg of 2)
1.375" (35 mm) Spot Facer Assembly
Carbide Inserts for VGS-345
Wedge for VGS-345
RH/LH Lock Screw for ASPC-942A Inserts and
VGS-345 Wedges (Pkg of 2)
Pilot Retainer Screw (Pkg of 4)
.275" (7 mm) Spot Facer Pilot
.490" (12,45 mm) Drill with.343" (8,71 mm) Pilot
VGS-216A
VGS-217A
VGS-191A
VGS-192A
VGS-193A
VGS-194A
B-200L
Part No.
Resurfacing
Part No.
VGS-140A
VGS-130A
VGS-145A
ASPC-942A
VGS-245A
ASPC-952A
ASPC-948A
VGS-345A
SGM-1153
SGM-1152
ASPC-949A
AN-320
VGS-177A
VGS-178A
VGS-171A
VGS-172A
VGS-179A
VGS-173A
VGS-174A
VGS-176A
VGS-152A
VGS-153A
VGS-154A
VGS-156A
VGS-243A
VGS-162A
VGS-163A
VGS-244A
Kit Includes:
Block
Reconditioning
Part No.
VGS-140A
VGS-130A
VGS-152A
VGS-153A
VGS-156A
VGS-162A
VGS-145A
VGS-171A
VGS-172A
VGS-173A
VGS-174A
VGS-176A
PWM-12A
Connecting Rod
VGS-20964 Valve
Guide Installation Kit
Cylinder Head
VGS-20956 Drill,
Reamer and Spot
Facer Kit
Cylinder Head
VGS-660 Electronic Level
Connecting Rod
Block
Reconditioning
The VGS-660
Electronic
Level is a
precision
measurement sensor
that provides
wide angular
range with
excellent
linearity. The readout unit contains a
standard nine-volt battery which provides power for the system electronics
and liquid crystal display. Angular position is displayed digitally to within 0.1
of a degree.
Linear Range
Resolution
Linearity - Null to 10°
10° to 45°
Voltage Supply
±45°
.1°
±.1°
±1% of Reading
Std. 9v Battery
Kit Includes:
Resurfacing
Part No.
VGS-661
VGS-667
VGS-661-1A
SGM-1050
Extended
Collet
Chuck
For drilling, tapping, reaming, and
bronze liner installation. Insures positive gripping of tools with minimum
runout. For SGM-1500 & VGS-20.
Includes:
• Collet Chuck Adapter (1)
• .75 in. Wrench (1)
• 30 mm Wrench (1
(Collets must be ordered separately.)
NOTE: SGM-1050 is 1 in. (25,4 mm) longer
than VGS-1800.
VGS-1800A Collet Chuck
For use with VGS-20 only.
Descriptions
Level with Liquid Crystal Display
Mounting Bracket with Hardware
Replacement Cable
VGS-130A Drill Chuck
Cleaning
Gaging
Drill chuck with 0-.5 in. (0,0-12,7 mm)
capacity for drilling, reaming, and
other machining applications. Used
with VGS-20 and SGM 1500 Valve
Guide and Seat Machine and includes
integral quick change adapter and
chuck key.
For drilling, tapping, reaming, and
bronze liner installation. Insures positive gripping of tools with minimum
runout for increased accuracy.
Includes:
• Collet chuck with adapter (1)
• .75 in. wrench (1)
• 30 mm wrench (1)
(Collets must be ordered separately)
VC-200 Collet Set
Set includes the most popular collet
sizes for the VGS-1800A and SGM
1500 Collet Chuck. Collets may be
ordered individually if desired. Set
includes one each of collets listed:
Part No.
Harley
VC-276
VC-315
VC-354
VC-433
VC-472
Diameter Range
.276 - .315 in. (7,01 - 8,00 mm)
.315 - .354 in. (8,00 - 8,99 mm)
.354 - .394 in. (8,99 - 10,00 mm)
.433 - .472 in. (10,99 - 11,98 mm)
.472 - .512 in. (11,98 - 13,00 mm)
A complete line of collets not listed above
are available on a special order basis from
.019-.433 inch (0,48-10,99 mm) diameter
range. For information call Customer
Service toll free.
36
1-800-325-3670
SGM-6375 Light Kit
Kit includes an incandescent lamp
with a flexible neck, one magnetic
mounting base and one high intensity
bulb. For SGM only.
VGS-1450A Adjustable Level
Assembly
Part No.
VGS-1455A
VGS-1458A
Descriptions
Vial and Sleeve Assembly*
Vial only
*Recommended for immediate repair.
VGS-1510A Head Jack
Assembly
Helps prevent chatter while
cutting seat pockets and
valve seats.
VGS-20524A Worn Guide
Alignment Fixture
This fixture is installed in a badly worn
valve guide, allowing the cylinder head
to be leveled and aligned with the
machine’s power head. This procedure
will then allow the worn valve guide to
be redrilled concentric with the valve seat.
Includes:
• Guide Locator Pilot
• Alignment Bushing, Tapered 1 in.
(25,4 mm)
• Alignment Bushing, Tapered 1.5 in.
(38,1 mm)
• Alignment Bushing, Tapered 2 in.
(50,8 mm)
• Alignment Sleeve
• Nut, Acme
SGM-6360 Electronic Level
The Sunnen VGS-1750 and VGS-1750M
Seat Depth Indicators are designed for
installation on Sunnen Valve Guide &
Seat Machines, models VGS-19 and
VGS-20. The VGS-1750 is calibrated
in inches and the VGS-1750M is for
metric use.
Features:
• Helps operator control valve stem
installed height.
• Aids in maintaining consistent
combustion chamber volume.
• Enables the machinist to cut seats
and seat pockets to an exact depth
dimension.
Kit Includes:
Part No.
Descriptions
Dial Indicator
(VGS-1756M for metric)
Indicator Clam
Post Support
Post
Part No.
Descriptions
2 SGM-4083
2 SGM-4084
2 SGM-4104
Pins to fit SB
Chevy and Chrysler
Pins to fit SB Ford
To be modified by
Customer for application
VGS-20890 Overhead Cam
Head Holder Frame Kit
This kit is designed for use with Sunnen
VGS-20 and SGM 1500 Valve Guide and
Seat Machines.
Kit Includes:
Part No.
Descriptions
VGS-120A
VGS-1470A
VGS-1480A
VGS-1487A
VGS-1488A Frame Assembly (1)
Clamp Stud Assembly (2)
Clamp Bar Assembly (2)
E and L Length
.5 in. Clamp Spacer
1 in. Clamp Spacer
Harley
VGS-1756A
VGS-1757A
VGS-1758
VGS-1759A
Kit Contains:
Gaging
Note: This kit is retrofittable to machines
after serial number 1271, without modification to the machine. For serial numbers
prior to 1271, a drill and tap operation
on the face casting and trimming the belt
shroud is required. In addition to the VGS1750 indicator kit, a VGS-1265A Lift Cable
Plate Assembly must be ordered.
Call the customer service department
for details.
This kit allows for locating of cylinder
heads by dowel pin holes.
Cleaning
SGM-3584A Portable Tool Tray
VGS-1750 and VGS-1750M
Seat Depth Indicator Kits
SGM-4105 Dowel Pin Fixture
Used in Conjunction With
SGM 4000 Fixture
SGM-4001A Fixture
Clamping Spacer
Portable Tool
Tray used for
organizing
required tooling for the job
at hand.
Used with SGM & VGS
Fixture to provide a
flat surface for
clamping (2 required).
www.sunnen.com
Resurfacing
The SGM Depth Indicator is designed
for factory installation on Sunnen
SGM-1500 Valve Seat & Guide Machine.
Features:
• Inch/metric conversion
• Zero setting
• Resolution 0.0005 in./0,01 mm
• Helps operator control valve stem
installation height.
• Aids in maintaining consistent
combustion chamber volume.
• Enables seat and seat pockets to
be cut to an exact depth dimension.
Kit includes all necessary fasteners,
brackets, and instructions for installation. SR44 battery included.
Resolution: 0.1°
Insures proper cylinder
head alignment to repair
broken studs or other holes
in areas where a guide pilot
cannot be used.
Block
Reconditioning
SGM-5515 Digital Depth
Indicator Kit
Range: ±45°
VGS-2682 Stud Level Pin
Connecting Rod
Part No. Descriptions
Applications
PWM-5A .0937 in. (2,38 mm) Spot Facer
Pilot, ASPC
Head, VSC
Bodies
PWM-83A .125 in. (3,17 mm) VGS Three
Angle Cutter
Body Set
Screws
PWM42A .1875 in. (4,76 mm) Spindle
Adapters,
Drill, Ream &
Spot Facer
PWMM-10 .098 in. (2,5 mm) Diameter
adjustment on SGM Insert Holders
The SGM-6360 Electronic Level is an
integrated accessory to the SGM-1500
machine. Simply plug the level into
the jack on the front of the machine
and press the display button. No
external power source is required.
Cylinder Head
Hex T-Wrench
37
Cylinder Head
VSC-100 Tool Sharpener
Fixture Kit
SGM-5530 Tool
Sharpener Retrofit Kit
Replacement Wheels &
Accessories for TS-100
Part No.
Connecting Rod
Block
Reconditioning
The VSC-100, when used in conjunction with Sunnen’s TS-100 Precision
Tool Sharpener, sharpens cutters in
the body eliminating the need to
reset the tool each time.
Ordering Information:
Part No.
Resurfacing
VSC-100
VSC-101
VSC-103
VSC-105
VSC-110
Descriptions
Comes complete with the following:
VSC Tool In-Body Sharpening Fixture
Guide Pin (.236 in.) for VSC-710
Cutter Bodies
Guide Pin (.389 in.) for VSC Cutter
Bodies
600 grit face/edge diamond
wheel (6 in.)
SGM-5530 allows customers using
the VSC-100 Tool Sharpening Fixture
with VSC tooling to easily convert to
sharpening SGM-style tooling with
extension bushings.
TS-250 Tool Sharpening
Fixture Kit
The TS-250, when
used in conjunction with Sunnen’s
TS-100 Precision Tool
Sharpener, used for
sharpening Sunnen’s
VSIA Inserts out of
the holder.
Cleaning
VSC-115 Guide Pin (.385 in.) for VSC-205S,
VSC-305S and VSC-350S Cutter
Bodies. For use with Sioux Pilots.
1200 grit face/edge diamond
wheel (6 in.)
*Uses 5C Collets (not supplied).
Note: TS-100 No Longer Available.
Similar to VSC-50. Used to “off-hand”
grind any angle desired on VSC single
angle cutters or cutter blanks.
Gaging
Harley
38
Descriptions
Diamond Wheel, 260 Grit
Wheel Cleaning Stick
Wetting Agent (package of 3)
Ceramic Lap Wheel
Diamond Spray
Cabinet, heavy steel, serves as
workbench and storage center End Mill Fixture*
PM-300 Tool Bit Fixture
VGS-500 Tool Bit Fixture
VSC-500 Tool Sharpening Fixture
VSC-500 (Used to grind straight
angles on VSC cutters)
VSC-55 Tool
Sharpening
Fixture
Optional Equipment:
VSC-104
TS-120A
TS-121A
TS-122A
TS-123A
TS-125A
TS-126A
TS-127A
TS-128A
TS-150
TS-151A
TS-153A
TS-157A
VSC-50
VSC-55
1-800-325-3670
CHW 40/50 Cylinder Head Workstation
Note: C
HW 40/50 Workstation is no longer in production.
Part No.
VGS-1487A
CHW-570A
CHW-560A
CHW-550A
CHW-535A
CHW-575A
CHW-626A
CHW-627A
CHW-628A
CHW-629A
CHW-630A
PWM-92A
CHW-441A
PES-547A
Head Clamp Spacer (Pkg. Of 1)
Quick Clamp (Pkg. Of 1)
Magnetic Wand
Magnetic Bubble Level
Setup Standard
Clamp Screw
Press Foot #2.875" OD X .635" ID (22,2 X 16,1 mm)
Press Foot #61.5" OD X 1.125" ID (38,1 X 28,5 mm)
T-Handle Wrench
Foam Pad
Halogen Floodlight, 50 W (115V, 60HZ only)
Block
Reconditioning
NOT SHOWN:
Descriptions
4
2
1
1
1
1
1
1
1
1
1
1
Connecting Rod
1
2
3
4
5
6
7
7
7
7
7
8
Cylinder Head
Accessories and Supplies
OPTIONAL EQUIPMENT:
CHW-525
1 S mall Valve Press Foot
.688" OD X .522" ID
(17,5 X 13,3 mm)
Resurfacing
1
6
Cleaning
5
3
4
Gaging
2
7
Harley
8
www.sunnen.com
39
Gages for Valve Guides & Seats
Cylinder Head
P-310 Valve Guide Gage Set
Connecting Rod
The only way to be sure clearance is
correct is to GAGE IT! The Sunnen
P-310 checks all types of guides for
size and roundness. FAST!
Set Includes:
Block
Reconditioning
Part No.
Description
Resurfacing
P-300 Gage [Dial calibrated in .0002 in.
(0,005 mm) increments]
P-312
Probe (.3125 in.)
P-344
Probe (.3437 in.)
P-350
Indicator only
P-360
Wrench
P-375
Probe (.375 in.)
P-610A Setting Fixture
P-650A Metal Storage Case (stores items
listed plus 5 more probes)
For metric applications, order P-310M.
Replacement and
Additional Probes
Cleaning
Probe Size
Part No. Inches
Gaging
P-236 P-250 .25
P-281 .2812
P-312* .3125
P-344* .3437
P-375* .375
P-406 .4062
P-438 .4375
P-469 .4687
P-500 .5
Diameter Range
Inches
Millimeters
.224 to .264
.238 to .278
.269 to .309
.300 to .340
.332 to .372
.363 to .403
.394 to .434
.426 to .466
.457 to .497
.488 to .528
5,69 to 6,70
6,05 to 7,06
6,83 to 7,85
7,62 to 8,64
8,43 to 9,45
9,22 to 10,24
10,01 to 11,02
10,82 to 11,84
11,61 to 12,62
12,40 to 13,41
VS-1005 Rapid Valve Seat
Checker
Quickly and accurately checks out
roundness and runout of the critical
intersection between topping and
seat angles. Thousandth reading
indicator stays right side up for easy
reading as gage checks full 360° of
the seat. Works off valve pilot.
Set Includes:
VS-1010 Indicator Assembly
with indicating wheel for Sunnen
Pilots .389 in. (9,9 mm); plus these
Indicator Wheel Assemblies:
VS-1625-44 VS-1875-44 VS-2125-44
VS-1750-44
VS-2000-44
VSC-750 Rapid Valve Seat
Checker
For use with the VSC-700 and SGM700 Single-Blade, 3-Angle Seat Cutter
Kit only. Compatible with the VS-87544 and VS-1000-44 indicator wheels.
Indicator wheels ordered separately.
For metric applications, order
VSC-750M.
SGM-5100 Valve Stem
Height Gage Set
VS-2250-44
Additional Indicator Wheel Assemblies
must be ordered separately:
VS-875-44 VS-1125-44 VS-1375-44
VS-2375-44 VS-1000-44 VS-1250-44
VS-1500-44 VS-2500-44
VS-1020 Indicator Assembly only
The VS-1005 & VS-1015 Rapid Valve
Seat Checker can be used on other
manufacturers’ pilots by ordering
these indicating adapter wheels:
Part No.
VS-1116A
VS-1117A
VS-1118A
Description
.385 in. (9,8 mm) diameter
Sioux Pilots
.437 in. (11,1 mm diameter
Kwik Way Pilots
.375 in. (9,5 mm) diameter
K.O. Lee, Neway, Black and
Decker Pilots
Accurately measures valve stem
install height.
• .001 in. graduation gage
• 0-.100 reading
• Includes 1 in. calibration standard
• Unique design allows for measuring
heights from 1.000-2.60 in.
Set includes:
SGM-5108A Indicator
SGM-5119A Adapter (1.12" ID/1.24" OD)
SGM-5118A Adapter (.93" ID/1.06" OD)
SGM-5117A Adapter (.775" ID/.90" OD)
For metric applications, order VS-1005M.
*Included with P-310 Valve Guide Gage Set.
Harley
Replacement Items for
P300 Gage
Part No.
Description
P-350 Dial Indicator Assembly
G-5955A Bezel and Crystal (round lens style)
G-59515A Bezel and Crystal (flat lens style)
40
For all Sunnen Gages see pages 101–113.
1-800-325-3670
Gages for Valve Guides
Assembly consists of a ,002 mm
reading indicator, probe retractor and
probe retainer bushing in a reinforced
nylon insulating shroud.
Order GRM-3000 for .002 mm reading.
Shipping Weight: 1 kg (2 lbs.)
Transfer Pin
Probe Extension
Transfer
Pin No.
Gage
mm
GR/GRM- 1,37 - 1,55
3000
1,50 - 1,90
1,80 - 2,20
2,05 - 2,45
2,25 - 2,75
2,50 - 3,00
2,75 - 3,25
3,00 - 3,50
3,25 - 3,75
3,50 - 4,00
3,75 - 4,25
4,20 - 4,80
4,70 - 5,30
5,20 - 5,80
5,70 - 6,30
6,20 - 6,80
6,70 - 7,30
7,20 - 7,80
7,70 - 8,30
8,20 - 8,80
8,70 - 9,30
9,20 - 9,80
9,40 - 10,60
10,40 - 11,60
11,40 - 12,60
12,40 - 13,60
.054 - .061
.059 - .075
.071 - .087
.081 - .096
.089 - .108
.098 - .118
.108 - .128
.118 - .138
.128 - .148
.138 - .157
.148 - .167
.165 - .189
.185 - .209
.205 - .228
.224 - .248
.244 - .268
.264 - .287
.283 - .307
.303 - .327
.323 - .346
.343 - .366
.362 - .386
.370 - .417
.409 - .457
.449 - .496
.488 - .535
G-1055
G-1070
G-1080
G-1090
G-1100
G-1110
G-1120
G-1130
G-1140
G-1150
G-1160
G-1180
G-1200
G-1220
G-1240
G-1260
G-1280
G-1300
G-1320
G-1340
G-1360
G-1380
G-1400
G-1440
G-1480
G-1520
G-2037
G-2059
G-2089
G-2264
G-2370
Overall
Length
mm
in
mm
in
11
16
16
16
21
21
21
21
21
21
21
39
39
39
39
39
39
39
39
39
39
39
46
46
46
46
.43
.63
.63
.63
.82
.82
.82
.82
.82
.82
.82
1.53
1.53
1.53
1.53
1.53
1.53
1.53
1.53
1.53
1.53
1.53
1.81
1.81
1.81
1.81
167
174
174
174
179
179
179
179
179
179
179
195
195
195
195
195
195
195
195
195
195
195
195
195
195
195
6.6
6.9
6.9
6.9
7.1
7.1
7.1
7.1
7.1
7.1
7.1
7.7
7.7
7.7
7.7
7.7
7.7
7.7
7.7
7.7
7.7
7.7
7.7
7.7
7.7
7.7
4
Probe
Ext.
KZ1X3500
See
Note
Cleaning
Probe
in
Probe
No.
Max. Gaging
Depth
Resurfacing
Gage GR/GRM-3000
3
Block
Reconditioning
1
2
3
4
2
Diameter Range
Connecting Rod
Order 1-4 for each diameter.
1
Cylinder Head
GR-3000 Dial Bore Gage
Probe Extension
Gaging
Available for probes 8,2 mm (.323") or larger. Probe extensions are 63,5 mm (2.5") long, and up to
three can be assembled together. Part Number: KZ1X-3500.
NOTE: It may be necessary to order one or more KZ1X-3500 Probe extensions
to reach the valve guides. The probe extensions may be larger in diameter than the value guide, but will not interfere with the gaging probe.
Gage Probes and
Transfer Pins
Harley
Probes and pins must be ordered
separately. Diameter ranges, gaging
depths and part numbers are listed
in chart.
www.sunnen.com
41
Dial Bore Gage Setting Fixtures
Gages and Accessories
Cylinder Head
CF-540 Size Setting Adapter
Connecting Rod
Centers gage probes between parallel
reference surfaces on CF-502 Setting
Fixture. Serves as an “extra pair of
hands” to help in nulling the gage on
both the horizontal and vertical axis.
Assures fast, accurate setup of the gage.
Shipping Weight:
1 kg (2 lbs.)
Block
Reconditioning
Shown with CF-502
Setting Fixture.
Setting Fixtures
CF-502 (inch) .054"-2.00"
CF-502M (metric)
1,37 mm-50,8 mm
For use with 3000, 4000, 6000, and
9000 Series Dial Bore Gages.
CF-502M comes with 0-51 mm
micrometer head marked in ,002 mm
increments with precision lapped
carbide anvils. Includes a ring gage
checking standard and three interchangeable nests. (Use of CF-502M/
CF-502 with 3000 series gage
requires the purchase of CF-540
Size Setting Adapter.) Setting Master
has a rugged, stress-relieved castiron base and may be used without
removing it from its protective case.
CF-502 is equipped with a 0"-2"
micrometer head marked in .0001"
increments.
CF-502M/CF-502 Shipping Weight:
4,5 kg (10 lbs.)
Resurfacing
Cleaning
Gaging
Harley
42
1-800-325-3670
Replacement Gage Nests For
CF-502M Metric & CF502:
CF-502M
CF-550A
CF-560A
CF-570A
12,6 mm-19,1 mm
18,8 mm-30,2 mm
30,0 mm-50,0 mm
CF-502
CF-550A
CF-560A
CF-570A
.495"-.750"
.740"-1.19"
1.18"-2.00"
CF-137
CF-138
CF-544A
CF-576A
Micrometer Adjusting Wrench
Spindle Lock Knob
Magnifier
Calibration Ring
HS-60 Valve Job Power Bench
Accessory Kits and Tooling for Valve Guide
Sizing and Valve Seating
VS-150 Wheel Holder for Valve Seating
Mounts the VS Series diamond wheels for seat grinding.
(Must be ordered separately.)
VS-85A Pilot
Insertion/Removal
Tool
Used to install VS Pilots
into valve guides.
Wheel Removal Wrench
Part No.
Description
PWM-52A1.125" (28.6 mm)
Opening
PWM-53A.875" (22.2 mm)
Opening
Connecting Rod
Important: For most efficient use, order at least three wheel holders
(one for each seating angle).
Cylinder Head
Note: H
S-60 is no longer in production.
VS-65 Flexible Driver
Replacement Kit
Block
Reconditioning
For VS-50 and VS-150
Wheel Holders.
PHW-175A Flexible Washer
Resurfacing
Cleaning
Gaging
Harley
www.sunnen.com
43
MAX.
MIN.
Cylinder Head
15°
Diamond
Wheels
Connecting Rod
Block
Reconditioning
VS-875-15D3
VS-1000-15D3
VS-1125-15D3
VS-1250-15D3
VS-1375-15D3
VS-1500-15D3
VS-1625-15D3
VS-1750-15D3
VS-1875-15D3
VS-2000-15D3
VS-2125-15D3
VS-2250-15D3
VS-2375-15D3
VS-2500-15D3
VS-2625-15D3
45°
Diamond
Wheels
Resurfacing
Cleaning
VS-875-45D3
VS-1000-45D3
VS-1125-45D3
VS-1250-45D3
VS-1375-45D3
VS-1500-45D3
VS-1625-45D3
VS-1750-45D3
VS-1875-45D3
VS-2000-45D3
VS-2125-45D3
VS-2250-45D3
VS-2375-45D3
VS-2500-45D3
Gaging
30° Extra Fine
Grit Diamond
Wheels
Harley
VS-875-30D8
VS-1000-30D8
VS-1125-30D8
VS-1250-30D8
VS-1375-30D8
VS-1500-30D8
VS-1625-30D8
VS-1750-30D8
VS-1875-30D8
VS-2000-30D8
VS-2125-30D8
VS-2250-30D8
VS-2375-30D8
HS-60 Diamond Wheels for Valve Seating
Projected Wheel Diameter Range
Inches
Min.
.592
.592
.627
.752
.905
.905
.903
1.028
1.153
1.278
1.403
1.528
1.653
1.778
1.903
mm
Max.
.817
.942
1.067
1.192
1.317
1.442
1.567
1.692
1.817
1.942
2.067
2.192
2.317
2.442
2.567
Min.
15,04
15,04
15,92
19,10
22,99
22,99
22,94
26,11
29,29
32,46
35,64
38,81
41,99
45,16
48,34
Max.
20,75
23,93
27,10
30,28
33,45
36,63
39,80
42,98
46,15
49,33
52,50
55,68
58,85
62,03
65,20
mm
Inches
Min.
.571
.571
.606
.731
.905
.962
1.087
1.212
1.337
1.462
1.587
1.712
1.837
1.962
Max.
.817
.942
1.067
1.192
1.317
1.442
1.567
1.692
1.817
1.942
2.067
2.192
2.317
2.442
Min.
14,50
14,50
15,39
18,57
22,99
24,43
27,61
30,78
33,96
37,13
40,31
43,48
46,66
49,83
Max.
20,75
23,93
27,10
30,28
33,45
36,63
39,80
42,98
46,15
49,33
52,50
55,68
58,85
62,03
Inches
Min.
.592
.592
.627
.752
.905
.905
.976
1.100
1.225
1.350
1.475
1.600
1.725
mm
Max.
.817
.942
1.067
1.192
1.317
1.442
1.567
1.692
1.817
1.942
2.067
2.192
2.317
Min.
15,04
15,04
15,92
19,10
22,99
22,99
24,79
27,94
31,12
34,29
37,47
40,64
43,82
Max.
20,75
23,93
27,10
30,28
33,45
36,63
39,80
42,98
46,15
49,33
52,50
55,68
58,85
30°
Diamond
Wheels
VS-875-30D3
VS-1000-30D3
VS-1125-30D3
VS-1250-30D3
VS-1375-30D3
VS-1500-30D3
VS-1625-30D3
VS-1750-30D3
VS-1875-30D3
VS-2000-30D3
VS-2125-30D3
VS-2250-30D3
VS-2375-30D3
VS-2500-30D3
VS-2625-30D3
60°
Diamond
Wheels
VS-875-60D3
VS-1000-60D3
VS-1125-60D3
VS-1250-60D3
VS-1375-60D3
VS-1500-60D3
VS-1625-60D3
VS-1750-60D3
VS-1875-60D3
VS-2000-60D3
VS-2125-60D3
VS-2250-60D3
VS-2375-60D3
VS-2500-60D3
45° Extra Fine
Grit Diamond
Wheels
VS-875-45D8
VS-1000-45D8
VS-1125-45D8
VS-1250-45D8
VS-1375-45D8
VS-1500-45D8
VS-1625-45D8
VS-1750-45D8
VS-1875-45D8
VS-2000-45D8
VS-2125-45D8
VS-2250-45D8
VS-2375-45D8
VS-2500-45D8
Inches
Min.
.592
.592
.627
.752
.905
.905
.976
1.100
1.225
1.350
1.475
1.600
1.725
1.850
1.975
mm
Max.
.817
.942
1.067
1.192
1.317
1.442
1.567
1.692
1.817
1.942
2.067
2.192
2.317
2.442
2.567
Min.
15,04
15,04
15,92
19,10
22,99
22,99
24,79
27,94
31,12
34,29
37,47
40,64
43,82
46,99
50,17
mm
Inches
Min.
.575
.575
.628
.753
.905
.950
1.075
1.200
1.325
1.450
1.575
1.700
1.825
1.950
Max.
.835
.960
1.085
1.210
1.335
1.460
1.585
1.710
1.835
1.960
2.085
2.210
2.335
2.460
Min.
14,61
14,61
15,95
19,13
22,99
24,13
27,31
30,48
33,66
36,83
40,01
43,18
46,36
49,53
1-800-325-3670
Max.
21,21
24,38
27,56
30,73
33,91
37,08
40,26
43,43
46,61
49,78
52,96
56,13
59,31
62,48
Inches
Min.
.571
.571
.606
.731
.905
.962
1.087
1.212
1.337
1.462
1.587
1.712
1.837
1.962
mm
Max.
.817
.942
1.067
1.192
1.317
1.442
1.567
1.692
1.817
1.942
2.067
2.192
2.317
2.442
Min.
14,50
14,50
15,39
18,57
22,99
24,43
27,61
30,78
33,96
37,13
40,31
43,48
46,66
49,83
NOTE: Special angle VS wheels and grit sizes are available on request. Call Sunnen customer service for price and delivery.
44
Max.
20,75
23,93
27,10
30,28
33,45
36,63
39,80
42,98
46,15
49,33
52,50
55,68
58,85
62,03
65,20
Max.
20,72
23,93
27,10
30,28
33,45
36,63
39,80
42,98
46,15
49,33
52,50
55,68
58,85
62,03
HS-60 Honing Tools
Complete Diamond Hone consists of one each Arbor, Sleeve
and Pilot.
Arbor
(Each tool includes arbor, sleeve and pilot.)†
Tool No.
mm
6
7
8
8,5
9
9,5
10
11
12
Inches
.233-.238
.248-.253
.258-.263
.273-.278
.310-.320
.329-.339
.339-.349
.349-.359
.369-.379
.389-.399
.428-.438
.433-.443
.467-.477
mm
5,92-6,05
6,30-6,43
6,55-6,68
6,93-7,06
7,87-8,13
8,36-8,61
8,61-8,86
8,86-9,12
9,37-9,63
9,88-10,13
10,87-11,13
11,00-11,25
11,86-12,12
* These tools require special A810F Sleeve Adjusting/Removal Tool.
(Order separately.)
** These tools require standard HS-510A Sleeve Adjusting/Removal
Tool, which is included in HS-40 Valve Guide Reconditioning Kit.
† VG-275-D5 does not require a pilot.
Diamond Sleeve
A8A-235D5
A8A-250D5
A8A-260D5
VG-275-20D5
VG-315-20D5
VG-334-20D5
VG-344-20D5
VG-354-20D5
VG-374-20D5
VG-394-20D5
VG-433-20D5
VG-438-20D5
VG-472-20D5
Component of
V8A-235D5
V8A-250D5
V8A-260D5
VG-275D5
VG-315D5
VG-334D5
VG-344D5
VG-354D5
VG-374D5
VG-394D5
VG-433D5
VG-438D5
VG-472D5
Pilot
A8A-235P
A8A-250P
A8A-260P
Not required
VG-315-PA
VG-334-PA
VG-344-PA
VG-354-PA
VG-374-PA
VG-394-PA
VG-433-PA
VG-438-PA
VG-472-PA
Component of
V8A-235D5
V8A-250D5
V8A-260D5
VG-315D5
VG-334D5
VG-344D5
VG-354D5
VG-374D5
VG-394D5
VG-433D5
VG-438D5
VG-472D5
Resurfacing
Inches
.25
.3125
.3437
.375
.4375
-
Finish Diameter Range
Component of
A8AMV8A-235-D5, V8A-250-D5, V8A-260-D5
A8BM
VG-275-D5
VG-315-30A
VG-315D5 & VG-334D5
VG-344-30A
VG-344D5 & VG-354D5
VG-374-30A
VG-374D5, VG-394D5 & VG-433D5
VG-438-30A
VG-438D5 & VG-472D5
Block
Reconditioning
V8A-235-D5*
V8A-250-D5*
V8A-260-D5*
VG-275-D5*†
VG-315-D5**
VG-334-D5**
VG-344-D5**
VG-354-D5**
VG-374-D5**
VG-394-D5**
VG-433-D5**
VG-438-D5**
VG-472-D5**
Size
Arbor
Connecting Rod
Diamond Sizing Tools
Cylinder Head
Components for Diamond Sizing Tools
Sleeve
Pilot
Cleaning
Gaging
Harley
www.sunnen.com
45
HS-60 Accessories & Supplies
Accessory Kits and Tooling for Valve Guide
Sizing and Valve Seating
Cylinder Head
PHW-183
Anti Lock Washer
A-810F Sleeve
Adjusting/Removal Tool
Allows easy removal of
VS wheels after use.
Must be ordered separately for use
with diamond sizing tools .275"
(7 mm) diameter and smaller.
Connecting Rod
HS-450A Filter Elements
HS-572A Brush
Lines HS-60 honing stand
filter basket. Packages of 5.
Removes dirt and scale prior to pilot insertion.
Block
Reconditioning
Honing Oil
Available in 5-gallon (18,9 liter) pails.
HS-60 requires 10 gallons minimum.
HS-430A
MB-30-5
Resurfacing
Recommended for all valve guide and
seat reconditioning and general honing.
Required when extra-fine grit diamond
wheels are used in valve seat reconditioning and when sizing bronze guides.
MAN-845-5
For valve guide reconditioning, most valve seat reconditioning, and other general honing.
Quick Disconnect for HS drills.
Requires .5-20 threads.
HS-519A Filter Clips
Secures HS-450A filter elements to
HS-60 filter basket. Packages of 4.
Cleaning
HS-15 Accessory Lamp
Gaging
Harley
46
1-800-325-3670
Pilots for HS Power Bench
DIAMETER
in.
mm
VS-282
VS-309
VS-310
VS-311
VS-312
VS-313
VS-314
VS-315
VS-316
VS-317
VS-318
VS-319
VS-320
VS-332
VS-333
VS-334
VS-335
VS-336
VS-339
VS-340
VS-341
VS-342
VS-343
VS-344
VS-345
VS-346
VS-352
VS-353
VS-354
VS-355
.282
.309
.310
.311
.312
.313
.314
.315
.316
.317
.318
.319
.320
.332
.333
.334
.335
.336
.339
.340
.341
.342
.343
.344
.345
.346
.352
.353
.354
.355
7,16
7,85
7,87
7,90
7,92
7,95
7,98
8,00
8,03
8,05
8,08
8,10
8,13
8,43
8,46
8,48
8,51
8,53
8,61
8,64
8,66
8,69
8,71
8,74
8,76
8,79
8,94
8,97
8,99
9,02
.356
.358
.359
.360
.370
.371
.372
.373
.374
.375
.376
.377
.378
.379
.380
.388
.389
.390
.391
.392
.393
.394
.395
.396
.397
.398
.399
.400
.401
.404
9,04
9,09
9,12
9,14
9,40
9,42
9,45
9,47
9,50
9,53
9,55
9,58
9,60
9,63
9,65
9,86
9,88
9,91
9,93
9,96
9,98
10,01
10,03
10,06
10,08
10,11
10,13
10,16
10,18
10,26
PILOT No.
in.
VS-356
VS-358
VS-359
VS-360
VS-370
VS-371
VS-372
VS-373
VS-374
VS-375
VS-376
VS-377
VS-378
VS-379
VS-380
VS-388
VS-389
VS-390
VS-391
VS-392
VS-393
VS-394
VS-395
VS-396
VS-397
VS-398
VS-399
VS-400
VS-401
VS-404
DIAMETER
mm
.405
.406
.407
.408
.409
.410
.411
.417
.418
.419
.420
.421
.422
.431
.432
.433
.434
.435
.436
.437
.438
.452
.453
.454
.455
.470
.471
.472
.473
.474
10,29
10,31
10,34
10,36
10,39
10,41
10,44
10,59
10,62
10,64
10,67
10,69
10,72
10,95
10,97
11,00
11,02
11,05
11,07
11,10
11,13
11,48
11,51
11,53
11,56
11,94
11,96
11,99
12,01
12,04
PILOT No.
VS-405
VS-406
VS-407
VS-408
VS-409
VS-410
VS-411
VS-417
VS-418
VS-419
VS-420
VS-421
VS-422
VS-431
VS-432
VS-433
VS-434
VS-435
VS-436
VS-437
VS-438
VS-452
VS-453
VS-454
VS-455
VS-470
VS-471
VS-472
VS-473
VS-474
Gaging
NOTE: These pilots are only to be used with Sunnen HS-60 Power Bench. Using these pilots with a seat and guide machine will give less
than expected results.
Cleaning
VS-214
VS-215
VS-216
VS-217
VS-218
VS-234
VS-235
VS-236
VS-237
VS-238
VS-250
VS-251
VS-252
VS-253
VS-255
VS-256
VS-257
VS-258
VS-259
VS-260
VS-261
VS-262
VS-273
VS-274
VS-275
VS-276
VS-277
VS-278
VS-279
VS-280
VS-281
Resurfacing
5,44
5,46
5,49
5,51
5,54
5,94
5,97
6,00
6,02
6,04
6,35
6,37
6,40
6,43
6,48
6,50
6,53
6,55
6,58
6,60
6,63
6,65
6,93
6,96
6,99
7,01
7,04
7,06
7,09
7,11
7,14
PILOT No.
DIAMETER
in.
mm
Block
Reconditioning
.214
.215
.216
.217
.218
.234
.235
.236
.237
.238
.250
.251
.252
.253
.255
.256
.257
.258
.259
.260
.261
.262
.273
.274
.275
.276
.277
.278
.279
.280
.281
PILOT No.
DIAMETER
in.
mm
Connecting Rod
Cylinder Head
IMPORTANT: For best efficiency, at least four pilots should be ordered for each diameter required.
Harley
www.sunnen.com
47
Valve Guide Sizing
Sunnen HONALL®
Cylinder Head
• Produces straight, round holes
• Fast setup
• Easy-to-use
P-190 Valve Guide Hone Set
Ordering Information
Connecting Rod
Available to cover most popular sizes. See chart below.
A .375" drill (200 rpm) is recommended for driving power.
2
The head and driver are interchangeable with the adapters. Only one head and driver is required. Mandrels are
available to cover all popular sizes. Please select the
parts desired from photograph and order from the chart
for the range desired. We recommend that an adapter be
purchased for each mandrel. This saves change-over time
going from one mandrel to another.
Additional Mandrel Sizes Available - Call Sunnen
Customer Service Department.
5
Head &
Driver
Sleeve
4
Block
Reconditioning
Adapter
3
AN-1075 Speed Control Unit
Stone
1
Resurfacing
Cleaning
Gaging
Harley
Nominal
Fractional Size
(inches)
Range
inches
.1875
.2187
.2343
.2656
.3125*
.3437*
.3593
.375*
.4062
.4375*
.4687
.5
.5468
.5625
.625
.6562
.6875
.75
.185-.190
.195-.200
.215-.220
.235-.240
.255-.260
.270-.275
.275-.280
.308-.316
.339-.347
.354-.362
.370-.385
.400-.416
.432-.447
.463-.479
.495-.526
.526-.557
.557-.588
.619-.650
.650-.681
.681-.713
.744-.775
Range
mm
4,7 - 4,8
4,9 - 5,1
5,5 - 5,6
6,0 - 6,1
6,5 - 6,6
6,8 - 7,0
6,9 - 7,1
7,8 - 8,0
8,6 - 8,8
9,0 - 9,2
9,4 - 9,8
10,2 -10,6
11,0 -11,4
11,8 -12,2
12,6 -13,4
13,4 -14,1
14,1 -14,9
15,7 -16,5
16,5 -17,3
17,3 -18,1
18,9 -19,7
1
Furnished with on/off switch, fuse,
AC cord and grounded AC outlet
plug. Reduces rpm when used with
AC/DC drill motors and motors
(brush-type only) where ampere
rating is 15 amps or less.
Mandrel
(includes
wedge)
Mandrel
BL6-185CS
BL6-195CS
BL6-215CS
BL6-235CS
BL8-255AS
BL8-270AS
BL8-275AS
BL10-308AS
BL10-339AS
BL10-354AS
BL12-370AS
BL12-400AS
BL12-432AS
BL12-463AS
BL16-495AS
BL16-526AS
BL16-557AS
BL20-619AS
BL20-650AS
BL20-681AS
BAL20-744LA**
2
Sleeve
S-185
S-195
S-215
S-235
S-255
S-270
S-275
S-308
S-339
S-354
S-370
S-400
S-432
S-463
S-495
S-526
S-557
S-619
S-650
S-681
S-744
3
Stone
Old
—
—
—
—
—
—
—
LG-13
LG-13
LG-13
LH-13
LH-13
LH-13
LH-13
LJ-13
LJ-13
LJ-13
LJ-13
LJ-13
LJ-13
LM-13
New
L6-J67
L6-J67
L6-J67
L6-J67
L8-J67
L8-J67
L8-J67
L10-J69
L10-J69
L10-J69
L12-J67
L12-J67
L12-J67
L12-J67
L16-J67
L16-J67
L16-J67
L16-J67
L16-J67
L16-J67
L20-J67
4
Adapter
Order both:
PSK6-A
LN-3087C
†
PK8-A
PK8-A
PK8-A
PK10-A
PK10-A
PK10-A
PK12-A
PK12-A
PK12-A
PK12-A
PK16-A
PK16-A
PK16-A
PAK16-A
PAK16-A
PAK16-A
PAK20-A
*P-191 Valve Guide Honing Set consists of 1 each mandrel and sleeve for the popular .275", .3125", .3437", and .375" sizes;
also includes PK8-A, PK12-A, P-180, AN-1105A Storage Box, and 6 each L8 — J67 Stones.
** Replaceable shoe type mandrel. Replacement shoe Part No. LA-C (2 required).
† Remove the LN-3087A stone retainer (standard part supplied with the PSK6-A adapter) and replace with the LN-3087C.
The LN-3087C must be ordered separately. AN-1105A Storage Box available for convenient storage of tooling.
48
1-800-325-3670
5
Head &
Driver
P-180
200 rpm
max

VR-6500 Valve Refacer - Sunnen Products Company

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