INDUSTRIAL WINCH ACCESSORIES

Transcription

INDUSTRIAL AND SEVERE DUTY WINCHES AND HOISTS
Severe Duty Synthetic Winch Rope
• Exclusively developed for Severe Duty winching applications
• 100’ (30 m) x 5/8” (16 mm) diameter
• 47,500 lbf (21,546 kgf) minimum breaking strength
I N D U S T R I AL W I N C H AC C ES S O R I ES
• Patented 6-strand Dyneema construction for the ultimate
balance of strength, durability and weight
• Impervious Dyneema cover provides protection against the
elements
• Easier handling, coiling, and rigging means less time for
vehicle recovery
• Reinforced welded steel tube thimble and braided eyelets for
maximum capacity
PN 86962 (for Olympus 25 winches)
Other sizes available, contact WARN Customer Service.
Industrial Snatch Block
• Doubles the pulling power of your winch
• Aids in sharp angle and three-point rigging
PN
PN
PN
PN
15640 24,000 lbs. (10,886 kg)
63490 33,000 lbs. (14,968 kg)
78387 36,000 lbs. (16,329 kg)
80858 60,000 lbs. (27,215 kg)
10
Wire Rope Tension Kit
Recovery Strap
• Absorbs the shock of heavy pulls,
while the elastic rebound energy
aids in quick recovery
PN 11392 3” x 30’ (8 cm x 9 m)
• Prevents wire rope tangling when freespooling
• Assists in uniform wire rope spooling
• Available in two models: Heavy Duty and Standard
PN 31282 12.5” wide drum
PN 31149 10” wide drum
PN 31150 8” wide drum
PN 34373 Series 6
Warn Industries, Inc.
12900 S.E. Capps Road
Clackamas, OR USA 97015-8903
1-503-722-1200 FAX: 1-503-722-3000
Customer Service: 1-800-543-9276
Dealer Locator Service: 1-800-910-1122
International Sales Support: 1-503-722-1200
International FAX: 1-503-722-3005
www.warn.com
The dealer locator service is available 7 days per week
and 24 hours a day.
Customer service is available between 7:00 am and
4:00 pm Pacific Time, Monday through Friday.
© 2013 Warn Industries, Inc. WARN® and the WARN logo
are registered trademarks of Warn Industries. Printed in USA.
Specifications subject to change at any time.
PN 910022.A0
WARN CUSTO MER SER VI CE: (800) 543-9276
The WARN Workforce. Growing Bigger And Stronger.
I N D U S T R I AL W I N C H AC C ES S O R I ES
Warn Industries has a solid lineup of products
ready to join the workforce. The working world
we serve spans everything from towing and
emergency rescues, to the most severe
military applications. Whatever you do,
the ultra-reliable WARN winch lineup gets
the job done. Whatever you need, you’ll
find it here. Choose from planetary
and worm gear winches. Or a full line
of hydraulic and electric hoists. Winch
pulling capacities now run all the way
up to 30,000 pounds with the WARN
30XL. And nothing in the electric
winch arena can top
the raw power of the
WARN Olympus winch.
Now, let’s get to work.
10
Hydraulic Winches............................................................................ 2–9
Electric Winches........................................................................... 10–13
Severe Duty Winches.................................................................... 14–19
Electric and Hydraulic Hoists....................................................... 20–28
Industrial Winch Accessories....................................................... 29–30
Hydraulic Industrial Winches
For hydraulic winching applications, no product performs better than a
WARN Industrial winch. Powerful hydraulic motors allow for extended duty.
Hardened steel, two-stage planetary gear trains deliver efficient and reliable
operation plus fast line speeds. And now the product line has expanded to
include a new family of 9,000 lb. worm gear winches. All are designed for
heavy-duty towing and recovery operations, and like their electric cousins,
these products comply with world-wide quality and safety standards.
Standard roller tensioner and drum
brake provide optimal rope winding.
Mechanically locked
clutch with smooth
action. No springs or
jumping out of gear.
I N D U S T R I AL H YD R AU L I C W I N C H ES
Heavy duty, high-flow hydraulic motor
3
Automatic, spring applied
disc brake. Highly
reliable and robust.
Complies fully with SAE
J706 standard.
Large drum diameter for
longer wire rope life with
less kinking. SAE J706
compliment. (Wire rope is
sold separately).
Easy access and
servicing. All internal
components are
available as complete
assemblies
Efficient
planetary gear
design allows
for long-term
lubrication with
grease.
Series 30XL For Heavy Tow,
Utility and Trailer Applications
Series 20XL Great for Carriers,
Trailers, or Severe-Duty Applications
•1
2.0 cubic-inch high-performance motor with 30,000 lbf.
capacity – great for trailers, roll-back carriers, and severeduty applications
•8
.0 cubic-inch high-performance motor with
20,000 lbf. capacity
•H
ardened aircraft-grade nickel chromoly two-stage planetary
geartrain for speed and reliability
• Available in air and manual clutch options
4
• Available in standard and long-drum versions
• Meets SAE J706 and CE specifications
PN
PN
PN
PN
77880
77900
75990
77890
(Standard Drum Manual Clutch)
(Standard Drum, Air Clutch)
(Long Drum, Air Clutch)
(Long Drum Manual Clutch)
SPECIFICATIONS:
Maximum Pulling Force: 30,000 lbf. (13608 kgs)
Maximum wire rope recommended: 5/8” (15.9 mm);
41,200 lbf. (18,688 kgf) minimum breaking strength
Maximum input flow: 20 USGPM (76 L/min)
Maximum input pressure: 3,000 psi (205.8 bar)
Drum barrel diameter: 6.25” (159 mm)
Drum flange diameter: 13.5” (343 mm)
Distance between flanges, standard drum: 8.0” (203 mm);
long drum: 14.0” (356 mm)
Hydraulic motor: 12.0 cu. in. (197 cc)
Gear ratio: 36.0:1
Approximate shipping weight, standard drum: 322 lbs. (146 kg)
Approximate shipping weight, long drum: 361 lbs. (164 kg)
• Spring-applied disc brake designed to hold the full-rated load
•H
ardened aircraft-grade nickel chromoly two-stage planetary
• Available in air and manual clutch options
• Available in standard and long-drum versions
PN
PN
PN
PN
74750
77550
77560
77570
(Standard Drum, Air Clutch)
(Standard Drum, Manual Clutch)
(Long Drum, Air Clutch)
(Long Drum, Manual Clutch)
SPECIFICATIONS:
Maximum Pulling Force: 20,000 lbf. (9072 kgf)
Maximum input flow: 20 USGPM (76 L/min)
Maximum input pressure: 3,000 psi (205.8 bar)
Distance between flanges, standard drum: 8.0” (203 mm);
long drum: 14.0” (356 mm)
Gear ratio: 28.5:1
• Low Pressure design means these winches uses a larger
displacement motor to pull full rated load at low psi, making
them ideal for hydraulic systems that operate below
3000 psi.
• Choose from 20XL-LP or 30XL-LP models
• 30XL-LP features a 14.9 cubic-inch high-performance motor
with 30,000 lb. capacity – great for heavy-duty applications
Approximate shipping weight, standard drum: 297 lbs. (135 kg)
• 20XL-LP comes with a 11.9 cubic-inch high-performance
motor with 20,000 lb. capacity
Approximate shipping weight, long drum: 322 lbs. (146 kg)
• Hardened aircraft-grade nickel chromoly two stage planetary
PERFORMANCE DATA
PERFORMANCE DATA
At 15 gpm
At 20 gpm
Drum
Rated Line (kgf)
(kN)
Line speedLine speed
Layer Pull (lbf)
(ft/min) (m/min) (ft/min) (m/min)
1
30000 13608 133.4 13 4.0 18 5.4
2
25385 11514 112.9 16 4.8 22 6.7
3
22000 9979 97.9 18 5.5 25 7.6
4
19412 8805 86.3 21 6.4 29 8.8
5
17368 7878 77.3 23 7.0 32 9.8
Drum
Rated Line (kgf)
(kN)
Layer Pull (lbf)
1
20000 9072 89.0 2
16975 7700 75.5 3
14745 6688 65.6 4
13032 5911 58.0 5
11676 5296 51.9 5/8” (15.9mm)
5/8” (15.9mm)
Drum
Standard Drum
Long Drum
Layer
Capacity (ft.)
(m)
Capacity (ft.)
(m)
1
21 6.23610.9
2
45 13.678 23.9
3
73 22.2127 38.8
4
104 31.8183 55.7
5
140 42.6245 74.6
9/16” (14.3mm)
9/16” (14.3mm)
Drum
Standard Drum
Long Drum
Layer
Capacity (ft.)
(m)
Capacity (ft.)
(m)
1
21 6.43711.2
2
46 13.980 24.3
3
74 22.5129 39.4
4
106 32.3186 56.6
5
142 43.2248 75.7
WW W.WAR N.C OM
Series XL-LP Winches For Systems Series XL 2-Speed
That Operate Below 3000 psi
Fast No-load Line Retrieval
At 15 gpm
At 20 gpm
Line speedLine speed
(ft/min) (m/min) (ft/min) (m/min)
23 7.1 31 9.5
27 8.3 37 11.2
32 9.6 42 12.9
36 10.9 48 14.6
40 12.1 54 16.3
• Standard air clutch with manual clutch option
• Available in short- and long-drum versions
• See warn.com for full performance specifications
PN
PN
PN
PN
PN
PN
PN
PN
78970
78980
79210
79220
80508
80509
80510
80511
(20XL-LP,
(20XL-LP,
(20XL-LP,
(20XL-LP,
(30XL-LP,
(30XL-LP,
(30XL-LP,
(30XL-LP,
Standard Drum, Air Clutch)
Standard Drum, Manual Clutch)
Long Drum, Air Clutch)
Long Drum, Manual Clutch)
Standard Drum, Air Clutch)
Standard Drum, Manual Clutch)
Long Drum, Air Clutch)
Long Drum, Manual Clutch)
• Double the speed of the Series XL winch for fast rope retrieval
• Increased productivity improves your bottom line
• 12V solenoid on the winch manifold shifts the winch from
high-speed to low-speed
• Choose from standard or low-pressure system design
- Standard 12.0 cubic-inch motor is great for trailers,
roll-back carriers, and severe-duty applications
- Low pressure 14.9 cubic-inch high-performance motor
is perfect for extra heavy-duty applications
• Hardened aircraft-grade nickel chromoly two stage planetary
• See warn.com for full performance specifications
PN 81617 (30XL, Long Drum, Air Clutch, Low-pressure)
PN 82710 (30XL, Long Drum, Air Clutch)
PN 91159 (20XL, Long Drum, Air Clutch, Low-pressure)
5
Series 18 Hydraulic Pulling Power up to 18,000 lbf.
SPECIFICATIONS:
8
Maximum input flow: 15 USGPM (57 L/MIN)
Maximum input pressure: 2400 psi (165 bar)
• For tow, utility and trailer applications
•H
ardened steel two-stage planetary geartrain with 36:1
reduction provides fast line speed
•H
eavy-duty disc brake for dependable operation and plenty
of holding power
Gear ratio: 36:1
Approximate shipping weight: 82 lbs. (37 kg)
PN 74125 (Anti-clockwise)
Standards compliance: SAE J706, CE Compliant
PERFORMANCE DATA
Distance between flanges: 9.95” (253 mm)
Layer 1
2
3
Line Load lbf.(kgf)
18000 (8165) 14727 (6680) 12462 (5652) Line Speed ft/min. (m/min.)
14.9 (4.5) 18.2 (5.5) 21.5 (6.6) 1/2” (12.7mm)
Wire Rope Capacity
ft (meters)
21 (6.4)
46 (14.0)
75 (22.9)
PRESSURE DROP – FIRST LAYER OF DRUM
Line Load lbf kgf 0
0
3000 1361 6000 2722 9000 4082 12000 5443 15000 6804 18000 8165 Pressure Drop
psi 162 400 663 930 1196 1546
1816 bar
11.2
27.6
45.7
64.1
82.5
106.6
125.2
Series 15 Pulling Capacity up to 15,000 lbf.
SPECIFICATIONS:
SPECIFICATIONS:
20,400 lbf. (9253 kgf) minimum breaking strength
Maximum wire rope recommendation: 1/2” (12.7 mm);
6
Maximum input pressure 2200 psi (152 bar)
• For tow, utility and trailer applications
• 6.0 cubic-inch motor provides pulling capacity up to 15,000 lbf.
Series 12 Perfect for Most Tow,
Utility and Trailer Applications
• Pulling capacity up to 12,000 lbf.
Hydraulic Motor: 4.9 cu. in. (80 cc)
•H
eavy-duty disc brake for dependable operation and plenty
of holding power
Gear ratio: 36:1
•H
ardened steel, two-stage planetary geartrain provides
faster line speeds
Approximate shipping weight: 83 lbs. (37.6 kg)
•H
eavy-duty automatic disc brake provides dependable
operation
• Meets SAE J706 and CE standards
PERFORMANCE SPECS
PERFORMANCE DATA
Layer 1 2
3
Line Pull
lbf. (kgf)
15000 (6804) 12273 (5567) 10385 (4711) Line Speed at
15 GPM (57 l/min in)
ft/min. (m/min.)
18.9 (5.8) 23.1 (7.0) 27.3 (8.3) PRESSURE DROP – FIRST LAYER OF DRUM
Line Pull lbf. (kgf)
0 3000 (1361) 6000 (2722) 9000 (4082) 12000 (5443) 15000 (6804)
WW W.WAR N.C OM
PSI
BAR
362 662 1003 1379 1790 2200
25 45.8 69.2 95.1 123.4
151.7
1/2” (12.7mm)
Wire Rope Capacity
ft (m)
21 (6.4)
46 (14.0)
75 (22.9)
PN
PN
PN
PN
30285
30286
32080
32081
(Anti-clockwise, 4.8)
(Clockwise, 4.8)
(Long Drum Anti-clockwise, 4.8)
(Long Drum Clockwise, 4.8)
7
•H
ardened steel two-stage planetary geartrain with 36:1
reduction provides fast line speed
Gear ratio: 36:1
Approximate shipping weight: 86 lb. (39 kg)
Layer 1 2
3
4
Line Pull
lbf. (kgf)
12000 (5443) 10023 (4546) 8606 (3904) 7739 (3420) Line Speed at
ft/min. (m/min.)
21.8 (6.6) 26.1 (8.0) 30.4 (9.3) 34.7 (10.6) 7/16” (11.1 mm)
Wire Rope Capacity
ft (m)
23 (7.0)
51 (15.5)
84 (25.6)
121 (36.9)
PRESSURE DROP – FIRST LAYER OF DRUM
0 4000 (1818) 8000 (3636) 12000 (5455) PSI
BAR
300 805 1310 1820 21 56 90 126 I N D U S T R I AL H YD R AU L I C W I N C H ES
•7.3 cubic-inch hydraulic motor
WG9 is a new family of 9,000 lb. worm gear hydraulic winches, for heavy-duty towing and recovery applications.
They are designed to be a direct “drop-in” fit for your existing vehicle, and to accept a range of common hydraulic motors.
All are SAE J706 and CE compliant.
Series 6 Winching Capacity up to
6,000 lbf.
• Perfect for tow, utility and trailer applications
• Popular winch for tow, utility and trailer applications
•H
ardened steel, two-stage planetary geartrain provides
faster line speeds
•H
ardened steel, two-stage planetary geartrain provides faster
line speeds
• Heavy-duty automatic disc brake provides dependable operation • Rugged dual-cone brake provides dependable control
8
• Available in two motor sizes: 4.9 cu. in. and 3.0 cu. in.
PN 33446 (Clockwise)
PN 30281 (Anti-clockwise, 4.9)
PN 30282 (Clockwise, 4.9)
PN 30279 (Anti-clockwise, 3.0)
SPECIFICATIONS:
SPECIFICATIONS:
Hydraulic Motor: 3.0 cu. in. (50 cc), or 4.9 cu. in. (80 cc)
Maximum input flow, 3.0 cu. in. motor: 15 USGPM (57 L/MIN)
Maximum input flow, 4.9 cu. in. motor: 15 USGPM (57 L/MIN)
Gear ratio: 26:1
Gear ratio: 27:1
PERFORMANCE DATA
PERFORMANCE DATA – 4.9 CU IN MOTOR
Layer 1 2
3
4
Line Pull
lb. (kgf)
9000 (4082) 7364 (3340) 6231 (2826) 5400 (2449) Line Speed at
ft/min. (m/min.)
28.5 (8.7) 34.1 (10.4) 39.8 (12.1) 45.4 (13.8) PRESSURE DROP – FIRST LAYER OF DRUM
0 3000 (1361) 6000 (2722) 9000 (4082) WW W.WAR N.C OM
PSI
BAR
358 887
1405 2027 24.7 61.1 96.9 139.8
3/8” (9.5 mm)
Wire Rope Capacity
ft (meters)
25 (7.6)
54 (16.5)
88 (26.8)
126 (38.4)
Layer 1 2
3
4
Line Pull
lbf. (kgf)
6000 (2727) 4910 (2232) 4150 (1886) 3600 (1636) Line Speed at
ft/min. (m/min.)
32 (9.8) 39 (11.9) 46 (14.1) 53 (16.2) PRESSURE DROP – FIRST LAYER OF DRUM
0 2000 (909) 4000 (1818) 6000 (2722) PSI
BAR
343 777 1222
1693
23.6 53.6 84.3 116.7
5/16” (8 mm)
Wire Rope Capacity
ft (meters)
18 (5.5)
41 (12.5)
68 (20.7)
99 (30.2)
Note: hydraulic motor is sold separately. Available
with or without remote clutch.
WG9 Standard Drum
WG9 Long Drum
• Cast-iron and aluminum construction with powder-coated finish
• Oil-bath lubricated worm gearbox
• Positive engagement freespool clutch
• 6.32” (161 mm) drum width
• Equipped with a standard 2-bolt SAE A motor flange and 1
inch keyed shaft, allowing the user to select from a range of
motor sizes
• Motor not included
• Cast-iron and aluminum construction with powder-coated finish
• Oil-bath lubricated worm gearbox
• Positive engagement freespool clutch
• 11.32” (288 mm) drum width
• Equipped with a standard 2-bolt SAE A motor flange and 1
inch keyed shaft, allowing the user to select from a range of
motor sizes
• Motor not included
90100 (Standard drum with manual clutch)
90500 (Standard drum with remote clutch)
90700 (Standard drum with air clutch)
90300 (Long drum with manual clutch)
90600 (Long drum with remote clutch)
90800 (Long drum with air clutch)
SPECIFICATIONS:
SPECIFICATIONS:
Maximum Pulling Force: 9,000 lbf (4,082 kgf)
Drum Barrel Diameter: 3.62 in, 92 mm
Drum Flange Diameter: 7.48 in, 190 mm
Distance Between Flanges: 6.32 in, 161mm
Maximum Wire Rope Diameter: 3/8 in, 9.5mm
Minimum Wire Rope Breaking Strength: 15,100 lbf, 6,849 kgf
Approximate Shipping Weight: 55.0 lb, 24.9 kg
Duty Cycle (intermittent per SAE J706 section 6.2): 116ft, 35m
Mounting Bolt Torque: 20 - 25ft lbf, 27 - 34N m
Maximum Layers of Wire Rope: 4
Gear Reduction: 34:1
Brake Type: Automatic Locking Worm Gear
Maximum Pulling Force: 9,000 lbf (4,082 kgf)
Drum Barrel Diameter: 3.62 in, 92 mm
Drum Flange Diameter: 7.48 in, 190 mm
Distance Between Flanges: 11.32 in, 288 mm
Maximum Wire Rope Diameter: 3/8 in, 9.5mm
Minimum Wire Rope Breaking Strength: 15,100 lbf, 6,849 kgf
Approximate Shipping Weight: 65.0 lb, 29.5 kg
Duty Cycle (intermittent per SAE J706 section 6.2): 116 ft, 35m
Mounting Bolt Torque: 20 - 25ft lbf, 27 - 34N m
Maximum Layers of Wire Rope: 4
Gear Reduction: 34:1
Brake Type: Automatic Locking Worm Gear
Performance Data (based on a 6.0ci motor & 3/8” (9.5 mm) dia. rope)
Performance Data (based on a 6.0ci motor & 3/8” (9.5 mm) dia. rope)
Drum Layer
Drum Layer
9,000 lb. Worm Gear Hydraulic Winch
1
2
3
4
Line Load lbf kgf kN 9000 4082 7577 3437 6543 2968 5757 2611 40.0 33.7 29.1 25.6 Line Speed 9 GPM Line Speed 16 GPM Drum Capacity
ft/min m/min ft/min m/min ft m
10.0 11.8 13.6
15.5
3.0 3.6 4.1 4.7 18.0 21.4 24.8 28.2 Pressure Drop – First Layer
Line Load
lbf kgf 0
1500 3000 4500 6000 7500 9000 0
680 1361 2041 2722 3402 4082 Pressure Drop at 9 GPM psi BAR 122 290 456 646 843 1062 1272 8.4 20.0 31.4 44.6 58.1 73.2 87.7 5.5 6.5 7.6 8.6 16 34 56 80 4.9
10.4
17.1
24.4
9,000 lb. Pull, Extra Long Rope Capacity
1
2
3
4
Line Load lbf kgf kN 9000 4082 7577 3437 6543 2968 5757 2611 40.0 33.7 29.1 25.6 Line Speed 9 GPM Line Speed 16 GPM Drum Capacity
ft/min m/min ft/min m/min ft m
10.0 11.8 13.6
15.5
3.0 3.6 4.1 4.7 18.0 21.4 24.8 28.2 5.5 6.5 7.6 8.6 28 61 100 144 8.5
18.6
30.5
43.9
Pressure Drop – First Layer
Pressure Drop at 16 GPM psi BAR 331 488 662 830 1012 1180 1344 22.8 33.6 45.6 57.2 69.8
81.4 92.6 Line Load
lbf kgf 0
1500 3000 4500 6000 7500 9000 0
680 1361 2041 2722 3402 4082 Pressure Drop at 9 GPM psi BAR 122 290 456 646 843 1062 1272 8.4 20.0 31.4 44.6 58.1 73.2 87.7 Pressure Drop at 16 GPM psi BAR 331 488 662 830 1012 1180 1344 22.8 33.6 45.6 57.2 69.8
81.4 92.6 WARN CUSTO MER SER VI CE: (800) 543-9276
Series 9 Dependable Workhorse
with 9,000 lbf. of Pulling Power
9
DC Electric Planetary Gear Winches
For electrically powered applications, WARN offers a comprehensive
line of Industrial Winches to meet or exceed your expectations.
All electric winches feature heavy-duty 12V or 24V series wound
industrial motors and hardened steel three-stage planetary geartrains
that provide efficient and reliable operation. Every WARN Industrial
planetary winch complies with the world's most stringent standards,
including SAE J706 and NFPA.
Mechanically locked
clutch allows freespooling of wire rope
I N D U S T R I AL D C EL EC T R I C W I N C H ES
Heavy-duty
12V or 24V
series wound motor
Heavy-duty, industrial contactor control pack
is sealed and weather resistant. Reliable
silver contacts handle high amps and allow
for higher duty cycle
11
Automatic, self-locking
disc brake. Highly reliable
and robust. Complies fully
with SAE J706 standard,
up to 18,000 lbf. capacity
Hardened steel, 3-stage
planetary geartrain for efficient
and reliable operation
Large 4 inch drum diameter for
longer wire rope life with less
kinking. SAE J706 compliant.
(Wire rope is sold separately)
Weather-proof Industrial quality remote
with 32’ (10m) twist-on connector
Series 15 DC 12 or 24V Electric
Winch Pulls up to 15,000 lbf.
Series 12 DC Industrial Electric
Series 9 DC Industrial Grade
• Dependable high-torque series-wound 24V DC electric motor
• Dependable high-torque series-wound electric motor,
available in 12 or 24V configurations
• Weatherproof industrial contactor control pack
• Rugged 32’ (10 m) industrial remote control
•S
AE J706-compliant disc brake designed for extended powerout use
•S
AE J706-compliant disc brake designed for extended
power-out use
• Disc brake designed for extended power-out use
PN 72005 (24V Motor)
• Thermal protection device protects motor from overheating
• Higher gear ratio for fastest line speed
SPECIFICATIONS:
I N D U S T R I AL D C EL EC T R I C W I N C H ES
12
• Disc brake designed for extended power-out use
• Thermal overload switch protects motor from overheating
SPECIFICATIONS:
SPECIFICATIONS:
SPECIFICATIONS:
26,600 lbf. (12,066 kgf) min. breaking strength
remote control
Contactor: Industrial contactor with 32’ (10 m) heavy-duty
remote control
remote control
Gear ratio: 315:1
Gear ratio: (12 volt model) 315:1, (24 volt model) 261:1
remote control
Motor: 12 or 24 volt DC series-wound heavy-duty
Gear ratio: 199:1
Standards compliance: SAE J706, NFPA 1901-73, CE Compliant
Standards compliance: SAE J706, CE Compliant, NFPA 1901-73
Gear ratio: 315:1
Motor: 24 volt DC series-wound heavy-duty
Standards compliance: SAE J706, NFPA 1901-73, CE Compliant
PERFORMANCE DATA – BY ROPE LAYER
Layer
Line Pull
lbf. (kgf) 1
18000 (8182) 2
14754 (6706) 3
11827 (5376) No Load
Line Speed
ft. min. (m/min.)
18.5 (5.6) 22.2 (6.8) 26.7 (8.1) 1/2” Wire Rope
Capacity ft. (m)
20 (6.1)
45 (13.7)
75 (22.4)
PERFORMANCE DATA – FIRST LAYER
Line Load
lbf. (kgf) 0 (0) 3000 (1361) 6000 (2722) 9000 (4082) 12000 (5443) 15000 (6804) 18000 (8165) WWW.WAR N.C OM
Line Speed
ft/min (m/min) 18.5 (5.6) 11.0 (3.4) 8.6 (2.6) 7.1 (2.2) 6.0 (1.8) 4.9 (1.5) 4.6 (1.4) Motor Current
amps
58.1
104.0
137.8
169.4
209.7
253.2
278.2
Layer
Line Pull
lbf. (kgf) 1
15000 (6804) 2
12295 (5567) 3
10417 (4711) No Load
12V Line Speed
ft/min (m/min) 16.1 (4.9) 19.6 (6.0) 23.2 (7.1) No Load
24V Line Speed
ft/min (m/min) 15.4 (4.7) 18.9 (5.8) 22.3 (6.8) 13
Standards compliance: SAE J706, CE Compliant, NFPA 1901-73
1/2” Wire Rope
Capacity ft. (m)
20 (6.1)
45 (13.7)
75 (22.9)
PERFORMANCE DATA – FIRST LAYER OF DRUM
Line Load
12V Line Speed 24V Line Speed Motor Current
lbf. (kgf) ft/min (m/min) ft/min (m/min) 12V(24V) 0
16.1 (4.9) 15.4 (4.7) 111 (49) 3000 (1361) 13.0 (4.0) 12.6 (3.8) 216 (101) 6000 (2722) 9.6 (2.9) 9.8 (3.0) 302 (141) 9000 (4082) 8.0 (2.4) 8.0 (2.4) 390 (181) 12000 (5443) 6.0 (1.8) 6.5 (2.0) 477 (214) 15000 (6804) 5.2 (1.6) 5.5 (1.7) 561 (264) Duty Cycle
min/10 min
12V(24V)
6.2 (5.5)
2.3 (2.1)
1.4 (1.4)
1.1 (1.1)
1.0 (0.9)
0.8 (0.8)
Layer
Line Pull
lbf. (kgf) 1 12000 (5443) 2
10024 (4547) 3
8606 (3904) 4
7540 (3420) No Load
12V Line Speed
ft/min (m/min) 17.7 (5.4) 21.1 (6.4) 24.6 (7.5) 28.1 (8.6) No Load
24V Line Speed
ft/min (m/min) 18.1 (5.5) 21.6 (6.6) 25.2 (7.7) 28.7 (8.7) 7/16” Wire Rope
Capacity ft. (m)
23 (7.0)
51 (15.5)
84 (25.6)
121 (36.9)
Line Load
lbf. (kgf) ft/min (m/min) ft/min (m/min) 12V(24V) 0 17.7 (5.4) 18.1 (5.5) 105 (49) 4000 (1814) 7.7 (2.3) 12.2 (3.7) 219 (125) 8000 (3629) 4.7 (1.4) 9.3 (2.8) 319 (189) 12000 (5443) 2.9 (0.9) 7.0 (2.1) 419 (245) Duty Cycle
min/10 min
12V(24V)
3.8 (5.6)
1.5 (1.6)
1.0 (1.0)
0.7 (0.8)
Layer
Line Pull
lbf. (kgf) 1 9000 (4082) 2
7518 (3410) 3
6455 (2928) 4
5655 (2565) No Load
12V Line Speed
ft/min (m/min) 26 (7.9) 31.1 (9.5) 36.3 (11.1) 41.4 (12.6) No Load
24V Line Speed
3/8” Wire Rope
ft/min (m/min) Capacity ft. (m)
31.3 (9.5) 25 (7.6)
37.4 (11.4) 54 (16.5)
43.6 (13.3) 88 (26.8)
49.8 (15.1) 126 (38.4)
Line Load
lbf. (kgf) ft/min (m/min) ft/min (m/min) 12V(24V) 0 26(7.9) 31.3 (9.5) 101 (54) 3000(1361) 12.8 (3.9) 15.3 (4.7) 233 (120) 6000(2722) 5.5 (1.7) 10.4 (3.2) 363 (185) 9000(4082) 2.9 (0.9) 8.1 (2.5) 486 (238) I N D U S T R I AL D C EL EC T R I C W I N C H ES
Series 18 DC Heavy Pulling Power
up to 18,000 lbf.
Duty Cycle
min/10 min
12V(24V)
4.1 (4.8)
1.4 (1.7)
0.9 (1.0)
0.6 (0.8)
Severe Duty Winches
Proven in the harshest situations imaginable, WARN Severe Duty winches
are built to stringent standards. Many WARN Severe Duty winches feature
contactors and motors that are potted in a two-part silicone compound
that provides total protection from water intrusion and allows dependable
operation in up to six feet of water. A high grade, chemical resistant finish
offers the ultimate in corrosion resistance while a powerful DC electric
motor with thermal protection and overload interrupt switch provides
AXIAL FLUX
PERMANENT MAGNET MOTOR
New generation state-of-the-art motor
is efficient and compact–delivering
massive pulling power and extended
duty cycles (nearing hydraulic
performance), while drawing up to
a third less current compared to
existing electric winches
ELECTROMAGNETIC BRAKE
Multi-plate disc mechanical brake and
dynamic motor braking work together
to control and hold the load. Exterior
placement delivers superior heat
dissipation.
PLANETARY GEARTRAIN
Newly-engineered design features carriers that
are manufactured from solid aluminum alloy,
delivering improved efficiency and smooth, reliable,
maintenance-free operation
I N D U S T R I AL S EVER E D U T Y W I N C H ES
O F F R O AD PR O D U C T S T R U C K & AU T O W IN CH ES
unmatched performance and durability for today's customer.
15
14
OVERLOAD
INTERRUPT
OLI Module limits
pulling power in
overload/low power
situations
CORROSION
RESISTANT FINISH
Options include
CARC, anodizing, or
powdercoating
ROPE OPTIONS
Available with either wire rope
or lightweight, easy-to-handle
synthetic rope
ALUMINUM ALLOY CONSTRUCTION
Major components are built with lightweight and corrosion
resistant material. Overall weight is 65% less than
comparable hydraulic winch systems
WW W.WAR N.C OM
EXTREME SEALING
Sealing at motor and gear housing joints keeps water
and contaminants out. Potted contactor assembly
provides total protection from water infiltration
Severe Duty 18
24V Electric Self Recovery Winch
•2
4 volt DC electric-powered winch is rated to pull 18,000 lbf.
(8,165 kgf) pull rating
Olympus 25
with long
drum and
severe-duty
synthetic rope
• Waterproof construction
- Silicone sealing at all motor and gear housing joints
- Double lip, spring sealing at drum supports
-C
ontactor and motor are potted in a two-part silicone
compound and sealed
• Superior corrosion resistance:
-E
-coat, CARC coating provides maximum chemical resistance
- Stainless steel fasteners
Maximum wire rope recommendation: 1/2” (2.7 mm)
• 4.5hp high-torque series-wound motor
Olympus 25 The world’s most powerful and efficient electric winch.
Drum flange diameter: 8.24 inches (209.3 mm)
• Includes thermal protection switch and optional Over Load
Interrupt module
Distance between flanges: varies by model – see web for full specs
• Automatic heavy-duty brake
16
Lightweight, compact, efficient and powerful.
With an extreme duty cycle that rivals hydraulic
performance.
SPECIFICATIONS:
• Available with EIPS wire rope – see web for specs
Maximum Pulling Force: 25,000 lbf. (11,340 kgf) Olympus 25,
22,000 lbf. (9,980 kgf) Olympus 22
Part numbers: Contact Warn Industries Customer Service for
Application Assistance
• The largest pulling capacity of any electric winch available:
25,000 lbf. (11,340 kgf)
33,600 lbf (15,241 kgf) minimum breaking strength
See WARN.com for performance data.
• Axial Flux Permanent Magnet Motor provides amazing power
and duty cycle—near hydraulic performance
5/8” (16 mm); 40,000 lbf (18,144 kgf) minimum breaking strength
• Weighs 65% less than comparative hydraulic winch
systems—better fuel economy and more payload
• Wire rope or lightweight, easy-to-handle synthetic rope
is included
Drum flange diameter:
8.0” (203 mm) (wire), 9.0” (229 mm) (synthetic)
• The ultimate vehicle recovery winch
Distance between flanges:
• Configurations available to retrofit existing vehicle
applications
9.0” (229 mm) (wire), 12.0” (305 mm) (synthetic)
PN 84674 (Long Drum/Synthetic Rope) Olympus 25
Control: Heavy-duty remote control with 32’ (10 m) lead
PN 83616 (Short Drum/Wire Rope) Olympus 22
Gear ratio: 216:1
Contactor: Industrial contactor
Motor: 24 volt DC permanent magnet axial flux 5.6 hp (4.2 kW)
Approximate shipping weight (with rope): 156 lbs. (71 kg) (short
drum wire), 146 lbs. (66 kg) (long drum synthetic)
Standards compliance: NFPA 1901 (PN 84674 only)
Olympus 22 with short drum and wire rope
OLYMPUS 25
RATED LINE PULL
lbf. kgf
kN
0
0 0.0
5000 2268 22.2
100004536 44.5
150006804 66.7
200009072 89.0
2500011340111.2
WWW.WAR N.C OM
LINE SPEED ft/min m/min
7.802.4
7.332.2
6.912.1
6.482.0
6.051.8
5.63 1.7
MOTOR CURRENT
amps
9
77
121
165
208
252
Drum barrel diameter: 4” (101.6 mm)
• 3-stage planetary geartrain
• Industrial contactor and remote control
Maximum synthetic rope recommended:
SPECIFICATIONS:
Contactor: Industrial type
Gear ratio: 315:1
Approximate shipping weight (with rope): 175 lbs. (79 kg)
Standards compliance: MIL-STD-339, sec 800, 3.2.2, 3.2.3;
MIL-STD-1184, Type III, Class 1, test method 100 - waterproofing;
SAE J706; CE Machinery Directive 98/37/EEC and 2006/42/EC;
CE EMC Directive 2004/108/EC; ASTM B117- 408 hours, Corrosion
rating per ASTM D1654
Severe Duty 12 Deep Fording
Built to Stringent Standards
•2
4V DC electric-powered
• Waterproof construction:
18
-C
ontactor and motor are sealed and potted in a two-part
silicone compound
-E
-coat and CARC coating provide maximum
chemical resistance
• 4.5hp high-torque series-wound motor
• Includes thermal protection switch and Overload
Interrupt module
• Includes 75’ of 7/16” EIPS rope (22.8 m of 11 mm),
hook and roller fairlead
PN 71853 (24V)
SPECIFICATIONS:
Maximum Pulling Force: 12,000 lbf. (5,443 kgf)
Industrial contactor with 12’ (3.65 m) heavy-duty remote control
Severe Duty 12 Deep Fording
Winch and Mounting Kit for
AM General H1 24V
•2
4V DC electric powered 12,000 lbf. (5,440 kgf) capacity
winch is electronically limited to pull 9,000 lbf. (4,091 kgf)
- Contactor and motor are sealed and potted in a two-part
silicone compound
- E-coat and CARC coating provide maximum
chemical resistance
• 4.5 hp (1.87kw) series-wound motor
• Includes thermal protection switch and
Overload Interrupt (OLI) module
Severe Duty 9L Mid-Range Winch for Lighter Vehicles
• Includes 75’ of 7/16” EIPS rope (22.8 m of 11 mm),
hook, mounting plate and hawse fairlead
• 24V DC electric-powered
• Pulling capacity to 9,000 lbf. (4091 kgf)
PN 64402 (24V)
SPECIFICATIONS:
- Single lip sealing at drum supports
See the WARN
web site for
performance
data.
-E
-coat and CARC coating provide maximum
chemical resistance
• 2.5 hp (1.87 kw) Series Wound motor
Gear ratio: 315:1
Contactor: Industrial contactor with 12’ (3.65 m) heavy-duty remote control
SPECIFICATIONS:
Motor: 24 volt DC series-wound 4.5 hp (1.87 kw)
• Includes thermal protection switch
Gear ratio: 315:1
• Meets toughest industrial standards
PN 63123 (24V)
Wire rope recommended 5/16” 12,100 lbf (5,488 kgf) minimum
breaking strength
Industrial contactor with 32’ (10 m) heavy-duty remote control
Motor: 24 volt DC series-wound 2.5 hp (1.87 kw)
Gear ratio: 216:1
Standards compliance: CE Machinery Directive 98/37/EC and
2006/42/EC; CE EMC Directive 2008/104/EC; ASTM B117- 408 hours,
Corrosion rating per ASTM D1654
WWW.WAR N.C OM
Planetary Gear Hoists
WARN Industrial hoists combine the performance of heavy duty motors
with hardened steel planetary geartrains to provide optimum power
in lifting operations. DC electric hoists are available with 12V and 24V
motors while hydraulic hoists work with all hydraulic systems.
PLANETARY GEARTRAIN
Hardened steel, planetary
geartrain for efficient,
reliable, and maintenancefree operation
ALUMINUM DRUM
Large diameter one-piece cast aluminum drum with integral rope anchor.
Provides longer wire rope life with less kinking
AUTOMATIC CONE BRAKE
Smooth operating load brake for
careful, controlled load lowering.
Highly reliable and robust
I N D U S T R I AL H O I S T S
O F F R O AD PR O D U C T S T R U C K & AU T O W IN CH ES
All WARN hoists comply with the world’s most stringent standards.
21
20
REMOTE CONTROL
Weather-proof Industrial quality
remote with twist-on connector
(sold separately)
CONTROL PACK
Heavy-duty, industrial contactor control pack with
dynamic braking. Contactor is sealed and weather
resistant. Reliable silver contacts handle high amps
and allow for higher duty cycle (sold separately)
22
DC4000 DC Electric Hoist Lifts
up to 4,000 lbf.
DC3000 DC Electric Hoist Lifts
up to 3,000 lbf.
• Powerful series wound DC motor with robust sealing
• Powerful series wound DC motor with robust sealing
• Proven 3-stage planetary geartrain
• Permanent grease lubrication
• Automatic disk brake that holds full rated load
• L arge frame with a cast aluminum drum for plenty of
wire rope capacity
wire rope capacity
•C
ontrols and remote sold separately
• Controls and remote sold separately
PN 89833 (12V)
PN 90124 (24V)
PN 85251 (12V)
PN 63897 (12V CCW)
PN 85252 (24V)
SPECIFICATIONS:
SPECIFICATIONS:
Rated Capacity: 4,000 lbf. (1,814 kgf)
Gear reduction: 315
Motor: Series Wound, DC Electric
2006/42/EC; CE Electromagnetic Compatibility 2004/108/EC;
ASME B30.5
DC2500 DC Electric Hoist Lifts up to 2,500 lbf.
• Powerful permanent magnet DC motor with robust sealing
• Automatic cone brake that holds full rated load
Gear ratio: 199:1
wire rope capacity
Motor: Series Wound, DC Electric
ASME B30.5
PN 74396 (12V)
PN 78355 (12V CCW)
PN 85161 (24V)
SPECIFICATIONS:
Duty Cycle
Line Load
Current Draw Amps 12 V Line Speed 24 V Line Speed min/10 min
lbf. (kgf)
12 V (24 V)
ft./min. (m/min.) ft./min. (m/min.) 12 V (24 V)
0 (0) 89 (70) 27.5 (8.4) 34.0 (10.4)
6.5 (3.1)
1000 (454) 132 (100) 19.3 (5.9) 27.1 (8.3)
3.5 (2.7)
2000 (907) 176 (133) 15.0 (4.6) 21.7 (6.6)
2.5 (2.3)
3000 (1361)
215 (162)
12.6 (3.8)
18.5 (5.6)
1.9 (1.9)
4000 (1814)
257 (195)
10.8 (3.3)
16.4 (5.0)
1.5 (1.5)
Duty Cycle
Line Load
Current Draw Amps 12 V Line Speed 24 V Line Speed min/10 min
lbf. (kgf)
12 V (24 V)
ft./min. (m/min.) ft./min. (m/min.) 12 V (24 V)
0 (0) 87 (44) 30.4 (9.3) 31.6 (9.6)
5.0 (6.8)
600 (272) 116 (63) 23.3 (7.1) 24.1 (7.3)
3.4 (3.9)
1200 (544) 143 (78) 19.5 (5.9) 20.3 (6.2)
2.5 (3.0)
1800 (816)
172 (92)
16.8 (5.1)
17.9 (5.5)
2.1 (2.4)
2400 (1089)
202 (105)
14.8 (4.5)
16.3 (5.0)
1.7 (2.0)
3000 (1361)
231 (120)
13.2 (4.0)
14.9 (4.5)
1.5 (1.8)
Gear ratio: 315:1
Drum
Line Load
Layer
lbf. (kgf) [kN]
1
4000 (1814) [17.8]
2
3601 (1633) [16.0]
3
3275 (1486) [14.6]
Drum
Line Load
Layer
lbf. (kgf) [kN]
1
3000 (1361) [13.3]
2
2700 (1225) [12.0]
3
2454 (1113) [10.9]
4
2250 (1021) [10.0]
Motor: Permanent Magnet, DC Electric
WWW.WAR N.C OM
12 V No Load Line Speed
ft./min. (m/min.)
27.5 (8.4) 30.5 (9.3) 33.6 (10.2) 24 V No Load
Line Speed
Drum Capacity
ft./min. (m/min.)
ft. (m)
34.0 (10.4)
25 (7.6)
37.8 (11.5)
53 (16.2)
41.5 (12.6)
83 (25.3)
ft./min. (m/min.)
30.4 (9.3) 33.7 (10.3) 37.1 (11.3) 40.5 (12.3)
24 V No Load
Line Speed
Drum Capacity
ft./min. (m/min.)
ft. (m)
31.6 (9.6)
25 (7.6)
35.1 (10.7)
54 (16.5)
38.6 (11.8)
85 (25.9)
42.1 (12.8)
119 (36.3)
ASME B30.5
Line Load Current Draw Amps 12 V Line Speed 24 V Line Speed
lbf. (kgf)
12 V (24 V)
ft./min. (m/min.) ft./min. (m/min.)
0 (0) 23 (9) 14.0 (4.3) 14.7 (4.5)
500 (227) 49 (18) 7.1 (2.2) 14.3 (4.4)
1000 (454) 72 (28) 6.1 (1.9) 13.8 (4.2)
1500 (680)
87 (39)
5.8 (1.8)
13.3 (4.1)
2000 (907)
105 (50)
5.4 (1.6)
12.8 (3.9)
2500 (1134)
137 (61)
4.9 (1.5)
12.5 (3.8)
Duty Cycle
min/10 min
12 V (24 V)
Continuous
6.7 (Cont.)
3.7 (9.5)
2.9 (5.5)
2.3 (3.8)
1.6 (2.9)
Drum
Line Load
Layer
lbf. (kgf) [kN]
1
2500 (1134) [11.1]
2
2250 (1021) [10.0]
3
2045 (928) [9.1]
4
1875 (850) [8.3]
ft./min. (m/min.)
14.0 (4.3) 15.7 (4.8) 17.2 (5.2) 18.8 (5.7)
24 V No Load
Line Speed
Drum Capacity
ft./min. (m/min.)
ft. (m)
14.7 (4.5)
20 (6.1)
16.4 (5.0)
42 (12.8)
18.0 (5.5)
66 (20.1)
19.6 (6.0)
92 (28.0)
DC2000 MF Compact Midsize
Hoist Lifts up to 2,000 lbf.
DC1600 DC Electric Hoist Lifts up
to 1,600 lbf.
DC1200 Compact Midsize Hoist
Lifts up to 1,200 lbf.
wire rope capacity
•C
ompact midsize frame with integrated tie bars for
easy installation
wire rope capacity
•C
easy installation
•C
ontrols and remote sold separately
PN 70469 (12V)
PN 85160 (24V)
PN 63899 (12V)
PN 85190 (24V)
PN 33503 (12V)
PN 85159 (24V)
PN 64254 (12V)
PN 85250 (24V)
SPECIFICATIONS:
SPECIFICATIONS:
SPECIFICATIONS:
SPECIFICATIONS:
Rated Capacity: 2,000 lbf. (907 kgf)
Gear ratio: 261:1
Gear ratio: 261:1
Gear ratio: 261:1
Gear ratio: 261:1
ASME B30.5
ASME B30.5
2006/42/EC CE Electromagnetic Compatibility 2004/108/EC
ASME B30.5
ASME B30.5
lbf. (kgf)
12 V (24 V)
0 (0) 13 (6) 14.7 (4.5) 14.3 (4.4)
400 (181) 31 (15) 13.8 (4.2) 14.0 (4.3)
800 (363) 53 (23) 13.4 (4.1) 13.8 (4.2)
1200 (544)
74 (33)
12.9 (3.9)
13.3 (4.1)
1600 (726)
95 (43)
12.5 (3.8)
12.9 (3.9)
2000 (907)
115 (54)
11.9 (3.6)
12.5 (3.8)
Duty Cycle
min/10 min
12 V (24 V)
Continuous
Continuous
5.8 (Cont.)
3.6 (6.8)
2.6 (4.6)
2.0 (3.4)
lbf. (kgf)
12 V (24 V)
0 (0) 13 (6) 14.7 (4.5) 14.5 (4.4)
400 (181) 30 (15) 14.5 (4.4) 14.4 (4.4)
800 (363) 48 (25) 13.9 (4.2) 14.0 (4.3)
1200 (544)
67 (34)
13.5 (4.1)
13.6 (4.1)
1600 (726)
87 (44)
13.0 (4.0)
13.2 (4.0)
2000 (907)
107 (54)
12.4 (3.8)
12.8 (3.9)
Drum
Line Load
Layer
lbf. (kgf) [kN]
1
2000 (907) [8.9]
2
1800 (816) [8.0]
3
1636 (742) [7.3]
4
1500 (680) [6.7]
5
1385 (628) [6.2]
Drum
Line Load
Layer
lbf. (kgf) [kN]
1
2000 (907) [8.9]
2
1800 (816) [8.0]
WWW.WAR N.C OM
ft./min. (m/min.)
14.7 (4.5) 16.3 (5.0) 18.0 (5.5) 19.6 (6.0)
21.2 (6.5)
24 V No Load
Line Speed
Drum Capacity
ft./min. (m/min.)
ft. (m)
14.3 (4.4)
16 (4.9)
15.9 (4.8)
34 (10.4)
17.5 (5.3)
53 (16.2)
19.1 (5.8)
74 (22.6)
20.6 (6.3)
97 (29.6)
ft./min. (m/min.)
14.7 (4.5) 16.3 (5.0) Duty Cycle
min/10 min
12 V (24 V)
Continuous
Continuous
6.7 (Cont.)
4.1 (6.8)
2.9 (4.6)
2.2 (3.4)
24 V No Load
Line Speed
Drum Capacity
ft./min. (m/min.)
ft. (m)
14.5 (4.4)
20 (6.1)
16.1 (4.9)
43 (13.1)
lbf. (kgf)
12 V (24 V)
0 (0) 13 (6) 14.7 (4.5) 14.3 (4.4)
400 (181) 31 (15) 13.8 (4.2) 14.0 (4.3)
800 (363) 53 (23) 13.4 (4.1) 13.8 (4.2)
1200 (544)
74 (33)
12.9 (3.9)
13.3 (4.1)
1600 (726)
95 (43)
12.5 (3.8)
13.0 (4.0)
Duty Cycle
min/10 min
12 V (24 V)
Continuous
Continuous
5.8 (Cont.)
3.6 (6.8)
2.6 (4.6)
Drum
Line Load
Layer
lbf. (kgf) [kN]
1
1600 (726) [7.1]
2
1440 (653) [6.4]
3
1312 (595) [5.8]
4
1200 (544) [5.3]
5
1104 (501) [4.9]
ft./min. (m/min.)
14.7 (4.5) 16.3 (5.0) 18.0 (5.5) 19.6 (6.0)
21.2 (6.5)
24 V No Load
Line Speed
Drum Capacity
ft./min. (m/min.)
ft. (m)
14.3 (4.4)
16 (4.9)
15.9 (4.8)
34 (10.4)
17.5 (5.3)
53 (16.2)
19.1 (5.8)
74 (22.6)
20.6 (6.3)
97 (29.6)
Line Load
lbf. (kgf)
0 (0) 300 (136) 600 (272) 900 (408)
1200 (544)
Current Draw Amps 12 V Line Speed 24 V Line Speed Duty Cycle
12 V (24 V)
ft./min. (m/min.) ft./min. (m/min.) min/10 min
20 (10) 23.5 (7.2) 21.5 (6.6)
2.5
39 (18) 21.0 (6.4) 19.2 (5.9)
2.2
57 (26) 19.0 (5.8) 17.5 (5.3)
1.9
77 (35)
17.0 (5.2)
16.3 (5.0)
1.6
100 (45)
15.0 (4.6)
14.6 (4.5)
1.3
Drum
Line Load
Layer
lbf. (kgf) [kN]
1
1200 (544) [5.3]
2
1090 (494) [4.8]
3
1000 (454) [4.4]
4
920 (417) [4.1]
ft./min. (m/min.)
23.5 (7.2) 25.8 (7.9) 28.2 (8.6) 30.6 (9.3)
24 V No Load
Line Speed
Drum Capacity
ft./min. (m/min.)
ft. (m)
21.5 (6.6)
13 (4.0)
23.6 (7.2)
27 (8.2)
25.8 (7.9)
42 (12.8)
28.0 (8.5)
58 (17.7)
24
DC2000 LF DC Electric Hoist Lifts
up to 2,000 lbf.
25
DC800 Compact Hoist Lifts up
to 800 lbf.
HY3000 Hydraulic Hoist Lifts
up to 3,000 lbf.
HY2000 Compact Hydraulic Hoist
Lifts up to 2,000 lbf.
wire rope capacity
•C
easy install
• Powerful hydraulic motor with robust sealing
• Powerful hydraulic motor with robust sealing
•C
ompact frame comes standard with a steel mounting
plate and hardware for quick and easy installation
•C
ompact frame comes standard with a steel mounting
plate and hardware for quick and easy installation
PN 68032
PN 82469 (12V)
PN 84350 (12V Short Drum)
PN 82470 (24V)
PN 82467 (12V)
PN 82468 (24V)
PN 36949
PN 36948 (CCW)
SPECIFICATIONS:
SPECIFICATIONS:
Gear ratio: 136:1
Gear ratio: 154:1
Gear ratio: 21:1
Motor: 3.0 ci (50 cc)
Line Load
lbf. (kgf)
0 (0) 500 (227) 800 (363) PERFORMANCE DATA – BY ROPE LAYER
Line Load lbf. (kgf)
0 (0) 600 (272) 1200 (544) 1800 (816)
2400 (1089)
3000 (1361)
WWW.WAR N.C OM
ft./min. (m/min.)
18.0 (5.5) 21.0 (6.4) 24.0 (7.3) 27.0 (8.2)
24 V No Load
Line Speed
Drum Capacity
ft./min. (m/min.)
ft. (m)
21.0 (6.4)
10 (3.0)
24.5 (7.5)
21 (6.4)
28.0 (8.5)
33 (10.1)
31.6 (9.6)
50 (15.2)
Gear ratio: 26:1
2006/42/EC; ASME B30.5
Line Load Current Draw Amps 12 V Line Speed 24 V Line Speed Duty Cycle
lbf. (kgf)
12 V (24 V)
0 (0) 22 (9) 25.0 (7.6) 23.0 (7.0)
2.5
500 (227) 55 (21) 22.0 (6.7) 19.0 (5.8)
1.5
1000 (454) 87 (35) 19.0 (5.8) 16.0 (4.9)
0.8
Current Draw Amps 12 V Line Speed 24 V Line Speed Duty Cycle
12 V (24 V)
14 (6) 18.0 (5.5) 21.0 (6.4)
2.5
38 (21) 16.2 (4.9) 18.0 (5.5)
1.5
53 (30) 13.0 (4.0) 14.0 (4.3)
1.0
Drum
Line Load
Layer
lbf. (kgf) [kN]
1
800 (363) [3.6]
2
683 (310) [3.0]
3
596 (270) [2.7]
4
528 (239) [2.3]
Pressure Drop at
5 GPM psi (BAR) 95 (6.6) 300 (20.7) 600 (41.4) 900 (62.1)
1200 (82.7)
1550 (106.9)
Pressure Drop at
10 GPM psi (BAR)
200 (13.8) 500 (34.5) 850 (58.6) 1200 (82.7)
1500 (103.4)
1950 (134.5)
Line Speed
ft. min. (m/min.)
43.0 (13.1) 47.0 (14.3) 52.0 (15.8) 56.0 (17.1)
2006/42/EC; ASME B30.5
Duty Cycle
min/10 min
5.0
3.4
2.5
2.1
1.7
1.5
Drum Layer Line Load
lbf. (kgf) [kN]
1
3000 (1361) [13.3]
2
2700 (1225) [12.0]
3
2454 (1113) [10.9]
4
2250 (1021) [10.0]
27
Motor: 2.75 ci (45 cc)
Drum
Capacity
12 V Short
ft. (m)
7 (2.1)
15 (4.6)
25 (7.6)
36 (11.0)
12 V No Load
24 V No Load
Drum
Drum Line Load
Line Speed
Line Speed
Capacity
Layer lbf. (kgf) [kN] ft./min. (m/min.) ft./min. (m/min.) ft. (m)
1 1000 (454) [4.4]
25.0 (7.6) 23.0 (7.0)
11 (3.4)
2
835 (379) [3.7]
30.0 (9.1) 27.6 (8.4)
25 (7.6)
3
717 (325) [3.2]
35.0 (10.7) 32.1 (9.8)
40 (12.2)
4
628 (285) [2.8]
39.0 (11.9)
36.7 (11.2)
55 (16.8) Maximum wire rope recommendation: 1/4” (6.4 mm);
Rated Capacity: 800 lbf. (363 kgf)
26
SPECIFICATIONS:
SPECIFICATIONS:
DC1000 DC Electric Hoist Lifts up
to 1,000 lbf.
Drum Capacity
ft. (m)
25 (7.6)
54 (16.5)
85 (25.9)
119 (36.3)
Line Load lbf. (kgf)
0 (0) 500 (227) 1000 (454) 1500 (680)
2000 (907)
Pressure Drop at
5 GPM psi (BAR) 85 (5.9) 275 (19.0) 495 (34.1) 710 (49.0)
900 (62.1)
Pressure Drop at
10 GPM psi (BAR)
400 (27.6) 500 (34.5) 691 (47.6) 878 (60.5)
1065 (73.4)
Duty Cycle
min/10 min
Continuous
Continuous
6.0
3.0
2.2
Drum Layer Line Load
lbf. (kgf) [kN]
1
2000 (907) [8.9]
2
1800 (816) [8.0]
3
1636 (742) [7.3]
Line Speed
ft. min. (m/min.)
46.0 (14.0) 52.0 (15.8) 56.0 (17.1) Drum Capacity
ft. (m)
20 (6.1)
43 (13.1)
67 (20.4)
Electric Model
Rated Capacity
DC4000
4,000 lbf. (1814 kgf)
PN 89833 (12V)
PN 90124 (24V)
DC3000
3,000 lbf. (1361 kgf)
PN 85251 (12V)
PN 63897 (12V CCW)
PN 85252 (24V)
DC2500
2,500 lbf. (1134 kgf)
PN 74396 (12V)
PN 78355 (12V CCW)
PN 85161 (24V)
DC2000
2,000 lbf. (907 kgf)
DC1600
1,600 lbf. (726 kgf)
DC1200
1,200 lbf. (544 kgf)
DC1000
1,000 lbf. (454 kgf)
DC800
800 lbf. (363 kgf)
Small Frame
Mid Frame
PN 63899 (12V)
PN 85190 (24V)
Large Frame
PN 70469 (12V)
PN 85160 (24V)
PN 33503 (12V)
PN 85159 (24V)
PN 64254 (12V)
PN 85250 (24V)
LOAD RATING
28
Rated Capacity
HY3000
3,000 lbf. (1361 kgf)
HY2000
2,000 lbf. (907 kgf)
• Nylon camouflaged soft case
•R
ated for winches up
to 12,000 lbf.
Overload Interrupt (OLI)
• Digital technology designed to limit
a winch’s maximum pulling power in
the case of overload or low-voltage situations
• Factory programmed to customer specifications. Can be
reprogrammed to a new set point in the field by trained
factory representatives
PN 82467 (12V)
PN 82468 (24V)
Part numbers: Contact Warn Industries Customer Service
for application assistance
Mid Frame
PN 36949
PN 36948 (CCW)
Remote Air Clutch
• Operating range of 50-250 psi (3.50-17.25)
• Single acting air clutch with positive spring engagement
• Easily installed, compact size
• For all Series winches
Large Frame
Industrial Roller Fairleads
PN 71370
• High-strength steel rollers
PN 68032
•P
ermanently lubed bronze bushings provide long roller life
and smooth cable retrieval
• Heavy-duty welded frame
• Available in chrome, painted or CARC coated
Control Pack and Remote Control for the DC Powered Hoist
• Available for all industrial winches
Industrial control packs and remote controls are sold separately from WARN hoist units.
Here’s how to order the correct control pack and remote control that fits your DC-powered hoist:
1. Locate your hoist model in the chart below.
2. Order the control pack and remote control to work with your hoist. Control pack and remote are each sold separately.
CONTROL PACKS:
REMOTE CONTROLS
(All Hoist Models):
88528
Industrial Remote,
Heavy Duty, 10 meter
88527
Industrial Remote,
Heavy Duty w/ E-stop, 12 foot
63680
WWW.WAR N.C OM
• T ree trunk protector and
recovery strap
• For use with all WARN Industrial electric winches, 12- and
24-volt compatible
DRUM CAPACITY
Industrial Remote,
Heavy Duty, 12 foot
• Winching gloves
• Sealed against damage caused by moisture and chemicals
PN 82469 (12V)
PN 84350 (12V Short Drum)
PN 82470 (24V)
Small Frame
•S
natch block, choker chain
and shackle
• LED display provides motor current feedback
DRUM CAPACITY
Hydraulic Model
Industrial Winch Accessory Kit
Hoist Model
Motor Type
Control
Pack
Contactor Only
(with universal
bracket)
Contactor Only
(with bracket for
WARN cover)
Contactor Cover
Only (with
remote plug)
Contactor Cover
Only (w/o remote
plug)
DC800-12V
DC800-24V
DC1000-12V
DC1000-24V
DC1200-CF-12V
DC1200-CF-24V
DC1600-LF-12V
DC1600-LF-24V
DC2000-MF-12V
DC2000-MF-24V
DC2000-MF-12V
DC2000-MF-24V
DC2000-LF-12V
DC2000-LF-24V
DC2500-LF-12V
DC2500-LF-24V
DC3000-LF-12V
DC3000-LF-24V
DC4000-LF-12V
DC4000-LF-24V
Permanent Magnet
Permanent Magnet
Permanent Magnet
Permanent Magnet
Permanent Magnet Permanent Magnet
Permanent Magnet
Permanent Magnet Permanent Magnet
Permanent Magnet
Series Wound
Series Wound
Permanent Magnet
Permanent Magnet
Permanent Magnet
Permanent Magnet
Series Wound
Series Wound
Series Wound
Series Wound
63926
84710
63926
84710
63926
84710
40709
63752
40709
63752
39602
39603
40709
63752
40709
63752
39602
39603
39602
39603
83321
83322
83321
83322
83321
83322
34440
34968
34440
34968
34969
34970
34440
34968
34440
34968
34969
34970
34969
34970
N/A
N/A
N/A
N/A
N/A
N/A
34973
34974
34973
34974
34975
34976
34973
34974
34973
34974
34975
34976
34975
34976
36648
36648
36648
36648
36648
36648
36648
36648
36648
36648
36648
36648
36648
36648
36648
36648
36648
36648
36648
36648
35169
35169
35169
35169
35169
35169
35169
35169
35169
35169
35169
35169
35169
35169
35169
35169
35169
35169
35169
35169
PN
PN
PN
PN
PN
PN
PN
29844
24335
24336
30860
30859
77532
77869
Black, Series Winch, 6.5” drum
Black, Series Winch, 8” drum
Black, Series Winch, 10” drum
Chrome, Series Winch, 8” drum
Chrome, Series Winch, 10” drum
Black, Series XL Winch, 8” drum
Black, Series XL Winch, 14” drum
Remote Clutch Kit, Mechanical
• Allows for easy engagement and disengagement
of the clutch for winches mounted in
hard-to-reach areas
• Threaded rod shown in photo
is not included in kit 38316
PN 38316 for Series winches
PN 86454 for WG9 winches
PN 90173 for WG9 winches, universal mount
Winch Remote Controls
• Weatherproof industrial-quality corded remote controls
• Designed to meet stringent performance standards
PN 88528 For DC Electric Industrial Winches, with 12’(3.65 m) lead
PN 88527 For DC Electric Industrial Winches, with 33’(10.05 m) lead
PN 65014 For DC Electric Industrial Winches, with 27’(8.22 m) lead,
CE, with E-stop (not EN60204 compliant)
PN 63680 For DC Electric Industrial Winches, with 12’(3.65 m) lead,
CE, with E-stop (not EN60204 compliant)
PN 77671 For DC Electric Severe Duty Winches, with 12’(3.65 m lead
Wire Rope and
Hook Assemblies
• EIPS industrial-grade
wire rope assemblies
allow for maximum
versatility
• Standard steel hook,
hook latch, and metal
protection thimble
included
• See WARN website for
part numbers
PN 85394 For DC Electric Severe Duty Winches, with 33’(10.05 m) lead
I N D U S T R I AL AC C ES S O R I ES
LOAD RATING
Hoist Selection Chart
29

INDUSTRIAL WINCH ACCESSORIES

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