Insulpanel Description Manual

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Insulpanel Description Manual
INSULPANEL MANUAL 1 OF 7
INTRODUCTION
INSULPANEL
INSULPANEL
TECHNICAL ASSISTANCE
INSULPANEL WALL
INSULPANEL ROOF
INSULFOIL
INSTALLATION
COLD ROOMS
INTRODUCTION
A. ¿WHAT IS THE INSULPANEL?
It is a modular panel made up of an expanded and self-extinguishing
polystyrene nucleus; and is covered on both sides with a galvanized and
pre-painted steel sheet. It is designed to be used as:
• Roof
• Exterior wall
• Interior wall
• Soffit
It can also be easily combined with other building materials, thus achieving
a greater flexibility from the beginning of the project up until its installation.
Insulpanel Roof
It is manufactured through a continuous process; therefore, the required
length can be supplied in a single piece, up to 40 ft in length. The only
restrictions are the type of transportation and the handling during its
installation.
The system is complemented by a variety of sheet metal, fixing and sealing
accessories, which offer a final appearance with great aesthetic quality.
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Insulpanel Wall Z-Lock
Advantages
• Quick installation due to the systems simplicity
• Time savings during the construction phase
• Thermal insulation
• Waterproof
• It is a light product with an excellent structural strength
• Mechanical stability and weather resistant
• A variety of finishes and colors available
• Can be reused in the event of a move and/or expansion
Insulpanel Wall Offset
B. APPLICATIONS
Due to the absence of thermal bridges and to its structural resistance,
INSULPANEL is the perfect material to build:
Huts, industrial units, warehouses, homes, commercial buildings,
expansions, additional levels, dividing walls, covers, carports, utility rooms,
computer rooms, workshops, laboratories, refrigerators, clean rooms,
freezers, mobile homes, slaughterhouses, mobile buildings, among others.
Insulfoil
INTRODUCTION
Applications
Industrial units
DUBACANO
Product volume: 40,903ft² wall
32,292ft² ceiling.
Panel type: Wall
City: Guadalajara, Jalisco.
PLASTICOS AGRÍCOLAS Y GEOMEMBRANAS
DE MÉXICO
Product volume: 48,438ft²
Panel type: Roof
City: Mazatlán, Sinaloa.
02
MICRODIN
Product volume: 23,681ft²
Panel type: Wall and Roof
City: Azcapotzalco, D.F.
Urban works
LÍNEA 12 DEL METRO
Product volume: 322,917 ft²
Panel type: Wall
City: México, D.F.
INTRODUCTION
Applications
Cold rooms
RASTRO PEGSON
Product volume: 24,757ft²
Panel type: Wall and Roof
City: Hermosillo, Sonora.
CAMPO AGRÍCOLA EL SOCORRO
Product volume: 21,528ft²
Panel type: Wall and Roof
City: Caborca, Sonora.
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Multi-purpose center
CENTRO DE CONVENCIONES LA PAZ
Product volume: 43,056ft²
Panel type: Roof
City: La Paz, Baja California Sur.
CANCHA DE USOS MULTIPLES CAR
Product volume: 21,528ft²
Panel type: Wall
City: Tijuana, Baja California.
INTRODUCTION
Applications
Educational buildings
ESCUELA DE ARTES UABC
Product volume: 10,764ft²
Panel type: Wall
City: Tijuana, Baja California
GIMNASIO CETYS UNIVERSIDAD
Product volume: 59,202ft²
Panel type: Wall and Roof
City: Tijuana, Baja California.
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Shopping centers
PLAZA GIRASOL
Product volume: 129,166 ft2
Panel type: Roof
City: Hermosillo, Sonora.
PLAZA CUIDADELA
Product volume: 12,917ft2
Panel type: Roof
City: Guadalajara, Jalisco.
INTRODUCTION
Applications
FORO ESPECTÁCULOS “PROMOCASA”
Product volume: 21,528ft²
Panel type: Wall
City: Mexicali, Baja California.
CENTRO COMERCIAL PASEO 2000
Product volume: 21,528ft²
Panel type: Wall
City: Tijuana, Baja California.
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Restaurants
THAI
Product volume: 3,229ft²
Panel type: Roof
City: Hermosillo, Sonora.
CARL’S JR
Product volume: 3982ft²
Panel type: Roof
City: Culiacán, Sinaloa.
INTRODUCTION
Applications
IHOP
Product volume: 7,534ft²
Panel type: Roof
City: Tijuana, Baja California
Covers
CUBIERTA TECNOLÓGICO DE MONTERREY
Product volume: 15,285ft²
Panel type: Roof
City: Hermosillo, Sonora.
06
ALBERCA OLIMPICA
Product volume: 43,056ft²
Panel type: Roof
City: Zacatecas, Zacatecas.
PLAZA SUR CAMINO REAL
Product volume: 10,764ft²
Panel type: Roof
City: La Paz, Baja California Sur
INTRODUCTION
Applications
MAZDA
Product volume: 14,531ft²
Panel type: Roof
City: Cd. Obregón, Sonora.
Minas
MINA EL BOLEO
Product volume: 538,195ft²
Panel type: Wall and Roof
City: Santa Rosalía, Baja California Sur.
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MINA EL CONCHEÑO
Product volume: 24,962ft²
Panel type: Wall and Roof
City: Basaseachic, Chihuahua.
INTRODUCTION
C. PANEL COMPONENTS
Polystyrene
The panel is supplied with
polystyrene in a variety of
thicknesses, from 2” (5.08 cm)
to a maximum of 12” (30.48 cm).
Standard density of 1 lb/ft³ (16 kg/m3).
1.0 lb / ft³ (16 kg / m³)
3.84 ft2 · h·°F/Btu (0.677 m2K/W)
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Sheet metal
Sheet metal with a smooth or sectional finish, or a combination of both, 26 gauge (24 gauge is considered a
custom order); manufactured with ASTM A-653 steel: pre-painted galvanized steel, and AZ-50 Galvalume steel
(sheet covered with an aluminum, zinc and silica alloy; high chemical resistance and can be painted); and a
third option is stainless steel with a chemical composition per the ASTM A 240/a 240m-09a STD. Norm, and also
with the mechanical properties and chemical composition set forth in norms: ASTM A 666-03, ASME SA240-95,
QQ-S-766-D, MIL-S-5059-D.
Steel properties
Quality
Continuous SAE 1006 type cast
Classification
Commercial quality type “B” per norm ASTM A - 653 Fy = 2600 kg/cm² (37 ksi)
Galvanization properties
Type
Zinc coating applied by a hot immersion process
Designation
G-60, according to norm ASTM A-653
INTRODUCTION
Average durability of the
steel sheet’s coating (years)
09
Environment
Years
Saline
7
Rural
25
Industrial light
15
Industrial heavy
10
Animal confinement
NR
*Note: Reference values, no warranty.
D. PAINTS AND FINISHES
The sheet metal’s original finish has been weathered (baked), and it becomes an excellent base coating or primer for
repainting.
It is important to point out that the original paint has a greater durability than commercial paint; therefore, the paint
must be carefully selected, and according to this selection, if the repainting is eventually carried out, it is recommended
to use epoxy paint.
The standard coating is the polyester paint in white and sand colors.
INTRODUCTION
Other options and their respective colors are also offered as special orders. Each of these coatings protects the panel
from the environmental conditions in a different way, such as the anticorrosive finish, and as its name implies, it is
recommended for areas with high salt content, such as coastal areas. This finish is available in standard and sand white;
any other color is considered a custom order.
Another finish characteristic is the steel sheet’s texture, which can be “smooth” or have a slight textue, called “embossed”
finish, with a depth of at least 79 mil.
Profile types
The following profiles are available: Shallow, channeled “nine groove” with a width of 0.63 cm (1/4”), and
can also be supplied without a profile (smooth) on both sides.
Type profile “Nine Groove“
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VARIABLE
“Nine Groove“ corrugated shallow with a width of 0.63 cm ( 1/4“)
No profile (*)
VARIABLE
(*) The panels “no profile” should apply to special order, it is necessary that the technical department FANOSA check the final product application.
FANOSA provides the following information as a backup for the application of all products. FANOSA cannot be held responsible for any product misuse. Likewise, to verify applicability it is recommended
that, at the client’s expense, the advice of a specialist be obtained.
FANOSA under no circumstances will be responsible for the installation and/or accessories used for installation of products sold.
FANOSA expressly disclaims all warranties, express or implied. By making this information available FANOSA is not providing professional services and assumes no duty or liability with respect to any person
who makes use of such information.
Similarly, FANOSA would not be liable for any claim, demand, injury, loss, expense, cost, legal fees or liability of any kind, in any way arising out of or connected with the use of the information contained in this
publication, whether or not such claim, demand, injury, loss, expense, cost, legal fees or liability results directly or indirectly from any act or omission of FANOSA. Any party using the information contained in
this manual assumes all liability arising from such use. Because there are risks associated with the handling, installing or use of steel and accessories, we recommend that the parties involved in the handling,
installing or use review all applicable material safety data sheets from the manufacturer, as well as rules and regulations from the Secretary of Labor and Social Security and other government agencies having
jurisdiction over such handling, installing or use, and other relevant building practices publications.
Issue 01, August 2014 FANOSA reserves the right to change, without notice, the data hereof.
INTRODUCTION
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