BMG-735 - Diamatic USA

The choice of professionals
Diamatic 735PRO
Service manual
Service manual
Version 1.0
Diamatic
Utrechthaven 12
NL - 3433 PN NIEUWEGEIN
Tel: 0031 (0)30 223 8630
Fax: 0031 (0)30 223 8981
[email protected]
The Netherlands
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Table of contents
1. Tools
03
2. Spare parts
04
3. Electric schedules
E06866 / 3x 400V / 11kW / Frequency drive
E06866/UL230 / 3x 230V / 11kW / Frequency drive
4. Fault diagnose frequency drive
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24
33
42
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1. Tools
Diamag grinding wings
Item
Part number
Description
Remarks
BG707301
BG707302
BG707303
BG707304
BG707311
BG707312
BG707313
BG707314
BG707321
BG707322
Diamag wing red box 9 pieces 18/20
Diamag wing red box 9 pieces 30/40
Diamag wing red box 9 pieces 60/80
Diamag wing red box 9 pieces 120/150
Diamag wing green box 9 pieces 18/20
Diamag wing green box 9 pieces 30/40
Diamag wing green box 9 pieces 60/80
Diamag wing green box 9 pieces 120/150
Diamag wing blue box 9 pieces 18/20
Diamag wing blue box 9 pieces 30/40
BG200995/SET
BG200997/SET
Wing PCD 1 x 1
Wing PCD split
Qty.
1
1
1
1
1
1
1
1
1
1
(set of 9)
(set of 9)
1
1
Diamag polishing dots
Item
Part number
Description
Remarks
Qty.
BG7100100
BG7100200
BG7100400
BG7100800
BG7101800
BG7103000
Diamag dry polishing dot black #100
Diamag dry polishing dot blue #200
Diamag dry polishing dot red #400
Diamag dry polishing dot white #800
Diamag dry polishing dot yellow #1800
Diamag dry polishing dot green #3000
(set of 9)
(set of 9)
(set of 9)
(set of 9)
(set of 9)
(set of 9)
1
1
1
1
1
1
BG707303
BG707304
BG7110050
BG7110100
BG7110200
BG7110400
BG7110800
BG7111800
BG7113000
Diamag wing red box 9 pieces 60/80
Diamag wing red box 9 pieces 120/150
Diamag wet polishing dot orange #50
Diamag wet polishing dot black #100
Diamag wet polishing dot blue #200
Diamag wet polishing dot red #400
Diamag wet polishing dot white #800
Diamag wet polishing dot yellow #1800
Diamag wet polishing dot green #3000
(set of 9)
(set of 9)
(set of 9)
(set of 9)
(set of 9)
(set of 9)
(set of 9)
1
1
1
1
1
1
1
1
1
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2. Spare parts
Frame complete
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Item
Part number
Description
1
2
3
4
5
BE0643
BG005845/RD
999-9156
BE0191
E06861
E01543
E01318
E01351/1
E01323
E05130
E05131
BE0641
BG005835
BE0640
BG11751-1
E06860
BG11758
BG11759
BG11760
E07008
BE0653
E06883
478198
BG005338
BG11917
BG11917/UL230
E05135
E05134
E06904
BG11850-1/1
BG11850-1
BE0036
BG005825
E06286
E06285
E06282
E06279
E01492
BG11752
Tube cap round
Handle for steer
Pipe clamp (set)
M6x50 hexagon socket head bolt
Operating box complete
Emergency stop
Start button
Potentio meter (speed switch)
Left / right switch
Make contact (green)
Brake contact (red)
M10 clamp lever
Steer handle
M12 hexagon shoulder screw
Handle locking pin
Clamping pin steer
Cord for deadman switch
Key for deadman switch
Deadman switch
Chain (11links)
Hook
Swing arm for dusthose
Quick release pin
Cover plate electro box
Electrobox 15kW complete
Electrobox 15kW complete 230UL
Electrical inlet 3x400V 32A
Electrical inlet 3x230V 63A
Wheel bolt long
Wheel spacers
Wheel
M12x40 hexagon bolt
Frame
Water coupling
Waterhose connection
Ball valve mini
Water reducing coupling
Megi bush
Hinge bolt
E06892_RD
E06820
735PRO logo red
Diamatic logo
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
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Remarks
DIN 912
Qty.
2
1
2
4
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
4
2
2
1
1
1
1
1
2
2
2
4
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Machine complete
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Item
Part number
Description
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
BG005847
BG11924
BG11960-1
BE0654
BG007808_2
BE0656
BG007810
BG007811
BG005844
BG11829
BE0635
BG007808_1
BE0188
BG007339
BE0655
E06281
E06278
E06276
E06897
E06293
E06280
E04551
BG007349
BG007355
Protection cap
Upper belt
Motor 400V/690V
M8x16 set screw
Coupling upper part
M14x140 hexagon socket head bolt
Flange motor seat
Motor seat
Coupling plastic star
V-seal
M8x110 hexagon socket head bolt
Coupling under part
M6x25 hexagon socket head bolt
Protection cover
M6x12 hexagon shoulder screw
Water T-coupling
Waterhose
Pipe clamp
Slide strip
Nut for knee coupling
Water knee coupling
Plastic cap
Brush for floating shroud
Floating shroud
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Remarks
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DIN 916
DIN 912
DIN 912
DIN 912
Qty.
1
1
1
4
1
3
1
1
1
1
6
1
1
1
4
1
1,5m
2
2,5m
2
2
1
1
1
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Upper drive
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Item
Part number
Description
Remarks
Qty.
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
BE0631
BG005856
BE0648
BG005805-1
E01560
BE0443
BG005860
BG005813
BG005809
BG005857
BG11904
BG005834
BG005807
BG007804
BE0350
M8x40 hexagon socket head bolt
Contra pulley
Key 8x7x18
Pulley
Taperlock
M10x25 hexagon socket head bolt
Upper tensioner
Holder
Motorplate complete
Centre pulley
Middle belt
Lower plate upper drive
Ring
Flange
M6x10 hexagon head screw
DIN 7984
4
1
1
1
1
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DIN 6885A
1
2
1
1
1
1
1
1
8
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Lower drive
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Item
Part number
Description
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
BG005814
BG11849
BE0617
BE0051
BG005827
BE0030
BG007322
BG005832-1
BE0090
BG005858
BG005859
BG11940
BG005861
BG007324
BE0035
BE0188
BG007850
BE0082
BG0005826
BG11797
Ring
V-seal
M6x50 countersunk screw
M6x25 hexagon head bolt
Cover
M8x25 hexagon head bolt
Housing complete
Holder
M8x40 hexagon head bolt
Drive pulley
Pulley
Lower belt
Lower tensioner
Lower plate 735PRO
M6x16 hexagon socket head bolt
M6x25 hexagon socket head bolt
Inspection cover
M8x12 hexagon socket head bolt
Ring
V-seal
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Remarks
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DIN 7991
DIN 933
DIN 933
DIN 933
DIN 912
DIN 912
DIN 912
Qty.
1
1
2
18
4
4
1
1
1
1
3
1
1
1
18
24
2
6
3
3
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Contra pulley BG005856
Item
Part number
Description
100
101
102
103
104
105
106
BG005803
BE0109
BE0076
BG005802
BE0077
222-2331-E
BG005801
Belt pulley
Key 8x7x20
Retaining ring for shaft Ø25
Bearing house
Retaining ring for bore Ø52
Bearing
Axle
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DIN 6885A
DIN 471
DIN 472
Qty.
1
1
1
1
4
2
1
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Centre pulley BG005857
Item
Part number
Description
108
109
110
111
112
113
BG005812
E03703
BG005806
E01490
E03993
BE0126
Sprocket
V-seal
Pulley
Bearing
Retaining ring for bore Ø90
Retaining ring for shaft Ø50
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Remarks
Qty.
DIN 472
DIN 471
1
1
1
1
1
1
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Drive pulley BG005858
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Item
Part number
Description
115
116
117
118
119
120
121
122
123
124
125
126
B20404
BG005815
BE0256
BG005818
BE0269
E00718
BG005820
E00951
BG005821
B21631
Bearing
Bearing house
Key 8x7x30
Axle
Key 10x8x32
Taperlock
Pulley
Retaining ring for bore Ø62
Bearing house
Retaining ring for shaft Ø30
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Remarks
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DIN 6885A
DIN 6885A
DIN 472
DIN 471
Qty.
2
1
1
1
1
1
1
4
1
2
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Pulley (3x) BG005859
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Item
Part number
Description
Remarks
Qty.
127
128
129
130
131
132
133
134
135
B21631
RB100A3-350
RB165-2
BG11817
BG005816
E00951
BG005817
BE0256
Retaining ring for shaft Ø30
Taperlock
Pulley
Bearing
Axle
Retaining ring for bore Ø62
Bearing house
Key 8x7x30
DIN 471
3
1
1
2
1
4
1
1
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DIN 472
DIN 6885A
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Upper tensioner BG005860
Item
Part number
Description
Remarks
Qty.
136
137
138
139
140
141
142
BE0074
222-2245
BG005830
BG005831
BE0130
Retaining ring for shaft Ø20
Bearing
Axle for tensioner
Tension plate
M10x25 countersunk screw
DIN 471
1
2
1
1
1
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Lower tensioner BG005861
Item
Part number
Description
Remarks
Qty.
143
144
145
146
147
148
149
BE0070
BG11792
BE0618
BG005836
BG005837
BE0458
BG005833
Retaining ring for shaft Ø15
Bearing
Retaining ring for bore Ø35
Pulley
Axle tensioner
M8x25 countersunk screw
Tensioner
DIN 471
2
2
4
1
1
2
1
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DIN 472
DIN 7991
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Buffer plate for surface preparation (3x)
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Item
Part number
Description
BG240190-1
240mm diamond holder complete
1
BG2401901-1
240mm diamond holder
1
150
151
BG11880
152
153
154
155
156
157
158
159
160
161
162
163
BG11879
BG11878
BE0082
BG11877
BG11876-1
BE0456
BG11811
BG11810
E06446
BE0608
BE0030
BE0314
Fork
M8x25 hexagon socket head bolt small
+ M8 spring washer small
Buffer disc
Buffer hard
M8x12 hexagon socket head bolt
Magnet plate holder 240mm
Magnet plate 240mm
M8x16 countersunk screw
Centering star
M6x10 countersunk screw
Magnet
Retaining ring for bore Ø58
M8x25 hexagon head bolt
M8x30x1,5 washer
164169
BG300117
240mm cutter housing complete
1
BG300501-1
185mm cutter housing
1
BG300133
Locking pin & screw
6
BG300130
BG300109
MPL48
Axle
Cutter
Washer
3
12
15
E07240
BG200993-1
BG200988-1
DIAMAG 240mm adapter plate
Plate for wings 240mm
Dry polish dot holder 240mm
DIAMAG grinding wings
DIAMAG adapter plate for dots
Dry polish dots
1
1
1
3
3
3
153160
156160
164
165+1
66
167
168
169
170
171
172
173
BE0204 + BE0584
E06447
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Qty.
1
DIN 7984
DIN 7980
DIN 912
DIN 7991
DIN 7991
DIN 472
DIN 933
3
1
4
8
1
1
3
3
6
3
1
1
2
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Buffer plate for polishing (3x)
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Item
Part number
Description
175
176
177
178
BE0579
BG2402001
BE0012
BG400310
7/16 x 2”½ hexagon UNC bolt
Flexplate adapter for axle
M8x25 hexagon socket head bolt
Morflex coupling
179182
BG2402002-1
Flexplate diamond holder
1
179
180
181
182
BG24020021-1
E06446
BG11811
BG11810
Flexplate diamond holder only
Magnet
Centering star
M6x10 countersunk screw
1
3
3
6
183
184
BE0456
E07240
BG200993-1
BG200988-1
M8x16 countersunk screw
DIAMAG 240mm adapter plate
Plate for wings 240mm
Dry polish dot holder 240mm
DIAMAG grinding wings
DIAMAG adapter plate for dots
Dry polish dots
185
186
187
E06447
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DIN 912
DIN 7991
Qty.
4
1
3
1
3
1
1
1
3
3
3
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3. Electric schedules
E06866 / 3x 400V / 11kW / frequency drive
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E06866/UL230 / 3x 230V / 11kW / frequency drive
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4. Fault diagnose frequency drive
For a complete overview of faults and how to resolve them, check the operating manual
of the frequency drive or the CD, which are delivered with the machine.
If you put the CD in the computer, it will automatically go to the manuals.
Does the inverter shows an “INF” fault, reset the machine.
If the machine does not work after that, call you distributor.
To reset the machine, put out the power supply and wait 5 minutes.
Then start up the machine again. Call a technician if the machine still not works.
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