Tapping attachments Tap chucks Cutting fluids
Transcription
Tapping attachments Tap chucks Cutting fluids
Tapping attachments Tap chucks Cutting fluids www.tapmatic.ch Quality, reliability and good service are what TAPMATIC stands for Since its establishment in 1952, Tapmatic has manufactured tapping attachments of the highest quality and efficiency. Our focus on tapping attachments and tap holders, and our commitment to research and development, has led to the granting of more than 30 patents in countries all over the world. This investment in innovation and quality has made Tapmatic a world leading manufacturer of tap holding tools. After first establishing a European sales organization in 1962, our European production facility was founded in Kriessern, Switzerland, in 1981. Tapmatic International Corporation (called TIC) has the primary responsibility of supplying Tapmatic products and providing technical support to the European market. Today, Tapmatic products are represented through our agents in more than 40 countries and we have our own sales offices in some of the major markets. Our Tapping Attachments and Tap Holders are produced using highly automated equipment. Both Tapmatic Corporation in the United States and Tapmatic International in Switzerland are ISO 9001:2008 certified companies. This guarantees you of our continued commitment to offering products of the highest quality. Quality and economic efficiency, innovation and reliability are what have made Tapmatic one of the world’s most recognized names for Tapping. TAPMATIC Post Falls, USA TAPMATIC Kriessern, Switzerland Selector Chart Tapping Attachments www.tapmatic.ch Model X TC/DC RX RDTIC RDT RCT50 RCT150 SPD CNC SPD ASR/RSR Capacity in Steel M0.5–M30 M1.4–M18 M1.4–M18 M2.5–M25 M1–M27 M4.5–M12 M25–M42 M2–M12 M1.4–M42 M2–M16 max. RPM 2000 2000 2000 4000 5000 2500 500 2000 2000 3000 • • • For use on Manual machines • CNC machines • CNC machining centers • • • • • • CNC lathes • Features Automatic reverse • • • High-speed return 1.75:1 • • • Constant speed tapping • • • Pre-selective torque drive • • • • • • • • • • • • • • • • • Hard start • • • Length compensation (tension) • • • • • • • • • • Release to neutral • • • • • • • • • • <> <> • • • • • • • • • • • Adjustable depth control For right and left hand tapping • • <> Variable Stop Arm (offset) <> Internal coolant system (max. 50 bar) • Extended length version • • • • Collets and adapters Multi-range collets RF • • • Steel collets ER/ER-GB • • Quick change tap adapters: T positive drive • TC adjustable torque control • D die holders • E/TFcollet holders • Attachment mounts Internal taper • • • Internal thread • • • • • Straight shank DIN 1835B+E • • • • HSK shank ▲ ✖ CAT ✖ ✖ ▲ ✖ ✖ ▲ ✖ Steep taper DIN 69871A ✖ ✖ ✖ ▲ ✖ ✖ Steep taper MAS-BT (JIS B6339) ✖ ✖ ▲ ✖ ✖ VDI 3425 mount (DIN 69880) < > Modification possible ▲ Mount integrated ✖ Miscellaneous shank versions (short taper mount) for straight shank DIN 1835B+E on page 47 • • www.tapmatic.ch The advantages of TAPMATIC tapping heads TAPMATIC‘s self-reversing attachments keep a constant tapping speed for optimum tap life. This means: n ideal chip flow = perfect thread surface n constant high RPM up to 5000 n shorter machining time, due to saving two spindle reversals per tapped hole n therefore reduced wear to expensive CNC machines n in most cases a 50 % to 100 % increased tap life Technical Terms Self-feed Permits the tap to act as its own lead screw. The self-feed accommodates any differences between thread pitch and machine feed control. The tap is propelled by rotation only and cuts a thread without pressure; this guarantees a thread of high quality, which is as accurate as the tap itself. Patented ball drive TAPMATIC‘s spring biased rolling ball design transmits rotational power to the tap. The ball disengages smoothly and silently after reaching the thread depth switching to the reverse mode. Collets TAPMATIC tapping attachments use multi-range Rubber-Flex collets or steel collet ER type, preferably ER-GB. Usually no more than two Rubber-Flex collets are required to cover a unit‘s capacity range. Modular systems The straight shank design with Weldon type flats to DIN1835B+E permits easy adaption to standard tool holders. Thread depth accuracy TAPMATIC tapping attachments disengage after reaching their pre-selected thread depth, irrespective of any machine spindle lag. The depth is equal to the feed set on the machine plus the self-feed in the unit. Adjustable slipping clutch The manual type TAPMATIC heads are fitted with a safety clutch, which guards against tap breakage. This clutch design is intended as a safety device only and a machine stop should be set to allow the tap to release before bottoming whenever possible. Internal coolant system Some TAPMATIC tapping attachments are designed with internal coolant systems capable of a supply up to 80 bar. Ideal lubrication is achieved by supplying coolant within or alongside the tool shank, thereby thread quality is improved. Furthermore this can be cost-effective as tap life is increased by washing away swarf from the core hole. Hard start Because of its unique design, the hard start guarantees the tap will cut at the same point each time without compression, even at high RPMs. Front release This protects the tap chuck, tap adapter, tap and work piece from damage.This can occur when the length compensation is exceeded (tension) e.g. because the machine spindle lags in the change from forward to reverse or a rapid spindle movement backwards before the tap is completely out of the component. In these situations the quick change tap adapter disengages from the tap holder automatically and avoids expensive damage. Pre-selective Torque Drive By turning the Clutch Adjustment Cap, the torque setting can be adjusted to the correct position for the torque needed to drive the tap in to the hole, but less than the torque required to break the tap. This helps protect the tap from breaking if it becomes dull or contacts the bottom of a blind hole. Automatic reversal TAPMATIC reversing tapping attachments change their rotation direction automatically when the machine retracts. This eliminates the need to reverse the machine spindle, which not only saves time and energy, but also increases tap life. Backlash Is a reference to a small amount of play between the components of a machine that provide the rotational or translational movement. This play can have a negative effect on the synchronization of the machine’s tapping cycle. The older the machine, the higher the risk for backlash and the more problems in manufacturing good quality threads. Computer generated Flexure Depending on the tapping application, different thrust forces are needed to start the tap into the hole and allow it to produce accurate threads. Tapmatic’s unique flexure geometry was developed using the ANSYS finite element analysis software to provide the correct thrust forces for the range of tap sizes covered by each SynchroFlex® tap holder. Adjustable Back Jaw The Back Jaws are opened and closed with a hex key to grip the square of the tap. They are used in tools with rubber flex collet chucks because the rubber flex collet alone is not sufficient for driving the tap. Product Line Index Description Model Page Self-reversing tapping attachments with pre-selective torque drive Automatic reverse with increased reverse ratio. For manually operated drilling and milling machines. X TC / DC RX 7 8 9 Heavy duty self-reversing tapping attachment SPD / SPD-QC for machines with automatic feed 21 CNC tapping attachments For vertical and horizontal CNC machining centers, for continuous production. Extended spindles and interchangeable shanks available. RDTIC RDT RDTICXT RCT SPD CNC Special Models 12/13 14 15/16 17/18/19 20 22/23 Synchro chucks with straight shanks to DIN 1853B+E, HSK or steep taper For rigid tapping on CNC machines with/ without internal coolant, ER or QC-collets. SFT SX 24/25/26/27 28/29/30/31 Tap chucks with straight shanks DIN 1835B+E or mores taper For use on NC machining centers or NC centre lathes and all machines with controlled feed. SM TA TIC NC/TIM 32 33/34 35/36 37 Quick-change adapters Modular accessories, compatible with the respective tapping attachment or chuck. T TC T-IK 38 39 40 41 42 TC-IK TF/E/D Various accessories For use on attachments and chucks. Multi-range Clamping nuts Sealing gaskets Cooling gaskets ER-GB ER 43 44 45 Various accessories For use and installation of attachments and chucks on intended machines. Shanks Arbors Torque wrenches Torque Bars Mounting device 46 47 48 Cutting fluids FERROFLUID for steel and stainless steel, ALUFLUID for aluminum and MINIFLUID for all materials, used in Minimum Quantity Lubrication System (MQL). FERROFLUID ALUFLUID MINIFLUID 49 TapWriter TapWriter Dot peen marking tool for in machine marking. Index www.tapmatic.ch 50/51 5 Manual Applications www.tapmatic.ch Attachments Tapping attachments for manual tapping application RX extra for hard to machine material and roll form tapping Tapping attachments for drilling and milling machines and pneumatic, hydraulic and electric spindles Since 1952 Tapmatic has manufactured the world’s most popular line of compact self-reversing tap¬ping attachments. Our experience and commitment to quality make them to efficient and good value product. Although there are other products available on the market, a Tap¬matic head is still the most economical to use. Our customers know they can count on our tools for many, many years of service. Tapmatic offers a complete program of self-reversing tapping attachments to meet the most difficult requirements. Ruggedly built, these Tapmatic tools provide higher production rates due to: n decrease in tap breakage n production of perfect threads, even with pre-casted holes n reduced cycle time through increased 1.75 :1 reverse speed n longer tap life n accurate depth control n better thread quality n consistent trouble free performance n interchangeable mounts n right and left hand tapping possible X for general tapping TC/DC most suitable for short threads and fast reversion of rotation and accurate depth control As further models, Tapmatic offers the SPD and SPD QC series. These types do not feature a pre-selective torque drive, but were constructed for higher torque. Because of the precise spindle guidance, the SPD attachments are also suitable for drill taps (to bore and drill in one process). 6 SPD and SPD-QC For drill taps (without hard start) and manual tool change on machining centers X www.tapmatic.ch n easy handling, compact design n less tap breakage due to pre-selective torque drive n easy adaption because of multiple interchangeable arbors n reduced cycle time through increased 1.75 :1 reverse speed n only 2 multi-range collets (RF) per type necessary (exception 100XB) D L Attachments Self-reversing tapping attachments with high-speed return and pre-selective torque drive Delivery: n 2 wrenches n necessary hex keys n stop arm Multi-range collets RF as well as arbors not included! d Dimensions Model 100XB 30X 50X 70X 90X D mm 33 48 70 76 105 d mm 9 19 27 36 57 Self-feed mm T 5 3.5 6 9 13 Weight kg 0.2 0.5 1.4 2.1 5.0 Model Order code Capacity (steel) Collets RF Max. RPM 100XB 30X 16101 10306 10312 10316 10333 10331 10337 10350 10362 10375 10506 10516 10533 10537 10550 10562 10575 10703 10718 10750 10762 10775 10787 10904 10915 M0.5–M2 M1.4–M7 117XB7 J116 J117 2000 2000 50X 70X 90X M3–M12 M5–M18 M10–M30 J421 J422 1500 J443 J440 JT6 B16 JT33 1200 J461 J462 Mounts S Taper mounts JT1 JT6 B12 B16 JT33 JT3 B18 600 JT4 Thread. mounts L mm 94 113 5/16"–24 3/8"–24 1/2"–20 5/8"–16 3/4"–16 104 3/8"–24 1/2"–20 5/8"–16 3/4"–16 148 1/2"–20 5/8"–16 3/4"–16 7/8"–20 1.1/2"–18 113 153 176 219 Note: When using Roll Form Taps the tool’s tapping capacity must be reduced by 25 %. Rubber Flex collets page 43. Interchangeable arbors page 47. Order information: Order code 10516 (50X-B16) + J421, J422 (RF collets) + MK2-B16 (arbor) Page 47 Page 43 Page 48 Cover Pages 52–54 7 RF Multi-range Collets Arbors Torque Bar Selector Chart Speed Chart TC/DC www.tapmatic.ch Attachments Self-reversing tapping attachments with high-speed return, pre-selective torque control and depth control n adjustable and reducible depth control due to knurled nut n easy handling, compact design n less tap breakage due to adjustable slipping clutch n easy adaption because of multiple interchangeable arbors n reduced cycle time through increased 1.75 :1 reverse speed n only 2 multi-range collets (RF) per type necessary (exception 100XB) L D Delivery: n 2 wrenches n necessary hex keys n stop arm Multi-range collets RF as well as arbors not included! d Dimensions Model 30TC/DC 50TC/DC 70TC/DC D mm 48 70 76 d mm 19 27 36 Self-feed mm T 1.5–3.5 2–6 3–9 Weight kg 0.5 1.2 2.3 Model Order code Capacity (steel) Collets RF Max. RPM 30TC/DC 14306 14312 14316 14333 14331 14337 14350 14362 14506 14516 14533 14537 14550 14562 14703 14718 14750 14762 14787 M1.4–M7 J116 J117 2000 50TC/DC 70TC/DC M3–M12 M5–M18 J421 J422 1500 J443 J440 Mounts S Taper mounts JT6 B12 B16 JT33 JT6 B16 JT33 1200 JT3 B18 Thread. mounts 5/16"–24 3/8"–24 1/2"–20 5/8"–16 3/8"–24 1/2"–20 5/8"–16 1/2"–20 5/8"–16 7/8"–20 Note: When using Roll Form Taps the tool’s tapping capacity must be reduced by 25 %. Rubber Flex collets page 43. Interchangeable arbors page 47. Order information: Order code 14516 (50TC/DC-B16) + J421, J422 (RF collets) + MK2-B16 (arbor) Page 43 Page 47 Page 48 Cover Pages 52–54 8 RF Multi-range Collets Arbors Torque Bar Selector Chart Speed Chart L mm 122 113 122 169 191 RX www.tapmatic.ch n extra for hard to machine material and roll form tapping n less tap breakage due to pre-selective torque drive n reduced cycle time through increased 1.75 :1 reverse speed n easy handling, compact design n easy adaption because of multiple interchangeable arbors D L Attachments Universal self-reversing tapping attachments with high-speed return Delivery: n 2 wrenches n necessary hex keys n stop arm Multi-range collets RF as well as arbors not included! d Dimensions Model RX30 RX50 RX70 D mm 53 76 88 d mm 19 27 36 Self-feed mm T 6 10 10 Weight kg 0.7 1.8 3.0 Model Order code Capacity (steel) Collets RF Max. RPM RX 30 013006 013016 013033 013037 013050 015006 015016 015033 015050 017003 017087 M1.4–M7 J116 J117 2000 RX 50 RX 70 Mounts S Taper mounts JT6 B16 JT33 M3–M12 J421 J422 1500 JT6 B16 JT33 M5–M18 J443 J440 1200 JT3 Thread. mounts 3/8"–24 1/2"–20 1/2"–20 7/8"–20 L mm 116 157 182 Note: When using Roll Form Taps the tool’s tapping capacity must be reduced by 25 %. Rubber Flex collets page 43. Interchangeable arbors page 47. Order information: Order code 015016 (RX50-B16) + J421, J422 (RF collets) + MK2-B16 (arbor) Page 43 Page 47 Page 48 Cover Pages 52–54 9 RF Multi-range Collets Arbors Torque Bar Selector Chart Speed Chart RDT . RDTIC . RCT Tapping Attachments www.tapmatic.ch Thread production on machining centers with constant speed tapping CST Constant Speed Tapping relies on a compact tapping attachment to provide tap reversal. The machine spindle runs in one direction at the exact programmed speed and reversal occurs within the tapping attachment instantaneously upon machine retraction. This avoids the inevitable RPM fluctuations which occur with reversal of the machine spindle. Benefits include the following... CNC-Attachments Reduced Cycle Time By eliminating the machine spindles need to decelerate, stop, reverse and reaccelerate twice for each tapped hole the tapping time is dramatically reduced. Longer Tap Life, Improved Thread Quality Constant speed tapping means that the tap is allowed to cut at the optimum speed continuously without deceleration at the bottom of the hole. The result is the longest tap life and improved thread quality. RDTIC Reduced Machine Spindle Wear Tapping is the only operation requiring machine reversal. Using a Constant Speed Tapping Head eliminates this strain on the machine. RDTIC-XT Reduced Energy Costs of up to 75 % CST attachments reduce the energy costs required by machine spindle reversal by 75 %. RCT Two Through the Spindle Lubrication Options… Standard balanced high pressure coolant through the spindle. Minimum Quantity Lubrication, available on request. 10 Patented Appliance Design TAPMATIC tapping attachments are fitted with a patented reversing gear as well as a patented ball drive. The ball drive allows for an exact, vibration-free and immediate change over into reverse once the desired thread depth is reached. RDT . RDTIC . RCT Tapping Attachments www.tapmatic.ch Advantages of tapping attachments with automatic reversal Tapping with an attachement Reversal Feed out Feed in CNC-Attachments RPM RDT / RDT-IC tapping attachment RDT and RDT-IC reversing tapping attachments are specially designed for fastest thread manufacturing on CNC machining centres. They also eliminate reversal related machine wear and tear and reduce energy consumption. The patented ball drive with integrated planet gear for automatic reversal creates an almost constant cutting speed and eliminates the need to start the machine spindle twice per thread. By using the RDT tapping attachments the cycle time is reduced and the life of the tap is increased. The IC-version allows coolant to flow directly through the tapping head. Constant speed tapping – the secret of longer tap life Time Tapping with a machine spindle reversal Reversal Feed in Feed out RPM General Information Thread cutting is the only machining operation which requires a change of direction for the return of the tool. This can be laborious, it also causes wear and is a costly procedure for any machine. Case history: Power consumption for 144 threads M8 Energy cost saving of 75 % KW Machine reversal 1500 UpM Tap M6 standard thread HSS with TIN-AL coating TAPMATIC 2500 UpM Material GG20 Time TAPMATIC 1500 UpM Application Thread cutting on a horizontal machining centre Fritz Werner TC800 with internal cooling. Not only is the shorter cycle time of importance, but also the constant spindle direction. By changing the direction (decelerating and accelerating) of the spindle, higher spikes of power are needed, which can be prevented by constant spindle rotation. Minutes Thread M6 standard thread, 9 mm deep, tapping drill ø 5.05 and 12.5 mm deep Wirtschaftlichkeitsberechnung Speed Rigid tapping with spindle reversal, programmed speed 1‘200 RPM (ø RPM reached: 513) Results Cycle time of 6 min 34 sec for 68 threads Change with TAPMATIC Using a TAPMATIC tapping attachment RDT-IC50 with ER16 spindle, programmed speed 1‘800 RPM. Improvement Cycle time reduced to 3 min 22 sec for 68 threads, tap life tripled. Costs Number of threads/part Number of parts Cycle time per part/min Cycle time in hours Machine hourly rate in � Number of taps Tap costs in � Production costs in � Chuck costs in � (approx.) Total costs in � Cost reduction in � Totoal cost/year Advantage Besides reducing the cycle time, tap life was considerably increased. Saving Tapping attachment RDT-IC 68 400 3.36 22.4 70 22 275 1‘568 1‘500 3‘343 981 Collets chuck with compensation 68 400 6.56 43.7 70 65 813 3‘061 450 4‘324 Break Even Point Tap Col Tap let c huc k RDT-IC RDT-IC Collet chuck Results n reduction of cycle time by 50 % n increase of production capacity n tap life tripled n less machine wear (no spindle reversals) n roughly 75 % energy savings by constant speed tapping Conclusion With the use of tapping attachments, the cycle time is less, which also increases productivity. Additionally, machine repair / downtime is reduced, also tap and energy costs. 11 RDTIC www.tapmatic.ch High speed tapping attachments with modular straight shank and internal coolant system Features and Advantages n high speed self-reversing tapping for fastest cycle time n rugged design for years of production, with little maintenance n high pressure internal coolant n simple installation and programming n large capacity (C) CNC-Attachments COOLANT STOP BLOCK SHANK L2 L1 How to Order Please select the Tapping attachment (A), stop arm (B) and CAT, SK, or BT shank (C), to fit your machine. Accessories like steel collets, sealing gaskets, stop blocks are not included and have to be ordered separately. CENTER DISTANCE (A) (B) Tapmatic can provide a complete tool ready to fit your machine. Please simply provide the information shown on installation page 55, fill in the form on the back cover or contact us directly. d 42 L3 D (A) Tapping Attachment RDTIC Cylindrical Shank Model Order code RDTIC25 40252511 4025111 405025LW16MS 40501LW16MS 40852525S 4085125S 40852532S 4085132S 401002540S 40100140S RDTIC50 RDTIC85HS RDTIC85HD RDTIC100 Capacity (steel) M2–M6 #4–1/4” M4.5–M12 #10–1/2” M10–M20 7/16”–3/4” M12–M25 1/2”–1” M18–M27 3/4”–1” Shank Collets Max. RPM Weight kg D d L1 L2 25 mm 1” 25 mm 1” 25 mm 1” 25 mm 1” 25 mm 1” ER11 4000 1.7 57 19 122 79 ER16 2300 3.7 80 22 142 93 ER25 1500 4.4 80* 42 156 107 ER32 1200 4.6 80* 50 162 107 ER40 800 4.8 80* 63 168 107 n on request * Please note that the size 85 and 100 tools have an 80 mm square housing with Ø 102 mm across corners. Notes: Other shanks are available on request. These internal coolant tools come standard with sealing nuts. Tools for ER20 collets are also available on request. When using Roll Form Taps the tool’s capacity must be reduced 25 %. (B) Stop Arm Assembly Center Distance (42+L3) 55 65 80 Page 46 Order code RDTIC25 Order code RDTIC50 392555 392565 392580 395055 395065 395080 Pages 44, 45 Order code RDTIC85 RDTIC100 398565 398580 L3 13 23 38 Page 43 Stop Block Page 55 Cover Pages 52–54 Pages 55–57 (C) 12 Interchangeable Steep Taper Steel Collets Sealing Gaskets Selector Chart Speed Chart Installation Programming RDTIC www.tapmatic.ch High speed tapping attachments with integral HSK shank and internal coolant system CENTER DISTANCE SHANK STOP BLOCK How to Order Please select the Tapping attachment (A) and stop arm (B) to fit your machine. Accessories like steel collets, sealing gaskets, stop blocks are not included and have to be ordered separately. L2 L1 (A) (B) Tapmatic can provide a complete tool ready to fit your machine. Please simply provide the information shown on installation page 55, fill in the form on the back cover or contact us directly. d 42 D CNC-Attachments Features and Advantages n high speed self-reversing tapping for fastest cycle time n rugged design for years of production, with little maintenance n high pressure internal coolant n simple installation and programming n large capacity COOLANT L3 16 (A) Tapping Attachment RDTIC HSK Shank Model Order code RDTIC50 4050H63LW16MS 4050H80LW16MS 4050H100LW16MS 4085H6325S 4085H8025S 4085H10025S 4085H6332S 4085H8032S 4085H10032S 40100H6340S 40100H8040S 40100H10040S RDTIC85HS RDTIC85HD RDTIC100 Capacity (steel) M4.5–M12 #10–1/2” M10–M20 7/16”–3/4” M12–M25 1/2”–1” M12–M25 1/2”–1” Shank Collets Max. RPM Weight kg D d L1 L2 HSK63A HSK80A HSK100A HSK63A HSK80A HSK100A HSK63A HSK80A HSK100A HSK63A HSK80A HSK100A ER16 2300 80 22 ER25 1500 80* 42 ER32 1200 80* 50 ER40 1200 4.4 5.2 5.9 5.1 5.8 6.6 5.3 6.1 6.8 5.5 6.3 7.0 80* 63 192 196 198 206 210 212 212 216 218 218 222 224 143 147 149 157 161 163 157 161 163 157 161 163 n on request * Please note that the size 85 and 100 tools have an 80 mm square housing with Ø 102 mm across corners. Notes: Other shanks are available on request. These internal coolant tools come standard with sealing nuts. Tools for ER20 collets are also available on request. When using Roll Form Taps the tool’s capacity must be reduced 25 %. (B) Stop Arm Assembly Center Distance (42+L3) 55 65 80 Pages 44, 45 Steel Collets Order code RDTIC50 Order code RDTIC85 395055 395065 395080 398565 398580 L3 13 23 38 Page 43 Sealing Gaskets Cover Selector Chart Stop Block Page 55 Pages 52–54 Speed Chart Pages 55–57 Installation Programming 13 RDT www.tapmatic.ch High speed tapping attachments with modular straight shank, without internal coolant system Features and Advantages n high speed self-reversing tapping for fastest cycle time n rugged design for years of production, with little maintenance n simple installation and programming n large capacity (C) CNC-Attachments STOP BLOCK SHANK L2 L1 How to Order Please select the Tapping attachment (A), stop arm (B) and CAT, SK, or BT shank (C), to fit your machine. Accessories like steel collets, sealing gaskets, stop blocks are not included and have to be ordered separately. CENTER DISTANCE (A) Tapmatic can provide a complete tool ready to fit your machine. Please simply provide the information shown on installation page 55, fill in the form on the back cover or contact us directly. (B) d L3 42 D 16 (A) Tapping Attachment RDT Cylindrical Shank Model Order code RDT15 3915258HD 391518HD 39252511 3925111 39502516 3950116 39852525 3985125 39852532 3985132 391002540 39100140 RDT25 RDT50 RDT85HS RDT85HD RDT100 Capacity (steel) M1–M3 #0–#6 M2–M6 #4–1/4” M4.5–M12 10”–1/2” M10–M20 7/16”–3/4” M12–M25 1/2”–1” M18–M27 3/4”–1” Shank Collets Max. RPM Weight kg D d L1 L2 25 mm 1” 25 mm 1” 25 mm 1” 25 mm 1” 25 mm 1” 25 mm 1” ER8 5000 1.7 57 12 97 79 ER11 4000 1.7 57 19 106 79 ER16 2000 3.7 80 28 126 93 ER25 1500 4.4 80* 42 151 107 ER32 1200 4.6 80* 50 157 107 ER40 800 4.8 80* 63 163 107 * Please note that the size 85 and 100 tools have an 80 mm square housing with Ø 102 mm across corners. Notes: When using Roll Form Taps the tool’s capacity must be reduced 25 %. (B) Stop Arm Assembly Center Distance (42+L3) 55 65 80 Order code RDT15 RDT25 392555 392565 392580 Order code RDT50 395055 395065 395080 Order code RDT85 RDT100 398565 398580 L3 13 23 38 Stop Block Page 55 Page 46 Pages 44, 45 Page 43 Cover Pages 52–54 Pages 55–57 (C) 14 Interchangeable Steep Taper Steel Collets Sealing Gaskets Selector Chart Speed Chart Installation Programming RDTICXT50 www.tapmatic.ch COOLANT SHANK Features and Advantages n high speed self-reversing tapping for fastest cycle time n extended length for difficult to reach holes n rugged design for years of production, with little maintenance n RDTICXT50 for high pressure internal coolant n simple installation and programming CENTER DISTANCE STOP BLOCK L2 (B) (A) How to Order Please select the Tapping attachment (A), stop arm (B), SK or BT shank (C) and collet chuck (D) to fit your application. Accessories like steel collets, sealing gaskets, stop blocks are not included and have to be ordered separately. L1 d (D) L4 Tapmatic can provide a complete tool ready to fit your machine. Please simply provide the information shown on installation page 55, fill in the form on the back cover or contact us directly. d1 L3 42 D CNC-Attachments Extended length tapping attachments with integral HSK shank and internal coolant system 16 (A) Tapping Attachment RDTICXT50 HSK Shank, Internal Coolant System Model Order code RDTICXT50 4050H63241 4050H80245 4050H100247 4050H63305 4050H80309 4050H100311 RDTICXT50 Capacity (steel) M4.5–M12 #10–1/2” M4.5–M12 #10–1/2” Shank Max. RPM Weight kg D d L1 L2 HSK63A HSK80A HSK100A HSK63A HSK80A HSK100A 2000 3.7 4.5 5.3 3.9 4.7 5.5 80 35 80 35 241 245 247 305 309 311 143 147 149 143 147 149 1800 Notes: Special extended length tools are also available on request. When using Roll Form Taps the tool’s capacity must be reduced 25 %. (B) Stop Arm Assembly Center Distance (42+L3) 55 65 80 (D) Collet Chuck Order code RDT50 L3 395055 395065 395080 13 23 38 Collets ER16 ER20 Order code Seal Nut 29378S 29391S L4 d1 49 57 28 34 Stop Block Page 55 Page 46 Pages 44, 45 Page 43 Cover Pages 52–54 Pages 55–57 (C) Interchangeable Steep Taper Steel Collets Sealing Gaskets Selector Chart Speed Chart Installation Programming 15 RDTICXT50 . RDTXT50 www.tapmatic.ch Extended length tapping attachments with modular straight shank Features and Advantages n high speed self-reversing tapping for fastest cycle time n extended length for difficult to reach holes n rugged design for years of production, with little maintenance n RDTICXT50 for high pressure internal coolant. RDTXT50 for machines without internal coolant n simple installation and programming (C) COOLANT CNC-Attachments SHANK L2 STOP BLOCK CENTER DISTANCE (A) How to Order Please select the Tapping attachment (A), stop arm (B), and collet chuck (D) to fit your application. Accessories like steel collets, sealing gaskets, stop blocks are not included and have to be ordered separately. (B) L1 d Tapmatic can provide a complete tool ready to fit your machine. Please imply provide the information shown on installation page 55, fill in the form on the back cover or contact us directly. (D) L4 d1 42 D L3 (A) Tapping Attachment RDTICXT50 Cylindrical Shank, Internal Coolant System Model Order code RDTICXT50 405025191 40501191 405025255 40501255 RDTICXT50 Capacity (steel) M4.5–M12 #10–1/2” M4.5–M12 #10–1/2” Shank Max. RPM Weight kg D d L1 L2 25 mm 1” 25 mm 1” 2000 3.0 80 35 191 93 1800 3.2 80 35 255 93 (A) Tapping Attachment RDTICXT50 Cylindrical Shank, without Internal Coolant System Modell Order code RDTXT50 395025191 39501191 395025255 39501255 RDTXT50 Capacity (steel) M4.5–M12 #10–1/2” M4.5–M12 #10–1/2” Shank Max. RPM Weight kg D d L1 L2 25 mm 1” 25 mm 1” 2000 3.0 80 35 191 93 1800 3.2 80 35 255 93 Notes: Special extended length tools are also available on request. When using Roll Form Taps the tool’s capacity must be reduced 25 %. (B) Stop Arm Assembly Center Distance (42+L3) 55 65 80 (D) Collet Chuck Order code RDT50 L3 395055 395065 395080 13 23 38 Collets ER16 ER20 Collets ER16 ER20 Stop Block Page 55 Page 46 Pages 44, 45 Page 43 Cover Order code Seal Nut 29378S 29391S L4 d1 49 57 28 34 Order code Standard Nut 29378 29391 L4 d1 44 52 28 34 Pages 52–54 Pages 55–57 (C) 16 Interchangeable Steep Taper Steel Collets Sealing Gaskets Selector Chart Speed Chart Installation Programming RCT50 www.tapmatic.ch High speed tapping attachments with integral HSK shank and internal coolant system RCT stands for Reduced Cycle Time tapping. For high production tapping there is no faster way to tap. Eliminating machine reversal also saves wear and tear to the machine spindle caused by stopping and reversing two times for every tapped hole. It also reduces power consumption by as much as 75 %, making it the greenest and most economical way to tap holes. COOLANT CENTER DISTANCE SHANK Features and Advantages n high speed self-reversing tapping for fastest cycle time n rugged design for years of production, with little maintenance n high pressure internal coolant system n simple installation and programming How to Order Please select the Tapping attachment (A) and stop arm (B) to fit your machine. Accessories like steel collets, sealing gaskets, stop blocks are not included and have to be ordered separately. CNC-Attachments The RCT50 models are our newest series of self-reversing tapping attachments for CNC machining centers. Many years of experience, in demanding high production applications, have gone into the development of the RCT. They are ruggedly built to provide years of service at high speed and include our newly developed high pressure internal coolant system. Tapmatic can provide a complete tool ready to fit your machine. Please simply provide the information shown on installation page 55, fill in the form on the back cover or contact us directly. STOP BLOCK L2 L1 (A) (B) d 42 L3 D 16 (A) Tapping Attachment RCT HSK Model Order code RCT50 0550H6316 RCT50 0550H8016 RCT50 0550H10016 Capacity (steel) M4.5–M12 #10–1/2” M4.5–M12 #10–1/2” M4.5–M12 #10–1/2” Shank Collets Max. RPM Weight kg D d L1 L2 HSK63A ER16 2500 4.5 80 22 194 136 HSK80A ER16 2500 5.2 80 22 202 144 HSK100A ER16 2500 5.9 80 22 204 146 Notes: ER20 spindle also available on request. These internal coolant tools come standard with sealing nuts. When using Roll Form Taps the tool’s capacity must be reduced 25 %. (B) Stop Arm Assembly Center Distance (42+L3) 55 65 80 Page 44, 45 Steel Collets Order code RDT50 L3 395055 395065 395080 13 23 38 Cover Page 43 Sealing Gaskets Stop Block Page 55 Selector Chart Pages 52–54 Speed Chart Pages 55–57 Installation Programming 17 RCT50 www.tapmatic.ch High speed tapping attachments with integral shank and internal coolant system COOLANT Features and Advantages n high speed self-reversing tapping for fastest cycle time n rugged design for years of production, with little maintenance n high pressure internal coolant system n simple installation and programming CENTER DISTANCE SHANK CNC-Attachments STOP BLOCK How to Order Please select the Tapping attachment (A) and stop arm (B) to fit your machine. Accessories like steel collets, sealing gaskets, stop blocks are not included and have to be ordered separately. L2 (B) (A) L1 Tapmatic can provide a complete tool ready to fit your machine. Please simply provide the information shown on installation page 55, fill in the form on the back cover or contact us directly. d 42 D L3 16 (A) Tapping Atachment RCT CAT, SK or BT Model Order code RCT50 0550C4016 RCT50 0550C5016 RCT50 0550SK4016 RCT50 0550SK5016 RCT50 0550B4016 RCT50 0550B5016 Capacity (steel) M4.5–M12 #10–1/2” M4.5–M12 #10–1/2” M4.5–M12 #10–1/2” M4.5–M12 #10–1/2” M4.5–M12 #10–1/2” M4.5–M12 #10–1/2” Shank Collets Max. RPM Weight kg D d L1 L2 CAT40 ER16 2500 3.6 80 22 185 127 CAT50 ER16 2500 5.4 80 22 185 127 SK40 ER16 2500 3.6 80 22 185 127 SK50 ER16 2500 5.4 80 22 185 127 BT40 ER16 2500 3.6 80 22 185 127 BT50 ER16 2500 6.3 80 22 196 139 Notes: ER20 spindle also available on request. These internal coolant tools come standard with sealing nuts. When using Roll Form Taps the tool’s capacity must be reduced 25 %. (B) Stop Arm Assembly Center Distance (42+L3) 55 65 80 Pages 44, 45 Order code L3 055055 055065 055080 13 23 38 Stop Block Page 55 Cover Page 43 Pages 52–54 18 Steel Collets Sealing Gaskets Selector Chart Speed Chart Pages 55–57 Installation Programming RCT150 www.tapmatic.ch Large capacity tapping attachments with modular straight shank and internal coolant system The RCT150 was developed for the large tapping applications required by the wind energy, heavy industry, and power generation fields. By eliminating machine spindle reversal, cycle time is dramatically improved, electrical power consumption is reduced by as much as 75 % and wear and tear to the machine spindle caused by stopping and reversing twice for each tapped hole is eliminated. Features and Advantages n high speed self-reversing tapping for fastest cycle time n rugged design for years of production, with little maintenance n high pressure internal coolant system n simple installation and programming How to Order Please select the Tapping attachment (A), stop arm (B) and CAT, SK, or BT shank (C), to fit your machine. Accessories like steel collets, sealing gaskets, stop blocks are not included and have to be ordered separately. CNC-Attachments The RCT150 is our new, large capacity self-reversing tapping attachment for CNC machining centers. Heavy duty precision gearing transmits high torque for reversing tap sizes up to M42. They are ruggedly built to provide years of service, and include high volume, high pressure internal coolant. Tapmatic can provide a complete tool ready to fit your machine. Please simply provide the information shown on installation page 55, fill in the form on the back cover or contact us directly. (C) COOLANT STOP BLOCK SHANK CENTER DISTANCE L2 (B) (A) L1 d L3 67 118.50 19 (A) Tapping Attachment RCT150 Cylindrical Shank Model Order code RCT150 051504050 Capacity (steel) M25–M42 1”–1 5/8” Shank Collets Max. RPM Weight kg d L1 L2 40 mm ER50 500 6.2 78 234 158 Notes: When using Roll Form Taps the tool’s capacity must be reduced 25%. (B) Stop Arm Assembly Center Distance (67+L3) 80 110 Page 46 Order code RCT150 L3 0515080 05150110 13 43 Pages 44, 45 Stop Block Page 55 Page 43 Cover Pages 52–54 Pages 55–57 (C) Interchangeable Steep Taper Steel Collets Sealing Gaskets Selector Chart Speed Chart Installation Programming 19 SPD CNC www.tapmatic.ch Economical tapping attachments with modular straight shank The SPD CNC are low cost, self-reversing tapping attachments for CNC machining centers. They use ER collets and employ a simple stop arm system for easy installation on machines with automatic tool change. CNC-Attachments The SPD CNC were developed specifically for short run job shop applications. Their low cost make them economical to use, and they provide all the advantages associated with the elimination of machine spindle reversal. Faster cycle time, elimination of machine spindle wear and tear due to reversal, lower energy costs and longer tap life. (C) TORQUE BAR SHANK STOP ARM L2 Features and Advantages n faster cycle time n eliminates machine reversal for lower energy costs and reduced wear to machine spindle n ER collets n simple installation with torque bar and stop arm n Stop Arm Assembly included n simple programming How to Order Please select the Tapping attachment (A) and CAT, SK or BT shank (C) to fit your machine. Please order accessories like collets, and torque bars separately. Please note the tool comes with a stop arm that can be modified or you can also order a readymade stop arm to fit your machine’s bolt circle. Torque bar holders (B) are not included and need to be matched with your machine. (A) L1 d 71 D (A) Tapping Attachment SPD CNC Cylindrical Shank Model Order code Shank SPD CNC3 0283251152 028311152 0285251652 028511652 25 mm 1” 25 mm 1” SPD CNC5 Capacity (steel) M2–M6 #4–1/4” M4.5–M12 #10–1/2” Collets Max. RPM Weight kg d L1 L2 ER11 2000 1.7 19 106 73 ER16 1500 3.7 28 140 91 Notes: The SPD CNC tools include a stop arm assembly, but it is possible to use the RDT25 and 50 stop arm assemblies with them as well. When using Roll Form Taps the tool’s capacity must be reduced 25 %. Stop Arm Plate Distance spindle centre mm 43–56 56–63 61–75 73–85 84–97 95–108 106–117 Order code 723420 723421 723422 723423 723424 723425 723426 Page 46 Cover Pages 44, 45 (B) Torque Bar Holder Assemblies Page 55 Pages 52–54 Pages 55–57 (C) 20 Interchangeable Steep Taper Steel Collets Selector Chart Speed Chart Installation Programming SPD . SPD-QC www.tapmatic.ch Tapping attachments with automatic reversal for conventional machines Delivery Standard accessories include 2 wrenches, all necessary hex keys and a stop arm. Please order the necessary 2 multi-range collets and arbor separately. D L L D d d CNC-Attachments Features and Advantages n rugged design n short dimensions n 1:1 conversion for feed and return motion n for heavy applications like drill tapping or roll form tapping Dimensions Model SPD-3 SPD-5 SPD-7 SPD-9A SPD-3 QC SPD-5 QC SPD-7 QC SPD-9A QC SPD-11 QC Model SPD-3 SPD-5 SPD-7 SPD-9A SPD-3 QC SPD-5 QC SPD-7 QC SPD-9 QC SPD-11 QC D mm 53 69 76 103 53 69 76 103 146 Order code 18316 18333 18337 18350 18362 18375 18516 18533 10537 10550 18562 18575 18587 18703 18750 18762 18787 17904 17915 18216 18233 18237 18250 18262 18275 18416 18433 18450 18462 18489 18603 18650 18662 18687 17804 17815 18100 Page 43 RF Multi-range Collets d mm 19 27 36 57 28 36 54 76 90 Capacity (steel) M1.4–M7 Self-feed mm Weight kg 3 5 7 10 3 5 7 10 13 0.5 1.4 2.1 5.0 0.5 1.4 2.1 5.0 14.0 Collets Max. RPM Note: When using Roll Form Taps the tool’s tapping capacity must be reduced by 25%. RF Multi-range collets see page 43. Interchangeable arbors see page 47. Mounts S Taper mounts J116 J117 2000 J421 J422 1500 M5–M18 J443 J440 1200 JT3 M10–M30 J461 J462 600 JT4 M1.4–M7 0 T0 TC0 2000 B16 JT33 1 T1 TC1 1500 M5–M18 2 T2 TC2 1200 JT3 M10–M30 3, T3 TC3 T4, TC4 600 JT4 M3–M12 M3–M12 M22–M42 Page 48 Torque Bar B16 JT33 B16 JT33 400 Page 47 Arbors B16 JT33 L mm Thread. mounts 3/8"–24 1/2"–20 5/8"–16 3/4"–16 105 113 � 118 148 3/8"–24 1/2"–20 5/8"–16 3/4"–16 7/8"–20 138 1/2"–20 5/8"–16 7/8"–20 1 1/2"–18 148 175 162 175 228 200 109 3/8"–24 1/2"–20 5/8"–16 3/4"–16 1/2"–20 5/8"–16 7/8"–20 1/2"–20 5/8"–16 7/8"–20 1 1/2"–18 2 1/4"–10 Pages 38, 39, 42 Quick-Change Adapters 118 Cover Selector Chart 96 104 109 130 122 130 159 147 159 217 189 236 Pages 55–57 Installation Programming 21 Special Models www.tapmatic.ch Tapping attachments with VDI shank for CNC centre lathes Model RSR Features and Advantages n automatic reversal n length compensation n steel collets ER-GB (ER) n modular VDI shank acc. to DIN 69880 (VDI3425) CNC-Attachments Application On CNC-lathes with activated tools and VDI shank. Model ASR Radial Tapping Attachment RSR Model Order code Capacity (steel) Collets ER Max. RPM RSR50 37014 M4.5–M12 ER16 2500 Axial Tapping Attachment ASR Model Order code Capacity (steel) Collets ER Max. RPM ASR25 ASR50 ASR65 37030 32161 37048 M2.5–M7 M4.5–M12 M6–M16 ER11 ER16 ER20 3000 2500 1500 Note: Steel collets and VDI shank have to be ordered separately. The VDI shank is manufactured individually for your lathe. When using Roll Form Taps the chuck’s tapping capacity must be reduced by 25 %. Dimensions for the attachments available on request. Right angle tapping attachment RSR50 VMC n s elf-reversing right angle tapping attachment for machining centers n capacity: M4.5–M12 n simple installation and programming, suitable for machines with automatic tool change n on request Cover Pages 44, 45 Pages 52–54 22 Steel Collets Selector Chart Speed Chart Pages 55–57 Installation Programming Special Models www.tapmatic.ch High speed tapping attachments with automatic reversal for CNC machines The ID models are particularly suitable for CNC machines with limited space in the tool magazine. With its outside diameter of only 65 mm the unit occupies only one station in the tool change magazine. CNC-Attachments Features and Advantages n low-friction cushioned drive up to 2500 RPM n length compensation n accurate thread depths n steel collets ER-GB (ER) n different shank versions: straight shank, HSK n renewable drive systems n internal coolant system (max. 50 bar) n reduced machine spindle wear n shorter cycle time n increased tap life n reduction in energy consumption Application On CNC machining centers with automatic tool changer (bore cycle G85) or modified and efficient sub routine. Delivery Standard accessories include 2 wrenches and all necessary hex keys. The required stop arm, sealing gaskets as well as ER-GB (ER) steel collets have to be ordered separately. Model Order code Capacity (steel) Max. RPM ID50 38642 M4.5–M12 2500 Straight shank S Ø mm 25 Collets ER Weight kg ER16 2.5 Note: When using Roll Form Taps the chuck’s tapping capacity must be reduced by 25%. Various models with HSK shank on request. (B) Stop Arm Assembly Pages 44, 45 Steel Collets Pages 52–54 Speed Chart Center Distance Order code 65 80 717965 717980 Stop Block Page 55 Pages 55–57 Installation Programming 23 SynchroFlex® www.tapmatic.ch Tap holders for synchronized tapping cycles Synchro Chucks General Information Modern CNC machines have the capability of synchronizing the spindle rotation to match the feed advance for a specific tap pitch. The «Rigid» or synchronized tapping cycle is very accurate, but it is impossible to avoid small discrepancies between the machine synchronization and the actual pitch of the specific tap being used. Using a rigid tap holder means that any deviation at all increases the thrust forces acting on the tap and this dramatically reduces tap life. SynchroFlex® – Force vs. Deflection Rates Unlike competitors that employ elastomer rings to provide a small amount of axial compensation (±0.5 mm), the SynchroFlex® flexure has a consistent force vs. deflection rate. This means consistently superior tap life and thread quality. Thrust (N) SFT75 SFT100 210 180 150 SFT50 120 90 SFT10 60 30 0,1 0,2 0,3 0,5 0,4 Deflection (mm) SynchroFlex® – The Unique Solution Each holder is made with a precisely machined flexure which provides axial and radial compensation for the unavoidable discrepancy between the machine feed advance and the actual tap pitch. By compensating for this error, the thrust forces acting on the tap are dramatically reduced. The result is the longest possible tap life, 100 % improvement or more, and much better quality threads. Unique flexor Axial micro compensation is closely limited (mechanically secured) Torque is transmitted through the drive pins – not through the flexure. Design and Development Flexure geometries have been designed using the ANSYS finite element analysis method in order to achieve the optimal force vs. deflection rates for the tap capacity of each holder. As you can see from the cross section drawing, torque is transmitted through the drive pins not through the flexure. 24 By limiting the axial compensation travel, and torsional forces acting on the flexure, millions of holes can be tapped without causing the SynchroFlex® holder to fatigue, take a set, or wear out. Below is an example of stress analysis at maximum compression. SynchroFlex® www.tapmatic.ch Comparison tapping with an M6 spiral fluted tap in 6061 Aluminum to depth of 18 mm. Test Results SynchroFlex® tap holders have been tested by tap manufacturers all over the world and they have confirmed the dramatic improvement in tap life, and thread quality resulting from the reduction of thrust forces acting on the tap. Thrust (N) The graph to the left is an example of a test conducted by an independent tap manufacturer using a Kistler dynamometer to measure the thrust forces during the tapping process. As you can see from the graph, although the competitive holders do reduce thrust forces compared to a rigid tap holder, they are not as effective as SynchroFlex®. Synchro Chucks Depth Tapmatic SFT50 Competitor 1 Competitor 2 Rigid Tap Holder Case History Case History Application: Thread cutting on horizontal machining center rigid tapping during an unmanned shift. Material: 42CrMo4V steel, heat treated to 650 N/mm2 Tap Size: M8 x 1 Lubrication: Coolant, oil emulsion 6 % Results: With the tap held in a rigid holder the life was just 1‘000 components per tap. Application: Thread cutting on machining center rigid tapping. Material: CF8M steel casting Tap Size: #10-32 Lubrication: Coolant Results: With the tap held in a rigid holder the life was just 72 holes per tap. Improvement with SynchroFlex® Tap life increased to more than 216 holes per tap in this difficult material saving the customer not only in tap costs, but by also reducing his down time caused by frequent tap replacement. Improvement with SynchroFlex® Tap life increased to 2‘400 to 2‘900 components per tap saving the customer not only in tap costs, but the ability to run without interruption through the entire unmanned shift. Total cost/year Saving Break Even Point Total cost/year Tap Col let Synch Tap chu ck Saving Break Even Point Tap ll Co roFlex et ch uc Synchro k Flex Tap SynchroFlex Collet chuck SynchroFlex Collet chuck Evaluation of economic efficiency Evaluation of economic efficiency Costs SynchroFlex chuck Number of threads / year Number of threads / tap Number of taps / year Price / tap in � Tap costs in � Chuck costs in � (approx.) Total costs in � / year Cost reduction in � / year 50’000 2’400 21 19 396 450 846 404 Collet chuck without compensation 50’000 1’000 50 19 950 300 1’250 Costs SynchroFlex chuck Number of threads / year Number of threads / tap Number of taps / year Price / tap in � Tap costs in � Chuck costs in � (approx.) Total costs in � / year Cost reduction in � / year 50’000 216 231 19 4’389 450 4’835 8’666 Collet chuck without compensation 50’000 72 695 19 13’205 300 13’505 25 SynchroFlex® www.tapmatic.ch Overview of the SynchroFlex® program Available with QC spindle Accepts the standard Quick Change adapters or Tapmatic’s ER collet chuck QC adapters for improved tap grip. Synchro Chucks Pictured with ER-collet, spindle and straight shank Four Sizes to Cover a Wide Range of Taps n SFT10 with capacity M2 – M5 or #2 – #10 n SFT50 with capacity M4 – M12 or #8 – #1/2“ n SFT75 with capacity M8 – M20 or 1/4“– 3/4“ n SFT100 with capacity M16 – M30 or 5/8“– 1“ Integral shank models Tapmatic offers standard integral shank HSK and Tapmatic Capto tools. We can also offer integral Steep Taper shank tools but in most cases we recommend a modular system using a cylindrical shank SynchroFlex® together with our Short Projection SK, BT or CAT shank. High Pressure Internal Coolant Minimum Quantity Lubrication Internal Coolant and MQL Tapmatic’s high pressure internal coolant system may be used at pressures up to 80 bar without affecting the axial compensation. Tapmatic also can provide tools ready for Minimum Quantity Lubrication through the spindle. Our system provides direct flow of air and lubricant to the back of the tap. 26 No hole beyond your reach Four standard extensions are available which increase the tool length by 50, 100, 150, or 200 mm. Special extensions are also available to fit your specific application. Our extensions keep the flexure in close proximity to the tap ensuring the best performance. SynchroFlex® www.tapmatic.ch Synchronous feed tap holders with modular straight shank, with or without internal coolant system Features and Advantages n increase tap life by 100 % or more n improves thread quality n reduces downtime by lowering frequency of tap replacement n wide range of sizes n available with ER collet or Quick Change chuck n available with high pressure internal coolant system up to 80 bar (Balanced Coolant System) How to Order Please select the tap holder (A) and SK or BT shank (B), to fit your machine. For Quick Change models order ER collet adapter (C) shown below or standard adapters shown in accessories section. Please order accessories like collets and sealing gaskets separately as they are not included. Quick-Change (A) Tap Holder SFT Cylindrical Shank, ER Collet Chuck Model Order code no BCS Capacity (steel) Shank Collets Weight kg D d L SFT10 43102511 4310111 43102011 43107511 43101611 43106211 43502520 4350120 43502020 43752525 4375125 4310002540 431000140 M2–M5 #2–#10 25 mm 1” 20 mm 3/4” 16 mm 5/8” 25 mm 1” 20 mm 25 mm 1” 25 mm 1” ER11 0.4 24 19 53 ER20 0.5 35 34 63 ER25 1.0 44 42 83 ER40 1.5 62 63 112 Order code for BCS version L 43502520S 4350120S 43502020S 43752525S 4375125S 4310002540S 431000140 68 (B) COOLANT SHANK SFT50 SFT75 (A) D L d SFT100 M8–M20 1/4”–3/4” M16–M30 5/8”–1” 88 117 Note: The SFT high pressure coolant models (BCS) include a sealing disk nut which adds 5 mm to «L» dimension. When using Roll Form Taps the tool’s capacity must be reduced 25 %. (A) Tap Holder SFT Cylindrical Shank, Quick-Change COOLANT SHANK Model Order code no BCS Capacity (steel) Shank Adapter Weight kg D d L Order code for BCS version L SFT50 435025QC 43501QC 435020QC 437525QC 43751QC 4310025QC 431001QC M4–M12 #8”–#1/2” 25 mm 1” 20 mm 25 mm 1” 25 mm 1” Nr. 1 0.5 35 35 52 52 Nr. 1 1.0 44 40 70 Nr. 2 1.5 62 59 105 4350QCS 43501QCS 435020QCS 437525QCS 43751QCS 43100025QCS 431001QCS D (A) L d SFT75 SFT100 (C) L1 M4.5–M12 #8–1/2” Synchro Chucks ER Collet Chuck M8–M16 #1/4”–5/8” M16–M30 1/2”–7/8” 70 105 Note: When using Roll Form Taps the tool’s capacity must be reduced 25 %. d1 (C) ER collet adapter Page 46 Order code with Standard Nut Adapter Collets d1 L1 Order code with Seal Nut for BCS version L1 8208216 8218220 8288225 Nr. 1 Nr. 1 Nr. 2 ER16 ER20 ER25 22 28 35 24 35 38 8208216S 8218220S 8288225S 28 40 43 Pages 44, 45 Cover Page 43 Pages 52–54 Page 57 (C) Interchangeable Steep Taper 27 Steel Collets Sealing Gaskets Selector Chart Speed Chart Programming SynchroFlex® www.tapmatic.ch Synchronous feed tap holders with integral HSK shank, with internal coolant system Features and Advantages n increase tap life by 100 % or more n improves thread quality n reduces downtime by lowering frequency of tap replacement n wide range of sizes n available with ER collet or Quick Change chuck n available with high pressure internal coolant system up to 80 bar. (Balanced Coolant System) n also available for Minimum Quantity Lubrication (MQL) through the spindle on request Synchro Chucks How to Order Please select the tap holder (A) including the HSK shank, to fit your machine. For Quick Change models order ER collet adapter (C) shown below or standard adapters shown in Accessories section. Please order accessories like collets and sealing gaskets separately as they are not included. COOLANT (A) Tap Holder SFT HSK Shank, ER Collet Chuck, Internal Coolant System SHANK Model SFT50 (A) L SFT75 D SFT100 d COOLANT Order code with internal coolant 4350H6320S 4350H8020S 4350H10020S 4375H6325S 4375H8025S 4375H10025S 43100H6340S 43100H8040S 43100H10040S Capacity (steel) Shank Collets Weight kg D d L M4–M12 #8–1/2” HSK63A HSK80A HSK100A HSK63A HSK80A HSK100A HSK63A HSK80A HSK100A ER20 1.0 1.9 2.7 1.6 2.4 3.2 2.2 2.9 3.7 35 34 44 42 62 63 108 112 114 128 132 134 157 161 163 M8–M20 1/4”–3/4” M16–M30 5/8”–1” ER25 ER40 Note: The SFT high pressure coolant models (BCS) include a sealing disk nut which adds 5 mm to «L» dimension. Other shanks and sizes available on request. When using Roll Form Taps the tool’s capacity must be reduced 25 %. (A) Tap Holder SFT HSK Shank, Quick-Change, Internal Coolant System Model SHANK SFT50 SFT75 (A) L D d SFT100 Order code with internal coolant 4350H63QCS 4350H80QCS 4350H100QCS 4375H63QCS 4375H80QCS 4375H100QCS 43100H63QCS 43100H80QCS 43100H100QCS Capacity (steel) Shank Adapter Weight kg D d L M4–M12 #8–1/2” HSK63A HSK80A HSK100A HSK63A HSK80A HSK100A HSK63A HSK80A HSK100A Nr. 1 1.0 1.9 2.7 1.6 2.4 3.2 2.2 2.9 3.7 35 35 44 40 62 59 92 96 98 110 114 116 145 149 151 M8–M16 1/4”–5/8” M16–M30 1/2”–7/8” Nr. 1 Nr. 2 Note: Other shanks and sizes available on request. When using Roll Form Taps the tool’s capacity must be reduced 25 %. (C) L1 d1 Pages 44, 45 (C) ER Collet Adapter Order code with Standard Nut Adapter Collets d1 L1 Order code with Seal Nut L1 8208216 8218220 8288225 Nr. 1 Nr. 1 Nr. 2 ER16 ER20 ER25 22 28 35 24 35 38 8208216S 8218220S 8288225S 28 40 43 Cover Page 43 Pages 52–54 Page 57 28 Steel Collets Sealing Gaskets Selector Chart Speed Chart Programming SynchroFlex® www.tapmatic.ch Synchronous feed tap holders with Tapmatic Capto shank, with internal coolant system Features and Advantages n increase tap life by 100 % or more n improves thread quality n reduces downtime by lowering frequency of tap replacement n wide range of sizes n available with ER collet or Quick Change chuck n available with high pressure internal coolant system up to 80 bar. (Balanced Coolant System) COOLANT (A) Tap Holder SFT Tapmatic Capto Shank, ER Collet Chuck, Internal Coolant System SHANK Model Order code for BCS version Capacity (steel) Shank Collets Weight kg D d L SFT50 4350C420S 4350C520S 4350C620S 4350C820S 4375C525S 4375C625S 4375C825S 43100C640S 43100C840S M4–M12 #8–1/2” C4 C5 C6 C8 C5 C6 C8 C6 C8 ER20 0.7 1.0 1.2 2.1 1.2 1.5 2.4 2.9 3.8 35 34 44 42 62 63 112 114 118 112 133 137 131 166 160 SFT75 (A) L D d SFT100 M16–M30 5/8”–1” ER25 ER40 Note: The SFT high pressure coolant models (BCS) include a sealing disk nut which adds 5 mm to «L» dimension. Other shanks and sizes or tools without internal coolant available on request. When using Roll Form Taps the tool’s capacity must be reduced 25 %. (A) Tap Holder SFT Tapmatic Capto Shank, Quick-Change, Internal Coolant System COOLANT Model Order code for BCS version Capacity (steel) Shank Adapter Weight kg D d L SFT50 4350C4QCS 4350C5QCS 4350C6QCS 4350C8QCS 4375C5QCS 4375C6QCS 4375C8QCS 43100C6QCS 43100C8QCS M4–M12 #8–1/2” C4 C5 C6 C8 C5 C6 C8 C6 C8 Nr. 1 0.7 1.0 1.2 2.1 1.2 1.5 2.4 2.9 3.8 35 35 44 40 62 59 96 98 102 96 115 119 113 154 148 SHANK SFT75 SFT100 (A) L M8–M20 1/4”–3/4” Synchro Chucks How to Order Please select the tap holder (A) including the Tapmatic Capto shank, to fit your machine. For Quick Change models order ER collet adapter (C) shown below or standard adapters shown in Accessories section. Please order accessories like collets and sealing gaskets separately as they are not included. D M8–M16 1/4”–5/8” M16–M30 1/2”–7/8” Nr. 1 Nr. 2 Note: Other shanks and sizes or tools without internal coolant available on request. When using Roll Form Taps the tool’s capacity must be reduced 25 %. d (C) ER Collet Adapter (C) L1 d1 Pages 44, 45 Order code with Standard Nut Adapter Collets d1 L1 Order code with IC-nut for BCS version L1 8208216 8218220 8288225 Nr. 1 Nr. 1 Nr. 2 ER16 ER20 ER25 22 28 35 24 35 38 8208216S 8218220S 8288225S 28 40 43 Cover Page 43 Pages 52–54 Page 57 29 Steel Collets Sealing Gaskets Selector Chart Speed Chard Programming SelectaFlex® www.tapmatic.ch Synchronous feed tap holders with micro length compensation Features and Advantages n for backlash compensation in axial and radial direction n eliminates pressure on the tap, thereby perfect threads and up to double tap life n adjustable hard start for difficult production (Roll Form Tapping) or special materials, etc. n steel collets ER-GB, modular shank versions n internal coolant system up to 30 bar (BCS version for up to 80 bar) D How to Order Please select the tap holder (A) and SK or BT shank (B), to fit your machine. Please order accessories like collets and sealing gaskets separately as they are not included. Synchro Chucks L d (A) Tap Holder SelectaFlex® Cylindrical Shank and Weldon Flat, Adjustable Thrust Model Order code no BCS Capacity (steel) Straight shank Collets Ø mm SX10 SX50 SX75 SX100 SX150 44102511 44502520 44752525 441002540 441504050 M2–M5 M4–M12 M10–M20 M20–M25 M22–M48 25 25 25 25 40 Length compensation mm ± 0.5 ± 0.5 ± 0.5 ± 0.5 ± 2.0 ER11 ER20 ER25 ER40 ER50 Dimensions L mm d mm D mm Weight kg 52 63 83 116 153 26 37 44 63 75 0.4 0.5 1.0 1.8 4.0 19 34 42 63 78 Order code for BCS version 44102511S 44502520S 44752525S 441002540S 441504050S L 52 68 88 121 158 Note: When using internal coolant of more than 30 bar, we recommend using our Balanced Coolant System. The SX high pressure coolant models (BCS) include a sealing disk nut which adds 5 mm to «L» dimension. When using Roll Form Taps, the chuck’s tapping capacity must be reduced by 25 %. Adjustable Hard start Page 46 Pages 44, 45 Cover Page 43 Pages 52–54 Page 57 (C) 30 Interchangeable Steep Tapers Steel Collets Sealing Gaskets Selector Chart Speed Chart Programming SelectaFlex® www.tapmatic.ch Model Order code toolholder Taper HSK-A Capacity (steel) Collets Dimensions mm L d Weight kg SX10 S-451 S-461 S-481 S-411 S-451 S-461 S-481 S-411 S-451 S-461 S-481 S-411 S-461 S-481 S-411 S-436 S–413 HSK50 HSK63 HSK80 HSK100 HSK50 HSK63 HSK80 HSK100 HSK50 HSK63 HSK80 HSK100 HSK63 HSK80 HSK100 HSK63 HSK100 M2–M5 ER11 128 1.2 1.4 3.1 3.9 1.3 1.5 3.2 4.0 1.8 2.0 3.7 4.5 2.8 4.5 5.3 2.6 4.7 d SX50 L SX75 SX100 SX150 19 152 M4–M12 ER20 139 (144) 34 163 (168) M10–M20 ER25 159 (164) 42 183 (188) M20–M25 ER40 216 (221) 63 M22–M48 ER50 273 (278) 258 (263) 73 max. pressure IC 30 bar (S-version with IC-nut for IC up to 80 bar) Note: When placing an order, please mention model and order number of toolholder. By means of the setscrew, thrust can be adjusted according to the processing after the toolholder has been removed. Synchro Chucks SelectaFlex® synchro tapping chuck with HSK-A taper, modular SelectaFlex® synchro tapping chuck with SK toolholder acc. DIN 69871A/D, modular Model Order code toolholder SX10 S-242 S-252 S-242 S-252 S-242 S-252 S-242 S-252 S-244 S-254 SX50 SX75 d SX100 SX150 Steep taper DIN 69871 A/D SK40 SK50 SK40 SK50 SK40 SK50 SK40 SK50 SK40 SK50 Capacity (steel) Collets Dimensions mm L d Weight kg M2–M5 ER11 87 19 M4–M12 ER20 98 (103) 34 M10–M20 ER25 118 (123) 42 M20–M25 ER40 151 (156) 63 M22–M48 ER40 ER50 241 (246) 221 (226) 73 1.2 3.2 1.3 3.3 1.8 3.8 2.6 4.6 2.6 4.9 max. pressure IC 30 bar (S-version with IC-nut for IC up to 80 bar) L Note: When placing an order, please mention model and order number of toolholder. By means of the setscrew, thrust can be adjusted according to the processing after the toolholder has been removed. SelectaFlex® synchro tapping chuck with BT toolholder acc. MAS 403, modular Model Order code toolholder SX10 S-342 S-352 S-342 S-352 S-342 S-352 S-342 S-352 S-344 S-354 SX50 SX75 d SX100 SX150 Steep taper BT MAS 403 BT40 BT50 BT40 BT50 BT40 BT50 BT40 BT50 BT40 BT50 Capacity (steel) Collets Dimensions mm L d Weight kg M2–M5 ER11 87 19 M4–M12 ER20 98 (103) 34 M10–M20 ER25 118 (123) 42 M20–M25 ER40 151 (156) 63 M22–M48 ER50 231 (236) 73 1.2 3.9 1.3 4.0 1.8 4.5 2.6 5.3 2.4 5.3 max. pressure IC 30 bar (S-version with IC-nut for IC up to 80 bar) L Note: When placing an order, please mention model and order number of toolholder. By means of the setscrew, thrust can be adjusted according to the processing after the toolholder has been removed. 31 SM www.tapmatic.ch Tapping chucks with modular straight shank DIN 1835B+E for multi-range collets (RF) Tapping chuck with increased self-feed tension and compression to accommodate excessive synchronization. L1 S T H L2 L3 Features and Advantages n increased self-feed tension and compression n adjustable hard start n right hand and left hand tapping n multi-range collets (RF), adjustable back jaw d D Dimensions Shanks Model SM2-016 SM2-020 SM4-016 SM4-020 SM4-025 SM6-020 SM6-025 SM8-025 D mm 27 d mm 19 38 27 47.5 37 63.5 L1 mm 48 50 48 50 56 50 56 56 57 Model Order code Capacity (steel) SM2-016 SM2-020 SM4-016 SM4-020 SM4-025 SM6-020 SM6-025 SM8-025 23216 23220 23416 23420 23425 23620 23625 23825 M1.4–M7 L2 mm 53 L3 mm 26 Weight kg 0.2 71 36 0.4 96 56 0.8 78 2.0 128 Straight shank Ø mm 16 20 16 20 25 20 25 25 M3–M12 M5–M18 M10–M30 Delivery n 2 wrenches n necessary hex keys n stop arm Multi-range collets RF not included! Collets Rubber Flex J116, J117 Self-feed mm Tension T 4.5 Compression H 5 J421, J422 7 7 J440, J443 11 11 J461, J462 17 17 Tapping chucks with morse taper arbor DIN 228B for multi-range collets (RF) L1 Tapping chuck with increased self-feed tension and compression to accommodate excessive synchronization. T H L2 L3 Features and Advantages n increased self-feed tension and compression n adjustable hard start n right hand and left hand tapping n multi-range collets (RF), adjustable back jaw d D Dimensions Model SM2-002 SM4-002 SM6-003 SM8-004 D mm 27.0 38.0 47.5 63.5 d mm 19 27 37 57 L1 mm 80 80 99 124 Model Order code Capacity (steel) SM2-002 SM4-002 SM6-003 SM8-004 23202 23402 23603 23804 M1.4–M7 M3–M12 M5–M18 M10–M30 Cover Page 43 L2 mm 57.5 74 99 134 L3 mm 26 36 56 78 Morse taper MT 2 2 3 4 Pages 52–54 Weight kg 0.2 0.4 0.9 2.3 Collets Rubber Flex J116, J117 J421, J422 J440, J443 J461, J462 Page 57 32 RF Multi-range Collets Selector Chart Speed Chart Programming Delivery n 2 wrenches n necessary hex keys n stop arm Multi-range collets RF not included! Self-feed mm Tension T 4.5 7 11 17 Compression H 5 7 11 17 TA www.tapmatic.ch Tapping chucks with modular straight shank DIN 1835B+E, quick-change version The TA tapping chuck with tension/compression, with its quick change spindle the taps can be changed in seconds. L1 S T H L2 Features and Advantages n self-feed tension and compression n hard start and front release n right hand and left hand tapping n short construction Z d D Dimensions D mm 29 d mm 13 L2 mm 38.0 31 L1 mm 48 50 49 51 57 57 39 19 56 81 99 48 60 61 71 124.0 135.5 Model Order code Capacity (steel) TA0-016 TA0-020 TA1-016 TA1-020 TA1-025 TA2-025 TA2-032 TA3-032 TA4-040 15016 15020 15116 15120 15125 15225 15232 15332 15440 M1–M10 M1–M10 M3–M14 M3–M14 M3–M14 M4.5–M24 M4.5–M24 M14–M36 M22–M48 Straight shank Ø mm 16 20 16 20 25 25 32 32 40 39.0 63.0 Tap adapters T0, TC0, E0, TF0 T0, TC0, E0, TF0 T1, TC1, E1, D1, TF1 T1, TC1, E1, D1, TF1 T1, TC1, E1, D1, TF1 T2, TC2, E2, D2, TF2 T2, TC2, E2, D2, TF2 T3, TC3, D3, TF3 T4, TC4 Self-feed mm Tension T 7.5 7.5 8 8 8 15 15 23.5 25 Compression H 5 5 5 5 5 8.5 8.5 15 16.5 Front relase Z mm 1.7 1.7 2.1 2.1 2.1 2.8 2.8 4.1 5.7 Shanks Model TA0-016 TA0-020 TA1-016 TA1-020 TA1-025 TA2-025 TA2-032 TA3-032 TA4-040 Note: When using Roll Form Taps the chuck’s tapping capacity must be reduced by 25 %. The quick-change adapters have to be ordered separately, see pages 38, 39, 42. Tapping chucks with HSK shank DIN 69893A, quick-change version n on request Page 46 Cover Pages 38, 39, 42 Pages 52–54 Page 57 (C) Interchangeable Steep Taper 33 Quick-Change Adapters Selector Chart Speed Chart Programming TA www.tapmatic.ch Tapping chucks with morse taper shank DIN 228B, quick change version L1 Tapping chuck acc. to DIN 228B with tension/compression, with its quick change spindle the taps can be changed in seconds. T H L2 Features and Advantages n self-feed tension and compression n hard start and front release n right hand and left hand tapping n short construction Z d D Dimensions Shanks Model TA0-MT1 TA0-MT2 TA1-MT2 TA2-MT3 TA3-MT4 TA4-MT5 D mm 29 29 39 56 81 99 d mm 13 13 19 31 48 60 Model Order code Capacity (steel) TA0-MT1 TA0-MT2 TA1-MT2 TA1-MT3 TA2-MT3 TA2-MT4 TA2-MT5 TA3-MT4 TA3-MT5 TA4-MT5 TA4-MT6 15001 15002 15102 15103 15203 15204 15205 15304 15305 15405 15406 M1–M10 M3–M14 M4.5–M24 M14–M36 M22–M48 L1 mm 62.0 75.0 75.0 94.0 117.5 149.5 Morse taper MT 1 2 2 3 3 4 5 4 5 5 6 L2 mm 43.5 45.0 47.0 71.0 105.0 116.5 Tap adapters T0, TC0 E0, TF0 T1, TC1 E1, D1, TF1 T2, TC2 E2, D2, TF2 T3, TC3 D3, TF3 T4, TC4 Self-feed mm Tension T 7.5 Compression H 5 Front release Z mm 1.7 8 5 2.1 15 8.5 2.8 23.5 15 4.1 25 16.5 5.7 Note: When using Roll Form Taps the chuck’s tapping capacity must be reduced by 25 %. The quick-change adapters have to be ordered separately, see pages 38, 39, 42. Tapping chucks with other shank versions and quick-change version n n n n n Steep taper shank DIN 69871A Steep taper shank MAS-BT (JIS B6339) Steep taper shank DIN 2080 ABS-coupling (System Komet) Straight shank DIN 69880 (VDI 3425) n on request Pages 38, 39, 42 Cover Pages 52–54 Page 57 34 Quick-Change Adapters Selector Chart Speed Chart Programming TIC www.tapmatic.ch Tapping chucks with modular straight shank to DIN 1835B+E, internal coolant system Tapping chuck with internal coolant system and self-feed tension and compression and quick-change spindle, where the tap can be changed in seconds. S L1 IC Z T H L2 Features and Advantages n self-feed tension and compression n hard start and front release n right hand and left hand tapping n internal coolant system (max. 50 bar) n short construction d D Dimensions D mm 43 59 80 d mm 19 31 48 L1 mm 57 57 61 Model Order code Capacity (steel) TIC1-025 16125 M3–M14 Straight shank Ø mm 25 TIC2-025 16225 M4.5–M24 25 TIC3-032 16332 M14–M36 32 L2 mm 62 98 147 Tap adapters T1, T1-IK TC1, TC1-IK E1, D1 T2, T2-IK TC2, TC2-IK E2, D2 T3, T3-IK, TC3, TC3-IK E3, D3 Self-feed mm Tension T 7.5 Compression H 5 Front release Z mm 2.5 10 7 3 20 15 5 Shanks Model TIC1-025 TIC2-025 TIC3-032 Note: When using Roll Form Taps the chuck’s tapping capacity must be reduced by 25 %. The quick-change adapters have to be ordered separately, see pages 38–42. Pages 38–42 Cover Pages 52–54 Page 57 35 Quick-Change Adapters Selector Chart Speed Chart Programming TIC www.tapmatic.ch Tapping chucks with HSK DIN 69893A, internal coolant system S Tapping chuck with internal coolant system and self-feed tension and compression and quick-change spindle, where the tap can be changed in seconds. L1 IC Z T H L2 Features and Advantages n self-feed tension and compression n hard start and front release n right hand and left hand tapping n internal coolant system (max. 50 bar) n short construction d D Shanks Dimensions Model D mm d mm L1 mm L2 mm TIC1-HSK50A 43 19 25 91 TIC1-HSK63A 32 93 TIC1-HSK80A 40 97 TIC1-HSK100A 50 98 25 140 TIC2-HSK63A 32 130 TIC2-HSK80A 40 133 TIC2-HSK100A 50 135 TIC2-HSK50A 59 31 Model Order code Capacity (steel) TIC1-HSK50A TIC1-HSK63A TIC1-HSK80A TIC1-HSK100A TIC2-HSK50A TIC2-HSK63A TIC2-HSK80A TIC2-HSK100A 16150 16163 16180 16100 16250 16263 16280 16200 M3–M14 M4.5–M24 Shank S HSK-A 50 63 80 100 50 63 80 100 Tap adapters T1, T1-IK TC1, TC1-IK E1, D1 T2, T2-IK TC2, TC2-IK E2, D2 Self-feed mm Tension T 7.5 Compression H 5 Front release Z mm 2.5 10 7 3 Note: When using Roll Form Taps the chuck’s tapping capacity must be reduced by 25 %. The quick-change adapters have to be ordered separately, see pages 38–42. Tapping chucks with other shank versions and internal coolant system like n n n n n Steep taper shank DIN 69871A/D or B Steep taper shank MAS-BT (JIS B6339) Steep taper shank DIN 2080 ABS-coupling (System Komet) Straight shank DIN 69880 (VDI 3425) n on request Pages 38–42 Cover Pages 52–54 Page 57 36 Quick-Change Adapters Selector Chart Speed Chart Programming TIM . NC www.tapmatic.ch Tapping chucks with modular straight shank DIN 1835B+E for minimum quantity lubrication S L1 Tapping chuck with minimum quantity lubrication, self-feed tension and compression and quick-change spindle, where the tap can be changed in seconds. Z T H=0.35 L2 Features and Advantages n self-feed tension and compression n hard start and front release n right hand and left hand tapping n minimum quantity lubrication (MQL) up to max. 10 bar n short construction Note: When using Roll Form Taps the chuck’s tapping capacity must be reduced by 25 %. The quick-change adapters have to be ordered separately, see pages 38–42. d D Model d TIM1-025 TIM2-025 Order code Capacity (steel) Straight shank S mm Tap adapters 17125 17225 M7–M14 M7–M24 25 25 T1 T2 Tapping chucks with modular straight shank DIN 1835B+E with self-release, quick-change version Tapping chuck with quick change spindle and self-release. SHANK How to order Please select the tapping chuck (A) and SK or BT shank (B), to fit your machine. For Quick Change models order ER collet adapter (C) shown below or standard adapters shown in accessories section. Please order accessories like collets and sealing gaskets separately as they are not included. (A) D L Shanks Features and Advantages n length compensation n hard start n self-release for precise depth control n quick-change version for fast tap changes without any keys (B) (C) (A) NC Tapping Chuck with Straight Shank, Quick-Change Adapter Model Order code Capacity (steel) Shank Adapter Size Weight kg D L NC0 34002 34000 34012 34010 34022S 34020S M2–M6 #4–1/4” M3–M12 #8–9/16” M5–M22 5/16”–7/8” 20 mm 3/4” 25 mm 1” 25 mm 1” Nr. 0 0.4 38 Nr. 1 1.2 Nr. 2 2.0 NC1 NC2S 60 Self-feed self-release 5 Compression 8 51 85 5 15 70 89 8 11 NC150 with self-release and internal coolant system (A) NC150 Tapping Chuck with Straight Shank, ER50 Steel Collet, Internal Coolant System Model Order code Capacity (steel) Shank Collets Weight kg D d L Self-feed NC150 660013 M22–M48 40 mm ER50 4.0 88 78 227 self-release 9 (B) COOLANT SHANK (A) D L d Page 46 (B) Page 38 Cover Pages 44, 45 Page 57 (C) Interchangeable Steep Tapers 37 Quick-Change Adapters Steel collets Selector Chart Programming T www.tapmatic.ch Quick-change adapters, positive drive For quick change tap chucks TA, TIC, TIM and NC, with or without internal coolant system. Features and Advantages n equally appropriate for taps with internal coolant n no pre-selective torque drive n suitable for right and left hand tapping d Tap size Seize T0 T1 T2 T3 T4 M1–M10 M3–M14 M4,5–M24 M14–M36 M22–M48 0 1 2 3 4 Dimensions d mm 13 19 31 48 60 L1 mm 26.5 28.5 46.5 68.5 105.0 D mm 22 30 48 70 92 L2 mm 7 7 11 14 42 Order code T1 Order code T2 Order code T3 Order code T4 T3-110090 T3-112090 T3-120090 T3-125100 T3-140110 T3-140112 T3-140112 T3-160120 T3-160125 T3-180145 T3-180140 T3-180145 T3-200160 T3-220180 T3-224180 T3-250200 T3-280220 T3-280224 T3-320240* T3-320240* T3-315250* T3-360290* T3-360290* T4-180145 T4-180140 T4-180145 T4-200160 T4-220180 T4-224180 T4-250200 T4-280220 T4-280224 T4-320240 T4-320240 T4-315250 T4-360290 T4-360290 L2 L3 L1 IC Model Ø Accessories D Product range – Adapters Tap M1 M2 M2.5 M2.6 M3 M3 M3 M3.5 M3.5 M4 M4 M4 M4.5 M5 M5 M5 M6 M6 M6 M7 M7 M8 M8 M8 M10 M10 M12 M12 M14 M14 M16 M16 M18 M18 M20 M20 M22 M22 M24 M24 M27 M30 M33 M33 M36 M37 M39 M42 M44 M45 M48 Shank Ø 2.5 2.8 2.8 2.8 2.24 3.15 3.5 3.55 4 2.8 4 4.5 4.5 3.5 5 6 4.5 6 6.3 5.6 7.1 6 8 8 7 10 9 9 11 11.2 12 12.5 14 14 14 16 16 18 18 18 20 22 22.4 25 28 28 32 32 31.5 36 36 Square mm 2.1 2.1 2.1 2.24 1.8 2.5 2.7 2.8 3 2.1 3.15 3.4 3.55 2.7 4 4.9 3.4 4.9 5 4.5 5.6 4.9 6.2 6.3 5.5 8 7 7.1 9 9 9 10 11 11.2 11.2 12 12.5 14.5 14 14.5 16 18 18 20 22 22.4 24 24 25 29 29 Order code T0 T0-025021 T0-028021 T0-028021 T0-028022 T0-022018 T0-0315025 T0-035027 T0-035028 T0-040030 T0-028021 T0-040031 T0-045034 T0-045035 T0-035027 T0-050040 T0-060049 T0-045034 T0-060049 T0-063050 T0-056045 T0-071056 T0-060049 T0-080062* T0-080063* T0-070055* T1-035028 T1-040030 T1-040031 T1-045034 T1-045035 T1-035027 T1-050040 T1-060049 T1-045034 T1-060049 T1-063050 T1-056045 T1-071056 T1-060049 T1-080062 T1-080063 T1-070055 T1-100080 T1-090070 T1-090071 T1-110090 T1-112090 T1-120090* T1-125100* Note: Version with (*) only suitable for light processing. 38 T2-060049 T2-060049 T2-063050 T2-071056 T2-060049 T2-080062 T2-080063 T2-070055 T2-100080 T2-090070 T2-090071 T2-110090 T2-112090 T2-120090 T2-125100 T2-140110 T2-140112 T2-140112 T2-160120 T2-160125 T2-180145 T2-180140 T2-180145 T2-200160* T2-220180* T2-224180* TC www.tapmatic.ch Quick-change adapters, with pre-selective torque drive For quick change tap chucks TA, TIC, TIM and NC, with or without internal coolant system. A pre-selective torque drive protects the tap from breakage. Features and Advantages n equally appropriate for taps with internal coolant n with pre-selective torque drive n suitable for right and left hand tapping d IC Model Tap size Seize TC0 TC1 TC2 TC3 TC4 M1–M10 M3–M14 M4.5–M24 M14–M36 M22–M48 0 1 2 3 4 Dimensions d mm 13 19 31 48 60 L1 mm 40.5 46.5 69 100.5 131 D mm 23 32 50 72 95 L2 mm 21 25 34 45 68 Order code TC2 Order code TC3 Order code TC4 TC3-110090 TC3-112090 TC3-120090 TC3-125100 TC3-140110 TC3-140112 TC3-140112 TC3-160120 TC3-160125 TC3-180145 TC3-180140 TC3-180145 TC3-200160 TC3-220180 TC3-224180 TC3-250200 TC3-280220 TC3-280224 TC3-320240 TC3-320240 TC3-315250* TC3-360290 TC3-360290 TC4-180145 TC4-180140 TC4-180145 TC4-200160 TC4-220180 TC4-224180 TC4-250200 TC4-280220 TC4-280224 TC4-320240 TC4-320240 TC4-315250 TC4-360290 TC4-360290 Ø D Tap M1 M2 M2.5 M2.6 M3 M3 M3 M3.5 M3.5 M4 M4 M4 M4.5 M5 M5 M5 M6 M6 M6 M7 M7 M8 M8 M8 M10 M10 M12 M12 M14 M14 M16 M16 M18 M18 M20 M20 M22 M22 M24 M24 M27 M30 M33 M33 M36 M37 M39 M42 M44 M45 M48 Shank Ø 2.5 2.8 2.8 2.8 2.24 3.15 3.5 3.55 4 2.8 4 4.5 4.5 3.5 5 6 4.5 6 6.3 5.6 7.1 6 8 8 7 10 9 9 11 11.2 12 12.5 14 14 14 16 16 18 18 18 20 22 22.4 25 28 28 32 32 31.5 36 36 Square mm 2.1 2.1 2.1 2.24 1.8 2.5 2.7 2.8 3 2.1 3.15 3.4 3.55 2.7 4 4.9 3.4 4.9 5 4.5 5.6 4.9 6.2 6.3 5.5 8 7 7.1 9 9 9 10 11 11.2 11.2 12 12.5 14.5 14 14.5 16 18 18 20 22 22.4 24 24 25 29 29 Order code TC0 TC0-025021 TC0-028021 TC0-028021 TC0-028022 TC0-022018 TC0-031025 TC0-035027 TC0-035028 TC0-040030 TC0-028021 TC0-040031 TC0-045034 TC0-045035 TC0-035027 TC0-050040 TC0-060049 TC0-045034 TC0-060049 TC0-063050 TC0-056045 TC0-071056 TC0-060049 TC0-080062* TC0-080063* TC0-070055 Order code TC1 TC1-035028 TC1-040030 TC1-040031 TC1-045034 TC1-045035 TC1-035027 TC1-050040 TC1-060049 TC1-045034 TC1-060049 TC1-063050 TC1-056045 TC1-071056 TC1-060049 TC1-080062 TC1-080063 TC1-070055 TC1-100080 TC1-090070 TC1-090071 TC1-110090 TC1-112090 TC1-120090* TC1-125100* TC2-060049 TC2-060049 TC2-063050 TC2-071056 TC2-060049 TC2-080062 TC2-080063 TC2-070055 TC2-100080 TC2-090070 TC2-090071 TC2-110090 TC2-112090 TC2-120090 TC2-125100 TC2-140110 TC2-140112 TC2-140112 TC2-160120 TC2-160125 TC2-180145 TC2-180140 TC2-180145 TC2-200160* TC2-220180* TC2-224180* Accessories L2 L3 L1 Product range – Adapters with torque control Note: Version with (*) only suitable for light processing. Page 41 39 Torque Adjusting Values T-IK www.tapmatic.ch Quick-change adapters, with internal coolant system or supply along the tool shank For quick change tap chucks TIC with internal coolant system. Features and Advantages n coolant supply also along the tool shank n no pre-selective torque drive n suitable for right and left hand tapping L2 L3 L1 IC Ø Accessories D 40 Model Tap size Seize T1-IK T2-IK T3-IK T4-IK M3–M14 M4.5–M24 M14–M30 M22–M48 1 2 3 4 Dimensions d mm 19 31 48 60 L1 mm 28.5 46.0 68.5 105 D mm 30 48 70 92 L2 mm 7 11 14 42 Order code T2-IK Order code T3-IK Order code T4-IK Product range – IC-Adapters Tap M3 M3,5 M4 M5 M5 M6 M6 M8 M8 M10 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30 M33 M36 M39 M42 M45 M48 Shank Ø 3.5 4 4.5 3.5 6 4.5 6 6 8 7 10 9 11 12 14 16 18 18 20 22 25 28 32 32 36 36 Square mm 2.7 3 3.4 2.7 4.9 3.4 4.9 4.9 6.2 5.5 8 7 9 9 11 12 14.5 14.5 16 18 20 22 24 24 29 29 Standard DIN371 DIN371 DIN371 DIN376 DIN371 DIN376 DIN371 DIN376 DIN371 DIN376 DIN371 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 Order code T1-IK T1-IK-035027 T1-IK-040030 T1-IK-045034 T1-IK-035027 T1-IK-060049 T1-IK-045034 T1-IK-060049 T1-IK-060049 T1-IK-080062 T1-IK-070055 T1-IK-100080 T1-IK-090070 T1-IK-110090 T2-IK-060049 T2-IK-060049 T2-IK-060049 T2-IK-080062 T2-IK-070055 T2-IK-100080 T2-IK-090070 T2-IK-110090 T2-IK-120090 T2-IK-140110 T2-IK-160120 T2-IK-180145 T2-IK-180145 T3-IK-110090 T3-IK-120090 T3-IK-140110 T3-IK-160120 T3-IK-180145 T3-IK-180145 T3-IK-200160 T3-IK-220180 T3-IK-250200 T3-IK-280220 T4-IK-180145 T4-IK-180145 T4-IK-200160 T4-IK-220180 T4-IK-250200 T4-IK-280220 T4-IK-320240 T4-IK-320240 T4-IK-360290 T4-IK-360290 TC-IK www.tapmatic.ch Quick-change adapters, with internal coolant supply and pre-selective torque drive Model Tap size Seize TC1-IK TC2-IK TC3-IK TC4-IK M3.5–M14 M4.5–M24 M14–M30 M22–M48 1 2 3 4 Dimensions d mm 19 31 48 60 L1 mm 46.5 69.0 100.5 131 D mm 32 50 72 95 L2 mm 25 34 45 68 Order code TC2-IK Order code TC3-IK Order code TC4-IK Product Range – IC-Adapters with Torque Control Tap d L2 L3 L1 IC Ø D M3.5 M4 M5 M5 M6 M6 M8 M8 M10 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30 M33 M36 M39 M42 M45 M48 Shank Ø 4 4.5 3.5 6 4.5 6 6 8 7 10 9 11 12 14 16 18 18 20 22 25 28 32 32 36 36 Square mm 3 3.4 2.7 4.9 3.4 4.9 4.9 6.2 5.5 8 7 9 9 11 12 14.5 14.5 16 18 20 22 24 24 29 29 Standard DIN371 DIN371 DIN376 DIN371 DIN376 DIN371 DIN376 DIN371 DIN376 DIN371 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 Order code TC1-IK TC1-IK-040030 TC1-IK-045034 TC1-IK-035027 TC1-IK-060049 TC1-IK-045034 TC1-IK-060049 TC1-IK-060049 TC1-IK-080062 TC1-IK-070055 TC1-IK-100080 TC1-IK-090070 TC1-IK-110090 TC2-IK-060049 – TC2-IK-060049 TC2-IK-060049 TC2-IK-080062 TC2-IK-070055 TC2-IK-100080 TC2-IK-090070 TC2-IK-110090 TC2-IK-120090 TC2-IK-140110 TC2-IK-160120 TC2-IK-180145 TC2-IK-180145 TC3-IK-110090 TC3-IK-120090 TC3-IK-140110 TC3-IK-160120 TC3-IK-180145 TC3-IK-180145 TC3-IK-200160 TC3-IK-220180 TC3-IK-250200 TC3-IK-280220 TC4-IK-180145 TC4-IK-180145 TC4-IK-200160 TC4-IK-220180 TC4-IK-250200 TC4-IK-280220 TC4-IK-320240 TC4-IK-320240 TC4-IK-360290 TC4-IK-360290 Torque wrench Spanner Square pin Adapter TC or TC-IK Vice Single fixture Torque Nm 0.3 0.4 0.5 0.8 1.2 1.6 2.0 2.5 5.0 7.0 10.0 18.0 28.0 30.0 45.0 50.0 66.0 80.0 90.0 100.0 140.0 170.0 220.0 250.0 290.0 340.0 440.0 470.0 590.0 Thread type M M2 M2.5 M3 M4 M4.5 M5 M6 M7 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30 M33 M36 M39 M42 M45 M48 G (Whw.) NPT UNC Nr. 2 Accessories Torque values for quick-change adapters TC and TC-IK Nr. 3 Nr. 4 / Nr. 5 Nr. 6 Nr. 8 G 1/8" G 1/4" G 3/8" 1/16" 1/8" G 1/2" / G 5/8" 1/4" G 3/4" / G 7/8" G 1" G 1 1/8" / G 1 1/4" G 1 3/8" / G 1 1/2" G 1 3/4" / G 2 G 2 1/4" G 2 1/2" / G 2 3/4" G 3 / G 3 1/4" G 3 1/2" / G 3 3/4" G 4" 3/8" 1/2" 3/4" 1" 1 1/4" Nr. 10 Nr. 12 1/4" 5/16" 3/4" 1/16" 1/2" 9/16" 5/8" 3/4" 7/8" 1" 1 1/8" 1 1/4" 1 3/4" / 1 1/2" 1 1/2" Note: Torque adjusting tools on request. Page 48 41 Torque Wrench TF . E . D www.tapmatic.ch Quick-change collet chuck adapters for multi-range collets (RF) Tap holders with various or adjustable back jaws for quick change tap chucks TA and NC. Only 2 multi-range collets (RF) per type necessary to cover capacity. Delivery Accessories include wrench and necessary drive adapters for the specified capacity. Please see page 43 for multi-range collets, which have to be ordered separately. Model Order code Tap size Collets Rubber Flex TF0 29350 M1.4–M7 TF1 29351 M3–M12 TF2 29352 M5–M18 TF3 29353 M10–M30 J116 J117 J421 J422 J443 J440 J461 J462 Dimensions A mm 18.6 B mm 18.6 C mm 21.0 D mm 13 27.4 18.6 27.0 19 37.2 24.6 38.1 31 54.0 31.8 50.5 48 Quick-change adapters for steel collets d Tap holder for steel collets ER and ER-GB for quick change tap chucks TA, TIC, TIM and NC, with or without internal coolant system. IC Delivery Standard accessories include sealing nut, wrench is not included. Order code Tap size E0 E1 E2 29650 29651 29652 M2–M8 M4–M12 M4–M20 Accessories 5 L2 Model Collets ER ER11 ER20 ER32 Dimensions D mm 19 34 50 d mm 13 19 31 L2 mm 23 33 40 Ø D Quick-change die holders d For tap chucks TA, TIC and NC, for round dies acc. to DIN 223. Model Order code Die size Ø Capacity (steel) Dimensions D1 D1-160050 D1-200050 D1-200070 D1-250090 D1-300110 D1-380100 D1-380140 D2-200050 D2-200070 D2-250090 D2-300110 D2-380100 D2-380140 D2-450140 D2-450180 D3-300110 D3-380100 D3-380140 D3-450140 D3-450180 D3-550150 D3-550220 D3-650180 D3-650250 SE 16 x 5 SE 20 x 5 SE 20 x 7 SE 25 x 9 SE 30 x 11 SE 38 x 10 SE 38 x 14 SE 20 x 5 SE 20 x 7 SE 25 x 9 SE 30 x 11 SE 38 x 10 SE 38 x 14 SE 45 x 14 SE 45 x 18 SE 30 x 11 SE 38 x 10 SE 38 x 14 SE 45 x 14 SE 45 x 18 SE 55 x 15 SE 55 x 22 SE 65 x 18 SE 65 x 25 M1–M4 M3–M4 M4.5–M6 M7–M9 M10–M11 M12x1–M15x1,5 M12–M14 M3–M4 M4.5–M6 M7–M9 M10–M11 M12x1–M15x1,5 M12–M14 M16x1–M20x2 M16–M20 M10–M11 M12x1–M15x1,5 M12–M14 M16x1–M20x2 M16–M20 M22x1–M26x2 M22–M24 M27x1–M36x2 M27–M36 D mm 30 30 30 35 40 48 48 40 40 40 40 48 48 57 57 60 60 60 60 60 72 72 82 82 L2 IC Ø D Lmax D2 D3 42 d mm 19 31 48 L2 mm 15.0 15.0 17.0 19.0 20.5 19.5 23.5 20.0 21.5 23.5 25.0 21.0 25.0 25.0 29.0 29.0 28.0 32.0 32.0 36.0 30.0 35.0 32.0 38.0 L max mm 36 36 38 40 42 41 45 55 56 58 60 56 60 60 64 84 83 87 87 91 85 90 87 93 Accessories www.tapmatic.ch Clamping nuts acc. to DIN 6499 Note: max. Nm shows the maximum allowed tightening torque for each respective nut size. Note: max. Nm shows the maximum allowed tightening torque for each respective nut size. Order code 341100 341600 342000 Type ER11 ER16 ER20 A mm 19 28 34 B mm 11.3 17.5 19.0 max. Nm 30 70 100 Type ER25 ER32 ER40 ER50 Order code 342500 343200 344000 345000 A mm 42 50 63 78 B mm 20.0 22.5 25.5 35.3 max. Nm 130 170 220 300 Clamping nuts to DIN 6499 for internal coolant system Note: max. Nm shows the maximum allowed tightening torque for each respective nut size. Type ER16 ER20 A mm 28 34 B mm 22.5 24.5 max. Nm 70 100 Type ER25 ER32 ER40 ER50 Order code 342520 343220 344020 345020 Sealing gaskets A mm 42 50 63 78 B mm 25.0 27.5 30.5 42.5 max. Nm 130 170 220 300 Cooling gaskets For better cooling and lubrication, longer tool life and better chip transport. For clamping nuts to DIN 6499 for internal coolant system. Capacity 0.5 mm/gasket. Model DS/ER16 DS/ER20 DS/ER25 DS/ER32 DS/ER40 DS/ER50 Capacity mm 03.0–10.0 03.0–13.0 03.0–16.0 03.0–20.0 03.0–26.0 16.0–36.0 Order code 316030–316100 320030–320130 325030–325160 332030–332200 340030–340260 350160–350360 Order example sealing gaskets: The order code can easily be created according to the following example: Sealing gasket for nut DS/ER16 Ø 8.0 mm translates into part no. 316080 Ordering key Article group Model 3 16 Capacity mm 08.0 n on request Accessories Order code 341620 342020 Note: max. Nm shows the maximum allowed tightening torque for each respective nut size. Order code 316080 Rubber Flex multi-range collets Model Order code J115 J116 J117 J420 J421 J422 J423 21500 21600 21700 22000 22100 22200 22300 ° ° Rubber Flex collets for TAPMATIC tapping attachments and chucks. Capacity mm 1.0–2.5 2.5–4.5 4.5–6.5 4.5–8.0 3.5–6.5 6.5–10.0 2.0–4.5 Type Model Order code Extra Standard Standard Extra Standard Standard Extra J440 J441 J443 J444 J445 J461 J462 24000 24100 24300 24400 24500 26100 26200 Capacity mm 7.0–13.0 4.5–10.0 2.8–7.0 1.8–4.5 10.0–15.0 10.0–16.0 16.0–23.0 Type Standard Extra Standard Extra Extra Standard Standard XB collets For TAPMATIC miniature tapping attachment model 100XB. Model Order code 117XB1 117XB2 117XB3 117XB4 20100 20200 20300 20400 Capacity mm 0.9–1.0 1.1–1.25 1.4–1.55 1.6–1.8 Type Model Order code DIN 376 ISO 117XB5 117XB6 117XB7 117XB8 20500 20600 20700 20800 Capacity mm 2.0–2.2 2.3–2.5 2.8–3.0 3.3–3.6 Type DIN 376 DIN 371 ISO 43 ER-GB www.tapmatic.ch Steel collets ER-GB with inner square Collets to DIN 6499B with inner square for positive drive of tap square. Especially suitable for synchronized tapping. Interchangeable with ER-collets. ER11GB Order code GB111028 GB111035 GB111040 GB111045 GB111050 GB111060 ER16GB Order code GB116040 GB116045 GB116050 GB116053 GB116055 GB116065 GB116060 GB116062 GB116063 GB116070 GB116071 GB116080 GB116085 GB116090 Accessories ER20GB Order code GB120040 GB120045 GB120050 GB120053 GB120055 GB120065 GB120060 GB120062 GB120063 GB120070 GB120071 GB120080 GB120085 GB120090 GB120100 GB120105 GB120110 GB120112 GB120120 ER25GB Order code GB125040 GB125045 GB125050 GB125053 GB125055 GB125065 GB125060 GB125062 GB125063 GB125070 GB125071 GB125080 GB125085 GB125090 GB125100 GB125105 GB125110 GB125112 GB125120 GB125125 GB125140 GB125150 GB125160 44 A = 11.5 mm B = 17.0 mm Shank mm Square mm 2.8 2.1 3.5 2.7 4.0 3.0 4.5 3.4 5.0 4.0 6.0 4.9 A = 17.0 mm B = 27.5 mm Shank mm Square mm 4.0 3.15/3.2 4.5 3.4 5.0 4.0 5.5 4.3 5.5 4.5 6.0 4.5 6.0 4.9 6.2 5.0 6.3 5.0 7.0 5.5 7.1 5.6 8.0 6.2/6.3 8.5 6.5 9.0 7.0/7.1 A = 21.0 mm B = 31.5 mm Shank mm Square mm 4.0 3.15/3.2 4.5 3.4 5.0 4.0 5.5 4.3 5.5 4.5 6.0 4.5 6.0 4.9 6.2 5.0 6.3 5.0 7.0 5.5 7.1 5.6 8.0 6.2/6.3 8.5 6.5 9.0 7.0/7.1 10.0 8.0 10.5 8.0 11.0 9.0 11.2 9.0 12.0 9.0 A = 26.0 mm B = 34.0 mm Shank mm Square mm 4.0 3.15/3.2 4.5 3.4 5.0 4.0 5.5 4.3 5.5 4.5 6.0 4.5 6.0 4.9 6.2 5.0 6.3 5.0 7.0 5.5 7.1 5.6 8.0 6.2/6.3 8.5 6.5 9.0 7.0/7.1 10.0 8.0 10.5 8.0 11.0 9.0 11.2 9.0 12.0 9.0 12.5 10.0 14.0 11.0/11.2 15.0 12.0 16.0 12.0 ER32GB Order code GB132040 GB132045 GB132050 GB132053 GB132055 GB132065 GB132060 GB132062 GB132063 GB132070 GB132071 GB132080 GB132085 GB132090 GB132100 GB132105 GB132110 GB132112 GB132120 GB132125 GB132140 GB132150 GB132160 GB132170 GB132180 GB132200 ER40GB Order code GB140065 GB140060 GB140062 GB140063 GB140070 GB140071 GB140080 GB140085 GB140090 GB140100 GB140105 GB140110 GB140112 GB140120 GB140125 GB140140 GB140150 GB140160 GB140170 GB140180 GB140200 GB140220 ER50GB Order code GB150220 GB150250 GB150280 GB150320 A = 33.0 mm B = 40.0 mm Shank mm Square mm 4.0 3.15/3.2 4.5 3.4 5.0 4.0 5.5 4.3 5.5 4.5 6.0 4.5 6.0 4.9 6.2 5.0 6.3 5.0 7.0 5.5 7.1 5.6 8.0 6.2/6.3 8.5 6.5 9.0 7.0/7.1 10.0 8.0 10.5 8.0 11.0 9.0 11.2 9.0 12.0 9.0 12.5 10.0 14.0 11.0/11.2 15.0 12.0 16.0 12.0 17.0 13.0 18.0 14.0/14.5 20.0 16.0 A = 41.0 mm B = 46.0 mm Shank mm Square mm 6.0 4.5 6.0 4.9 6.2 5.0 6.3 5.0 7.0 5.5 7.1 5.6 8.0 6.2/6.3 8.5 6.5 9.0 7.0/7.1 10.0 8.0 10.5 8.0 11.0 9.0 11.2 9.0 12.0 9.0 12.5 10.0 14.0 11.0/11.2 15.0 12.0 16.0 12.0 17.0 13.0 18.0 14.0/14.5 20.0 16.0 22.0 18.0 A = 60.0 mm B = 52.0 mm Shank mm Square mm 22.0 18.0 25.0 20.0 28.0 22.0 32.0 24.0 ER www.tapmatic.ch Steel collets ER acc. to DIN 6499B Ø A ER11 A = 11.5 mm B = 17.0 mm Capacity Shank Ø mm Order code 111010 1.0–0.5 111015 1.5–1.0 111020 2.0–1.5 111025 2.5–2.0 111030 3.0–2.5 111035 3.5–3.0 111040 4.0–3.5 111045 4.5–4.0 111050 5.0–4.5 111055 5.5–5.0 111060 6.0–5.5 111065 6.5–6.0 111070 7.0–6.5 ER16 A = 17.0 mm B = 27.5 mm Capacity Shank Ø mm Order code 116010 1.0–0.5 116015 1.5–1.0 116020 2.0–1.5 116025 2.5–2.0 116030 3.0–2.5 116040 4.0–3.0 116050 5.0–4.0 116060 6.0–5.0 116070 7.0–6.0 116080 8.0–7.0 116090 9.0–8.0 116100 10.0–9.0 ER20 A = 21.0 mm B = 31.5 mm Capacity Shank Ø mm Order code 120010 1.0–0.5 120015 1.5–1.0 120020 2.0–1.5 120025 2.5–2.0 120030 3.0–2.5 120040 4.0–3.0 120050 5.0–4.0 120060 6.0–5.0 120070 7.0–6.0 120080 8.0–7.0 120090 9.0–8.0 120100 10.0–9.0 120110 11.0–10.0 120120 12.0–11.0 120130 13.0–12.0 ER25 A = 26.0 mm B = 34.0 mm Capacity Shank Ø mm Order code 125010 1.0–0.5 125015 1.5–1.0 125020 2.0–1.5 125025 2.5–2.0 125030 3.0–2.5 125040 4.0–3.0 125050 5.0–4.0 125060 6.0–5.0 125070 7.0–6.0 125080 8.0–7.0 125090 9.0–8.0 125100 10.0–9.0 125110 11.0–10.0 125120 12.0–11.0 125130 13.0–12.0 125140 14.0–13.0 125150 15.0–14.0 125160 16.0–15.0 ER32 A = 33.0 mm B = 40.0 mm Capacity Shank Ø mm Order code 132020 2.0–1.5 132025 2.5–2.0 132030 3.0–2.5 132040 4.0–3.0 132050 5.0–4.0 132060 6.0–5.0 132070 7.0–6.0 132080 8.0–7.0 132090 9.0–8.0 132100 10.0–9.0 132110 11.0–10.0 132120 12.0–11.0 132130 13.0–12.0 132140 14.0–13.0 132150 15.0–14.0 132160 16.0–15.0 132170 17.0–16.0 132180 18.0–17.0 132190 19.0–18.0 132200 20.0–19.0 ER40 A = 41.0 mm B = 46.0 mm Capacity Shank Ø mm Order code 140030 3.0–2.0 140040 4.0–3.0 140050 5.0–4.0 140060 6.0–5.0 140070 7.0–6.0 140080 8.0–7.0 140090 9.0–8.0 140100 10.0–9.0 140110 11.0–10.0 140120 12.0–11.0 140130 13.0–12.0 140140 14.0–13.0 140150 15.0–14.0 140160 16.0–15.0 140170 17.0–16.0 140180 18.0–17.0 140190 19.0–18.0 140200 20.0–19.0 140210 21.0–20.0 140220 22.0–21.0 140230 23.0–22.0 140240 24.0–23.0 140250 25.0–24.0 140260 26.0–25.0 ER50 A = 60.0 mm B = 52.0 mm Capacity Shank Ø mm Order code 150160 16.0–14.0 150180 18.0–16.0 150200 20.0–18.0 150220 22.0–20.0 150240 24.0–22.0 150250 25.0–23.0 150260 26.0–24.0 150280 28.0–26.0 150300 30.0–28.0 150320 32.0–30.0 150340 34.0–32.0 150360 36.0–34.0 Accessories B ER8 A = 8.5 mm B = 12.0 mm Capacity Shank Ø mm Order code 108010 1.0–0.5 108015 1.5–1.0 108020 2.0–1.5 108025 2.5–2.0 108030 3.0–2.5 108035 3.5–3.0 108040 4.0–3.5 108045 4.5–4.0 108050 5.0–4.5 45 NC Shanks . Coolant Tubes www.tapmatic.ch NC shanks DIN 69871A/D Order code Shank S-241 S-242 S-244 S-251 S-252 S-254 SK40 SK40 SK40 SK50 SK50 SK50 Order code Arbors S-331 S-341 S-342 S-344 S-351 S-352 S-354 BT30 BT40 BT40 BT40 BT50 BT50 BT50 Order code Shank S-141 S-142 S-151 S-152 SK40 SK40 SK50 SK50 Bore d mm 20 25 40 20 25 40 Dimensions mm D A 45 35 45 35 90 120 72 35 72 35 90 100 g M16 M16 M16 M24 M24 M24 Bore d mm 20 20 25 40 20 25 40 Dimensions mm D A 54 35 55 35 55 35 90 110 60 40 60 40 90 110 g M12 M16 M16 M16 M24 M24 M24 Bore d mm 20 25 20 25 Dimensions mm D A 44 24 44 24 65 34 65 34 g M16 M16 M24 M24 Weight kg 0.9 0.8 2.6 2.9 2.8 4.9 NC shanks MAS-BT Weight kg 0.4 1.0 0.8 2.4 3.6 3.4 5.3 Weight kg 0.7 0.6 2.5 2.4 D Modular NC shanks HSK-A d Accessories NC shanks DIN 2080 A Order code Shank HSK-A S-451 S-461 S-463 S-481 S-411 S-413 HSK50 HSK63 HSK63A HSK80 HSK100 HSK100A Bore d mm 25 25 40 25 25 40 Dimensions mm D 44 44 72 65 65 80 A 76 76 120 100 100 105 Weight kg 0.8 1.0 2.6 2.7 3.5 4.7 Coolant tubes for shanks DIN 69893A 46 Order code For HSK-A 205010 206310 208010 2010010 50 63 80 100 Dimensions mm ØD 6.4 8 10 12 Ø D1 10 12 14 16 G M16x1 M18x1 M20x1.5 M24x1.5 Morse Taper Arbors www.tapmatic.ch Morse taper arbors to DIN 238 Order code Morse taper DIN taper 20112 20116 20212 20216 20218 20312 20316 20318 20416 20418 MK1 MK1 MK2 MK2 Mk2 MK3 MK3 MK3 MK4 MK4 B12 B16 B12 B16 B18 B12 B16 B18 B16 B18 Order code Morse taper JACOBS taper 20101 20133 20103 20201 20233 20203 20204 20301 20333 20303 20304 20433 20403 20404 20503 20504 MK1 MK1 MK1 MK2 Mk2 MK2 MK2 MK3 MK3 MK3 MK3 MK4 MK4 MK4 MK5 MK5 1 33 3 1 33 3 4 1 33 3 4 33 3 4 3 4 Order code Morse taper Threaded 20137 20237 20337 20150 20250 20350 20262 20362 20287 20387 20304 20315 20415 MK1 MK2 MK3 MK1 MK2 MK3 MK2 MK3 MK2 MK3 MK4 MK3 MK4 3/8–24 3/8–24 3/8–24 1/2–20 1/2–20 1/2–20 5/8–16 5/8–16 7/8–20 7/8–20 7/8–20 1 1/2–18 1 1/2–18 Order code Straight shank Ø mm 8 10 12 16 20 JACOBS taper Length mm L1 91 98 107 114 122 126 133 141 160 168 L2 22 29 22 29 37 22 29 37 29 37 Length mm L1 86 96 101 103 111 117 128 122 130 136 147 157 162 173 195 205 L2 18 26 32 18 26 32 43 18 26 32 43 26 32 43 32 43 Length mm L1 82 104 115 87 103 116 107 125 100 116 142 118 143 L2 65.5 80 99 65.5 80 99 80 99 80 99 124 99 124 Length mm L1 64 64 64 64 64 L2 37 35 35 35 33 Morse taper arbors to JACOBS taper Accessories Morse taper arbors with threaded mount Straight shank arbors to JACOBS taper 8-33 10-33 12-33 16-33 20-33 33 33 33 33 33 47 Torque Wrenches . Torque Bars www.tapmatic.ch Torque wrenches Model Torco-Fix 0 Torco-Fix l Torco-Fix ll Torco-Fix lll TSD 0.9 Order code 7150.02025 7150.05050 7150.20200 7150.60300 7159.09000 Clip-on wrenches for torque wrench Model Power-Collet Torque wrench incl. case, no inserts ER 16 insert ER 25 insert ER 32 insert Order code 84.600.00 84.620.16 84.620.25 84.620.32 Mounting device Accessories For easy and controlled tightening of nuts for collet chuck holders, without damaging the tool. Order code 7151.16000 7151.20000 7151.25000 7151.32000 7151.40000 7151.50000 Model A-E 16 A-E 20 A-E 25 A-E 32 A-E 40 A-E 50 Order code 7152.11010 7152.16010 7152.20010 Model A-E 11 P A-E 16 P A-E 20 P Order code 7153.08000 7153.11000 7153.16000 7153.20000 7153.25000 Model A-E 8 M A-E 11 M A-E 16 M A-E 20 M A-E 25 M Length mm 132 240 Order code 28SFT132 28SFT240 Quill Mount Torque Bars – clamp around quill of machine Order code V-Typ 29099 290991 diameter Capacity 38–60 mm 1 1/2”–2 3/8” 60–114 mm 2 3/8”–4 1/2” M16 1/2” M18 3/4” Always mount a torque bar to hold the tapping attachment’s stop arm from rotating. The stop arm should not be installed permanently, not under any circumstances be held by hand or fastened with wire. The torque bar must be mounted securely to the table or quill of your machine. The torque bar installation must be stronger than the largest tap in the capacity range of your tapping attachment. Please order Tapmatic torque bars shown. Table Mount Torque Bars – mount to the «T» slots of table 48 Order code Tap capacity Order code Tap capacity 29096 M33 1 3/4” 29097 M18 3/4” Cutting Fluid www.tapmatic.ch TAPMATIC cutting fluid have two effects: they cool and lubricate simultaneously. This means a cleaner cut and an increase in tap life. FERROFLUID cutting fluid FERROFLUID is an indispensable aid when tapping tough/hard steels, chromium-nickel steels and stainless steels. FERROFLUID has outstanding anti-weld characteristics, helps to improve thread tolerances and surface finish, prevents galling and seizure. VOC free. Application For all steel, stainless steel, inconell, titan etc., not suitable for aluminium. Order code 42120 42140 42150 42160 Product name FERROFLUID Size l 0.5 5.0 25.0 200.0 Container Can with spout Can Can Drum ALUFLUID cutting fluid ALUFLUID contains different high-pressure lubricants as well as special corrosion protectors, which penetrate the metal surface, the moisture a protective film. VOC free. Order code 42220 42240 42250 42260 Product name ALUFLUID Size l 0.5 5.0 25.0 200.0 Container Can with spout Can Can Drum Cutting Fluids Application Only for aluminium, copper, brass, nickel silver and others. MINIFLUID cutting fluid A MINIMUM QUANTITY cutting fluid for undiluted use in minimum lubrication systems. A micro-fine lubricating film prevents galling and seizure. VOC free. Application For all steel, stainless steel, inconell, titan etc. Also suitable for non-ferraus metal, aluminium and others. Not classified as toxic. Order code 42320 42340 42350 Product name MINIFLUID Size l 0.5 5.0 25.0 Container Can with spout Can Can 49 TapWriter® www.tapmatic.ch Dot Peen Marking tool for CNC marking TapWriter® – the CNC Dot Peen Marking Tool For marking large areas und uneven surfaces or if inscription changes often. use on any CNC machine with rotating tools easy to install. Works with automatic tool change simple programming. The same as used with engraving eliminates extra operations, mark during working process mark soft and hard materials up to max. 55 HRC (modified carbide stylus up to 63 HRC) n mark flat, rounded or uneven surfaces n faster than engraving, 80 characters per minute or more n long life replaceable carbide stylus n n n n n Here are just a few examples: TapWriter® Marking time 9 seconds on 1995 VMC 40 Machine. Character heights shown from 6 mm to 2 mm, using standard engraving software. Mark logos using standard CAD/CAM software for the tool path. Tapmatic MH Marking Heads for use with standard type or custom stamps If your inscription does not change frequently and your work piece is flat and the area you need to mark is within a 40 mm diameter circle, the MH Marking Head may be the best choice for your application. n use on any CNC or conventional machine. No rotation needed n very easy to program, simply advance against the work piece and rapid retract n fast, it takes less than one second to mark the part n mark hard or soft materials. Adjustable impact force n spring absorption cushions any recoil effect on machine spindle n use replaceable standard type or custom stamps n on request 50 TapWriter® www.tapmatic.ch How to Order The TapWriter® adapts to machining centers with automatic change, using a locking stop arm, similar to those used with self reversing tapping attachments. Select the installation method you prefer as shown below. Please select the TapWriter® (A), stop arm (B), and CAT, SK, or BT shank (C), to fit your machine. Please order accessories like torque bars, ready made stop arms and stop blocks separately. TapWriter® with Stop Arm Bar and Stop Block Installation STOP BLOCK 108 (C) CENTER DISTANCE 79 TORQUE BAR SHANK STOP ARM (A) (B) 108 79 (A) (B) 19 19 L3 42 57 TapWriter® (C) SHANK TapWriter® with Stop Arm Plate and Torque Bar Installation 42 57 29 16 (A) TapWriter® CNC Dot Peen Marking Tool Model Order code Shank Weight kg Model Order code Shank Weight kg TAPWRITER 57820 57825 57810 20 mm 25 mm 1˝ 1.7 TAPWRITER 57820 57825 57810 20 mm 25 mm 1˝ 1.7 (B) Stop Arm Assembly Center Distance (42+L3) 55 65 80 Page 46 Page 55 (A) TapWriter® CNC Dot Peen Marking Tool Order code L3 392555 392565 392580 13 23 38 (B) Stop Arm Plate Assembly 392552 Please note a blank stop arm which can be modified is included. Pages 55–57 (C) Interchangeable Steep tapers Stop Block Installation Programming 51 Speed Chart www.tapmatic.ch High Strength Steel, Tool Steel Hardened Stainless 303, 304, 316 Stainless 410, 430, 17-4 Hardened Stainless 17-4 Annealed Titanium Alloys Nickel Base Alloys Aluminium Alloys Aluminium Die Cast Magnesium Brass, Bronze Copper Cast Iron 3–5 4–10 6–12 8–20 4–8 8–15 3–5 5–10 15–25 40–60 10–15 30–40 15–25 40–60 15–25 40–60 8–12 15–25 10–20 20–30 High Carbon Steel, High Strength Steel, Tool Steel 6–12 8–15 Low Carbon Steel, Medium Carbon Steel 4–6 12–18 A) B) 10–20 20–40 8–12 15–25 Tap size A) rpm for HSS-E uncoated taps B) rpm for HSS-E coated taps M2 1600–3200 3200–6350 1250–1900 2400–4000 640–800 1900–2850 800–1900 1250–2400 480–800 640–1600 800–1900 1250–3200 640–1250 1250–2400 480–800 800–1600 2400–4000 6350–9550 1600–2400 4750–6350 2400–4000 6350–9550 2400–4000 6350–9550 1250–1900 2400–4000 1600–3200 3200–4750 M3 1050–2100 2100–4250 850–1250 1600–2650 420–530 1250–1900 530–1250 850–1600 320–530 420–1050 530–1250 850–2100 420–850 850–1600 320–530 530–1050 1600–2650 4250–6350 1050–1600 3200–4250 1600–2650 4250–6350 1600–2650 4250–6350 850–1250 1600–2650 1050–2100 2100–3200 M4 800–1600 1600–3200 640–950 1200–2000 320–400 950–1450 400–950 640–1200 240–400 320–800 400–950 640–1600 320–640 640–1200 240–400 400–800 1200–2000 3200–4750 800–1200 2400–3200 1200–2000 3200–4750 1200–2000 3200–4750 640–950 1200–2000 800–1600 1600–2400 M5 640–1250 1250–2550 510–760 950–1600 250–320 760–1150 320–760 510–950 190–320 250–640 320–760 510–1250 250–510 510–950 190–320 320–640 950–1600 2550–3800 640–950 1900–2550 950–1600 2550–3800 950–1600 2550–3800 510–760 950–1600 640–1250 1250–1900 M6 530–1050 1050–2100 420–640 800–1350 210–270 640–950 270–640 420–800 160–270 210–530 270–640 420–1050 210–420 420–800 160–270 270–530 800–1350 2100–3200 530–800 1600–2100 800–1350 2100–3200 800–1350 2100–3200 420–640 800–1350 530–1050 1050–1600 M7 450–910 910–1800 360–550 680–1150 180–230 550–820 230–550 360–680 140–230 180–450 230–550 360–910 180–360 360–680 140–230 230–450 680–1150 1800–2750 450–1150 1350–1800 680–1150 1800–2750 680–680 1800–2750 360–550 680–1150 450–910 910–1350 M8 400–800 800–1600 320–480 600–990 160–200 480–720 200–480 320–600 120–200 160–400 200–480 320–800 160–320 320–600 120–200 200–400 600–990 1600–2400 400–600 1200–1600 600–990 1600–2400 600–990 1600–2400 320–480 600–990 400–800 800–1200 M9 350–710 710–1400 280–420 530–880 140–180 420–640 180–420 280–530 110–180 140–350 180–420 280–710 140–280 280–530 110–180 180–350 530–880 1400–2100 350–530 1050–1400 530–880 1400–2100 530–880 1400–2100 280–420 530–880 350–710 710–1050 M10 320–640 640–1250 250–380 480–800 130–160 380–570 160–380 250–480 100–160 130–320 160–380 250–640 130–250 250–480 100–160 160–320 480–800 1250–1900 320–480 950–1250 480–800 1250–1900 480–800 1250–1900 250–380 480–800 320–640 640–950 M12 270–530 530–1050 210–320 400–660 110–130 320–480 130–320 210–400 80–130 110–270 130–320 210–530 110–210 210–400 80–130 130–270 400–660 1050–1600 270–400 800–1050 400–660 1050–1600 400–660 1050–1600 210–320 400–660 270–530 530–800 M14 230–450 450–910 180–270 340–570 90–110 270–410 110–270 180–340 70–110 90–230 110–270 180–450 90–180 180–340 70–110 110–230 340–570 910–1350 230–340 680–910 340–570 910–1350 340–570 910–1350 180–270 340–570 230–450 450–680 M16 200–400 400–800 160–240 300–500 80–100 240–360 100–240 160–300 60–100 80–200 100–240 160–400 80–160 160–300 60–100 100–200 300–500 800–1200 200–300 600–800 300–500 800–1200 300–500 800–1200 160–240 300–500 200–400 400–600 M18 180–350 350–710 140–210 270–440 70–90 210–320 90–210 140–270 50–90 70–180 90–210 140–350 70–140 140–270 50–90 90–180 270–440 710–1050 180–270 530–710 270–440 710–1050 270–440 710–1050 140–210 270–440 180–350 350–530 M20 160–320 320–640 130–190 240–400 60–80 190–290 80–190 130–240 50–80 60–160 80–190 130–320 60–130 130–240 50–80 80–160 240–400 640–950 160–240 480–640 240–400 640–950 240–400 640–950 130–190 240–400 160–320 320–480 M22 140–290 290–580 120–170 220–360 60–70 170–260 70–170 120–220 40–70 60–140 70–170 120–290 60–120 120–220 40–70 70–140 220–360 580–870 140–220 430–580 220–360 580–870 220–360 580–870 120–170 220–360 140–290 290–430 M24 130–270 270–530 110–160 200–330 50–70 160–240 70–160 110–200 40–70 50–130 70–160 110–270 50–110 110–200 40–70 70–130 200–330 530–800 130–200 400–530 200–330 530–800 200–330 530–800 110–160 200–330 130–270 270–400 M25 130–250 250–510 100–150 190–320 50–60 150–230 60–150 100–190 40–60 50–130 60–150 100–250 50–100 100–190 40–60 60–130 190–320 510–760 130–190 380–510 190–320 510–760 190–320 510–760 100–150 190–320 130–250 250–380 M26 120–240 240–490 100–150 180–310 50–60 150–220 60–150 100–180 40–60 50–120 60–150 100–240 50–100 100–180 40–60 60–120 180–310 490–730 120–180 370–490 180–310 490–730 180–310 490–730 100–150 180–310 120–240 240–370 M27 120–240 240–470 90–140 180–290 50–60 140–210 60–140 90–180 40–60 50–120 60–140 90–240 50–90 90–180 40–60 60–120 180–290 470–710 120–180 350–470 180–290 470–710 180–290 470–710 90–140 180–290 120–240 240–350 M28 110–230 230–450 90–140 170–280 50–60 140–200 60–140 90–170 30–60 50–110 60–140 90–230 50–90 90–170 30–60 60–110 170–280 450–680 110–170 340–450 170–280 450–680 170–280 450–680 90–140 170–280 110–230 230–340 M30 110–210 210–420 80–130 160–270 40–50 130–190 50–130 80–160 30–50 40–110 50–130 80–210 40–80 80–160 30–50 50–110 160–270 420–640 110–160 320–420 160–270 420–640 160–270 420–640 80–130 160–270 110–210 210–320 M32 100–200 200–400 80–120 150–250 40–50 120–180 50–120 80–150 30–50 40–100 50–120 80–200 40–80 80–150 30–50 50–100 150–250 400–600 100–150 300–400 150–250 400–600 150–250 400–600 80–120 150–250 100–200 200–300 M33 100–190 190–390 80–120 140–240 40–50 120–170 50–120 80–140 30–50 40–100 50–120 80–190 40–80 80–140 30–50 50–100 140–240 390–580 100–140 290–390 140–240 390–580 140–240 390–580 80–120 140–240 100–190 190–290 M36 90–180 180–350 70–110 130–220 40–40 110–160 40–110 70–130 30–40 40–90 40–110 70–180 40–70 70–130 30–40 40–90 130–220 350–530 90–130 270–350 130–220 350–530 130 -220 350–530 70–110 130–220 90–180 180–270 M39 80–160 160–330 70–100 120–200 30–40 100–150 40–100 70–120 20–40 30–80 40–100 70–160 30–70 70–120 20–40 40–80 120–200 330–490 80–120 240–330 120–200 330–490 120–200 330–490 70–100 120–200 80–160 160–240 M40 80–160 160–320 60–100 120–200 30–40 100–140 40–100 60–120 20–40 30–80 40–100 60–160 30–60 60–120 20–40 40–80 120–200 320–480 80–120 240–320 120–200 320–480 120–200 320–480 60–100 120–200 80–160 160–240 M42 80–150 150–300 60–90 110–190 30–40 90–140 40–90 60–110 20–40 30–80 40–90 60–150 30–60 60–110 20–40 40–80 110–190 300–450 80–110 230–300 110–190 300–450 110–190 300–450 60–90 110–190 80–150 150–230 RDT15 52 vc= m/min n = U/min d = mm RDT25 RDTIC25 n= vc × 1000 d×π -The stated number of revolutions are guide values acc. to general feed rates and can vary depending on tool manufacturer. -For optimal production and correct number of revolution, we suggest following the specifications of the tool manufacturer. -Furthermore, the maximum number of revolutions of the tapping attachment must be observed. Example: M8 with 25 m/min 25 × 1000 n = = 995 m/min 8 × 3.14 RDT50 RDTIC50 RDTICXT50 RDTXT50 RCT50 RDT50 RDTIC50 RDTICXT50 RDTXT50 RCT50 cut gears Calculation: Tapping speed RPM Diameter sintered gears Speed Chart Standard Taps RDT85HS RDTIC85HS RDT85HD RDTIC85HD RDT100 RDTIC100 RDT150 Speed Chart www.tapmatic.ch Stainless 410, 430, 17-4 Hardened Stainless 17-4 Annealed Titanium Alloys Nickel Base Alloys Aluminium Alloys Aluminium Die Cast Magnesium Brass, Bronze Copper Cast Iron 6–10 4–6 10–15 4–6 12–15 — 6–12 — 50–70 60–80 40–50 50–70 50–70 40–80 30–70 60–80 20–30 30–50 25–40 30–50 A) B) 50–70 4–6 20–30 40–60 Tap size A) rpm for HSS-E uncoated taps B) rpm for HSS-E coated taps M2 7950–11150 3200–4750 640–800 6350–9550 2400–3200 4750–7950 1600–2400 640–800 800–1600 640–800 1600–2400 640–800 1900–2400 – 800–1900 – 7950–11150 6350–7950 7950–11150 4750–11150 3200–4750 9550–12750 7950–11150 6350–12750 9550–12750 4750–7950 4000–6350 4750–7950 M3 5300–7450 420–530 2100–3200 4250–6350 1600–2100 3200–5300 1050–1600 420–530 530–1050 420–530 1050–1600 420–530 1250–1600 – 530–1250 – 5300–7450 6350–8500 4250–5300 5300–7450 5300–7450 4250–8500 3200–7450 6350–8500 2100–3200 3200–5300 2650–4250 3200–5300 M4 4000–5550 320–600 1600–2400 3200–4750 1200–1600 2400–4000 800–1200 320–400 400–800 320–400 800–1200 320–400 950–1200 – 400–950 – 4000–5550 4750–6350 3200–4000 4000–5550 4000–5550 3200–6350 2400–5550 4750–6350 1600–2400 2400–4000 2000–3200 2400–4000 M5 3200–4450 250–320 1250–1900 2550–3800 950–1250 1900–3200 640–950 250–320 320–640 250–320 640–950 250–320 760–950 – 320–760 – 3200–4450 3800–5100 2550–3200 3200–4450 3200–4450 2550–5100 1900–4450 3800–5100 1250–1900 1900–3200 1600–2550 1900–3200 M6 2650–3700 210–270 1050–1600 2100–3200 800–1050 1600–2650 530–800 210–270 270–530 210–270 530–800 210–270 640–800 – 270–640 – 2650–3700 3200–4250 2100–2650 2650–3700 2650–3700 2100–4250 1600–3700 3200–4250 1050–1600 1600–2650 1350–2100 1600–2650 M7 2250–3200 180–230 910–1350 1800–2750 680–910 1350–2250 450–680 180–230 230–450 180–230 450–680 180–230 550–680 – 230–550 – 2250–3200 2750–3650 1800–2250 2250–3200 2250–3200 1800–3650 1350–3200 2750–3650 910–1350 1350–2250 1150–1800 1350–2250 M8 2000–2800 160–200 800–1200 1600–2400 600–800 1200–2000 400–600 160–200 200–400 160–200 400–600 160–200 480–600 – 200–480 – 2000–2800 2400–3200 1600–2000 2000–2800 2000–2800 1600–3200 1200–2800 2400–3200 800–1200 1200–2000 990–1600 1200–2000 M9 1750–2500 140–180 710–1050 1400–2100 530–710 1050–1750 350–530 140–180 180–350 140–180 350–530 140–180 420–530 – 180–420 – 1750–2500 2100–2850 1400–1750 1750–2500 1750–2500 1400–2850 1050–2500 2100–2850 710–1050 1050–1750 880–1400 1050–1750 M10 1600–2250 130–160 640–950 1250–1900 480–640 950–1600 320–480 130–160 160–320 130–160 320–480 130–160 380–480 – 160–380 – 1600–2250 1900–2550 1250–1600 1600–2250 1600–2250 1250–2550 950–2250 1900–2550 640–950 950–1600 800–1250 950–1600 M12 1350–1850 110–130 530–800 1050–1600 400–530 800–1350 270–400 110–130 130–270 110–130 270–400 110–130 320–400 – 130–320 – 1350–1850 1600–2100 1050–1350 1350–1850 1350–1850 1050–2100 800–1850 1600–2100 530–800 800–1350 660–1050 800–1350 M14 1150–1600 90–110 450–680 910–1350 340–450 680–1150 230–340 90–110 110–230 90–110 230–340 90–110 270–340 – 110–270 – 1150–1600 1350–1800 910–1150 1150–1600 1150–1600 910–1800 680–1600 1350–1800 450–680 680–1150 570–910 680–1150 M16 990–1400 80–100 400–600 800–1200 300–400 600–990 200–300 80–100 100–200 80–100 200–300 80–100 240–300 – 100–240 – 990–1400 1200–1600 800–990 990–1400 990–1400 800–1600 600–1400 1200–1600 400–600 600–990 500–800 600–990 M18 880–1250 70–90 350–530 710–1050 270–350 530–880 180–270 70–90 90–180 70–90 180–270 70–90 210–270 – 90–210 – 880–1250 1050–1400 710–880 880–1250 880–1250 710–1400 530–1250 1050–1400 350–530 530–880 440–710 530–880 M20 800–1100 60–80 320–480 640–950 240–320 480–800 160–240 60–80 80–160 60–80 160–240 60–80 190–240 – 80–190 – 800–1100 950–1250 640–800 800–1100 800–1100 640–1250 480–1100 950–1250 320–480 480–800 400–640 480–800 M22 720–1000 60–70 290–430 580–870 220–290 430–720 140–220 60–70 70–140 60–70 140–220 60–70 170–220 – 70–170 – 720–1000 870–1150 580–720 720–1000 720–1000 580–1150 430–1000 870–1150 290–430 430–720 360–580 430–720 M24 660–930 50–70 270–400 530–800 200–270 400–660 130–200 50–70 70–130 50–70 130–200 50–70 160–200 – 70–160 – 660–930 800–1050 530–660 660–930 660–930 530–1050 400–930 800–1050 270–400 400–660 330–530 400–660 M25 640–890 50–60 250–380 510–760 190–250 380–640 130–190 50–60 60–130 50–60 130–190 50–60 150–190 – 60–150 – 640–890 760–1000 510–640 640–890 640–890 510–1000 380–890 760–1000 250–380 380–640 320–510 380–640 M26 610–860 50–60 240–370 490–730 180–240 370–610 120–180 50–60 60–120 50–60 120–180 50–60 150–180 – 60–150 – 610–860 730–980 490–610 610–860 610–860 490–980 370–860 730–980 240–370 370–610 310–490 370–610 M27 590–830 50–60 240–350 470–710 180–240 350–590 120–180 50–60 60–120 50–60 120–180 50–60 140–180 – 60–140 – 590–830 710–940 470–590 590–830 590–830 470–940 350–830 710–940 240–350 350–590 290–470 350–590 M28 570–800 50–60 230–340 450–680 170–230 340 –570 110–170 50–60 60–110 50–60 110–170 50–60 140–170 – 60–140 – 570–800 680–910 450–570 570–800 570–800 450–910 340–800 680–910 230–340 340–570 280–450 340–570 M30 530–740 40–50 210–320 420–640 160–210 320–530 110–160 40–50 50–110 40–50 110–160 40–50 130–160 – 50–130 – 530–740 640–850 420–530 530–740 530–740 420–850 320–740 640–850 210–320 320–530 270–420 320–530 M32 500–700 40–50 200–300 400–600 150–200 300–500 100–150 40–50 50–100 40–50 100–150 40–50 120–150 – 50–120 – 500–700 600–800 400–500 500–700 500–700 400–800 300–700 600–800 200–300 300–500 250–400 300–500 M33 480–680 40–50 190–290 390–580 140–190 290–480 100–140 40–50 50–100 40–50 100–140 40–50 120–140 – 50–120 – 480–680 580–770 390–480 480–680 480–680 390–770 290–680 580–770 190–290 290–480 240–390 290–480 M36 440–620 40–40 180–270 350–530 130–180 270–440 90–130 40–40 40–90 40–40 90–130 40–40 110–130 – 40–110 – 440–620 530–710 350–440 440–620 440–620 350–710 270–620 530–710 180–270 270–440 220–350 270–440 M39 410–570 30–40 160–240 330–490 120–160 240–410 80–120 30–40 40–80 30–40 80–120 30–40 100–120 – 40–100 – 410–570 490–650 330–410 410–570 410–570 330–650 240–570 490–650 160–240 240–410 200–330 240–410 M40 400–560 30–40 160–240 320–480 120–160 240–400 80–120 30–40 40–80 30–40 80–120 30–40 100–120 – 40–100 – 400–560 480–640 320–400 400–560 400–560 320–640 240–560 480–640 160–240 240–400 200–320 240–400 M42 380–530 30–40 150–230 300–450 110–150 230–380 80–110 30–40 40–80 30–40 80–110 30–40 90–110 – 40–90 – 380–530 450–610 300–380 380–530 380–530 300–610 230–530 450–610 150–230 230–380 190–300 230–380 RDT25 RDTIC25 n= 40 × 1000 n = = 1592 m/min 8 × 3.14 vc × 1000 d×π RDT50 RDTIC50 RDTICXT50 RDTXT50 RCT50 RDT50 RDTIC50 RDTICXT50 RDTXT50 RCT50 -The stated number of revolutions are guide values acc. to general feed rates and can vary depending on tool manufacturer. -For optimal production and correct number of revolution, we suggest following the specifications of the tool manufacturer. -Furthermore, the maximum number of revolutions of the tapping attachment must be observed. cut gears RDT15 vc= m/min n = U/min d = mm Example: M8 with 40 m/min sintered gears Tapping speed RPM Diameter Calculation: Speed Chart Stainless 303, 304, 316 10–15 4–6 High Carbon Steel, High Strength Steel, Tool Steel 15–20 30–50 Low Carbon Steel, Medium Carbon Steel High Strength Steel, Tool Steel Hardened High Speed/Top Speed Taps RDT85HS RDTIC85HS RDT85HD RDTIC85HD RDT100 RDTIC100 RDT150 53 Speed Chart www.tapmatic.ch High Strength Steel, Tool Steel Hardened Stainless 303, 304, 316 Stainless 17-4 Annealed Titanium Alloys Nickel Base Alloys Aluminium Alloys Aluminium Die Cast Copper 5–15 2–10 3–5 8–12 30–60 50–70 20–40 30–50 15–25 25–50 High Carbon Steel, High Strength Steel, Tool Steel 10–15 — Low Carbon Steel, Medium Carbon Steel 10–15 12–20 30–40 40–60 20–30 30–50 Tap size A) rpm for HSS-E uncoated taps B) rpm for HSS-E coated taps M2 4750–6350 6350–9550 3200–4750 4750–7950 2400–4000 4000–6350 1600–2400 1900–3200 1600–2400 – 800–2400 320–1600 480–800 1250–1900 4750–9550 3200–6350 7950–11150 4750–7950 2400–4000 4000–7950 M3 3200–4250 4250–6350 2100–3200 3200–5300 1600–2650 2650–4250 1050–1600 1250–2100 1050–1600 – 530–1600 210–1050 320–530 850–1250 3200–6350 5300–7450 2100–4250 3200–5300 1600–2650 2650–5300 M4 2400–3200 3200–4750 1600–2400 2400–4000 1200–2000 2000–3200 800–1200 950–1600 800–1200 – 400–1200 160–800 240–400 640–950 2400–4750 4000–5550 1600–3200 2400–4000 1200–2000 2000–4000 M5 1900–2550 2550–3800 1250–1900 1900–3200 950–1600 1600–2550 640–950 760–1250 640–950 – 320–950 130–640 190–320 510–760 1900–3800 3200–4450 1250–2550 1900–3200 950–1600 1600–3200 M6 1600–2100 2100–3200 1050–1600 1600–2650 800–1350 1350–2100 530–800 640–1050 530–800 – 270–800 110–530 160–270 420–640 1600–3200 2650–3700 1050–2100 1600–2650 800–1350 1350–2650 M7 1350–1800 1800–2750 910–1350 1350–2250 680–1150 1150–1800 450–680 550–910 450–680 – 230–680 90–450 140–230 360–550 1350–2750 2250–3200 910–1800 1350–2250 650–1150 1150–2250 M8 1200–1600 1600–2400 800–1200 1200–2000 600–990 990–1600 400–600 480–800 400–600 – 200–600 80–400 120–200 320–480 1200–2400 2000–2800 800–1600 1200–2000 600–990 990–2000 M9 1050–1400 1400–2100 710–1050 1050–1750 530–880 880–1400 350–530 420–710 350–530 – 180–530 70–350 110–180 280–420 1050–2100 1750–2500 710–1400 1050–1750 530–880 880–1750 M10 950–1250 1250–1900 640–950 950–1600 480–800 800–1250 320–480 380–640 320–480 – 160–480 60–320 100–160 250–380 950–1900 1600–2250 640–1250 950–1600 480–800 800–1600 M12 800–1050 1050–1600 530–800 800–1350 400–660 660–1050 270–400 320–530 270–400 – 130–400 50–270 80–130 210–320 800–1600 1350–1850 530–1050 800–1350 400–660 660–1350 M14 680–910 910–1350 450–680 680–1150 340–570 570–910 230–340 270–450 230–340 – 110–340 50–230 70–110 180–270 680–1350 1150–1600 450–910 680–1150 340–570 570–1150 M16 600–800 800–1200 400–600 600–990 300–500 500–800 200–300 240–400 200–300 – 100–300 40–200 60–100 160–240 600–1200 990–1400 400–800 600–990 300–500 500–990 M18 530–710 710–1050 350–530 530–880 270–440 440–710 180–270 210–350 180–270 – 90–270 40–180 50–90 140–210 530–1050 880–1250 350–710 530–880 270–440 440–880 M20 480–640 640–950 320–480 480–800 240–400 400–640 160–240 190–320 160–240 – 80–240 30–160 50–80 130–190 480–950 800–1100 320–640 480–800 240–400 400–800 M22 430–580 580–870 290–430 430–720 220–360 360–580 140–220 170–290 140–220 – 70–220 30–140 40–70 120–170 430–870 720–1000 290–580 430–720 220–360 360–720 M24 400–530 530–800 270–400 400–660 200–330 330–530 130–200 160–270 130–200 – 70–200 30–130 40–70 110–160 400–800 660–930 270–530 400–660 200–330 330–660 M25 380–510 510–760 250–380 380–640 190–320 320–510 130–190 150–250 130–190 – 60–190 30–130 40–60 100–150 380–760 640–890 250–510 380–640 190–320 320–640 M26 370–490 490–730 240–370 370–610 180–310 310–490 120–180 150–240 120–180 – 60–180 20–120 40–60 100–150 370–730 610–860 240–490 370–610 180–310 310–610 M27 350–470 470–710 240–350 350–590 180–290 290–470 120–180 140–240 120–180 – 60–180 20–120 40–60 90–140 350–710 590–830 240–470 350–590 180–290 290–590 M28 340–450 450–680 230–340 340–570 170–280 280–450 110–170 140–230 110–170 – 60–170 20–110 30–60 90–140 340–680 570–800 230–450 340–570 170–280 280–570 M30 320–420 420–640 210–320 320–530 160–270 270–420 110–160 130–210 110–160 – 50–160 20–110 30–50 80–130 320–640 530–740 210–420 320–530 160–270 270–530 M32 300–400 400–600 200–300 300–500 150–250 250–400 100–150 120–200 100–150 – 50–150 20–100 30–50 80–120 300–600 500–700 200–400 300–500 150–250 250–500 M33 290–390 390–580 190–290 290–480 140–240 240–390 100–140 120–190 100–140 – 50–140 20–100 30–50 80–120 290–580 480–680 190–390 290–480 140–240 240–480 RDT15 vc= m/min n = U/min d = mm RDT25 RDTIC25 Calculation: Example: M8 with 30 m/min n= 30 × 1000 n = = 1194 m/min 8 × 3.14 vc × 1000 d×π RDT50 RDTIC50 RDTICXT50 RDTXT50 RCT50 RDT50 RDTIC50 RDTICXT50 RDTXT50 RCT50 -The stated number of revolutions are guide values acc. to general feed rates and can vary depending on tool manufacturer. -For optimal production and correct number of revolution, we suggest following the specifications of the tool manufacturer. -Furthermore, the maximum number of revolutions of the tapping attachment must be observed. cut gears Tapping speed RPM Diameter 54 15–25 25–40 A) B) sintered gears Speed Chart Roll From Taps RDT85HS RDTIC85HS RDT85HD RDTIC85HD RDT100 RDTIC100 RDT150 Installation of Tapping Attachments www.tapmatic.ch Tapmatic can supply a tapping attachment ready to fit your machining center RDT and RCT tapping attachments eliminate the need for the machine spindle to reverse by automatically reversing the taps rotation when the machine retracts. For the automatic reversal to function a stop arm is needed to prevent the housing of the tapping attachment from rotating. Our stop arm locking mechanism allows the tool to easily make automatic tool changes. Tapmatic maintains a large data base of machining center installations Please simply let us know the machine manufacturer, model and serial number and we may already have the installation information available to provide a tool ready to run on your machine. My machine already has a stop block If your machine already has an anti-rotation stop block installed, please let us know the dimensions shown in the drawing below. We can prepare a tool to go with your existing stop block. My machine does not have a stop block If your machine does not have a stop block already installed, we would be pleased to prepare one for you. Please simply fill in the form on the back cover or download it from our homepage and forward us the information. We will be pleased to submit an offer to you. Preferred Installation Z Alternative installation Thread size Gage Line to Mounting Surface G= Center Distance F (commonly 55, 65, or 80) E D Z= G Torque bar holder assembly Diameter of Bore or Width of Slot in Stop Block D= Stop arm plate Depth of Bore or Slot in Stop Block E= Stop arm plate housing assembly F E D Machine Spindle Taper (SK, BT, CAT, HSK… ) Shank = Machine Manufacturer and Model = Standard stop blocks are available if you would like to design your own installation. These blank stop blocks can be modified to fit the bolt pattern of your machine. Stop arm plate housing assembly For Model RDT15, RDT25 RDT50 Order code 392552 395052 Installation Total Height of Stop Block F= Stop arm plate Distance spindle centre mm 43–56 56–63 61–75 73–85 84–97 95–108 106–117 Order code 723420 723421 723422 723423 723424 723425 723426 Torque bar holder assemblies For the use with straight stop arm. Torque bar installation must be stronger than the largest tap. Order code. 36007 Standard Block Order code 36010 Standard Block Order code Bolt size 69383A 69384A 69385A 69386A M6 M8 M10 M12 max. Length mm 88 88 88 88 55 Programming www.tapmatic.ch Model RDT and RDT-IC For efficient Tapping and production on CNC Machining Centre we recommend the writing of a subroutine with high speed retract. As an alternative a G85 boring cycle can be used. IMPORTANT NOTE at no time should the G code for Exact Stop or Ramp be used with TAPMATIC self-reversing Tapping Attachments. They will cause the tapping cycle time to be significantly slower. We will gladly help with any programming computation. 1.) Rapid Traverse to clearance plane above the hole location. 2.) Rapid Down to 1mm minimum above component. 3.) Tap pitch into component to programmed depth. 4.) Retract Tapping head at 1300mm/min, specified distance for specific tapping head to reverse tap rotation. 5.) Tap feed out of to clearance plane. Note: The only time during the cycle spent in the feed rate is the 1mm approach height plus thread depth in and out. All other moves are at maximum speed. Clearance Plane Moving in Rapid Moving in Tap Pitch Feed Clearance Plane CP Programming 56 D 1 mm MIN. CP Moving at 13'000 mm/min Fast Retract Distance Reversing tapping attachments require a retract movement of the machine spindle in order for the attachment to change from forward to return movement. Example (Fanuc programming) Tapping attachment Tap size Speed Feed at 100% RDT25 M5 x 0.8 2000 RPM 1600 mm/min Subroutine: Rapid traverse to 1 mm above component Move in to 8 mm depth (Please note: Actual depth slightly deeper than programme depth) Retraction of 6 mm at 13‘000 mm/min for changeover (at fastest retraction speed up to 13‘000 mm/min) Move out at feed speed to 6 mm above component surface Main programme: T01 M06 G00 G90 X25.0 Y25.0 S2000 M03 G43 H1 Z25.0 M08 M98 P0004 G00 Y50.0 M98 P0004 Tool change – tool #1 chose work piece zero-point, move toward X/Y-coordinates speed 2‘000 RPM, clockwise rotation of spindle rapid feed to Z25, tool offset 1, coolant on retrieve subroutine O0004 rapid feed to next position Y50 retrieve subroutine O0004 Subroutine: O0004 G90 G64 M49 G00 Z1.0 G01 Z-8.0 F1600 G01 Z-2.0 F13000 G01 Z6.0 F1600 M48 M99 programme number of subroutine absolute movement exact machining mode off feed override cancel off rapid to Z1 feed to Z-8 with feed 1‘600 mm/min feed to Z-2 with feed 13‘000 mm/min for changeover feed to Z6 with feed 1‘600 mm/min feed override cancel on subroutine end Clearance Plane and Fast Retract Distance RDT15 RDT25 RDT50 RDT85/100 RCT50 ID50 CP = D = 250 in or 6 mm CP = D = 250 in or 6 mm CP = D = 400 in or 10 mm CP = 590 in or 15 mm D = 400 in or 10 mm CP = D = 6 mm CP = D = 250 in or 6 mm Please note that the distance shown is the minimum clearance plane and maximum fast retract distance allowed. The programming example shown here uses G- and M-codes that comply with a Fanuc control. Your machine may use different codes. Please be sure to review the actual G and M codes used with your machine and make changes when necessary. www.tapmatic.ch Models SFT and SX n Rapid traverse to clearance plane as recommended by respective machine manufacturer. n Cycle Rigid Tapping. Models TA, TIC, TIM and SM n Tapping cycle (G84). n Rapid traverse to clearance plane as recommended by respective machine manufacturers. n Spindle feed (Z) apprx. 95 % of theoretical pitch selected (TIM 100 %). Models SPD n Utilize boring cycle (G85). n Rapid traverse to clearance plane safety height, (depending on thread size to be tapped 5–15 mm above component). n Choose spindle feed (Z) 98–100 % of theoretical pitch selected to thread depth required. n Feed out (reverse Z) at 98–100 % up to the clearance plane safety height. n Blind hole tapping or exactly defined depths. The Z feed plus the self-feed within the Tapping unit calculate Z.* Models NC (releasing drive) n Utilize Tapping cycle (G84). n Rapid traverse to clearance plan as recommended by respective machine manufacturers. n Spindle feed (Z) 95 % of the theoretical pitch selected. n Blind hole tapping or exactly defined depths. The Z feed plus the self-feed within the Tapping unit calculates Z. n Programme a short dwell into the Z movement to achieve full self-feed (neutral).* n Feed out to at least to the clearance plane. Models ASR n Sub routine: Feed 95 % no dwell, feed out at 95 % constant RPM. n Rapid traverse to clearance plane safety gap (at least 10 mm from component). n Feed out at least to clearance plane. n For blind holes, machine feed to desired thread depth minus a short allowance (apprx. 2 mm) for the reaction time of the machine. Models RSR n Sub routine: Feed 64 % no dwell, feed out at 68 % constant RPM. n Rapid traverse to clearance plane safety gap (at least 10 mm from component). n Feed out at least to clearance plane. n For blind holes, machine feed to desired thread depth minus a short allowance (apprx. 2 mm) for the reaction time of the machine. *Note: this may have to be corrected to achieve the depth required due to any deviation in the units built in self-feed and the response time of the machine. Programming Programming 57 Safety WARNING To Avoid Serious Injury And Ensure Best Results For Your Tapping Operation, Please Read Carefully All Operator And Safety Instructions Provided For This Tapping Unit as well as all other safety instructions that are applicable, especially those for your machine tool. n 1. Proper clothing: The rotating spindle of a machine tool can snag loose fitting clothing, jewelry or long hair. Never wear jewelry, long sleeves, neckties, gloves or anything else that could become caught when operating a machine tool. Long hair must be restrained or netted to prevent it from becoming entangled in rotating spindle. n 2. Proper eye protection: Always wear safety glasses with side shields to protect your eyes from flying particles. n 3. Proper work piece fixation: Never hold the work piece or the vise it is held in, by hand. Never fasten it with wire or anything similar! The work piece must be clamped firmly to the table of the machine so that it cannot move, rotate or lift. n 4. On machining centers: The same rule for stop arm and stop block installation applies «Always be sure that the installation is stronger than the largest tap.» Automatic tool changes should only be made on enclosed machines. Safety n 5. The tapping attachment housing, drive spindle and tap itself can become hot to the touch after operation. Use caution when removing the attachment from the machine or handling. 58 www.tapmatic.ch n 6. Always be aware of the potential hazards of a machining operation: Sometimes working with your machine can seem routine. You may find that you are no longer concentrating on the operation. A feeling of false security can lead to serious injury. Always be alert to the dangers of the machines with which you work. Always keep hands, body parts, clothing, jewelry and hair out of the areas of operation, when the machine spindle is rotating. Areas of operation include the immediate point of machining and all transmission components including the tapping attachment. Never bring your hand, other body parts or anything attached to your body into any of these areas until the machine spindle is completely stopped. n 7. Be aware of any other applicable safety instructions/requirements. Check List for good tapping 1. Never use this unit before reading all safety instructions for this attachment as well as the machine it is to be used on. 2. Is tap sharp and of correct design for current job? 3. Is tap in proper alignment with drilled hole? 4. Is machine speed correct? 5. Is machine feed correct? 6. Is machine stop set properly so tap releases in neutral rather than bottoming in work piece or fixture? 7. Is drilled hole the correct size? 8. Is clearance between the drilled hole and tap sufficient at start position to allow the tap to clear the hole upon retraction? 9. Is the stop arm of the tapping attachment held rigidly against rotation. Stop Arm installation must be stronger than largest tap. 10. Is the proper cutting fluid or coolant being used for lubricating the tap? 11. If a bottom hole is being tapped is there sufficient chip clearance? 12. Is the correct Tapmatic model for the specific job requirement being used? (Capacity should be reduced by 25 % for roll form taps.) Check List for Good Tapping www.tapmatic.ch Tapping is a specialized field with unique challenges and tapping technology changes continuously but the basics necessary for good tapping remain the same. For the best results, the key areas to analyze are the work piece, the tap, the machine tool, the tapping attachment or tap chuck and the set up. Work piece: n Is the core hole drilled to the correct size? n Will it be a through or a blind hole? n If tapping a blind hole, does drilled depth allow sufficient chip clearance to keep tap from bottoming out in hole? n Is the work piece rigidly held against rotation and upward movement? n What is the material and hardness of the work piece? Tap: n Do you have the correct tap design for the application? n What are the tap size and style? n What material is the tap made from? Is the tap sharp? n Is the tap properly aligned with the drilled hole? n Is there sufficient clearance between the tap and the hole to allow for retraction? n Who is the tap manufacturer? What speed does he recommend for optimum performance of his tap in this material? Machine tool: n Is machine stop set so the tap releases in neutral to prevent bottoming? n Is the machine retraction correct for the tapping attachment being used? n Is the torque control set to prevent tap breakage? n What type of machine is in use, what is the horse power and the spindle taper? n Is the work piece rigidly held to prevent displacing due to the high torque when tapping? n Are machine feed and speed set correctly? n Is the proper cutting fluid being used for lubricating the tap? Do not lengthen the stop arm, it could break off. Do wear protective goggles. Do not wear loose clothes close by rotating spindles. Installation: n With a self-reversing tap chuck for manual or CNC operations, it is important to make sure that stop arm is strong enough to prevent torque bar from bending or deflecting. Machine torque bar must be stronger than largest tap. n If a torque control attachment is being used, is torque set correctly so that tap will not break if accidentally bottomed? n If depth control feature is employed, is it set correctly to cooperate with machine stop, provide total thread depth required and prevent engagement with bottom? n Is clearance between the drilled hole and tap sufficient at start position to allow the tap to clear the hole upon retraction? n Is the stop dwell disengaged or at least set to a minimum? Check list Never hold the stop arm by hand: risk of injury. Tapping attachment: n Is the correct TAPMATIC tapping attachment or tap chuck being used for the specific job requirements? n Is machine retraction correct for the tapping attachment being used? n Never perform any installation or programming, before reading the operator instructions for the tapping attachment and the machine as well as the tap manufacturer’s recommendations. Do not hold the work piece or vice by hand, they must be clamped. 59 www.tapmatic.ch Terms & Conditions of TIC AG Information The following Terms & Conditions only apply to the business relationship between Tapmatic International Corporation Switzerland and their representatives and dealers. The Terms & Conditions between our representatives and dealers and their business partners may differ from the following services and conditions. General Deliveries and services of Tapmatic International Corporation, hereinafter referred to as «TIC AG», are carried out exclusively on the basis of these general standard Terms and Conditions (T&C). They form an integral part of every contract and apply to all future business deals and agreements, without them being mentioned again. Supplementary agreements, amendments or changes require for their validity written confirmation. Terms & Conditions Offers, prices, terms of payment Offers are to be regarded as not binding and subject to change. Divergent verbal consent, sub-agreement and such require for their validity written confirmation. Quote prices and possible discounts shall apply only to the individual order in question. Orders under €/$ 200.00 net will be subject to a processing charge of €/$ 20.00. Unless otherwise explicitly agreed in writing, prices are quoted ex works, exclusive of value added tax (VAT), packing, customs duties, transportation and transport insurance. TIC AG reserves the right to increase prices as a result of higher raw material costs, increases in customs duties, exchange rates or other price defining factors. Payments have basically to be made acc. to agreed upon payments conditions (times) and in the agreed upon currency. Unless otherwise explicitly agreed, payment conditions are 30 days net after the date the invoice was issued or payment within 10 days minus 2 % cash discount. In the event of delayed payment, the purchaser is obliged to pay interest of 6 % on arrears. Delivery time, delay in delivery The delivery time mentioned in the offer complies with the current stock or production situation. Prior sale or changes until receipt of order remain reserved. The delivery time mentioned in order confirmations starts after the order has been fully resolved and is quoted ex works. Is a possible failure to comply with the delivery time be attributed to an act of nature beyond control, industrial dispute, sub-contractor or other incidents which are beyond the sphere of influence of the supplier, the delivery time is prolonged adequately. The supplier will inform the purchaser of start and end of such circumstances as soon as possible. TIC AG is eligible to partial shipments and partial services within the agreed upon delivery and service times, if it is reasonable to the purchaser. Passing of risk, acceptance, transportation Unless otherwise explicitly agreed in writing, delivery is made on account and risk of purchaser. Risk of accidental loss and accidental damage of the delivery items passes over to the purchaser with the handover to the freight carrier. This applies also, if partial shipments are made or free of carriage charges delivery was agreed. If the purchaser has not defined any transportation method, TIC AG is free to choose a mode of transportation. Costs shall be invoiced and transportation insurance is in any case to be paid by the purchaser. 60 Right of ownership Goods delivered shall remain the property of TIC AG until complete payment of the purchase price including all additional charges, interest and costs has been made. In the event of an existing current account, ownership shall not pass until all demands as named herein are settled and the total balance from the outstanding account is repaid. Warranty For a period of one year after initial operation – which has to be no later than 12 months after delivery – we shall repair or replace products or parts thereof free of charge / under warranty, which turned unusable due to raw material or manufacturing fault. In order to verify the extent of the damage and correctness of the demands, the defective products or parts thereof have to be returned within the mentioned period of 12 months after delivery for inspection. Should replacement parts be requested immediately, they will be invoiced like standard orders, in anticipation of the inspection results. Should we be liable to pay compensations, a credit note will be issued. Damages and faults are excluded from our warranty, which occurred due to outside force, poor maintenance, capacity overload, unsuitable lubrication, natural wear, selection of incorrect bearings, inaccurate assembly or other causes beyond our control. We do not accept liability to pay damages for direct or indirect follow-up costs which occurred to the purchaser because of raw material or manufacturing faults. Warranty claims are only valid given that the purchaser completely follows all instructions from TIC AG concerning handling of the products. Safety and instruction manuals are to be carefully read before operation. They are included in the delivery and can be additionally ordered at TIC AG or on the internet. Notice of defects In order to be considered, complaints have to be submitted no later than 14 days after the goods have been received. Cost estimate for repairs Every cost estimate that has to be written will be charged with €/$ 30.00 or SFr. 50.00. This amount will be fully credited against the invoice when the repair can be carried out. Returning of goods Goods may be returned for credit only upon prior approval from Tapmatic sales staff. Goods must be in like-new saleable condition of current programme. All returns are subject to a 15 % restocking charge. Place of fulfilment, jurisdiction, applicable law Exclusive place of fulfilment and jurisdiction is TIC AG's domicile, or the court of justice responsible for the supplier's domicile. The supplier, however, is also entitled to file a suit at the domicile of the purchaser. Swiss law is being applied. Screenshot www.tapmatic.ch 24 hours a day, information is only a mouse click away Our websites are a giant database with many useful features like: ne xhaustive product information with detailed downloads n general technical information about thread production, which will bring you the best possible results n video demonstration of our tools in action n the newest applications and new innovations n contact information of your local Tapmatic dealer, as well as our convenient online E-Shop Visit our online E-Shop on www.tapmatic.ch Selector Chart Tap Chucks www.tapmatic.ch Model SFT SX SM TA TIC TIM NC Capacity in Steel M2–M30 M2–M48 M1.4–M30 M1–M48 M3–M36 M7–M24 M1.4–M48 • • • For use on Manual machines • • CNC machines • • • CNC machining centers • • • • • • • CNC lathes • • • • • • • • • • Features Micro-compensation (tension and compression) Self-feed (tension and compression) • Front release Hard start • • • (tension only) • • • • • • • • • • • • Internal coolant system • • – 10 bar Minimal Quantity Lubrication • • Self release For right and left hand tapping • • • • • – 50 bar • • – 80 bar • • • • • Collets and adapters Multi-range collets RF Steel collets ER/ER-GB • Quick change adapters: • • • • T positive drive • • • • TC adjustable torque control • • TC-IKtorque control, taps without internal coolant supply die holders E/TF collet holders ER collet adapter USA Shrink adapter «Shrink fit» • • • T-IK positive drive, taps without internal coolant supply • D • • • • • • • • • • • • • • • • ▲ ▲ • • Attachment mounts Straight shank DIN 1835B+E • • Morse taper DIN 228B • • HSK mount DIN 69893A ▲ ✖ ✖ ▲ ▲ ▲ Steep taper DIN 69871A, A/D, B ✖ ✖ ✖ ▲ ▲ ✖ ✖ Steep taper MAS-BT (JIS B6339) ✖ ✖ ✖ ▲ ✖ ✖ ✖ Steep taper DIN 2080 ✖ ✖ ✖ ▲ ✖ ✖ ✖ Tapmatic Capto ▲ ✖ ✖ ✖ ✖ ✖ VDI 3425 mount (DIN 69880) ✖ ✖ ✖ ▲ ▲ ✖ ABS-coupling (System Komet) ✖ ✖ ✖ ▲ ▲ ▲ ▲ Mount integrated ✖ Miscellaneous shank versions (short taper mount) for straight shank DIN 1835B+E on page 46 ✖ Application Questionnaire www.tapmatic.ch Customer: Date: Contact person: Department: Address: Postal Code: Town: Phone: Fax: Machine: Model/Description: vertical Serial no.: horizontal Shank type: TAPMATIC Model: Thread: moulding cutting Quantity: through hole bottom hole Bore depth: RPM: Material: Internal coolant: Trial costs of � 200.00 (stop arm) will be deducted if tool is purchased! Remarks: GAGE LINE L2 L1 SPINDLE D1 D2 Machine Manufacturer Machine Model Machine Spindle Typ Ø-Spindle Ø D1 L1 BC1 BC2 Ø BC1 SCREW SIZE 2 Screw Size 1 Angle A1° Only if Applicable SCREW SIZE 1 Ø D2 L2 A1 A2 Ø BC2 Angle A2° Feed: Yes No www.tapmatic.ch TAPMATIC is represented throughout the world. Please find your local dealer on: www.tapmatic.ch www.tapmatic.com TAPMATIC Kriessern, Switzerland European Head Office: TAPMATIC International Corp. TIC AG, Alte Rheinstrasse, CH-9451 Kriessern, Switzerland Phone +41 71 757 59 00, Fax +41 71 757 59 01 [email protected], www.tapmatic.ch TAPMATIC Post Falls, USA Parent Company: TAPMATIC Corporation 802, Clearwater Loop, Post Falls, Idaho 83854, USA Phone 001-208-773 29 51, Fax 001-208-773 30 21 [email protected], www.tapmatic.com Sold through: IX.2010/e Subject to technical changes (without notice).