The heart of engineering

Transcription

The heart of engineering
RICH HISTORY
2
COMMON FUTURE
1942
1962
2005
Manufacturing and assembly of precision drilling
machines,
lathes,
knee–type
milling
machines
and special machines in newly–built production halls
was launched.
The first numeric–controlled machine was manufactured
in TOS KUŘIM. The first steps towards automated
control of linear axes on machines were taken back
in 1958.
ALTA a.s., which had a significant role in the export
activities of TOS KUŘIM – OS, a.s., became 100% owner
in 2005.
3
present
Expansion of production capacities in TOS KUŘIM enabled transferring the production of its affiliate company ČKD BLANSKO–OS. The joint venture of the two companies is a unique production company with a broad portfolio of available machines
and a strong technological background. The result is higher efficiency of development
and production activities.
Ongoing research and development enables the company to introduce unique technological solutions and innovations. Quality, reliability and creativity are reflected
in the company’s modern design and innovative products.
1820
1950
Machinery production in ČKD BLANSKO traces
its beginnings to the times of the industrial revolution
in Europe. It was launched in the 1820s. Machinery
production was related to local iron ore mining.
The national enterprise ČKD BLANSKO was founded.
Metallurgy and engineering operations were expanded
further. The company specialized in production of water
machines, heavy machinery and metallurgy equipment.
2010
ČKD BLANSKO–OS, a.s. becomes part of ALTA group.
present
WIDE RANGE OF APPLICATIONS
4
5
aerospace industry
shipbuilding industry
railway industry
power industry
defence industry
mining and building industry
gear cutting industry
other industries
+ sturdy design
ESSENTIAL CHARACTERISTICS
6
+ long service life and reliability
+ high geometric accuracy
+ wide range of exchangeable
heads
+ high machining productivity
+ tailor–made machine design
+ high cutting performance
+ user friendly operation
+ energy efficiency
+ easy maintenance
milling
turning
boring
drilling
reaming
threading
grinding
FUQ 125 VR/A8 India 8
TOS FU
FUEQ 150 VR4 Slovakia +
essential machine parts – castings
+
turnkey solution including technology
+
high torque spindle speed up to 6 000 rpm
+
five–sided machining
+
low energy demand and high performance
+
great variability of the workspace
+
automatic head and tool exchange
+
FU DUO version – two independent machines, one workspace
+
two ball screws in vertical axis
+
high precision – drive mechanisms with adjustment of play
+
thermal stabilization of headstock and exchangeable heads
9
BASIC PARAMETERS
TOS VALUE FU
FU (Q) 125
FU (Q) 150
working travel
3 000 – 20 000 per 1 000
X
[mm]
Y
[mm]
1 250
Z
[mm]
1 400/2 000/2 500/3 000/3 500/4 000
W
[mm]
400 (Ø 170)/800 (Ø130)
1 500
spindle headstock execution
FUQ 150 VR11 Canada
•
with automatic interchangeable milling heads
•
with shift–out quill W = 400 or with shift–out boring spindle W = 800 mm
table size
[mm]
optional
X
[mm/min]
1 – 20 000
Y
[mm/min]
1 – 20 000
Z
[mm/min]
1 – 20 000/15 000/12 500
W
[mm/min]
1 – 2 000/1 – 10 000
[kW]
30/37/45
feed range
motor output
5–axis machining
10
TOS FUT
NEW 2015
+
weldment sub–structure filled with concrete
+
five–sided machining
+
+
automatic head and tool exchange
+
+
increased rigidity and damping
+
long service life and reliability
drilling
BASIC PARAMETERS
TOS VALUE FUT
FUT 150
FUT 200
working travel
X
[mm]
Y
[mm]
Z
[mm]
2 000/3 000/4 000/5 000
2 000/2 500/3 000
1 500
2 000
•
milling
with automatic interchangeable milling heads
turntable
[mm]
1 600 x 1 800/1 800 x 2 200/2 000 x 2 400
[°/min]
1 – 1 440
X
[mm/min]
1 – 30 000
Y
[mm/min]
1 – 30 000
Z
[mm/min]
1 – 30 000
[kW]
37
turntable speed
feed range
motor output
FCU 150B VS 10, India
12
TOS FCU
FCU 150B, Czech Republic +
+
sturdy headstock with integrated rotary axis
+
+
travelling spindle exchangable milling heads
+
+
great variability of the workspace
+
hydrostatic guideways
+
high geometrical accuracy
+
wide range of automatically exchangeable heads
+
tailor–made machine design
+
high cutting performance
13
BASIC PARAMETERS
TOS POWER FCU
working travel
X
[mm]
3 000 – 20 000 per 1 000
Y
[mm]
2 000/3 000/4 000/5 000/6 000
Z
[mm]
1 600
W
[mm]
1 000
FCU 150B, Czech Republic
•
with automatic exchangeable milling heads
•
with shift–out boring spindle Ø 160
table size
[mm]
optional
feed range
X
[mm/min]
1 – 24 000
Y
[mm/min]
1 – 20 000
Z
[mm/min]
1 – 15 000
W
[mm/min]
1 – 10 000
[kW]
70
motor output
FOZQ 80, Czech Republic
14
TOS FO
+
+
+
+
high dynamics of linear movements/travel (acceleration)
+
fully covered work area
+
+
+
+
high stability
15
BASIC PARAMETERS
TOS VALUE FO
working travel
X
[mm]
2 600
Y
[mm]
825
Z
[mm]
1 650/2 650
[mm]
1 250
W axis (turntable travel)
W axis (turntable turning range)
feed range X, Y, Z/W
maximum feed force in linear axis X, Y, Z
motor output
nx 360°
[mm/min]
1 – 30 000/1 – 12 000
[N]
20 000
[kW]
37
ATC
40/60
maximum tool diameter in ATC
[mm]
125/250
maximum tool length
[mm]
400
maximum tool weight
[kg]
25
16
TOS FRU
+
+
+
+
+
+
thermal stabilization of headstock and exchangeable
+
machining of large and heavy workpieces
+
hydrostatic or roller guiding of linear axis
+
+
additional turntable or carousel table (VTL table) option
+
+
fixed or movable/travelling cross–rail
heads
BASIC PARAMETERS
TOS VALUE FRU
TOS MASTER FRU
TOS POWER FRU
working travel
X
[mm]
4 000 – 22 000
4 000 – 22 000
8 000 – 22 000
Y
[mm]
3 500 – 6 500
4 750 – 7 750
5 750 – 10 750
Z
[mm]
1 500
1 500/2 000
1 500/2 000/3 000/4 000
W (cross–rail, optional)
[mm]
2 000
2 250
3 300
X
[mm/min]
1 – 30 000
1 – 20 000
1 – 15 000
Y
[mm/min]
1 – 20 000
1 – 20 000
1 – 20 000
Z
[mm/min]
1 – 15 000/20 000
1 – 15 000/20 000
1 – 15 000
W (optional)
[mm/min]
1 – 4 000
1 – 4 000
1 – 4 000
clearance between columns
[mm]
3 000 – 6 000
3 350 – 6 650
4 100 – 9 100
clearance between table and cross–rail
[mm]
2 500 – 2 800
2 200 – 4 000
2 200 – 4 200
motor output
[kW]
30/37/45
60
71/100/113
feed range
X = longitudinal
FRUFQ 300A–VR/7 Czech Republic
FRUQ 300–VR/10, Canada
Y = cross
Z = vertical
W = optional
FRUNZQ 250 C–LS/16, Poland
18
TOS FRF
+
+
+
+
high machining productivity
+
+
+
maximum use of built–up space
+
thermal stabilization of headstock and exchangeable
+
fixed cross–rail
+
heads
BASIC PARAMETERS
TOS VALUE FRF
FRF (Q) 200
FRF (Q) 250
FRF (Q) 300
FRF (Q) 350
FRF (Q) 400
working travel
X
[mm]
3 000 – 23 000
3 000 – 23 000
3 000 – 23 000
3 000 – 23 000
3 000 – 23 000
Y
[mm]
2 800
3 300
3 800
4 300
4 800
Z
[mm]
1 250/1 500
1 250/1 500
1 250/1 500
1 250/1 500
1 250/1 500
X
[mm/min]
1 – 15 000
1 – 15 000
1 – 15 000
1 – 15 000
1 – 20 000
Y
[mm/min]
1 – 15 000
1 – 15 000
1 – 15 000
1 – 15 000
1 – 20 000
Z
[mm/min]
1 – 12 000
1 – 12 000
1 – 12 000
1 – 12 000
1 – 15 000
X
[mm/min]
1 – 30 000
1 – 30 000
1 – 30 000
1 – 30 000
1 – 30 000
Y
[mm/min]
1 – 15 000
1 – 15 000
1 – 15 000
1 – 15 000
1 – 30 000
Z
[mm/min]
1 – 12 000
1 – 12 000
1 – 12 000
1 – 12 000
1 – 15 000
clearance between
columns
[mm]
2 550
3 050
3 550
4 050
4 550
clearance between table
and cross–rail
[mm]
1 800/1 950
/2 050
1 800/1 950
/2 050
1 800/1 950
/2 050
1 800/1 950
/2 050
1 900
motor output
[kW]
30/37/45
30/37/45
30/37/45
30/37/45
30/37/45
feed range (standard)
feed range (RAPID execution)
X = longitudinal
FRFQ 400–VR/A12, India
FRFQ 250–KR/A8, France
Y = cross
Z = vertical
FRFQ 200–KR/A6, Great Britain
20
TOS FRP
21
+
+
+
fixed portal with travelling/movable table
+
+
+
high machining productivity
+
hydrostatic or roller guideways of linear axis
+
+
+
fixed or travelling/movable cross–rail
BASIC PARAMETERS
TOS SMART FRP
TOS VALUE FRP
TOS MASTER FRP
TOS POWER FRP
working travel
X
[mm]
4 000 – 9 000
5 500 – 13 500
5 500 – 13 500
5 500 – 13 500
Y
[mm]
3 300/3 800
3 300 – 5 800
3 800 – 6 800
3 800 – 6 800
Z
[mm]
1 250/1 500
1 500
1 500/2 000
1 500/2 000/3 000/4 000
W (cross rail, optional)
[mm]
–
table width
2 000
2 250
3 300
2 000 – 3 500
2 000 – 4 500
2 000 – 4 500
per 500
per 500
per 500
[mm]
2 500/3 000
X
[mm/min]
1 – 30 000
1 – 20 000
1 – 20 000
1 – 15 000
Y
[mm/min]
1 – 30 000
1 – 20 000
1 – 20 000
1 – 20 000
Z
[mm/min]
1 – 30 000
1 – 15 000/20 000
1 – 15 000/20 000
1 – 15 000
W (optional)
[mm/min]
–
1 – 4 000
1 – 4 000
1 – 4 000
clearance between
columns
[mm]
3 100/3 600
3 050 – 4 550
2 500 – 5 500
2 500 – 5 500
clearance between table
and cross rail
[mm]
1 900/2 150
1 800 – 2 500
2 770
2 770
motor output
[kW]
37
30/37/45
60
71/100/113
feed range
X = longitudinal
TOS FRP 250–FSE/A2, Poland
TOS FRPFQ 200B–LR/2A, India
Y = cross
Z = vertical;
W = optional
TOS FRPFZQ 300B–LR/A8, China
22
ČKD SKD D/E
+
+
+
hydrostatic guideways of linear axis (SKD E)
+
modular design
+
+
sturdy tables for loads up to 450 tons
+
BASIC PARAMETERS
ČKD MASTER SKD
ČKD MASTER SKD
ČKD POWER SKD
ČKD POWER SKD
SKD 40/47 D
SKD 50/53 D
SKD 63/70 D
SKD 63/70 E
SKD 63/80 E
SKD 100 E
turning table diameter
[mm]
4 000
4 770
6 300
6 300
6 300
8 000
max. turning diameter
[mm]
4 700
5 300
7 000
7 000
8 000
10 000
max. turning height
[mm]
2 500
4 000/5 000
4 000/5 000
4 000/6 000
5 000/6 000
5 000/6 000
cross–rail stroke
[mm]
1 800
3 000
3 000
3 000
4 000
4 000
max. work–piece weight
[kg]
60 000
100 000
100 000
/150 000
100 000
100 000
150 000
/150 000
/150 000
/320 000
max. turning table speed
[rpm]
80
50
40
50/40
50/40
35/25
ram cross–section
[mm]
340 x 340
340 x 340
340 x 400
400 x 400
400 x 400
400 x 400
400 x 400
ram stroke–vertical
[mm]
2 000
2 500
2 500
2 500
3 200
3 200
SKD 40/47, Slovakia
SKD 63/65, Netherlands
340 x 340
SKD 50/53 D, Italy
24
ČKD SKDY
+
+
+
hydrostatic guideways of linear axis
+
+
movable/travelling portal (gantry)
+
modular design
+
+
BASIC PARAMETERS
ČKD MASTER SKDY
ČKD MASTER SKDY
ČKD POWER SKDY
ČKD POWER SKDY
SKDY 40/50 E
SKDY 50/60 E
SKDY 63/70 E
SKDY 63/80 E
SKDY 80/100 E
Y axis
[mm]
3 000
4 000
4 000
5 000
6 000
[mm]
4 000
5 000
6 300
6 300
8 000
[mm]
5 000
6 000
7 000
8 000
10 000
max. turning height
[mm]
2 500
4 000
4 000/6 000
5 000/6 000
5 000/6 000
cross–rail stroke
[mm]
1 800
3 000
3 000
4 000
4 000
max. work–piece
weight
[kg]
60 000
100 000
max. turning table
speed
[rpm]
80
50
ram cross–section
[mm]
340 x 340
ram stroke–vertical
[mm]
2 000
SKDY 63/80 D, Germany
100 000
100 000
150 000
/150 000
/150 000
/320 000
50/40
50/40
35/25
400 x 400
400 x 400
3 200
3 200
340 x 340
340 x 340
400 x 400
400 x 400
2 500
2 500
SKDY 40/47, Belgium
SKDY 50/80D, Russia
SKJ 63/100 D, China 26
ČKD SKJ
SKJ 80/140 D, Ukraine
+
+
workpiece diameter up to 16 m
+
+
+
+
modular design
+
BASIC PARAMETERS
ČKD POWER SKJ
SKJ 80–160 D
SKJ 63/114 D, Belarus
[mm]
8 000
[mm]
16 000
max. turning height
[mm]
6 300
cross–rail stroke
[mm]
5 000
max. work–piece weight
[kg]
320 000
max. turning table speed
[rpm]
25
ram cross–section
[mm]
450 x 450
ram stroke – vertical
[mm]
3 200
TOS Ball joint machine
28
TOS Ball joint machine
ball joint machining +
machine for continuous operation
+
low maintenance demands
+
high productivity and reliability
+
headstock with hydraulic clamping 6 000 rpm
+
rotary slide rest with tool holder and rolling device
+
handling between operations
+
compact design
29
BASIC PARAMETERS
Ball joint machine
workpiece
ball joint machining
[mm]
workpiece material
forging (41Crs4; 42CrMoS4)
ball milling
ball grinding
machining operations
machine cycle
[s]
manipulation
12 – 18 (including manipulation)
1 350 – 2 025 pieces/7,5 hour
at 90% machine usage (according
to ball diameter)
production
spindle speed
ball joint with diameter 19 – 40
[rpm]
6 000
pneumatic manipulator or robot
30
ACCESSORIES
MILLING HEADS OF OWN
DEVELOPMENT AND PRODUCTION
VA1/2
straight head
VP1/2
angular head
VO
universal indexing head
VK
two axis continuous head
VKE
two axis head with electro
spindle
32
TURNING TOOL HOLDERS
standard and extended holder
•
external coolant
HOLDER CAPTO C6, C8
•
horizontal or vertical positions
•
internal coolant
•
manual or automatic
tool clamping
MILLING AND BORING HEADS
C8
universal NC milling head
NC adjustable
[± deg]
-92/+120
max. speed
[rpm]
3 000
max. torque
[Nm]
800
max. power
[kW]
40
spindle taper
ISO 50
C10
angle milling head 90°
max. speed
[rpm]
3 000
max. torque
[Nm]
1 200
max. power
[kW]
40
spindle taper
ISO 50
GRINDING ATTACHEMENT
C6
grinding equipment
ACCESSORIES
33
34
CUSTOMER SERVICES
+ operation and maintenance training
+ warranty and after–warranty service
+ remote diagnostics
6
7
+ preventive servicing
+ option of turnkey solutions including technology
+ flexible customer service
production plant:
Blanenská 257
664 34 Kuřim
Czech Republic
www.tos–kurim.cz
www.ckd–blansko.cz
phone: (+420) 541 101 111
sales@tos–kurim.cz
machinetools@ckd–blansko.cz

The heart of engineering

Transcription

Similar documents

tos mill – vertical fru

Affidavait -15. Santosh Shrikrishna Hushe

Tata Steel International Product Range 2010

SDP Type - BTS Company