Diesel engines for power generation

Power generation
Power
P ower
Diesel engines for power generation
M
AN Engines
A Division of MAN Truck & Bus
Contents
MAN diesel engines for power generation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Servicing concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Application type and product range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Description of engines
D2866 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
D2876 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
D2676 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
D2848 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
D2840 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
D2842 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
D2862 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
MAN diesel engines for power generation
Power wherever needed
MAN offers manufacturers of power generators all over the world a broad spectrum of
6-, 8-, 10- and 12-cylinder engines including radiators for peak load leveling as well as
for supplying emergency power and base loads. Depending on their type of operation
in PRP (Prime Power), ESP (Emergency Standby Power), COP (Continuous Power) or
LTP (Limited Time Power), the engines can be run for a maximum of between 200 and 8 000
hours a year. Totally reliable and with dependable availability and exemplary economy,
they provide limitless energy generation. Transforming night into day.
Servicing concept
MAN offers power-unit manufacturers a tailor-made servicing concept. This is how MAN gives
you the option of performing servicing for your end customers yourself, from start to finish. This is
made possible by an extensive training offering which can be matched individually to your needs.
Customer Benefits
nnMAN
is a strong and independent partner for
packagers and offers high quality engines made
in Germany
nnGlobal
after sales network guarentees short-term
spare parts supply
nnEco-friendly
operation as a result of lower con-
nnMAN
engines for standby operation to pro-
vide maximum power output with quick load
­acceptance in case of power shortage
nnIdeal
balance between compact design and
­robust construction allows smaller size of
­container gensets with high durability
sumption of fuel and lubricating oil
nnMAN
engines with high efficiency, reliability and
low maintenace costs result in profitable prime
power operation especially in emerging markets
Power – Diesel engines for power generation
3
MAN diesel engines for power generation
Application type and product range
Product range overview
Diesel engines for ESP, LTP, PRP and COP
Power rating (kW)
Engine type
Cylinder(s)
Arrangement
Capacity (l)
ESP
LTP
D2866
6
D2876
6
in-line
11.9
360–400
308–354
280–322
180–220
in-line
12.8
451–507
391–446
355–405
220–265
D2676
6
in-line
12.4
415–440
396
360–377
270–283
D2848
8
V 90°
14.6
495–539
446–506
405–460
270–350
D2840
10
V 90°
18.3
545–660
496–622
451–565
310–435
D2842
12
V 90°
21.9
633–800
597–765
543–695
390–530
D2862
12
V 90°
24.2
880–1 117
770–880
700–800
525–640
Emergency Standby Power (ESP)
nnPower
output available with varying load for
the duration of an emergency outage.
Average power output is 70 % of the emergency
standby power rating.
nnTypical
operation is 50 hours per year with
­maximum expected usage of 200 hours per year.
nnStandby
nnFuel
power in accordance with ISO 8528.
stop power in accordance with ISO 3046.
Power – Diesel engines for power generation
COP
Limited Time Power (LTP)
nnPower
output available with varying load for
the duration of the interruption of the normal
source power.
nnTypical
operation is 200 hours per year, with
maximum expected usage of 500 hours per year,
within the following limits of maximum operating
time: 100 % load 50 hours per year and 90 % load
200 hours per year.
nnNo
overload available.
nnFuel
4
PRP
stop power in accordance with ISO 3046.
Prime Power (PRP)
nnPower
output available with varying load for
­unlimited time. Average power output is 80 %
of the prime power rating.
nnWith
10 % overload capability for technical
­purposes for a maximum of one hour in twelve.
Overload operation cannot exceed 50 hours
per year.
nnPrime
nnFuel
power in accordance with ISO 8528.
Continuous Power (COP)
nnPower
output available without varying load for
­unlimited time. Average power output is 100 %
of the continuous power rating.
nnWith
10 % overload capability for technical
­purposes for a maximum of one hour in twelve.
nnContinuous
nnFuel
power is in accordance with ISO 8528.
stop power in accordance with ISO 3046.
stop power in accordance with ISO 3046.
Power – Diesel engines for power generation
5
D2866
Description of engines
Characteristics
nnCylinders
nnMode
6
and arrangement:
of operation:
6 cylinders in-line
Four-stroke diesel engine with direct fuel injection
nnTurbocharging:
Turbo charger with charge air cooling
nnEngine
Water circulation by means of attached rotary pump
cooling:
and front end combination radiator
nnInjection:
Bosch inline injection pump with electromagnetic actuator
nnEngine
Various types of GAC control unit available on request
control:
Power – Diesel engines for power generation
D2866
Technical data
Technical features D2866
Mode of operation
ESP
rpm
(Hz)
at engine speed
Engine version
LTP
PRP
COP
1 500
(50)
1 800
(60)
1 500
(50)
1 800
(60)
1 500
(50)
1 800
(60)
1 500
(50)
1 800
(60)
LE 203
LE 203
LE 201
LE 201
LE 201
LE 201
LE 201
LE 201
Bore
mm
128
128
128
128
128
128
128
128
Stroke
mm
155
155
155
155
155
155
155
155
l
11.9
11.9
11.9
11.9
11.9
11.9
11.9
11.9
Displacement
blocked ISO effective power 1)
kW
360
400
308
354
–
–
–
–
Torque
Nm
2 292
2 122
1 9 61
1 879
–
–
–
–
ISO standard
power 2) 3)
kW
–
–
–
–
280
322
180
220
Torque
Nm
–
–
–
–
1 782
1 708
1 146
1 167
Net engine power output
kVA
410
450
350
400
310
350
200
240
'
'
&
&
1) Time-limited continuous output that must not be exceeded (IFN).
2) Variable continuous output during PRP operation, can be exceeded by 10 % for limited period (ICXN).
3) Variable continuous output during COP operation, can be exceeded by 10 % (ICXN).
% %
$ $
Dimensions D2866
Type designation
LE 203 / LE 201
A-Length with fan-cooled radiator
mm
1 9 67
B-Width with fan-cooled radiator
mm
1 200
C-Height with fan-cooled radiator
mm
1 748
D-Height of lower edge of engine
to middle of crankshaft
mm
454
kg
1 180
Dry weight with cooling system
Power – Diesel engines for power generation
7
D2876
Description of engines
Characteristics
nnCylinders
nnMode
8
and arrangement:
of operation:
6 cylinders in-line
Four-stroke diesel engine with direct fuel injection
nnTurbocharging:
Turbo charger with charge air cooling
nnEngine
Water circulation by means of attached rotary pump
cooling:
and front end combination radiator
nnInjection:
Bosch inline injection pump with electromagnetic actuator
nnEngine
Various types of GAC control unit available on request
control:
Power – Diesel engines for power generation
D2876
Technical data
Technical features D2876
Mode of operation
ESP
rpm
(Hz)
at engine speed
Engine version
LTP
PRP
COP
1 500
(50)
1 800
(60)
1 500
(50)
1 800
(60)
1 500
(50)
1 800
(60)
1 500
(50)
1 800
(60)
LE 203
LE 203
LE 201
LE 201
LE 201
LE 201
LE 201
LE 201
Bore
mm
128
128
128
128
128
128
128
128
Stroke
mm
166
166
166
166
166
166
166
166
l
12.8
12.8
12.8
12.8
12.8
12.8
12.8
12.8
Displacement
blocked ISO effective power 1)
kW
451
507
391
446
–
–
–
–
Torque
Nm
2 871
2 690
2 486
2 363
–
–
–
–
ISO standard
power 2) 3)
kW
–
–
–
–
355
405
220
265
Torque
Nm
–
–
–
–
2 260
2 146
1 401
1 406
Net engine power output
kVA
510
570
440
500
400
450
240
280
'
'
&
&
1) Time-limited continuous output that must not be exceeded (IFN).
2) Variable continuous output during PRP operation, can be exceeded by 10 % for limited period (ICXN).
3) Variable continuous output during COP operation, can be exceeded by 10 % (ICXN).
% %
$ $
Dimensions D2876
Type designation
LE 203 / LE 201
A-Length with fan-cooled radiator
mm
2 046
B-Width with fan-cooled radiator
mm
1 230
C-Height with fan-cooled radiator
mm
1 754
D-Height of lower edge of engine
to middle of crankshaft
mm
454
kg
1 180
Dry weight with cooling system
Power – Diesel engines for power generation
9
D2676
Description of engines
Characteristics
nnCylinders
nnMode
and arrangement:
of operation:
6 cylinders in-line
Four-stroke diesel engine with direct fuel injection
nnTurbocharging:
Turbo charger with charge air cooling
nnEngine
Water circulation by means of attached rotary pump
cooling:
and front end combination radiator
nnInjection:
Common Rail injection system with an injection pressure of 1 800 bar
nnEngine
EDC7 control unit with engine management computer
control:
nnMonitoring:
10 Power – Diesel engines for power generation
Operator panel available on request
D2676
Technical data
Technical features D2676 1)
Mode of operation
at engine speed
ESP
rpm
(Hz)
Engine version
LTP
PRP
COP
1 500
(50)
1 800
(60)
1 500
(50)
1 800
(60)
1 500
(50)
1 800
(60)
1 500
(50)
1 800
(60)
LE 223
LE 223
LE 221
LE 221
LE 231 4)
LE 221
LE 241 4)
LE 221
LE 221
LE 221
Bore
mm
126
126
126
126
126
126
126
126
Stroke
mm
166
166
166
166
166
166
166
166
l
12.4
12.4
12.4
12.4
12.4
12.4
12.4
12.4
Displacement
blocked ISO effective power 2) kW
Torque
ISO standard
440
415
396
415
–
–
–
–
Nm
2 801
2 200
2 521
2 200
–
–
–
–
power 3)
kW
–
–
–
–
360
377
270
283
Torque
Nm
–
–
–
–
2 292
2 000
1 719
1 500
Net engine power output
kVA
510
470
450
470
410
420
300
310
'
'
&
&
1) Data are with reservation and on request.
2) Time-limited continuous output that must not be exceeded (IFN).
3) Variable continuous output during PRP operation, can be exceeded by 10 % for limited period (ICXN).
4) Exhaust emissions according to EU 97/68 EC Level 2
%%
$$
Dimensions D2676
Type designation
LE 223 / LE 221 /LE 231/LE 241
A-Length with fan-cooled radiator
mm
2 518
B-Width with fan-cooled radiator
mm
1 0 80
C-Height with fan-cooled radiator
mm
1 406
D-Height of lower edge of engine
to middle of crankshaft
mm
423
kg
1 165
Dry weight with cooling system
Power – Diesel engines for power generation 11
D2848
Description of engines
Characteristics
nnCylinders
nnMode
and arrangement:
of operation:
8 cylinders in 90° V arrangement
Four-stroke diesel engine with direct fuel injection
nnTurbocharging:
Turbo charger with charge air cooling
nnEngine
Water circulation by means of attached rotary pump
cooling:
and front end combination radiator
nnInjection:
Bosch inline injection pump with electromagnetic actuator
nnEngine
Various types of GAC control unit available on request
control:
12 Power – Diesel engines for power generation
D2848
Technical data
Technical features D2848
Mode of operation
ESP
rpm
(Hz)
at engine speed
Engine version
LTP
PRP
COP
1 500
(50)
1 800
(60)
1 500
(50)
1 800
(60)
1 500
(50)
1 800
(60)
1 500
(50)
1 800
(60)
LE 213
LE 213
LE 211
LE 211
LE 211
LE 211
LE 211
LE 211
Bore
mm
128
128
128
128
128
128
128
128
Stroke
mm
142
142
142
142
142
142
142
142
l
14.6
14.6
14.6
14.6
14.6
14.6
14.6
14.6
Displacement
blocked ISO effective power 1)
kW
495
539
446
506
–
–
–
–
Torque
Nm
3 151
2 859
2 836
2 684
–
–
–
–
ISO standard
power 2) 3)
kW
–
–
–
–
405
460
270
350
Torque
Nm
–
–
–
–
2 578
2 440
1 719
1 857
Net engine power output
kVA
560
600
500
560
450
510
300
380
'
'
&
&
1) Time-limited continuous output that must not be exceeded (IFN).
2) Variable continuous output during PRP operation, can be exceeded by 10 % for limited period (ICXN).
3) Variable continuous output during COP operation, can be exceeded by 10 % (ICXN).
% %
$ $
Dimensions D2848
Type designation
LE 213 / LE 211
A-Length with fan-cooled radiator
mm
1 850
B-Width with fan-cooled radiator
mm
1 400
C-Height with fan-cooled radiator
mm
1 700
D-Height of lower edge of engine
to middle of crankshaft
mm
467
kg
1 250
Dry weight with cooling system
Power – Diesel engines for power generation 13
D2840
Description of engines
Characteristics
nnCylinders
nnMode
and arrangement:
of operation:
10 cylinders in 90° V arrangement
Four-stroke diesel engine with direct fuel injection
nnTurbocharging:
Turbo charger with charge air cooling
nnEngine
Water circulation by means of attached rotary pump
cooling:
and front end combination radiator
nnInjection:
Bosch inline injection pump with electromagnetic actuator
nnEngine
Various types of GAC control unit available on request
control:
14 Power – Diesel engines for power generation
D2840
Technical data
Technical features D2840
Mode of operation
at engine speed
ESP
rpm
(Hz)
Engine version
1 500
(50)
LTP
1 800
(60)
1 500
(50)
1 800
(60)
LE 203
LE 213
LE 203
LE 213
LE 201
LE 211
LE 201
LE 211
Bore
mm
128
128
128
128
128
128
128
128
Stroke
mm
142
142
142
142
142
142
142
142
l
18.3
18.3
18.3
18.3
18.3
18.3
18.3
18.3
Displacement
blocked ISO effective power 1)
kW
545
610
585
660
496
545
567
622
Torque
Nm
3 470
3 883
3 104
3 501
3 158
3 466
3 005
3 297
ISO standard power 2)
kW
–
–
–
–
–
–
–
–
Torque
Nm
–
–
–
–
–
–
–
–
Net engine power output
kVA
630
700
660
750
570
620
640
700
Mode of operation
at engine speed
PRP
rpm
(Hz)
Engine version
1 500
(50)
COP
1 800
(60)
1 500
(50)
1 800
(60)
LE 201
LE 211
LE 201
LE 211
LE 201
LE 211
LE 201
LE 211
Bore
mm
128
128
128
128
128
128
128
128
Stroke
mm
142
142
142
142
142
142
142
142
l
18.3
18.3
18.3
18.3
18.3
18.3
18.3
18.3
blocked ISO effective power 1)
kW
–
–
–
–
–
–
–
–
Torque
Nm
–
–
–
–
–
–
–
–
Displacement
ISO standard
power 2) 3)
kW
451
495
515
565
310
350
390
435
Torque
Nm
2 871
3 151
2 732
2 997
1 974
2 228
2 069
2 308
Net engine power output
kVA
520
570
580
640
350
400
440
480
1) Time-limited continuous output that must not be exceeded (IFN).
2) Variable continuous output during PRP operation, can be exceeded by 10 % for limited period (ICXN).
3) Variable continuous output during COP operation, can be exceeded by 10 % (ICXN).
Power – Diesel engines for power generation 15
'
'
&
&
D2840
Technical data
% %
$ $
Dimensions D2840
Type designation
LE 203 / LE 213 / LE 201/ LE 211
A-Length with fan-cooled radiator
mm
2 125
B-Width with fan-cooled radiator
mm
1 6 00
C-Height with fan-cooled radiator
mm
1 826
D-Height of lower edge of engine
to middle of crankshaft
mm
453.5
kg
1 480
Dry weight with cooling system
16 Power – Diesel engines for power generation
D2842
Description of engines
Characteristics
nnCylinders
nnMode
and arrangement:
of operation:
12 cylinders in 90° V arrangement
Four-stroke diesel engine with direct fuel injection
nnTurbocharging:
Turbo charger with charge air cooling
nnEngine
Water circulation by means of attached rotary pump
cooling:
and front end combination radiator
nnInjection:
Bosch inline injection pump with electromagnetic actuator
nnEngine
Various types of GAC control unit available on request
control:
Power – Diesel engines for power generation 17
D2842
Technical data
Technical features D2842
Mode of operation
at engine speed
ESP
rpm
(Hz)
Engine version
1 500
(50)
LTP
1 800
(60)
1 500
(50)
1 800
(60)
LE 203
LE 213
LE 203
LE 213
LE 201
LE 211
LE 201
LE 211
Bore
mm
128
128
128
128
128
128
128
128
Stroke
mm
142
142
142
142
142
142
142
142
l
21.9
21.9
21.9
21.9
21.9
21.9
21.9
21.9
Displacement
blocked ISO effective power 1)
kW
633
702
718
800
597
649
682
765
Torque
Nm
4 030
4 469
3 809
4 244
3 803
4 132
3 618
4 056
ISO standard power 2)
kW
–
–
–
–
–
–
–
–
Torque
Nm
–
–
–
–
–
–
–
–
Net engine power output
kVA
730
810
820
920
700
750
780
870
Mode of operation
at engine speed
PRP
rpm
(Hz)
Engine version
1 500
(50)
COP
1 800
(60)
1 500
(50)
1 800
(60)
LE 201
LE 211
LE 201
LE 211
LE 201
LE 211
LE 201
LE 211
Bore
mm
128
128
128
128
128
128
128
128
Stroke
mm
142
142
142
142
142
142
142
142
l
21.9
21.9
21.9
21.9
21.9
21.9
21.9
21.9
blocked ISO effective power 1)
kW
–
–
–
–
–
–
–
–
Torque
Nm
–
–
–
–
–
–
–
–
Displacement
ISO standard power 2) 3)
kW
543
590
620
695
390
446
470
530
Torque
Nm
3 457
3 756
3 289
3 687
2 483
2 840
2 494
2 812
Net engine power output
kVA
630
680
700
790
450
510
530
600
1) Time-limited continuous output that must not be exceeded (IFN).
2) Variable continuous output during PRP operation, can be exceeded by 10 % for limited period (ICXN).
3) Variable continuous output during COP operation, can be exceeded by 10 % (ICXN).
18 Power – Diesel engines for power generation
'
'
&
&
D2842
Technical data
% %
$ $
Dimensions D2842
Type designation
LE 203 / LE 213 / LE 201/ LE 211
A-Length with fan-cooled radiator
mm
2 342
B-Width with fan-cooled radiator
mm
1 6 00
C-Height with fan-cooled radiator
mm
1 8 45
D-Height of lower edge of engine
to middle of crankshaft
mm
480
kg
1 770
Dry weight with cooling system
Power – Diesel engines for power generation 19
D2862
Description of engines
Characteristics
nnCylinders
nnMode
and arrangement:
of operation:
12 cylinders in 90° V arrangement
Four-stroke diesel engine with direct fuel injection
nnTurbocharging:
Turbo charger with charge air cooling
nnEngine
Water circulation by means of attached rotary pump
cooling:
and front end combination radiator
nnInjection:
Common Rail injection system with an injection pressure of 1 600 bar
nnEngine
EDC7 control unit with engine management computer
control:
nnMonitoring:
20 Power – Diesel engines for power generation
Operator panel available on request
D2862
Technical data
Technical features D2862 1)
Mode of operation
ESP
rpm
(Hz)
at engine speed
Engine version
LTP
PRP
COP
1 500
(50)
1 800
(60)
1 500
(50)
1 800
(60)
1 500
(50)
1 800
(60)
1 500
(50)
1 800
(60)
LE 223
LE 223
LE 221
LE 221
LE 221
LE 221
LE 221
LE 221
Bore
mm
128
128
128
128
128
128
128
128
Stroke
mm
157
157
157
157
157
157
157
157
l
24.2
24.2
24.2
24.2
24.2
24.2
24.2
24.2
Displacement
blocked ISO effective power 2)
kW
880
1 117
770
920
–
–
–
–
Torque
Nm
5 603
5 926
4 902
4 880
–
–
–
–
ISO standard
power 3) 4)
kW
–
–
–
–
700
836
525
640
Torque
Nm
–
–
–
–
4 457
4 435
3 342
3 395
Net engine power output
kVA
1 0 00
1 250
880
1 0 40
800
930
600
700
'
'
&
&
1) Data are with reservation and on request.
2) Time-limited continuous output t hat must not be exceeded (IFN).
3) Variable continuous output during PRP operation, can be exceeded by 10 % for limited period (ICXN).
4) Variable continuous output during COP operation, can be exceeded by 10 % (ICXN).
%%
$$
Dimensions D2862
Type designation
LE 223 / LE 221
A-Length with fan-cooled radiator
mm
2 660
B-Width with fan-cooled radiator
mm
1 540
C-Height with fan-cooled radiator
mm
1 920
D-Height of lower edge of engine
to middle of crankshaft
mm
594
kg
2 240
Dry weight with cooling system
Power – Diesel engines for power generation 21
Notes
22 Power – Diesel engines for power generation
D 114.578/e · mu 11132 · Printed in Germany
All data provided in this document is non-binding. This data serves informational
­p urposes only and is especially not guaranteed in any way. Depending upon the
subsequent specific individual projects, the relevant data may be subject to changes
and will be assessed and determined individually for each project. This will depend
on the particular characteristics of each individual project, especially specific site and
operational conditions.
MAN Truck & Bus AG
Vogelweiherstr. 33
90441 Nuremberg, Germany
[email protected]
www.man-engines.com
MAN Truck & Bus – a member of the MAN Group