NuStep TRS 4000 Parts List 1.6

NuStep TRS 4000 Parts List 1.6
Note: Most parts are available individually, but to simplify installation, ASSEMBLIES (in CAPS) only come fully assembled. Items noted as (not shown) were replaced with current revision parts and are available as service parts, but are not shown in the Figures. Item Qty
1
1
(not shown)
(not shown)
2
1
(not shown)
(not shown)
3
4
2
1
(not shown)
5
1
(not shown)
6
7
8
9
10
11
12
1
3
8
2
4
9
1
(not shown)
13
14
15
16
19
20
21
22
23
24
25
26
27
28
29
31
32
33
34
36
37
38
39
40
41
1
1
1
1
2
10
1
1
2
2
2
1
2
4
5
1
2
2
1
12
1
1
1
1
1
(not shown)
42
43
44
45
46
1
1
1
1
1
(not shown)
PN#
4085B
na
na
4086B
na
na
4087
4081A
4081
4080A
4080
40128
41002
41004
41208
41006
41008
41462
41010
41014
41012
40322
40320
41016
41018
40156
40148
40210
4091
4093
41024
41028
41030
41026
41184
41036
41038
40552
30267
4076
4090
4092
4094
40154A
40154
40150
4800
40132
41046
4041A
4041
Part Description
ARM-UPPER L S/N >=412392
ARM-UPPER L S/N 411092-412391
ARM-UPPER L S/N 411001-411091
ARM-UPPER R S/N >=412392
ARM-UPPER R S/N 411092-412391
ARM-UPPER R S/N 411001-411091
ARM LOCK EXTRUSION
ARM ASSY L S/N >= 412137
ARM ASSY L S/N 411001-412136
ARM ASSY R S/N >= 412137
ARM ASSY R S/N 411001-412136
Axle
Bearing - EC Disk, Roller
Bearing - Pivot & Footpedal, Polymer
Bearing - Pivot Casting, Polymer
Bearing - Shafts, Roller
Bearing - Timing Sprocket, Thrust
Belt - Poly-V J6 Flex >=428326
Belt - Poly-V S/N <=428325
Belt - Timing Left
Belt - Timing Right
Belt Clamp - Left
Belt Clamp - Right
Belt Idler Pulley
BHCS G8 1/4"-20x1-1/4
Boot - Display
Boot - Electronic Tube
Boot - Pivot Casting
BRACKET ASSY - ANGLE COVER
BRACKET ASSY - SIDE COVER
Bumper - Footpedal Stop
Bumper - Large
Bumper - Seat Rail
Bumper - Small
Cable - Ribbon
Cap - Frame Crosstube
Cap - Lower Arm
Cap - Seat Rail
Clamp - Ribbon Cable
CONNECTING LINK ASSY-SERVICE KIT
COVER ASSY - L
COVER ASSY - R
COVER ASSY - TOP
Battery Access Panel S/N>=421388
Battery Access Panel S/N<=421387
Display - Bracket Assembly
DISPLAY ASSY REV 2.1
EC Ball Detent Plate
EC Ball Plunger
EC DISK ASSY S/N >= 411115
EC DISK ASSY S/N 411001-411114
Item Qty
47
1
(not shown)
(not shown)
49
50
1
1
(not shown)
51
52
53
54
55
56
1
1
1
4
2
1
(not shown)
57
1
(not shown)
59
60
62
63
64
65
66
67
68
69
70
1
4
2
1
1
6
4
8
10
1
2
(not shown)
71
1
(not shown)
72
73
74
75
76
77
78
80
81
82
83
84
85
86
88
1
2
2
1
4
1
12
2
2
16
10
6
1
2
1
(not shown)
89
91
92
93
94
95
96
97
2
2
4
5
1
2
2
7
PN#
4042A
na
na
40424
4043A
4043
41050
40140
41254
41052
41056
4083A
na
4084A
na
41214
41066
41210
41068
41202
41234
41218
41062
30104
41256
41549
41573B
41551
na
41076
41180
41078
4044
41082
41260
41222
30157
41216
30106
30109
41220
41088
40236
4100A
4100
30564
41477
41476
41474
4108
30162
41246
41100
Part Description
EC MAGNET ASSY S/N >= 412485
EC MAG ASSY S/N 411001-412484
EC Mag Bracket S/N 411001-412484
EC Magnet Slide Bracket
EC PLUNGER PLATE ASSY S/N >=421096
EC PLUNGER PLATE ASSY S/N <=421095
EC Shoulder Pivot
Electronic Tube
FHPS 1/4"-20x7/8
FHPS 1/4"-20x3/4 Black
Foam Grip - Upper Arm
FOOTPEDAL - L S/N >=413368
FOOTPEDAL - L S/N 411001-413367
FOOTPEDAL - R S/N >=413368
FOOTPEDAL - R S/N 411001-413367
HHCS G5 1/4"-20x1
HHCS G5 1/4"-20x3/8
HHCS G5 3/8"-16x1-3/4 Black
HHCS G5 3/8"-16x2-1/4
HHCS G5 3/8"-16x3-3/4
HHCS G5 5/16"-18x1/2 Black
HHCS G5 5/16"-18x1-3/4
HHCS G5 5/16"-18x3/4
HHCS G5 5/16"-18x5/8
Insulator board
Knob - Arm Lock (Green) S/N >=432503
Knob - Arm Lock (Black) S/N <=432502
Knob - Load Lever (Green)
Knob - Load Lever (Black)
Label - Seat Position Indicator
Label - NuStep Logo
Leveler Foot
LOAD LEVER ASSEMBLY
Locknut NI G5 #10-24
Locknut NI G5 1/2"-13
Locknut NI G5 1/4"-20 Black
Locknut NI G5 3/8"-16
Locknut NI G5 3/8"-16 Black
Locknut NI G5 5/16"-18
Lockwasher - Split 5/16"
Lockwasher - Split 5/16" Black
Machine Key 1/4x1/4x1-1/2”
Machine Key 3/16x3/16x2-1/2"
MAIN FRAME ASSY S/N>=413368
M FRAME ASSY S/N411001-413367
Nut - Serrated Flange G5 5/16"-18
Clip Bearing - 3/4"
Clip Bearing - 3/8"
Clip bearing - 5/16"x3/8"
PCBOARD ASSEMBLY – WORKLOAD
PHPS T/S Typ B #8x3/8" Black
PHPS Typ F #10-24x3/8 Black
PHPS w/ext washer #10-24x3/8 Blk
NuStep TRS 4000 Parts List 1.6
Note: Most parts are available individually, but to simplify installation, ASSEMBLIES (in CAPS) only come fully assembled. Items noted as (not shown)
were replaced
Item Qty
99
1
100
1
101
1
(not shown)
(not shown)
102
103
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
8
2
1
1
2
1
2
1
1
4
1
1
1
1
1
1
1
(not shown)
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
140
141
142
143
1
1
1
1
4
8
4
1
1
2
2
2
2
1
1
2
1
1
1
1
1
(not shown)
144
145
146
147
148
149
150
7
16
8
2
16
1
10
with current revision parts and are available as service parts, but are not shown
Item Qty
PN#
Part Description
151
1
4072
PIVOT DISK ASSEMBLY
152
3
41801
Polar Receiver
153
4
41407A Poly-V Sheave S/N >=428326
154
4
41407
Poly-V Sheave S/N 424793-428325
155
22
40332
Poly-V Sheave S/N <=424792
156
2
41182
Poprivet 1/8x3/16"
157
10
30141
Pushnut 3/8"
158
2
41114
Retaining Ring - Selflocking 3/4"
159
6
41258
Retaining Ring - Takeup 1/2"
160
2
41416
Roll Pin 1/8x1-1/8"
161
2
41512
Seat
30624
Seat Armrest
(not shown)
30628
Seat Armrest Bracket - Left
(not shown)
30626
Seat Armrest Bracket - Right
162
2
30625
Seat Armrest Spacer
163
2
4050
SEAT ASSEMBLY
164
4
40510
Seat Channel Weldment
165
2
4202
SEAT MOUNTING BRACKET ASSEMBLY
166
3
40524
Seat Position Indicator
167
2
40550
Seat Rail
168
2
4051
SEAT RELEASE BRACKET ASSY
169
1
4053B
SEAT RELEASE LEVER ASSY (GREEN)
(not shown)
170
4
na
SEAT RELEASE LEVER ASSY (BLACK)
171
2
na
SEAT RELEASE LEVER BRKT ASSY
172
1
40560
Seat Stop Pin Weldment
174
4
4064A
Sensor - Hall Effect
175
2
4062A
Sensor - VR
177
1
41122
Set Screw 5/16"-18x1/2
178
1
na
Set Screw 1/4"-28x1/4
179
1
41403
Set Screw 5/16"-24x1/4
180
1
40600
Shaft - Pivot Arm
181
1
40604
Shaft - Rear
182
2
41230
Shoulder Bolt 3/8x1"
183
1
41232
Shoulder Bolt 3/8x1-3/4"
184
1
41134
Shoulder Bolt 3/8x2-1/2"
185
1
41136
Shoulder Bolt 5/16x1/4"
186
1
41140
Spring - Front Seat Lever
187
2
41138
Spring - Belt Idler
188
1
41142
Spring - Rear Seat Lever
189
1
41144
Spring - Seat Release Bracket
190
2
4099
SUPPORT ASSY - STEP THROUGH
191
1
41148
Swivel
192
1
na
Swivel Rel Lever Brkt Assy (see item 117)
193
1
4054B
SWIVEL RELEASE LEVER ASSY (GREEN)
194
1
na
SWIVEL RELEASE LEVER ASSY (BLACK)
195
1
41152
THPS #10-24x1/2" Black
200
2
41154
THPS #10-24x3/4" Black
201
2
41252
THPS #6-32x1/4
202
2
4070
TIMING BELT SPROCKET ASSY
203
2
41156
Unut #10-24
204
4
41158
User Manual
205
8
41168
Washer - 1/4" External Star Black
206
4
in the Figures.
PN#
Part Description
41270
Washer - M6.4x12
30333
Washer - Nylon .75x1"
41166
Washer - Seat Wheel Black
30613
Washer - Swivel 5/16"
30126
Washer - USS 5/16"
41170
Wheel - Rear
41502
Wheel - Seat
41318
Pivot Cam
41480
1/4-20x3/4" NLK BHSCS, Black Zinc
41324
Cap - Arm Pivot Cam
4102
FP STABILIZER S/N>=413368
na
FP Support Tube S/N 411001-413367
41110
Ret Ring -Ext 1" S/N 411001-413367
41432
Shoulder Bolt 3/8x7/8"
41328
Shoulder Bolt 3/8x1/2"
41338
PHPSw/ext washer #10-24x5/16" Blk
41116
Retaining Ring - Takeup 1"
41340
Shoulder Bolt 5/16x3/8"
41342
Wave Washer 5/16x5/8"
41336
Footpedal Bearing Spacer
41805
AC Adapter & Cable – US & Canada 110V
4150
AC Adapter & Cable – Europe 220V
30119
Washer – SAE 3/8”
41027
Bumper – Footpedal II Male
40517
Spacer - Pulley
41433
1/4 - 20 Prevailing Torque Flange Nut
41246
10-24x3/8 PHPS Type F Blkzinc
41464
Spacer - Pivot Disk Belt
4300
Water Bottle Holder
4305
Reading Rack
4310
123GO! Instruction Panel
4315
Display Accessory Kit
41414
Washer - Shim .375x.563x.030
40156
Boot – Display
41467
3/8x3/4x.090 Thrust Washer
41469
5/16x3/8x1/4 Flange Bearing
41470
5/16-18 Locknut, Black Zinc
40368
10-32x5/16 HXMS-Zinc
40362
Timing Belt Clamp-Top R
40374
Belt-Flat
40364
Timing Belt Clamp-Bottom Assy
40370
Bracket-Flat Belt Pulley Assy
40376
Pulley-Flat Belt Idler 3.38
30153
3/8-16x1-3/4 HHCS G5 Zinc
40366
Flat Belt Clamp-L
40363
Timing Belt Clamp-Top L
41542
Receptacle 1/4 Turn
41541
Stud 1/4 turn
41561
Mount, Rod End, Front
41562
Mount, Rod End, Rear
41566
Circlip
41567
Thrust Washer
50938
3/8-24 Jam Lock Nut