parts catalog

Transcription

parts catalog

PARTS CATALOG
MillerWelds.com
2015 Parts Catalog
SERIAL NUMBER REFERENCE
The letters of the serial numbers are very significant.
Please supply the letters along with the numbers.
Yr/Month
1967/Jan.
1967/July
1968/Jan.
1968/July
1969/Jan.
1969/July
1970/Jan.
1970/July
1971/Jan.
1971/July
1972/Jan.
1972/July
1973/Jan.
1973/July
1974/Jan.
1974/July
1975/Jan.
1975/July
1976/Jan.
1976/July
1977/Jan.
1977/July
1978/Jan.
1978/July
1979/Jan.
1979/July
1980/Jan.
1980/July
1981/Jan.
1981/July
1982/Jan.
1982/July
1983/Jan.
1983/July
1984/Jan.
1984/July
1985/Jan.
1985/July
1986/Jan.
1986/July
1987/Jan.
1987/July
1988/Jan.
1988/July
1989/Jan.
1989/July
1990/Jan.
1990/July
1991/Jan.
1991/July
1992/Jan.
1992/July
1993/Jan.
1993/July
1994/Jan.
1994/July
1995/Jan.
1995/July
1996/Jan.
1996/July
1997/Jan.
1997/July
1998/Jan.
Serial #
S-405265
S-420046
T-436102
T-452888
U-472600
U-493984
W-517910
70-539663
71-559155
71-581468
72-604096
72-626994
HD655498
HD689465
HE730188
HE778187
HF821067
HF860240
HG000500
HG044257
HH000500
HH050101
HJ106001
HJ169391
HK220001
HK286000
JA356001
JA410000
JB465001
JB522459
JC585001
JC626075
JD660001
JD688500
JE732465
JE783729
JF835606
JF905000
JG000500
JG071437
JH146311
JH229162
JJ319663
JJ413787
JK529151
JK636569
KA737051
KA824820
KB000500
KB089898
KC170500
KC262180
KD341750
KD449472
KE550001
KE668695
KF780420
KF923923
KG041900
KG173969
KH300251
KH438994
KJ000100
Style #
S1
S6
T1
T6
U1
U6
W1
70-6
71-1
71-6
72-1
72-6
HD1
HD6
HE1
HE6
HF1
HF6
HG1
HG6
HH1
HH6
HJ1
HJ6
HK1
HK27
JA1
JA28
JB1
JB26
JC1
JC26
JD1
JD26
JE1
JE27
JF1
JF26
JG1
JG26
JH16
JH41
JJ15
JJ41
JK15
JK41
KA15
KA41
KB15
KB41
KC15
KC41
KD15
KD41
KE01
KE26
KF01
KF26
KG01
KG26
KH01
KH26
KJ01
Yr/Month
1998/July
1999/Jan.
1999/July
2000/Jan.
2000/July
2001/Jan.
2001/July
2002/Jan.
2002/July
2003/Jan.
2003/July
2004/Jan.
2004/July
2005/Jan.
2005/July
2006/Jan.
2006/July
2007/Jan.
2007/July
2008/Jan.
2008/July
2009/Jan.
2009/July
2010/Jan.
2010/July
2011/Jan.
2011/July
2012/Jan.
2012/July
2013/Jan.
2013/July
2014/Jan.
2014/July
2015/Jan
2015/July
Serial #
KJ165696
KK000100
KK173909
LA000200
LA210095
LB000200
LB195125
LC000201
LC230270
LC361720
LC5280002
LE020006
LE260001
LF010001
LF260001
LG010001
LG260001
LH010001
LH260001
LJ010001
LJ260001
LK010001
LK260001
MA010001
MA260001
MB010001
MB260001
MC010001
MC0270001
MD010001
MD270001
ME010001
ME2700001
MF010001
MF270001
Style #
KH26
KK01
KK26
LA01
LA27
LB01
LB26
LC01
LC26
LD01
LD26
LE02
LE26
LF01
LF26
LG01
LG26
LH01
LH26
LJ01
LJ26
LK01
LK26
MA01
MA26
MB01
MB26
MC01
MC27
MD01
MD27
ME01
ME27
MF01
MF27
Contents
4
Welding Protection
Head and Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Heat Stress and Respiratory . . . . . . . . . . . . . . . . . . . . . . . . .7
10
MIG Guns
Miller MIG Gun/Machine Reference . . . . . . . . . . . . . . . . . . .10
M-Series MIG Gun Parts/Consumables . . . . . . . . . . . . . . . . 11
Roughneck MIG Gun Parts/Consumables . . . . . . . . . . . . . .15
Bernard MIG Gun Parts/Consumables . . . . . . . . . . . . . . . . .17
Pipeworx MIG Gun Parts/Consumables . . . . . . . . . . . . . . . .22
Pipepro Dura-Flux XC Parts/Consumables . . . . . . . . . . . . . .24
Bernard MIG S-Gun Parts/Consumables . . . . . . . . . . . . . . .25
Bernard Dura-Flux Parts/Consumables . . . . . . . . . . . . . . . .26
Ironmate Flux Cored Gun Parts/Consumables . . . . . . . . . . .27
Hobart MIG Gun/Machine Reference . . . . . . . . . . . . . . . . .30
Hobart MIG Gun Parts/ Reference . . . . . . . . . . . . . . . . . . . .30
Millermatic Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . .34
35
Spool Guns
Miller Spool Gun Parts/Consumables . . . . . . . . . . . . . . . . . .35
46
Drive Rolls
Miller Drive Rolls, Guides and Kits . . . . . . . . . . . . . . . . . . .46
Hobart Drive Rolls, Guides and Kits . . . . . . . . . . . . . . . . . .50
51
Submerged Arc
Torch Parts/Consumables . . . . . . . . . . . . . . . . . . . . . . . . . .51
55
Plasma Cutting
Plasma Torches/Machine Reference . . . . . . . . . . . . . . . . . .55
XT Torch Parts/Consumables . . . . . . . . . . . . . . . . . . . . . . . .57
ICE Torch Parts/Consumables . . . . . . . . . . . . . . . . . . . . . . .60
HP Torch Parts/Consumables . . . . . . . . . . . . . . . . . . . . . . .72
51
Gas Equipment
Hose Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Pressure Gauges & Filters . . . . . . . . . . . . . . . . . . . . . . . . . .73
Gas Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Repair Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
Smith Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
83
Engine Drives
Portable Engine Drive Service Parts . . . . . . . . . . . . . . . . . .83
Portable Engine Drive Tune-Up Components . . . . . . . . . . . .84
Industrial Engine Drive Tune-Up Kit Components . . . . . . . . .88
Industrial Engine Drive Service Parts . . . . . . . . . . . . . . . . . .90
91
Spot Welders
Tongs and Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
93
TIG Torches
TIG Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
Weldcraft TIG Torch Parts/Consumables . . . . . . . . . . . . . . .94
115
Welding Related Products
Paint/Scrubs/Welpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
116
Service Parts
Connectors/Plugs/Receptacles . . . . . . . . . . . . . . . . . . . . . 116
Cable Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Electrode Holders/Work Clamps . . . . . . . . . . . . . . . . . . . . .120
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
Power Terminal Parts/Receptacles and Plugs . . . . . . . . . .122
True Blue Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123
Letter Business
A
B
C
E
F
G
H
K
L
M
N
P
Q
R
S
T
U
W
Y
Z
Advanced Technologies Prod.
Light Industrial Products
3-Phase Industrial Products
Industrial Engine Driven Prod.
ITW Cooling Systems
Pipe Welding Products
Portable Power Products
Component Products
TIG Industrial Products
Fast Switch Products
Small Integrated MIG Systems
Plasma Products
Performance Engine Drive
Commercial Power Products
WCC/Parts Business
Tregakiss
Advanced Manufacturing Sys.
Wire Feed Systems
Troy Equipment
Other
Some serial numbers STARTING in 2003
have a letter at the end of the serial
number. See chart below for business
unit letter designations. Serial number
example: LG360937P
LG = 2006, 36 = Week 36, 0937 = Item
937 manufactured in week 36,
P = manufactured by Plasma Products
2
Maxstar 150 models used the LD serial number prefix
in 2003. Note: Style number replaces serial numbers
on some models.
2
WELDING PROTECTION
Titanium Series
Item #
1
Description
TITANIUM TITANIUM
1600™
1600i™
13
14
15
16
Helmet shell, Titanium (QR)
Inside lens cover
(5 1/4 x 4 1/2 in) (5-pkg)
Inside lens cover
(4 1/4 x 2 in) (5-pkg)
Inside lens cover
(4 1/4 x 2 1/2 in) (5-pkg)
Auto-darkening lens assembly
Filter plate
Gasket, Lens assembly (QR)
Front lens cover
(4 11/16 x 5 5/8 in) (5-pkg)
Front lens holder, Titanium
Ratchet headgear assembly
(includes #9 & #10)
Adjustment angle/stop hardware kit
Fabric headband
Replacement o-rings for kits
#258 178 & #770 248 (5 per pkg)
Comfort cushion
Battery tray, kit (left/right)
Battery, lithium CR2450 (not shown)
Lens, Grinding Shield (Clear)
Clips, Retaining Grinding Shield
Button, Replacement External Grind
Clips, Visor Hinge (i-Series Shell)
2
3
3b
5
6
™
TITANIUM 7300™
TITANIUM 9400™
TITANIUM 9400i™
243 530
245 820
ANALOG
243 530
DIGITAL
258 601
ANALOG
243 530
DIGITAL
258 601
ANALOG
245 820
DIGITAL
245 820
235 628
235 628
-
-
-
-
-
-
-
-
770 237
770 237
-
-
-
-
-
-
-
-
216 327
216 327
216 327
216 327
235 630
245 813
235 630
245 813
245 816
245 814
256 358
241 977
245 817
241 977
256 359
241 977
245 817
241 977
256 360
241 977
216 326
216 326
216 326
216 326
216 326
216 326
216 326
216 326
243 396
245 815
243 396
243 396
243 396
243 396
245 815
245 815
16
16
770 246
770 246
256 174
770 246
256 174
770 246
256 174
770 248
770 249
770 248
770 249
256 178
770 249
770 248
770 249
256 178
770 249
770 248
770 249
256 178
770 249
079 975
079 975
079 975
079 975
079 975
079 975
079 975
079 975
216 336
-
216 336
245 818
245 819
255 070
216 336
216 339
217 043
-
216 339
217 043 (2)
256 179
-
216 336
216 339
217 043 (2)
-
216 339
217 043 (2)
256 179
-
216 336
216 339
217 043 (2)
245 818
245 819
255 070
216 339
217 043 (2)
245 818
245 819
255 070
17
Lens Tear-Off, Grind Shield
(Clear) (not shown)
-
254 278
-
-
-
-
254 278
254 278
18
Kit, Weld Shield Hinge
-
269 929
-
-
-
-
269 929
269 929
11
12
Digital Elite Series
55
6
770 246
3b
3b
2
3
3a
3b
4
5
6
7
8
9
10
11
12
Description
Helmet shell, Black
Helmet shell, Black (QR)
Helmet shell, Red Flame
Helmet shell, Camouflage
Helmet shell, Stars and Stripes III
Helmet shell, Inferno
Helmet shell, Lucky's Speed Shop
Helmet shell, UA Series 1
Helmet shell, Hockey Canada
Helmet shell, Joker (Black)
Helmet shell, Dig Camo
Helmet shell, Fury
Helmet shell, Vintage Roadster
Helmet shell, Not Forgotten
Helmet shell, Cat® - 1st Edition
Helmet shell, Blue Flame
Helmet shell, Hot Rod Garage
Inside lens cover (4 1/4 x 2 1/2 in) (5-pkg)
Gasket, auto-darkening lens assy
Gasket, Lens assembly (QR)
Gasket, front lens
Front lens cover (4 11/16 x 5 5/8 in) (5-pkg)
Front lens holder, Black, flat
Frame, lens holding
Ratchet headgear assembly (includes #9 & #10)
Fabric headband
#258 178 & #770 248 (5 per pkg)
Comfort cushion
TITANIUM 1600i and 9400i™
8
10
10
9
9
10
9
9
ALL TITANIUM
SERIES™ MODELS
079 975
079 975
216 339
217 043 (2)
5
Vintage
Roadster™
#259 485
Not Forgotten™
#260 127
8
1
3
4
2
6
Stars and
Stripes™ III
#264 852
10
10
10
6
Elite Digital
216 331
241 976
216 332
227 190
265 709
223 454
237 872
229 366
245 136
247 058
248 261
256 172
260 086
260 128
268 619
269 274
269 947
216 327
256 469
234 758
241 977
216 337
216 326
241 978
234 759
256 174
256 178
770 249
4
5
1
3
Lucky’s
Speed Shop™
#257 214
Black
#257 213
©2014 Caterpillar. CAT,
CATERPILLAR, BUILT FOR IT and
their design marks are registered
trademarks of Caterpillar. Miller
Electric Mfg. CO., a licensee of
Caterpillar Inc.
11
10
Blue Flame
#269 273
10
9
CAT®- First Edition
Hot Rod Garage™
#269 946
12
12
9
Fury ™
#256 158
Inferno™
#257 217
8
Camouflage
#256 173
11
11
88
8
2
Elite Analog
216 331
241 976
216 332
227 190
265 709
223 454
237 872
229 366
245 136
247 058
248 261
256 172
260 086
260 128
268 619
269 274
269 947
216 327
216 328
234 758
241 977
216 337
216 326
241 978
216 335
770 246
770 248
770 249
216 336
216 339
217 043 (2)
22
33
12
TITANIUM 881600™, 7300
and 9400™
11
11
™
Item #
1
1
14
14
13
13
770 248
770 249
8
9
10
7300™
1600™
1600i™
#256 175 #255 519 #245 799
9400™
#256 176
9400i™
#256 177
88
#268 618
11
11
88
11
11
8
44
55
3a
3a
33
7a
7a
22
8
77
9
9
10
10
10
9
9
11
10
10
10
Digital Elite™
2
5
6 8
4
881
3
9
9
11
11
2
5
6 8
10
10
4
10
9
9
2
4
6
88 1
3
5
4
3
10
10
10
Elite Analog (QR) Series
1
2
6
11
11
5
4
3
1
9
WELDING PROTECTION
Digital Performance Series
™
Item #
1
2
3
4
5
6
8
9
10
11
12
Description
Helmet shell, Black
Helmet shell, American Eagle
Helmet shell, Millermatic
Helmet shell, Blue Flame
Helmet shell, American Eagle II
Helmet shell, Blue Rage
Helmet shell, Illusion
Helmet shell, '64 Custom
Helmet shell, Velocity
Helmet shell, Cat® - 1st Edition
Inside lens cover (4 1/4 x 2 in) (5-pkg)
Gasket, front lens
Front lens holder, Gray
Front lens holder, Red
Front lens holder, Gloss Black
Front lens holder, Blue
Front lens holder, Camouflage
Front lens holder, Light Blue
Front lens holder, White
Fabric headband
Replacement o-rings for kits #258 178 & #770 248 (5 per pkg)
Comfort cushion
Performance Series
ANALOG
DIGITAL
232 020
232 020
232 021
232 021
232 023
232 023
237 160
237 160
241 461
241 461
265 708
265 708
241 459
241 459
256 171
256 171
250 533
250 533
260 937
260 937
268 740
268 740
770 237
770 237
232 026
256 468
232 028
232 028
231 921
231 921
232 030
232 030
232 031
232 031
203 586
203 586
232 032
232 032
232 033
232 033
243 395
243 395
251 278
251 278
257 041
257 041
770 246
256 174
770 248
256 178
770 249
770 249
079 975
079 975
216 336
232 027
256 730
217 043
217 043 (2)
America’s Eagle™ II
Blue Rage™
’64 Custom™
Illusion™
#264 851
#256 164
#256 160
#256 165
11
11
88
8
Camouflage
#256 163
9
9
Black
CAT® - First Edition
#256
159
10
10
#268 739
10
2
5
4
3
8
9
1
9
1
2
3
4
5
6
8
9
10
11
12
Helmet shell, Black
Helmet shell, American Eagle
Helmet shell, Red Flame
Helmet shell, American Eagle II
Helmet shell, Blue Heat
Helmet shell, Metalworks
Gasket, front lens
Front lens holder, Gray
Front lens holder, Red
Front lens holder, Blue
Front lens holder, Camouflage
Fabric headband
Comfort cushion
Battery cover (not shown)
DIGITAL
231 415
231 416
231 419
231 418
265 707
250 367
260 087
231 410
256 467
231 412
231 411
231 572
231 573
231 574
231 575
231 576
256 174
256 178
770 249
079 975
256 729
217 043 (2)
-
9
10
10
10
10
10
Digital/Analog Performance™ Series
2
1
3
4
2
5
1
3
6
4
5
6
Pro-Hobby Series
ANALOG
231 415
231 416
231 419
231 418
265 707
250 367
260 087
231 410
231 409
231 412
231 411
231 572
231 573
231 574
231 575
231 576
770 246
770 248
770 249
079 975
216 336
AAA Alkaline
231 413
10
9
Digtal Pro-Hobby Series
Description
11
11
88
8
6
11
11
88
™
Item #
©2014 Caterpillar. CAT,
CATERPILLAR, BUILT FOR IT and
their design marks are registered
trademarks of Caterpillar. Miller
Electric Mfg. CO., a licensee of
Caterpillar Inc.
Stars and Stripes™
Metalworks™
#264 850
# 259 486
Camouflage
#256 169
Red Flame
#256 168
Black
#256 166
Digital/Analog Pro-Hobby™ Series
5
WELDING PROTECTION
Classic Series
Item #
Description
Classic Series
11
8
1 Helmet shell, Black
2 Inside lens cover (4 1/4 x 2 in) (5-pkg)
3 Auto-darkening lens assembly
3b Gasket, Lens assembly (QR)
4 Gasket, front lens
5 Front lens cover (4 1/4 x 2 in) (5-pkg)
6 Front lens holder, Black, flat
7 Frame, lens holding
8 Ratchet headgear assembly (includes #9 & #10)
9 Adjustment angle/stop hardware kit
10 Fabric headband
#258 178 & #770 248 (5 per pkg)
11 Comfort cushion
12 Battery, lithium CR2450 (not shown)
Battery cover (not shown)
13 Lens, Grinding Shield (Clear)
14 Clips, Retaining Grinding Shield
16 Clips, Visor Hinge (i-Series Shell)
17 Lens Tear-Off, Grind Shield (Clear) (not shown)
FS#10
231 415
231 410
231 571
231 412
231 411
231 572
770 246
770 248
770 249
VS
231 415
231 410
251 293
231 412
231 411
231 572
770 246
770 248
770 249
VSi™
261 824
231 410
261 826
261 827
235 628
261 828
770 246
770 248
770 249
FS#10 Flip-Up
231 415
770 237
770 226
770 237
261 829
770 246
770 248
770 249
079 975
079 975
079 975
079 975
216 336
-
216 336
AAA Alkaline
231 413
-
216 336
217 043
266 781
245 818
245 819
255 070
254 278
216 336
261 830
-
FS#10 Flip-Up
#26310038
FS#10
VSi
Variable Shade
#231 703 (4 Pk)
#260 938
#251 292
9
11
8
7
13
2
1
5
3
10
9
Classic Series FS#10 Flip-Up
7
13
3
2
5
1
Classic Variable Shade & FS#10
16
16
8
11
11
88
8
14
14
13
13
6
MP-10 Series
33
3b
3b
5
10
22
10
9
Description
1 Helmet shell, Black
Helmet shell, Inferno
2 Inside lens cover (5 1/4 x 4 1/2 in) (5-pkg)
3 Filter plate
4 Gasket, front lens
5 Front lens cover (4 11/16 x 5 5/8 in) (5-pkg)
7 Frame, lens holding
7a Spacer, lens holding (MP-10)
8 Ratchet headgear assembly (includes #9 & #10)
9 Adjustment angle/stop hardware kit
10 Fabric headband
11 Comfort cushion
10
9
2
6
MP-10 Series
216 331
223 454
235 628
235 630
216 337
216 326
216 335
235 629
770 246
770 248
770 249
079 975
216 336
9
Classic VSi™
™
Item #
10
10
9
12
5
8
1
8
8
4
5
1
3
11
Inferno™
Black
#238 496 (Each)
#238 497 (Each)
#235 626 (6 Pk)
10
9
10
12
12
9
11
11
88
44
55
3a
3a
33
22
7a
7a
8
77
88
8
9
9
10
10
10
9
11
9
10
10
10
MP-10™
2
6
6
5
4
1
3
2
4
3
1
11
11
WELDING PROTECTION
Bulk Cover Lenses
Part #
216326B
216327B
Front: Elite, Titanium, MP-10
Inside: Elite, Titanium, 9400i
Description
231921B
Front: Performance
Quantity
50 pkg.
50 pkg.
50 pkg.
770237B
Inside: Performance
50 pkg.
231411B
Front: Pro-Hobby, Classic
50 pkg.
Weld-Mask
™
Item #
Part #
Description
1
2
267 370
267 422
267 420
Weld-Mask Unit
Guard, face
Cover, lens
Quantity
3
270 053
Band, head
1
1 (5 per pkg)
1
4
267 421
Cover, head fr.
1
5
270 055
Battery, non-rechargeable CR2032
2 (1 per pkg)
TM
CoolBelt
™
Item #
1
2
3
4
5
6
7
8
9
Part #
245 230
245 235
079 975
770 249
245 236
245 232
245 231
245 233
247 921
245 234
245 237
245 238
246 964
2
Service Parts/Consumables
Description
CoolBelt unit
Headgear (includes)
Replacement O-rings
Fabric headband
Head shroud (hood)
Belt
Hose assembly
Filter
Spark Arrestor
Filter cover
Battery, blower
Charger
Hose cover
1
4
Quantity
3
1
1
1
1
1
1
1
1
1
1
1
1
(5 per pkg)
(6 per pkg)
9
8
5
6
7
7
WELDING PROTECTION
CoolBand II
™
Item #
1
Part #
261 970
2
3
4
5
6
7
261
243
261
261
770
261
971
930
972
973
249
974
8
9
10
243
243
261
261
261
927
932
975
976
977
1
Description
CoolBand II (entire system - helmet not
included)
Shroud, head
Deflector, air
Manifold
Bracket, manifold
Headband, fabric
Headgear set (includes all knobs, headband,
screws, and mainfold bracket)
Battery, rechargeable lithium polymer
Filter
Tubing, stretch
Charger, Battery
Battery Door
8
Quantity
1
6
1
1
1
1
1
1
1
1
1
1
1
2
4
5
3
9
7
10
(10 per pkg)
LPR-100 Half Mask Respirator
Description
LPR-100 Half Mask Respirator, Small/Medium
LPR-100 Half Mask Respirator, Medium/Large
LPR-100 Half Mask Respirator with Nuisance Level OV Filter, Small/Medium
LPR-100 Half Mask Respirator with Nuisance Level OV Filter, Medium/Large
Consumables/Accessories
P100 Filters
P100 Nuisance Level OV Relief Filters
Quantitative Face-Fit Test Kit
PAPR
Part #
ML00894
ML00895
ML00994
ML00995
SA00818
SA00819
261 086
1
13
14
17
26
16
24
18
15
19
27
21
20
Hard Hat
9400, 9400i
26
22
23
8
Head Seal
5
WELDING PROTECTION
15
19
27
26
PAPR
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Hard Hat
9400, 9400i
PAPR w/ Titanium 9400 Helmet
Headw/
Seal
PAPR
Titanium
9400 (New
Headgear)
PAPR w/
Titanium
9400i™
264 879
247 531
264 882
247 532
-
264 878
259 386
264 883
247 471
264 884
-
223 430
770 249
256 174
770 249
247 472
770 249
256 174
770 249
259 387
-
770 248
256 178
770 248
256 178
-
079 975
247 470
265 629
079 975
247 473
265 628
Lens holder, Front
Outside Cover Lens (4-11/16 x 5-5/8)
Frame/Gasket, ADF lens holding
Auto-Darkening Lens Assembly (Titanium)
(Infotrak)
Battery tray kit (left/right)
243 396
216 326
241 977
256 360
256 359*
216 339
243 369
216 326
241 977
245 815
216 326
241 977
245 815
216 326
241 977
259 388
259 389
243 396 (9400)
245 815 (9400i)
216 326w
241 977
256 359*
216 339
256 360
216 339
256 360
216 339
256 359*
216 339
Battery, Lens (Lithium CR2450)
Inside Cover Lens (4-1/4 x 2-1/2) (5 pack)
Lens, Grinding Shield (Titanium 9400i)
Tear-away, Grinding Shield
Clip, Retaining Grinding shield (left/right)
Kit, Weld Shield Hinge
Shoulder Straps
Belt
Belt Pad
Flowmeter
Breathing Tube Assembly
Breathing Tube Cover, Flame-resistant
O-ring, Breathing Tube
Blower Assembly
Kit, Battery Contact
217 043 (2)
216 327
235 680
235 679
239 636
245 219
245 218
245 367
237 452
235 672
269 930
217 043 (2)
216 327
235 680
235 679
239 636
245 219
245 218
245 367
237 452
235 672
269 930
217 043 (2)
216 327
245 818
254 278
245 819
269 929
235 680
235 679
239 636
245 219
247 474
239 571
237 452
235 672
269 930
217 043 (2)
216 327
245 818
254 278
245 819
269 929
235 680
235 679
239 636
245 219
245 218
245 367
237 452
235 672
269 930
217 043 (2)
216 327
235 680
235 679
239 636
260 890
259 392
239 571
259 394
235 672
269 930
235 673-2 235 673-2
235 673-6 235 673-6
235 673-36 235 673-36
235 674
235 674
235 676
235 676
235 677
235 677
228 028
228 028
244 131
244 131
244 132
244 132
244 151
244 151
Titanium
9400 Helmet
8
9
7
256 179
235 673-2
235 673-6
235 673-36
235 674
235 676
235 677
228 028
244 131
244 132
244 151
-
235 673-2
235 673-6
235 673-36
235 674
235 676
235 677
228 028
244 131
244 132
244 151
-
235 673-2
235 673-6
235 673-36
235 674
235 676
235 677
228 028
244 131
244 132
244 151
259 460
259 637
259 390
256 179
PAPR w/
Titanium
5
9400™
Description
PAPR (Complete System w/ Helmet)
PAPR (Complete System w/out AutoDarkening Lens)
PAPR (Complete System w/out Helmet)
Helmet Assy.
(Shell, Headgear and Headseal)
Helmet Assy.
(Hard Hat, Headgear and Headseal)
Headgear (Includes:)
Fabric Headband
(w/O-rings)
Replacement O-rings for kit 770248
(5 pack)
Headgear (Hard Hat)
Headseal
Filter, Particulate (HEPA) (2 pack)
Filter, prefilter (foam)
Spark Guard
Filter Cover
Tool Bag
Battery, Blower
Charger
Belt Extension
Hard Hat (for PAPR)
PAPR w/
Slotted Hard Hat Adapter
Lens, Clear (Hard Hat Headseal)
6
Button, Replacement External Grind
247 533
262 615*
247 534
262 616*
245 217
262 623*
8
7
6
PAPR w/
Titanium 9400i PAPR w/
(New Headgear) Hard Hat
259 385
(w/9400 Helmet)
261 659
(w/9400i
264 877
Helmet)
9
11
2
3
w/ New Headgear
2
3
PAPR w/ Titanium 9400i Helmet
10
2
6
7
8
9
11
3
w/ New Headgear
2
3
* Indicates part number features external grind control button.
11
2
9
12
MIG GUNS
Miller MIG Gun History
Model Name
Sidekick XL/ Cricket
Serial Number
Effective
Original Gun
Breakdown
Recommended Replacement
Gun (S)
Amperage of Gun
Wire Size
Replacement
Gun Breakdown
All Serial Numbers
GA-16C N/A
M-100 part number 248282 10 ft
100A at 100 % Duty Cycle
.030-.035 (0.8-0.9 mm)
pg 18
Cricket ®
All Serial Numbers
GA-16C1 N/A
M-100 W/Friction terminals
part number 220606 10 ft
.030-.035 (0.8-0.9 mm)
pg 18
Sidekick™ XL/ Cricket ®/
Millermatic® 90
All Serial Numbers
GA-17C N/A
.030-.035 (0.8-0.9 mm)
pg 18
M-150 10 ft part number 249039
150A at 100% Duty Cycle
.030-.035 (0.8-0.9 mm)
pg 18
.030-.035 (0.8-0.9 mm)
pg 18
™
®
Millermatic®120/150
Millermatic®130 XP
Prior to KF849783
GA-17C N/A
Effective with
KF849783
M-15 N/A
Prior to KK110539
10-A N/A
.030-.035 (0.8-0.9 mm)
pg 18
Effective with KK110539
M-10
.030-.035 (0.8-0.9 mm)
pg 18
All Serial Numbers
M-10 N/A
.030-.035 (0.8-0.9 mm)
pg 18
pg 17
.030-.035 (0.8-0.9 mm)
pg 18
.030-.035 (0.8-0.9 mm)
pg 18
MIGmatic™ M‑Series
100 – 250 Amp, Semi-Automatic,
Air-Cooled MIG Welding Guns
Millermatic®135/
140s/175/180/DVI™s/211
Millermatic®Challanger™
All Serial Numbers
M-15 N/A
pg 17
Prior to KK118238
10-A N/A
.030-.035 (0.8-0.9 mm)
pg 18
Effective with KK118238
M-10 N/A
.030-.035 (0.8-0.9 mm)
pg 18
pg 17
M-15 N/A
.030-.035 (0.8-0.9 mm)
pg 18
pg 17
M-25
.030-.035 (0.8-0.9 mm)
pg 19
pg 19
Millermatic®
Challenger™ 172
Millermatic®185
Millermatic®200
All Serial Numbers
GA-20C
Millermatic®210/212/25
0X/251/252
All Serial Numbers
M-25
pg 19
Prior to KF851980
GA-21C N/A
Effective with KF851980
M-25 pg 19
.030-.035 (0.8-0.9 mm)
pg 19
.030-.035 (0.8-0.9 mm)
pg 19
Millermatic® 250
Millermatic®300
All Serial Numbers
All Serial Numbers
GA-20C; N/A
GA-21C; N/A
M-25 pg 19
M-40 N/A
Roughneck C-4010 10 ft part
number 194754
.030-.035 (0.8-0.9 mm)
pg 19
.035-.045 (0.9-1.2 mm)
pg 22
number 194755
Millermatic 350
®
Millermatic®
Passport™/
Passport™ Plus
No Gun
number 194755
.035-.045 (0.9-1.2 mm)
pg 22
Prior to LE443589
Roughneck C-4012
number 194755
.035-.045 (0.9-1.2 mm)
pg 22
Effective with
LE443589
Q3015AE8XM
Q3015AE8XM
.045
pg 24
All Serial Numbers
M-10 N/A
.030-.035 (0.8-0.9 mm)
pg 18
pg 17
pg 18
Millermatic® Pulser
All Serial Numbers
M-15 N/A
pg 17
Optional Gun: M-25 Gun, Part Number 169 599, 15ft. 250A at 100% Duty Cycle, Wire Size (.035-.045in)
10
■
Consumable kits 234 607, 234 608 and 234 609
contain 10 contact tips, 1 nozzle and 1 contact tip adapter.
234 610 – M-25 Gun, .030” Wire
■ 234 611 –M-25 Gun, .035” Wire
■ 234 612 – M-25 Gun, .045” Wire
■
number 194756
Millermatic® 300
without gun
234 607 – M-10/15, M-100/150 Gun, .023” Wire
234 608 – M-10/15, M-100/150 Gun, .030” Wire
■ 234 609 – M-10/15, M-100/150 Gun, .035” Wire
■
Millermatic®Vintage
M‑Series Consumable Kits
(#234 607, #234 608, #234 609)
To better serve you, Miller has introduced six
improved, affordable MIG consumable kits that
are compatible with the M-Series guns. Each kit
contains consumables that are specific to your
welding application, including gun type and wire size.
.035-.045 (0.9-1.2 mm)
pg 18
Consumable kits 234 610, 234 611 and 234 612
contain10 contact tips, 1 nozzle, 1 contact tip adapter
and 1 nozzle adapter.
Accessories
For a complete listing of gun consumables
information, please refer to pages 11– 14.
MIG GUNS
M‑10/M‑15
Item #
Part #
195 605 (N/A)
169 589 (N/A)
169 591 (N/A)
169 593 (N/A)
Description
M‑10 Gun, 10 ft (3 m), 100A, .030‑.035 (0.8‑0.9 mm)
M‑15 Gun, 10 ft (3 m), 150A, .030‑.035 (0.8‑0.9 mm)
M‑15 Gun, 12 ft (3.7 m), 150A, .030‑.035 (0.8‑0.9 mm)
M‑15 Gun, 15 ft (4.6 m), 150A, .030‑.035 (0.8‑0.9 mm)
1
3
4
5
6
7
8
9
10
11
11
12
13
169 715
226 190
087 299
000 067
000 068
000 069
169 716
170 470
169 718
169 738
169 719
169 737
169 741 (N/A)
227 800
209 495
209 486
079 974
194 010
13
194 011
14
15
16
079 975
227 798
079 878
079 531
169 736
Nozzle, slip type, .500 (12.7 mm) orf flush
Nozzle, slip type, flux cored
Tip, contact scr, .023 (0.6 mm) wire x 1.125
Adapter, contact tip
Ring, retaining
Tube, head
Nut, locking handle
Nut, jam (gun end)
Handle
Strain Relief, cable
Cord Assembly
Connector, feeder—M-10 (includes)
Connector, feeder—M-15 (includes)
O-Ring, .500 ID x .103CS rbr
Kit, liner monocoil
.023/.025 (0.6 mm) wire x 15 ft (includes)
Kit, liner monocoil
.030 – .035 (0.8 – 0.9 mm) wire x 15 ft (includes)
Switch, Red trigger
Housing Plug and Pins
Connector, circ cpc clamp str rlf
Terminal Block
2
17
Quantity
M‑10 / M‑15
1
1
1
1
1
1
1
1
1
1
1
1
—
1
1
—
2
1
1 (2 per pkg)
1
1 (10 per pkg)
1 (10 per pkg)
1 (10 per pkg)
1 (10 per pkg)
1 (2 per pkg)
1
1
2
1
2
2
1
—
1
2
1
1
1
1
1
1
1
—
1
1
—
—
1
M‑Series MIG Guns
*For a detailed listing, please reference page 10.
Model
M‑100
M‑150
M‑25
1
Stock #
248 282
220 6062
249 039
249 040
249 041
169 594
169 596
194 8053
169 598
169 599
Length
10 ft (3 m)
Rating and Duty Cycle (CO2 ) 1
100 A at 100% Duty Cycle
10 ft (3 m)
12 ft (3.7 m)
15 ft (4.6 m)
10 ft (3 m)
12 ft (3.7 m)
12 ft (3.7 m)
15 ft (4.6 m)
15 ft (4.6 m)
Wire Size
.030 – .035 in
(0.8 – 0.9 mm)
.030 – .035 in
(0.8 – 0.9 mm)
.030 – .035 in
(0.8 – 0.9 mm)
.035 – .045 in
(0.9 – 1.2 mm)
60% with mixed gases 2#220 606 is an M‑100 gun with friction terminals for the Miller Cricket.®
#194 805 is an M‑25 gun with friction lugs for the Hobart Beta‑MIG 2510.
3
11
MIG GUNS
M‑100/M‑150
Item #
1
2
3
4
5
6
7
8
9
10
11
12
Quantity
M‑100 / M‑150
Part #
248 282
249 039
249 040
249 041
Description
246 372
226 190
087 299
000 067
000 068
000 069
170 470
169 716
246 373
243 865
246 082
246 376
079 878
242 833
079 974
194 010
Nozzle, slip type, flux cored
Ring, retaining
Tube, head
Nut, jam
Handle
Switch, Blue trigger
Housing Plug and Pins
Connector, feeder
Kit, liner monocoil
Kit, liner monocoil
Kit, liner monocoil
.035 – .045 (0.9 –1.2 mm) wire x 15 ft (includes)
Housing, power pin
194 012
079 975
246 380
M‑100 can be used on:*
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
3
1
1
1
1
1
1
1
1
(10 per pkg)
(10 per pkg)
(10 per pkg)
(10 per pkg)
5
6
7
7
(2 per pkg)
SideKick
■
SideKick™ XL/Cricket® XL/Millermatic® 90
■
SideKick™ XL/Cricket® XL/Millermatic® 90
■
Millermatic® 120/150
■
Millermatic® 130
■
Millermatic® 130
■
Millermatic® 130 XP
■
Millermatic® 130 XP
■
Millermatic® 135/140s/175/180s/DVI™s /211
■
Millermatic® 135/140s/175/180s/DVI™s /211
■
Millermatic® Challenger™
■
Millermatic® Challenger™
■
Millermatic® Challenger™ 172
■
Millermatic® Challenger™ 172
■
Millermatic Passport /Passport Plus
■
Millermatic 185
■
Millermatic® 141
■
Millermatic® Pulser
■
Millermatic® 190
™
4
(2 per pkg)
■
™
12
2
8
9
™
®
1
M‑100 Gun, 10 ft (3 m), 100A, .030‑.035 (0.8‑0.9 mm)
M‑150 Gun, 10 ft (3 m), 150A, .030‑.035 (0.8‑0.9 mm)
M‑150 Gun, 12 ft (3.7 m), 150A, .030‑.035 (0.8‑0.9 mm)
M‑150 Gun, 15 ft (4.6 m), 150A, .030‑.035 (0.8‑0.9 mm)
194 011
13
14
®
13
12
11
10
14
MIG GUNS
M‑25
Item #
Part #
169 594
169 596
169 598
169 599
Description
3
4
5
6
7
8
9
10
11
12
13
14
15
169 724
169 7251
200 258
169 7262
169 727
087 299
000 067
000 068
000 069
172 0341
169 728
169 729
170 468
169 730
169 731
169 738
169 732
169 737
227 799
227 800
209 495
079 974
194 010
15
194 011
15
194 012
15
194 0141
16
17
18
19
20
079 975
227 798
2520033
2280056
169 746
Nozzle, slip type, .500 (12.7 mm) orf .125 recess
Nozzle, slip type, .625 (15.9 mm) orf .125 recess
Nozzle, slip type, .625 (15.9 mm) orf .125 stickout
Tip, contact scr 3/64 (1.19 mm) wire x 1.125
Adapter, nozzle
O-Ring
Washer, shock
Tube, head
Nut, locking handle
Nut, jam
Handle, front
Handle, rear
Cord, trigger assembly
Connector, feeder (includes)
Kit, liner monocoil
Kit, liner monocoil
Kit, liner monocoil
Kit, liner monocoil
3/64 (1.19 mm) aluminum wire x 15 ft (includes)
Switch, trigger
Cable strain relief 2 & 3
Screw
Terminal
1
2
Quantity
M‑25 Gun, 10 ft (3 m), 250A, .030‑.035 (0.8‑0.9 mm)
M‑25 Gun, 12 ft (3.7 m), 250A, .030‑.035 (0.8‑0.9 mm)
M‑25 Gun, 15 ft (4.6 m), 250A, .030‑.035 (0.8‑0.9 mm)
M‑25 Gun, 15 ft (4.6 m), 250A, .035‑.045 (0.9‑1.2 mm)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
(10 per pkg)
(10 per pkg)
(10 per pkg)
(10 per pkg)
(10 per pkg)
(2 per pkg)
(2 per pkg)
(10 per pkg)
1
1
1
1
1
1
1
1
Included with #172 136 Kit, Aluminum Conversion .047 in (1.2 mm)
Standard on all guns.
1
2
■
Millermatic® 200
■
Millermatic® 210/212/250x/251/252
■
Millermatic® 250
■
Millermatic® Vintage
■
Millermatic® Reach Wire Feeder
13
MIG GUNS
Optional M‑Series
Gun Nozzles and Tips
Part #
176 243
178 386
176 797
176 793
176 794
187 117
187 118
14
Description
M‑25 and M‑40 Tapered Nozzles
Nozzle, Tapered 3/8 in (9.5 mm)
Nozzle, Tapered 11/32 in (8.7 mm)
M‑25 and M‑40 Tapered Contact Tips (1/4 in OD x 1.312 in)
Contact Tip, Tapered .030 in (0.8 mm)
M‑25 and M‑40 Heavy‑Duty Spray Contact Tips
(5/16 in OD x 1.125 in)
Contact Tip, Heavy Duty .035 in (0.9 mm)
Contact Tip, Heavy Duty .045 in (1.2 mm)
Quantity
1
1
10
10
10
25
25
MIG GUNS
Roughneck Consumables
®
Note: Standard gun components are in blue type.
VALUE MULTI-TURN
FASTIP CONTACT TIPS
.023–5/64" WIRE
VALUE
MULTI-TURN
DIFFUSERS
FLUSH
(#199 622)
SCREW ON NOZZLES
COPPER 5/8" ORIFICE
15/16" O.D.
(#207 313)
1/8" RECESS
(#199 621)
HEAVY DUTY 5/8" ORIFICE
BRASS (#199 614) OR
COPPER (#199 618)*
*STD. ON 500/600A
EXTRA HEAVY DUTY
FASTIP CONTACT TIPS
.035–1/8" WIRE
HEAVY DUTY 3/4" ORIFICE
BRASS (#199 612) OR
COPPER (#199 617)
STANDARD 1/2" ORIFICE
BRASS (#199 610) OR
COPPER (#199 615)
EXTRA HEAVY DUTY
DIFFUSERS
FLUSH
(#199 623)
1/8" RECESS
(#198 857)
BRASS (#199 613) OR
COPPER (#198 855)*
*STD. ON 300/400A
STANDARD
INSULATOR
STANDARD
DIFFUSERS
BRASS (#199 611) OR
COPPER (#199 616)
1/2" ORIFICE
(#209 036)
(#198 856)
HEAVY DUTY
FASTIP CONTACT TIPS
.023–3/32" WIRE
FLUSH
(#206 196)
.045" (#206 188)
STD. ON 300/400A
1/16" (#206 190)
STD. ON 500/600A
1/8" RECESS
STD. ON ALL GUNS
(#206 195)
SCREW ON COPPER
TAPERED NOZZLES
GOOSENECKS
6.0" – STRAIGHT
(#213 450)
4.5" – 48˚ BEND
360˚ SWIVEL
STD. ON 300/400A
(#199 625)
1/4" RECESS
(#210 664)
6" – 48˚ BEND
360˚ SWIVEL
STD. ON 500A
(#199 626)
TAPERED
FASTIP CONTACT TIPS
.023–1/16" WIRE
3/8" ORIFICE
(#209 035)
8" – 48˚ BEND
360˚ SWIVEL
STD. ON 600A
(#199 627)
SLIP ON COPPER
TAPERED NOZZLES
1/2" ORIFICE
(#209 033)
TAPERED
FASTIP CONTACT TIPS
.023–1/16" WIRE
SLIP ON
TAPERED
DIFFUSERS
1/8" RECESS
(#D218)
TAPERED
INSULATOR
(#209 047)
3/8" ORIFICE
(#209 034)
Roughneck Contact Tips
(10 p/pkg)
(25 p/pkg)
Heavy‑Duty FasTip™
—
#206 184
—
#206 185
#223 016
#206 186
#223 017
#206 187
#223 0181
#206 1881
#223 019
#206 189
#223 200 2
—
#206 1902
#206 191
—
#206 192
—
#206 193
Extra Heavy‑Duty FasTip™
—
#199 605
—
#199 606
—
#198 851
—
#198 852
—
—
—
#198 853
#198 854
#199 609
Description
.023 in (0.6 mm)
.030 in (0.8 mm)
.035 in (0.9 mm)
.040 in (1.0 mm)
.045 in (1.2 mm)
.052 in (1.3 mm) or
3/64 in (1.2 mm) alum wire
1/16 in (1.6 mm)
.068 in (1.7 mm)
5/64 in (2.0 mm)
3/32 in (2.4 mm)
.035 in (0.9 mm)
.040 in (1.0 mm)
.045 in (1.2 mm)
.052 in (1.3 mm) or
1/16 in (1.6 mm)
.068 in (1.7 mm)
7/64 – 1/8 in (2.8 mm)
(10 p/pkg) (25 p/pkg) Description
Tapered FasTip™
—
#209 024
—
#209 025
—
#209 026
—
#209 027
—
#209 028
—
#209 029
—
#209 030
Value Multi‑Turn
—
#087 300
—
#071 825
—
#054 202
—
—
—
—
#054 201
#199 593
#047 566
#199 594
.023 in (0.6 mm)
.030 in (0.8 mm)
.035 in (0.9 mm)
.045 in (1.2 mm)
3/64 in (1.2 mm)
.052 in (1.3 mm)
1/16 in (1.6 mm)
.023 in (0.6 mm)
.030 in (0.8 mm)
.035 in (0.9 mm)
.045 in (1.2 mm)
1/16 in (1.6 mm)
.068 in (1.8 mm)
Optional
For all gun lengths
1
2
15
MIG GUNS
Roughneck C‑Series
®
Item #
1*
2*
3*
Part #
198 855
199 6182
223 0181
206 1881
223 2002
206 1902
206 1953
Service Parts/
Consumables
Description
Nozzle, scr type copper 5/8 in orifice
Nozzle, scr type copper 5/8 in orifice heavy-duty
Tip, contact, .045 in (1.2 mm) heavy-duty FasTip
Tip, contact, .045 in (1.2 mm) heavy-duty FasTip
Tip, contact, 1/16 in (1.6 mm) heavy-duty FasTip
Tip, contact, 1/16 in (1.6 mm) heavy-duty FasTip
Diffuser, gas 1/8 in tip recess –
for standard and heavy-duty FasTip
Liner, monocoil .023 – .030 wire x 15 ft round wound
Liner, monocoil .035 – .045 wire x 15 ft round wound
Liner, monocoil .052 – 1/16 wire x 15 ft round wound
Liner, monocoil 1/16 – .078 wire x 15 ft flat wound
Liner, monocoil 5/64 – 3/32 wire x 15 ft flat wound
Liner, monocoil 7/64 – 1/8 wire x 15 ft flat wound
Liner, monocoil 3/64 – 1/16 wire x 15 ft aluminum wires
Gooseneck, jacketed 4.5 in/50˚ wrench swivel
(C-30 / C-40) (includes)
Gooseneck, jacketed 6 in/50˚ wrench swivel
(C-50) (includes)
Gooseneck, jacketed 8 in/50˚ wrench swivel
(C-60) (includes)
Gooseneck, jacketed 6 in/straight
(optional for C-30 / C-40 /C-50 / C-60) (includes)
Insulator, rubber
Cover, nut
Handle, small pair flared P style (C-30 / C-40 includes)
Handle, large pair (C-50 / C-60 includes)
Screw, M3 x 11 (for #199 630 C-30 / C-40 Handle only)
Nut, M3 Hex (for #199 630 C-30 / C-40 Handle only)
Screw, M4 x 18
Nut, M4 square
Label, gun handle Miller Roughneck
Switch, blue trigger
Switch, locking trigger (optional)
Switch, contact pin
Conn, circ cpc clamp str rlf size 11.453 OD
Housing plug + pins (service kit)
Screw, machine binding head
Adapter, Miller power pin (includes)
O-ring, Miller power pin
Cable Strain Relief 2 & 3 (300 Amp)
Strain Relief Assy – Contact Bernard (400, 500, 600 Amp)
Electrical Plug – Non D/S (Includes items 11 & 12)
Strain Relief, Rear (works on all Amp guns)
™
™
™
™
Quantity
1
1
1 (10 per pkg)
1 (25 per pkg)
1 (10 per pkg)
1 (25 per pkg)
1
™
202 889
202 8901
202 8912
202 892
202 893
202 894
202 895
199 625
4
5
199 626
199 627
213 450
198 856 3
202 292
199 630
199 631
199 634
199 635
199 632
199 633
199 647 (N/A)
199 628
199 661 (N/A)
199 629
079 531
079 878
199 637
199 640
079 974
2520033
2520041 (N/A)
GN2021
227 650
6
7
8
8
9
10
11
12
13
14
15
16
17
18
Aluminum Adapter Kit #202 895
Steel wrapped nylon liner allows 10 ft Roughneck welding guns to feed 3/64 – 1/16 in
(1.2 – 1.6 mm) aluminum wire.
Tweco No. 3, 4 & 5 Upgrade Kit #214 8934
Upgrades Tweco No. 3, No. 4, and No. 5 guns to use Roughneck consumables. Includes
insulator and diffuser.
Standard on 300 and 400 amp guns
Standard on 500 and 600 amp guns
3
Standard on all guns
1
2
Nozzle (SCR type) and contact tip not included.
4
Note: For a complete listing of Roughneck consumables see page 15.
16
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
2
1
1
2
1
1
1
1
2
1
1
1
Stock No.
194 751
194 752
194 753
194 754
194 755
194 756
194 757
194 758
194 759
Roughneck MIG Gun Replacement
Model No.
Length
Replaced by
C-3010
10 ft. (3m)
Q3010TE5EMC
C-3012
12 ft. (3.7m)
Q3012TE5EMC
C-3015
15 ft. (4.6m)
Q3015TE5EMC
C-4010
10 ft. (3m)
Q4010TE5EMC
C-4012
12 ft. (3.7m)
Q4012TE5EMC
C-4015
15 ft. (4.6m)
Q4015TE5EMC
C-5010
10 ft. (3m)
S5010GH5IMC
C-5012
12 ft. (3.7m)
S5012GH5IMC
C-5015
15 ft. (4.6m)
S5015GH5IMC
Available through Bernard™
MIG GUNS
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
150 Amp MIG Gun
Part #
235 570
NS‑1200B
T‑030
DS‑1
4323R
QT2‑45
QJL‑2330
2660001
1780062
2620054
4207
4209
18801941 (N/A)
49321 (N/A)
2520007
2520048
M1010027‑11 (N/A)
2520047M1 (N/A)
22001371 (N/A)
194011
214‑91 (N/A)
2280056
16200031 (N/A)
Description 150A
Best of the Best, 10 ft.
Centerfire Nozzle Assy
Centerfire Contact Tip
Centerfire Gas Diffuser
Cap
Neck
Jump Liner
Terminal, Quick Disconnect (2 Req'd)
Handle Half, Upper
Switch Assy, Handle Half, Lower
Post Fastener (2 Req'd)
Handle Screw (2 Req'd)
Handle Kit - (Includes: (1) #8, (1) #9, (2) #10, (2) #11)
Butt Connector (2 Req'd)
Cap, Rigid Strain Relief
Spring, Strain Relief
Adaptor Block
Strain Relief with Trigger Cable
Miller® Power Pin
Liner
Miller Power Pin Tip
Screw, Strain Relief (Not Req'd on Bernard Direct Plug)
Screw Cover, Strain Relief (1 Req'd)
1
3
5
2
4
7
6
11
10
9
12 8
13
14
15
16
22
21
17
AMP
Bernard
™
18
19
20
17
MIG GUNS
Bernard
300 Amp Best of the Best MIG Gun
3
300 Amp Best of the Best MIG Gun, Miller Connection
Part #
Intergrated Miller Product Standard Configuration Cable Length Duty Cycle
Q3015AE8XMC 22A and 24A Feeders,
.045" (1.2 mm), Flush Tip 15' (4.57 m)
100%
Millermatic 350/350P
Q3015AE8HMC Suitecase 8RC, 8VS, X-TREME .052" (1.4 mm)
15' (4.57 m)
100%
8VS, 12RC, X-TREME 12VS
MIG Packages
Q3015AE8XMC can be converted to run .035” (0.9 mm) wire by simply changing the contact tip.
Q3015AE8HMC can be converted to run .045” (1.2 mm) or 1/16” (1.6 mm) wire.
Quantity
5
4
7
9
11
13
10
6
12
8
9
15
14
16
22
17
25
20
21
23
24
18
19
18
2
1
Description
Centerfire Nozzle
Insulator Cap
Neck
Jump Liner
Stay-Tite™ End Fitting
Stay-Tite™ Cone Nut
Conduit Clamp (2 Req'd)
Jacket Clamp (2 Req'd)
Handle Kit, Standard
Trigger, Standard
Post Fastener, Short (4 Req'd)
Handle Spring
Straight Rear Strain Relief
Adaptor Block
Miller Power Pin Assembly
Liner
Power Pin Tip
Power Pin Insulator
Rear Terminal Housing
Screw, Trigger Housing (2 Req'd)
Cover, Rear Screw (2 Req'd)
Trigger Control Plug Assembly
DS-
Part #
Part #
Part #
Q3015AE8XMC Q3015AE8VMC Q3015AE8HMC
N‑5800C
NS‑5818C
T‑045
T‑035
T‑052
D‑1
DS‑1
4423R
4323R
QT3‑45
QJL‑3545
QJL‑116
4213B
4305
49911 (N/A)
49391 (N/A)
1880155
5662
4207
2030004 1 (N/A)
4209
2660001
25200741 (N/A)
4101 (N/A)
414‑4001 (N/A)
22001371 (N/A)
L3A‑15
L3A‑15
L4A‑15
214‑1161 (N/A)
414‑400‑201 (N/A)
416‑151 (N/A)
411‑3M1 (N/A)
16200041 (N/A)
419‑4
1
RD
Item #
1
2
3
4
5
6
7
8
NS
NS
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
™
MIG GUNS
Bernard
Item #
1
2
3
4
5
6
7
8
NS
NS
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
™
1
Part #
Q4015AE8EMC
N‑5818C
T‑045
D‑1
4423R
QT3‑45
QJL‑3545
4313B
1540003
4992
4939
1880198
5662
4207
4209
2660001
2520042
1680088
412‑1
2520041
410
414‑400
2200137
414‑400‑20
L3A‑15
416‑5
411‑3M
1620004
419‑4
214‑332
2
Description
Centerfire Nozzle
Insulator Cap
Neck
Jump Liner
Trigger, Standard
Handle Spring
End Fitting, Rear
Switch Connector (2 Req'd)
Adaptor Block
Power Pin
Power Pin Insulator
Liner
Terminal Housing
Screw, Cover Rear Housing (2 Req'd)
Trigger Control Plug Assembly
Power Pin Tip
Quantity
3
5
4
12
7
9
6
9
10
11
8
9
14
13
8
16
15
17
Intergrated Miller
Part #
Product
Q4015AE8EMC 70 Series, R-115
Feeders,
All Axcess feeders
18
Standard Configuration
.045" (1.2 mm)
Cable Length
15' (4.57 m)
Gun can be converted to run .035” (0.9 mm) wire by simply changing the contact tip.
Duty Cycle
100%
19
20
23
24
27
21
22
25
26
19
MIG GUNS
Bernard
Item #
1
2
3
4
5
6
7
NS
NS
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
™
Part#
Q5015GI8LMC
N‑5814C
T‑094
D‑1
4323R
QT5‑60
1680050
1540004
4993
4944
1880220*
177488
177272
203296‑005
177271
616‑70
414‑400
2200137
L7A‑15
214‑332
414‑400‑20
416‑15
411‑3M
1620004
419‑4
Description
Centerfire Nozzle
Insulator Cap
Neck
Trigger, Standard
Nut, Square (4 Req'd)
Screw (4 Req'd)
Contact Pin (2 Req'd)
Adaptor Block
Liner
Power Pin Tip
Power Pin Insulator
Rear Terminal Housing
Trigger Control Plug
1
3
2
5
7
10
8
4
11
6
9
12
*1880220 Handle Kit includes halves, screws and nuts
Part #
Intergrated Miller Product
Q5015GI8LMC Steel RunnerTM 650
19
13
Standard Configuration Cable Length Duty Cycle
3/32" (2.4 mm)
15' (4.57 m)
100%
20
Gun can be converted to run .035” (0.9 mm) wire by simply changing the contact tip.
14
21
15
22
16
17
18
20
MIG GUNS
Liners for Bernard
Universal Conventional Liner Part Numbers
Wire Size
.023-.030
.030-.035
.035-.045
045-1/16
5/64
3/32
7/64 - 1/8
Liner Color
Yellow
Green
White
Red
Blue
Grey
Black
™
300, 400 & 500 Amp Best of the Best MIG Guns
10' (3.05m)
- - L3A-10 * (N/A)
L4A-10 ** (N/A)
- - - -
15'(4.57m)
L1A-15
L2A-15 (N/A)
L3A-15*
L4A-15**
L6A-15
L7A-15
L8A-15
10" (3.05 m)
N/A
N/A
N/A
N/A
N/A
N/A
15' (4.57 m)
43015X
1920343
43115X
1920344
44215X
1920345
*Standard Liner for .035 & .045 Guns
**Stanard Liner for 1/16 Guns
Aluminum/Soft Wire Liners
Wire Size
.035 (.9 mm)
Gun Amperage
150A 600A Nylon
200A-600A Steel
200A-600A Nylon
200A-600A Steel
200A-600A Nylon
200A-600A Steel
3/64 (1.2 mm)
1/16 (1.6 mm)
Centerfire Consumable Series for
™
300, 400 & 500 Amp Best of the Best MIG Guns
NS-5800C
(5/8" I.D.,(5/8"
Flush,
Copper)
NS-5800C
I.D.,
Flush, Copper)
NS-5818C
(5/8" I.D.,(5/8"
1/8" I.D.,
Rec.,1/8"
Copper)
NS-5818C
Rec., Copper)
NS-5800B
(5/8"
I.D.,
Flush,
Brass)
NS-5800B (5/8" I.D., Flush, Brass)
NS-5818B
(5/8" I.D.,(5/8"
1/8" I.D.,
Rec.,1/8"
Brass)
NS-5818B
Rec., Brass)
™
™
Small Centerfire
Gas Diffusers
and Nozzles
Small Centerfire
Gas Diffusers
and Nozzles
'T' Series Tip
'T' Series Tip
-see chart-see chart
NS-1218C
(1/2" I.D.,(1/2"
1/8" I.D.,
Rec.,1/8"
Copper)
NS-1218C
Rec., Copper)
NS-1200B
(1/2" I.D.,(1/2"
Flush,
Brass)
NS-1200B
I.D.,
Flush, Brass)
NS-1218B
(1/2" I.D.,(1/2"
1/8" I.D.,
Rec.,1/8"
Brass)
NS-1218B
Rec., Brass)
7010024 7010024NS-FLX Self-Shielded Conversion Kit
NS-FLX Self-Shielded Conversion Kit
Insulator Insulator
4323R
4323R
DS-1
7010046 7010046
Tip HolderTip Holder
DS-1
(Includes(Includes
tip holdertip
and
both and
insulators)
holder
both insulators)
7010059 7010059
Insulator Insulator
'TT' Series'TT'
TipSeries Tip
™
™
Large Centerfire
Gas Diffusers
and Nozzles
Large Centerfire
Gas Diffusers
and Nozzles
'T' Series Tip
'T' Series Tip
10012
10012
D-1
D-1
1.50
1.50
[38.1 mm] [38.1 mm]
'T' Series'T'
Tip
Series Tip
T-023
T-030
T-035
T-039
T-045
T-052
T-062
T-072
T-078
T-094
T-109
T-125
.023" (.6 .023"
mm) (.6 mm)
T-023
.030" (.8 .030"
mm) (.8 mm)
T-030
.035" (.9 .035"
mm) (.9 mm)
T-035
.039" (1.0.039"
mm)(1.0 mm)
T-039
.045" (1.2.045"
mm)(1.2 mm)
T-045
.052" (1.4.052"
mm)(1.4 mm)
T-052
1/16"
(1.6
mm)(1.6 mm)
T-062
1/16"
.072" (1.8.072"
mm)(1.8 mm)
T-072
5/64" (2.05/64"
mm)(2.0 mm)
T-078
3/32" (2.43/32"
mm)(2.4 mm)
T-094
7/64" (2.87/64"
mm)(2.8 mm)
T-109
1/8" (3.21/8"
mm)(3.2 mm)
T-125
NST-3800B
(3/8" I.D.,(3/8"
Flush,
Brass)
NST-3800B
I.D.,
Flush, Brass)
NST-3818B
(3/8" I.D.,(3/8"
1/8" I.D.,
Rec.,1/8"
Brass)
NST-3818B
Rec., Brass)
NST-38XTB
(3/8" I.D.,(3/8"
1/8" I.D.,
Extension,
Brass) Brass)
NST-38XTB
1/8" Extension,
N-3400CN-3400C
(3/4" I.D.,(3/4"
Flush,
Copper)
I.D.,
Flush, Copper)
N-3418CN-3418C
(3/4" I.D.,(3/4"
1/8" I.D.,
Rec.,1/8"
Copper)
Rec., Copper)
N-3414CN-3414C
(3/4" I.D.,(3/4"
1/4" I.D.,
Rec.,1/4"
Copper)
Rec., Copper)
N-3418BN-3418B
(3/4" I.D.,(3/4"
1/8" I.D.,
Rec.,1/8"
Brass)
Rec., Brass)
N-3414BN-3414B
(3/4" I.D.,(3/4"
1/4" I.D.,
Rec.,1/4"
Brass)
Rec., Brass)
N-5800CN-5800C
(5/8" I.D.,(5/8"
Flush,
Copper)
I.D.,
Flush, Copper)
N-5818CN-5818C
(5/8" I.D.,(5/8"
1/8" I.D.,
Rec.,1/8"
Copper)
Rec., Copper)
N-5814CN-5814C
(5/8" I.D.,(5/8"
1/4" I.D.,
Rec.,1/4"
Copper)
Rec., Copper)
N-5818BN-5818B
(5/8" I.D.,(5/8"
1/8" I.D.,
Rec.,1/8"
Brass)
Rec., Brass)
N-5814BN-5814B
(5/8" I.D.,(5/8"
1/4" I.D.,
Rec.,1/4"
Brass)
Rec., Brass)
2.00
2.00
[50.8 mm] [50.8 mm]
'TT' Series
Tip
'TT'
Series Tip
TT-023
TT-030
TT-035
TT-039
TT-045
TT-052
TT-062
.023" (.6 .023"
mm) (.6 mm)
TT-023
.030" (.8 .030"
mm) (.8 mm)
TT-030
.035" (.9 .035"
mm) (.9 mm)
TT-035
.039" (1.0.039"
mm)(1.0 mm)
TT-039
.045" (1.2.045"
mm)(1.2 mm)
TT-045
.052" (1.4.052"
mm)(1.4 mm)
TT-052
1/16" (1.61/16"
mm)(1.6 mm)
TT-062
NT-3800C
(3/8" I.D.,(3/8"
Flush,
Copper)
NT-3800C
I.D.,
Flush, Copper)
'TT' Series'TT'
TipSeries Tip
21
MIG GUNS
U.S.
2
5
19
4
21
12
6
8
7
18
AMP
11
9
17
10
16
13
20
14
15
1
MIG Gun Part# 195400 ‑ 300 Amp 15ft Gun
DE
MA
IN
3
.
U.S.A
.035
Pipeworx
3
Description
Centerfire Nozzle
Insulator Cap
Q‑Nut Insulator, Front
Neck
Q‑Neck Cover
Q‑Neck Insulator, Rear
Jump Liner
Nut
Screw
Handle Half, Upper
Lower Handle Half & Switch Assy.
Handle Kit (Includes items #10, #11, #12, #13)
Terminal
Butt Connector
Spring
Strain Relief
Strain Relief Set with plug
Screw
Screw Cover
Trigger Control Plug
Liner
Power Pin Tip
NST A.
Part#
NST‑3800B
TT‑035
DS‑1
4323R
1840057‑2
QT2‑60
1840057‑1
1840031
QJL‑3545
4207
4209
1780062
2620054
1880194
2660001
4932
2520048
2520007
2520047M
2280056
1620003
2200101
1010027
L3B‑15
2200135
IN
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
DE
MA
Pipeworx
1
21
2
5
4
20
6
19
7
7
8
18
16
AMP
17
9
15
11
14
14
10
12
13
22
MIG GUNS
Pipeworx
E IN
MAD
U.S.
3
A.
.035
21
2
D-1
Description
Centerfire Nozzle
Insulator Cap
Q-Nut Insulator, Front
Neck
Q-Neck Cover
Q-Neck Insulator, Rear
Jump Liner
Handle Kit (Includes handle and items # 13, 14, 15, 16)
Trigger
Terminal
Screw
Nut
Handle Spring
Strain Relief
Strain Relief Set
Butt Connector
Electrical Connection
Screw
Screw Cover
Adaptor Block
Power Pin Assy.
Liner
Power Pin Tip
1
D
Part#
NS‑5818C
T‑045
D‑1
4423R
1840057‑2
QT2‑60
1840057‑1
1840031
QJL‑3545
1880198
5662
2660001
4209
4207
2520042
2520041
2520066
4932
GN2021
2280056
1620003
1010027
2200101
L3B‑15
2200135
R
NA
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
5
4
20
6
19
7
7
8
18
16
AMP
17
9
15
12
14
10
14
11
13
23
MIG GUNS
PipePro Dura‑Flux XC
®
™
1
2
3
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Part # 7010070, 7010071, 7010072
7010062
T1116
7010068
QJL‑116
QJL‑564
1760010
1760011
2280047
2030030
4209
4207
5662
1880255
1880256
2660001
2520056
4932
1010027
GN2021
20006A
2520066
2280056
1620003
1880251
2200131
396
444715
444815
Description
Insulator Tip
Contact Tip, Quik Tip, 1/16" (1.6 mm) (Installed On Gun)
Neck, R2" (50.8 mm) X 70
Jump Liner, .045-1/16" (Installed on Gun)
Jump Liner, 5/64" (Included with Gun)
Trigger Guard
Heat Shield (Optional)
Screw, #8-32 x 1-1/2 (2 req'd)
Nut, #8-32 (2 req'd)
Switch Assy, Trigger
Handle Kit, Standard (Includes Handle Halves)
Handle Kit, Dual Schedule (Includes Handle Halves)
Butt Connector, (2 Req'd)
Adapter Block
Electrical Plug - Non Dual Schedule
Electrical Plug - Dual Schedule
Rigid Strain Relief
Screw, Strain Relief
Screw Cover, Strain Relief
Miller Power Pin Kit
Power Pin, Miller
Set Screw, Liner
Liner, .045-1/16", 15' (4.57 m) (Installed on Gun)
Liner, 5/16", 15' (4.57 m) (Installed on Gun)
8
6
7
9
5
4
11
10
11
12
13
14
15
16
18
Liner Replacement Instructions and Services
Removing Existing Liner
Turn off power. Remove neck from gun assembly. Lay cable straight. Loosen liner
retention set screw on the power pin. Grasp liner which protrudes from power pin
and remove from cable assembly.
Install Replacement Liner
Insert liner into power pin with cable laying straight. Position the liner so that it
extends approximately 1" (25.4 mm) beyond the gun handle. Tighten liner retention
set screw to secure liner to cable assembly. Make sure cable is straight before
trimming liner. Trim and deburr the front of the liner with 1/4" (6.4 mm) extending
beyond the gun handle and reinstall neck. Trim and deburr the back end of the liner
with 1/8" (3.2 mm) extending beyond the power pin.
Service
Inspect for excessive wear and debris on the inside diameter. Do not dip liner in
solvents for cleaning. Liner may be periodically blown out with shop air. Replace
with new liner when excessive wear or debris produces poor electrode feed.
24
19
17
1-1/2"
1-1/4"
1"
3/4"
1/2"
1/4"
21 20
22
0
23
MIG GUNS
Bernard S‑Gun
™
Item #
1
2
3
4
5
6A
6B
6C
7
8
NS
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Part #
S2515TE5EM
N1C58Q
T1045
T1052
D118Q
10012
QT3‑45L
1680074‑2
1840057
1840031
1680074‑1
1540007
407709‑013
1880219
203296‑005
2280044
177272
2030029
177488
177271
2520056
2520066
4932
1199M
L4A‑15
1010036
2280056
1620003
GN2021
™
250 Amp MIG Gun
1
Description
Nozzle Assy
Contact Tip, Quik Tip, .045" (1.2 mm)
Contact Tip, Quik Tip, .052" (1.4 mm)
Gas Diffuser
Cap
Neck, Rotatable/Locking, Medium
End Fitting Lock (Included with Neck)
Hand Nut (Included with Neck)
Insulator (Included with Neck)
Handle Kit - Std. Trigger
Handle Screw, Large (4 Req'd)
Handle Screw, Small
Handle Nut, (4 Req'd)
Handle Nut, Small
Trigger, Standard
Trigger Pin (2 Req'd)
Spring Strain Relief
Strain Relief
Butt Connector
Liner
Adapter Block
Screw, Strain Relief
Screw Cover, Strain Relief
Electrical Plug - Non D/S
3
5
2
6b
4
7
6c
6a
12
14
9
10
8
11
13
9
15
16
17
18
22
21
23
24
19
20
25
MIG GUNS
Bernard Dura‑Flux
™
Item #
1
2
3
4
5
6
Part # FLX3515AM
7010024
7010059
7010026
1880229
T‑062
T‑072
T‑078
T‑094
7010031
7010032
7
1880232
1880222
1880230
1880223
1880231
1880236
1880233
1880235
1880234
1880237
7010034
2280047
2030030
1880224
1760002
2250017
198820
2280046
4209
2030004
1880225
5662
2660001
7010015
610
416‑15
7010035
4421
1880226
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
™
with Fixed Power Cable Liner
Description
Insulator Tip
Heavy-Duty Insulator Tip
Tip Holder, Slip-On
Tip Holder Kit (Includes: (1) #1, (1) #2, (1) #3)
Centerfire Contact Tip, 1/16" (1.6 mm) (Included w/Gun)
Centerfire Contact Tip, .072" (1.8 mm) (Included w/Gun)
Neck Liner, 6" (15.2 cm)
Neck, Liner, 12" (30.5 cm)
Neck Replacement Kit (Includes: (1) #6, (1) #7)
Sleeved, 6" (15.2 cm) x 30
Sleeved, 6" (15.2 cm) x 60
Sleeved, 8" (20.3 cm) x 90
Sleeved, 12" (30.5 cm) x 30
Sleeved, 12" (30.5 cm) x 60
Aluminum Armored, 6" (15.2 cm) x 30
Trigger Guard
Screw, #8-32 x 1-1/2 (2 Req'd)
Nut, #8-32 (2 Req'd)
Trigger Guard Kit (Includes: (1) #8, (2) #9, (2) #10)
Heat Shield (Optional)
Snap Ring
Clamp
Screw, 1/4-20, Hex Socket
Handle Kit (Includes: Handle Halves, (2) #9, (2) #10, (3) #16, (3) #17)
Switch Assy, Trigger
Cord Assembly, 15' (4.57 m)
Rigid Strain Relief
Housing, Rigis Strain Relief
Liner, Power Pin, Miller
O-Ring
Miller Power Pin Kit (Includes: Miller Power Pin, (1) #24, (1) #25)
For additional parts call Bernard at 1‑855‑MIGWELD (644‑9353).
Quantity
2
3
4
5
1
6
7
9
8
10
17
18
12
13
19
15
11
21
20
22
25
23
26
29
27
30
24
28
Dura-Flux 350 AMP
26
14
15 16
MIG GUNS
Ironmate™ FC‑1150
450-Amp, Self-Shielded
Flux Cored Welding Gun
Ironmate™ FC‑1260
350-Amp, Self-Shielded
Flux Cored Welding Gun
Ironmate Flux Cored Guns
™
Model
FC‑1260
FC‑1260 90˚
FC‑1260LM
FC‑1150
Part #
195 732
195 729
237 410
213 439
194 912
194 911
194 864
194 863
Length
10 ft (3 m)
15 ft (4.6 m)
10 ft (3 m)
15 ft (4.6 m)
10 ft (3 m)
15 ft (4.6 m)
10 ft (3 m)
15 ft (4.6 m)
Weight
8.5 lb (3 kg)
11 lb (5 kg)
8.5 lb (3 kg)
11 lb (5 kg)
8.5 lb (3 kg)
11 lb (5 kg)
9.5 lb (4.3 kg)
12 lb (5.4 kg)
Rating and Duty Cycle
350 A at
60% Duty Cycle
350 A at
60% Duty Cycle
350 A at
60% Duty Cycle
450 A at
60% Duty Cycle
.035 and .045 in (0.9 and 1.2 mm) are available via optional Conversion Kit #199 178.
1
Consumables
Wire Size
1/16 – 3/32 in
(1.6 – 2.4 mm) 1
1/16 – 3/32 in
(1.6 – 2.4 mm) 1
1/16 – 3/32 in
(1.6 – 2.4 mm) 1
3/32 – 1/8 in
(2.4 – 3.2 mm)
Contact Tips
(25 per package)
.035 in (0.9 mm)
.045 in (1.2 mm)
1/16 in (1.6 mm)
.068 – .072 in (1.7 – 1.8 mm)
5/64 in (2.0 mm)
3/32 in (2.4 mm)
7/64 in (2.8 mm)
.120 in (3.0 mm)
1/8 in (3.2 mm)
Insulated Thread Protector
(5 per package)
Nozzles
Insulated Flush
Insulated 2 in (51 mm) Stickout
Insulated 2-3/4 in (70 mm)
Stickout
Replacement Liners
1/16 – 3/32 in (1.6 – 2.4 mm)
for Cable
1/16 – 3/32 in (1.6 – 2.4 mm)
for Gooseneck (Short)
1/16 – 3/32 in (1.6 – 2.4 mm)
for Gooseneck (Medium)
1/16 – 3/32 in (1.6 – 2.4 mm)
for Gooseneck (Long)
.045 in (1.2 mm) Conversion
for Cable and Gooseneck
3/32 – 1/8 in (2.4 – 3.2 mm)
for Cable
3/32 – 1/8 in (2.4 – 3.2 mm)
for Gooseneck
FC‑1260
#209 248 2
#198 784 2
#198 785
#198 786
#198 788
#198 790
—
—
—
FC‑1150
—
—
—
—
—
#201 256
#201 257
#201 258
#201 259
#198 800 3
—
#198 801
#198 802
#201 261
—
#198 803
#201 262 3
#195 731
—
#198 791
—
#198 792
—
#198 793
—
#199 178
—
—
#201 246
—
#201 260
Use .045 in Conversion Kit #199 178.
Standard
2
3
27
MIG GUNS
Ironmate
Item #
1
2
3
4
4
5
5
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
26
27
28
29
30
30
31
Optional
1
28
Part #
201 262
201 261
201 256
201 257
201 258
201 259
201 250 1
201 2511
201 247
201 2481
201 2491
201 2521
201 253 (N/A)
201 254
201 255
201 260
201 245
—
198 681
135 646
224 083
224 083
194 714 (N/A)
198 821
081 664
198 820
133 774
198 819
000 369
198 743 (N/A)
602 202
070 001
194 713
195 735
079 878
198 894 (N/A)
201 246
201 276 (N/A)
201 277 (N/A)
195 733
™
FC‑1150
Description
Nozzle, insulated 2-3/4 in stickout
Nozzle, insulated 2 in stickout
Tip, contact 3/32 in
Tip, contact 7/64 in
Tip, contact .120 in
Tip, contact 1/8 in
Gooseneck, 82˚ bend (includes)
Gooseneck, 82˚ bend, aluminum jacketed (includes)
Gooseneck, 25˚ bend (includes)
Gooseneck, 45˚ bend, (includes)
Gooseneck, 45˚ bend, aluminum jacketed (includes)
Gooseneck, straight 5˚ bend, (includes)
Liner, locking screw 3/8 in – 16
Insert, steel
Insert, ceramic
Liner, gooseneck replacement (short, for 6 in goose)
Shield Kit, heat (consists of)
Shield, heat (not available separately)
Nut, 008-32 .34 hex .23h stl pld elastic stop nut
Screw, 008-32 x 1.50 rnd hd-phl stl pld
Housing Kit with Hardware — less switch
Housing assembly, trigger
Handle Kit, assembly (consists of)
Shield, spatter
Ring, rtng ext .625 shaft grv x .042 thk e style
Clamp
Screw, cap stl sch .250-20 x .625 pld
Handle
Switch, limit 10 amp, 125/250 VAC
Clamp, switch housing
Washer, tooth .168 id x .340 od x .023 t stl pld
Screw, 008-32 x .25 hexwhd-pln stl pld
Switch Kit, assembly 15 ft (consists of)
Housing Plug and Pins (service kit)
Screw, set #8-32 x .312 — liner locking
Kit, replacement standard liner 15 ft (includes)
Label, FC-1150 gun, 10 ft
Kit, insulator sleeve with spring and screws
Quantity
1
1
1 (25 per pkg)
1 (25 per pkg)
1 (25 per pkg)
1 (25 per pkg)
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
4
4
1
1
1
1
1
1
1
1
MIG GUNS
Ironmate
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
31
32
33
Part #
198 803
198 802
198 801
198 800 1
209 248 2
198 784 2
198 785
198 786
198 788
198 790
198 794 1
199 332
198 795
199 333
198 798
199 334
198 796
199 335
198 797
199 336
198 799
198 752 3
198 758 3
198 806 3
198 791
198 792
198 793
194 712
—
198 681
135 646
194 714 (N/A)
198 821
081 664
198 820
133 774
198 819
194 713
195 735
198 743 (N/A)
602 202
070 001
224 083
079 531
079 878
000 369
198 894 (N/A)
195 731
199 178
166 575
198 759 (N/A)
198 767 (N/A)
195 733
202 295
202 294
202 692
™
FC‑1260 and FC‑1260LM
Description
Nozzle, insulated 2-3/4 in stickout
Nozzle, insulated 2 in stickout
Nozzle, insulated
Protector, thread
Tip, contact .035 (0.9 mm)
Tip, contact .045 (1.2 mm)
Tip, contact 1/16 (1.6 mm)
Tip, contact .068 – .072 (1.7 – 1.8 mm)
Gooseneck, 6 in, 50˚ bend (includes)
Gooseneck, 6 in, 50˚ bend, aluminum jacketed (includes)
Gooseneck, 8 in straight with 5˚ bend (includes)
Liner, locking screw 5/16 in – 18
Insert, steel
Insert, ceramic
Liner, gooseneck replacement (short, for 6 in goose)
Liner, gooseneck replacement (med, for 8 in goose)
Liner, gooseneck replacement (long, for 12 in goose)
Shield Kit, heat (consists of)
Shield, heat (not available separately)
Nut, 008-32 .34 hex .23h stl pld elastic stop nut
Screw, 008-32 x 1.50 rnd hd-phl stl pld
Handle Kit, assembly (consists of)
Shield, spatter
Ring, rtng ext .625 shaft grv x .042 thk e style
Clamp
Screw, cap stl sch .250-20 x .625 pld
Handle
Clamp, switch housing
Washer, tooth .168 id x .340 od x .023 t stl pld
Screw, 008-32 x .25 hexwhd-pln stl pld
Aluminum Housing Kit with Hardware — less switch
Conn, circ cpc clamp str rlf size 11 .453 od
Housing Plug and Pins (service kit)
Switch, limit 10 amp, 125/250 VAC
Screw, set #8-32 x .312 — liner locking
Kit, replacement standard liner 15 ft (includes)
Kit, .045 conversion monocoil liner 15 ft (includes)
Wrench, hex .078 across flat
Kit, insulator sleeve with spring
Insulator, phenolic (FC-1260LM only)
Adapter, Miller feeder (FC-1260LM only)
Adapter, Miller to Lincoln trigger leads (FC-1260LM only)
Quantity
1
1
1
1 (5 per pkg)
1 (25 per pkg)
1 (25 per pkg)
1 (25 per pkg)
1 (25 per pkg)
1 (25 per pkg)
1 (25 per pkg)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Standard
Use .045 in Conversion Kit
3
Items recessed in Gooseneck
Note: Each Gooseneck includes locking screw liner, inserts, and appropriate gooseneck liner.
1
2
29
MIG GUNS
Hobart MIG Gun History
Machine
Handler®
Handler® 125
Handler® 125EZ
Spec # / Stock #
6969-1
All Other 6969 Series
7144-1 and 71441A-1
All Other
All
All
Original Gun
GAL-90
GAL-100
GAL-100
Piecemaker® 14-A
H-9A, pg 30; H-9, pg 30
H-9A, pg 30
Handler® 130XL
Handler® 135/140
Handler® 150
Handler® 175/180
Handler® 187
Handler® 190
Handler® 210
Handler® 210MVP
IronMan™ 210
IronMan™ 230
IronMan™ 250/270
Trek 180
All
All
All
All
All
All
All
All
All
All
All
All
GA-16CA
H-10, pg 37
Piecemaker® 14-A
H-10, pg 37
H-10, pg 37
H100S4-10, pg 32
H-14, pg 37
H100S4-10, pg 32
M-10, pg 11
H200L4-15, pg 32
M-25, pg 13
H100L4-10, pg 33
Handler® 120
Recommended Replacement Gun
Bernard TGX Series #S1815 and #214 (Tweco #4 Power Pin ) 1
Bernard TGX Series #S1815 and #214 (Tweco #4 Power Pin ) 1
Bernard TGX Series #XS1815 and #214-4 ( L-Tec Power pin) 1
H-9 #195 157R, pg 30
H-9 #195 157R, pg 30
M-100 #248 282, pg 12
(Purchase # 193681, Power Pin)
H100S2-10 #245 924, pg 32
H100S2-10 #245 924, pg 32
H100S2-10 #245 924, pg 32
H100S4-10 #245 926, pg 32
H100S4-10 #245 926, pg 32
H100S4-10 #245 926, pg 32
M-100/M-150, pg 12
H200L4-15 #239 173, pg 33
M-25, pg 13
H100L4-10 #243 864, pg 33
1
H‑9A/9B
195 157R
—
H‑9A Gun 8 ft (2.4 m),
100 A, .030–.035 (0.8–0.9 mm)
—
195 157R
3
4
5
6
169 715
226 190
087 2991
000 067
000 068
169 716
170 470
210 969 (N/A)
210 970
169 715
226 190
087 2991
000 067
000 0681
169 716
—
226 079
210 970
7
8
9
211 450 (N/A) 226 080
—
226 010
—
225 410
H‑9B Gun 8 ft (2.4 m),
100 A, .030–.035 (0.8–0.9 mm)
Nozzle, slip type .500 (12.7 mm) orf flush
Nozzle, slip type flux cored
Tip, contact scr .023 (0.6 mm) wire x 1.125
Ring, retaining
Tube, head
Kit, liner, monocoil
.023 – .035 (0.6 – 0.9 mm) wire x 8 ft
Handle Assembly
Nut, liner retainer
Switch, trigger
2
Optional
*H9B replaces H9A
1
30
5
7
Part #
H‑9B
1
3
Part #
H‑9A*
Item #
2
Description
Quantity
9
6
6
1 (2 per pkg)
1 (1 per pkg)
1 (10 per pkg)
1 (10 per pkg)
1 (10 per pkg)
1 (2 per pkg)
1
1
1
1
2
1
8
H-9A Gun
MIG GUNS
H‑10
Item #
Part #
195 957
1
169 715
226 190
087 2991
000 067
000 068
000 0691
169 716
170 470
169 718
169 738
194 524
197 123
194 0101
2
3
4
5
6
7
8
9
194 011
194 0121
079 975
227 798
604 464
169 737
209 494
10
11
12
13
Description
H‑10 Gun
10 ft (3 m), 100 A, .030–.035 (0.8–0.9 mm)
Ring, retaining
Tube, head
Nut, locking handle
Nut, jam
O-Ring, .312 ID x .062 70 Duro BUNA-N
.023 – .025 (0.6 mm) wire x 15 ft (includes)
Switch, trigger
Terminals, friction
Handle
Power Pin
Quantity
1 (2 per pkg)
1 (1 per pkg)
1 (10 per pkg)
1 (10 per pkg)
1 (10 per pkg)
1 (10 per pkg)
1 (2 per pkg)
1
1
1
1
2
1
1
1
1
1
2
1
1
Optional
1
H‑14
Item #
Part #
231 204
1
169 715
226 190
087 2991
000 067
000 0681
169 716
170 470
169 718
169 738
169 719
079 975
194 0101
2
3
4
5
6
7
8
9
194 011
194 0121
194 0141
10
11
12
13
1
079 975
227 798
227 800
079 878
209 494
Description
H‑14 Gun 10 ft (3 m),
100 A, .030–.035 (0.8–0.9 mm)
Ring, retaining
Tube, head
Nut, locking handle
Nut, jam
O-ring, .187 ID x .103CS rbr
.023 – .025 (0.6 mm ) wire x 15 ft
.035 – .045 (0.8 – 0.9 mm) wire x 15 ft
O-ring, .312 ID x .062 70 Dura BUNA-N
Switch, trigger
Housing Plug & Pins
Power Pin
1
2
3 4
Quantity
1 (2 per pkg)
1 (1 per pkg)
1 (10 per pkg)
1 (10 per pkg)
1 (10 per pkg)
1 (2 per pkg)
1
1
1
1
1
1
5
6
7
13
12
11
1
1
1
1
1
1
1
1
9
8
10
Optional
31
MIG GUNS
H100S2‑10
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
1
2
3
4
5
Part #
Description
245 924
169 715
226 190
087 2991
000 0671
000 0681
000 0691
170 470
169 716
246 373
234 865
242 832
225 410
246 380
245 927
197 123
194 0101
194 0111
194 0121
079 975
H100S2‑10 Gun .30‑.035 10 ft
Nozzle, slip type .500 orf flush
Nozzle, flux cored slip type
Ring, retaining
Tube, head
Nut, jam
Handle
Switch, trigger
Housing, power pin
Connnector, feeder
O-Ring, .312 ID x .062 70 duro buna-n
Liner, monocoil .023 – .025 wire x 15 ft (consisting of)
Liner, monocoil .030 – .035 wire x 15 ft (consisting of)
Liner, monocoil .035 –.045 wire x 15 ft (consisting of)
Quantity
6
7
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
7
8
Friction Terminal
#604 464
13
12
11
10
Optional
1
#245 927
9
H100S4‑10
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
Part #
Description
245 926
169 715
226 190
087 2991
000 067
000 0681
000 0691
170 470
169 716
246 373
243 865
242 832
225 410
079 878
246 380
245 927
197 123
194 0101
H100S4‑10
Ring, retaining
Tube, head
Nut, jam
Handle
Switch, trigger
Housing plug and pins
Housing, power pin
Connector, feeder
O-ring, .312 ID x .062 duro buna-n
.023 – .025 (0.6 mm ) wire x 15 ft
.030 – .035 (0.8 – 0.9 mm) wire x 15 ft
.035 – .045 (0.6 – 0.9 mm) wire x 15 ft
194 011
194 0121
079 975
14
Optional
*H9B replaces H9A
1
2
3
4
Quantity
1 (2 per pkg)
1 (1 per pkg)
1 (10 per pkg)
1 (10 per pkg)
1 (10 per pkg)
1 (10 per pkg)
1
1 (2 per pkg)
1
1
1
1
1
1
1
2
1
6
7
7
8
9
13
14
1
1
12
1
11
1
32
5
10
MIG GUNS
H100L4‑10
Item #
Part #
243 864
1
169 715
226 1901
087 2991
000 0671
000 0681
000 0691
170 470
169 716
242 831
243 865
242 832
225 410
079 878
242 833
079 974
194 0101
194 0111
194 0121
079 975
2
3
4
5
6
7
8
9
10
11
12
13
1
2
3
Description
H100L4‑10 Gun 10 ft (3 m),
100 A, .030–.035 (0.8–0.9 mm)
Nozzle, slip type, .500 orf flush
Nozzle, flux cored slip type
Tip, contact scr .023 wire x 1.125
Ring, retaining
Tube, head
Nut, jam
Handle
Switch, trigger
Housing plug & pins
Connector, feeder
Liner, monocoil .023/.025 wire x 15 ft (consisting of)
4
5
Quantity
1
6
7
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
7
8
9
12
13
11
10
Optional
1
H200L4‑15
Item #
Part #
239 173
1
200 258
169 7241
169 7251
169 7261
169 7271
087 2991
000 0671
000 0681
000 0691
169 728
169 729
170 468
169 730
242 585
242 635
225 410
242 597
242 598
242 604
079 974
194 010
194 011
194 012
079 975
227 800
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Optional
1
1
2
Description
H200L4‑10 Gun 15 ft (4.6 m),
200 A, .030–.035 (0.8–0.9 mm)
Nozzle, slip type, .500 orf .125 recess
Nozzle, slip type, .625 orf .125 recess
Nozzle, slip type, .625 orf .125 stitch out
Adapter, nozzle w/retaining ring
O-Ring
Washer, shock
Tube head assembly
Handle, front H-20 welding gun
Switch, trigger
Handle, rear H-20 welding gun
Collar, adapter feeder connector
Connector, feeder H-20 welding gun
O-ring, .500 ID x .103 cs rbr
O-ring, .312 ID x .062 70 Dura Buna-N
3
Figure 5-1.
H100L4-10 Gun
4
5
6
7
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 (2 per pkg)
1
1
1
1
1
8
9
16
10
14
12
15
13
11
Figure 8-6. H200L4−15 Gun
33
MIG GUNS
Millermatic Service Parts
Model
Challenger™
Challenger™ 172
MM 90/130
Serial #
Effective
KG171523
KH511668
KB102926
On/Off
Switch #
116 830
116 830
111 997 (115 V)
Contactor #
252 676
252 676
252 676
Gas
Valve #
218 422
218 422
218 421
Wire Speed
Pot/Rheostat #
000 101
See Manual
000 101
Wire Speed
Knob #
097 922
097 922
097 922
Fan
Motor #
495 429
495 429
111 931
Fan
Blade #
005 656
005 656
005 656
Drive
Motor #
173 446
186 212
173 446
CR‑1
Relay #
—
006 393
006 393
Range
Switch #
—
250 658
—
116 830 (230 V)
MM 120/150
MM 130 XP
MM 135
MM 140/
140 with
Auto‑Set™
MM 175
MM 180
MM 185
MM 200
MM 210
MM 211
MM 212
MM 212
w/Auto‑Set™
MM 250
MM 250MP
MM 250X w/o
meters
MM 250X w/
meters
MM 251
MM 252
MM 300 w/o
meters
MM 300
w/meters
MM 350/350P
MM DVI™
MM DVI‑2™
MM Passport
MM Passport
Plus
MM Pulser
MM Reach
Vintage
34
KB100704
KH418495
LB204281
LG320643
116 830
111 997
196 575
196 575
252 676
252 676
—
—
218 422
218 421
218 421
218 421
072 623
186 207
See Manual
207 415
097 922
097 922
171 007
171 007
495 429
495 428
196 063
196 063
005 656
005 656
409953‑001
409953‑001
090 087
186 212
202 708
202 708
072 817
See Manual
—
—
—
250 658
202 663
202 663
LB204053
LG320643
KG171523
HK240615
LC218652
LJ330001N
LH131786B
LJ180754B
196 574
196 574
124 511
See Manual
124 511
196 575
124 511
124 511
—
—
See Manual
See Manual
196 600
—
196 600
—
218 422
218 422
222 837
See Manual
See Manual
232 516
246 753
246 753
See Manual
207 415
035 897
030 943
See Manual
207 415
228 104
238 100
207 078
207 078
171 007
171 007
See Manual
207 078
207 077
238 122
196 064
196 064
123 468
081 373
188 706
See Manual
188 706
188 706
409953‑001
409953‑001
005 656
081 372
148 809
See Manual
148 809
148 809
202 708
202 708
See Manual
—
202 888
202 708
233 009
233 009
—
—
072 817
See Manual
—
—
—
—
202 663
202 663
153 197
049 280
192 373
202 663
—
—
KB054828
KB054828
KJ081597
250 006
250 006
250 006
—
—
—
222 837
222 837
222 837
035 897
—
035 897
171 007
—
171 007
148 808
148 808
188 706
148 809
148 809
148 809
See Manual
See Manual
227 117
006 393
006 393
006 393
035 897
—
035 897
KK227730
250 006
—
222 837
See Manual
171 007
188 706
148 809
227 117
006 393
See Manual
LB170597
LG290851B
KH457123
250 006
250 006
244 920
—
—
—
See Manual
246 753
222 837
See Manual
—
035 897
See Manual
218 764
171 007
188 706
188 706
148 808
148 809
148 809
148 809
227 117
225 341
227 117
052 964
—
—
See Manual
—
035 897
KK310628
244 920
—
222 837
035 897
171 007
148 808
148 809
227 117
—
035 897
LC447907
LE204883
LH021271B
LE444123
LH380053N
See Manual
219 552
219 552
—
—
248 620
196 600
196 600
—
—
See Manual
216 396
246 753
220 011
220 011
—
198 087
198 087
—
—
—
207 077
207 077
174 992
174 992
213 043
188 706
188 706
234 728
234 728
—
148 809
148 809
—
—
223 541
202 888
230 496
202 708
202 708
106 462
072 817
—
—
—
—
153 197
192 373
—
—
LA259996
LK220947N
KF806591
250 006
—
250 006
196 600
—
See Manual
218 494
244 300
218 421
035 897
—
035 897
171 007
238 873
171 007
188 706
—
See Manual
148 809
—
See Manual
227 117
223 541
See Manual
—
—
080 388
192 373
—
153 197
fax orders 1‑800‑637‑2315
SPOOL GUNS
1
9
8
7
4
6
3
2
5
10
Spoolmate 100 Series
™
Item #
1
2
3
4
5
6
7
8
8
8
9
10
Part #
186 404
234 348
206 363
194 633
209 080
186 408
186 409
186 419
186 406
199 730
186 405
111 400
Description
Gun Tube Assembly (Includes)
Head Tube Assembly
Liner Kit
Barrel
Screw, M4 x 0.7 x 6 mm
Gas Nipple
Gas Diffuser
Contact Tip .030
Contact Tip .035
Contact Tip .023
Nozzle
Hose, SAE .187 ID x .410 OD x 8.000
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
8
1
2
3
4
5
6
7
9
Spoolmate 200 Series
™
Item #
1
2
2
2
3
4
5
6
7
8
9
Part #
186 405
186 406
186 419
199 730
186 409
243 294
243 383
244 880
247 351
243 385
243 390
Description
Nozzle, Scr Type .562 Orif x 1.437 Lg
Contact Tip, .035 M5 x .8 mm Thread
Gas Diffuser
Barrel
Locking Nut
Head Tube Assembly
Kit, Liner w/ Outlet Guide (4.75 in. long)
Gun Tube Assembly
Contact Adapter
Quantity
1
1
1
1
1
1
1
1
1
1
1
phone orders 1‑866‑931‑9730
35
DRIVE ROLLS
Base selection of drive rolls upon the following recommended usages:
1. V-Grooved rolls for hard wire.
2. U-Grooved rolls for soft and soft shelled cored wires.
3. U-Cogged rolls for extremely soft shelled wires.
4. V-Knurled rolls for hard shelled cored wires.
5. Drive roll types may be mixed to suit particular requirement
(example: V-Knurled roll in combination with U-Grooved).
Inlet Guide
2 Roll Kit
Drive Rolls
Fraction
.023 – .025 in
.030 in
.030 and .035 in
.035 and .045 in
.035 in
.045 in
.052 in
1/16 in
.035 in
3/64 in
.052 in
1/16 in
5/64 in
3/32 in
7/64 in
1/8 in
.035 in
.045 in
.045 and 1/16 in
.052 in
1/16 in
.068 – .072 in
5/64 in
3/32 in
7/64 in
1/8 in
.045 in
.052 in
1/16 in
5/64 in
3/32 in
7/64 in
1/8 in
Wire Diameter
Decimal
.023 – .025 in
.030 in
.030 and .035 in
.035 and .045 in
.035 in
.045 in
.052 in
.062 in
.035 in
.047 in
.052 in
.062 in
.079 in
.094 in
.110 in
.126 in
.035 in
.045 in
.045 and 1/16 in
.052 in
.062 in
.068 – .072 in
.079 in
.094 in
.110 in
.126 in
.045 in
.052 in
.062 in
.079 in
.094 in
.110 in
.126 in
For a listing of special optional drive rolls:
see page 50
Millermatic 200/210/212/250/251/252/DVI s /Pulser/Vintage (2 Drive Roll)
22/32/52 Series, SuitCase 8/12RC & 8/12VS, Reach Feeders (2 Drive Roll)
™
®
™
Drive Rolls
Metric
0.6 mm
0.8 mm
0.8 and 0.9 mm
0.9 and 1.22 mm
0.9 mm
1.2 mm
1.3 mm
1.6 mm
0.9 mm
1.2 mm
1.3 mm
1.6 mm
2.0 mm
2.4 mm
2.8 mm
3.2 mm
0.9 mm
1.2 mm
1.22 and 1.6 mm
1.3 mm
1.6 mm
1.8 mm
2.0 mm
2.4 mm
2.8 mm
3.2 mm
1.2 mm
1.3 mm
1.6 mm
2.0 mm
2.4 mm
2.8 mm
3.2 mm
Type
V-Grooved
V-Grooved
V-Grooved
V-Grooved
V-Grooved
V-Grooved
V-Grooved
V-Grooved
U-Grooved
U-Grooved
U-Grooved
U-Grooved
U-Grooved
U-Grooved
U-Grooved
U-Grooved
V-Knurled
V-Knurled
VK-Grooved
V-Knurled
V-Knurled
V-Knurled
V-Knurled
V-Knurled
V-Knurled
V-Knurled
U-Cogged
U-Cogged
U-Cogged
U-Cogged
U-Cogged
U-Cogged
U-Cogged
Kit #
087 131
079 594
204 5791
190 3001
079 595
079 596
079 597
079 598
044 749
079 599
—
079 601
—
—
—
—
079 606
079 607
238 6871
079 608
079 609
089 984
079 610
079 611
—
—
083 318
—
079 614
—
—
—
—
Individual Drive Roll Part #
087 130
053 695
203 5261
189 2851
053 700
053 697
053 698
053 699
072 000
053 701
053 702
053 706
053 704
053 703
053 705
053 707
132 958
132 957
238 6881
132 956
132 955
132 959
132 960
132 961
132 962
132 963
083 489
083 490
053 708
053 710
053 709
053 711
053 712
Inlet Wire Guide #
056 192
056 192
056 192
056 193
056 192
056 193
056 193
056 195
221 912
221 912
221 912
056 195
056 195
056 196
056 196
056 197
056 192
056 193
221 030
056 193
056 195
056 195
056 195
056 196
056 196
056 197
056 193
056 193
056 195
056 195
056 196
056 196
056 197
Dual-size reversible drive roll
1
22/24 Series & SuitCase Feeders Nylon Wire Guides (For Feeding Aluminum Wire)
Wire Diameter
.047 in (1.2 mm)
1/16 in (1.6 mm)
3/32 in (2.4 mm)
46
Inlet Guide #
151 203
151 205
194 264
Note: Each drive roll kit contains 2 Drive Rolls and an Inlet Guide.
Note: U-Groove drive rolls are recommended when feeding aluminum wire.
DRIVE ROLLS
4 Roll Kit
Intermediate Guide
Inlet Guide
Drive Rolls
Fraction
.023 – .025 in
.030 in
.035 in
.035 and 3/64 in
3/64 in
.052 in
1/16 in
.035 in
3/64 in
.035 and 3/64 in
.052 in
1/16 in
5/64 in
3/32 in
7/64 in
1/8 in
.035 in
3/64 in
.052 in
1/16 in
5/64 in
3/32 in
7/64 in
1/8 in
3/64 in
.052 in
1/16 in
5/64 in
3/32 in
7/64 in
1/8 in
Millermatic 300/350/350P with Meters (4 Drive Roll)
54 Series, 24A & R-115 Feeders (4 Drive Roll)
®
Wire Diameter
Decimal
.023 – .025 in
.030 in
.035 in
.035/.045 in
.045 in
.052 in
.062 in
.035 in
.047 in
.035 and .045 in
.052 in
.062 in
.079 in
.094 in
.110 in
.126 in
.035 in
.045 in
.052 in
.062 in
.079 in
.094 in
.110 in
.126 in
.045 in
.052 in
.062 in
.079 in
.094 in
.110 in
.126 in
Metric
0.6 mm
0.8 mm
0.9 mm
0.9/1.2 mm
1.2 mm
1.3 mm
1.6 mm
0.9 mm
1.2 mm
1.9 and 1.2 mm
1.3 mm
1.6 mm
2.0 mm
2.4 mm
2.8 mm
3.2 mm
0.9 mm
1.2 mm
1.3 mm
1.6 mm
2.0 mm
2.4 mm
2.8 mm
3.2 mm
1.2 mm
1.3 mm
1.6 mm
2.0 mm
2.4 mm
2.8 mm
3.2 mm
Type
V-Grooved
V-Grooved
V-Grooved
V-Grooved
V-Grooved
V-Grooved
V-Grooved
U-Grooved
U-Grooved
U-Grooved
U-Grooved
U-Grooved
U-Grooved
U-Grooved
U-Grooved
U-Grooved
V-Knurled
V-Knurled
V-Knurled
V-Knurled
V-Knurled
V-Knurled
V-Knurled
V-Knurled
U-Cogged
U-Cogged
U-Cogged
U-Cogged
U-Cogged
U-Cogged
U-Cogged
Kit #
087 132
046 780
046 781
227 0611
046 782
046 783
046 784
044 750
046 785
—
—
046 787
—
—
—
—
046 792
046 793
046 794
046 795
046 796
046 797
—
—
—
—
—
—
—
—
—
Drive Rolls
Individual Drive Roll Part #
087 130
053 695
053 700
189 2851
053 697
053 698
053 699
072 000
053 701
232 826
053 702
053 706
053 704
053 703
053 705
053 707
132 958
132 957
132 956
132 955
132 960
132 961
132 962
132 963
083 489
083 490
053 708
053 710
053 709
053 711
053 712
Inlet #
056 192
056 192
056 192
056 193
056 193
056 193
056 195
221 912
221 912
221 912
221 912
058 836
056 195
056 196
056 196
056 197
056 192
056 193
056 193
056 195
056 195
056 196
056 196
056 197
056 193
056 193
056 195
056 195
056 196
056 196
056 197
Wire Guide
Intermediate #
056 206
056 206
056 206
056 207
056 207
056 207
056 209
058 853
058 853
233 843
058 837
058 837
056 209
056 210
056 210
056 211
056 206
056 207
056 207
056 209
056 209
056 210
056 210
056 211
056 207
056 207
056 209
056 209
056 210
056 210
056 211
Dual-size reversible V-groove drive roll (one .035 and one .045 in groove)
1
Wire Diameter
.035 – .047 in (0.9–1.2 mm)
1/16 in (1.6 mm)
.023 – .052 in (0.6–1.3 mm)
Inlet Guide #
058 854
058 836
221 912
Intermediate Guide #
058 853
058 837
233 843
Note: Each drive roll kit contains 4 Drive Rolls, an Inlet Guide,
and an Intermediate Guide.
Note: U-Groove drive rolls are recommended when feeding
aluminum wire.
47
DRIVE ROLLS
Antiwear Guide
Antiwear Guide
Inlet Guide
2 Roll Kit
Base selection of drive rolls upon the following recommended usages:
1. V-Grooved rolls for hard wire.
2. U-Grooved rolls for soft and soft shelled cored wires.
3. U-Cogged rolls for extremely soft shelled wires.
4. V-Knurled rolls for hard shelled cored wires.
5. Drive roll types may be mixed to suit particular requirement
(example: V-Knurled roll in combination with U-Grooved).
Inlet Guide
4 Roll Kit
Intermediate Guide
Drive Rolls
For a listing of special optional drive rolls:
62 series feeders, Pipe Pro 12 RC (2 roll kits), 64, 74 series feeder, Pipe Pro Single, Pipe Pro
Single DX, Pipe Pro Dual DX, Pipe Worx 400 and all Axcess Feeders (4 roll kit)
Wire Diameter
Fraction
Decimal
.023 – .025 in
.023 – .025 in
.030 in
.030 in
.035 in
.035 in
.035 and 3/64 in .035/.045 in
.040 in
.040 in
3/64 in
.045 in
.052 in
.052 in
1/16 in
.062 in
.035 in
.035 in
.035 and 3/64 in .035/.045 in
Metric
0.6 mm
0.8 mm
0.9 mm
0.9/1.2 mm
1.0 mm
1.2 mm
1.3 mm
1.6 mm
0.9 mm
1.9/1.2 mm
Type
V-Grooved
V-Grooved
V-Grooved
V-Grooved
V-Grooved
V-Grooved
V-Grooved
V-Grooved
U-Grooved
U-Grooved
2 Roll Kit #
151 030
—
151 032
190 3001
—
151 033
151 034
—
151 044
—
3/64 in
.047 in
.052 in
1/16 in
5/64 in
3/32 in
7/64 in
1/8 in
.035 in
3/64 in
.052 in
1/16 in
.068 – .072 in
5/64 in
3/32 in
7/64 in
1/8 in
3/64 in
.052 in
1/16 in
5/64 in
3/32 in
7/64 in
1/8 in
1.2 mm
1.2 mm
1.3 mm
1.6 mm
2.0 mm
2.4 mm
2.8 mm
3.2 mm
0.9 mm
1.2 mm
1.3 mm
1.6 mm
1.8 mm
2.0 mm
2.4 mm
2.8 mm
3.2 mm
1.2 mm
1.3 mm
1.6 mm
2.0 mm
2.4 mm
2.8 mm
3.2 mm
U-Grooved
U-Grooved
U-Grooved
U-Grooved
U-Grooved
U-Grooved
U-Grooved
U-Grooved
V-Knurled
V-Knurled
V-Knurled
V-Knurled
V-Knurled
V-Knurled
V-Knurled
V-Knurled
V-Knurled
U-Cogged
U-Cogged
U-Cogged
U-Cogged
U-Cogged
U-Cogged
U-Cogged
151 045
—
—
151 047
—
—
—
—
151 061
151 062
—
151 064
151 065
151 066
151 067
—
—
—
—
—
—
—
—
—
.045 in
.047 in
.052 in
.062 in
.079 in
.094 in
.110 in
.126 in
.035 in
.045 in
.052 in
.062 in
.068 – .072 in
.079 in
.094 in
.110 in
.126 in
.045 in
.052 in
.062 in
.079 in
.094 in
.110 in
.126 in
see page 50
Intermediate Guide
Drive Rolls
4 Roll Kit #
151 024
151 025
151 026
209 5331
161 190
151 027
151 028
151 029
151 036
244 293
151 037
243 234
—
151 039
—
151 041
—
—
151 052
151 053
151 054
151 055
151 056
151 057
151 058
151 059
151 060
151 070
—
151 072
—
—
—
—
Individual Part #
087 130
053 695
053 700
189 2851
053 696
053 697
053 698
053 699
072 000
232 826
Inlet #
150 993
150 993
150 993
150 994
150 993
150 994
150 994
150 995
150 993
221 912
053 701
053 701
053 702
053 706
053 704
053 703
053 705
053 707
132 958
132 957
132 956
132 955
132 959
132 960
132 961
132 962
132 963
083 489
083 490
053 708
053 710
053 709
053 711
053 712
150 994
221 912
150 994
150 995
150 995
150 996
150 996
150 997
150 993
150 994
150 994
150 995
150 995
150 995
150 996
150 996
150 997
150 994
150 994
150 995
150 995
150 996
150 996
150 997
Wire Guide
Intermediate #
149 518
149 518
149 518
149 519
149 518
149 519
149 519
149 520
149 518
242 417 (.035)
205 936 (3/64)
149 519
205 936
149 519
149 520
149 520
149 521
149 521
149 522
149 518
149 519
149 519
149 520
149 520
149 520
149 521
149 521
149 522
149 519
149 519
149 520
149 520
149 521
149 521
149 522
Antiwear #
045 233
045 233
045 233
045 233
045 233
045 233
045 233
045 233
045 233
045 233
045 233
045 233
045 233
045 233
045 233
045 233
045 233
045 233
045 233
045 233
045 233
045 233
045 233
045 233
045 233
045 233
045 233
045 233
045 233
045 233
045 233
045 233
Dual-size reversible V-groove drive roll (one .035 and one .045 in groove)
1
60 & 70 Series Nylon Wire Guides (For Feeding Aluminum Wire)
Wire Diameter
.047 in (1.2 mm)
1/16 in (1.6 mm)
3/32 in (2.4 mm)
48
Inlet Guide #
151 203
151 205
151 207
Intermediate Guide #
151 204
151 206
151 208
Note: Each drive roll kit contains 2 or 4 Drive Rolls, an Inlet
Guide, an Intermediate Guide, and #045 233 Antiwear Guide
with #604 612 Setscrew 8-32 x .125.
Note: U-Groove drive rolls are recommended when feeding
aluminum wire.
DRIVE ROLLS
Miller Drive Rolls
SideKick™ /SideKick™ XL
V-Groove
.023/.024
(0.6 mm)
090 423
V-Groove
.030
(0.8 mm)
090 423
V-Groove
.035
(0.9 mm)
090 423
Cricket®/Cricket® XL
119 028
119 028
—
Millermatic® 35
—
059 590 (2)
059 590 (2)
Millermatic® 90/130/Challenger
119 028
119 028
—
Millermatic® 130 XP/150/185
090 423
090 423
090 423
Machine
V-Groove
.045
(1.2 mm)
—
—
—
—
—
V-Knurl
.030
(0.8 mm)
165 603
V-Knurl
.035
(0.9 mm)
165 603
V-Knurl
.045
(1.2 mm)
127 229
Inlet Wire
Guide
119 028
119 028
119 028
058 549
—
—
058 549
—
—
119 028
119 028
165 603
165 603
127 229
058 549
058 549
058 549
Millermatic® Challenger™172
090 423
090 423
090 423
165 603
165 603
127 229
058 549
Millermatic® Passport™ / Passport™ Plus
202 925
202 925
202 925
—
202 926
202 926
202 926
058 549
Millermatic® 200/210/212/250/250x/251
087 131 (kit)
079 594 (kit)
079 595 (kit)
079 596 (kit)
—
079 606
079 607
Page 52
204 579
204 579
Optional Drive Rolls
079 594 (kit)
079 595 (kit)
079 596 (kit)
079 606
079 607
Page 52
204 579
204 579
087 131 (kit)
079 594 (kit)
079 595 (kit)
079 596 (kit)
079 606
079 607
Page 52
204 579
204 579
Millermatic® 300 with meters/350P
087 132 (kit)
046 780 (kit)
046 781(kit)
046 762 (kit)
046 792 (kit)
046 793 (kit)
Page 53
Millermatic® 141/190/standard drive
261 157
261 157
261 157
—
Millermatic® 141/190/optional drive
220 179
220 179
220 179
Mulitmatic™ 200 standard drive rolls
220 179
220 179
220 179
Mulitmatic™ 200 optional drive rolls
261 157
261 157
261 157
Millermatic® 200/210/212/250/250x/251
Millermatic® 252/ 300 without meters
087 131 (kit)
Millermatic® 252/ 300 without meters
Millermatic® DVI™ /Pulser/Vintage/Reach
Millermatic® DVI™ /Pulser/Vintage/Reach
—
—
—
—
Page 52
Page 52
—
261 157
261 157
202 926
202 926
202 926
261 151
202 926
202 926
202 926
058 549
261 157
261 157
—
261 151
058 549
XR Controls Drive Rolls
Machine
XR/XR-S/XR-D
U-Groove
.030 in. (.76 mm)
U-Groove
.035 in. (.89 mm)
U-Groove
U-Groove
.040 in. (1.02 mm) .47 in. (1.19 mm)
U-Groove
.062 in. (1.58 mm)
194 118
194 118
196 301
195 591
194 119
Sub Arc Drive Rolls
Machine
RAD-400, RAD-400T, RAD-780
Part #
Description
Wire sizes
132 955
132 960
132 961
132 962
132 963
193 700
193 701
V-K Groove Drive Roll
1/16 in. (.062 in.-1.6 mm)
5/64 in. (0.79 in.-2.0 mm)
3/32 in. (.094 in .-2.4 mm)
7/64 in. (.110 in.-2.8 mm)
1/8 in. (.125 in.-3.2 mm)
5/32 in. (.156 in.-4.0 mm)
3/16 in. (.188 in.-4.8 mm)
49
DRIVE ROLLS
Miller Spoolgun Drive Rolls
V-Knurl
.030 in. (0.8 mm)
186 414
183 413
186 414
183 413
136 135
183 357
053 131
053 131
136 135
183 357
194 114
227 434
227 434
227 434
Spoolguns
Spoolmate™ 100/185/3035
Spoolmate™ 100/185/3035
Spoolmate™ 200/3545
Spoolmate™ 200/3545
Spoolmate® 15A/20A
Spoolmate® 15A/20A
Spoolmate® 1, 2, 3
XR™-15/XR™-30
XR™-A /XR™-W Pistol
XR™-A /XR™-W Pistol
XR™-Edge
XR™Aluma-Pro™
XR™Aluma-Pro™ Lite
XR™Aluma-Pro™ Plus
V-Knurl
.035 in. (0.9 mm)
186 414
183 413
186 414
183 413
136 135
183 357
053 131
053 131
136 135
183 357
154 115
227 434
227 434
227 434
V-Knurl
.045 in. (1.2 mm)
U-Knurl
.062 in. (1.6 mm)
136 135
183 358
053 131
053 131
136 135
183 358
194 117
227 434
227 434
227 434
Inlet Wire
Guide
186 410
186 410
186 410
186 410
132 521
132 521
058 949
on conduit
on conduit
on conduit
on conduit
227 408
227 408
227 408
—
—
—
—
199 397
199 396
136 135
183 358
053 131
053 131
136 135
183 358
194 116
227 434
227 434
227 434
—
V-Knurl
.030 – .035 & .045
(0.8 – 0.9 & 1.2 mm)
202 926
HT Wire (Hard Tubular)
Rev. Knurl
Rev. Knurl
.030 & .035
.039 – .045
(0.8 & 0.9
(0.8 – 1.2 mm)
mm)
193 330
193 331
Inlet Wire Guide
—
202 926
193 330
—
—
Hobart Drive Rolls
Soft Wire
(Aluminum)
Hard Wire (Steel)
V-Groove
.024
(0.6 mm)
Machine
Handler® 120/130XL/ 202 925 or
135/140/150/170/175/ 407230-004
180/187/190/210
—
IronMan™ 210/250
IronMan™ 275
IronMan™ 230
Handler® 125, 125EZ
Urethane
.035
(0.9 mm)
—
V-Groove
.030 – .035
(0.8 – 0.9 mm)
202 925
246 565*
V-Groove
.045
(1.2 mm)
407230-004
202 925
407230-004 —
#212 379 — 2-sided combination roll (.024 V-groove) (.030/.035 VK-groove)
Note: For all Beta-MIG drive rolls, contact Miller Service Parts
Available for Handler 120 and IronMan 210
*
Part number available on ALL Handler models with serial number MDXXXXXX and after
9
Special Optional Drive Rolls
For 22/32/52/54/60/70 Series Feeders
Part #
#203 526
#189 285
#190 300
#209 533
#198 078
#088 402
#0537160010890
50
193 331
Standard drive roll is part number 235286 v-grooved wire size is .030 - .035 other sizes available on page 46 under 52 series feeders.
Description
Dual V-Groove (one .030 and one .035 in groove)
Dual V-Groove (one .035 and one .045 in groove)
Dual V-Groove (2 drive rolls each with one .035 and one .045 in groove
plus inlet guide)
Dual V-Groove 4 Roll Kit (4 drive rolls each with
one .035 and one .045 in groove plus guides and setscrew)
No-Groove, Universal Quick-Change (Steel)
No-Groove, Non-Quick-Change (Hard Urethane — Green)
No-Groove (Soft Urethane — Blue)
212 368
242 524 (wire size .023-.045)
SUBMERGED ARC
OBT-600
Consumables
Item #
Part #
Description
1
1
1
1
1
1
1
2
3
4
5
6
7
8
9
9
10
10
10
10
043 923
192 700 2
192 7012
192 702 2
192 703 2
192 7042
192 705 2
192 706 2
192 692
192 694
192 693
192 695
192 697
192 696
200 566
193 1461
193 1451
043 9672
043 969 2
043 973 2
043 9752
600 Amp Torch for 3/32–3/16 in. (1.6–4.8 mm) wires
Tip, contact 1/16 in. (1.6 mm)
Torch body
Hose, flux with insulator
Cone assembly, body
Ferrule, locking
Nut, retaining
Cone, flux
Adapter, hose
Liner, wire 1/16 − 1/8 x 8.125
Liner, wire 5/32 x 8.125
Extension, torch body OBT−1 inch
Extension, torch body OBT–6 inch
Recommended spare part.
Optional.
1
2
51
SUBMERGED ARC
OBT-1200
Consumables
Item #
Part #
Description
1
1
2
3
4
4
4
5
6
6
6
6
6
6
6
7
8
9
10
11
12
13
13
13
043 900
199 945
199 946
192 132
192 131
192 139
192 687
200 754
192 133
192 1411
199 0261
192 1421
200 7711
192 1431
192 1441
192 1361
192 135
192 758
192 137
192 138
043 9811
192 892
200 749
200 750
200 751
1200 Amp Subarc Torch 1/16-3/16 in. (1.6-4.8 mm) wire
Guide, wire inlet 5/32−1/4
Guide, wire inlet 1/16−1/8
Inlet guide adapter, with breakaway feature
Torch body assembly
Liner, wire 1/16−1/8 in
Liner, wire 5/32−3/16 in
Liner, wire 7/32 in
Extender, tip
Nut, tip
Clamp, securing
Nozzle assembly, flux
Nozzle, flux replaceable
Torch body extension 8.5 in. (includes)
Torch body extension
Liner, wire 1/16−1/8 x 36 in.
Liner, wire 5/32−3/16 x 36 in.
Liner, wire 7/32 x 36 in.
Optional.
1
52
SUBMERGED ARC
1200 Amp Single-Wire Torch
Consumables
Item #
Part #
Description
301 141
266 660
266 662
266 665
266 663
266 666
264 5801
264 5811
264 5861
266 667
266 668
264 590 2
264 5912
264 5871
264 593 2
264 5942
264 5891
Short, 11.3 in. (288 mm) 1200 Amp torch for 1/16–5/32in. (1.6–4.0mm) wire
1
2
3
4
5
6
7
8
9
10
11
11
11
11
11
12
Optional.
1
Torch body
Power source connector
Screw, HSHC, M6x30
Torch body insulator
Wire feeder connector
Nut
Wire liner, 286 mm
Flux nozzle, D.26
Clamp, D.40
Nut, M5 X 5
Tip, contact single wire 1/16 in. (1.6 mm) CuCrZr
Flux conveyor
2
6
5
10
3
7
1
4
6
8
10
11
9
2
12
53
SUBMERGED ARC
1200 Amp Twin-Wire Torch
13
Item #
Part #
Description
1
2
3
4
5
6
7
8
9
10
11
11
11
11
12
13
301 143
266 660
266 662
266 665
266 663
266 669
264 5801
264 5841
264 5861
266 667
266 6681
264 5952
264 5962
264 5972
264 5881
264 5891
266 670
Short, 11.3 in. (288 mm) 1200 Amp torch for 3/64–3/32 in. (1.2–2.4 mm) wire
Torch Body
Power Source Connector
Screw, HSHC, M6 X 30
Torch Body Insulator
Wire Feeder Connector
Nut
Wire Liner, D. 5 X 3 146 mm
Flux Nozzle, D.26
Clamp, D.40
Nut, M5 X 5
Tip, Contact Twin Wire 3/64 in. (1.2 mm) CuCrZr
Tip, Contact Twin Wire 3/32 in. (2.4 mm )CuCrZr
Flux Conveyor
Alignment Plate
2
6
5
10
7
3
7
1
4
10
11
6
9
Optional.
1
2
12
8
13
Item #
Part #
Description
1
2
3
4
5
6
7
8
9
10
11
11
11
11
12
13
301 444
266 661
266 662
266 665
266 664
266 669
264 5801
264 5851
264 5861
266 667
266 668
264 5952
264 5962
264 5972
264 5881
264 5891
266 670
Long, 16.8 in. (427 mm) 1200 Amp torch for 3/64–3/32 in. (1.2–2.4 mm) wire
Torch Body
Power Source Connector
Screw, HSHC, M6 X 30
Torch Body Insulator
Wire Feeder Connector
Nut
Wire Liner, D. 5 X 3 287 mm
Flux Nozzle, D.26
Clamp, D.40
Nut, M5 X 5
Tip, Contact Twin Wire 3/32 in. (2.4 mm )CuCrZr
Flux Conveyor
Alignment Plate
Optional.
1
2
2
6
5
10
3
7
3
7
10
1
4
10
10
11
6
9
12
8
54
PLASMA CUTTING
Spectrum Plasma Torch History
®
Model
Spectrum® 125C
Spectrum® 300
Spectrum® 375
Machine Stock #
907149, 907169
903479, 903787
903891, 903871 CE
907 532
907339, 907303
907529
903143, 903144,
903145, 903146,
903187, 903201
907058, 907058011
Original Torch
ICE-12C, pg 60
ICE-25C, pg 60
ICE-27C, pg 60
XT-30C, pg 57
ICE-27T, pg 60
XT-30, pg 57
APT-5000
ICE-12C, 20 ft ( 6.1 m) Hand-Held #195172, pg 60
ICE-25CX, 20 ft (6.1 m) Hand-Held #195007, pg 60
XT-30C, 20 ft (6.1 m) Hand-Held #255685, pg 57
XT-30C, 20 ft (6.1 m) Hand-Held #255685, pg 57
XT-30, 12 ft (3.7 m) Hand-Held #249949, pg 57
ICE-50, 30 ft (9 m) Hand- held #169199 1, pg 64
ICE-50, 50 ft (15.2 m) Hand-Held #169244 1, pg 64 (N/A)
ICE-40C, pg 61
907404, 907404011
9074041012
907531, 907531001
ICE-40T, pg 61
Spectrum® 625 X-TREME
907579, 907579001
907579002,
907579003
XT-40 w/Connect
Spectrum® 650
903788, 903790
ICE-50C, pg 62
Spectrum® 700
903444, 903445
903446, 903447
ICE-50, pg 64
Spectrum® 701
903791, 903780,
903792
ICE-50C, pg 62
Spectrum® 750
903193, 903194,
903195
APT-7000
Spectrum® 875
907390011
907390012
ICE-60T, pg 65
Spectrum® 875
907583
907583001
907583002
907583003
907396
907396001
XT-60 pg 59
ICE-40C, 25 ft (7.6 m) Hand-Held #195110, pg 61
XT-40, 12 ft (3.7 m) Hand-Held W/ Disconnect #260633, pg 58
XT-40, 20 ft (6.1 m) Hand-HeldW/ Disconnecct #260635, pg 58
XT-40M Machine Long Body 25 ft (7.6 m) # 259365, pg 58
XT-40M Machine Torch Short Body 25 ft (7.6 m) # 257462, pg 58
ICE-50CM, 50 ft (15.2 m) Machine-Held #176828, pg 62
Note: ICE-55C Not Recommended
ICE-50, 30 ft (9 m) Hand-Held #169199, pg 64
ICE-50, 50 ft (15.2 m) Hand-Held #169244, pg 64 (N/A)
ICE-70 with 50 Amp Tip, 30 ft (9 m) Hand-Held #169203, pg 64
ICE-70 with 50 Amp Tip, 50 ft (15.2 m) Hand-Held #169245, pg 64
ICE-50CM, 50 ft (15.2 m) Machine-Held #176828, pg 62
Note: ICE-55C Not Recommended.
ICE-70, 30 ft (9 m) Hand-Held #169203 2, pg 64
ICE-70, 50 ft (15.2 m) Hand-Held #169245 2, pg 64
ICE-60T, 20 ft (7.6 m) Hand-Held #234132, pg 65
XT-60, 20 ft Hand-Held Torch #249953, pg 59
XT-60, 50 ft Hand-Held Torch # 249954, pg 59
XT-60M, 25 ft Machine Torch # 249955, pg 59
XT-60M, 50 ft Machine Torch #249956, pg 59
XT60 20 ft (7.6 m) Hand-Held #249953, pg 59
XT60 50 ft (15.2 m) Hand-Held #249954, pg 59
XT60M 25 ft (7.6 m) Machine Torch Long Body #249955, pg 59
XT60M 50 ft (15.2 m) Machine Torch Long Body #249956, pg 59
ICE-60TM, 25 ft (7.6 m) Machine-Held #234136, pg 65
ICE-60TM, 50 ft (15.2 m) Machine-Held #234138, pg 65
ICE-60TM, 25 ft (7.6 m) Machine-Held Torch with Pendant #300759, pg 65
Kit, ICE-60TM, Machine Torch 50 ft #300760
XT60M 25 ft (7.6 m) Machine Torch Short Body #257464, pg 59
XT60M 50 ft (15.2 m) Machine Torch Short Body #263952, pg 59
Spectrum® 375 X-TREME™
Spectrum® 500
Spectrum® 625
Spectrum® 625 X-TREME
Spectrum® 875 Auto-Line
Spectrum® 875 Auto-Line
907584
907584001
907584002
907584003
907584004
907584005
XT-40, pg 58
More Torch models continued on next page
Requires Retrofit Kit #172 155 2Requires Retrofit Kit #172 156 (N/A) 3Requires Remote Pendant Control #180 605
4
Requires Remote Pendant Control #195 513 5Requires Retrofit Kit #172 157
1
55
SPOOL GUNS
3
12
Spoolmate 185 Spool Gun
11
9
10
8
7
6
5
4
2
1
Spoolmate 185 & 3035 Series
™
Item #
1
2
3
4
5
6
7
8
9
10
11
11
11
12
Part #
197 570
196 848
196 827
196 849
206 363
196 847
194 633
209 080
186 408
186 409
186 419
186 406
199 730
186 405
Description
Anti-Rotation Pin
Contact Adapter
Gun Tube Assembly (Includes)
Head Tube Assembly
Liner Kit
Locking Nut
Barrel
Gas Nipple
Gas Diffuser
Contact Tip .030
Contact Tip .035
Contact Tip .023
Nozzle
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
12
11
10
9
8
7
6
5
2
4
Spoolmate 250 & 3545 Series
™
Item #
1
2
3
4
5
6
7
8
9
10
11
11
11
12
36
Part #
197 570
196 848
199 385
199 394
206 363
196 847
199 393
209 080
199 391
199 390
199 387
199 388
199 389
050 622
Description
Anti-Rotation Pin
Contact Adapter
Gun Tube Assembly (consisting of)
Head Tube Assy
Liner Kit
Locking Nut
Barrel
Gas Nipple
Gas Diffuser
Contact Tip .030
Contact Tip .035
Contact Tip .047
Nozzle
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
SPOOL GUNS
XR-15/30: Effective with serial number JH-247300 though KC-171636.
XR -15/XR -30 and Spoolmatic 1,2,3
™
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
™
Part #
XR-15/30
112 704
112 885 (N/A)
602 172
—
112 708
112 707
—
—
058 685
058 676
050 638
094 259
094 260
050 637
156 821
144 862
050 622
050 115
050 116
009 925 (N/A)
000 443
004 466
000 442 (N/A)
050 960
053 131
194 405 1
194 4101
191 065
191 066
197 440
191 061
191 062
191 063
156 486 (N/A)
Part #
Spoolmatic 1,2,3
058 678
009 541
—
604 771
—
—
058 681
058 682
058 685
058 676
050 638
094 259
094 260
050 637
156 821
144 862
050 622
050 115
050 116
009 925 (N/A)
000 443
004 466
000 442 (N/A)
050 960
053 131
—
—
—
—
—
—
—
—
—
®
Description
Adapter, contact tube
Adapter, barrel
Screw, set stl sch 10-32 x .187 cup point
Screw, set stl sch 10-32 x .125 cup point
Liner, teflon .030 – .035 (0.8 – 0.9 mm) wire x 4.125
Liner, teflon .047 – 1/16 (1.2 – 1.6 mm) wire x 4.125
Liner, teflon .030 – .035 (0.8 – 0.9 mm) wire x 5.187
Liner, teflon .047 – 1/16 (1.2 – 1.6 mm) wire x 5.187
Nut, jam nozzle extension
Nut, brs cprsn .438-20
Tube, cont sl .030 (0.8 mm) wire x 4.000
Tube, cont sl 1/16 (1.6 mm) wire x 4.000
Extension, barrel 2.875 lg
Extension, nozzle
Nozzle, 5/8 orf (15.9 mm) x 1-5/8 lg
Nozzle, 1/2 orf (12.7 mm) x 1-5/8 lg
Nozzle, 13/16 (20.6 mm) orf x 1-5/8 lg
Nozzle, spot outside corner .937 ID x 2.375
Nozzle, spot inside corner
Nozzle, spot flat, 1-3/8 orf (35 mm)
Nozzle, spot flat, 15/16 orf (24 mm)
Wrench
Drive Roll, V-knurl .030–1/16 (0.8–1.6 mm)
Complete Conduit Assemblies with Liner and Fittings (replaces #112 715)
Complete Conduit Assemblies with Liner and Fittings (replaces #112 716)
Replacement Liner, gun feed cable .187 OD x .110 ID
Replacement Liner, gun feed cable .187 OD x .110 ID
Replacement Liner, bulk gun feed cable .187 OD x .110 ID
Replacement Tubing, gun liner carrier
Conversion Kit, converts XRs with 4" contact tubes to 1-7/16" tubes
Quantity
1
1
1
4
1
1
1
1
1
1
1 (5 per pkg)
1 (5 per pkg)
1 (5 per pkg)
1 (5 per pkg)
1
1
1 (2 per pkg)
1 (2 per pkg)
1 (2 per pkg)
1
1
1
1
1
1
15 ft
30 ft
32 ft
50 ft
500 ft
15 ft
30 ft
50 ft
1
Updates XRs from one-piece conduit (#112 715 or #112 716) to new style configuration that features replaceable feed cable liners and improved feedability.
1
37
SPOOL GUNS
Spoolmatic serial numbers
KD376404 - LC259177
XR prior to serial number LC373469
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Head Tube Liner
O-Ring .614 ID
O-Ring .176 ID
Barrel Adapter (Air-cooled)
Set Screw
Jam Nut (Air-cooled)
Head Tube (Air-cooled)
Set Screw (Air-cooled)
Contact Tip Adapter
Collet Nut
(See chart below)
#134 800
#164 485
#164 423
#602 172
#058 685
#164 422
#604 612
#164 421
#136 748
XR /XR-M, Spoolmatic 15/30A
™
Wire Diameter
.030 in (0.8 mm)
.035 in (0.9 mm)
.047 in (1.2 mm)
.062 in (1.6 mm)
11.
12.
13.
14.
Contact Tip
Barrel Extension (Air-cooled)
Nozzle Extension (Air-cooled)
Nozzle (Standard)
Wrench (Not shown)
Note: To use new FasTip tips, use Gas Diffuser
#209 875, Head Tube Liner #212 523, and Insulator
Contact Tip Adapter #185 097.
Note: For optional nozzles see page 41.
Air-cooled parts breakdown and gun
shown. Consult owner’s manual for
water-cooled parts and consumables.
®
Standard Contact Tip I.D.
.041 in (1.0 mm) #135 428
.052 in (1.3 mm) #135 430
.061 in (1.5 mm) #135 424
.081 in (2.1 mm) #135 425
(See chart below)
#156 821
#144 862
#050 622
#136 821
Consumables
Gun Head
Tube Liner
#136 682
#136 682
#136 683
#136 683
Optional (Smaller) Contact Tip I.D.
.036 in (1.0 mm) #135 427
.041 in (1.0 mm) #147 314
.052 in (1.0 mm) #135 429
.073 in (1.0 mm) #135 426
For guns between LC259177 and LE239243, call Miller parts for information.
Spoolmatic effective with serial number
LE239243
XR effective with serial number LE033395
1
2
3
4
5
6
7
8
9
#231 523 Air-Cooled Assembly Kit (Illustrated above)
#231 524 Water-Cooled Assembly Kit (Not shown, consult owner’s manual)
1.
2.
3.
4.
5.
6.
Head Tube Liner
O-Ring .614 ID
Barrel Assembly (Air-cooled)
Barrel Pistol Insulator
Outer Insulating Jacket
Nozzle Insulator
#212 156
#134 800
#221 087
#219 795
#219 794
#232 284
7. Diffuser
8. Contact Tip
9. Nozzle (Standard)
XR /XR-M, Spoolmatic 15/30A FasTip
™
Wire Diameter
Steel
/ Aluminum
.035 in (0.9 mm) / .030 in (0.8 mm)
.040 in (1.0 mm) / .035 in (0.9 mm)
.045 in (1.2 mm) / –
.052 in (1.3 mm) / .047 in (1.2 mm)
.062 in (1.6 mm) / –
38
®
FasTip Contact Tip I.D.
.041 in (1.0 mm) #206 186
.047 in (1.2 mm) #206 187
.053 in (1.3 mm) #206 188
.061 in (1.5 mm) #206 189
.071 in (1.8 mm) #206 190
™
XR-Pistol
Drive Rolls
#183 357
#183 357
#183 357
#183 358
#183 358
XR-Pistol All-Wire
Dual Groove Drive Rolls
#136 135
#136 135
#136 135
#136 135
#136 135
#227 749
(See chart below)
#199 613
Air-cooled parts breakdown and gun
shown. Consult owner’s manual for
water-cooled parts and consumables.
Cable Liners
#191 065 15 ft (4.6 m) or
30 ft (9.1 m)
#191 066 50 ft (15.2 m)
#197 440 500 ft (152 m)
SPOOL GUNS
1
2
5
4
3
6
7
XR -A/Spoolmatic 30A Options
™
Item #
1
2
3
4
5
6
7
®
Part #
222 735
199 613
See Page 50
206 195
198 856
222 839 (N/A)
134 800
222 855
222 853
1910031
Description
Kit, Flex Head 10 in for XRA
Nozzle, Brass 5/8 in Orifice Tapered
Contact Tip
Diffuser, .281/.312 Od Fastip 1/8 Tip Recess
Insulator, Nozzle
Torch, Flex
O-Ring, .614 ld x .070 CS 70 Duro Buna-N
Kit, Liner (Includes)
Liner, Nylon .030-.045 Wire x 11.625
Liner, Nylon .047-.062 Wire x 11.625
12 13
8
9
10
14
Kit Quantity
1
1
1
1
1
2
1
1
1
15
(Old Style)
11
17
19
18
21 17
20 19
16 (Includes item 18)
12
15
14
SX Flex Head Kit
(New Style)
18
Item #
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Part # (Old Style)
136 821
—
144 862
130 632
—
136 748
136 431
—
153 667
140 665
134 800
131 171 (N/A)
138 255
132 682
—
—
—
Part # (New Style)
—
See page 47
144 862
130 632
See page 47
—
—
209 875
153 667
212 679 (N/A)
134 800
131 171 (N/A)
222 853
222 854
212 401
134 799
212 680 (N/A)
Description
Wrench (standard length), nut tip contact
Nozzle
Extension Nozzle
Insulator, ring
Contact Tip
Nut, compression
Adapter, contact tube
Diffuser, FasTip slotted
Clamp, Sst bundle dia 2.00 x .18 wide x 7.90 lg
Tube, head flexible (includes)
O-Ring, .614 ID x .070CS
Tubing, npm convoluted 7.100 lg x .740 ID cuffs
Liner, teflon .030 – .035 (0.8 – 0.9 mm) wire x 11.625 lg, black
Liner, teflon .047 – .062 (1.2 – 1.6 mm) wire x 11.625 lg, yellow
Liner, phos bronze .030 – 1/16 (0.8 – 1.6 mm) wire x 11.249
O-Ring, .176 ID x .070CS
Flex torch (inside tubing)
(Old Style)
SXA Curved Nozzle Kit
2
1
Item #
1
2
3
4
5
6
7
8
Part # (Old Style)
147 174
005 417
005 432
148 158
148 155
148 154 (N/A)
148 156
—
—
—
148 151
—
—
Part # (New Style)
300 161
005 417
005 432
148 158
148 155
148 154
148 156
136 748
185 110
193 794
148 151
222 462
222 464
3
4
(New Style)
5
6
7
Description
Kit, SXA Curved Nozzle 50 Degree, Machine Sales Item
Nut, retaining ring
Nozzle, curve with collar
Insulator, nozzle
Tip, cont sl .030 – .035 (0.8 – 0.9 mm) wire curved
Tip, cont sl 3/64 (1.19 mm) wire curved
Tip, cont sl 1/16 (1.6 mm) wire curved
Nut, compression
Adapter, quick-change contact tip
Kit, nozzle adapter
Wrench (short length), nut retaining tip contact
Kit, 50 degree head tube (air-cooled), Machine Sales Item
Kit, 50 degree head tube (water-cooled), Machine Sales Item
Kit Quantity
1
1
1
1
1
1
1
1
1 (Old Style) / 2 (New Style)
1
2
1
1
1
1
1
1
New style Spoolmatic
effective with serial number
LE239243.
New style XR effective with
serial number LE033395.
Kit Quantity
1
2
2
2
2
2
1
1
1
1
1
1
39
SPOOL GUNS
XR from serial number
KK082113 to LC373468
1.
2.
3.
4.
Head Tube Liner
(See chart below)
Liner O-Ring
#164 485
Head Tube O-Ring
#191 191
(Not available — must update to new style
with Assembly Kit #231 525 shown below.)
5. Lock Nut
#185 111
6. Insulator
#185 097
XR -Edge
7.
8.
9.
10.
11.
12.
Gas Diffuser
Collet Nut
Contact Tip
Adapter Jam Nut
Nozzle Adapter
Nozzle (Standard)
Wrench (Not shown)
#185 110
#136 748
(See chart below)
#185 102
#185 105
#185 100
#136 821
™
Wire Diameter
.030 in (0.8 mm)
.035 in (0.9 mm)
.040 in (1.0 mm)
.047 in (1.2 mm)
Air-cooled parts breakdown and gun shown.
Consult owner’s manual for water-cooled parts and consumables.
Consumables
Standard Contact Tip I.D.
.041 in (1.0 mm) #135 428
.052 in (1.3 mm) #135 430
.052 in (1.3 mm) #135 430
.061 in (1.5 mm) #135 424
Optional (Smaller) Contact Tip I.D.
.036 in (0.9 mm) #135 427
.041 in (1.0 mm) #147 314
—
.052 in (1.3 mm) #135 429
Gun Head
Tube Liners
#193 793
#193 793
#193 793
#193 792
Aluminum Feed
Cable Liners
#191 065
30 ft (9 m)
#191 066
50 ft (15.2 m)
#197 440
500 ft (152 m)
XR from serial number
LC373394 to LE033394
Head Tube Liner
#212 523
Liner O-Ring
#164 485
Head Tube O-Ring
#191 191
(Not available — must update to new style
with Assembly Kit #231 525 shown below.)
5. Lock Nut
#185 111
1.
2.
3.
4.
6. Insulator
7. Gas Diffuser
7. Heavy-Duty Gas Diffuser
(Optional)
8. Contact Tip
9. Adapter Jam Nut
#185 097
#209 875
#202 283
(See chart below)
#185 102
#197 728
XR effective with serial number
LE033395
1.
2.
3.
4.
5.
XR -Edge FasTip
™
Wire Diameter
Steel
/ Aluminum
.035 in (0.9 mm) / .030 in (0.8 mm)
.040 in (1.0 mm) / .035 in (0.9 mm)
.045 in (1.2 mm) / –
.052 in (1.3 mm) / .047 in (1.2 mm)
.062 in (1.6 mm) / –
40
Head Tube Liner
Head Tube O-Ring
Lock Nut
Outer Insulating Jacket
#212 523
#191 191
#185 111
#221 514
#220 103
6.
7.
8.
9.
Nozzle Insulator
Gas Diffuser
FasTip™ Contact Tip
Nozzle (Standard)
#232 284
#227 749
(See chart below)
#199 613
Note: For optional consumables see page 41.
™
Consumables
.041 in (1.0 mm) #206 186
.047 in (1.2 mm) #206 187
.053 in (1.3 mm) #206 188
.061 in (1.5 mm) #206 189
.071 in (1.8 mm) #206 190
XR-Edge
Drive Rolls
#194 114
#194 115
#196 302
#194 116
#194 117
Optional Isolated
XR-Edge Drive Rolls
#198 434 N/A)
#198 435
#198 436 (N/A)
#198 437
#198 438 (N/A)
Cable Liners
#191 065 15 ft (4.6 m) or
30 ft (9.1 m)
#191 066 50 ft (15.2 m)
#197 440 500 ft (152 m)
SPOOL GUNS
New Style XR -Edge and XR /Spoolmatic FasTip Consumables
™
™
®
Note: Standard gun
components are in blue type.
™
For a complete parts listing:
see pages 38-40
XR /Spoolmatic 30A Nozzles (Serial Numbers KD376404-LC259177)
™
Contact Tips
®
(10 p/pkg)
(25 p/pkg)
Heavy-Duty FasTip™
#223 016
#206 186
#050 622(B)
5/8 in (16 mm)
orifice (Standard)
(2 per pkg)
#050 115
1/2 in (13 mm)
orifice (2 per pkg)
#050 116
13/16 in (21 mm)
orifice (2 per pkg)
#004 466
Spot flat 1-3/8 in
(35 mm) orifice
#000 443
Spot inside
corner
#223 017
#206 187
#223 018
#206 188
#223 019
#206 189
#223 200
#206 190
—
#206 191
XR -Edge Nozzles (Serial Numbers KK082113 - LE033394)
™
#185 100 1
5/8 in (16 mm) orifice
(Standard with air-cooled gun)
#050 116 1
#197 728
(Standard w/water-cooled gun)
#004 466 1
Spot flat 1-3/8 in
(35 mm) orifice
#193 790
(Standard w/water-cooled gun)
#000 443 1
Spot inside corner
Tapered FasTip™
—
#209 026
—
#209 027
—
—
—
#209 028
#209 029
#209 030
Description
.030/.035 in
(0.8/0.9 mm)
aluminum wire
.035/.040 in
(0.9/1.0 mm)
aluminum wire
.040/.045 in
(1.0/1.2 mm)
aluminum wire
.052 in (1.3 mm)
or
3/64 in (1.2 mm)
aluminum wire
1/16 in
(1.6 mm)
.068 in (1.7 mm)
or
1/16 in (1.6 mm)
aluminum wire
.030/.035 in
(0.8/0.9 mm)
aluminum wire
.035/.045 in
(0.9/1.2 mm)
aluminum wire
3/64 in (1.2 mm)
.052 in (1.3 mm)
1/16 in (1.6 mm)
Can use with water-cooled guns, Nozzle Adapter Kit #193 794 required.
1
41
SPOOL GUNS
XR-Aluma-Pro
3
4
6
5
7
8
9
#231 519 Air-Cooled Assembly Kit
Short Barrel, 4 in (102 mm)
#231 518* Air-Cooled Assembly Kit
Long Barrel, 6 in (152 mm)
2
1.
2.
3.
4.
5.
1
XR -Aluma-Pro
™
™
Wire Diameter
Steel
/ Aluminum
.035 in (0.9 mm) / .030 in (0.8 mm)
.040 in (1.0 mm) / .035 in (0.9 mm)
.045 in (1.2 mm) / –
.052 in (1.3 mm) / .047 in (1.2 mm)
.062 in (1.6 mm) / –
Head Tube Liner
Head Tube O-Rings
Lock Nut
Insulator Ring Rear
Head Tube Short
Head Tube Long
(See chart below)
#230 969
#227 168
#227 416
#227 158
#229 672
6. Insulating Jacket, short
#227 159
Insulating Jacket, long
#229 673
7. Gas Diffuser
#229 670
(See chart below)
8. FasTip™ Contact Tip
#198 855
Note: For optional consumables see page 41.
Consumables
.041 in (1.0 mm) #206 186
.047 in (1.2 mm) #206 187
.053 in (1.3 mm) #206 188
.061 in (1.5 mm) #206 189
.071 in (1.8 mm) #206 190
Drive
Rolls
#227 434
#227 434
#227 434
#227 434
#227 434
Idler
Rolls
#227 439
#227 439
#227 439
#227 439
#230 710
Inlet
Guides
#227 408
#227 408
#227 408
#227 408
#230 711
Air-Cooled
Head Tube
Liner Short
Barrel,
4 in (102 mm)
#227 161
#227 161
#230 239
#230 239
#230 239
Air/Water
Cooled Head
Tube Liner
Long Barrel,
6 in (152 mm)
#229 674
#229 674
#229 431
#229 431
#229 431
Cable Liners
#229 887 15 ft (4.6 m)
#229 891 25 ft (7.6 m)
#232 321 35 ft (10.6 m)
#233 999 Long*
#233 998 Short*
*Optional phos bronze liners.
XR-Aluma-Pro Plus
3
2
4
5
6
7
8
#246 301 Air-Cooled Assembly Kit, Long Barrel
1
1.
2.
3.
4.
5.
Head Tube Liner
Head Tube O-Ring
Insulator
Lock Nut
Insulating Jacket, Long
#230 242
#191 191
#227 416
#227 168
#229 673
XR -Aluma-Pro Plus
™
Wire Diameter
Steel
/ Aluminum
.035 in (0.9 mm) / .030 in (0.8 mm)
.040 in (1.0 mm) / .035 in (0.9 mm)
.045 in (1.2 mm) / –
.052 in (1.3 mm) / .047 in (1.2 mm)
.062 in (1.6 mm) / –
6. Diffuser
7. Contact Tip
™
Contact Tips (10 pack)
Steel
/ Aluminum
T-035 / –
–
/ T-035AL
T-045 / T-047AL
–
/–
T-062 / T-062AL
Consumables
Drive Rolls
#227 434
#227 434
#227 434
#227 434
#227 434
D-1AP
(See chart below)
N-5818C
Idler Rolls
#230 708
#230 708
#230 708
#230 708
#230 708
Figure
(Air)
Tube
AlumaPro
Gun
Air-cooled
parts8-3.
breakdown
andHead
gun shown.
ConsultAssembly
owner's manual forOf
water-cooled
parts andPlus
consumables.
*Optional phos bronze liners.
42
Air/Water Cooled Head
Tube Liner Long Barrel,
6 in (152 mm)
#230 235
#230 235
#230 432
#230 432
#230 432
Cable Liners
#229 887 15 ft (4.6 m)
#229 891 25 ft (7.6 m)
#232 321 35 ft (10.6 m)
#233 999 Long*
#233 998 Short*
SPOOL GUNS
XR-Aluma-Pro Lite
1
6
2
3
5
4
XR -Aluma-Pro Lite
™
Item #
1
2
3
4
5
5
5
5
6
6
6
6
™
Part #
254 477
QT2-45
1840057
1840031
4323R
DS-1
NS-1218C
T-047AL
T-035AL
T-047AL
T-035AL
258 541
258 542
258 726
258 727
Consumables
Description
Head Tube Assy, Aluma-Pro Lite (Including)
Tube, Body 45 Degree x 2.69 Lg
Clip-on Q-Nut Cover
Body Tube Insulating Sleeve
Insulator, Nozzle (Small)
Diffuser, C-Fire (Small Nozzle)
Nozzle, C-Fire Small Copper 1/2 in. Recess 1/8 in.
Centerfire Contact Tip, Aluminum 3/64 in.
Centerfire Contact Tip, Aluminum .035
Centerfire Contact Tip, Aluminum 3/64 in.
Centerfire Contact Tip, Aluminum .035
Kit, Jump Liner Assy .030-.035 (5 pk)
Kit, Jump Liner Assy .047-.062 (5 pk)
Kit, Jump Liner Assy .030-.035 14 in. Long (5 pk)
Kit, Jump Liner Assy .047-.062 14 in. Long (5 pk)
Quantity
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
Optional Head Tube Assemblies
(for XR-Aluma-Pro guns)
45 Degree/4 Inch (Air-Cooled) #255 037
45 Degree/4 Inch (Water-Cooled) #255 338
45 Degree/6 Inch Heavy-Duty (Water-Cooled) #258 293
45 Degree/10 Inch Tight ACS (Air-Cooled) #258 295
43
SPOOL GUNS
Optional Head Tube Assemblies
(for XR-Aluma-Pro guns) continued...
60 Degree/6 Inch Heavy-Duty
(Water-Cooled) #258 294
45 Degree/6 Inch with Centerfire™
(Air-Cooled) #246 301
(Air-Cooled) #258 474
44
SPOOL GUNS
5
XR-Pistol Pro
4
3
7
2
1
6
8
XR -Pistol Pro
™
Item #
Part #
255 716
198 855
206 189
229 670
232 284
M1366
227 168
191 191
M1273
230 969
1
2
3
4
5
6
7
8
Consumables
Description
Kit, Head Tube Assy (Air) AP/PP 180 Degree 4 in.
Nozzle, Copper 5/8 in.
Tip, Fastip .312 Od .052 And 3/64 Al Wires
Diffuser, .281/.312 Od Collar Fastip 1/8 Rec Aluma
Insulator, Nozzle Collared
Jacket Outer Insulating A/C Pistol Pro
Nut, Head Tube Rotation
O-Ring, .312 Id x .070 Cs 70 Duro Buna-n
Liner, Teflon .047-.062 Wire Pistol Pro
Kit, Replacement O-Rings Head Tube Air
Quantity
1
1
1
1
1
1
1
2
1
1
5
4
XR-Pistol Pro Plus
3
2
1
7
6
XR -Pistol Pro Plus
8
™
Item #
1
2
3
4
5
6
7
8
Part #
258 474
N-5818C
T-047AL
D-1AP
232 284
M1190 (N/A)
227 168
230 969
191 191
M1442
Consumables
Description
Kit, Head Tube Assy (Air) AP/PP 180 Degree 4 in. Lg Cntrfr
Nozzle, C-Fire Large Copper 5/8 in. Recess 1/8 in.
Contact Tip, Centerfire .047 Aluminum
Diffuser, Centerfire-D-1AP
Insulator, Nozzle Collared Diffuser (For 180 Degree/ Straight Only)
Insulator, Outer 180 Degree/ Straight (Air)
Nut, Head Tube Rotation
Kit, Replacement )-Rings Head Tube Air (Includes)
O-Ring, .312 ld x .070 Cs 70 Duro Buna-n
Liner, Teflon .047-.062 Wire Soft Pro/Plus
Quantity
1
1
1
1
1
1
1
1
2
1
45
PLASMA CUTTING
Spectrum Plasma Torch History Continued
®
Spectrum® 1000
903 448, 903 449
ICE-70, pg 64
907 162
ICE-80T, pg 68
Spectrum® 1250
903 450, 903 451,
903 452
ICE-100, pg 66
Spectrum® 1251
907 305
ICE-100T, pg 70
Spectrum® 1500
903 147, 903 148,
903 186, 903 149
APT-8000
Spectrum® 1500D
907 305
APT-8000
Spectrum® 2050
903 789
ICE-50C, pg 62
Spectrum® 2050
903 777
ICE-55C, pg 63
Spectrum® 2255
Spectrum® 3080
903 755
903 793, 903 795
ICE-80C, pg 67
Spectrum®LYNX
903 552
ICE-50C, pg 62
Spectrum® Thunder
Spectrum® PLUS
903 741, 903 742
903 454, 903 460,
903 781
903 498, 903 499,
903 502
903 142, 903 177
903 139
903 140
ICE-12C, pg 60
MC-80
Spectrum® 1250MG
Spectrum® 187
Spectrum® 187D
Spectrum® 250D
ICE-102
APT-1000
APT-1000
APT-3000
ICE-70, 50 ft (15.2 m) Hand-Held #169245, pg 64
ICE-100 with 70 Amp Tip, 50 ft (15.2 m) Hand-Held #169246, pg 64
ICE-80TM, 25 ft (7.6 m) Machine-Held #195221, pg 69, No Pendant 4
ICE-80TM, 50 ft (15.2 m) Machine-Held #223535, pg 69, No Pendant 4
ICE-100M, 50 ft (15.2 m) Machine-Held #169247, (N/A)
ICE-100TM, 25 ft (7.6 m) Machine-Held #225706 4, pg 70
ICE-100TM w/Pendant, 25 ft (7.6 m) Machine-Held #2260574, pg 70
ICE-70, 30 ft (9 m) Hand-Held #169203 5, pg 64
ICE-70, 50 ft (15.2 m) Hand-Held #169245 5, pg 64
ICE-55CM, 50 ft (15.2 m) Machine-Held #193349, pg 63, No Pendant
ICE-80CXM, 50 ft (15.2 m) Machine-Held #219944, pg 69
Note: ICE-55C Not Recommended
ICE-12C, 20 ft ( 6.1 m) Hand-Held (kit) # 216407, pg 60
MC-80, 25 ft (7.6 m) Hand-Held #171847 (N/A)
No Replacement Torch available
Leather Torch Cable Covers
Description
20 ft Cable Cover
239 642
Part #
239 642
25 ft Cable Cover
50 ft Cable Cover
231 867
231 868
Requires Retrofit Kit #172 155 2Requires Retrofit Kit #172 156 (N/A) 3Requires Remote Pendant Control #180 605
Requires Remote Pendant Control #195 513 5Requires Retrofit Kit #172 157 (N/A).
1
4
56
PLASMA CUTTING
AirForce and Cybercut (Hobart) Plasma Torch History
™
Model
AirForce™ 250
AirForce™ 250A
AirForce™ 250CI
AirForce™ 375
AirForce™ 400
AirForce™ 500i
AirForce™ 625
Machine Stock #
500 436
500 437
500 534
500 453
500 474
500 548
500 493, 500 494
Original Torch
ICE-12C, pg 60
ICE-12C, pg 60
HP-25, pg 72
ICE-25C, pg 67
ICE-27C, pg 60
HP-50, pg 72
ICE-40C, pg 61
AirForce™ 700i
AirForce™ 750
Cybercut 1025
Cybercut 2050
500 546
500 455
903 665
903 667, 903 678,
903 666
HP-70, pg 72
ICE-50C, pg 62
ICE-25C, pg 60
ICE-55C, pg 63
XT30 & XT30C
Item #
Part #
249 949
255 685
1
2
3
3
4
5
6
259 870
249 971
249 957
255 686
252 938
249 972
252 951
249 930
249 933
249 932
249 927
249 931
249 926
249 969
253 054
253 055
253 520
ICE-12C, 20 ft (6.1 m) Hand-Held #216 407, pg 60
HP-25, 16 ft (5 m) Hand-Held #232 647, pg 72
ICE-25CX, 20 ft (6.1 m) Hand-Held #195 007, pg 60
XT-30C, 20 ft (6.1m) Hand-Held #255 685, pg 57
ICE-25CX, 20 ft (6.1 m) Hand-Held #195 007, pg 60
ICE-55CM, 50 ft (15.2 m) Machine-Held #193 349, pg 63
Description
XT30 Torch, Replacement 12 ft
XT30C Torch Replacement 20 ft
Quantity
1
1
Torch Handle Kit
Torch Trigger
Leads 12 ft (XT-30)
Leads 20 ft ( XT-30C)
Torch Body w/Cup Switch
Torch Trigger Assembly w/Spring
Grease, Silicone
Consumables
Drag Shield
Shield Deflector
Retaining Cup
Tip
Swirl Ring
Electrode
O-Ring
Stand-Off Guide
Circle Cutting Guide
Consumables Kit XT30
1
1
1
1
1
1
1
XT30 & XT30C Torch
Consumables for XT30 & XT30C
57
PLASMA CUTTING
XT40
XT40 & XT40 with Disconnect
Item #
Part #
249 951
249 952
260 633
260 635
Description
XT40 Torch Replacement 12 ft
XT40 Torch Replacement 20 ft
XT40 Torch Replacement 12 ft W/ Disconnect
XT40 Torch Replacement 20 ft W/ Disconnect
Quantity
1
2
3
3
3
3
4
5
259 870
249 971
249 959
249 960
260 637
260 638
252 938
249 972
Torch Handle Kit
Torch Trigger
XT40 Lead 12 ft
XT40 Lead 20 ft
XT40 Lead 12 ft W/ Disconnect
XT40 Lead 20 ft W/ Disconnect
Torch Body Kit
Torch Trigger Assembly W/ Spring
1
1
1
1
1
1
1
1
259 305
257 462
XT40M Machine Torch Long Body
XT40M Machine Torch Short Body
259 363
259 361
259 333
263 389
259 357
259 359
259 330
253 521
Mounting Screw
Mounting Sleeve
Kit, Torch Body W/Switch
Positioning Sleeve Short Body
Positioning Sleeve Long Body
Stain Relief
Torch Replacement Leaks 25 ft
Consumables Kit XT40
1
2
3
4
5
6
7
3
1
1
1
1
1
1
XT40TM Torch Long & Short
Consumables for XT40
263 310
Shield Sense
58
PLASMA CUTTING
XT60 & XT60M
Item #
1
2
3
3
4
5
1
2
3
3
4
5
6
7
Part #
249 953
Description
XT60, 20 ft Replacement Torch
Quantity
249 954
XT60, 50 ft Replacement Torch
263 950
249 971
249 961
249 962
256 039
249 972
1
1
1
1
1
1
249 955
249 956
257 464
263 952
Torch Handle Kit
Torch Trigger
XT60, Lead 20 ft
XT60, Lead 50 ft
Torch Body Kit
Torch Trigger Assembly W/Spring
XT60M Torches
XT60M, 25 ft Long Body Machine Torch
XT60M, 50 ft Long Body Machine Torch
XT60M, 25 ft Short Body Machine Torch
XT60M, 50 ft Short Body Machine Torch
259 357
263 389
249 963
249 964
259 361
256 040
259 334
243 754
Long Body Positioning Sleeve
Short Body Positioning Sleeve
XT60M Lead, W/QD 25 ft
XT60M Lead, W/QD 50 ft
Torch Sleeve
Main Body W/Switch
Cup Detect Switch
Kit, XT60M QD W/Wing Head Fastener
1
1
1
1
1
1
1
1
XT60 Torch
Consumables for XT60 & XT60M
XT60M Torch
263 310
Shield Sense
59
PLASMA CUTTING
ICE-12C
Item #
Part #
216 407
195 172
Description
Torch (kit) (ICE-12C)
Torch (ICE-12C)
Quantity
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
196 928
196 926
196 925
196 927
196 935
196 932
196 930
183 427
196 9311
185 833
190 220
171 248
197 567
196 929
252 951
222 9382
253 054
253 055
Cup, shield (optional)
Tip, 12 A
Electrode, 12 A
Swirl Ring, 12 A
O-Ring, ICE-12C main body
Main Body
Label, ICE-12C
Handle Assy, complete
Leads, 20 ft
Switch Assembly (includes)
Spring
Push Button Switch
Cup, retaining
Shield, drag
Grease, silicon
Consumable Kit (ICE-12C)
Stand-off Guide
1
1 (5 per pkg)
1 (5 per pkg)
1
1 (3 per pkg)
1
2
1
1
1
1
1
1
1
1
1
1
1
If used with Spectrum Thunder, #216 277 fitting required.
ICE-12C Consumable Kit includes (1) drag shield #196 929 (1) plastic case #127 493, (1) shield cup #197 567,
(4) tips #196 926, (4) electrodes #196 925, (1) o-ring #196 935, and (1) silicone grease #252 951.
1
2
For a listing of original torch applications and replacements: see
pages 55–57
ICE-25C & 25CX/27C/27T
Item #
1
2
3
4
5
6
7
8
9
10
11
Part #
ICE-25C
—
—
—
Part #
ICE-25 CX/27C/27T
195 007
195 014
225 615
202 808
176 656
176 655
202 809
169 232
178 550
—
171 248
—
—
183 428
—
177 893
177 894
—
—
225 671
225 672
225 616
252 951
—
253 054
202 808
176 656
176 655
202 809
169 232
—
203 119
171 248
185 833
190 220
183 427
228 405
—
—
205 881 (N/A)
203 120
225 671
225 672
225 616
252 951
222 939 3
253 054
253 055
253 055
Description
Torch (ICE-25CX)
Torch (ICE-27C)
Torch (ICE-27T)
Quantity
Cup, shield
Tip, 25/27 A
Electrode, 25/27 A
Swirl Ring, 25/27 A
O-Ring (main body)
Main Body
Main Body (ICE-27C/27T only)
Push Button Switch
Spring
Leads, 12 ft (ICE-27T)
Leads, 15 ft
Leads, 25 ft
Leads, 20 ft (ICE-25 CX)
Leads, 20 ft (ICE-27C)
Tip, drag shield
Retaining Cup, drag shield
Drag Shield
Grease, silicon
Consumable Kit (ICE-27C/27T)
Stand-off Guide
1
1 (5 per pkg)
1 (5 per pkg)
1
1 (3 per pkg)
1
1
1
1
1
1
1
1
1
1
1
1 (5 per pkg)
1
1
1
1
1
1
ICE-27C Consumable Kit includes (1) plastic case #127 493, (1) shield cups #202 808, (5) tips #176 656,
(5) electrodes #176 655, (1) swirl ring #202 809, (1) o-ring #169 232, and (1) silicone grease #252 951.
3
60
fax orders 1-800-637-2315
PLASMA CUTTING
ICE-40C/T
Part #
ICE-40C
195 110
195 111
—
—
Part #
ICE-40T
—
—
237 502
237 504
1
2
3
4
5
6
192 059
185 833
190 220
171 248
183 427
209 298
209 299
252 951
192 059
185 833
190 220
171 248
183 427
238 558
238 559 (N/A)
252 951
7
8
9
10
11
12
13
14
15
16
17
204 323
192 050
204 325
192 047
192 049
169 232
177 888
192 052
192 048
192 203
204 332
222 9401
253 054
253 055
204 323
192 050
204 325
192 047
192 049
169 232
177 888
192 052
192 048
192 203
204 332
222 9401
253 054
253 055
Item #
Description
Torch, 25 ft (ICE-40C)
Torch, 12 ft (ICE-40T)
Quantity
1
1
1
1
Main Body
Spring
Push Button Switch
Handle Assembly, complete
Leads, 25 ft/ Leads, 12ft
Leads, 50 ft
Grease, silicon
Consumables
Shield, drag
Cup, retaining
Tip, standard (40 A)
Electrode, standard
Swirl Ring
O-Ring
Deflector
Tip, extended (40 A)
Electrode, extended
Shield, gouge
Tip, gouge
Stand-off Guide
1
1
1
1
1
1
1
1
1
1
1 (5 per pkg)
1 (5 per pkg)
1
1 (3 per pkg)
1
1 (5 per pkg)
1 (5 per pkg)
1
1 (5 per pkg)
1
1
1
ICE-40C/T Consumable Kit includes (1) plastic case #127 493, (3) tips #204 325, (3) electrodes #192 047,
(1) extended tip #192 052, (1) extended electrode #192 048, (1) gouge shield #192 203, (1) gouge tip #204 332,
(1) o-ring #169 232, (1) silicone grease #252 951, (1) swirl ring #192 049 and (1) retaining cup #192 050.
1
For a listing of original torch applications and replacements:
see pages 55– 57
61
PLASMA CUTTING
ICE-50C & 50CM
Item #
Part #
176 824
176 826
176 828
1
2
3
4
5
6
188 794
185 833
190 220
171 248
183 427
179 829
179 830 (N/A)
252 951
7
8
9
10
11
180 611 (N/A)
180 605
180 342 (N/A)
180 610 (N/A)
188 795 (N/A)
12
13
14
192 053
192 050
177 890
192 0511
192 047
177 886
192 0491
169 232
192 058
177 888
177 876
192 0561
192 0521
189 407
192 048
192 203
177 878
192 2041
226 763
253 055
15
16
17
18
19
20
21
22
23
24
Description
Torch, 50 ft (ICE-50CM)
ICE-50C Torch (Hand-Held)
Main Body
Spring
Push Button Switch
Handle Assembly, complete
Leads, 25 ft
Leads, 50 ft
Grease, silicon
ICE-50CM Torch (Machine-Held)
Torch Sleeve
Remote Pendent Control
Leads, 50 ft
Position Sleeve
Main Body
Consumables
Shield, drag
Cup, retaining
Tip, standard
Tip, standard (ICE-55C)
Electrode, standard
Swirl Ring
Swirl Ring (ICE-55C)
O-Ring
Shield, machine
Deflector
Tip, extended
Tip, extended tapered 55 A (ICE-55C)
Tip, extended tapered 40 A (ICE-55C)
Tip, extended (flat)
Electrode, extended
Shield, gouge
Tip, gouge
Tip, gouge (ICE-55C)
Sense tab
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 (5 per pkg)
1 (5 per pkg)
1 (5 per pkg)
1
1
1 (3 per pkg)
1
1
1 (5 per pkg)
1 (5 per pkg)
1 (5 per pkg)
1 (5 per pkg)
1 (5 per pkg)
1
1
1 (5 per pkg)
1
1
Spectrum 2050 Enhancement — For improved cutting performance and increased consumable life, Spectrum 2050
users are encouraged to update their existing ICE-50C Cutting Tips and Swirl Ring with the ICE-55C components.
(The ICE-55C Tips must be used in conjunction with the ICE-55C Swirl Ring.)
1
see pages 55– 57
24
Sense Tab
226 763
Sense Tab
62
PLASMA CUTTING
ICE-55C & 55CM
Item #
Part #
193 347
193 348
193 349
1
2
3
4
5
6
192 059
202 932
185 833
190 220
171 248
183 427
192 062
192 063
252 951
7
8
9
10
11
12
198 644
198 643
192 060
180 610 (N/A)
192 061 (N/A)
180 605
13
14
15
16
17
18
19
20
21
192 053
192 050
192 051
192 047
192 049
169 232
192 058
177 888
192 056
192 052
192 048
192 203
192 204
226 763
222 9411
253 055
22
23
24
25
Description
Torch, 50 ft (ICE-55CM)
ICE-55C Torch (Hand-Held)
Main Body
Plunger Repair Kit
Spring
Push Button Switch
Leads, 25 ft
Leads, 50 ft
Grease, silicon
ICE-55CM Torch (Machine-Held)
Retaining Ring
Torch Sleeve
Main Body
Position Sleeve
Leads, 50 ft
Remote Pendent Control
Consumables
Shield, drag
Cup, retaining
Tip, standard
Electrode, standard
Swirl Ring
O-Ring
Shield, machine
Deflector
Tip, extended tapered (55 A)
Tip, extended tapered (40 A)
Electrode, extended
Shield, gouge
Tip, gouge
Sense tab
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 (5 per pkg)
1 (5 per pkg)
1
1 (3 per pkg)
1
1
1 (5 per pkg)
1 (5 per pkg)
1 (5 per pkg)
1
1 (5 per pkg)
1
1
1
ICE-55C Consumable Kit includes (1) plastic case #127 493, (1) drag shield #192 053, (1) retaining cup #192 050,
(4) tips #192 051, (4) electrodes #192 047, (2) extended tips #192 056, (2) extended electrodes #192 048,
(1) gouge shield #192 203, (1) gouge tip #192 204, (3) o-rings #169 232, and (1) silicone grease #252 951.
1
see pages 55– 57
25
Sense763
Tab
226
Sense Tab
63
PLASMA CUTTING
ICE-50/70/100
Item #
Part #
169 224 (N/A)
169 203
169 245
169 207
169 246
Description
ICE-50, 50 ft Hand-Held Torch
Torch, 30 ft (ICE-100)
Torch, 50 ft (ICE-100)
1
171 258
171 257
171 246
171 248
171 255 (N/A)
171 263
171 252
Torch, main body
Torch, main body
Handle
Pushbutton, switch
Splice, 22 – 18 butt N-insul connector
Lead Insulator, 5/8PVC 3.5 in long
Teflon Tube
11/16 ID x.030W x 3.5 in long
Lead Insulator, 7/16PVC 3 in long
Teflon Tube
9/16 ID x.030W x 2.5 in long
Boot
Handle Screw, No. 6 x 3/4ph
Leads, 30 ft
Leads, 30 ft
Leads, 50 ft
Leads, 50 ft
Consumables
Standoff Guide
Retaining Cup
Standard Tip
Swirl Ring
Standard Electrode
O-Ring
Stop-Guide Sleeve
Extended Tip
Extended Electrode
Gouge Tip
Stand-off Guide
2
3
4
5
171 260
171 251
6
7
8
171 247
171 256
171 264
171 253
171 265 (N/A)
171 254
9
10
11
12
13
14
15
16
17
18
132 6571
169 2161
174 0341
169 2151
169 2121
169 2321
174 0351
169 2141
173 8951
169 2131
253 054
253 055
Quantity
ICE-50
1
—
—
—
—
ICE-70 & 100
—
1
1
1
1
1
—
1
1
2
1
—
—
1
1
1
2
—
1
1
—
—
1
1
5
1
—
1
—
1
5
—
1
—
1
1 (2 per pkg)
1
1 (5 per pkg)
1
1 (5 per pkg)
1 (3 per pkg)
1
1 (5 per pkg)
1 (5 per pkg)
1 (5 per pkg)
1
1
1
1
For ICE-50 only — see page 66 for ICE-70 and ICE-100 torch consumables.
1
see pages 55– 57
(See above for ICE-70 & ICE-100
torch consumables)
64
PLASMA CUTTING
ICE-60T & 60TM
Item #
Part #
234 132
234 134
234 136
234 138
300 759
300 760
1
2
3
4
5
6
215 477
185 833
190 220
215 592
215 594
234 170
234 171
252 951
215 478
7
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
215 607
234 172
234 173 (N/A)
215 599
215 598
215 478
234 829
215 606
195 513
220 240
220 241
212 735
212 734
212 724
219 676
212 725
212 733
212 730
212 732
219 682
212 729
212 736
219 680
212 731
226 763
Description
Torch, 25 ft (ICE-60TM)
Torch, 50 ft (ICE-60TM)
Torch with Pendant, 25 ft (ICE-60TM)
Torch with Pendant, 50 ft (ICE-60TM)
ICE-60T Torch
Torch, main body
Switch assembly (includes)
Spring
Push button switch
Handle assembly
Leads, 20 ft
Leads, 50 ft
Grease, silicon
Switch Cup, Sensor
ICE-60TM Torch
Sleeve, torch position
Torch Lead, 25 ft (7.6 m)
Torch sleeve
Torch, main body
Switch Cup, Sensor
Kit, ICE-60T/TM QD w/wing head fastener
Clip, retaining
Remote pendant control
Cable, remote control trigger 25 ft (7.6 m)
Cable, remote voltage sense 26.5 ft (8 m)
Consumables
O-ring
Swirl ring
Electrode
Standard 60A tip
Standard 40A tip
Retaining cup
Drag shield
Shield
Extended 60A tip
Extended 40A tip
Deflector
Gouge tip
Gouge shield
Sense tab
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
ICE-60T Torch
1
1
1
1
1
3
4
5
1 (5 per pkg)
1
1 (5 per pkg)
1 (5 per pkg)
1 (5 per pkg)
1
1
1
1 (5 per pkg)
1 (5 per pkg)
1
1 (5 per pkg)
1
1
7
1
8
2
see pages 55– 57
6
ICE-60TM Torch
ICE-60TM
Torch
16
22
14
Consumables for
ICE-60T/ICE-60TM and
Kit 239 086
226 763
Sense Tab
65
PLASMA CUTTING
ICE-70M/100M
Item #
1
2
3
4
5
6
7
8
9
10
11
Part #
169 247 (N/A)
171 245
171 241 (N/A)
185 999 (N/A)
186 000 (N/A)
186 001 (N/A)
171 243 (N/A)
171 242 (N/A)
010 860 (N/A)
170 993 (N/A)
170 825 (N/A)
010 907
171 244 (N/A)
169 224
169 230
169 223
179 2821
169 219
169 226
169 222
169 217
169 233
169 225
181 227
169 220
169 227
173 815
173 816
170 995
169 221
169 228
169 218
169 217
226 763
253 054
253 055
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Description
ICE-100M, 50 ft Machine Torch
Torch, main body
Torch Assembly, rack and sleeve (consists of)
Torch Position Sleeve
Gear Rack
Locking Ring
Leads, 30 ft (ICE-70M)
Leads, 50 ft (ICE-100M)
Clamp, hose .750 – 1.750clp dia
Collar, brass
Washer, shldr 1.251 x 1.750 OD x .125thk
Nut, 1.000 – 11
Black PVC, 5/8 ID x 3.5 long
Consumables
Shield, drag
Machine Shield
Retaining Cup
Cup, bevel
Tip (70 A)
Tip (100 A)
Swirl Ring
Electrode
O-Ring
Deflector
Tip (50 A)
Tip (70 A)
Tip (100 A)
Tip (70 A)
Electrode
Gouge Shield (70 A)
Tip (70 A)
Tip (100 A)
Electrode (70 A)
Electrode (100 A)
Sense tab
Stand-off Guide
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 (5 per pkg)
1 (5 per pkg)
1
1 (5 per pkg)
1 (3 per pkg)
1
1
1 (5 per pkg)
1 (5 per pkg)
1 (5 per pkg)
1 (5 per pkg)
1
1 (5 per pkg)
1 (5 per pkg)
1 (5 per pkg)
1 (5 per pkg)
1
1
1
Use of the #179 282 Bevel Cup will eliminate the need to use item #19 (#169 225 Deflector).
1
see pages 55– 57
26
Sense763
Tab
226
Sense Tab
66
PLASMA CUTTING
ICE-80C & 80CM
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Part # ICE-80C
176 830
187 300
190 503
190 502 (N/A)
196 423
190 504 (N/A)
187 301
196 682
187 298
190 501
190 500 (N/A)
196 415
196 416 (N/A)
190 497
218 177
—
187 305
—
—
177 899
177 898
177 896
177 895
177 897
177 902
187 292
177 900
187 289
187 288
187 291
187 290
187 293
177 901
226 763
253 054
253 055
Part # ICE-80CM
—
—
—
—
—
—
—
—
187 299
190 501
190 500 (N/A)
—
196 417 (N/A)
190 497
—
—
—
190 498 (N/A)
190 499 (N/A)
177 899
177 898
177 896
177 895
177 897
177 902 (N/A)
187 292
177 900
187 289
187 288
187 291
187 290
187 293
177 901
226 763
253 054
253 055
Description
ICE-80C, 25 ft Hand-Held Torch
Handle
#6 x 5/8 Phillips Screw, pan head
Boot
Switch Assy (includes)
Spring
Switch, Cup Sensor
Push Button Switch
Main Body
Heatshrink 1/2 in ID (2.5 in)
Tubing, 5/8 in ID (4 in)
Plug Assy, quick disconnect
Both plastic halves and nut
O-ring, quick disconnect
Plug, 3-socket female
Contact, cap-on sensor
Consumables
Drag Shield
Retaining Cup
Standard Tip
Standard Electrode
Swirl Ring
O-Ring, silicon .864 x .070
Machine Shield
Deflector
Extended Tip
Extended Electrode
40 Amp Retaining Cup
40 Amp Tip
Gouge Shield
Gouge Tip
Sense tab
Stand-off Guide
Quantity
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
14
1
1
1 (5 per pkg)
1 (5 per pkg)
1
1 (5 per pkg)
1
1
1 (5 per pkg)
1 (5 per pkg)
1
1 (5 per pkg)
1
1 (5 per pkg)
1
1
1
7
8
9
10
12
13
10
see pages 55– 57
11
ICE-80CM Torch
31
Consumables for
ICE-80C and ICE-80CM Torches
226 763
Sense Tab
67
PLASMA CUTTING
ICE-80CX/80T
Item #
Part # ICE-80CX
216 300
218 044
Part # ICE-80T
195 223
195 225
Description
Torch, 25 ft
Torch, 50 ft
Quantity
1
1
1
2
3
4
5
6
7
8
9
10
215 594
215 478
215 477
215 479
212 735
185 833
190 220
215 592
215 606
216 309
218 045 (N/A)
—
218 177
190 497
187 305
215 594
215 478
215 477
215 479
212 735
185 833
190 220
215 592
215 606
223 5431 (N/A)
223 5441
227 546
—
—
—
1
1
1
1
1 (5 per pkg)
1
1
1
1
1
1
1
1
1
2
212 730
212 733
212 725
212 726
212 724
212 734
212 735
212 736
212 729
212 728
212 731
212 727
222 9422
253 054
253 055
212 730
212 733
212 725
212 726
212 724
212 734
212 735
212 736
212 729
212 728
212 731
212 727
222 9422
253 054
253 055
Handle with screws
Cup Sensor Switch Kit
Main Body
Torch Head Repair Kit
O-Ring, main body
Trigger spring
Switch trigger
Clip, retaining
Fastener Stud
Plug Assy, quick disconnect
Both Plastic Halves and Nut
O-Ring, quick disconnect
Consumables
Drag Shield
Retaining Cup
40 Amp Standard Tip
80 Amp Standard Tip
Electrode
Swirl Ring
O-Ring
Deflector
40 Amp Extended Tip
80 Amp Extended Tip
80 Amp Gouge Shield
80 Amp Gouge Tip
Consumable Kit (ICE-80T)
Stand-off Guide
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
1
1
1 (5 per pkg)
1 (5 per pkg)
1 (5 per pkg)
1
1 (5 per pkg)
1
1 (5 per pkg)
1 (5 per pkg)
1
1 (5 per pkg)
1
1
1
Item #10 for ICE-80T is a combination unit that includes both torch lead and overmolded quick
disconnect plug assembly.
2
ICE-80T Consumable Kit includes (1) plastic case #127 493, (1) drag shield #212 730,
(1) retaining cup #212 733, (3) tips #212 726, (6) electrodes #212 724,
(2) extended tips #212 728, (1) gouge shield #212 731, (1) gouge tip #212 727,
(3) o-rings #212 735, and (1) silicon grease #252 951.
1
68
see pages 55– 57
PLASMA CUTTING
ICE-80CXM/80TM
Part #
Item # ICE-80CXM
—
219 944
—
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Part #
ICE-80TM
195 221
—
223 535
215 599
215 598
215 607
216 309
218 045 (N/A)
—
218 177
187 305
180 605
—
—
215 478
215 599
215 598
215 607
223 5451 (N/A)
219 9641
227 546
—
—
195 513
220 240
220 241
215 478
212 732
212 733
212 725
212 726
212 724
212 734
212 735
212 736
212 729
212 728
212 731
212 727
226 763
222 9422
253 054
253 055
212 732
212 733
212 725
212 726
212 724
212 734
212 735
212 736
212 729
212 728
212 731
212 727
226 763
222 9422
253 054
253 055
Description
ICE-80TM Machine Torch, 25 ft
ICE-80CXM Machine Torch, 50 ft
ICE-80TM Machine Torch, 50 ft
Quantity
1
1
1
Torch Sleeve with screws
Torch, main body
Torch lead, ICE-80TM, 50 ft
Fastener Stud
Both Plastic Halves and Nut
O-Ring, quick disconnect
Remote Pendant Control
Cable, remote control trigger 25 ft (7.6 m)
Cable, remote voltage sense 26.5 ft (8 m)
Consumables
Machine Shield
Retaining Cup
40 Amp Standard Tip
80 Amp Standard Tip
Electrode
Swirl Ring
O-Ring
Deflector
40 Amp Extended Tip
80 Amp Extended Tip
80 Amp Gouge Shield
80 Amp Gouge Tip
Sense tab
Stand-off Guide
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 (5 per pkg)
1 (5 per pkg)
1 (5 per pkg)
1
1 (5 per pkg)
1
1 (5 per pkg)
1 (5 per pkg)
1
1 (5 per pkg)
1
1
1
1
Item #4 for ICE-80TM is a combination unit that includes both torch lead and overmolded
quick disconnect plug assembly.
2
ICE-80T Consumable Kit includes (1) plastic case #127 493, (1) drag shield #212 730,
(1) retaining cup #212 733, (3) tips #212 726, (6) electrodes #212 724,
(2) extended tips #212 728, (1) gouge shield #212 731, (1) gouge tip #212 727,
1
see pages 55– 57
22
Consumables for
ICE-80CXM and ICE-80TM Torches
226 763
Sense Tab
69
PLASMA CUTTING
ICE-100T & 100TM
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Part #
ICE-100T
225 702
225 704
Part #
ICE-100TM
225 706
225 708
215 594
215 478
223 774
223 775
212 735
185 833
190 220
215 592
215 606
223 6121
223 6131
227 546
—
—
—
—
—
—
215 478
223 773
223 775
—
—
—
—
—
223 6141 (N/A)
223 6151
227 546
215 599
215 607
195 513
220 240
220 241
212 730/219 6852
212 733/219 6842
212 725
219 676
212 726
219 679
212 724/219 6782
212 734/219 6772
212 735
212 736
212 729
219 682
212 728
219 683
212 731
219 680
—
212 727
219 681
227 0373
253 054
253 055
212 732/219 6872
212 733/219 6842
212 725
219 676
212 726
219 679
212 724/219 6782
212 734/219 6772
212 735
212 736
212 729
219 682
212 728
219 683
212 731
219 680
226 763
212 727
219 681
227 0373
—
—
Description
Torch, 25 ft
Torch, 50 ft
Quantity
1
1
Handle with screws
Main Body with switch
Torch Head Repair Kit
O-Ring, main body
Trigger Spring
Switch Trigger
Clip, retaining
Fastener Stud
Torch Sleeve, ICE-80TM
Remote Pendant Control
Cable, remote control trigger 25 ft
Cable, remote voltage sense 26.5 ft
Consumables
Drag/Machine Shield
Retaining Cup
40 Amp Standard Tip
60 Amp Standard Tip
80 Amp Standard Tip
100 Amp Standard Tip
Electrode
Swirl Ring
O-Ring
Deflector
40 Amp Extended Tip
60 Amp Extended Tip
80 Amp Extended Tip
100 Amp Extended Tip
Gouge Shield
60 Amp Gouge Tip
Sense tab
80 Amp Gouge Tip
100 Amp Gouge Tip
Stand-off Guide
1
1
1
1
1 (5 per pkg)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 (5 per pkg)
1 (5 per pkg)
1 (5 per pkg)
1 (5 per pkg)
1 (5 per pkg)
1
1 (5 per pkg)
1
1 (5 per pkg)
1 (5 per pkg)
1 (5 per pkg)
1 (5 per pkg)
1
1 (5 per pkg)
1
1 (5 per pkg)
1 (5 per pkg)
1
1
1
Item #10 includes both torch lead and overmolded quick disconnect plug assembly.
First number is for 40/60/80 Amp components and second number is for 100 Amp components.
3
ICE-100T Consumable Kit includes (1) plastic case #127 493, (1) 100 A drag shield #219 685,
(1) 100 A retaining cup #219 684, (3) 100 A tips #219 679, (6) 100 A electrodes #219 678,
(2) 100 A extended tips #219 683, (1) gouge shield #212 731, (1) 100 A gouge tip #219 681,
1
2
see pages 55– 57
Consumables for
ICE-100T and ICE-100TM Torches
70
25
226 763
Sense Tab
PLASMA CUTTING
ICE-102 & 102M
Item #
Part #
6
7
8
180 333 (N/A)
183 448 (N/A)
171 246
171 248
171 255 (N/A)
171 263
171 252
171 260
171 251
171 247
171 256
183 450 (N/A)
9
10
11
12
13
14
15
16
17
18
19
183 449 (N/A)
171 241 (N/A)
185 999 (N/A)
186 000 (N/A)
186 001 (N/A)
183 452 (N/A)
010 860 (N/A)
170 993 (N/A)
170 825 (N/A)
010 907
171 244 (N/A)
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
169 224
169 230
180 412
180 408
180 404
169 217
180 406 (N/A)
169 233
170 995
183 447 (N/A)
180 411 (N/A)
180 410 (N/A)
180 405 (N/A)
169 218
180 407 (N/A)
226 763
253 054
253 055
1
2
3
4
5
Description
ICE-102 Torch (Hand-Held)
Torch, 50 ft
Torch, main body
Handle
Pushbutton, switch
Splice, 22 - 18 butt N-insul connector
Lead Insulator, 5/8PVC 3.5 in long
Teflon Tube, 11/16 ID x .030W x 3.5 in long
Lead Insulator, 7/16PVC 3 in long
Teflon Tube, 9/16 ID x .030W x 2.5 in long
Boot
Handle Screw, No. 6 x 3/4ph
Leads, 50 ft
ICE-102M Torch (Machine-Held)
Torch, 50 ft
Torch, main body
Torch Assembly, rack and sleeve (consists of)
Torch Position Sleeve
Gear Rack
Locking Ring
Leads, 50 ft
Clamp, hose .750 — 1.750clp dia
Collar, brass
Washer, shldr 1.251 ID x 1.750 OD x .125thk1
Nut, 1.000 — 11
Black PVC, 5/8 ID x 3.5 long
Consumables
Drag Shield
Machine Shield
Retaining Cup
Shielded Tip
Swirl Ring
Air Electrode
Multiple Gas Electrode
O-Ring
Gouge Shield
Retaining Cup
Air Gouge Tip
Multiple Gas Gouge Tip
Swirl Ring
Air Gouge Electrode
Multiple Gas Gouge Electrode
Sense tab
Stand-off Guide
Quantity
1
1
1
1
2
1
1
1
1
1
5
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 (10 per pkg)
1
1 (5 per pkg)
1 (5 per pkg)
1 (3 per pkg)
1
1
1
1
1
1 (5 per pkg)
1
1
1
1
see pages 55– 57
35
Consumables for
ICE-102 and ICE-102M Torches
226 763
Sense Tab
71
PLASMA CUTTING
HP-25
Service Parts/Consumables 232 647
Item # Part #
232 647
1
230 429
2
232 081
3
230 432
4
230 430
5
770 4961
5
770 723
6
770 4971
233 321
233 046
245 993
Description
HP-25 Hand-Held Plasma Torch
Handle Assy, left and right w/screws
Trigger Switch
Leads, 16 ft
Torch Head
Consumable kit, tip/electrode
Consumable kit, cup/swirl ring/o-ring
Stand-off Guide
Wrench
Kit, Detect Leads
Quantity
1
1
1
1
2 each/kit
5 each/kit
1
1
1
1
Parts not sold individually.
No circle cutting guide for the HP-25, HP-50, and HP-70 torches. #244 117 Yellow Safety Switch.
1
see pages 55– 57
6
Consumable Kits for
HP-25 Torch
5
Tip
Retaining Cup
HP-50
Item # Part #
244 121
1
770 4961
1
770 723
2
770 6531
3
233 321
245 993
HP-25 Torch
Electrode Swirl Ring
O-Ring
2
Description
Consumable kit, cup/swirl ring/O-ring
Stand-off guide, HP-25/50/70 plasma torch
Kit, Detect Leads
Quantity
2 each/kit
5 each/kit
1
1
1
1
Tip
HP-70
Item # Part #
244 122
1
770 6541
1
770 724
2
770 6551
3
233 321
245 993
see pages 55– 57
2
Description
Consumable kit, cup/swirl ring/O-ring
Stand-off guide, HP-25/50/70 plasma torch
Kit, Detect Leads
Quantity
2 each/kit
5 each/kit
1
1
1
1
72
O-Ring
Swirl Ring
Consumable Kits for
HP-50 Torch
1
Electrode
Retaining Cup
see pages 55– 57
1
Tip
Retaining Cup
Electrode
Swirl Ring
O-Ring
Consumable Kits for
HP-70 Torch
GAS EQUIPMENT
Hose Fittings
R3
Little Torch™ Hose Nuts
Stock No.
R2
R3
Type
Oxygen
Fuel Gas
Nut Thread & Number
9/16 in-18 RH
9/16 in-18 LH
Hose ID Size
1/8 in (3 mm)
1/8 in (3 mm)
Style
Barbed
Hose ID Size
1/8 in (3 mm)
1882
Little Torch™ Hose Tailpiece
Stock No.
1882
Type
Oxygen/Fuel
NOTE: For Oxy and Fuel Connections.
Ferrule
7582
Little Torch™ & Quickbraze™ Hoze Ferrule
Stock No.
7582
Inside Diameter
3/16 in/ 5 mm
Length
9/32 in/ 7 mm
Crimping Tool
7799
Hose Type
Oxygen/Fuel
NOTE: 7799 - Crimping tool to crimp ferrule on Little Torch™ hose.
Hose Adaptors
Stock No.
14389 (B to A)
14390 (B to A)
Type
Oxygen
Fuel Gas
Male Thread
3/8 in-24 RH
3/8 in-24 RH
Female Thread
9/16 in-18 RH
9/16 in-18 RH
Nut Thread & Number
9/16 in-18 RH
9/16 in-18 LH
Style
Nickel Plated
Nickel Plated
14389
NOTE: “B” Regulators fitting to “A” hose fitting.
Torch Hose Connections
Stock No.
3060-1
3060-2
Type
Oxygen
Fuel Gas
3060-2
3060-1
Use With: All heavy duty torch handles and hand torches.
Pressure Gauges & Filter
#GA136-03 2-inch Diameter Pressure Gauge (50 CFH/25 LPM)
#GA139-03 2-inch Diameter Pressure Gauge (4000 PSI/280 BAR)
n Highly accurate read-out n UL listed
nShatter-proof polycarbonate crystal
15001-30 Gas Filter, Shielding (In-Line)
This in-line shielding gas filter is now standard on every Miller wire feeder with a gas solenoid.
It traps contaminants before they plug up solenoid valves which result in costly downtime cleaning.
GA136-03
1/4 NPT
GA139-03
1/4 NPT
15775-10 Sintered Filter (10 Pack)
Sintered filter to prevent debris from entering torch. Installs inside Smith “B” torch
inlet connections.
NOTE: Not for use with Gas Axe torches.
15001-30
15775-10
73
GAS EQUIPMENT
Single Hoses for Acetylene
RL121
Important Note: The Grade “R” hose is for use with acetylene only as specified by the RMA-CGA Hose
Standard. “T” Grade hose must be used with all other gases.
Single “R” Grade hoses for Acetylene Only - Red Hose
Stock No.
RL121
Length
12-1/2 ft
(3.8 m)
Weight
(lbs & kg)
Connections
1-1/4 (.55 kg) 9/16 in-18 LH
(“B”)
Diameter
3/16 in (5
mm)
Use with
Torch Series I.D. Size
NE180
3/16 in(5 mm)
Handi-Heat
7294-1
Single Hose - Inert Gas - Black Hose
Stock No.
7294-1
Use For
Inert Gas
Length
6 ft (1.8 m)
Diameter
1/4 in (6 mm)
Connections
5/8 in-18 RH Male
Single Hose - Nitrogen
RL260
Heavy Duty Charging Hose for use with Nitrogen for HVAC Purging Applications.
Stock No.
RL260
Connections
To
Regulator
To A/C Unit
Length
6 ft (1.8 m) 7/16 in-20
7/16 in-20
RH Internal
RH w/core
Use with Regulators
30-450-580 depress to
open Schraeder Valve
I.D. Size
1/4 in (6 mm)
Little Torch™ Replacement Hoses
Stock No.
13254-1-81
Length
8 ft
Hose Type
Oxygen
13254-3-81
8 ft
Any Fuel
13254-4-81
8 ft
Oxygen/Fuel
13254-5-8
8 ft
Australian Little Torch™ Twin Hose Assembly
13254-6-8
8 ft
British Little Torch™ Twin Hose Assembly
13254-7-8
8 ft
European Little Torch™ Twin Hose Assembly
1
13254-1-8, 13254-3-8, 13254-4-8
Note: “B” - 9/16" Hose Fittings. Replacement hoses include installation tool 7799 and Ferrule 7582.
QuickBraze™ Replacement Hoses
14777-4-10, 14778-4-10
Stock No.
14777-4-10
Length
10 ft
Hose Type
“A” - 3/8 in
14778-4-10
10 ft
“B” - 9/16 in
Note: Replacement hoses include installation tool 7799 and Ferrule 7582.
Kevlar Brazing Hose
®
#14779-4-10 “A” & “B” Fitting Twin Hose 3/8 in and 9/16 in female connections.
Kevlar® Hose Features & Benefits
Extremely durable, heat resistant, light weight and flexible. Excellent for repetitious brazing
operations. (Not recommended for use with cutting attachments.)
NOTE: For AW1A Handle only.
74
14779-4-10
GAS EQUIPMENT
Twin Hoses for Acetylene & Oxygen
Important Note: Grade “R” welding hose is for use with acetylene only as specified by the RMA-CGA Hose
Standard. “T” Grade hose must be used with all other gases.
WARNING: Do not exceed the maximum working pressures (regulator setting) listed for the hoses during
welding and cutting operations.
Oxygen ...........................................................................................150 PSIG Maximum
Acetylene ........................................................................................15 PSIG Maximum
Propane, Propylene & all other Fuel Gases .....................................40 PSIG Maximum
Two-In-One “R” Grade Hose for Acetylene Only
Stock No.
RL1131
Length
25 ft
(7.6 m)
Weight
Diameter (lbs & kg)
1/4 in
6-1/2
(mm)
(2.9 kg)
Connections
To Regulator
To Torches
R11 (Oxygen)
R11 (Oxygen)
R12 (Fuel)
R12 (Fuel)
9/16 in-18(“B”) 9/16 in-18 (“B”)
RL921
12-1/2 ft
(3.8 m)
20 ft
(6.1 m)
12-1/2 ft
(3.8 m)
3/16 in
(5mm)
3/16 in
(5mm)
3/16 in
(5 mm)
2-3/4
(1.2 kg)
4 (1.8 kg)
R13D (Oxygen) R13D (Oxygen) DG, MW, CW, 3/16 in (5 mm)
R14D (Fuel)
R14D (Fuel)
SC
9/16 in-18 (“B”) 9/16 in-18 (“B”)
2-1/2
(1.1 kg)
R13D (Oxygen) R13 (Oxygen) AW1
R14D (Fuel)
R14 (Fuel)
9/16 in-18 (“B”) 3/8 in-24 (“A”)
RL935
RA921
Use with
DG, SC, SW, 1/4 in (6 mm)
CW, MW
Two-In-One “T” Grade Hose use with fuel gases (LP or Acetylene Gas)
Stock No.
TRL1131
Length
20 ft
(6.1 m)
Weight
Diameter (lbs & kg)
1/4 in
6-1/2
(6 mm)
(2.9 kg)
Connections
To Regulator To Torches
R11 (Oxygen)
R11 (Oxygen)
R12 (Fuel)
R12 (Fuel)
9/16 in-18(“B”) 9/16 in-18 (“B”)
RL1131, RL921, RL935, RA921
TRL1131
Use with
DG, SC, SW, 1/4 in (6 mm)
CW, MW,
AW10
75
GAS EQUIPMENT
Repair Parts
“O” Ring Replacements
Stock No.
AW15
MW15
LW15
Use with Welding/Heating Tips/Cutting Assemblies
AW Series Welding Tips / AT Series Heating Tips /
AC309 Cutting Assembly / NE180 Series Air-Acetylene Tips
MW Series Welding Tips / MT Series Heating Tips / DG109A,
MC509, MC505 & CC509P Cutting Assemblies
SW Series Welding Tips / ST Series Heating Tips /
DG209, DG205, DG200, SC209, SC205, SC200 Cutting Assemblies
NOTE: 25 per package.
SC100
Hand Cutting Torch Repair Kits
Stock No.
15772
SC100
Use with Torches
DG900 & SC900 Series
DG100, 200 & 300 Series; SC100, 200,300 Series
Cutting Assembly Repair Kits
Stock No.
SC101
MC101
Use with Cutting Assemblies
Heavy Duty DG200 & SC Series
Medium Duty DG100 & MC Series
SC101
The Little Torch™ Valve Assembly & Packing Replacements
Stock No.
7345
7346
7348
Oxygen Valve Assembly
Fuel Valve Assembly
PTFE Packing for Valve Assembly (for Oxy and Fuel Valves)
7345
7348
7346
G729-5A
LW14B-1
LW17
AW11A
Torch Valve Replacements (2 valves per kit)
Stock No.
LW17
G729-5A
AW11A
LW14B-1
Use with Torch Handles & Hand Cutting Torches
WH100, MW5, MW5A, CW5A & AW10A
WH200, SW1A, SW1B Series, 780 Series Machine Torch
AW1A
DG900, DG200, SC200, SC900 Series Hand Torches,
770 Series Machine Torches, SW1 Series Torch Handles
Torch Head Replacement Nut
Stock No.
G690-8
G900-41A
15555
15720-1
Use with Cutting Assemblies
MC509, CC509P, AC309, MC505
Use with All SC Series Hand and Machine Torches & Cutting Torch Assemblies
SC900 Series, SC772A, SC782A, SC781A, SC780A, SC771, SC770, SC509, SC300
Series Torches, SC300 Series Torches, SC100 Series Torches, SC300 Cutting Assembly
Use with All Heavy Duty Dual Guard Hand Torch & Cutting Assemblies
DG900 Series, DG209 Cutting Assembly, DG205 Cutting Assembly, DG300 Series,
DG200 Series, DG100 Series
Use with DG109A Cutting Assembly - DG109A
Cutting Tip Seat
Graftite® Packing
Replacements
(1 Set Per Bag)
G691
G930
“MC” Cutting Tips
“SC” Cutting Tips
Torch Head
Replacement Nut
(Tip Nut)
76
GAS EQUIPMENT
Smith Equipment
®
The Little Torch
™
Jewelry Repair & Manufacture, Hobby & Crafts, Metal Sculpture, Glass Blowing,
Plumbing, Electronics & Repair
23-1001D Works with any fuel gas and oxygen.
Includes 11-1101C torch, #3-7 curved tips, 8’
(2.4m) hoses and instruction manual. Packaged
in display box as shown (“B “ hose connections
fuel 9/16”-18-LH, Oxygen 9/16”-18-RH).
239-047B with BRITISH hose connections (Fuel
G-3/8”-19 LH, Oxygen G 3/8”-19 RH). Tips included
#3-7. Replacement British hose 8 ft. #13254-6-8.
239-048A with EUROPEAN hose connections (Fuel
G-3/8”-19 LH, Oxygen G ¼”-19 RH). Tips included
#3-7. Replacement European hose 8 ft. #13254-7-8.
23-1013A with AUSTRALIAN hose connections (Fuel
5/8”-18-LH, Oxygen 5/8”-18 RH). Replacement
Australian hose 8 ft. #13254-5-8.
23-1001D
23-1014
Hoses may be connected to any standard oxy-fuel
regulators (no adaptors required).
Outfit for Disposable Tanks
23-1014 Includes 249-499B preset oxygen regulator, 249-500B
preset propane regulator, cylinder holder, 11-1101C torch, #5
tip, 8ft (2.4m) hoses and instruction manual. Allows maximum
portability and may be used in locations where larger pressurized
cylinders are not allowed.
23-1003B
Kit shown in inset photo above may be used with disposable
propylene or propane and oxygen cylinders (Cylinders not included).
Disposable oxygen and fuel tanks may be purchased at most hardware locations.
May not be used with LP Multi-Flame (Rosebud) tip.
23-1003B Includes 11-1101C torch, #3-7 tips, 30-15-520
acetylene regulator (for “B” 40 cubic foot tank), 30-20-540 oxygen
regulator, reverse flow check valves, 8’ (2.4m) covered hoses and
instruction manual.
OR
23-1003P Kit with regulator fitting for propane or larger industrial
acetylene cylinders. Includes 11-1101C torch, #3-7 tips, 30-15-510
fuel regulator, 30-20-540 oxygen regulator, reverse flow check valves,
8’ (2.4m) covered hoses and instruction manual.
23-1003 Kit with regulator fitting for acetylene (for “MC” tank)
10 cu. ft. cylinder. Includes 11-1101C torch, #3-7 tips, 30-15-200 fuel
regulator, 30-20-540 oxygen regulator, check valves, 8’ (2.4m) covered
hoses and instruction manual.
77
GAS EQUIPMENT
Smith Equipment
®
The Little Torch
™
Magnetic Torch Stand & Tip Organizer
14014 Solid metal stand comes with
holes drilled and numbered for #2-7
tips. Just a twist of the wrist removes
the torch from the magnet. Magnetic clip
mounts easily on Little Torch body (torch
and tips dold separately).
The Little Torch™ has unmatched flexibility - it can be used
with several fuels including acetylene, hydrogen, propane,
propylene, or natural gas. It produces a perfectly controlled,
completely stable flame hot enough to melt commercially
weldable metals, glass and even ceramics. It may also be
used with special heating tips to melt up to 3 oz. of gold
or silver. Excellent for soldering platinum.
Propane Caddy
23-1015P Propane Caddy Includes 13558
(5 lb.) refillable propane tank, OC20 (20
cu.ft.) oxygen tank, 11 1101C torch with
8 ft. (2.4m) covered hoses, #3-7 tips,
30-20-540 oxygen regulator, 30-15-510
propane regulator, H698 pair reverse flow
check valves, 13787A powder coated
metal carrier and complete operation and
instruction manual.
Gas
Capacity
HeightDiameter
0C20
2329E
13558
Oxygen
"MC" Acetylene
Propane
20 cu.ft.
10 cu.ft
5 lb.
17 3/4" - 5 1/4"
14 1/2" - 4 1/8"
12 1/2" - 8"
It’s the complete works in a handy self-contained lightweight
unit. These highly portable kits come complete with everything
you need for your soldering or brazing operations. Kits include
tanks, regulators, safety check valves, five tips, torch and hoses
all in a handy carrying case. Oxygen and acetylene cylinders
can be refilled at most welding supply stores (disposable LP
tanks are not included). Kits weight less than 32 lbs.
Propane Caddy
23-1010P Propane Caddy Incudes
11-1101C torch, 8’ (2.4m) covered hoses,
#3-7 tips, 249-500 B preset propane
regulator, 30-20-540 oxygen regulator,
0C20 oxygen cylinder (20 cu.ft.) 13493
caddy carrier, H698 pair check valves, and
complete instruction manual. The 14.1
oz. disposable LP tank provides up to 15
hours of running time with #5 tip.
Disposable tanks not included.
78
Stock No.
OR
Acetylene Caddy
23-1004A Acetylene Caddy Includes
11-1101C torch, #3-7 tips, 30-15200 acetylene regulator, 30-20-540
oxygen regulator, H698 pair reverse
flow check valves, 8’ (2.4m) covered
hoses, 0C20 (20 cu.ft.) oxygen
cylinder, 2329E (10 cu. ft..) acetylene
cylinder, 13493 caddy carrier and
instruction manual.
GAS EQUIPMENT
Smith Equipment
®
The Little Torch
™
Curved
12-1401-07
Straight
129-124-04
Twin Flame
12-1402-04
Size
#2
#3
#4
#5
#6
#7
Curved
12-1401-02
12-1401-03
12-1401-04
12-1401-5
12-1401-6
12-1401-7
Straight
Use With
N/A
Acetylene, Hydrogen Only
N/A
Any Fuel Gas
129-124-04
N/A
N/A
N/A
Size
#4
#5
#6
Twin Flame Use With
12-1402-04 Any Fuel Gas
12-1402-05
12-1405-06
Orifice
0.02
0.029
0.037
Drill Size
76
69
63
Sapphire Tips
Due to the extraordinary small orifice
diameter of tips sizes #2-3, tips are
fitted with a laser drilled synthetic
sapphire to assure accurate gas flow
and consistent flame characteristics.
Flexible Tip Extension
For customizing
angle and distance
from handle.
All tips are 100% flame tested.
Length
3 in. (76 mm)
Orifice Dia.
0.006
0.011
0.020
0.029
0.037
0.047
Drill Size
97
85
76
69
63
56
Gas Pressure (PSI)
Oxygen
Fuel
5
5
6
6
6
6
Stock No.
2327-3SP
Gas Pressure (PSI)
Gas Consumption (CFH)
Oxygen
2
4
5
6
6
8
Fuel
0.09
0.78
1.57
2.58
4.48
6.27
Oxygen
0.11
0.94
1.88
3.1
5.38
7.52
BTU/hr
4,300
6,900
9,550
Brazing Capacity
Copper Pipe
1/4"-5/8"
5/16"-3/4"
3/8" -7/8"
Fuel
2
4
5
6
6
8
Fuel
Oxygen
2.91
3.49
4.7
5.64
6.5
7.8
BTU/hr
130
1,150
2,300
3,800
6,585
9,200
Capacity
N/A
Up to 1/8"
1/4"-3/8"
5/16"-5/8"
3/8"-3/4"
1/2"-7/8"
Twin Flame
Note: All values determined using acetylene gas.
1''
2''
3''
4''
5''
6''
7''
Approximate flame
sizes at neutral mixture
(oxygen/acetylene)
NOTE: 1 PSI minimum for Natural Gas use.
Heating Tips
Stock No.
13-662
13717
Flame
Average
BTU/hr
Fuel
Acetylene
6,615
Hydrogen
10,800
Propane
3,497
Natural Gas 2,300
Gas Pressure (PSI)
Oxygen
14
Fuel
10
14
7
10
5
Length
6"
(153mm)
6"
(153mm)
Fuel
5
9
5
3.5
Oxygen
4.5
36.0
1.4
2.3
Acetylene 13-662
Melts up to 3 oz. Gold or Silver
Propane or Nat. Gas 13-717
Melts up to 3 oz. Gold or Silver
Note: Heating tips not for use with disposable oxygen tanks.
79
GAS EQUIPMENT
Smith Equipment
®
Quickbraze Oxy-Fuel Outfits
®
Refridgeration Outfits/Airconditioning
23-5005A
Adapts to A or B Style
Regulator Connections
S6
Single Flame Tip
14711
Heating Tip
T7
Twin Flame Tip
C2
"C" Style Tip
23-5004A
Quickbraze Tip Data Chart
®
Stock No.
S4
S6
T7
C2*
14711*
Gas Pressure (PSI)
Oxygen
Fuel
8
8
8
8
8
8
7
5
12
10
Fuel
Oxygen
0.8
0.6
3.2
3.4
9.8
7.6
6.4
7.2
14.7
9.7
BTU Output/Hr
1,120
7,360
12,200
12,350
13,760
Brazing Capacity Copper Pipe
1/4"-3/8"
1/2"-3/4"
5/8"-1-3/8"
1/2"1-1/8"
1/2"-1-5/8"
No. Flames
1
1
2
5
4
Caddy Kit Tips supplied
braze up to 1-5/8” (41mm)
diameter pipe fits 10 cu.ft.
“MC” acetylene and 20 cu.
Ft. “R” oxygen tanks.
*For use with Oxy-Acetylene only.
Kit Stock No.
23-5004A
23-5005A
Torch Assembly
11-1114
"B" -9/16"
Hose Fittings
11-1116
"A" -3/8"
Hose Fittings
Single Flame Tips Twin Flame Tip
S6
T7
"C" Style Tip
C2
Heating Tip
14711
Regulators Accessories
30-20-540 Cylinder Caddy Carrier, Striker,
30-15-200 Check Values & Operations Manual
(tanks not included)
None
"A" to "B" Hose Adaptors & Operations
Manual (hose may be attached to "A"
or "B" Regulator Fittings
Note: All outfits include complete instruction and operation manual. Outfits with regulators, include reverse flow safety check valves.
Brazes solenoid and expansion
valves so quickly that heat is
unable to transfer to internal
parts, protecting them from
damage and eliminating the
need for messy and costly
heat sink materials.
80
Twin flame tips solder coil
return bends quickly and
evenly; concentrated heat
will not heat and loosen
surrounding joints.
Twin flame “C “ style tips quickly
braze reversing valves without
burning internal components.
Revolutionary patented “C” style
tips provide 100% flame wrap for
fast, efficient, even heating. Heat is
confined to the joint area protecting
surroundings from burning. “C”
style tips also assure even heat on
the blind side of the braze joint.
Accumulators can be brazed
extremely fast by simply laying
the patented “C” style tip near
the joint.
GAS EQUIPMENT
Smith Equipment
®
Handi-Heet Acetylene-Air Kit
®
Soldering, Brazing, Sweating & Heating
Acetylene-Air Handi-Heet® Outfit
Handi-Heet® soldering outfits provide fast heat with acetylene and atmospheric air. Concentrated
soft flame delivers 4700 degrees F heat just where it is needed for maximum performance on all
types of soldering, heating, thawing and other applications. No oxygen tank required. Tough NE180A
torch handle is built to last – machined from solid brass. Unlike plastic torches, it is not sensitive to
temperature changes. Full length fluted handle provided firm comfortable grip. Needle valve provides
excellent flame adjustment. Easy to operate. Just hold torch and set flame with one hand.
Handi-Heet soldering tips have Smith’s famous Slip-in design. Seats perfectly by hand… no wrench
needed! “O” ring provides tight gas seal and allows operator to rotate tip to any position. All tips
and torch body are nickel plated. Sturdy single stage regulator provides steady and sensitive gas
regulation for maximum torch performance.
NE835A
Outfit No.
NE835A
Torch Handle
NE180A
Tips
NE180-1, NE180-2,
NE180-3
Regulator
30-15-520 (CGA520)
Fits Tanks
"B" 40 cu. ft.
Accessories
RL121 12.5 ft. (3.8m)
Hose N113A Lighter
Note: Torch does not require check valves or flashback arrestors.
OR
Air/Acetylene Torch & Tips
NE180A
Length-5-3/8”(130mm)
Weight 8-1/4 oz.
NE180A Torch Handle
1 Year Warranty
Use with acetylene gas. Machined
from solid, brass. Hose connections
9/16”-18 LH thread, “B”. Fits R12 or
R14D hose Connections.
• No oxygen tank needed
• Clean, economical heat
• No wrench needed-tips are hand tightened
• One-handed flame adjustment
• 360 degree Tip turning radius
• Tough all brass body
• Smooth turning needle valve
• Rugged tips
• Nickel plated for added heat resistance
• Fuel pressure setting: 12-14 PSIG
Air/Acetylene Tips
NE180-4
Length-8" (230mm)
Weight 3-1/2 oz.
NE180-4 Extra Large Tip
Use for fast paint burning,
heavy soldering and heating.
Replacement Orifice No. L704-6.
NE180-3
Length 7-5/8" (203mm)
Weight 3-1/4 oz.
NE180-3 Large Tip
Use for pipe thawing, light brazing
and silver soldering. Replacement
Orifice No. L703-6.
NE180-2
Length 6-7/8" (175mm)
Weight 2-1/2 oz.
NE180-2 Medium Tip
For all types of soft soldering,
body leading, etc. Replacement
Orifice No. L702-6.
NE180-1
Length 6-1/8" (156mm)
Weight 1-7/8 oz.
NE180-1 Small Tip
For fine instrument work, auto
radiators, etc. Replacement Orifice
No. L701-6
NE180-0
Length 4-3/4" (121mm)
Weight 1-3/4 oz.
NE180-0 Fine Tip
For jewelry, small tube and
electronics soldering. Replacement
Orifice No. L711-6
NE180-00
Length 4-3/4" (121mm)
Weight 1-3/4 oz.
NE180-00 Super Fine Tip
For delicate jewelry and electronic
soldering. Replacement Orifice
No. L710-6
NE180A Torch Handle
1 Year Warranty
Burns acetylene with atmospheric air.
Ideal for sweating copper joints up to 6”
(152mm) in diameter, soldering, leading,
thawing, heating and straightening.
Flame Opening
Flame Inner Cone
Length
Tip No
Inch
mm
Inch
mm
Consumption BTU
SCFH
Output
NE180-4
NE180-3
NE180-2
NE180-1
NE180-0
NE180-00
3/8"
1/4"
3/16"
9/64"
3/32"
1/16"
10
6
5
3.6
2.4
1.7
1-3/4"
1-1/2"
1-1/4"
3/4"
1/4"
1/8"
45
38
32
19
6
3
22.8
9
5.2
2.8
1.5
0.5
32,900
13,000
7,500
4,000
2,200
720
81
GAS EQUIPMENT
Smith Equipment
®
Silver Smith Acetylene-Air Kit
TM
Soldering, Brazing, Sweating & Heating
Silver SmithTM
Designed for jewelers, silver smiths and hobbyists (excellent choice for light brazing and soldering).
Air-fuel torches deliver the ultimate in quality and flame control. The all metal torch provides strength
and long life, while precision jeweled orifice tips produce a soft, consistent flame. The Silver Smith™
torch system is designed to work with air and acetylene gas.
Feature Benefits
• Nickel plated brass handle for strength and long service
• Heavy duty industrial regulators for added safety and service
• Synthetic sapphire orifices provide consistent accurate flames control,
and are easily replaced if obstructed.
239-193 Air/Acetylene Kit
Outfit No.
239-193
Torch Handle
NE180A
Tips
NE180-00
Regulator
30-15-520 (CGA520)
Fits Tanks
"B" 40 cu. ft.
Accessories
RL121 12.5 ft. (3.8m)
Hose N113A Lighter
Note: Torch does not require check valves or flashback arrestors.
OR
Air/Acetylene Torch & Tips
NE180A
Length-5-3/8”(130mm)
Weight 8-1/4 oz.
NE180A Torch Handle
1 Year Warranty
Burns acetylene with atmospheric air,
soldering and heating.
NE180A Torch Handle
1 Year Warranty
Use with acetylene gas. Machined
from solid, brass. Hose connections
9/16”-18 LH thread, “B”. Fits R12 or
R14D hose Connections.
•
•
•
•
•
•
•
•
Air/Acetylene Tips
82
NE180-4
Length-8" (230mm)
Weight 3-1/2 oz.
NE180-4 Extra Large Tip
NE180-3
Length 7-5/8" (203mm)
Weight 3-1/4 oz.
NE180-3 Large Tip
NE180-2
Length 6-7/8" (175mm)
Weight 2-1/2 oz.
NE180-2 Medium Tip
NE180-1
Length 6-1/8" (156mm)
Weight 1-7/8 oz.
NE180-1 Small Tip
Replacement Orifice No. L701-6
NE180-0
Length 4-3/4" (121mm)
Weight 1-3/4 oz.
NE180-0 Fine Tip
NE180-00
Length 4-3/4" (121mm)
Weight 1-3/4 oz.
NE180-00 Super Fine Tip
No oxygen tank needed
Clean , economical heat
No wrench needed-tips are hand tightened
One-handed flame adjustment
360 degree Tip turning radius
Smooth turning needle valve
Rugged tips
Fuel pressure setting: 12-14 PSIG all
tip sizes
Flame Opening
Flame Inner Cone
Length
Tip No
Inch
mm
Inch
mm
Consumption BTU
SCFH
Output
NE180-4
NE180-3
NE180-2
NE180-1
NE180-0
NE180-00
3/8"
1/4"
3/16"
9/64"
3/32"
1/16"
10
6
5
3.6
2.4
1.7
1-3/4"
1-1/2"
1-1/4"
3/4"
1/4"
1/8"
45
38
32
19
6
3
22.8
9
5.2
2.8
1.5
0.5
32,900
13,000
7,500
4,000
2,200
720
ENGINE DRIVES
Portable Engine Drive Service Parts
Model
Blue Charger™
Blue Charger™ NT
Blue Star® 145/145 DX
Blue Star® 185/185 DX
Blue Star® 3500
Blue Star® 6000
Bobcat™ 225
Bobcat™ 225D
Bobcat™ 225D Plus
Bobcat™ 225G
Bobcat™ 225G Plus
Serial #
Effective
JJ377166
KH477915
LE366434
LE366294
KH519597
KH467216
LE294172
KB032454
KG076022
JK561993
KE582332
Bobcat™ 225 NT
KH329624
Bobcat™ 250
Bobcat™ 250 NT
LE237205
LB097734
Bobcat™ 250 D NT
Bobcat™ 3 Phase
Miller Legend®
Miller Legend® NT
Miller Legend® 301G
Miller Legend® 302
Trailblazer® 250G
Trailblazer® 251
Trailblazer® 251 NT
Trailblazer® 275 DC/302
LC357432
LE295787
JH242114
KH329624
KH329624
KH329624
JG018501
KG160691
KJ003470
LE246322
LA095390
Trailblazer® DC
LB159073
Trailblazer® 301 G
LB159073
Trailblazer® 300 D NT
Trailblazer® 301 D
Wildcat™ 200
Wildcat™ 225G
KJ022682
LC119875
LJ450001H
JJ367046
Engine
Model
Onan
Onan
Kohler
Honda/Kohler
Honda/Kohler
Honda/Kohler
Kohler/Robin
Deutz/Rugg.
Deutz/Rugg.
Onan
Kohler
Onan
Kohler
Onan
Kohler/Robin
Kohler
Onan/Robin
Kubota
Kohler
Onan
Onan
Kohler
Kohler
Onan
Onan
Onan
Kohler/Robin
Kohler
Onan
Onan
Robin
Kohler
Onan
Robin
Kubota
Kubota
Subaru
Onan
Ignition/
Start Switch #
172 070
176 606
Engine Mfg
Engine Mfg
Engine Mfg
Engine Mfg
217 680
172 070
176 606
172 070
176 606
See manual
See manual
See manual
217 680
See manual
See manual
See manual
See manual
172 070
176 606
176 606
217 680
See manual
176 606
176 606
217 680
176 606
176 606
176 606
176 606
176 606
176 606
176 606
176 606
176 606
217 680
172 070
Brushes/
Brush Assy #
126 984(3)
126 984(3)
493 509(1)
493 509(1)
493 509(1)
493 509(1)
205 725(1)
126 984(2)
See manual
126 984(2)
126 984(2)
126 984(2)
See manual
See manual
205 725(1)
See manual
See manual
205 725(1)
205 725(1)
126 984(3)
126 984(3)
205 725(1)
205 725(1)
126 984(3)
126 984(3)
126 984(3)
205 725(1)
126 984(3)
126 984(3)
205 725(1)
205 725(1)
205 725(1)
205 725(1)
205 725(1)
126 984(3)
205 725(1)
493 509(1)
126 984(4)
Idle
Solenoid #
106 977
186 308
218 794
218 794
—
—
Engine Mfg
149 618
See manual
151 485
199 530
165 810
See manual
See manual
Engine Mfg
199 530
See manual
248 995
Engine Mfg
106 977
See manual
Engine Mfg
Engine Mfg
See manual
165 810
165 810
Engine Mfg
Engine Mfg
165 810
165 810
165 810
199 530
165 810
165 810
See manual
248 995
—
—
Note: Number in (parenthesis) following
the order number denotes quantity
needed of particular component.
230 Volt
Plug #
—
119 172
213 380
213 380
—
—
119 172
119 172
119 172
119 172
119 172
119 172
119 172
119 172
119 172
119 172
119 172
119 172
119 172
See manual
119 172
119 172
119 172
025 234
025 234
119 172
119 172
119 172
119 172
119 172
119 172
119 172
119 172
119 172
119 172
119 172
119 172
119 172
Rheostat/
Pot #
081 712
081 712
241 165
241 165
494 618
See manual
233 060
205 839
205 839
205 839
205 839
205 839
See manual
See manual
233 060
233 060
233 060
233 060
233 060
081 712
081 712
See manual
See manual
072 462
072 623
072 623
See manual
072 623
072 623
See manual
See manual
See manual
See manual
See manual
072 462
See manual
238 905
205 839
Module
(Idle) #
142 725
See manual
201 936
201 936
—
—
201 936
142 725
See manual
189 742
189 742
189 742
See manual
See manual
201 936
201 936
201 936
212 062
201 936
142 725
See manual
—
—
See manual
See manual
216 273
216 273
216 273
—
—
—
—
—
—
—
189 742
189 742
83
ENGINE DRIVES
Portable Engine Drive Tune-Up Components
Engine Drive
Blue Charger™
Blue Charger™ NT
Blue Star® 145
Blue Star® 145 DX
Blue Star® 185
Blue Star® 185 DX
Blue Star® 3500
Blue Star® 6000
Bobcat™ 225/250
(Rear engine)
Bobcat™ 225/250
(Front Engine)
Bobcat™ 250 EFI
(Rear Engine)
Bobcat™ 250 EFI
(Front Engine)
Bobcat™ 225
Bobcat™ 225D/225D Plus
Bobcat™ 225G/225G Plus
Bobcat™ 225G Plus
Bobcat™ 225 NT
Bobcat™ 250
Bobcat™ 250 NT
Bobcat™ 250 D NT
Bobcat™ 250 Diesel
(MD210321R)
Bobcat™ 3 Phase
(Rear Engine)
Bobcat™ 3 Phase
(Front Engine)
Bobcat™ 3 Phase
Miller Legend®
Miller Legend® NT
Miller Legend® 301 G/302
Engine Model
Onan Performer P218
Onan Performer P218
Kohler CS10TG
Kohler CS10STG
Yamaha MZ300
Honda GX390
Kohler CS12STG
Yamaha MZ360
Honda GX270
Kohler Command CS8.5TG
Honda GX390
Kohler Command CS12STG
Kohler Command CH23/CH680
Tune-Up Kit #
137 046
137 046
221 581
221 584
258 078
220 305
221 584
258 078
—
—
—
—
230 015
Oil Filter #
065 251
065 251
—
—
—
—
—
—
—
—
—
—
066 698
Air Filter #
064 617
064 617
221 579
221 582
258 077
220 303
221 582
258 077
190 109
203 952
220 303
203 952
230 016
Air Filter
Pre-Cleaner #
065 653
065 653
221 580
221 583
—
220 304
221 583
—
—
203 954
220 304
203 954
230 017
Spark Plug #
065 709(2)
065 709(2)
203 960
203 960
203 960
190 108
203 960
203 960
190 108
203 960
190 108
203 960
067 007(2)
Battery
GP 58
GP 58
—
GP U1
GP U1
—
GP U1
GP U1
U1
—
U1
—
GP 58
Kohler Command CH730
Subaru EH65
Kohler Command CH730LP
230 015
199 062
252 838
066 698
198 754
066 698
230 016
198 755
067 272
230 017
With Air Filter
067 273
067 007(2)
198 777(2)
067 007(2)
GP 58
GP 58
GP 58
Kohler Command ECH730
246 115
066 698
230 016
230 017
067 007(2)
GP 58
246 115
066 698
230 016
230 017
067 007(2)
GP 58
Kohler Command CH20
Robin EH 64/65
Deutz/Rugg. MD-151
Onan Performer P-216
Kohler Command CH18
Kohler Command CH23 9
Robin EH 64/65
Kohler Command CH20
Onan Performer OHV220/Robin
Kubota D722FB-25
Kubota D722FB-25
Kubota D722
230 015
180 096
199 062
—
137 046
180 096
180 096
137 046
230 015
180 096
199 062
180 096
137 046
199 062
206 421
206 421
259 935
066 698
066 698
198 754
066 702
065 251
066 698
066 698
065 251
066 698
066 698
198 754
066 698
065 251
198 754
187 443
187 443
187 443
230 016
067 272
198 755
066 843
064 617
067 272
067 272
064 617
230 016
067 272
198 755
067 272
064 617
198 755
187 441
187 441
258 349
230 017
067 273
With Air Filter
066 842
065 653
067 273
067 273
065 653
230 017
067 273
With Air Filter
067 273
065 653
With Air Filter
—
—
—
067 007(2)
067 007(2)
198 777(2)
—
065 709(2)
067 007(2)
067 007(2)
065 709(2)
067 007(2)
067 007(2)
198 777(2)
067 007(2)
065 709(2)
198 777(2)
—
—
—
GP 58
GP 58
GP 58
(See note4)
(See note5)
GP 58
GP 58
GP 58
GP 58
GP 58
GP 58
GP 58
GP 58
GP 58
GP 58
GP 58
GP 58
230 015
066 698
230 016
230 017
067007(2)
GP 58
230 015
066 698
230 016
230 017
067007(2)
GP 58
230 015
066 698
230 016
180 096
066 698
067 272
137 046
065 251
064 617
137 046
065 251
064 617
Kohler Command CH23
230 015
066 698
230 016
Kohler Command CH20
180 096
066 698
067 272
More Portable Engine Drives on pages 82 and 83.
230 017
067 273
065 653
065 653
230 017
067 273
067 007(2)
067 007(2)
065 709(2)
065 709(2)
067 007(2)
067 007(2)
GP 58
GP 58
GP 586
GP 58
GP 58
GP 58
Prior to serial number KG045632 use #065 629. Effective with serial number KG045632 use #067 283.
Prior to serial number KF926822 use #107 297. Effective with serial number KF926822 use #164 353.
Note: Number in (parenthesis) following the order number denotes quantity needed of particular component.
Prior to JB482410 = U1.
D=GP 24; DPlus=GP 58.
5
G=GP U1; GPlus=GP 58.
6
Prior to KF959177=24.
7
250=GP 24; 251=GP 58.
Effective with LG070820.
11
1
3
8
2
4
9
84
10
ENGINE DRIVES
Engine Drive
Blue Charger™
Blue Charger™ NT
Blue Star® 145
Blue Star® 145 DX
Blue Star® 185
Blue Star® 185 DX
Blue Star® 3500
Blue Star® 6000
Bobcat™ 225/250
(Rear engine)
Bobcat™ 225/250
(Front Engine)
Bobcat™ 250 EFI
(Rear Engine)
Bobcat™ 250 EFI
(Front Engine)
Bobcat™ 225
Bobcat™ 225D/225D Plus
Bobcat™ 225G/225G Plus
Bobcat™ 225G Plus
Bobcat™ 225 NT
Bobcat™ 250
Bobcat™ 250 NT
Bobcat™ 250 D NT
(MD210321R)
Bobcat™ 3 Phase
(Rear Engine)
Bobcat™ 3 Phase
(Front Engine)
Bobcat™ 3 Phase
Miller Legend®
Miller Legend® NT
Miller Legend® 301 G/302
Voltage
Regulator #
064 846
064 846
—
—
—
—
—
—
—
—
—
—
190 249
Muffler
Gasket #
065 313(2)
065 313(2)
203 959
203 959
203 959
—
203 959
203 959
—
203 959
—
203 959
189 477(2)
220 711*
220 711*
190 249
244 143
190 249
189 477(2) 249 313
261 651(2) 249 314
189 477(2) 249 313
190 248
220 711*
190 249
189 477(2) 245 396
—
220 711
—
189 477(2) 249 741
190 248
190 248
198 756
—
(See note1)
190 248
190 248
067 283
190 248
190 248
198 756
190 248
067 283
198 756
—
—
—
220 711
220 711
220 711
220 711
220 711
220 711
220 711
220 711
220 711
220 711
220 711
220 711
220 711
220 711
220 711
220 711
220 711
190 249
190 249
198 778
—
064 846
190 249
190 249
064 846
190 249
190 249
198 778
190 249
064 846
198 778
187 821
187 821
—
189 477(2)
189 477(2)
217 441(2)
—
065 313(2)
189 477(2)
189 477(2)
065 313(2)
189 477(2)
189 477(2)
217 441(2)
189 477(2)
065 313(2)
065 313(2)
189 766
189 766
192 517
190 248
220 711
190 249
189 477(2) (See note3)
—
220 711*
—
189 477(2) 249 313
190 249
190 249
064 846
064 846
190 249
190 249
189 477(2)
189 477(2)
065 313(2)
065 313(2)
189 477(2)
189 477(2)
Engine Model
Onan Performer P218
Onan Performer P218
Kohler CS10TG
Kohler CS10STG
Yamaha MZ300
Honda GX390
Kohler CS12STG
Yamaha MZ360
Honda GX270
Kohler Command CS8.5TG
Honda GX390
Kohler Command CS12STG
Fuel Filter #
066 113
066 113
—
—
247 590
—
—
247 590
—
—
—
—
215 984
Fuel Pump #
065 629
065 629
—
—
—
—
—
—
—
—
—
—
190 248
Fuel Cap #
220 711*
220 711*
203 955
220 711
220 711
198 522
220 711
220 711
198 522
203 955
198 522
203 955
220 711*
Subaru EH65
215 984
237 857
190 248
198 756
—
246 110
246 112
246 110
246 112
Kohler Command CH23
215 984
Kohler Command CH20
215 984
Robin EH 64/65
215 984
Deutz/Rugg. MD-151
066 893
066 113
Kohler Command CH18
215 984
Kohler Command CH18/CH20 215 984
066 113
Kohler Command CH23
215 984
Robin EH 64/65
215 984
Kohler Command CH20
215 984
066 113
Onan Performer OHV220/Robin 237 857
Kubota D722FB-25
187 442
Kubota D722FB-25
187 442
Kubota D722
213 858
259 934
Kohler ECH730
215 984
Kohler Command CH23
215 984
190 248
220 711
190 248
220 711
066 113
065 629
220 711
066 113
067 283
220 711
Kohler Command CH23
215 984
190 248
220 711
Kohler Command CH20
215 984
190 248
220 711
More Portable Engine Drives on pages 82 and 83.
3
Prior to serial number MD210321R use #187 428. Effective with serial number MD210321R use #257 881.
Note: Number in (parenthesis) following the order number denotes quantity needed of
particular component.
1
2
Muffler #
(See note2)
183 434
203 958 (N/A)
218 411
218 411
—
218 411
218 411
—
203 958 (N/A)
—
203 958 (N/A)
228 681
228 681
228 681
228 680
—
107 297/164 353 (Plus)
173 065
183 435
183 434
228 681
228 681
228 680
183 435
183 434
204 841
187 428
187 428
257 880
228 681
228 681
(See note2)
183 434
207 458
207 458
*Gas tanks are EPA compliant starting 2012 week 10 (March 5, 2012).
Contact Factory Service Department to ensure correct fuel cap is ordered.
85
ENGINE DRIVES
Engine Drive
Renegade™ 180
Trailblazer® 250G/251
Trailblazer® 275 DC/302 EFI
Trailblazer® 275/325
Trailblazer® 275/325 EFI
Trailblazer® DC/301 G
Trailblazer® 301 G
Trailblazer® 300 D NT/301 D
Trailblazer® 302 Diesel
Trailblazer® 302 Air Pak
Wildcat 200
Engine Model
Kohler 8.5, CS10, 12.0
Robin EH 64/65
Kohler Command CH730 w/e-gov
Kohler Command CH730LP w/e-gov
Kohler Command ECH730 w/e-gov
Kohler Command CH20
Kohler Command CH20
Kubota D722FB-25
Kubota D722FB-25
Kohler CH750
Kubota D902
Subaru
Tune-Up Kit #
221 581
137 046
137 046
230 015
180 096
199 062
230 015
246 115
230 015
252 838
246 115
180 096
137 046
180 096
137 046
199 062
206 421
206 421
238 743
259 935
240 585
Oil Filter #
—
065 251
065 251
066 698
066 698
198 754
066 698
066 698
066 698
066 698
066 698
066 698
065 251
066 698
065 251
198 754
187 443
187 443
066 698
187 443
—
Note: Number in (parenthesis) following the order number denotes quantity needed of particular component.
Air Filter #
221 579
064 617
064 617
230 016
067 272
198 755
230 016
230 016
230 016
067 272
230 016
067 272
064 617
067 272
064 617
198 755
187 441
187 441
238 744
258 349
240 597
Air Filter
Pre-Cleaner #
221 580
065 653
065 653
230 017
067 273
With Air Filter
230 017
230 017
230 017
067 273
230 017
067 273
065 653
067 273
065 653
With Air Filter
—
—
238 745
—
—
Spark Plug #
203 960
065 709(2)
065 709(2)
067 007(2)
067 007(2)
198 777(2)
067 007(2)
067 007(2)
067 007(2)
067 007(2)
067 007(2)
067 007(2)
065 709(2)
067 007(2)
065 709(2)
198 777(2)
—
—
238 746(2)
—
240 598(2)
10
11
1
3
8
2
4
9
86
Prior to JB482410 = U1.
D=GP 24; DPlus=GP 58.
5
G=GP U1; GPlus=GP 58.
6
Prior to KF959177=24.
7
250=GP 24; 251=GP 58.
Battery
GP U1
(See note8)
GP 58
GP 58
GP 58
GP 58
GP 58
GP 58
GP 58
GP 58
GP 58
GP 58
GP 58
GP 58
GP 58
GP 58
GP 58
GP 58
GP51R
GP 58
GP U1
ENGINE DRIVES
Engine Drive
Renegade™ 180
Trailblazer® 250G/251
Trailblazer 275 DC/302
Trailblazer 275 DC/302 EFI
Trailblazer 275/325
Trailblazer 275/325 EFI
Trailblazer® DC/301 G
Trailblazer® 301 G
Trailblazer® 300 D NT/301 D
Trailblazer® 302 Air Pak
Wildcat 200
Engine Model
Kohler 8.5, CS10, 12.0
Kohler Command CH23
Robin EH 64/65
Kohler Command CH730 w/e-gov
Kohler Command CH730LP w/e-gov
Kohler Command ECH730 w/e-gov
Kohler Command CH20
Kohler Command CH20
Kubota D722FB-25
Kubota D722FB-25
Kohler CH750
Kubota D902
Subaru
Fuel Filter #
—
066 113
066 113
215 984
215 984
215 984
215 984
246 110, 246 112
215 984
—
246110, 246112
215 984
066 113
215 984
066 113
237 857
187 442
187 442
215 985
213 858, 259 934
241 408
Fuel Pump #
—
065 629
067 283
190 248
190 248
198 756
190 248
190 248
190 248
190 248
190 248
190 248
067 283
190 248
067 283
198 756
—
—
190 248
—
246 926
Note: Number in (parenthesis) following the order number denotes quantity needed of
particular component.
1
2
Fuel Cap #
203 955
220 711
220 711
220 711
220 711
220 711
220 711*
220 711*
255 707
—
255 707
220 711
220 711
220 711
220 711
220 711
220 711
220 711
220 711
220 711
220 711
Voltage
Regulator #
—
064 846
064 846
190 249
190 249
198 778
190 249
190 249
244 143
244 143
244 143
190 249
064 846
190 249
064 846
198 778
187 821
187 821
244 143
—
241 434
Muffler
Gasket #
203 959
065 313(2)
065 313(2)
189 477(2)
189 477(2)
217 441(2)
189 477(2)
189 477(2)
189 477(2)
189 477(2)
189 477(2)
189 477(2)
065 313(2)
189 477(2)
065 313(2)
065 313(2)
189 766
189 766
189 477
192 517
246 923
Muffler #
(See note3)
(See note2)
183 434
228 681
228 681
228 680
228 681
245 396
249 313
249 313
249 741
183 435
183 434
183 435
183 434
204 841
187 428
187 428
235 107
257 880
237 720
*Gas tanks are EPA compliant starting 2012 week 10 (March 5, 2012).
Contact Factory Service Department to ensure correct fuel cap is ordered.
87
ENGINE DRIVES
Industrial Engine Drive Tune-Up Components
Engine Drive
Big 40®
Big 40 ®G
Big 40® Diesel
Big 40® Diesel (CAT)
Big 50 Diesel™ (Prior to JK718458)
Big 50 Diesel™ (Eff. with JK718458)
Big Blue® 251D (Prior to KF846844)
Big Blue® 251D (Eff. with KF846844)
Big Blue® 251D (Eff. with LA153592)
Big Blue® 300/Pro
Big Blue® 302D
Big Blue® 302P
Big Blue® 350 PipePro®
(Prior to MA 250132E)
(Eff. s/n MA250132)
Big Blue® 400D
Big Blue® 400D
Big Blue® 400 KX
Big Blue® 400 Pro
Big Blue® 400 Pro
Big Blue® 400 Pro
Big Blue® 402D /502D/602D
Big Blue® 402P/502P/602P
Big Blue® 450 duo CST™
Big Blue® 400/500 ECO Pro
Big Blue® 500 Pro (Deutz) 4
Big Blue® 500X
Big Blue® 600D
Big Blue® 700 Dual Pro4
Big Blue® 800 Duo Pro
Big Blue® 800 Duo Pro Air Pak™
Big Blue® 800 Pro Air Pak (Deutz) 4
Big Blue® Air Pak™ 1
Big Blue® Turbo
Miller Air Pak™
Miller Du-Op™
PRO 300
PipePro™ 304
Trailblazer®Pro 350
Engine Model
Continental F-163
Continental TM-20
Continental TMD-20
CATERPILLAR 3024C/C2.2
Continental TMD-27
Continental TMD-27
Deutz F3L1011
Deutz F3L1011
Deutz F3L1011
Perkins 403C-15
CATERPILLAR C1.5
Deutz 2008
Mitsubishi-S4L2
Deutz F3L1011
Perkins 104.22
Mitsubishi-S4L2
Oil
Filter #
061 760
114 559
064 983
202 166
064 983
064 983
066 212
067 265
067 265
197 899
202 166
228 778
242 882
067 265
197 899
242 882
Air
Filter #
017 309
017 309
020 319
192 938
020 319
020 319
126 880
126 880
197 676
197 676
197 676
197 676
197 676
192 938
192 938
197 676
Air Filter
(Safety
Element) #
—
—
—
192 939
—
—
—
—
197 679
197 679
197 679
197 679
—
192 939
192 939
197 679
Fuel Filter
(Primary) #
—
047 420
192 744
192 744
062 342
192 744
192 744
192 744
192 744
213 858
213 858
213 858
252 781
192 744
192 744
213 858
Fuel Filter
(Secondary) #
—
—
—
202 167
065 346
—
066 217
066 217
066 217
197 997
217 687
202 167
213 858
066 217
197 997
242 881
Mitsubishi-S4L2
242 882
197 676
197 679
213 858
Caterpillar C1.5
Deutz F3L2011
Perkins 404.22
Deutz F3L912
Kubota V1505-EBG1
Mitsubishi S4L2
Cat C1.5
Kubota 1505 E3BG
Deutz F4L1011
Deutz F3L912
Perkins 3.152
Mitsubishi S4L2
Mitsubishi-S4L2
Deutz 2.9L4
Deutz F3L912
Deutz F4L2011
Perkins 404.22T
Deutz F4L912
Deutz F4L2011
Deutz TD2.94L4
Deutz TD2.9L4
Deutz 2.9L4
Deutz BF4M 2011
Deutz BF4M 2011
Deutz F4L912
Deutz F3L912/914
Kubota DH905/1005
Kubota DH905/1005
202 166
067 265
197 899
064 677
196 428
242 882
202 166
218 467
067 265
064 677
192 936
242 882
242 882
067 265
064 677
067 265
197 899
064 677
067 265
67265
67265
067 265
067 265
067 265
064 677
064 677
202 166
196 428
196 428
197 676
192 938
192 938
020 319
197 676
19676
197 676
197 676
192 938
192 938
192 938
197 676
197 676
192 938
192 938
192 938
192 938
020 319
192 938
192983
192939
192 938
192 938
192 938
020 319
(See note2)
197 676
187 441
187 441
197 679
192 939
192 939
—
197 679
N/A
197 679
197 679
192 939
192 939
192 939
197 679
197 679
192 939
192 939
192 939
192 939
—
192 939
192393
192939
192 939
192 939
192 939
—
(See note3)
197 679
202 102
202 102
213 185
192 744
192 744
062 342
213 858
213 858
213 858
233 482
192 744
192 744
192 744
213 858
213 858
255 764
192 744
192 744
192 744
062 342
192 744
255764
255754
225 764
192 744
192 744
062 342
062 342
213 858
066 113
066 113
IR Compressor Filter Kit #246 991, Oil Filter #206 745, Separator Filter #206 747 and Air Filter #197 676.
Prior to serial number LB043908 use #020 319. Effective with serial number LB043908 use #192 938.
3
Effective with serial number LB043908 use #192 939.
4
Single-Phase Plug #119 172, Three-Phase Plug #254 140.
1
2
88
Engine
Filter Kit
244 711
Battery
GP 24
GP 24
GP 24
GP 24
GP 24
GP 24
GP 55
GP 55
GP 55
GP 55
GP 55
GP 55
GP 55
GP 24
GP 24
GP 55
252 781
252 782
GP 55
202 167
066 217
197 997
064 686
207 715
252 781
217 687
218 469
066 217
064 686
192 937
252 781
252 781
255 765
064 686
066 217
197 997
064 686
066 217
255765
255765
255 765
066 217
066 217
064 686
064 686
202 167
192 744
192 744
246 987
246 988
246 985
GP 55
GP 24
GP 24
GP 24
GP 55
GP 35
GP 35
GP 35
GP 24
GP 24
GP 24
GP 35
246 985
246 987
246 986
252 782
244 711
246 987
N/A
244 711
262 459
246 989
246 988
246 985
246 988
262459
262459
262 459
246 988
246 988
246 989
246 987
246 990
246 990
GP 31
GP 24
GP 24
GP 24
GP 24
GP 24
GP 31
GP 31
GP 31
GP 24
GP 24
GP 24
GP 24
GP 24
GP 55
GP 55
ENGINE DRIVES
Industrial Engine Drive Tune-Up Components
Engine Drive
Big 40®
Big 40®G
Big 40® Diesel
Big 50 Diesel™ (Prior to JK718458)
Big 50 Diesel™ (Eff. with JK718458)
Big Blue® 251D (Prior to KF846844)
Big Blue® 251D (Eff. with KF846844)
Big Blue® 251D (Eff. with LA153592)
Big Blue® 300/Pro
Big Blue® 302D
Big Blue® 302P
(Prior to MA 250132E)
(Eff. s/n MA250132)
Big Blue® 400D
Big Blue® 400D
Big Blue® 400 KX
Big Blue® 400 Pro
Big Blue® 400 Pro
Big Blue® 400 Pro
Big Blue® 402D/502D/602D
Big Blue® 402P/502P/602P
Big Blue® 500 ECO Pro
Big Blue® 500 Pro (Deutz)
Big Blue® 500X
Big Blue® 600D
Big Blue® 700 Dual Pro
Big Blue® 800 Duo Pro Air Pak™
Big Blue® 800 Duo Air Pak (Deutz)
Big Blue® Air Pak™ 1
Big Blue® Turbo
Miller Air Pak™
Miller Du-Op™
PRO 300
PipePro™ 304
Trailblazer®Pro 350
Engine Model
Continental F-163
Continental TM-20
Continental TMD-20
CATERPILLAR 3024/C2.2
Continental TMD-27
Continental TMD-27
Deutz F3L1011
Deutz F3L1011
Deutz F3L1011
Perkins 403C-15
CATERPILLAR C1.5
Duetz 2008
Mitsubishi-S4L2
Deutz F3L1011
Perkins 104.22
Mitsubishi-S4L2
Fuel
Cap #
182 022
182 022
182 022
254 678
182 022
182 022
182 022
182 022
182 022
254 678
254 678
254 678
254 678
254 678
254 678
254 678
Blower/Fan
Belt #
—
118 156
118 156
197 944
118 156
118 156
066 213
066 213
066 213
217 686
217 686
228 780
242 883
067 266
197 944
242 883
Alternator
Belt #
—
—
—
—
—
—
—
—
—
—
—
—
Mitsubishi-S4L2
254 678
242 883
—
Caterpillar C1.5
Deutz F3L2011
Perkins 404.22
Deutz F3L912
Kubota V1505-EBG1
Mitsubishi S4L2
Cat C1.5
Kubota 1505 E3BG
Deutz F4L1011
Deutz F3L912
Perkins 3.152
Mitsubishi S4L2
254 678
254 678
254 678
182 022
254 678
254 678
254 678
254 678
254 678
254 678
254 678
254 678
217 686
216 959
197 944
064 690
218 468
N/A
N/A
N/A
067 266
066 271
193 163
N/A
—
—
—
136 250
—
242 883
217 686
218 468
—
—
—
242 883
Deutz 2.9L4
Deutz F3L912
Deutz F4L2011
Perkins 404.22T
Deutz F4L912
Deutz F4L2011
Deutz TD2.94L4
Deutz TD2.9L4
Deutz 2.9L4
Deutz BF4M 2011
Deutz F4L 2011
Deutz F4L912
Deutz F3L912/914
Kubota DH905/1005
Kubota DH905/1005
254 678
254 678
254 678
254 678
024 035
254 678
190 198
190 198
254 678
254 678
254 678
024 035
182 022
254 678
182 022
182 022
260 572
066 271
067 266
197 944
066 271
197 944
N/A
N/A
260 572
207 808
067 266
066 271
064 690
217 686
197 197
197 197
—
—
—
—
—
—
—
—
260 572
253 944
—
—
—
—
066 213
—
—
—
IR Compressor Filter Kit #246 991, Oil Filter #206 745, Separator Filter #206 747 and Air Filter #197 676.
Prior to serial number LB043908 use #020 319. Effective with serial number LB043908 use #192 938.
3
Effective with serial number LB043908 use #192 939.
1
2
89
ENGINE DRIVES
Industrial Engine Drive Service Parts
Model
Big 40®
Big 40®G
Big 40®WG
Big 40® Diesel
Big 50® Diesel
Big Blue® 251D
Big Blue® 300P
Big Blue® 302D
Big Blue® 302P
Big Blue® 400
Serial #
Effective
71-602793
JG011369
LA342228
JG011369
LB057623
JG011369
JK587486
LE099775
LA067251
LA067249
LC732100
Engine
Model
Continental
Continental
WIS•CON
Continental
CATERPILLAR
Continental
Deutz
Perkins
Deutz
Perkins
Deutz
Perkins
Deutz
Ignition/
Start Switch #
See manual
172 070
176 606
See manual
176 606
See manual
See manual
237 417
176 606
176 606
237 417
237 417
See manual
Brushes/
Brush Assy #
151 299(3)
151 299(3)
189 142(1)*
151 299(3)
189 142(1)*
151 299(3)
151 299(3)
126 984(2)
189 142(1)*
189 142(1)*
189 142(1)*
189 142(1)*
151 299(3)
Idle
Solenoid #
See manual
005 373
005 373
080 517
198 624
080 517
124 974
080 517
174 064
198 624
174 064
198 624
—
230 Volt
Plug #
025 234
025 234
147 633 (N/A)
025 234
147 633 (N/A)
025 234
025 234
119 172
147 633 (N/A)
147 633 (N/A)
147 633 (N/A)
147 633 (N/A)
025 234
Big Blue® 400D
HK247676
Big Blue® 400 KX
Big Blue® 400 Pro
Big Blue® 400 Pro
LE253191
—
—
Kubota
Cat C1.5
Kubota 1505
E3BG
Mitsubishi
S4L2
Deutz
237 417
217 680
217 680
126 984(2)
244 290
244 290
Engine Mfg
235 023
264 327
Big Blue® 400 Pro
—
217 680
244 290
Big Blue®
402D/502D/602D
KK114464
—
176 606
Big Blue®
402P/502P/602P
KJ284383
Perkins
Big Blue® 500D
Note: Number in (parenthesis) following
the order number denotes quantity
needed of particular component.
Module
(Idle) #
—
189 742
195 706
See manual
195 706
See manual
189 742
214 761
195 706
195 706
195 706
195 706
—
—
182 954
182 954
Rheostat/
Pot #
See manual
072 462
188 635
072 462
188 635
072 462
605 960
193 118
188 635
188 635
188 635
188 635
605 960 (CC)
072 462 (CC/CV)
193 118
193 118
193 118
242 538
182 954
193 118
N/A
189 142(1)*
See manual
195 706
176 606
189 142(1)*
See manual
217 680
244 290
242 538
LC585264
Mitsubishi
S4L2
Deutz
147 633 (N/A) 188 635 (CC)
See manual (CC/
CV)
147 633 (N/A) 188 635 (CC)
193 118 (CC/CV)
176 335
N/A
237 417
189 142(1)*
—
195 706
Big Blue® 500P
LE260460
Perkins
237 417
189 142(1)*
—
Big Blue® 500 Pro
Big Blue® 600D
Big Blue® Air Pak™
Air Pak™
Big Blue® 800 Duo Air Pak™
Big Blue® Turbo
Miller Air Pak™
Miller Du-Op™
PRO 300
PipePro™ 304
Trailblazer® Pro 350
Trailblazer® Pro 350D
MD290001E
KA748844
LC251836
—
—
Deutz 2.9L4
Deutz
Deutz
Deutz TD2.94L4
Deutz TD2.9L4
217 680
See manual
See manual
217 680
217 680
189 142*
151 299(3)
189 142(1)*
189 142
189 142
—
—
—
N/A
N/A
147 633 (N/A) 188 635 (CC)
193 118 (CC/CV)
147 633 (N/A) 188 635 (CC)
193 118 (CC/CV)
119 172
193 118
025 234
072 462
147 633 (N/A) 193 118
147 632
193 118
147 632
193 118
MD360063E
LC351172
JJ338549
KK057228
LC732152
KK057228
LA199438
LC047815
Deutz 2.9L4
Deutz
Deutz
Deutz
CATERPILLAR
Kubota
Kubota
Kubota
217 680
See manual
See manual
046 433
237 417
176 606
198 515
176 606
189 142*
189 142(1)*
151 299(3)
151 299(3)
126 984(2)
See manual
126 984(3)
205 725(1)
—
—
183 030
—
080 517
192 196
192 196
192 196
147 633 (N/A)
147 633 (N/A)
025 234
197 442 (N/A)
119 172
119 172
119 172
119 172
—
195 706
189 742
—
214 761
—
216 273
—
*Brush holder only — must order quantity of three brushes (#190 823) separately with part #189 142
90
193 118
193 118
072 623
035 897
193 118
See manual
035 897
See manual
214 761
N/A
N/A
195 706
N/A
219 848 (N/A)
—
—
195 706
N/A
N/A
SPOT WELDERS
MSW and LMSW Series
Tongs and Tips
Tongs
■
6 in
(152 mm)
12 in
(305 mm)
18 in
(457 mm)
Tips
040 197
040 198
040 199
Standard
040 211
040 200
040 201
040 202
MO Offset
040 215
—
040 203
040 204
Standard
040 211
Flat
040 212
—
040 205
040 206
Standard
040 211
Flat
040 212
Standard
040 211
Flat
040 212
Standard
MO Offset
TT-6
TT-9
G-7
For your added convenience, spot welder tongs and tips
can now be ordered through the Miller Service Parts
business for use with the following models:
8 in (203 mm)
040 207
MSW-41, MSW-41T, MSW-42, MSW-42T,
LMSW-52 and LMSW-52T
Flat
040 212
Gyro Bail #041 979
Supports the weight of
the welder. Operates with
boom and counterweight
or from spring-loaded
cable. Spot welds in any
position.
Important Ordering Information
FF
8 in (203 mm)
040 208
FF
040 213
FH
5 in (127 mm)
040 209
FH
040 214
To determine the correct tong reorder length,
measure exposed tong length when installed in
spot welder.
Removed tongs measure 2 inches longer than
the listed chart length. For correct reorder length,
deduct 2 inches from the removed tong.
■ One set of tips is supplied with each set of tongs.
■ Maximum welding capabilities are obtained with
minimum tong length.
■ Tips are made of RWMA Class 2 Alloy.
■
91
SPOT WELDERS
PSW and SSW Series Tongs
Tongs
Description
6 in
(152 mm)
12 in
18 in
(305 mm) (457 mm)
Tips
Included
4 - 1/4in
(108mm)
6 - 1/4in
(159mm)
Standard 90˚
No. 1 MT
No. 2 MT
040 218
—
040 219
—
040 220
041 001
040 223
040 308
4 - 1/4in
(108mm)
6 - 1/4in
(159mm)
Standard 45˚
No. 1 MT
No. 2 MT
—
—
041 004
—
041 005 (N/A)
040 296
040 851
040 225
TT-6W
No. 2 MT
—
—
041 838
040 308
TT-9W
No. 2 MT
—
—
041 840
040 308
—
071 465
(N/A)
—
No. 1 Pointed
071 466 Top
Flat Threaded
071 467 Bottom
7 - 1/1in
(190mm)
9 in
(229mm)
4 - 1/4 in (108 mm)
SW-12
PSW and SSW Series Tips
Tips
92
Description
No. 1 MT (Pointed)
No. 1 MT (Offset)
No. 2 MT (Pointed)
Part #
040 223
040 224
040 308
Quantity
2 tips
2 tips
2 tips
Where Used
Standard 90˚ No. 1 Tongs
Standard 90˚ No. 2 Tongs,
TT-6W Tongs, TT-9W Tongs
No. 1 MT (Offset)
040 851
2 tips
No. 1 MT (Offset)
040 226
2 tips
No. 1 MT (Offset)
040 298
2 tips
No. 2 MT (Offset)
040 225
2 tips
No. 1 MT (Pointed)
071 466
SW-12 Tongs
Threaded (Flat)
071 343
1 tip for
top tong
1 tip for
bottom tong
1 tip for
bottom tong
2 tips
Threaded (Flat)
071 467
No. 1 MT
(Flat Swivel Tip)
040 216
Adapter
(Adapts No.1
Morse Taper Tip to
No. 2 Receptacle)
040 227
For your added convenience, spot welder tongs and
tips can now be ordered through the Miller Service
Parts business for use with the following models:
■
■
PSW-1020 ATT and PSW-2020 ATT
SSW-1020 ATT, SSW-2020 ATT and SSW-2040 ATT
Important Ordering Information
■
Incorrect
Front
Connection
■
■
SW-12 Tongs (Optional)
■
SW-12 Tongs
■
■
■
2 adapters
Standard 90˚ No. 2 Tongs,
TT-6W Tongs (Top),
TT-9W Tongs (Top)
To determine the correct tong reorder length,
measure from the center of the spot weld tip back
to the front water hose connection.
Correct Requirement
Spot
Welder Tip
Tongs and tips shown to the left can be used
with all PSW and SSW model spot welders.
Recommended maximum tong length is 18 in
(457 mm). A limited group of special tongs are
awvailable, contact Miller Service Parts.
Tong throat-height dimension for standard 90° and
45° tongs is 4-1/4 in (108 mm). Throat length is
measured from the center of the spot tips to the
front water hose connection on the tong.
One set of tips is supplied with each set of tongs.
Tips are made of RWMA Class 2 alloy.
Maximum welding capabilities are obtained with
minimum tong length.
MT = Morse Taper
No. 1 Morse Taper diameter = 1/2 inch
No. 2 Morse Taper diameter = 5/8 inch
TIG TORCHES
TIG Connectors
A-150/A-200 1-Piece Power Cable Connectors
194 722 / 194 723
50 mm Dinse-style gas thru
for one-piece air-cooled torch.
195 378 / 195 379
50 mm Dinse-style for
one-piece air-cooled torch.
A-150/A-200 2-Piece
Power Cable Connector
105 Z57
Power cable adapter for
one-piece A-150 torch.
45V62
one-piece A-200 torch.
129 527
50 mm Dinse-style for two-piece
cable air-cooled torch.
W-225 Power Cable Connectors
195 380
50 mm Dinse-style gas thru
with gas and water return lines
for water-cooled torch.
Machines
TIG Machines
Syncrowave® 200/210
Syncrowave® 250 DX/350 DX (Dinse)
Syncrowave® 250 DX/350 DX (Stud)
Maxstar® 150 STL/STH
Dynasty® 200/350, Maxstar® 200/350
Dynasty® 700, Maxstar® 700
Multiprocess Machines
Multimatic™ 200
Dimension™ 302/452/NT 450/652
Pipeworx
XMT® 304/350
XMT® 450
Engine-Driven Machines
Most Big Blue®, Trailblazer®, Bobcat®,
Blue Star®, and Wildcat® models
Big Blue® 450 Duo CST
General Reference
195 377
50 mm Dinse-style with water
return line for water-cooled torch.
Connection Type
45V11
water-cooled torch.
A-150
1-Piece
2-Piece
225 028
50 mm thread lock-style
for water-cooled torch.
A-200
1-Piece
2-Piece
W-225
50 mm Dinse, Gas Thru
50 mm Dinse
1/2 in Stud
50 mm Dinse
50 mm Thread Lock
194 722
195 378
105 Z57
195 234
195 378
N/A
129 527*
129 527
N/A
127 836*
129 527
N/A
194 723
195 379
45V62
N/A
195 379
N/A
129 527*
129 527
N/A
N/A
129 527
N/A
195 380
195 377
45V11
N/A
195 377
225 028
1/2 in Stud
1/2 in Stud
50 mm Dinse
1/2 in Stud
195 234
105 Z57
105 Z57
195 378
105 Z57
127 836*
N/A
N/A
129 527
N/A
N/A
45V62
45V62
195 379
45V62
N/A
N/A
N/A
129 527
N/A
N/A
45V11
45V11
195 377
45V11
1/2 in Stud
105 Z57
N/A
45V62
N/A
50 mm Dinse
195 378
129 527
195 379
129 527
195 377
50 mm Dinse
50 mm Thread Lock
1/2 in Stud
195 234
195 378
194 722
N/A
105 Z57
N/A
129 527
N/A
N/A
N/A
N/A
129 527
N/A
N/A
N/A
N/A
195 379
194 723
N/A
45V62
N/A
195 377
195 380
225 028
45V11
232 728
N/A
232 728
N/A
232 728
45V11
Other Adapter
Stud to Dinse Adapter
*Two-piece power cable connector is not gas thru.
93
SERVICE PARTS
4-Pin Amp Plastic Connectors
10-Pin Amphenol Metal Connectors
PanelMounted
Female
PanelMounted
Male
CordMounted
Female
CordMounted
Male
#048 283 Kit (consists of)
#081 905 Receptacle
#079 535 Pins (Qty 5)
#081 906 Connector
#079 534 Sockets (Qty 5)
#046 080 Connector
#079 535 Pins (Qty 5)
#039 718
Note: Strain relief clamp #079 531 needs to be ordered separately with
cord-mounted connections.
PanelMounted
Female
CordMounted
Male
CordMounted
Female
#081 560 Receptacle
#079 532 Connector
#079 535 Pins (Qty 5)
#079 533 Connector
CordMounted
Male
#076 624
#073 686
#073 688
(N/A)
(N/A)
Note: Pins are the solderable type and are pre-inserted into the receptacle
Strain relief clamp #039 828 needs to be ordered separately w/cord-mounted connections
PanelMounted
Female
#035 523
CordMounted
Male
#039 273
#091 380 (N/A)
PanelMounted
Female
CordMounted
Male
#146 212
CordMounted
Female
#146 213
Note: Pins are the solderable type and are pre-inserted into the receptacle.
Strain relief clamp #073 332 needs to be ordered separately w/cord-mounted connections.
CordMounted
Female
#039 716
CordMounted
Female
#139 268
Note: Strain relief clamp #079 531 needs to be ordered separately with
cord-mounted connections.
PanelMounted
Male
CordMounted
Male
PanelMounted
Female
CordMounted
Male
CordMounted
Female
#189 238 Receptacle
#134 733 (N/A) Sockets
(Qty 10)
#190 294 Connector
#134 731 Pins (Qty 10)
#134 732 Pins (Qty 10)
#079 739 Clamp
#143 922 Clamp
#207 194 Connector
#079 739 Clamp
#143 922 Clamp
PanelMounted
Female
CordMounted
Female
#073 515
(N/A)
#052 654
CordMounted
Male
#073 517 (N/A)
CordMounted
Female
#073 516 (N/A)
14-Pin Amphenol Plastic Connectors (Size 20)
PanelMounted
Female
CordMounted
Male
CordMounted
Female
#134 735 Receptacle
PanelMounted
Female
#134 735 Receptacle
#141 162 Kit (14-18 ga wire)
#134 734 Connector
#134 731 Pins (Qty 15)
#079 739 Clamp
#143 922 Clamp
#144 310 Kit (20-24 ga wire)
#134 734 Connector
#134 732 Pins (Qty 15)
#079 739 Clamp
#143 922 Clamp
#143 424 Connector
#079 739 Clamp
#143 922 Clamp
#143 424 Connector
#079 739 Clamp
#143 922 Clamp
PanelMounted
Female
#039 825
CordMounted
Male
#039 827
CordMounted
Male
#235 429
#217 796
Note: For Maxstar 140 and 150’s.
CordMounted
Female
CordMounted
Female
N/A
N/A
14-Pin Amphenol Plastic Connectors (Size 17)
PanelMounted
Male
CordMounted
Female
CordMounted
Male
PanelMounted
Female
CordMounted
Male
CordMounted
Female
#170 646 Receptacle (N/A)
#079 535 Pins (Qty 5)
#079 705 Connector
#079 707 Connector
#079 535 Pins (Qty 10)
#048 286 Receptacle
#048 287 Connector
#079 535 Pins (Qty 15)
#045 349 Connector
Note: Strain relief clamp #079 706 needs to be ordered separately with cord-mounted connections.
116
Note: Strain relief clamp #079 739 needs to be ordered separately with cord-mounted connections.
SERVICE PARTS
PanelMounted
Female
#086 022 Receptacle
CordMounted
Male
#094 481 Connector
#116 964 Clamp
CordMounted
Female
#137 301 Connector
#116 964 Clamp
20A, 250V
20A, 250V
20A, 250V
Panel-Mounted Female
Cord-Mounted Male
Cord-Mounted Female
#039 602
#039 618
#039 635
PanelMounted
Female
#097 869
(N/A)
CordMounted
Male
#097 866
(N/A)
15A
15A, 277V
15A, 277V
Panel-Mounted Male
Cord-Mounted Male
Cord-Mounted Female
#056 665 (N/A)
#039 687
#056 442
28-Pin Amohenol Plastic Connector (Size-17)
PanelMounted
Female
15A, 277V
15A, 250V
Cord-Mounted Male
#039 686
#035 494
Cord-Mounted Female
#035 492 (N/A)
#218 715
15A, 125V
Connector Bodies, Plugs and Receptacles
Panel-Mounted Female Cord-Mounted Male
#035 493 (N/A)
#032 898
Cord-Mounted Female
#035 243 (N/A)
15A, 125V
PanelMounted
Female
#604 176
15A, 125V
15A, 125V
15A, 125V
20A, 125V
20A, 125V
Cord-Mounted Male
Cord-Mounted Female
Cord-Mounted Male
Cord-Mounted Female
20A, 250V
50A, 125/250V
Cord-Mounted Female
Cord-Mounted Male
#073 690
#124 150
#032 897
#605 797
#080 280 (N/A)
15A, 250V
PanelMounted
Female
#604 103
15A, 250V
Cord-Mounted Male
#025 234
#603 029 (N/A)
20A, 250V
20A, 250V
20A, 250V
Panel-Mounted Male
Cord-Mounted Female
Cord-Mounted Male
#141 840
#039 635
#039 618
#039 607
50A, 125/250V
#119 172
50A, 125/250V
Flanged-Mounted Female Cord-Mounted Female
#164 704
#117 512 (N/A)
#182 954
117
SERVICE PARTS
Cable Connectors
1
2
Cam-Lok Twistlock Receptacles/Connectors
Item #
Part #
Description
Color
Cable Capacity
2
039 628
039 638
056 271
Receptacles
Receptacle, Insul. (Female)
Receptacle, Insul. (Female)
Receptacle, Uninsul. (Male)
Black
Black
Black
No. 2/0 – 3/0 (25 – 70 mm)
No. 3/0 – 4/0 (70 – 95 mm)
—
3
039 6331
Red
No. 1/0 – 3/0 (50 – 70 mm)
4
039 629
039 630
039 639
Red
Red
Red
No. 2 – 1/0 (35 – 50 mm)
No. 1/0 – 3/0 (50 – 70 mm)
No. 3/0 – 4/0 (70 – 95 mm)
1
Connectors
Connector, Insul. Set Scr.
(In-Line Female)
Connector, Insul. Set Scr. (Male)
3
4
5
For In-Line Connections, use with #039 629 or #039 630.
1
6
Miller Receptacles/Connectors
Item #
Part #
Description
5
039 801
039 800
057 608
6
039 901
039 608
039 878
Receptacles
Receptacle, Insulated (Female)
Plugs
Plug, Insulated (Male)
039 6112
Connectors
Connector, Insulated (Female)
7
Color
Cable Capacity
Black
Red
Yellow
—
—
—
Black
Red
Yellow
No. 1 – 4
No. 1 – 4
No. 1 – 4
Black
No. 1 – 4
7
15
13
12
10
For In-Line Connections (Quick-Connect).
2
8
Tweco-Style Twistlock Receptacles/Connectors
Item #
Part #
Part #
Description
8
9
10
11
12
13
14
15
209 219
208 431
—
—
—
—
229 338
—
185 717
218 183
209 473
186 228
185 712
185 718
185 713
—
185 714
185 717
Receptacles
Receptacle Assembly (Female)
Receptacle, Brass (Female)
O-Ring, 0.739 ID x 0.070 H
Insulator, bulkhead front
O-Ring, 0.989 ID x 0.070 H
Insulator, bulkhead rear
Washer, domed load .812 ID x 1.450 OD x .070 THK
Tooth washer, 1 mm intern
Nut, M20-1.5 1.00 Hex .19 H BRS locking
16
17
191 981
218 677
191 981
218 677
Connectors
Connector, Insulated (Male), No. 4 – 1/0 - 2/0 (25 – 50 mm)
Connector, Insulated (Female), No. 4 – 1/0 - 2/0 (25 – 50 mm)
18
218 678
242 251
218 678
—
Adapters
Adapter, Threaded Stud to Tweco (stud hole dia. 5/8 in)
Connector, TW LK Insulated Female (Tweco-Lenco Type) HD 3/0-4/0
#209 219
15
14
12
11
10
8
9
#218 183
16
17
18
Tweco Series
118
SERVICE PARTS
Cable Connectors
10
9
7
Dinse Twistlock Receptacles (50/70 Series)
™
Item # Part #
Part #
208 967
202 813
1
208 968 (N/A) —
5
Description
Receptacle Assembly (Female)
Receptacle, Brass with O-ring (Female)
(consists of items 2 and 3)
185 711 (N/A) 202 553 210 752 (N/A) 202 554 (N/A) Receptacle, Brass (Female)
185 710
—
—
185 710
O-Ring, 0.296 ID x 0.139 H Silicone
186 228
186 228 —
186 228
O-Ring, 0.739 ID x 0.070 H
185 712
185 712 208 760 (N/A) 185 712
Insulator, bulkhead front
185 718
185 718 —
185 718
O-Ring, 0.989 ID x 0.070 H
185 713
185 713 208 430 (N/A) 185 713
Insulator, bulkhead rear
—
—
229 338
—
Washer, domed load
.812 ID x 1.450 OD x .070 THK
185 714
185 714 —
185 714
Tooth washer, 1 mm intern
185 717
185 717 185 717
185 717
Nut, M20-1.5 1.00 Hex .19 H BRS locking
—
—
229 333
—
Screw, M10-1.5x 20 Hex HD-PLN 8.8
PLD SEMS
2
3
4
5
6
7
8
9
10
11
Part #
129 525
—
6
Part #
186 092
202 811
Dinse Twistlock Receptacles/Connectors
Item # Part #
Series Description
1
2
3
4
12
13
14
15
16
17
18
19
20
21
127 837
143 419
208 698
208 699
25
50
25
25
127 835
129 526
136 600
138 180
127 836
129 527
134 460
241 354
195 234
194 722
25
50
70
95
25
50
70
95
25
50
194 723
50
232 728
145 739
50/70
Connectors
Connector, Insulated (Male)
Connector, Insulated (Male) Flow-Thru
Flow-Thru 125/150 A
Flow-Thru 200 A
9
7
6
5
2
#202 813
4
11
9
TM
Receptacles
Receptacle, Insulated (Male)
Receptacle, Brass Power Pos. (Female)
Receptacle,
Brass Power/Gas Neg. (Female)
with O-Ring #188 380 (.174 ID x .103 H)
10
#208 967
8
Cable Capacity/Thread Size
7
5
—
—
—
—
2
10
#129 525
9
7
6
No. 3 – No. 4
No. 2 – 1/0 (35 – 50 mm)
No. 1/0 – 3/0 (50 – 70 mm)
No. 3/0 – 4/0 (70 – 95 mm)
No. 3 – No. 4
No. 2 – 1/0 (35 – 50 mm)
No. 1/0 – 3/0 (50 – 70 mm)
No. 3/0 – 4/0 (70 – 95 mm)
3/8-24R
3/8-24R
7/8-14R
Adapters
Adapter, Threaded Stud to Dinse (stud hole dia. 1/2 in)
Sleeve, clamping
5
1
2
3
#186 092
4
12
14
15
Dinse 50/70 Series
16
17
Spectrum Connectors
Item # Part #
Description
263 801 Connector, TW LK Insulated Male (Tweco-Lenco Type) SK 10-25
18
Maxstar 700/Dynasty 700 Connectors
Item # Part #
Description
19
20
Connectors
225 029 Connection Kit, Thread Lock Double Dry
Adapters
225 028 Adapter, Torch-Thread Lock Water (7/8 LHT)
18
119
SERVICE PARTS
Electrode Holders
Part #
Amperage
Capacity
Professional Series
PA532
200
PA316
250
PA732
300
PA14HD
400
#UT20
Electrode
Capacity
Cable
Capacity
Length
Weight
5/32" (4.0 mm)
3/16" (4.8 mm)
7/32" (5.6 mm)
1/4" (6.4 mm)
No. 2/0 (70 mm)
No. 2/0 (70 mm)
No. 2/0 (70 mm)
No. 4/0 (105 mm)
8-1/2" (215 mm)
9-1/4" (235 mm)
10" (250 mm)
11" (280 mm)
15 oz (415 g)
16 oz (450 g)
19 oz (530 g)
23 oz (650 g)
Features include:
n Ergonomic — High lever design for
greater grip and hand clearance
n Lightweight and easy-to-use
n Fully insulated, high-strength springs for
excellent gripping power
n Heavy-duty, shock-proof nylon handle
n Grooved jaw design insures firm
electrode grip
#UT30#UT40
n High-impact, high-temperature fiberglass
tip insulators
n Professional series features high copper alloy
tongs, utility series features brass tongs
n Holders supplied with allen wrench and
cable connections ferrule assuring efficient
connections
#PA532,
#PA316,
#PA732
#PA14HD
Work Clamps
Part #
EG200
EG300
EG500
Amperage
Capacity
200
300
500
Electrode
Capacity*
1-1/2" (40 mm)
2" (50 mm)
2" (50 mm)
PGC200
PGC300
200
300
1" (25 mm)
1-1/2" (40 mm)
MGC300
203 988
213 619
010 368
233 452
240 697
300
180
300
200
300
200
—
1-1/2" (40 mm)
2" (50 mm)
1-1/2" (40 mm)
2" (50 mm)
2" (50 mm)
Cable
Capacity
No. 6–4 (10–16 mm)
No. 2–1 (25–35 mm)
No. 1/0–4/0 (50–105
mm)
No. 1–1/0 (35–50 mm)
No. 1/0–3/0 (50–95
mm)
No. 1–1/0 (35–50 mm)
2" (25 mm)
1/0 (50 mm)
No. 4
No. 4–2
No. 6
Length
7" (175 mm)
8" (200 mm)
10" (245 mm)
Weight
7 oz (199 g)
14 oz (390 g)
17 oz (490 g)
6" (150 mm)
8" (200 mm)
16 oz (445 g)
25 oz (715 g)
—
7" (175 mm)
8" (200 mm)
6"
8"
6-1/4"
21 oz (600 g)
9 oz (255 g)
13 oz (368 g)
5 oz (142 g)
10 oz (290 g)
6 oz (168 g)
#EG500
#PGC300
#MGC300
*Jaw Distance
EG Series — Steel Work Clamps
n Zinc plated
n Large hex screw cable connection assures safe
cable connection every time
n Pure copper braided shunts on EG500 allows
both jaws to carry welding current
PGC Series — Copper Alloy
n Contoured handle lever for easy jaw opening
n Strong gripping power
n Large contact area assures
positive grounding
n Fully insulated spring
n Conductor body holds the cable securely
n Large hex screw cable connection assures safe
cable connection every time
MGC Series — Magnetic Work Clamps
n Large contact area assures excellent electrical
contact
n Strong gripping power
n Grounding concealed to prevent dislodgment
n Insulated to prevent annealing
n Easy installation or removal
n Most popular magnetic work clamps
#240 697
#213 619
in the market
#010 368
#203 988
120
SERVICE PARTS
7.6" Globe
Part #194 037
18.000"
3.5" Globe
Part #115 496
8.376"
Note: Actual color of Miller logo decal is white.
Miller/Hobart
Replacement Labels
Part #
124 462
109 844
115 496
119 503
121 389
194 037
109 838
109 839
109 840
109 841
109 842
109 843
184 791
Description
Miller
Miller
Miller
Miller
Miller
Miller
Miller
Miller
Miller
Miller
Miller
Miller
Hobart
Format
Horizontal
Horizontal
Horizontal
Horizontal
Horizontal
Horizontal
Vertical
Vertical
Vertical
Vertical
Vertical
Vertical
Horizontal
Height
1.625"
2.500"
3.500"
4.000"
5.250"
7.600"
1.562"
3.000"
4.500"
6.000"
7.750"
9.500"
2.5"
9.500"
Width
3.750"
6.000"
8.250"
9.562"
12.437"
18.000"
1.312"
2.500"
3.750"
5.125"
6.500"
8.000"
11.250"
Color
White/Blue Bkgd
White/Blue Bkgd
White/Blue Bkgd
White/Blue Bkgd
White/Blue Bkgd
White/Blue Bkgd
White/Blue Bkgd
White/Blue Bkgd
White/Blue Bkgd
White
White/Blue Bkgd
White
Orange
Vertical
Part #109 843
8.000"
Nothing completes the repair and repaint of a machine like the addition of the original equipment
factory fresh decals. Above is a complete list of the wide variety of sizes available in both the
horizontal and vertical formats.
Part #184 791
11.25"
121
SERVICE PARTS
Power Terminals
Power Terminal Output Assemblies
Part #
039 047
039 046
099 255
181 245
181 246
601 879
Description
Group 1
With Hex Nut
With Hex Nut
With Hex Nut
With Hex Nut
With Hex Nut
Hex Nut — Replacement
Color
Dimension A
Bolt Dimensions
Red
Black
White
Red
Black
—
1-7/8"
1-7/8"
1-7/8"
1-7/8"
1-7/8"
—
1/2" x 1-1/2"
1/2" x 1-1/2"
1/2" x 1-1/2"
1/2" x 1-3/4"
1/2" x 1-3/4"
—
A
3"
#039 046
#180 732
Power Terminal Boots
Part #
179 848
180 732
186 621
180 735
181 169
1
Description
Rubber Boot (Positive) 1
Rubber Boot (Negative) 1
Rubber Boot (Generic) 1
Washer, Output Stud
Spacer, Output Stud
Width
2" ID
2" ID
2" ID
Height
3-3/4" ID
3-3/4" ID
3-3/4" ID
#179 848
#180 735 & #181 169 are needed for Power Terminal Boots.
Part #
219 515
219 516
213 380
219 535
119 172
254 140
Description
50 amp, 230 volt pin-type wall receptacle
50 amp, 230 volt pin-type male plug
50 amp, 230 volt pin-type male plug (heavy-duty)
50 amp, 230 volt pin-type cord-mount receptacle
50 amp, 125/250 volt pin-type male plug
Plug, str grd 3P4W 3PH 50A 240V 15-50P
Cord Range (Min. – Max.)
—
0 – 1.00
0.625 – 1.320
0.425 – 1.31
0.62 – 1.31
—
#219 515
#219 516
#254 140
#219 535
122
#119 172
SERVICE PARTS
LIMITED WARRANTY − Subject to the terms and conditions below,
Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original
retail purchaser that new Miller equipment sold after the effective date
of this limited warranty is free of defects in material and workmanship
at EXPRESSLY IN OR IMPLIED, INCLUDING THE WARRANTIES OF
MERCHANTABILITY AND FITNESS.
Within the warranty periods listed below, Miller will repair or replace any
warranted parts or components that fail due to such defects in material or
workmanship. Miller must be notified in writing within thirty (30) days of
such defect or failure, at which time Miller will provide instructions on the
warranty claim procedures to be followed.
Miller shall honor warranty claims on warranted equipment listed below in
the event of such a failure within the warranty time periods. All warranty
time periods start on the delivery date of the equipment to the original
end-user purchaser, after the equipment is shipped to a North American
distributor or eighteen months after the equipment is shipped to an
International distributor.
1. 3 Years — Parts and Labor
* Auto-Darkening Helmet Lenses (Except Classic Series) (No Labor)
2. 2 Years — Parts and Labor
* Auto-Darkening Helmet Lenses − Classic Series Only (No Labor)
3. 1 Year — Parts and Labor Unless Specified
* CoolBelt and CoolBand Blower Unit (No Labor)
* ICE/XT Plasma Cutting Torches (No Labor)
* PAPR Blower Unit (No Labor)
4. 6 Months — Parts
* Batteries
* Bernard Guns (No Labor)
5. 90 Days — Parts
* M-Guns
* MIG Guns and Subarc (SAW) Guns
* Replacement Parts (No labor)
* Roughneck Guns
MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND USE BY
COMMERCIAL/INDUSTRIAL USERS AND PERSONS TRAINED AND
EXPERIENCED IN THE USE AND MAINTENANCE OF WELDING EQUIPMENT.
In the event of a warranty claim covered by this warranty, the exclusive
remedies shall be, at Miller’s option: (1) repair; or (2) replacement;
or, where authorized in writing by Miller in appropriate cases, (3) the
reasonable cost of repair or replacement at an authorized Miller service
station; or (4) payment of or credit for the purchase price (less reasonable
depreciation based upon actual use) upon return of the goods at
customer’s risk and expense. Miller’s option of repair or replacement will
be F.O.B., Factory at Appleton, Wisconsin, or F.O.B. at a Miller authorized
service facility as determined by Miller. Therefore no compensation or
reimbursement for transportation costs of any kind will be allowed.
TO THE EXTENT PERMITTED BY LAW, THE REMEDIES PROVIDED HEREIN
ARE THE SOLE AND EXCLUSIVE REMEDIES. IN NO EVENT SHALL MILLER BE
LIABLE FOR DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL
DAMAGES (INCLUDING LOSS OF PROFIT), WHETHER BASED ON CONTRACT,
TORT OR ANY OTHER LEGAL THEORY.
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND ANY IMPLIED
WARRANTY, GUARANTY OR REPRESENTATION AS TO PERFORMANCE, AND
ANY REMEDY FOR BREACH OF CONTRACT TORT OR ANY OTHER LEGAL
THEORY WHICH, BUT FOR THIS PROVISION, MIGHT ARISE BY IMPLICATION,
OPERATION OF LAW, CUSTOM OF TRADE OR COURSE OF DEALING,
INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS
FOR PARTICULAR PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT
FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED BY MILLER.
Some states in the U.S.A. do not allow limitations of how long an
implied warranty lasts, or the exclusion of incidental, indirect, special or
consequential damages, so the above limitation or exclusion may not apply
to you. This warranty provides specific legal rights, and other rights may be
available, but may vary from state to state.
In Canada, legislation in some provinces provides for certain additional
warranties or remedies other than as stated herein, and to the extent that
they may not be waived, the limitations and exclusions set out above may
not apply. This Limited Warranty provides specific legal rights, and other
rights may be available, but may vary from province to province.
Miller’s True Blue® Limited Warranty shall not apply to:
1. Consumable components; such as contact tips, cutting nozzles,
contactors, brushes, relays, work station table tops and welding curtains,
or parts that fail due to normal wear. (Exception: brushes and relays are
covered on all engine-driven products.)
2. Items furnished by Miller, but manufactured by others, such as engines
or trade accessories. These items are covered by the manufacturer’s
warranty, if any.
3. Equipment that has been modified by any party other than Miller, or
equipment that has been improperly installed, improperly operated or
misused based upon industry standards, or equipment which has not had
reasonable and necessary maintenance, or equipment which has been
used for operation outside of the specifications for the equipment.
WARRANTY QUESTIONS?
Call 1-866-931-9730 for your local Miller distributor.
Your distributor also gives you...
Service - You always get the fast, reliable response you need.
Most replacement parts can be in your hands in 24 hours.
Support - Need fast answers to the tough welding questions?
Contact your distributor. The expertise of the distributor and Miller is
there to help you, every step of the way.
123

parts catalog

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