Versa-Sense II

Operating Manual
Service &Operating
Operating Manual
Manual
Original Instructions
Versa-Matic
Versa-Matic
Versa-Matic
VS
VS
VS
Versa-Sense
Versa-Sense™™IIII
™
Electronic
Leak
Detector
Electronic
Leak
Detector
Versa-Sense
II
Electronic Leak Detector
SPECIFICATIONS
115 Volt
Units
SPECIFICATIONS
Volt Units
Power115
Supply:
100 VAC or 110-120VAC, 50 Milliamp, Current Draw
Supply:
100 VAC or100
110-120VAC,
50 Maximum
Milliamp, Current
Draw
OutputPower
Supply:
110-120VAC,
Watt Power,
(1 Amp)
Output
Supply:
110-120VAC,
100
Watt
Power,
Maximum
(1
Amp)
220Volt Units
Power220Volt
Supply:Units
220-240VAC, 25 Milliamp, Current Draw
Power Supply: 220-240VAC, 25 Milliamp, Current Draw
Output Supply: 220-240VAC, 100 Watt Power, Maximum (.5 Amp)
Output Supply: 220-240VAC, 100 Watt Power, Maximum (.5 Amp)
ITEMITEM
PART
DESCRIPTIONS AND PART NUMBERS
PART DESCRIPTIONS AND PART NUMBERS
P29-800TF10
Electronic
LeakLeak
Detector
W/ W/
10'10'
Leads
and
P29-800TF10
Electronic
Detector
Leads
andPTFE
PTFEProbes
Probes
P29-800
Electronic
LeakLeak
Detector
(Unit
Only)
P29-800
Electronic
Detector
(Unit
Only)
P29-804
10' Lead
and PTFE
Probe
(Two
Required
Per
Unit)
P29-804
10' Lead
and PTFE
Probe
(Two
Required
Per
Unit)
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Versa-Sense
II Electronic
Leak Detector
VERSA-SENSE
II
Leak
VERSA-SENSE
II Electronic
Electronic
Leak Detector
Detector
The VERSA-SENSE II Electronic Leak Detector consists of
Probe Installation
The
IIII Electronic
Leak
Detector
The VERSA-SENSE
VERSA-SENSE
Electronic
Leak
Detector
modular
control unit encased
in
a watertight
enclosure
and
Probe
Probe Installation
Installation
consists
of
aa modular
control
unit
in
consists
ofprobes.
modular
control
unit
encased
in aa
To install the probe, first back-twist the cable countertwo
detection
All of these
items
areencased
wired together
enclosure
two
probes.
watertight
enclosure
and
two detection
detection
probes.
All
clockwise
to avoid
wirefirst
twistback-twist
when the probe
is threaded
aswatertight
noted on the
schematicand
illustration
Figure A and
FigureAll
D. To
install
probe,
the
To
install the
the
probe,
first
back-twist
the cable
cable
of
of these
these items
items are
are wired
wired together
together as
as noted
noted on
on the
the counterclockwise
clockwise into the 1/2-20
UNFwire
bosstwist
ports.when
Applythe
PTFE
to
counterclockwise
to avoid
avoid
wire
twist
when
the
schematic
schematic illustration
illustration Figure
Figure AA and
and Figure
Figure D.
D.
probe
clockwise
the
tape orisisathreaded
small amount
of threadinto
sealant
to
theNPT
threads
probe
threaded
clockwise
into
the 1/4"
1/4"
NPT
The VERSA-SENSE II Electronic Leak Detector senses
boss
ports.
Apply
PTFE
tape
or
a
small
amount
of
boss
ports.
Apply
PTFE
tape
or
a
small
amount
of
prior
to
insertion.
pumped
liquid entering theIIIIairElectronic
chambers ofLeak
the pump
and
The
Detector
The VERSA-SENSE
VERSA-SENSE
Electronic
Leak
Detector
thread
sealant
to
the
threads
prior
to
insertion.
thread
sealant
to
the
threads
prior
to
insertion.
works
on the
principle
of conductance.
The
are of
senses
pumped
liquid
entering
air
chambers
senses
pumped
liquid
entering the
the
airprobes
chambers
of
installed
into the
bottom
boss
theprinciple
air chambers
(E1, E4,
the
and
works
on
the
of
the pump
pump
and
works
onon
the
principle
of conducconducWIRING
WIRING ILLUSTRATION
ILLUSTRATION
tance.
The
are
the
tance.
The
probes
are installed
installed
into
the bottom
bottom
E2,
E3, and
U2probes
pump models.)
When theinto
diaphragm
fails,
Figure
Figure AA
boss
on
air
(E1,
E4,
E3,
and
boss
onisthe
the
air chambers
chambers
(E1, liquid.
E4, E2,
E2,
E3,
and U2
U2
the
probe
exposed
to the pumped
This
produces
a
pump
models.)
the
fails,
the
pump
models.)
When
the
diaphragm
fails,
the
low
current
change ofWhen
1.2 volts
DCdiaphragm
(<1 milliampere)
which
probe
is
exposed
to
the
pumped
liquid.
This
proprobe
is
exposed
to
the
pumped
liquid.
This
prosignals the control unit. One of the two indicator lights signal
duces
DC
duces aa low
low current
current change
change of
of 1.2
1.2 volts
DC (<1
(<1 milwhich
diaphragm
has failed,
and which
airvolts
chamber
hasmilbeen
liamp)
liamp) which
which signals
signals the
the control
control unit.
unit. One
One of
of the
the two
two
contaminated
by pumped
fluid.
indicator
indicator lights
lights signal
signal which
which diaphragm
diaphragm has
has failed,
failed,
and
and which
which air
air chamber
chamber has
has been
been contaminated
contaminated by
by
pumped
fluid.
pumped fluid.
NOTE:
The VERSA-SENSE
II Leak Detector
will detect
NOTE:
NOTE: The
The VERSA-SENSE
VERSA-SENSE IIII Leak
Leak Detector
Detector will
will
any
moisture
pools at
thepools
bottomat
thebottom
air cham-of
detect
any
moisture
that
detect
anythat
moisture
that
pools
atofthe
the
bottom
of
ber.
withAir
high
moisturewith
content
deposit
the
air
chamber.
supplies
high
moisture
theAir
airsupplies
chamber.
Air
supplies
with
highwill
moisture
the
moisture
atdeposit
the bottom
the pump's
chamcontent
will
the
at
the
content
will
deposit
theofmoisture
moisture
atinner
the bottom
bottom
of
the
chamber.
ber.
will
causeinner
the probe
to sendThis
false will
signals
of
of This
the pump's
pump's
inner
chamber.
This
will cause
cause
the
to
signals
of
the probe
probe
to send
send
false
signals
of diaphragm
diaphragm
diaphragm
rupture
to thefalse
control
unit. When
the leak
rupture
control
unit.
leak
ruptureis to
to the
the
control
unit. When
When
the
leak
detector
used
to detect
diaphragm
failure itthe
is recomdetector
is
used
to
detect
diaphragm
failure
detector
is
used
to
detect
diaphragm
failure
it is
is
mended that an air line dryer be installed in the air itline
recommended
that
air
be
recommended
that
an
air line
line
dryersignals.
be installed
installed
supply
line to lessen
thean
chance
of dryer
false
in
in the
the air
air line
line supply
supply line
line to
to lessen
lessen the
the chance
chance of
of
false
false signals.
signals.
PUMP
PUMP
PROBE
PROBE
ASSEMBLY
ASSEMBLY
10’
10’
LEAD
LEAD
WIRES
WIRES
Hazardous voltage.
voltage. This
This Leak
Leak
WARNING
WARNING Hazardous
Detector
Detector is
is an
an electrical
electrical device.
device. ItIt should
should
be
be wired
wired by
by only
only qualified,
qualified, licensed
licensed
electricians.
electricians.The
The cover
cover should
should never
never be
be
removed
removed except
except by
by authorized,
authorized, licensed
licensed
electricians.
electricians. Failure
Failure to
to heed
heed this
this warning
warning
may
may result
result in
in electric
electric shock,
shock, personal
personal
lasting
lasting injury
injury or
or death.
death.
Power
Power shall
shall be
be disconnected
disconnected before
before
enclosure
enclosure is
is opened.
opened.
Enclosure
Enclosure shall
shall be
be closed
closed before
before power
power
is
is restored.
restored.
Versa-Matic
Versa-Matic®®VERSA-SENSE
VERSA-SENSEIIIIOM
OM
VERSA-SENSE
VERSA-SENSE IIII
DETECTOR
DETECTOR CONTROL
CONTROL UNIT
UNIT
P/N
P/N P29-800
P29-800
(NEMA1,
(NEMA1, 2,
2, 3,
3, 4,
4, 4x,
4x, 5,
5, 12
12 && 12)
12)
www . versamatic . com
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Options
Conductivity
Conductivity
Options
The control
controlunit
unit
be easily
to an alarm
audible
The
cancan
be easily
wired wired
to an audible
alarm
pump shutdown
you
or
pumporshutdown
device. Fordevice.
example,For
youexample
can connect
can connect the leak detector unit to a solenoid,
the leak detector unit to a solenoid, which can shut the
which can shut the air supply off to the pump, or
air
supply off to the pump, or sound an alarm by routing
sound an alarm by routing the external device into
the
device into
leakwires
detector
Thethrough
wires
the external
leak detector
unit.theThe
canunit.
enter
can
enter
through
one
of
the
three
port
holes
in
the
one of the three port holes in the leak detectionleak
unit.
detector
unit.connection
The output connection
terminal
watt
The output
terminal has
100 has
watt100
power
power
puteach
and each
chamber
independent
conoutputout
and
chamber
has has
independent
connections. If Ifcombining
the two
twochambers,
chambers,
a four
wire
nections.
combining the
a four
wire lead
lead
spliced
before
the
external
device
would
spliced before the external device would be necessary. be
necessary
outputterminal
connection
Figure B.)
(See
output (See
connection
Figureterminal
B.)
LINE
VOLTAGE
SELECT
INSERT SCREW DRIVER
IN SLOT AND SLIDE TO
CHANGE VOLTAGE
CAUTION: REMOVE
POWER FIRST
.5A
250V
115/230VAC
50/60 Hz
FU1
Sensitivity
thethe
detector
can be
adjusted
by the adjusting
Sensitivityofof
detector
can
be adjusted
by the
knobs
R5 and
R6. (See
Figure
TheseFigure
adjustment
knobs
adjusting
knobs
R5 and
R6.C)(See
C.) These
work
independently
eachindependently
side (chamber).for
The
canside
be
adjustment
knobsfor
work
each
(chamber).
moved
with
a smallknobs
screware
moved
with aThey
small can
screwbedriver.
These
sensitivity
driver.
These
sensitivity
knobs
are
also
important
in
also important in setting to detect conductance fluid at the
setting
to
detect
conductance
fluid
at
the
sensitivisensitivity most required. The sensitivity range of the detector
tyadjustable
most required.
The (2,000
sensitivity
detecis
from OHM
Microrange
MHO) of
to the
100,000
OHM
tor is adjustable from OHM (2,000 Micro MHO) to
(10 Micro MHO).
100,000 OHM (10 Micro MHO).
When
conductivity,
turn the
screws
clockwise
Whensensing
sensinglow
low
conductivity,
turning
the
screws
increases
probe
sensitivity.
clockwise increases probe sensitivity.
L1 L2 G
115V
PICTOGRAM
FOR FUSE FU1
POWER PROTECTION
WIRING ILLUSTRATION
Figure B
The leak
leakdetector
detector
probes
the principle
The
probes
workwork
underunder
the principle
of conducof
conductance.
Not
all
pumped
liquid
is
conductance. Not all pumped liquid is conductive. If the diaphragm
tive. If the diaphragm fails, the pumped product will
fails,
the pumped product will conduct (complete the circuit)
conduct (complete the circuit) and signal the box
and
signal the box and the warning light will come on.
and the warning light will come on.
1
WIRING ILLUSTRATION
Figure C
TS1
C3
UP
TO PROBE
PICKUP
BOARD
P1
C7
CR1
CR2
FU2
1A
250V
1
C5
OPTIONAL
EXTERNAL
OUTPUT
JUNCTION FOR
SOLENOID
VALVES OR
SIGNALS
CH2
ALMLO
ALMHI
ALMHI
DOWN
SW2
SW1
FU3
1A
250V
2
DRY CONTACT
ALARM OUTPUTS
TS2
AC OR DC
220V/5A
MAX
LOAD
DOWN
OUTPUTS C6
R5
POWER
RTN
UP
CH1
ALMLO
TS1
INCSENS
CW
R6
INCSENS
CW
When sensing low conductivity, turning the
screws clockwise increases probe sensitivity.
LOAD
Conductive/Non-Conductive Switch Information
1
C5
Note: Pumps containing driver fluid should be filled with
conductive or non-conductive fluid, depending on the fluid
pumped. The driver fluid should be opposite of the pumped
product in order to determine diaphragm failure and light
warning LED signal(s). This is adjusted inside the box in
the following manner:
100-120VAC
(HOT)
100-120VAC
(HOT)
2
SW1 DOWN (LED 1) = LED on w/presence of
conductive fluid and off w/absence of conductive fluid.
TS2
OUTPUTS C6
SW1 UP (LED 1) = LED on w/absence of conductive
fluid and off w/absence of conductive fluid.
— OR —
LOAD
LOAD
AC Neutral
Load will be energized
when LED 1 is illmunated
This load is fused by FU2
AC Neutral
Load will be energized
when LED 2 is illmunated
This load is fused by FU3
vs2sm-rev0513
www . versamatic . com
SW2 DOWN (LED 2) = LED on w/presence of
conductive fluid and off w/absence of conductive fluid.
SW2 UP (LED 2) = LED on w/absence of conductive
fluid and off w/absence of conductive fluid.
Versa-Matic® VERSA-SENSE II OM
Versa-Sense II
Versa-Sense II Schematic
Versa-Sense II Schematic
WIRING ILLUSTRATION
Figure D
CAUTION
FOR 220 VOLT UNITS:
Plug in only to 220 volt systems. Do not have
power to the cord (do not have it plugged in)
when connecting to the box terminals.
CAUTION
FOR 115 VOLT UNITS:
Plug in only to 100 volt systems. Do not have
power to the cord (do not have it plugged in)
when connecting to the box terminals.
Versa-Matic® and Versa-Sense™ are registered tradenames and trademarks of IDEX Corporation.
Bedu Pompen B.V.
Poort van Midden Gelderland Rood 10
6666 LT HETEREN
®
VERSA-MATIC
PUMP900
COMPANY
Tel: +31 (0)88 4802
A Unit of IDEX Corporation
Fax: Enterprise
+31 (0)88Drive
4802 901
6017
Export,
PA 15632-8969
Web: www.bedu.nl
Email:
[email protected]
(724)
327-7867
Fax: (724) 327-4300
www.versamatic.com
Versa-Sense II
©2008 IDEX Corporation
VMVSIIOM-208
www . versamatic . com
vs2sm-rev0513