COROMANT CAPTO® TOOLHOLDING For Mori Seiki

Transcription

COROMANT CAPTO® TOOLHOLDING
For Mori Seiki Machines
Issue 1
Special
Holders
Our Extensive Range
Chevin Tools is at the forefront of
developing toolholders incorporating
Coromant Capto® quick change
tooling.
Integrated
Turrets
During our long partnership with
Sandvik we have created a wide variety
of Coromant Capto® toolholders for
many leading manufacturers. Alongside
our standard range, we also design and
manufacture a number of innovative
products and special
applications.
Live Units
Special Applications
Chevin Tools design and manufacture oneoff Coromant Capto® toolholders to meet
specific customer requirements.
Split Boring Bar Holders & Bushes
Benefits of our Split and Hinged Boring
Bar Holders include compatability with
anti-vibration bars, increased cutting
performance, deeper boring capability
(up to 10 times diameter) and increased
performance over standard boring bars.
We also offer Split Reduction Bushes for
use with smaller diameter boring bars.
Live Coromant Capto® Units
Reduce set-up times, improve finish quality
and enable the production of complex
parts with our range of Live Holders.
Integrated Coromant Capto® Turrets
Integrated Turrets offer increased rigidity,
rapid tool change, larger work envelope,
quicker set-up times, off-line tool setting
and through-tool coolant to every station.
Options include turrets with two clamping
stations at each position, and we have
developed a range of accessories to
increase the versatility of the turrets.
Coromant Capto® Presetters
Reduce downtime with
precision off-line tool setting.
Our product range is always
expanding. If you can’t see the
toolholder you need in this
catalog, contact us to discuss your
requirements.
Coromant Capto®
Toolholders for all
leading machines
A word
from Sandvik
Coromant
“In 1998 we awarded
Chevin Tools a license
to design, manufacture
and market tool holders
incorporating Coromant Capto®.
Our close collaboration with this
key international partner enables
the continuing development of
these successful products.”
Ronald Schreiber
Manager - Tooling Systems
Presetters
Split Boring Bar
Holders & Bushes
Coromant Capto® Toolholding
Time is not money –
time is lots of money
At the heart of Sandvik Coromant’s
investment tooling philosophy is the
F
Coromant Capto® tool holding system.
8
F
E
7
Designed to rationalise your tool
management process through the use
of a single system for both turning
6
5
and rotating tools,
Coromant Capto®
E
provides high repeatability and
maximum rigidity, enabling the8 higest
possible metal removal rates to be
achieved.
F
No modifications are needed to tooling
– standard tools can be used straight D
away. Tool change-over times are
typically reduced from 10 minutes to
just 1 minute, which can mean savings
of € 50,000 a year on Ea typical CNC
lathe.
TOOL LOCATION
8
How to use this Catalog
7
6
5
4
3
2
• Find your Mori Seiki machine in the tables on pages 10-13,8select the toolholder7style and option you 6require (e.g. Boring
5
Holder, C4) and note the Product Code.
• Check your requirements against the type diagrams
F shown on pages 5-9.
• Select the Direction of Rotation required using the illustrations below and replace * in the Product Code with R or L.
Please note that type diagrams and tables for Presetters can be found on page 14.
The information in this catalog is correct at the time of going to press and is subject to change.
4
3
2
1
Direction of Rotation: Please specify Right (R) or Left (L) direction of rotation
7
6
5
4
E
Boring (Internal) Holders
F
3
2
Turning (External) Holders
Main Spindle Rotation
Right Hand Clamping Tool
Right Hand Cutting Tool
ToolTOOL
Location
LOCATION
Right Hand Clamping Tool
Right Hand Cutting Tool
TOOLLocation
LOCATION
Tool
E
D
TOOL L
C
MAIN SPINDLE ROTATION
RIGHT HAND CLAMPING UNIT
RIGHT HAND CUTTING TOOL
D
D
C
LEFT HAND CLAMPING UNIT
MAIN SPINDLE ROTATION LEFT HAND CUTTING TOOL
TOOL LOCATION
D
Tool Location
B
Coromant Capto®
The original.
TOOL LOCATION
C
C
RIGHT HAND CUTTING TOOL C
A
Left
Hand Clamping Tool
LEFT HAND
Left
HandCLAMPING
CuttingUNIT
Tool
B
LOCATION
ToolTOOL
Location
Left Hand Clamping Tool
Left Hand Cutting Tool MAIN SPINDLE ROTATION
LEFT HAND CUTTING TOOL
REMOVE ALL BURRS & SHARP EDGES
IF IN DOUBT - ASK
4
THIRD ANGLE
PROJECTION
LEFT HAND
CLAMPING
UNIT LTD
CRAFTSMAN
TOOLS
LEFT HAND CUTTING TOOL
Side Copse, Pool Road, Otley,West Yorkshire,
England. LS21 1JE
Tel: #44 (0)1943 466788
Fax: #44 (0)1943 850144
www.craftsmantools.com
Drawn by
CDS
Checked by
TOLERANCES (Where not stated)
No decimal place
+/-0,5mm
One decimal place
+/-0,1mm
Two decimal places +/-0,05mm
NOTE
All dimensions are in mm unless stated.
Remove all burrs and sharp edges.
Similar to
Customer
Drawing
b2
I2
h2
b2
h2
I2
I1Z
I1X
h2
b2
I2
I1X
I1X
h2
I1Z
Type 1: Turning Holder
Page 10 - 12 Type 2: Boring Holder
I2
I2Z
I1Z
Page 10 - 12
Type 5: Boring Holder
Page 11 Type 6: Turning Holder
h2
h2
I1Z
I2X
b2
h2
I2
I1Z
b2
I2Z
I2
I1X
I2
I1X
Page 11
b2
I1X
b2
h2
I1X
I1Z
b2
I2
Page 11 Type 4: Boring Holder
Page 11
Page 11 Type 8: Turning Holder
www.chevintools.com
www.chevintools.com
5
6
Page 11
I2
I2
I1Z
h2
I1X
h2
h2
b2
h2
I1Z
I2
I1Z I2Z
b2
I1X
b2
I1X
I1X
b2
I1Z
Page 11 & 12 Type 10: Boring Holder - Sub Spindle
h2
Page 11 & 12
Type 13: Double Turning Holder
h2
b2
I2
b2
I1Z
I1X
h2
h2
b2
I1Z
I1Z
I1X
I2
I1X
I1X
b2
b1
I1Z
Page 13
Page 12 Type 12: Turning Holder - Sub Spindle
Page 12
I2Z
Page 13 Type 16: Double Boring Holder
www.chevintools.com
www.chevintools.com
7
8
I2X
Page 13
Part
h2
b2
I1Z
Dimensions (mm)
Type
b2
h2
l1X
l1Z
l2
C4-*CE-SL150-035037
C4
138
88
37
35
91
1
CL15, CL150, CL1500, DL15, DL151, SL15, SL150, SL153, SL154, ZL15, ZL150, ZL153
I2Z
b2
h2
C4-*CI-SL150-035012
C4
59
88
35
12
85
2
Boring Holder - Extended
C4-*CI-SL150-035060
C4
59
88
35
60
139
2
Page 13
Turning Holder
C4-*CE-SL250-033043
C4
145
102
43
33
89
1
Turning Holder
C5-*CE-SL250-045043
C5
165
102
43
45
104
1
Turning Holder
C6-*CE-SL250-055040
C6
185
106
40
55
120
1
CL20, CL200, CL25, CL253, CL2000, SL20, SL25, SL200, SL250, SL300, SL303, SL2500, ZL20, ZL200,
ZL203, ZL25, ZL250, ZL253
Boring Holder
C4-*CI-SL250-040014
C4
64
102
40
14
102
2
C4-*CI-SL250-040053
C4
64
102
40
53
141
2
Boring Holder
C5-*CI-SL250-040014
C5
72
102
40
12
102
2
T:(847) 690 1278
C5-*CI-SL250-040072
C5
72
102
40
72
160
2
F: (847) 690 1934
Boring Holder
C6-*CI-SL250-050034
C6
92
106
50
34
122
2
E:[email protected]
I1X
Boring Holder
SL200, SL203, SL204, SL250, SL253, SL2500, SL300, SL303
I1Z
For more information on any of our Coromant
Capto® Toolholders, or to place an order,
contact Chevin Tools or your local Sandvik
Coromant representative.
I1Z
Turning Holder
I2
I1X
h2
Size
SL150, SL153, SL154
I1X
Type 17: Double Turning Holder
Product Code
b2
SL35B/MC, ZL35B/MC - 10 & 12 Station Upper (B & MC) & 10 Station Lower (MC) Turrets
Page 13
Boring Holder
C5-*CI-SL35-040015
C5
72
118
40
15
124
2
Turning Holder
C5-*CE-SL35-045030
C5
186
118
30
45
100
1
www.chevintools.com
www.chevintools.com
9
10
Part
Product Code
Size
Dimensions (mm)
b2
h2
l1X
l1Z
l2
Type
SL45, SL400, SL403 (static turrets only), ZL45
Part
Product Code
Size
Dimensions (mm)
b2
h2
l1X
l1Z
l2Z
l2
Type
MT2000, MT2500, ZT2500 (VDI Turret)
Turning Holder
C5-*CE-SL400-045050
C5
209
132
50
45
100
1
Boring Holder
C4-*CI-MT2000-140043
C4
164
70
140
40
87
9
Boring Holder
C5-*CI-SL400-050016
C5
82
132
50
16
148
2
Boring Holder - Sub Spindle
C4-*CI-MT2000-140043 SS
C4
164
70
140
43
85
10
Boring Holder
C6-*CI-SL400-050016
C6
92
132
50
16
149
2
Turning Holder
C4-*CE-MT2000-037088
C4
111
90
88
37
Turning Holder - Sub Spindle
C4-*CE-MT2000-043088 SS
C4
117
90
88
Double Turning Holder
C4-*CE-MT2000-000088 DT
C4
128
90
88
37
C5-*CI-MT2000-140055 SS
C5
172
90
140
55
100
10
C6-*CI-MT1500-135076 SS
C6
177
104
135
76
121
10
Turning Holder
C6-*CE-MT2000-050115
C6
142
105
115
50
SL400MC, SL403MC
Turning Holder
C5-*CE-SL400MC-033030
C5
195
186
30
33
100
3
Boring Holder
C5-*CI-SL400MC-070100
C5
102
186
70
100
230
4
SL65, SL600, SL603 (static turrets only), SL75
Boring Holder
C5-*CI-SL600-050015
C5
82
140
50
100
167
5
Boring Holder
C6-*CI-SL600-050015
C6
92
140
50
100
175
5
Boring Holder
C8-*CI-SL600-062117
C8
112
140
62
117
192
5
Turning Holder
C5-*CE-SL600-025040
C5
217
140
40
110
118
6
Turning Holder
C6-*CE-SL600-035040
C6
237
140
40
120
120
6
SL603MC
Boring Holder
C6-*CI-SL603MC-070100
C6
112
160
70
100
230
7
Turning Holder
C6-*CE-SL603MC-058025
C6
103
186
58
25
159
8
Boring Holder
C8-*CI-SL603MC-070100
C8
120
180
70
100
230
7
MT1500SZ Turret 2, ZT1000Y, ZT1500Y Turrets 1 & 2
Boring Holder
C3-*CI-MT1500-080040
C3
99
70
80
40
79
9
Boring Holder
C4-*CI-MT1500-085040
C4
109
70
85
40
85
9
C4-*CI-MT1500-085040 SS
C4
109
70
85
40
85
10
11
11
43
12
43
13
11
ZT2500 (Bolt Tightened Turret)
Turning holder
C4-*CE-ZT2500-024050
C4
136
76
50
24
86
1
Boring Holder
C4-*CI-ZT2500-085014
C4
109
102
85
14
102
2
Turning holder
C5-*CE-ZT2500-032040
C5
152
102
40
32
83
1
Boring Holder
C5-*CI-ZT2500-085016
C5
117
102
85
16
104
2
Turning Holder - Sub Spindle
C5-*CE-ZT2500-119040 SS
C5
159
102
40
34
83
1
C5-*CI-ZT2500-085096 SS
C5
117
102
85
96
2
PDF Drawings of all the Coromant Capto® Toolholders featured in this catalog can be
found in the Sandvik Coromant Capto® area of the Chevin Tools website
and on a CD version of the catalog available from Chevin Tools.
www.chevintools.com
12
Part
Product Code
Dimensions (mm)
Size
h2
b2
l1X
l1Z
l2Z
l2
Type
Presetters
Product Code
NL1500, NL2000 (also see table below), NL2500, NL3000, NT5400DCG
I1
Size
Dimensions (mm)
l1
Boring Holder
C4-*CI-NL2000-080075
C4
104
108
80
75
140
14
C3-NCI-ISO50-000089
C3
89
Turning Holder - Max Turn
C4-*CE-NL2000-068040
C4
157
108
40
68
85
15
C4-NCI-ISO40-000090
C4
90
Turning Holder - Restricted
Turn
C4-*CE-NL2000-061089
C4
150
108
89
61
C4-NCI-ISO50-000090
C4
90
C5-NCI-ISO50-000100
C5
100
Double Turning Holder
C4-*CE-NL2000-061089 DT
C4
170
108
89
61
17
C6-NCI-ISO50-000130
C6
130
Boring Holder
C5-*CI-NL3000-080075
C5
112
108
80
75
140
14
C8-NCI-ISO50-000150
C8
147
Turning Holder - Max Turn
C5-*CE-NL3000-086053A
C5
183
108
53
86
98
15
Turning Holder - Restricted
Turn
C5-*CE-NL3000-076098A
C5
173
108
98
76
Boring Holder
C6-*CI-NL3000-080085
C6
122
108
80
85
Boring Holder
C8-*CI-NL3000-080119A
C8
130
136
80
Boring Holder
C6-*CI-NT4200-120054
C6
162
108
Turning Holder
C5-*CE-NT4200-063095
C5
160
108
15
61
15
Driven Holders
150
14
119
184
14
Having already successfully developed Driven Holders for many
leading machine manufacturers, Chevin Tools are currently developing
a range of Driven Coromant Capto® Holders
for Mori Seiki machines.
120
54
119
18
95
63
NT4200, NT4250, NT4300
Part
Product Code
Size
19
Dimensions (mm)
b1
l1X
b2
l2X
l1Z
l2Z
h2
l2
104
80
149
125
75
82
108
16
Type
C4-*CI-NL2000-125075 DB
C4
www.chevintools.com
13
We can design a Driven Coromant Capto®
Holder to the specification that suits your
exact requirements.
For more information contact Chris
Sanderson or John Telford at Chevin Tools or
contact your local Sandvik representative.
NL2000
Double Boring Holder Main & Sub Spindles
Presetter
16
E: [email protected]
[email protected]
T: +44 (0) 1943 466 788
14
CCCVNMOR001-ENG
TOOLHOLDING
WORKHOLDING
SUB-CONTRACT MACHINING
Collaborating with the World’s Finest
Chevin Tools Inc.
1600 Golf Road, Suite 1200, Rolling Meadows, IL 60008-4229 U.S.A.
Toll Free: 1 877 4 CHEVIN T: (847) 690 1278 F: (847) 690 1934
E: [email protected]
www.chevintools.com

COROMANT CAPTO® TOOLHOLDING For Mori Seiki

Transcription

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