XCF EDGE Model #S00NX4FS

XCF EDGE
Model #S00NX4FS
PARTS MANUAL PN 9915616 and MICROFICHE PN 9915617 11/99
TABLE OF CONTENTS
XCF EDGE S00NX4FS
Parts Manual
A
AIR BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . C6
B
BLOWER HOUSING and
RECOIL STARTER . . . . . . . . . . . . . . . . C11
BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . A14
C
CARBURETOR . . . . . . . . . . . . . . . . . . . . . .
CHAINCASE . . . . . . . . . . . . . . . . . . . . . . . .
CHASSIS . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMPRESSION DAMPING RESERVOIR . . .
CONSOLE . . . . . . . . . . . . . . . . . . . . . . . . . .
CRANKCASE . . . . . . . . . . . . . . . . . . . . . . .
CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . .
D
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE CLUTCH . . . . . . . . . . . . . . . . . . . . . .
DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . .
DRIVEN CLUTCH . . . . . . . . . . . . . . . . . . . . .
E
C13-14
B7
A5
C4
A13
C8
C9
A11
B13
B8
B14
ENGINE MOUNTING . . . . . . . . . . . . . . . . . . C5
EXHAUST SYSTEM . . . . . . . . . . . . . . . . . . . C7
F
FOIL/FOAM . . . . . . . . . . . . . . . . . . . . . . . . .
FOX SHOCK - FRONT TRACK . . . . . . . . . . .
FOX SHOCK - IFS . . . . . . . . . . . . . . . . . . . .
FOX SHOCK REAR TRACK AND RESERVOIR . . . . .
A12
C2
C1
C3
F
FRONT SUSPENSION . . . . . . . . . . . . . . . . . B1-2
FRONT TORQUE ARM . . . . . . . . . . . . . . . . . B11
FUEL PUMP . . . . . . . . . . . . . . . . . . . . . . . . C12
H
HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A9-10
M
MAGNETO . . . . . . . . . . . . . . . . . . . . . . . . . . D2
N
NOSEPAN . . . . . . . . . . . . . . . . . . . . . . . . . . A7-8
O
OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . D1
P
PART NUMBER INDEX . . . . . . . . . . . . . . . . D4-8
PISTON and CRANKSHAFT . . . . . . . . . . . . . C10
R
RAIL MOUNTING (SUSPENSION) . . . . . . . . B9
REAR TORQUE ARM . . . . . . . . . . . . . . . . . . B12
S
SEAT and GAS TANK . . . . . . . . . . . . . . . . .
SKI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEERING . . . . . . . . . . . . . . . . . . . . . . . . . .
STEERING - HANDLEBAR . . . . . . . . . . . . . .
SUSPENSION . . . . . . . . . . . . . . . . . . . . . . .
T
A6
B3
B4
B5-6
B10
TOOL KIT / TOOL BOX . . . . . . . . . . . . . . . . D3
The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.
2000 XCF EDGE SPECIFICATIONS
BRAKES
Type
GRAPHICS
Hydraulic Disc 5/8 Piston
CAPACITIES
Coolant Capacity (qts.)
Chaincase Oil Capacity (oz.)
Dry Weight (lbs.)
Fuel Tank Capacity (US/lmp. Gal.)
Gearcase Oil Capacity (oz.)
Height (in.)
Length (Incl. skis)
Oil Capacity (qts.)
Ski Center Distance (in.)
Ski Length (in.)
Ski Width (in.)
Width (in.)
F/C
8
437
12
N/A
42.5
113
3
42.5
39.62
5.5
48
CHAINCASE
Drive Chain Length
Drive Shaft Sprocket
Reverse Transmission
Sprocket Ratio
74P (3/4)
9T-2 Wide
N/A
23
11.5
5/8
P-85
10-54
N/A
Cast
Almond/Blue
DRIVEN CLUTCH
Covers
Diameter (in.)
Helix Angle
Spring Position
Spring Type
Yes
10.75
R5, Roller
2
Silver/Blue
ENGINE SPECS
Engine Model Number
Alternator Output
Bore X Stroke (mm)
Displacement (cc’s)
Carburetion/Throttle Body
Carburetor Model
Cooling
Cylinders
Cylinder Plating
Electric Start
Ignition Timing Dynamic Deg. BTDC
Ignition Type
Oil Injection
Spark Plug Type (RFI)
Snow Flap Color
Nosecone-Top/Bottom Color
Rear Rack (Cargo) Color
Rear Idler Wheel Color
Ski Color
Tunnel Color
Tunnel Stripe Color
Windshield (Size & Color)
Windshield Base Color
N/A
Indy Red
(Fox) Gold
Indy Red
N/A
Black
N/A
Indy Red
Stratus Blue/Process Blue/
Screamin’ Yellow/White/
Black w/Fine Fade/Indy Red
Black/Silver Logo
N/A
N/A
Indy Red
Black
Unpainted
Indy Red/Process Blue/Stratus
Blue/White/Black
Edge Race 13²/Clear
Black Band
ELECTRICAL
DRIVE CLUTCH
Center Distance (in.)
Clutch Offset (in.)
Clutch Type
Clutch Weight
Ring Gear
Spider
Spring Color
Backrest Pad Color
Belly Pan Color
Front Shock Color
Front Springs Color
Grab Bars Color
Handlebar Grips Color
Headlight Pod Color
Hood Color
Hood Accent Colors
EC45PM021
12V 240W@4000
65.5x65
438
2 Mikuni
VM34AL
F/C
2
Nicasil
N/A
27°@3000 RPM
Digital CDI
Yes
NGKBR9ES
Headlight Type
Headlight (watts)
Indicator Light
Handwarmer
Thumbwarmer
Halogen
2-60 High/55 Low
Oil/Brake/High Beam
Std HI/LO
Std Multi Range
TRACK
Track Construction
Track Length Overall (in.)
Track Pattern
Lug Height
Track Width (in.)
Polyester
121
Yokohama
.82²
15
SUSPENSION
Front Type
Front Travel (in.)
Radius Rods (Adj. or Lub.)
IFS Shock/Spring Adjustment
Torsion Bar
Rear Type
Front Torque Arm Limiter
Rear Torque Arm Limiter
Rear Travel (in.)
Shock:
Front Torque Arm
Rear Torque Arm
Springs:
Front Torque Arm
Rear Torque Arm
Rear Torque Arm Spring Dia.
Edge
9.4
Adjustable
Adj. IFP Fox w/2 Springs
1/2
Edge
Quick Adjustable
N/A
13.86
Fox IFP
Fox w/Clicker Reservoir
Adjustable w/2 Springs
225/150 lbs/in
Torsion
.359 SQ/77°
Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements to its products without notice.
2000 POLARIS SNOWMOBILE PUBLICATION NUMBERS
MODEL
MODEL #
PARTS
MANUAL
XCF EDGE
S00NX4FS
9915616
OWNER’S
MANUAL
OWNER’S
MANUAL
SUPPLEMENT
PARTS
MICROFICHE
ASSEMBLY
INSTRUCTIONS
9915247
9915615
9915617
9915618
CHASSIS
XCF EDGE S00NX4FS
10 11
12
9
7
5
8
13
4
14
3
1
6
2
32
30
33
17
18
34
19
20
31
30 29
25
19
28
Ref. Part No.
1013131
7621453
5243061
3021104
7542404
1013189
7621432
5132346
7512068
7621418
7512240
7552801
7558301
2632165
5433521-1106
2670133
5433519
5433520
17 7621472
18 5244351
Qty.
1
2
1
1
1
1
18
2
2
5
6
6
6
1
1
1
1
1
8
2
22
21
19
19
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
15
16
27
23
24
19
26
Description
Ref. Part No.
Asm., Tunnel/Bulkhead
Rivet
Bracket, Jackshaft Shield
Stop, Torque
Nut
Stop, Torque
Rivet
Strip, Wear
Screw
Rivet
Bolt
Washer, Spring Lock
Washer
Bumper, Rear
Flap, Snow
Reflector, Red
Skirt, Snow, LH
Skirt, Snow, RH
Rivet
Grip, Tunnel Roll
19 7661637
20 5521238
21 5243939
5243940
22 5433150
23 5242741
5242742
24 5243153
5243154
25 5242739
5242740
26 7661638
27 5244466
28 7080416
29 7512193
30 7670021
31 5244473
32 7542122
33 7512263
34 5433148
19
Qty.
28
1
1
1
2
1
1
1
1
1
1
16
1
2
2
2
1
2
2
2
Description
Rivet
Extrusion, Clutchguard
Mount, Console, LH
Mount, Console, RH
Strap, Hood Latch
Support, Footrest, LH
Support, Footrest, RH
Footrest, Toe Clip, Upper, LH
Footrest, Toe Clip, Upper, RH
Footrest, LH
Footrest, RH
Rivet
Plate, Close-off
Plug, Hole
Bolt, Carriage
Nut, Speed
Bracket, Fuel Pump
Nut
Bolt
Plug, Hole, Cooler Fitting
11/99
A5
SEAT AND GAS TANK
XCF EDGE S00NX4FS
4
2
5
6
9
8
1
11
10
7
8
12
3
13
14
28
31
15
19
30
16
32
18
20
17
21
27
28
26
29
22
27
25
24
23
Ref. Part No.
1 2511195-070
2 2682571
3 2682573
2682578
4 7080550
5 7080549
6 7080548
7 7621337
8 4030024
9 4030045
10 5430423
11 7511840
12 5243185
13 5433341
14 7621472
15 7547114
16 7558301
Qty.
1
1
1
1
2
2
2
4
2
1
1
4
1
1
2
2
2
Description
Ref. Part No.
Cap, Fuel
Asm., Tank Cover
Asm., Seat (Incl. 3-13,18)
Cover, Seat
Grommet, Relatch, Bottom
Grommet, Relatch, Top
Relatch w/Hole, Twist Lock
Rivet
Bulb, Taillight
Bulb, Brakelight
Lens
Screw
Retainer, Tool Pouch Clip
Housing, Taillight
Rivet
Nut, Weld
Washer
17
18
19
20
21
22
23
24
25
26
27
28
29
30
7512242
2460399
7542122
7670021
7512193
5810063
8350018
7080307
7052259
7052028
7080402
8350019-600
7052243
2520170
31 7052095
32 7555960
Qty.
Description
2
1
2
2
2
2
AR
1
1
1
2
AR
1
1
Screw
Harness, Taillight
Nut, Nylok
Nut, Speed
Bolt, Carriage
Cushion, Tank
Line, Fuel
Clamp, Hose
Fitting
Grommet, Fitting
Ring, Compression
Line, Fuel
Pickup w/Filter, Fuel
Asm., Fuel Tank, Translucent
(Incl. 29-31)
1 Fitting
2 Washer
11/99
A6
NOSEPAN
XCF EDGE S00NX4FS
30
25
26
1
1
1
4
1
3
25
5
10
7
1
9
27
26
2
1
29 28
6
8
24
11
23
22
12
21
14 13
19
20
19
15
16
18
4
17
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
7661637
5243992-067
7541925
7621472
5244049-067
7555904
7512018
7621462
5244050
5243991-067
7621479
5433714
7515159
7552801
7542153
Qty.
16
1
2
11
1
4
2
2
1
1
8
1
4
4
2
Description
Ref. Part No.
Rivet
Hinge, Pivot, Lower, RH
Nut
Rivet
Bracket, Radius Rod Support
Washer
Screw
Rivet
Brace, Pan, Lower
Hinge, Pivot, Lower, LH
Rivet
Cover, Shock Tower, RH
Screw
Washer
Nut
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
5433518-070
7512163
5243849
7621467
5433712-293
5433713
7542122
7555827
7515166
7515440
7661639
1820838-067
7556153
7542451
1820839-067
Qty.
1
2
1
16
1
1
4
4
4
4
6
1
4
4
1
Description
Bumper, Front
Bolt
Shield, Heat
Rivet
Nosepan
Cover, Shock Tower, LH
Nut
Washer
Screw
Screw
Rivet
Tower, Shock, LH
Washer
Nut
Tower, Shock, RH
11/99
A7
NOSEPAN
XCF EDGE S00NX4FS
3
4
5
2
1
8
9
10
6
7
12
11
13
14
15
16
Ref. Part No.
1
2
3
4
5
6
7
8
5812020
5811458
5812040
5812041
5812039
5812067
7621402
5433761
Qty.
1
1
1
1
1
1
5
1
Description
Ref. Part No.
Tape, Foil
Tape, Foil
Tape, Foil
Tape, Foil
Tape, Foil
Foil
Rivet
Duct, Air Outlet
9
10
11
12
13
14
15
16
1013069
7080216
7621485
7077796
7077795
2670134
5433148
5211722
Qty.
1
1
4
1
1
2
1
1
Description
Guard, Clutch
Pin, Clutch Cover
Rivet, Bulbex
Decal - Engine/Clutch, English
Decal - Engine/Clutch, French
Reflector, Amber
Plug, Hole
Plate, Backer
11/99
A8
HOOD
XCF EDGE S00NX4FS
4
5
3
1
6
2
7
8
9
10
16
18
11
17
21
19
16
15
13
16
19
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
2632224-293
2460791
2410132
5811978
2870448
4032063
7517746
7041308
7080138
7080887
5811793
12
20
20
Qty.
1
1
1
1
2
2
1
1
1
1
2
18
17
16
14
Description
Ref. Part No.
Asm., Hood (Incl. Foam and Foil)
Harness, Headlight
Asm. Headlamp (Incl. Bulbs)
Seal, Headlight
Bulb, Headlight
Retainer, Headlamp Bulb
Bolt, Tee Adjuster
Spring, Headlight Adjust
Cable Tie
Knob, Headlight Adjust
Foam, Prefilter
12
13
14
15
16
17
18
19
20
21
5433516
5433660
7512068
5243567-067
7542122
7558301
7512113
5332403
7512240
5243568-067
Qty.
1
1
10
1
6
4
2
2
4
1
Description
Plenum, Hood Intake
Cover, Headlight Access
Screw
Hinge, Upper, LH
Nut
Washer
Bolt
Spacer
Bolt
Hinge, Upper, RH
11/99
A9
HOOD
XCF EDGE S00NX4FS
2
4
1
5
10
11
6
3
9
7
8
9
7
8
12
13
14
15
18
16
17
Ref. Part No.
1
2
3
4
5
6
7
8
9
7621509
5433741
5410970
3280250
4030015
3280209
3280210
3280157
3280156
3280158
Qty.
3
1
4
1
3
2
2
4
4
4
Description
Ref. Part No.
Rivet
Windshield, Smoke
Retainer, Windshield
Asm., Tachometer
Bulb, Replacement
Cushion, Rubber
Bracket, Speedometer/Tachometer
Washer
Washer
Nut
10 3280186
11 3280254
4030015
12 3280341
13 4020139
14 7512018
15 7541925
16 7080521
17 7621467
18 4020149
Qty.
1
1
4
1
1
2
2
2
2
1
Description
Knob, Trip Meter
Asm., Speedometer
Bulb, Replacement
Cable, Speedometer
Clip, Rosebud, Upper
Screw
Nut, Nylok
Cable, Hood Retainer
Rivet
Clip, Rosebud, Lower
11/99
A10
DECALS
XCF EDGE S00NX4FS
2
1
3
4
5
10
6
9
8
7
11 12
13
10
9
8
7
Ref. Part No.
2201590
2200891
1
2
3
4
5
6
7076360
7078402
7075438
7078627
7078607
7078608
Qty.
Description
1 Kit Hood Decals, ’00 XCF Edge
(Incl. 4,5,6,8,9,11,12,13)
1 Kit - Decal Application Solution
(For Seat Decals)
1 Decal - Track/Seat, English/French
2 Decal - Seat, “POLARIS”,
1 Decal - No Passenger
2 Decal - “HIGH OUTPUT FAN”
1 Decal - Hood Center, Flags, “SP”
1 Decal - Hood Center, “POLARIS”
Ref. Part No.
7 7078615
7078616
8 7078654
9 7078619
7078620
10 7078629
7078630
11 7078056
12 7078363
13 7078057
Qty.
1
1
2
1
1
1
1
1
1
1
Description
Decal - Trailing Arm, “INDY”, LH
Decal - Trailing Arm, “INDY”, RH
Decal - Hood Top, “XCF”
Decal - Hood Side, “440”, LH
Decal - Hood Side, “440”, RH
Decal - Tunnel, “Edge”, LH
Decal - Tunnel, “Edge”, RH
Decal - Warning, English
Decal - Caution, English/French
Decal - Warning, French
11/99
A11
FOIL/FOAM
XCF EDGE S00NX4FS
1
5
4
2
8
7
3
6
VIEW FROM UNDER HOOD
Ref. Part No.
1
2
3
4
5243465-067
5243462-067
7670040
5243463-067
Qty.
1
1
6
1
Description
Screen, Nostril Hood, RH
Screen, Louver Hood, Front
Clip, U-Type
Screen, Hood, Louver, Rear
Ref. Part No.
5
6
7
8
5243464-067
5812034
5812008
5812007
Qty.
1
1
1
1
Description
Screen, Hood, Nostril, LH
Foil, Tape, Hood, Edge, RH
Foam, Hood, LH
Foam, Hood, Center
11/99
A12
CONSOLE
XCF EDGE S00NX4FS
8
4
3
5
2
13
12
9
10
6
14
11
1
7
15
17
20
21
16
9
19
18
22
26
24
25
23
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
7512031
7555746
4010301
7541925
7080138
5433242
7078318
2200358
4010187
7558707
7670082
5432943
7080290
5243049
7515199
7621330
Qty.
2
2
1
1
1
1
1
1
1
1
2
1
1
1
2
2
Description
Ref. Part No.
Screw
Washer
Regulator
Nut, Nylok
Cable Tie
Console
Decal - Console, Ignition
Kit - Ignition Switch
Switch, Tether
Bushing
Clip
Lever, Choke (Incl. Pin)
Cable, Choke (Incl. 12,17)
Guide, Recoil
Screw
Rivet
17 5432944
18 5410611
19
20
21
22
23
24
25
26
7547035
4010193
4010194
4010192
4020063
4020092
4020057
2460807
Qty.
Description
1 Nut, Choke
1 Cap w/Key NOTE: When ordering
ignition key PN 5410611 be sure to
specify if for an A,B,C,D, or E switch.
Letter code will be labeled on underside of switch body behind console.
Key dot code found on key cap (i.e.
one dot = A, two dots= B, etc.).
1 Nut, Ignition
1 Housing, Connector
1 Housing, Connector
7 Socket
1 Housing
1 Terminal, Ring
1 Housing
1 Harness, Main Wire
11/99
A13
BRAKE
XCF EDGE S00NX4FS
19
20
21
22
1
18
2
23
17
3
25
16
14
4
24
17
15
13
5
26
6
12
11
8
7
Ref. Part No.
Qty.
1
2
3
4
5
2201254
2201255
------2201250
2050087
1
1
1
1
1
6
7
8
9
7517441
2201253
7517566
2201249
4010157
2201248
2010167
5433291
2201252
3
1
1
1
1
1
1
1
1
10
11
12
13
9
10
Description
Ref. Part No.
Kit - Cover Screws
Kit - Cover Asm. (Incl. 1,3)
Gasket
Kit - Parking Lever Spring
Asm., Master Cylinder
(Incl. 2,4,7,9,10,13)
Screw
Kit - Lever and Pivot Pin
Screw
Kit - Clamp Body/Reservoir
Switch, Brake Light
Kit - Cartridge
Asm., Control, LH
Button, Switch, HI/LO, LH Control
Kit - Pivot Pin
14
15
16
17
18
19
20
21
22
23
24
25
26
2201251
1910350
1910417
2200467
1930735
7515521
7552603
7555801
5244413
1930733
1930734
2200466
2201429
Qty.
1
1
1
1
1
2
2
2
1
1
1
1
1
Description
Kit - Parking Lever and Spring (Incl. 4)
Asm., Brake Caliper (Incl. 24,25,26)
Line, Brake
Kit - Clip Spring (Qty. 2)
Inlet
Bolt
Washer
Washer
Guide, Rope
Bracket, Caliper
Piston and Seal (Incl. 25)
Kit - Seal
Kit - Heavy Duty Brake Pad, Type 81,
Small (Incl. 17)
9/00
A14
FRONT SUSPENSION
XCF EDGE S00NX4FS
7
12
1
13
11
14
2
4
3
10
15
9
7
8
48
19
5
45
22
8
16
44
6
47
40
46
7
16
23
7
18
28
21
7
18
17
43
20
26
27
42
25
29
41
34
30
31
35
40
7
39
36
37
38
B1
32
33
24
FRONT SUSPENSION
XCF EDGE S00NX4FS
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
7512597
7061067
7555852
7542503
5333867-293
7542520
7542439
7515433
5131741
5131742
5020618
7515415
7041821-067
7041838
7041701-067
7555832
5132427
7555797
7547066
7555820
5132364
5132454
7061042
7710437
7512099
Qty.
2
2
2
2
2
2
12
4
6
2
2
2
2
2
2
4
2
6
2
2
2
2
2
2
2
Description
Ref. Part No.
Bolt
Rod End, LH
Washer
Nut, Nylok
Rod, Radius, Upper
Nut
Nut, Nylok
Screw
Spacer, Spring Collar
Spacer, Spring
Retainer, Spring, Slotted
Screw
Spring
Shock, IFS
Spring
Washer
Arm, Steering
Washer
Nut
Washer
Cup, Trailing Arm Mount
Bushing, Spacer
Bearing, Spherical
Ring, Retaining
Screw
26 1820940-293
1820941-293
27 7061068
28 3573909
29 7080433
30 5433234
31 7621477
32 5244415-067
33 5433329
34 7556509
35 3574208
36 6230160-067
37 7080306
38 5010158
39 7061059
40 7517583
41 7542711
42 5333868-293
43 7061058
44 7542703
45 7061066
46 7547028
47 7512684
48 7547117
Qty.
1
1
2
2
2
2
6
1
2
2
2
2
2
2
2
4
2
2
2
2
2
2
2
2
Description
Asm., Trailing Arm, LH (Incl. 23,24)
Asm., Trailing Arm, RH (Incl. 23,24)
Rod End
Bushing
Fitting, Lubrication
Bushing, Torsion Bar
Rivet
Bar, Torsion
Slide, Torsion Bar
Bushing
Bushing, Flanged
Shaft, Spindle
Fitting, Lubrication
Bushing
Rod End
Screw
Nut
Rod, Radius, Lower
Rod End
Nut, FLEXLOC
Rod End, LH
Nut
Bolt
Nut
2/00
B2
SKI
XCF EDGE S00NX4FS
9
10
8
12
11
3
5
4
7
6
3
1
13
2 3
13
14
17
3
13
18
15
3
16
Ref. Part No.
1
2
3
4
5
6
7
8
9
7542321
7542452
7555832
5432209-070
7661209
7542438
1820840-067
5243824
5411094
Qty.
2
2
14
2
2
2
2
2
2
Description
Ref. Part No.
Nut, Flange
Nut
Washer
Toe, Ski
Pin, Cotter
Nut
Saddle, High Performance
Retainer, Ski, Rubber
Stop, Rubber
10
11
12
13
14
15
16
17
18
5241912-067
7542451
5432996-070
5131894
1820483
7512596
7515514
7621514
7515307
Qty.
2
6
2
8
2
2
2
8
2
Description
Support, Ski, Rubber
Nut, Nylok
Ski, Plastic, High Performance
Spacer, Skag
Skag, 3”, 120 Degree Carbide
Screw
Bolt
Rivet
Screw
11/99
B3
STEERING
XCF EDGE S00NX4FS
9
2
5
4
1
2
6
8
2
3
7
9
11
4
10
9
10
9
16
3
15
13
11
15
14
12
1
2
3
4
5
6
7
8
7061068
7542401
5333871-067
7542424
7061063
7061065
5333772
5333773-067
Qty.
2
4
2
4
2
2
1
1
9
2
13
15
11
14
Ref. Part No.
5
4
15
11
6
Description
Ref. Part No.
Rod End
Nut
Tie Rod
Nut
Rod End, LH
Rod End, RH
Rod, Steering Rack
Rod, Draglink
9
10
11
12
13
14
15
16
7542439
7061064
5132106
1820844
5333741
7512435
3514320
1820846
1
Qty.
8
2
4
1
2
2
4
1
Description
Nut, Nylok
Rod End, LH
Bushing, Reducer
Asm., Pitman Arm (Incl. 11,13,15)
Tube
Screw
Bearing
Asm., Idler Arm (Incl. 11,13,15)
11/99
B4
STEERING - HANDLEBAR
XCF EDGE S00NX4FS
1
5
2
34
12
13
14
28
30
6
14
35
33
11
9
4
31
36
10
7
8
3
37
6
15
16
27
32
29
18
17
19
31
28
20
29
18
21
18
27
22
26
23
25
B5
24
5
STEERING - HANDLEBAR
XCF EDGE S00NX4FS
Ref. Part No.
Qty.
1 7661624
2 7710503
3 5432970
2010171
4 5431592
5 5432634
6 5431096
7 5433345
8 1820854-067
9 7517238
10 7076468
2200891
11 2682624
12 5812064
13 - - - - - - -
1
1
1
1
1
2
2
1
1
4
1
1
1
1
1
14
15
16
17
18
2
1
4
1
8
5630187
1823187-067
7542122
5132447
7542343
Description
Ref. Part No.
Pin, Retaining
Ring, Retaining
Lever, Throttle
Lever w/Heater
Block, Throttle/Brake
Grip, Handlebar
Plug, Overflow
Adaptor, Block
Handlebar
Screw
Decal - “POLARIS”
Kit - Decal Application Solution
Cover w/Decal, Handlebar
Pad, Handlebar
Asm., Control, LH
(See Brake Pg. A14, Ref. 11)
Block, Handlebar
Post, Steering
Nut, Nylok
Shim, Upper
Nut
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
2460677
1013068-067
7517428
7515383
7661637
5244470
5433532
5433533
5132448
7558402
5131841
7080424
5432785
7515339
7511848
5432261
7710401
7512465
7555727
4110106
7555730
Qty.
2
1
4
2
6
2
1
1
1
2
2
1
4
2
8
1
1
1
1
1
2
Description
Heater, Grip, Lo/Med/Hi
Hoop, Steering
Bolt, Carriage
Bolt, Carriage
Rivet
Plate, Tie Rod Boot
Boot, Tie Rod, LH
Boot, Tie Rod, RH
Shim, Lower
Washer
Bracket, Steering Post
Fitting, Lubrication
Bushing
Screw
Screw
Holder, Wire
Ring, Retaining
Screw, Set
Washer
Switch, Auxiliary Shut-Off
Washer
11/99
B6
CHAINCASE
XCF EDGE S00NX4FS
1
3
2
6
4
5
7
8
9
1
18
20
11
10
4
12
5
19
17
16
15
14
13
Ref. Part No.
1
2
3
4
5
6
3610030
5132237
7512470
3514309
7718406
1332213
3553002
5630123
7558702
7662210
7 3221097
8 7571620
9 7661401
Qty.
2
1
1
2
2
1
1
1
2
1
1
1
1
Description
Ref. Part No.
Seal, Oil
Nut, Chain Adjuster
Screw
Bearing
Ring, Retaining
Asm., Tightener, Gearcase
Bearing, Chaincase Idler
Wheel, Idler
Washer
Pin, Chain Tightener
Sprocket, 21T, 3/4W
Washer
Pin, Cotter
10
11
12
13
14
15
16
17
18
19
20
7542811
5411497
5132370-067
7517675
1332223
7515350
7571618
3222101
3221109
7052115
5132371
Qty.
1
1
1
5
1
1
1
1
1
1
1
Description
Nut
Gasket, Chaincase
Cover, Chaincase
Screw
Dipstick
Screw
Washer
Sprocket, 41T, 3/4W
Chain, 74P, 3/4W
Plug
Chaincase
11/99
B7
DRIVE TRAIN
XCF EDGE S00NX4FS
1
2
6
3
4
7
8
9
12
10
11
13
5
15
14
16
8
30
29
18
17
28
27
26
19
25
20
24
23
21
19
20
22
21
22
Ref. Part No.
Qty.
1
2
3
4
7515301
7555701
7555734
-------
1
1
AR
1
5
6
7
8
9
10
11
12
13
14
15
3211080
7555864
7556509
7542324
7558402
5241359
5811095
3514519
5222751
7512377
7721116
1
AR
AR
6
3
1
1
1
1
3
1
Description
Ref. Part No.
Bolt
Washer
Washer
Asm., Driven Clutch, Basic 200 W/B
(See Driven Clutch Pg. B14, Ref. 12)
Belt, Drive
Washer
Bushing
Nut, Nylok
Washer
Flangette w/Grease Fitting
Gasket, Jackshaft
Bearing, Jackshaft, 1”
Flangette
Bolt, Carriage
Key
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
1332195-067
7710422
1910403
7515428
5020588
5410613
7542423
1590302
1012434
3514525
3280019
5243529
3280017
5830012
3280116
Qty.
1
1
1
3
2
2
3
1
1
1
1
1
1
1
1
Description
Asm., Jackshaft (Incl. 17)
Ring, Retaining
Disc, Brake
Bolt, Carriage
Sleeve, Seal
O-Ring
Nut
Asm., Drive Shaft (Incl. 24,25,26)
Asm., Flangette w/Screws
Bearing
Bushing, Speedometer, Metal
Flangette
Key, Speedometer, Square
Gasket, Drive Adaptor
Adaptor w/Fitting, Drive
12/99
B8
RAIL MOUNTING (SUSPENSION)
XCF EDGE S00NX4FS
14
1
2
15
16
17
13
3
9
4 5
10
11
4
8
10
5 12
19
5
8
4 5
6
26
7
18
22
23
20
21
1
27
28
29
28 30
26
34
5
33
5
23
31
25
24
31
25
1
24
32
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
1590275-293
7718407
3514303
7541925
7555783
5433735
5521499
7542324
7661845
7542439
5244677
5432946
5521498
5432946
7515537
5131113
5410925
5244371
Qty.
4
4
4
6
12
2
2
8
2
6
2
2
2
2
4
4
4
2
Description
Ref. Part No.
Asm., Wheel (Incl. 2,3)
Ring, Retaining (1 per Wheel)
Bearing (1 per Wheel)
Nut, Nylok
Washer
Cap, Rail Tip
Bumper, Front
Nut, Nylok
Rivet
Nut
Bracket, Rail Reinforcement
Liner, Bumper
Bumper, Rear
Liner, Bumper
Screw
Mount, Bumper
Bumper, Pivot Arm
Washer
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
5132444
7621501
7547145
7517773
1541480
1541481
7510504
7515346
7556083
5131314
5332787
7555983
5432982
7515415
7515317
5521528
7511930
7515199
Qty.
2
4
2
2
1
1
4
4
4
2
2
2
2
2
4
2
2
2
Description
Block, Idler Bolt Adjusting
Rivet
Nut
Screw
Asm., Rail, LH (Incl. 6,7,13,16,18)
Asm., Rail, RH (Incl. 6,7,13,16,18)
Screw
Screw
Washer
Mount, Wheel
Spacer
Washer
Spring, Roller, Square, X-10
Screw
Screw
Hifax
Bolt
Screw
9/00
B9
SUSPENSION
XCF EDGE S00NX4FS
6
1
8
7
10
3
2
9
8
2
4
1
7
5
6
27
1
26
17
24
25
21
24
27
22
20
19
1
20
23
21
4
15
18
5
6
16
5
14
14
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
7542439
5131940
1541477-067
7515417
7555806
5432535
7555918
1594087
5333283
5132066
1590303-293
7710444
3514305
12 7556130
13 7517731
14 7517353
Qty.
4
2
1
2
4
4
2
2
1
1
2
2
2
2
2
2
Description
Ref. Part No.
Nut
Bushing
Arm, Shock Pivot
Screw
Washer
Spacer, Idler
Bushing
Wheel
Spacer, Idler, Center
Shaft, Idler
Asm., Idler Wheel
Ring, Retaining
Bearing
Washer
Bolt
Screw
15
16
17
18
19
20
21
22
23
24
25
26
27
12
5
17
16 15
11
7517247
7552603
7555797
5411593
5241473
5241474
5020639
1541485
7556301
1541463-067
5132490
7555893
5333404
1541478-067
7080424
Qty.
4
4
2
1
48
48
1
2
2
1
1
2
1
1
2
13
Description
Screw
Washer
Washer
Track
Clip, Slide
Clip, Guide
Shaft, Pivot Arm
Asm., Wheel
Bushing
Mount, Shock
Shaft
Washer
Shaft
Arm, Pivot, Rear
Fitting, Lubrication
10/00
B10
FRONT TORQUE ARM
XCF EDGE S00NX4FS
9
1
8
6
2
3
4
10
11
12
7
5
13
14
15
16
24
6
23
17
25
15
18
19
20
18
22
16
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
7517435
7552603
7555893
5132067
1541465-067
7080424
7542439
7041907
5020618
5433503
7041916-067
5131742
7041822-067
21
Qty.
2
2
2
1
1
3
1
1
1
1
1
1
1
Description
Ref. Part No.
Screw
Washer
Washer
Shaft
Arm, Torque, Front
Fitting, Lubrication
Nut
Shock, Front Track
Retainer, Slotted Spring
Shield, Spring
Spring
Spacer, Spring
Spring
14
15
16
17
18
19
20
21
22
23
24
25
7515415
7542324
7556083
5132387
7556156
7547066
7512597
7517313
7542344
5411631
7010050
7512377
Qty.
1
4
6
2
6
2
2
2
2
2
2
2
Description
Screw
Nut
Washer
Shaft
Washer
Nut, Nylok
Screw
Screw
Nut
Strap, Limiter
Bolt, Eye
Bolt, Carriage
11/99
B11
REAR TORQUE ARM
XCF EDGE S00NX4FS
5
5
4
6
8
7
2
1
3
12
7
9
10
11
29
28
30
17
16
12
15
31
32
14
18
12
23 24
13
21
25
24
25
23
22
20
7
23
27
19
26
24
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
1541433-067
7542411
7512410
5333758
3514331
7515415
7555806
7555893
7552603
7517435
1541461
7542439
5132388
1590278
7555787
5433007
5432983
7080394
7517232
Qty.
1
1
1
2
4
2
5
2
2
2
2
3
2
2
2
2
1
2
1
Description
Ref. Part No.
Arm, Torque, Rear
Nut
Screw
Shaft, Arm
Spacer
Screw
Washer
Washer
Washer
Screw
Asm., Rear Torque Arm (Incl. 5)
Nut, Nylok
Spacer
Asm., Wheel
Washer
Sleeve, Torsion Spring
Roller, Spring, Adjustable
Clip, Push On
Screw
20 5333873
21 7041629-067
7041630-067
7041627-067
7041628-067
7041631-067
7041632-067
7041655-067
7041656-067
22 7515514
23 7555795
24 5132391
25 1541479-067
26 7515538
27 5132390
28 7041906
29 5010422
30 5333904
31 7080424
32 1500330
Qty.
1
1
1
1
1
1
1
1
1
1
3
3
2
1
1
1
1
1
1
2
Description
Shaft
Spring, Torsion, .359/77, LH (Std)
Spring, Torsion, .359/77, RH (Std)
Spring, Torsion, .347/77, LH (Opt)
Spring, Torsion, .347/77, RH (Opt)
Spring, Torsion, .375/77, LH (Opt)
Spring, Torsion, .375/77, RH (Opt)
Spring, Torsion, .405/77, LH (Opt)
Spring, Torsion, .405/77, RH (Opt)
Bolt
Washer
Bushing
Rod, Shock
Bolt
Bushing, Nut
Shock
Bushing
Spacer
Fitting, Lubrication
Clamp
1/00
B12
DRIVE CLUTCH
XCF EDGE S00NX4FS
1
2
7
3
8
4
9
5
10 6
6
11
12
17
13
15
14
16
18
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
7512265
7552801
3576516
7710417
7041922
5430445
5430945
1321622
5020422
2200387
1321685
Qty.
6
6
1
1
1
6
6
3
3
1
3
Description
Ref. Part No.
Bolt
Washer
Bearing, Cover
Ring, Retaining, Cover
Spring, Clutch, Almond/Blue
Button, Guide
Washer, Multilube
Asm., Roller and Bushing
Pin, Roller
Kit - Drive Clutch Shim
Weight/Bushing, 10-54
12
13
14
15
7515105
3576502
5010188
5210754
5210753
5242981
5210752
16 7541906
17 5020425
18 1321699
Qty.
3
1
1
AR
AR
AR
AR
3
1
1
Description
Pin, Hardened Weight
Bearing, Sleeve
Insert, Moveable
Spacer (.050mm)
Spacer (.032mm)
Spacer (.025mm)
Spacer (.020mm)
Nut, FLEXLOC
Nut, Jam
Asm., Drive Clutch, Basic 94
(Incl. All Less 5,11)
11/99
B13
DRIVEN CLUTCH
XCF EDGE S00NX4FS
4
5
2
1
6
3
17 16
15
14
9
1
7
8
13
11
10
12
Ref. Part No.
1
2
3
4
5
6
7
7512048
5243158
3569803
7556145
5631061
7661091
7556804
7555898
7556076
7555865
8 5020653
Qty.
14
1
1
3
3
3
AR
AR
AR
AR
3
Description
Ref. Part No.
Qty.
Screw
Plate, Vented Driven
Bushing, Driven, Large DU
Shim
Roller
Pin
Washer (.03)
Washer (.02)
Washer (.025)
Washer (.075)
Pin, Driven, Adjustable
9
10
11
12
5243157
7515133
5222878
1321889
1
3
1
1
13
14
15
16
17
7041646
7721103
2900059
7556804
7714804
1
1
1
6
1
Description
Cap, Vented Driven
Bolt
Cam, Driven, Adjustable
Asm., Driven Clutch, Basic, 200 W/B
(Incl. 1-12,14,16,17)
Spring, Driven Clutch, Silver/Blue
Key
Ramp, Driven, R5
Washer
Ring, Retaining
11/99
B14
FOX SHOCK - IFS
XCF EDGE S00NX4FS
2 3
1
4 3 2
1
17
18
19
16
20
15
21
5
14
13
12
22
11
10
6
23
7
24
8
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
7041838
2200618
1500092
7710446
1500093
3513506
5432304
1500186
1500020
1500021
1500268
1500266
1500070
1500071
5410855
1500137
5020808
5431355
Qty. Description
2
1
2
2
2
1
1
1
1
1
1
1
1
1
1
2
1
1
9
Ref. Part No.
Shock, Gas, IFP
Kit - Piston Valving
Reducer
Ring, Snap
O-Ring
Bearing, Spherical
Ring, Spring, Preload
Asm., Bearing
O-Ring, Outer
O-Ring, Inner
Wiper, Outer
U-Cup
Screw
Ball
Bumper, Jounce
Bushing
Sleeve
Spacer
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1500017
1500002
1500015
1500016
1500108
1500072
1500014
1500019
1500023
1500316
1500018
1500022
1500003
1500006
1500187
1500320
1500272
1500317
Qty. Description
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Plate, Top-Out
Bearing
Plate, Back-Up
Nut
O-Ring
Asm., Air Valve
Valve, Air
Screw
O-Ring
Cap, Body
Screw
O-Ring
O-Ring
Bearing
Piston, Floating
Body
Shaft
Eyelet
12/99
C1
FOX SHOCK - FRONT TRACK
XCF EDGE S00NX4FS
25
1
2
22
23
21
24
26
20
3
19
18
4
5
17
6
16
14
13
15
12
9
8
11
10
7
29
28
27
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
7041907
1500315
1500108
1500187
1500016
1500015
1500017
1500164
1500321
1500266
1500268
1500021
1500070
1500071
1500186
Qty. Description
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Ref. Part No.
Shock, Front Track
Cap, Body
O-Ring
Piston, Floating
Nut
Plate, Backup
Plate, Top-Out
Eyelet, Base
Shaft
U-Cup
Wiper, Outer
O-Ring
Screw
Ball
Asm., Bearing
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
1500020
2200618
1500002
1500318
1500003
1500006
1500022
1500018
1500312
5333906
1500308
1500323
1500309
5333905
1500310
Qty. Description
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
O-Ring
Kit - Piston Valving
Bearing
Body
O-Ring
Bearing
O-Ring
Screw
Sleeve
Sleeve
Bushing
Ring, Spring Preload
Bushing
Sleeve
Sleeve
1/00
C2
FOX SHOCK - REAR TRACK AND RESERVOIR
XCF EDGE S00NX4FS
15
16
17
14
13
1
2
18
12
11
3
10
18
9
8
4
5
7
6
Ref. Part No.
Qty. Description
7041906
1 1500157
2 1500326
3 -------
1
1
1
1
4
5
6
7
8
1
1
1
1
1
1500256
1500257
1500302
1500322
1500328
Ref. Part No.
Shock, Rear Track
Elbow, 90 Degree
Hose
Asm., Reservoir (See Compression
Damping Reservoir Pg. C4)
U-Cup
Wiper
Eyelet
Shaft
Bearing
9
10
11
12
13
14
15
16
17
18
2200618
1500074
1500016
1500319
1500108
1500244
1500327
1500311
1500307
1500330
Qty. Description
1
1
1
1
1
1
1
1
2
2
Kit - Piston Valving
Bumper, Rubber, Top Out
Nut
Body
O-Ring
Cap, Body
Sleeve
Sleeve
Bushing
Clamp, Hose
1/00
C3
COMPRESSION DAMPING RESERVOIR
XCF EDGE S00NX4FS
17
1
9
2
16
3
10
8
4
15
11
5
7
6
12
13
Ref. Part No.
1500263
1
2
3
4
5
6
7
1500329
1500223
1500224
1500253
1500226
1500225
1500254
1500229
Qty. Description
Ref. Part No.
1 Asm., Compression Damping Housing
(Incl. 1-8)
1 Asm., Reservoir (Incl. 1-17)
1 Screw
1 Knob, Damping Adjust
1 O-Ring
1 Ball
1 Spring
1 Drum, Compression Damping
1 O-Ring
8
9
10
11
12
13
14
15
16
17
1500228
1500325
1500161
1500235
1500236
1500232
1500231
1500230
1500324
1500233
14
Qty. Description
1
1
1
1
1
1
1
1
1
1
O-Ring
Reservoir
Screw
Piston, Floating
Ring, Retaining
Screw
Cap, Reservoir End
Bearing
Plate, Damping
Ring, Retaining
11/99
C4
ENGINE MOUNTING
XCF EDGE S00NX4FS
1
6
2 3
4
5
20 19
22
23
24
7
21
23
24
22
8
23
23
9
10
11
11
25
24
23
26 24
10
12
23
18
13
17
14
14
16
15
15
Ref. Part No.
Qty. Description
1
2
3
4
5
6
7
7517776
7575202
5010287
5410507
5020513
3070163
3085944
1
1
1
2
1
2
1
8
9
10
11
5431499
5244172
7542451
7556099
1
1
4
4
Ref. Part No.
Screw
Washer
Washer, Clutch Retainer, Short
O-Ring, Clutch Bolt
Spacer, Clutch Bolt
Spark Plug, NGK BR9ES
Engine, Short Block (EC45PM021)
NOTE: The Short Block assembly contains a crankcase assembly, cylinder
and cylinder head assembly, and a piston
and crankshaft assembly. Prior authorization is required for warranty consideration.
Handle, Recoil
Strap, Engine Mount, LH
Nut
Washer
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
5244173
3021101
7621319
1012680
7512539
7553101
3021097
7080916
7080138
8450040-600
7080003
7080307
8350018-600
3086975
7052248
Qty. Description
1
2
8
4
4
4
2
1
1
AR
6
8
AR
1
1
Strap, Engine Mount, RH
Mount, Engine, 3 Tab
Rivet
Nut, Plate
Screw
Washer
Mount, Engine, 3-Tab
Cable, Throttle
Cable Tie
Line, Fuel
Clamp, Hose, Red
Clamp
Line, Fuel
Asm., Fuel Pump
Valve, Fuel Shut-Off
12/99
C5
AIR BOX
XCF EDGE S00NX4FS
1
23
2
3
22
4
21
5
6
7
8
10
11
20
9
13
19
18
12
14
15
14
13
17
16
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
5811882
5433664
7073820
7073426
5433766
5410012
5811979
5433765
2511287
5433639
5411840
1261010
Qty. Description
1
1
1
1
1
2
1
1
1
1
1
1
Ref. Part No.
Foam, Air Box, Chimney
Duct, Air Inlet
Decal - Adjustable Driven Clutch
Decal - Greasing
Cover, Air Box
Plug, Rubber
Foam, Air Box, Top
Plate, Intake
Cap, Oil, Vented
Plate, Carburetor Adaptor
Boot, Carburetor Mount
Air Box, Oil/Coolant
13
14
15
16
17
18
19
20
21
22
23
7621472
7080307
8450003-1525
4010224
7052247
7512095
5433150
5433662
7078317
7075351
7670090
Qty. Description
3
6
AR
1
1
2
1
2
1
1
3
Rivet
Clamp, Hose
Line, Oil
Fitting, Oil Sender
Grommet, Oil Sender
Screw
Strap, Air Box, Top
Tube, Intake, Outer
Decal - Fuel Shut Off
Decal - Caution, Air Box
Clip, Plastic
1/03
C6
EXHAUST SYSTEM
XCF EDGE S00NX4FS
1
2
10
3
9
4
5
11
6
12
7
8
2
Ref. Part No.
1
2
3
4
5
6
1261038-029
7041687
5411902
5243929
7512394
-------
Qty. Description
1
3
1
1
2
2
Ref. Part No.
Muffler
Spring, Exhaust
Boot, Exhaust
Deflector, Snow
Bolt, Carriage
Gasket, Exhaust
(See Cylinder Pg. C9, Ref. 5)
7
8
9
10
11
12
1260981-029
7517555
7542321
7042029
5411576
7556004
Qty. Description
1
6
2
1
1
AR
Manifold
Screw
Nut
Spring
Dampener, Vibration
Washer
11/99
C7
CRANKCASE
XCF EDGE S00NX4FS
1
3
1
2
4
10
6
5
7
9
8
Ref. Part No.
1
2
3
4
5
3085713
3083798
3085907
3080103
3083568
Qty. Description
8
1
1
2
2
Ref. Part No.
Stud
Pipe (Pulse)
Asm., Crankcase (Incl. 1-4,8,9)
Pin, Dowel
Bolt, Flange
6
7
8
9
10
3082758
3085664
3084225
3084670
3085663
Qty. Description
2
1
4
10
1
Gasket, Aluminum
Seal, Oil
Bolt and Washer
Bolt and Washer
Seal, Oil
11/99
C8
CYLINDER
XCF EDGE S00NX4FS
1
1
2
3
4
9
5
10
11
4
6
5
7
8
13
9
12
10
6
11
18
17
16
15
14
8
13
12
Ref. Part No.
1
2
3
4
5
6
7
8
9
3084271
3086385
3085668
3086974
3085714
3082911
3085692
3085666
3081330
Qty. Description
12
1
1
2
2
8
1
2
4
Ref. Part No.
Bolt, Flange
Head, Cylinder
Gasket, Head
Cylinder
Gasket, Exhaust
Nut, Flange
Cover, Baffle, Cylinder
Gasket
Bolt
10
11
12
13
14
15
16
17
18
3085619
3085670
3081497
3083166
3085717
3086387
3085715
3086386
3086388
Qty. Description
2
2
2
2
4
2
2
2
2
O-Ring
Adaptor (Incl. 10)
Screw
Asm., Band (Incl. 12)
Screw and Washer
Stopper
Valve
Asm., Valve, Reed (Incl. 14-18)
Plate
12/99
C9
PISTON and CRANKSHAFT
XCF EDGE S00NX4FS
2
1
3
4
5
2
3
1
8
6
9
7
4
1
5
8
9
5
7
10
6
11
5
12
13
14
19
15
20
16
21
20
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
3084167
3086392
3086391
3083849
3083277
3083456
3086390
3240083
3083216
3085754
3085677
3085753
Qty. Description
4
4
2
2
4
2
2
2
2
1
1
1
Clip, Piston Pin
Ring, Piston (Standard)
Piston Set (Standard)
Pin, Piston
Spacer, Crank Pin
Crank Pin 2
Bearing, End, Large
Rod, Connecting
Bearing, End, Small
Bearing, Ball
Spacer
Bearing, Ball
19
Ref. Part No.
13 3085675
14 3080130
15 3086389
16
17
18
19
20
21
3085673
3084681
3083094
3083093
3085674
3084586
3083780
17
18
Qty. Description
1 Crankshaft 3 (PTO End)
1 Key
1 Asm., Crankshaft
(Incl. 5-8,10-13,15,19,21)
1 Crankshaft 1 (Mag End)
1 Bearing, Ball
1 Washer, Spring
1 Nut
1 Crankshaft 2 (Center)(Incl. 6,21)
2 Bearing, Ball
1 Gear, Drive, Oil Pump
1/00
C10
BLOWER HOUSING and RECOIL STARTER
XCF EDGE S00NX4FS
2 3
1
4
5
6
7
17
8
7
8
9
18
10
19 20
16
21 22
23
26
11
24
25
14
15
13
12
10
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
3085931
3085689
7077756
3084566
7077755
3085693
3085690
3085694
3085691
3083550
3086792
3085723
3085688
3084225
Qty. Description
1
1
1
4
1
2
2
4
1
7
1
1
3
5
Plug, Heat Valve
Baffle, Cylinder 1
Decal - Polaris Engine Shroud
Bolt, Flange
Decal - 440 Engine Shroud
Bolt, Flange
Cap, Baffle, Cylinder
Bolt, Flange
Baffle, Cylinder 2
Bolt and Washer
Plug, Rubber
Rope, Recoil
Bolt and Washer
Bolt and Washer
Ref. Part No.
15
16
17
18
19
20
21
22
23
24
25
26
3084823
3085913
3084857
3085685
3083381
3083464
3083379
3083378
3083463
3083377
3083376
3085684
3085722
Qty. Description
1
1
2
1
1
1
1
1
1
1
1
1
1
Band, Wire
Housing, Blower
Pin, Straight
Pulley, Starting
Nut, Flange
Plate, Friction
Spring, Friction
Ratchet
Spring, Return
Reel
Spring, Spiral
Starter, Recoil (Incl.12,19-26)
Case, Starter
11/99
C11
FUEL PUMP
XCF EDGE S00NX4FS
1
Ref. Part No.
1 3084591
2 3084590
3 3086975
Qty. Description
4 Screw
1 Diaphragm, Gasket Set
1 Asm., Fuel Pump (Incl. 1,2)
11/99
2
3
2
C12
CARBURETOR
XCF EDGE S00NX4FS
1
2
3
4
8
5
35
6
34
33
9
7
10
11
8
12
32
28
16
14
13
15
29
17
18
12
27
19
20
21
22
23
26
25
24
C13
30
31
CARBURETOR
XCF EDGE S00NX4FS
Ref. Part No.
Qty. Description
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
3130877
3130889
3130879
3130003
3130329
3130372
3131122
3131079
3131240
3130611
3131239
3131120
3131121
1
1
1
1
1
1
1
2
1
1
1
1
1
13
14
15
16
17
3130942
3130361
3130577
3130047
3130578
1
1
1
1
1
18 3130581
2 Asm., Float
19 3130576
1 Ring
20 3130626
1 Jet, Main (#340)(Mag)
1 Jet, Main (#350)(PTO)
3130138
21 3130239
1 O-Ring
22 5020476
1 Nipple
23 8450045-153 AR Line, Fuel
24 5431893
1 Plug, Trap
25 7080544
1 Clamp, Hose
26 7080534
1 Clamp, Hose
27 3130056
4 Screw and Washer
28 3130066
1 Jet, Pilot (#35)
29 3130012
1 Spring, Air Adjuster
30 3130011
1 Screw, Air
31 3130437
1 Screw, Throttle Stop
32 3130010
1 Spring, Throttle, Adjuster
33 3130328
1 Asm., Plunger
34 3130006
1 Spring, Plunger
35 3130199
1 Cap, Plunger
Asm., Mixing Chamber Top (Incl. Gasket)
Spring, Throttle
Plate, Throttle
E-Ring
Needle, Jet (6DH7)
Valve, Throttle (3.0)
Jet, Needle Q-2
Hose (Mag Qty 1, PTO Qty 2)
Hose (PTO)
Nipple (PTO)
Hose (PTO)
Asm., Carburetor (Mag)(Incl. 1-22,27-35)
Asm., Carburetor 2 (PTO)
(Incl. 1-22,27-35)
Valve, Needle (1.5)
Pin, Float
Float
Packing, Needle Valve
Gasket, Float Chamber
Qty. Description
9/00
C14
OIL PUMP
XCF EDGE S00NX4FS
1
2
3
1
4
5
1
1
10
9
8
7
2
6
11
12
13
14
15
16
Ref. Part No.
1
2
3
4
5
6
7
8
9
3083141
3085157
3083125
3083126
3085915
3083123
3083445
3085923
3083121
Qty. Description
4
2
1
1
1
1
1
1
1
Ref. Part No.
Clamp, Hose
Pipe, Vinyl
Screw, Air Vent
Packing
Asm., Oil Pump (Incl. 3-10,16)
Spring, Return
Collar, Cam Shaft
Lever, Control
Washer, Spring
10
11
12
13
14
15
3083120
3083783
3083131
3083130
3083353
3083671
3083672
3083673
16 3083127
Qty. Description
1
2
1
1
1
AR
AR
AR
1
Nut
Screw and Washer
Gear, Small
Spacer
Bushing, Oil Pump
Spacer 1 (.15mm)
Spacer 2 (.3mm)
Spacer 3 (.6mm)
O-Ring
7/98
D1
MAGNETO
XCF EDGE S00NX4FS
1
3
2
6
7
5
A
4
A
8
9
Ref. Part No.
1
2
3
4
5
3085698
3085934
3085727
3086393
3085935
Qty. Description
2
1
1
1
2
Ref. Part No.
Screw and Washer
Stator 1
Asm., Flywheel
CDI System
Cap, Spark Plug
6
7
8
9
3085697
3086976
3085905
3084177
Qty. Description
3
2
1
2
Screw and Washer
Cap, Spark Plug
Coil, Ignition Complete
Bolt, Flange
11/99
D2
TOOL KIT / TOOL BOX
XCF EDGE S00NX4FS
9
5
1
10
8
11
6
2
12
7
3
4
Ref. Part No.
1
2
3
4
5
6
3083409
------------------2871845
7080287
2690016
Qty. Description
1
1
1
1
1
1
1
Ref. Part No.
Kit - Tool (Incl. 1-3)
Screwdriver
Wrench, 10-12 Spanner
Box Wrench, Special
Screwdriver, Flat, Shielded
Strap, Emergency Starter
Pouch, Tool Kit
7 9915247
9915615
8
9
10
11
12
7512017
5430719
5811051
5430716
5240921-067
Qty. Description
1 Manual, Owners, ’00 Snowmobile
1 Supplement, Owner’s Manual, ’00
XCF Edge
4 Screw
1 Cover, Tool Box
1 Foam, Tool Box
1 Box, Tool
1 Bracket, Tool Box
11/99
D3
PRINTED IN THE USA
PARTS MANUAL PN 9915616 and MICROFICHE PN 9915617 11/99
G
F
E
D
C
B
A
1
cover
1
2
toc
2
3
3
4
4
Changed pages in 9915616
5
5
6
x
6
7
7
8
8
9
9
10
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