Wisconsin Knife Works Knives Catalog
Transcription
Wisconsin Knife Works Knives Catalog
K-2 BAK-PAK® AND EURO BAK-PAK™ CARBIDE KNIFE SYSTEMS Wisconsin Knife Works BAK-PAK® and EURO BAK-PAK™ carbide knife systems are the ideal solution for a multitude of moulding applications from MDF and glued materials to natural woods. Wisconsin Knife Works now offers two corrugations systems, a fully corrugated system (BAK-PAK) and a system utilizing micro corrugations (EURO BAK-PAK). Both systems are made from premium C-3 micro grain carbide for ultimate wear resistance and performance. Total thickness of the carbide and the steel backer for both BAK-PAK and EURO BAK-PAK is 10 mm (.394) allowing either system to be used in any 60 degree corrugated head that will accept 3/8" or 10 mm knives. 38 MM BAK-PAK® AND EURO BAK-PAK™ CARBIDE KNIFE SYSTEMS BAK-PAK SET PART NUMBER BAK-PAK CARBIDE ONLY PART NUMBER LENGTH mm WIDTH mm EURO BAK-PAK SET PART NUMBER EURO BAK-PAK CARBIDE ONLY PART NUMBER 40510 40511 10 38 41510 41511 41514 41515 40514 40515 20 38 41518 41519 40518 40519 30 38 41522 41523 40522 40523 40 38 41526 41527 40526 40527 50 38 41530 41531 40530 40531 60 38 41534 41535 40534 40535 70 38 41538 41539 40538 40539 80 38 41542 41543 40542 40543 90 38 41546 41547 40546 40547 100 38 41550 41551 40550 40551 110 38 41554 41555 40554 40555 120 38 41558 41559 40558 40559 130 38 41562 41563 40562 40563 140 38 41566 41567 40566 40567 150 38 41570 41571 40570 40571 160 38 41574 41575 40574 40575 170 38 41578 41579 40578 40579 180 38 41582 41583 40582 40583 190 38 41586 41587 40586 40587 200 38 41590 41591 40590 40591 210 38 41594 41595 40594 40595 220 38 41598 41599 40598 40599 230 38 Note: Please see WKW’s price list for a complete listing of part numbers and pricing for backers. 50 MM BAK-PAK® AND EURO BAK-PAK™ CARBIDE KNIFE SYSTEMS BAK-PAK SET PART NUMBER BAK-PAK CARBIDE ONLY PART NUMBER LENGTH mm WIDTH mm EURO BAK-PAK SET PART NUMBER EURO BAK-PAK CARBIDE ONLY PART NUMBER 40310 40311 10 50 41310 41311 41314 41315 40314 40315 20 50 41318 41319 40318 40319 30 50 41322 41323 40322 40323 40 50 41326 41327 40326 40327 50 50 41330 41331 40330 40331 60 50 41334 41335 40334 40335 70 50 41338 41339 40338 40339 80 50 41342 41343 40342 40343 90 50 41346 41347 40346 40347 100 50 41350 41351 40350 40351 110 50 41354 41355 40354 40355 120 50 41358 41359 40358 40359 130 50 41362 41363 40362 40363 140 50 41366 41367 40366 40367 150 50 41370 41371 40370 40371 160 50 41374 41375 40374 40375 170 50 41378 41379 40378 40379 180 50 41382 41383 40382 40383 190 50 41386 41387 40386 40387 200 50 41390 41391 40390 40391 210 50 41394 41395 40394 40395 220 50 41398 41399 40398 40399 230 50 Note: Please see WKW’s price list for a complete listing of part numbers and pricing for backers. order online at www.wkwinc.com Carbide Thickness -1/8” Backer Thickness – 17/64” Total Thickness – 25/64” BAK-PAK® AND EURO BAK-PAK™ CARBIDE KNIFE SYSTEMS K-3 60 MM BAK-PAK® AND EURO BAK-PAK™ CARBIDE KNIFE SYSTEMS BAK-PAK SET PART NUMBER ® Jointing may be accomplished by using a 150 to 230 grit aluminum oxide stone. LENGTH mm EURO BAK-PAK SET PART NUMBER WIDTH mm EURO BAK-PAK CARBIDE ONLY PART NUMBER 40410 40411 10 60 41410 41411 41414 41415 40414 40415 20 60 41418 41419 40418 40419 30 60 41422 41423 40422 40423 40 60 41426 41427 40426 40427 50 60 41430 41431 40430 40431 60 60 41434 41435 40434 40435 70 60 41438 41439 40438 40439 80 60 41442 41443 40442 40443 90 60 41446 41447 40446 40447 100 60 41450 41451 40450 40451 110 60 41454 41455 40454 40455 120 60 41458 41459 40458 40459 130 60 41462 41463 40462 40463 140 60 41466 41467 40466 40467 150 60 41470 41471 40470 40471 160 60 41474 41475 40474 40475 170 60 41478 41479 40478 40479 180 60 41482 41483 40482 40483 190 60 41486 41487 40486 40487 200 60 41490 41491 40490 40491 210 60 41494 41495 40494 40495 220 60 41498 41499 40498 40499 230 60 Note: Please see WKW’s price list for a complete listing of part numbers and pricing for backers. 70 MM BAK-PAK® CARBIDE KNIFE SYSTEM BAK-PAK SET PART NUMBER BAK-PAK CARBIDE ONLY PART NUMBER LENGTH mm WIDTH mm 40810 40811 10 70 40814 40815 20 70 40818 40819 30 70 40822 40823 40 70 40826 40827 50 70 40830 40831 60 70 40834 40835 70 70 40838 40839 80 70 40842 40843 90 70 40846 40847 100 70 40850 40851 110 70 40854 40855 120 70 40858 40859 130 70 40862 40863 140 70 40866 40867 150 70 40870 40871 160 70 40874 40875 170 70 40878 40879 180 70 Note: Please see WKW’s price list for a complete listing of part numbers and pricing for backers. DELRIN® FILLER STRIPS Order your Delrin® filler strips now for grinding BAK-PAK® carbide if your current grinding abrasives cannot grind carbide and steel together. PART NUMBER LENGTH WIDTH THICKNESS 40700 40701 40711 40713 180 MM 230 MM 230 MM 230 MM 1-1/2 1-1/2 2 2-1/2 3/32 3/32 3/32 3/32 1-800-225-5959 FAX 1-800-336-1254 www.wkwinc.com KNIVES BAK-PAK Grinding Instructions Best results are obtained by rough grinding the carbide with a 100 to 120 grit diamond wheel and the finish grinding with a grit of 220 to 320 or finer. 3,000 RPM will generally give the best results when both rough and finish grinding. Best results are obtained with a bevel on the carbide of 45 to 50 degrees and a bevel on the steel backer of 35 to 40 degrees. BAK-PAK CARBIDE ONLY PART NUMBER K-4 CORRUGATED CARBIDE INLAYED KNIVES Corrugated Carbide Inlayed Knives are used in applications where longer cutting edge life is required over premium steel. Applications include man-made materials, wood materials with glue lines and natural hard woods with abrasive characteristics. Corrugated Carbide Inlayed Knives are manufactured with a 45° bevel and 16-60° corrugations. 32mm WIDE 15mm INLAY 38mm WIDE 15mm INLAY 45mm WIDE 20mm INLAY 50mm WIDE 25mm INLAY 60mm WIDE 35mm INLAY PART NUMBER LENGTH mm PART NUMBER LENGTH mm PART NUMBER LENGTH mm PART NUMBER LENGTH mm PART NUMBER LENGTH mm 44010 44014 44018 44022 44026 44030 44034 44038 44042 44046 44050 44054 44058 44062 44066 44070 44074 44078 44082 44086 44090 44094 44098 44099 44001 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 635 44210 44214 44218 44222 44226 44230 44234 44238 44242 44246 44250 44254 44258 44262 44266 44270 44274 44278 44282 44286 44290 44294 44298 44299 44201 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 635 44410 44414 44418 44422 44426 44430 44434 44438 44442 44446 44450 44454 44458 44462 44466 44470 44474 44478 44482 44486 44490 44494 44498 44499 44401 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 635 44610 44614 44618 44622 44626 44630 44634 44638 44642 44646 44650 44654 44658 44662 44666 44670 44674 44678 44682 44686 44690 44694 44698 44699 44601 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 635 44927 44929 44931 44933 44935 44937 44939 44940 44943 44945 44947 44949 44951 44953 44950 44957 44959 44961 44963 44965 44967 44969 44971 44973 44975 317.5 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 Note: All corrugated carbide inlayed knives have a thickness of 8mm. Lengths between 240mm and 635mm are available. Please contact WKW for prices. SOLID CARBIDE KNIVES 45° BEVEL PART NUMBER LENGTH 40208 6 40209 6 40215 8 40216 8 Other sizes available upon request. WIDTH THICKNESS 5/8 3/4 5/8 3/4 1/8 1/8 1/8 1/8 order online at www.wkwinc.com CARBIDE INLAYED THIN KNIVES K-5 Carbide Inlayed Thin Knives are used in applications where longer cutting edge life is required over premium steel. Applications include man-made materials, wood materials with glue lines and natural hardwoods with abrasive characteristics. 30mm WIDE 35mm WIDE 38mm WIDE 25mm WIDE 3mm THICKNESS 3mm THICKNESS 3mm THICKNESS 6mm THICKNESS 10mm INLAY 10mm INLAY 10mm INLAY 10mm INLAY LENGTH mm PART NUMBER LENGTH mm PART NUMBER LENGTH mm PART NUMBER LENGTH mm 45103 45107 45109 45111 45113 45115 45117 45119 45121 45123 45125 45127 45129 45131 45133 45135 45137 45139 45141 45143 45145 45147 45149 45151 45153 640 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 45205 45207 45209 45211 45213 45215 45217 45219 45221 45223 45225 45227 45229 45231 45233 45235 45237 45239 45241 45243 45245 45247 45249 45251 45253 650 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 45305 45307 45309 45311 45313 45315 45317 45319 45321 45323 45325 45327 45329 45331 45333 45335 45337 45339 45341 45343 45345 45347 45349 45351 45353 650 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 45502 45707 45709 45711 45713 45715 45717 45719 45721 45723 45725 45727 45729 45731 45733 45735 45737 45739 45741 45743 45745 45747 45749 45751 45753 610 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 1-800-225-5959 FAX 1-800-336-1254 KNIVES PART NUMBER www.wkwinc.com K-6 THIN KNIVES Wisconsin Knife Works has manufactured woodworking knives for over eighty years. In fact, knives were our first and most important product, as our name implies. For reliable, long lasting knives at a competitive price look to Wisconsin Knife Works, the #1 company for quality cutting tools. Precision grinding and machining to tight tolerances, heat-treating for long life, and custom machining for special knife patterns are just some of our manufacturing capabilities. Knives are 100% inspected for tight tolerance, conformity, craftsmanship and material. Uniform thickness allows for reduced balance and set-up time. Wisconsin Knife Works has a diverse inventory of standard stock knives for immediate delivery. Custom knives made to order. HIGH-SPEED STEEL THIN KNIVES 35° BEVEL Lumber and woodworking plants the world over specify M-2 High-Speed Steel knives to produce the finest finish cuts in planer, jointer, moulder and tenoner operations. The consistent hardness and high molybdenum content give an excellent edge and allows for easy grinding. High-Speed Steel is ideal for medium to long runs. Use Wisconsin Knife Works BAK-PAK® and Carbide Inlayed Knives when cutting abrasive materials. WKW can cut knives to other lengths upon request. PART NUMBER LENGTH 42000 25 42004 25 42006 25 42012 25 42018 25 42019 31 42021 36 42026 25 42027 31 42029 36 42034 25 42035 31 42037 36 42058 25 42059 31 42061 36 42066 25 42067 31 42069 36 42074 25 42075 31 42077 36 42078 31 *42079 7-1/2 *42080 12 *42081 15 42082 25 42083 31 42085 36 *These knives have a 30° bevel. WIDTH THICKNESS 3/4 7/8 1 1-1/8 1-1/4 1-1/4 1-1/4 1-3/8 1-3/8 1-3/8 1-1/2 1-1/2 1-1/2 1-1/4 1-1/4 1-1/4 1-1/2 1-1/2 1-1/2 1-3/4 1-3/4 1-3/4 1-7/8 2 2 2 2 2 2 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 order online at www.wkwinc.com THIN KNIVES K-7 OPTI® THIN KNIVES 45° BEVEL An exclusive product offered by Wisconsin Knife Works, this is a knife “specially treated” in a state-of-the-art process that produces an ultra-hard surface which, unlike coating, will not chip, flake, or peel. It is specifically designed for natural woods where you want to obtain the finish of High-Speed Steel tooling, but want up to 50% or more longer life. LENGTH WIDTH THICKNESS 46602 46606 46654 46660 46666 46672 25 25 31 31 31 31 3/4 1 1-1/4 1-1/2 1-3/4 2 1/8 1/8 5/32 5/32 5/32 5/32 AKM THIN KNIVES 35° BEVEL AKM is an excellent alternative to the M-2 with similar characteristics. Excellent for medium to short runs, but often performs as well as M-2 in some applications. PART NUMBER LENGTH 46240 25 46241 25 46242 25 46244 25 46246 25 46248 25 46250 25 46256 25 *46258 25 46282 31 46288 31 46294 31 46300 31 *46302 31 *46258 & 46302 have 30° bevels. 1-800-225-5959 WIDTH THICKNESS 5/8 11/16 3/4 7/8 1 1-1/8 1-1/4 1-3/8 2 1-1/4 1-1/2 1-3/4 2 2 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 5/32 5/32 5/32 5/32 5/32 5/32 FAX 1-800-336-1254 OPTI® Knife Grinding Instructions When grinding WKW’s exclusive OPTI® knife, the procedure is the same as on regular steel knives with a couple of exceptions. The best results are achieved when the knife is ground to a 45° or 50° bevel, or in other words, a more “blunt” bevel that leaves more knife material at the cutting edge. On most profile grinders, this is obtained by setting the clearance angle on the grinder at either 35° or 30° for a 10° hook angle head or by setting the clearance angle at 25° to 20° for a 20° hook angle head. In addition, it is important to be careful not to chip the cutting edge on the OPTI® knife as it is much harder than conventional tool steels. A better finish will be obtained on OPTI® knives if the grinding wheel RPM is increased by 500 RPM above the normal tool steels for the rough and finish grind. Be sure, however, to check with your wheel manufacturer and never exceed maximum recommended RPM. Never grind or hone the face on OPTI® knives as this may remove ultra hard surface of the knife. WKW can cut knives to other lengths upon request. www.wkwinc.com KNIVES PART NUMBER THIN KNIVES K-8 KARBO-KROME® THIN KNIVES 30° BEVEL Karbo-Krome® is a high-carbon, high-chrome knife steel particularly favored on the West Coast where moisture content and acid conditions are troublesome with other types of steel. Typically not recommended for use on dry hardwoods. PART NUMBER LENGTH WIDTH THICKNESS 1-1/2 1-3/4 2 2 2 2 2-1/4 2-1/2 5/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32 42167 31 42175 31 42180 25 42182 15 42183 31 *42183SB 31 42190 31 42198 31 *42183SB are sandblasted on one side. WKW can cut knives to other lengths upon request. HIGH-SPEED STEEL JOINTER & PLANER KNIFE SETS Many additional size sets available on a custom basis. Call Wisconsin Knife Works for pricing and lead times. PART NUMBER WKW can provide other lengths and widths of jointer and planer knife sets. Please contact WKW for details. LENGTH WIDTH 46700 6-1/8 19/32 46714 6 5/8 46730 6 3/4 46702 8-1/16 5/8 46722 8 5/8 46738 8 3/4 46756 13-1/8 1 *46802 13-1/8 11/16 46760 15 1 46810 18-1/4 1-1/4 * Knives are notched on ends. THICKNESS # OF KNIVES MACHINE 3/32 1/8 1/8 3/32 1/8 1/8 1/8 5/32 1/8 5/32 3 3 3 3 3 3 3 3 3 3 DELTA ROCKWELL/DELTA POWERMATIC DELTA ROCKWELL/DELTA POWERMATIC ROCKWELL/DELTA ROCKWELL/DELTA VARIOUS POWERMATIC order online at www.wkwinc.com THIN KNIVES K-9 VALUE EDGE M2 THIN KNIVES 1-1/2 WIDE 1-3/4 WIDE 2 WIDE 5/32 THICKNESS 5/32 THICKNESS 5/32 THICKNESS LENGTH PART NUMBER LENGTH PART NUMBER LENGTH VE067030 VE067035 VE067040 VE067045 VE067050 VE067055 VE067060 VE067065 VE067070 VE067075 VE067080 VE067085 VE067090 VE067095 VE067100 VE067105 VE067110 VE067115 VE067120 VE067125 VE067130 VE067135 VE067140 VE067145 VE067150 VE067155 VE067160 VE067165 VE067170 VE067175 VE067180 VE067185 VE067190 VE067195 VE067200 VE067205 VE067210 VE067215 VE067220 VE067225 VE067230 VE067235 VE067240 VE067245 VE067250 VE067255 VE067260 VE067265 VE067270 VE067275 VE067280 VE067285 VE067290 VE067295 VE067300 VE067305 VE067310 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10 10.5 11 11.5 12 12.5 13 13.5 14 14.5 15 15.5 16 16.5 17 17.5 18 18.5 19 19.5 20 20.5 21 21.5 22 22.5 23 23.5 24 24.5 25 25.5 26 26.5 27 27.5 28 28.5 29 29.5 30 30.5 31 VE075030 VE075035 VE075040 VE075045 VE075050 VE075055 VE075060 VE075065 VE075070 VE075075 VE075080 VE075085 VE075090 VE075095 VE075100 VE075105 VE075110 VE075115 VE075120 VE075125 VE075130 VE075135 VE075140 VE075145 VE075150 VE075155 VE075160 VE075165 VE075170 VE075175 VE075180 VE075185 VE075190 VE075195 VE075200 VE075205 VE075210 VE075215 VE075220 VE075225 VE075230 VE075235 VE075240 VE075245 VE075250 VE075255 VE075260 VE075265 VE075270 VE075275 VE075280 VE075285 VE075290 VE075295 VE075300 VE075305 VE075310 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10 10.5 11 11.5 12 12.5 13 13.5 14 14.5 15 15.5 16 16.5 17 17.5 18 18.5 19 19.5 20 20.5 21 21.5 22 22.5 23 23.5 24 24.5 25 25.5 26 26.5 27 27.5 28 28.5 29 29.5 30 30.5 31 VE083030 VE083035 VE083040 VE083045 VE083050 VE083055 VE083060 VE083065 VE083070 VE083075 VE083080 VE083085 VE083090 VE083095 VE083100 VE083105 VE083110 VE083115 VE083120 VE083125 VE083130 VE083135 VE083140 VE083145 VE083150 VE083155 VE083160 VE083165 VE083170 VE083175 VE083180 VE083185 VE083190 VE083195 VE083200 VE083205 VE083210 VE083215 VE083220 VE083225 VE083230 VE083235 VE083240 VE083245 VE083250 VE083255 VE083260 VE083265 VE083270 VE083275 VE838280 VE083285 VE083290 VE083295 VE083300 VE083305 VE083310 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10 10.5 11 11.5 12 12.5 13 13.5 14 14.5 15 15.5 16 16.5 17 17.5 18 18.5 19 19.5 20 20.5 21 21.5 22 22.5 23 23.5 24 24.5 25 25.5 26 26.5 27 27.5 28 28.5 29 29.5 30 30.5 31 1-800-225-5959 FAX 1-800-336-1254 WKW is pleased to offer a cost competitive knife for applications where a ’value’ priced knife is appropriate. Value Edge M2 Thin Knives are manufactured in our plant in Beloit, Wisconsin and are made using quality materials and our stringent in-house heat treat process yielding consistent quality knives, order after order. www.wkwinc.com KNIVES PART NUMBER THIN KNIVES K-10 VALUE EDGE D2 THIN KNIVES 1-1/2 WIDE 1-3/4 WIDE 2 WIDE 5/32 THICKNESS 5/32 THICKNESS 5/32 THICKNESS WKW is pleased to offer a cost competitive knife for applications where a ‘value’ priced knife is appropriate. Value Edge D2 Thin Knives are manufactured in our plant in Beloit, Wisconsin and are made using quality materials and our stringent in-house heat treat process yielding consistent quality knives, order after order. PART NUMBER LENGTH PART NUMBER LENGTH PART NUMBER LENGTH VE167030 VE167035 VE167040 VE167045 VE167050 VE167055 VE167060 VE167065 VE167070 VE167075 VE167080 VE167085 VE167090 VE167095 VE167100 VE167105 VE167110 VE167115 VE167120 VE167125 VE167130 VE167135 VE167140 VE167145 VE167150 VE167155 VE167160 VE167165 VE167170 VE167175 VE167180 VE167185 VE167190 VE167195 VE167200 VE167205 VE167210 VE167215 VE167220 VE167225 VE167230 VE167235 VE167240 VE167245 VE167250 VE167255 VE167260 VE167265 VE167270 VE167275 VE167280 VE167285 VE167290 VE167295 VE167300 VE167305 VE167310 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10 10.5 11 11.5 12 12.5 13 13.5 14 14.5 15 15.5 16 16.5 17 17.5 18 18.5 19 19.5 20 20.5 21 21.5 22 22.5 23 23.5 24 24.5 25 25.5 26 26.5 27 27.5 28 28.5 29 29.5 30 30.5 31 VE175030 VE175035 VE175040 VE175045 VE175050 VE175055 VE175060 VE175065 VE175070 VE175075 VE175080 VE175085 VE175090 VE175095 VE175100 VE175105 VE175110 VE175115 VE175120 VE175125 VE175130 VE175135 VE175140 VE175145 VE175150 VE175155 VE175160 VE175165 VE175170 VE175175 VE175180 VE175185 VE175190 VE175195 VE175200 VE175205 VE175210 VE175215 VE175220 VE175225 VE175230 VE175235 VE175240 VE175245 VE175250 VE175255 VE175260 VE175265 VE175270 VE175275 VE175280 VE175285 VE175290 VE175295 VE175300 VE175305 VE175310 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10 10.5 11 11.5 12 12.5 13 13.5 14 14.5 15 15.5 16 16.5 17 17.5 18 18.5 19 19.5 20 20.5 21 21.5 22 22.5 23 23.5 24 24.5 25 25.5 26 26.5 27 27.5 28 28.5 29 29.5 30 30.5 31 VE183030 VE183035 VE183040 VE183045 VE183050 VE183055 VE183060 VE183065 VE183070 VE183075 VE183080 VE183085 VE183090 VE183095 VE183100 VE183105 VE183110 VE183115 VE183120 VE183125 VE183130 VE183135 VE183140 VE183145 VE183150 VE183155 VE183160 VE183165 VE183170 VE183175 VE183180 VE183185 VE183190 VE183195 VE183200 VE183205 VE183210 VE183215 VE183220 VE183225 VE183230 VE183235 VE183240 VE183245 VE183250 VE183255 VE183260 VE183265 VE183270 VE183275 VE183280 VE183285 VE183290 VE183295 VE183300 VE183305 VE183310 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10 10.5 11 11.5 12 12.5 13 13.5 14 14.5 15 15.5 16 16.5 17 17.5 18 18.5 19 19.5 20 20.5 21 21.5 22 22.5 23 23.5 24 24.5 25 25.5 26 26.5 27 27.5 28 28.5 29 29.5 30 30.5 31 order online at www.wkwinc.com THIN KNIVES K-11 AKM JOINTER & PLANER KNIFE SETS Many additional size sets available on a custom basis. Call Wisconsin Knife Works for pricing and lead times. PART NUMBER LENGTH WIDTH # OF KNIVES MACHINE 3/32 3/32 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 5/32 5/32 5/32 5/32 5/32 5/32 5/32 1/8" 1/8" 1/8" 1/8" 3 3 3 3 3 3 3 3 3 3 4 3 3 3 3 3 3 4 3 3 4 2 DELTA DELTA ROCKWELL/DELTA ROCKWELL/DELTA POWERMATIC POWERMATIC PARKS/POWERMATIC POWERMATIC FOLEY-BELSAW ROCKWELL/DELTA PARKS ROCKWELL/DELTA ROCKWELL POWERMATIC POWERMATIC POWERMATIC POWERMATIC POWERMATIC Grizzly Grizzly Grizzly Grizzly KNIVES 46400 6-1/8 19/32 46402 8-1/16 5/8 46414 6 5/8 46422 8 5/8 46430 6 3/4 46438 8 3/4 46448 12 7/8 46450 12-1/4 7/8 46452 12-1/2 11/16 46456 13-1/8 1 46468 20 1 *46502 13-1/8 11/16 46504 18-1/8 1-1/8 46506 16-1/4 1-1/4 46508 18 1-1/4 46510 18-1/4 1-1/4 46512 20-1/4 1-1/4 46514 24 1-1/4 47024 13" 5/8" 47020 12" 1" 47016 10" 11/16" 47018 10 1/4" 11/16" * Knives are notched on ends. THICKNESS WKW can provide other lengths and widths of jointer and planer knife sets. Please contact WKW for details. 1-800-225-5959 FAX 1-800-336-1254 www.wkwinc.com CORRUGATED BACK KNIVES K-12 Wisconsin Knife Works corrugated back knives feature controlled uniform hardness and quality crush ground corrugations. Available in 16-60° and 16-90° corrugations, these knives are ground to exacting dimensions for perfect balance. A must for use on profile knife grinders. HIGH SPEED STEEL CORRUGATED KNIVES 35° BEVEL Lumber and woodworking plants the world over specify M-2 High-Speed Steel knives to produce the finest finish cuts in planer, jointer, moulder, and tenoner operations. The consistent hardness and high molybdenum content give an excellent edge and allows for easy grinding. High-Speed Steel is ideal for medium to long runs. See Wisconsin Knife Works BAK-PAK® when cutting abrasive materials. Knives with 16-90 corrugations available on a custom order basis. PART NUMBER LENGTH WIDTH THICKNESS CORRUGATIONS 45503 45505 45507 45515 45517 45519 45521 45523 45525 45533 45535 45537 45539 45541 45543 45545 45547 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 1-1/2 1-3/4 2 1-1/4 1-1/2 1-3/4 2 2-1/4 2-1/2 1-1/4 1-1/2 1-3/4 2 2-1/4 2-1/2 2-3/4 3 3/16 3/16 3/16 1/4 1/4 1/4 1/4 1/4 1/4 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 order online at www.wkwinc.com CORRUGATED BACK KNIVES K-13 BADGER® CORRUGATED KNIVES 35° BEVEL BADGER Knives are produced using a process developed exclusively for Wisconsin Knife Works. In certain applications BADGER Knives have demonstrated FOUR times the life of M-2 knife steel. PART NUMBER LENGTH WIDTH THICKNESS CORRUGATIONS 45933 45935 45937 45939 45941 45943 45945 45947 25 25 25 25 25 25 25 25 1-1/4 1-1/2 1-3/4 2 2-1/4 2-1/2 2-3/4 3 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 M-3 CORRUGATED KNIVES 35° BEVEL M-3 Knife Steel has characteristics that can provide better finish and longer run times than other knife steels in certain applications. M-3 knives with 16-90 corrugations are available on a custom order basis. PART NUMBER LENGTH WIDTH THICKNESS 45617 25 1-1/2 1/4 45619 25 1-3/4 1/4 45621 25 2 1/4 45623 25 2-1/4 1/4 45625 25 2-3/8 1/4 45627 25 2-1/2 1/4 45635 25 1-1/2 5/16 45637 25 1-3/4 5/16 45639 25 2 5/16 45641 25 2-1/4 5/16 45643 25 2-3/8 5/16 45649 25 2-1/2 5/16 45645 25 2-3/4 5/16 45647 25 3 5/16 (please note 5/16" thick steel has a ground heel bevel) 1-800-225-5959 CORRUGATIONS 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 FAX 1-800-336-1254 www.wkwinc.com KNIVES Knives with 16-90 corrugations available on a custom order basis. K-14 CORRUGATED BACK KNIVES OPTI® CORRUGATED KNIVES 45° BEVEL An exclusive product offered by Wisconsin Knife Works, this is a knife “specially treated” in a new state-of-the-art process that produces an ultra-hard surface which, unlike coating, will not chip, flake, or peel. It is specifically designed for natural woods where you want to obtain the finish of High-Speed Steel tooling, but want up to 50% or more longer life. OPTI® Knife Grinding Instructions When grinding WKW’s exclusive OPTI® knife, the procedure is the same as on regular steel knives with a couple of exceptions. The best results are achieved when the knife is ground to a 45° or 50° bevel, or in other words, a more “blunt” bevel that leaves more knife material at the cutting edge. On most profile grinders, this is obtained by setting the clearance angle on the grinder at either 35° or 30° for a 10° hook angle head or by setting the clearance angle at 25° to 20° for a 20° hook angle head. In addition, it is important to be careful not to chip the cutting edge on the OPTI® knife as it is much harder than conventional tool steels. A better finish will be obtained on OPTI® knives if the grinding wheel RPM is increased by 500 RPM above the normal tool steels for the rough and finish grind. Be sure, however, to check with your wheel manufacturer and never exceed maximum recommended RPM. PART NUMBER LENGTH WIDTH THICKNESS CORRUGATIONS 46921 25 1-1/4 1/4 16-60 46923 25 1-1/2 1/4 16-60 46925 25 1-3/4 1/4 16-60 46927 25 2 1/4 16-60 46929 25 2-1/4 1/4 16-60 46931 25 2-1/2 1/4 16-60 46933 25 1-1/4 5/16 16-60 46935 25 1-1/2 5/16 16-60 46937 25 1-3/4 5/16 16-60 46939 25 2 5/16 16-60 46941 25 2-1/4 5/16 16-60 46943 25 2-1/2 5/16 16-60 46945 25 2-3/4 5/16 16-60 46947 25 3 5/16 16-60 Knives with 16-90 corrugations available on a custom order basis. Never grind or hone the face on OPTI® knives as this may remove ultra hard surface of the knife. order online at www.wkwinc.com CORRUGATED BACK KNIVES K-15 AKM CORRUGATED KNIVES 35° BEVEL AKM is an excellent alternative to the M-2 with similar characteristics. Excellent for medium to short runs, but often performs as well as M-2 in some applications. LENGTH WIDTH THICKNESS CORRUGATIONS 46835 46837 46839 46841 46843 46845 46853 46855 46857 46859 46861 46863 46865 46869 46879 46881 46883 46885 46887 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 1-1/4 1-1/2 1-3/4 2 2-1/4 2-1/2 1-1/4 1-1/2 1-3/4 2 2-1/4 2-1/2 2-3/4 3 2-1/2 2-3/4 3 3-1/4 3-1/2 1/4 1/4 1/4 1/4 1/4 1/4 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 3/8 3/8 3/8 3/8 3/8 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 Knives with 16-90 corrugations available on a custom order basis. KARBO-KROME® CORRUGATED KNIVES 35° BEVEL Karbo-Krome® is a high-carbon, high-chrome knife steel particularly favored on the West Coast where moisture content and acid conditions are troublesome with other types of steel. Typically not recommended for use on dry, hardwoods. PART NUMBER LENGTH WIDTH THICKNESS CORRUGATIONS 45381 45383 45385 45387 45389 45401 45403 45405 45407 45409 25 25 25 25 25 25 25 25 25 25 1-1/2 1-3/4 2 2-1/4 2-1/2 1-1/2 1-3/4 2 2-1/4 2-1/2 1/4 1/4 1/4 1/4 1/4 5/16 5/16 5/16 5/16 5/16 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 1-800-225-5959 FAX 1-800-336-1254 www.wkwinc.com KNIVES PART NUMBER K-16 CORRUGATED BACK KNIVES VALUE EDGE M2 CORRUGATED A cost competitive knife for applications where a ‘value’ priced knife is appropriate. Value Edge M2 Corrugated Knives, manufactured in our plant in Beloit, Wisconsin, are made using quality materials, a stringent in-house heat treat process and feature crush ground corrugations yielding consistent quality knives. PART NUMBER LENGTH WIDTH THICKNESS CORRUGATIONS VE10503 VE10505 VE10507 VE10517 VE10519 VE10521 VE10523 VE10525 VE10533 VE10535 VE10537 VE10539 VE10541 VE10543 VE10545 VE10547 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 1-1/2 1-3/4 2 1-1/2 1-3/4 2 2-1/4 2-1/2 1-1/4 1-1/2 1-3/4 2 2-1/4 2-1/2 2-3/4 3 3/16 3/16 3/16 1/4 1/4 1/4 1/4 1/4 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 16-60 CORRUGATED FILLER STOCK Corrugated filler stock is used to fill unused knife slots in a head, and is made to Wisconsin Knife Works same high standards. WKW corrugated filler stock is marked with an identifying line for proper orientation and balance. PART NUMBER LENGTH WIDTH THICKNESS CORRUGATIONS 45421 45425 45427 45429 45431 25 25 25 25 25 1 1-3/16 1 1-3/16 1 1/4 1/4 5/16 5/16 3/8 16-60 16-60 16-60 16-60 16-60 order online at www.wkwinc.com SQUARE EDGE STEEL K-17 HIGH-SPEED STEEL SQUARE EDGE Wisconsin Knife Works square edge steel is manufactured from the finest quality steels available and is heat treated and ground to tight tolerances for maximum performance and life. For less than full bar lengths, specify length required. LENGTH WIDTH THICKNESS 42402 42404 42406 42408 42410 42412 42414 42416 42418 42420 42422 42424 42426 42428 42430 42432 42434 42436 42438 42440 42442 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 1 1-1/4 1-1/2 1-3/4 2 2-1/4 2-1/2 1 1-1/4 1-1/2 1-3/4 2 2-1/4 2-1/2 1 1-1/4 1-1/2 1-3/4 2 2-1/4 2-1/2 5/32 5/32 5/32 5/32 5/32 5/32 5/32 3/16 3/16 3/16 3/16 3/16 3/16 3/16 1/4 1/4 1/4 1/4 1/4 1/4 1/4 KNIVES PART NUMBER KARBO-KROME® SQUARE EDGE STEEL Wisconsin Knife Works square edge steel is manufactured from the finest quality steels available and is heat treated and ground to tight tolerances for maximum performance and life. For less than full bar lengths, specify length required. PART NUMBER LENGTH WIDTH THICKNESS 42510 42514 42520 42522 42524 31 31 31 31 31 2 2-1/2 2 2-1/4 2-1/2 5/32 5/32 3/16 3/16 3/16 1-800-225-5959 FAX 1-800-336-1254 www.wkwinc.com K-18 SHAPER STEEL HIGH-SPEED SHAPER STEEL 30° BEVEL Notching of one or both sides of a full bar of shaper steel can be done upon request. Note that we cannot notch anything under 1" wide. PART NUMBER LENGTH WIDTH THICKNESS 41220 41222 41224 41226 41228 41230 41232 41234 41236 41254 41256 41258 41260 41262 41264 41266 41268 41270 41272 41288 41290 41292 41294 41296 41298 41300 41302 41304 41306 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 1/2 3/4 1 1-1/4 1-1/2 1-3/4 2 2-1/4 2-1/2 3/4 1 1-1/4 1-1/2 1-3/4 2 2-1/4 2-1/2 2-3/4 3 1 1-1/4 1-1/2 1-3/4 2 2-1/4 2-1/2 2-3/4 3 3-1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 order online at www.wkwinc.com SHAPER STEEL K-19 AKM SHAPER STEEL 30° BEVEL Notching of one or both sides of a full bar of shaper steel can be done upon request. Note that we cannot notch anything under 1" wide. LENGTH WIDTH THICKNESS 46038 46040 46042 46044 46046 46048 46050 46052 46054 46056 46058 46062 46064 46066 46070 46072 46074 46076 46078 46080 46082 46084 46086 46108 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 1 1-1/4 1-1/2 1-3/4 2 2-1/4 2-1/2 1-1/4 1-1/2 1-3/4 2 2-1/2 2-3/4 3 1 1-1/4 1-1/2 1-3/4 2 2-1/4 2-1/2 2-3/4 3 3-1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 3/8 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 3/8 1-800-225-5959 FAX 1-800-336-1254 KNIVES PART NUMBER www.wkwinc.com SPECIALTY KNIVES K-20 WILLIAMS AND HUSSEY KNIVES 45° BEVEL Williams and Hussey knives are manufactured with an additional 1/16 grind stock on the width. PART NUMBER LENGTH WIDTH THICKNESS CORRUGATIONS KA26388 KA26388A KA26388B KA26388C KA26388D KA26388E KA26383 KA26383A KA26383B KA26383C KA26383D KA26383E 25 25 25 25 25 25 25 25 25 25 25 25 1-3/4 2 2 2-1/4 2-1/2 2-1/2 1-3/4 2 2 2-1/4 2-1/2 2-1/2 3/16 3/16 1/4 1/4 1/4 5/16 3/16 3/16 1/4 1/4 1/4 5/16 Plain Back Plain Back Plain Back Plain Back Plain Back Plain Back 16-60 16-60 16-60 16-60 16-60 16-60 WKW LATHE KNIVES 40° BEVEL WKW Lathe Knives made from M-2 steel, are manufactured using state of the art manufacturing processes and are specially heat treated to deliver a consistent hardness through the entire knife. Other sizes are available on a custom order basis. PART NUMBER SLOTS WIDTH LENGTH LK249S LK250S LK301S LK251S LK252S LK253S LK260S 1 1 1 1 1 1 2 3 3 3 3 3 3 3 1-1/4 1-1/2 1-3/4 2 2-1/2 3 6 HIGH-SPEED STEEL SLOTTED KNIVES 35° BEVEL PART NUMBER LENGTH WIDTH THICKNESS # OF SLOT(S) KN 164 2 4-1/2 3/8 KN 165 1-1/2 4-1/2 3/8 KN 341 1-1/2 4 3/8 KN 342 2 4 3/8 KN 343 2-1/2 4 3/8 KN 344 3 4 3/8 KN 348 4 4 3/8 KN 349 4 4-1/2 3/8 KN 465 6 4 3/8 Standard slot is 11/16 wide x 2-1/4 long to work with 5/8 bolts. order online at www.wkwinc.com 1 1 1 1 1 1 2 2 3 MILLED TO PATTERN BIT K-21 WHAT IS A MILLED TO PATTERN (MTP) BIT? All WKW Milled-To-Pattern Bits are precision machined for accuracy and finish. Made to your exact specifications, Milled-To-Pattern bits use AISI M-2 High-Speed Steel, carbide, or other tool steels, and are heat-treated for maximum wear. Machined to exacting tolerances, each bit is projected on an optical comparator to ensure minute detail accuracy. Milled-To-Pattern bits can be designed to fit most standard makes of cutterheads. This means your pattern will provide constant and dependable production. Send us a drawing or sample of your pattern. Wood patterns are cut with the bits and profiles are checked on our comparator against pattern drawings. All bits are balanced in sets for faster setup. Milled-To-Pattern bits are easy to maintain. When they become dull, it is a simple process to face-sharpen them by taking off only a few thousands. (This is true with a proper maintenance schedule.) When face-sharpening, it is important to follow the same angle that is milled on the face. (If this angle is changed, the bit will not cut the correct pattern.) When bits are assembled in a head, they must be set to the head angle (see proper set-up sheet). When bits with corrugations are sharpened back 1/16 of an inch, they should be reset to the head angle. “L”-type bits must be ground to adjust for proper cutting angle. The bevel that is milled on the face of the bit determines the cutting angle. Bits are designed to give the proper cutting angle when cutting a specific kind of wood. Bits will have more than one dovetail for wide patterns. Bits are usually made from high-grade tool steels, including M-2, carbide-tipped and OPTI. COMMON MTP APPLICATIONS • Multiple dowel profiles • Louvre slats • Very long runs • Critical fitting parts • Rail and Stile 1-800-225-5959 FAX 1-800-336-1254 www.wkwinc.com KNIVES Milled-To-Pattern bits are recommended where long runs or frequent runs of the same moulding or pattern are made. The term “Milled-To-Pattern” bits is used because of the way the bits were originally manufactured. However, with the coming of modern technology, we now do 90-95% of our Milled-To-Pattern bits on our Wire E.D.M. computer-controlled machines. Our engineers utilize CAD-CAM to develop the proper information for the computer program. If bits are reordered by the part number stamped on the bits, you will receive the identical bit. K-22 KNIFE GRINDING INSTRUCTIONS GRINDING THE BAK-PAK® AND EURO BAK-PAK™ CARBIDE KNIFE SYSTEMS The Bak-Pak and Euro Bak-Pak carbide knife system is best ground in two steps. The steel backer is first ground to the profile in the same manner that you would grind a steel knife. The carbide blank is then located into the head and ground to the profile. Best results are obtained by first grinding the carbide with a 100 to 120 grit diamond wheel and then finish grinding with a grit of 220 to 320 or finer. 3000 RPM will generally give best results when both rough and finish grinding. Be sure to contact a WKW Engineer if you are experiencing any difficulties with the Bak-Pak or Euro Bak-Pak knife system as many operators have achieved excellent results using widely different grinding techniques. Best results are obtained with a bevel of 45 degrees on the carbide with a bevel on the steel backer of 50 degrees. Grinding the carbide blank to an angle sharper than 45 degrees will produce a cutting edge that will be prone to chipping and premature wear. See illustration. Several regrinds of the carbide are possible before the blank must be relocated into the next groove. Jointing may be accomplished by using a 150 - 230 grit aluminum oxide stone. Be sure to follow the machinery manufacturer’s recommended procedures. Balancing is accomplished by balancing the carbide blank and the steel backer together, not as individual pieces. When necessary, grind material off the steel backer rather than off the carbide. CUSTOM TEMPLATES Wisconsin Knife Works delivers precision grinding and checking templates. Just send us a drawing or sample of the pattern you want. Our templates are CAD-CAM designed, then cut on a wire EDM to your exact specifications. JOINTER STONES Jointing is an underestimated operation that is critical to the quality of the finish and/or feed rate of your product. Jointing brings all of the bits or knives into the same cutting circle so that each knife will make exactly the same depth of cut. The best performance in jointing may be accomplished by using a 150–230 grit, “L” hardness aluminum oxide stone. As always, be sure to follow the machinery manufacturer’s recommended procedures. order online at www.wkwinc.com KNIFE GRINDING INSTRUCTIONS K-23 KNIFE PROJECTION Maximum Profile Depth Never use a knife that has a profile depth more than three times the thickness of the knife. Never project a knife beyond the head body diameter more than three times the thickness of the knife. Call your WKW engineer if you have any questions. KNIVES Maximum Knife Projection When using smooth back knives, never adjust the knife out to a point higher than the bottom of the gib and never adjust the knife to protrude more than three times the knife thickness. When using corrugated or Bak-Pak knives, never position the heel of the knife above the max line etched on the head. Refer to illustrations below for maximum knife adjustment. 1-800-225-5959 FAX 1-800-336-1254 www.wkwinc.com
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