Range - Johnson Matthey Metal Joining

Johnson Matthey Metal Joining
Brazing and soldering materials
Matériaux de brasage fort et tendre
Silberhart - und Weichlote
Productos para soldadura fuerte y blanda
Prodotti per brasatura forte e dolce
Johnson Matthey Plc is a speciality chemicals company and world leader in precious metals
technology and catalysts.
Johnson Matthey is recognised for the highest levels of quality and customer service.
Today the Company has worldwide businesses in Chemicals, Catalysts, Precious Metal
Products and Pharmaceutical Materials.
Johnson Matthey Plc est une société de produits chimiques spécialisée, ainsi que leader
mondial de la technologie des métaux précieux et des catalyseurs.
Johnson Matthey est synonyme de niveau très élevé de qualité et de service à la clientèle.
Aujourd’hui la Société dispose de plusieurs divisions mondiales incluant ‘Chemicals’,
‘Catalysts’, ‘Precious Metal Products’ et ‘Pharmaceutical Materials’.
Johnson Matthey Plc ist eine Unternehmung für spezielle Chemikalien und weltweit
führend in der Edelmetalltechnologie und der Katalysatoren-Technik.
Johnson Matthey ist weltweit anerkannt für höchste Qualitätsansprüche und besten
Kundenservice.
Zurzeit hat die Johnson Matthey Gruppe folgende Divisionen, die weltweit tätig sind:
‘Chemicals’, ‘Catalysts’, ‘Precious Metals Products’ und ‘Pharmaceutical Materials’.
Johnson Matthey Plc
Johnson Matthey Plc es una sociedad de productos químicos especialidad, pero también
líder mundial de la tecnología de metales preciosos y de catalizadores.
Johnson Matthey es sinónimo de niveles muy altos de calidad y atención al cliente.
Actualmente la Sociedad dispone de varias divisiones mundiales incluyendo ‘Chemicals’,
‘Catalysts’, ‘Precious Metal Products’ y ‘Pharmaceutical Materials’.
Why customers work with
Johnson Matthey - Metal Joining
Over 70 years of experience of
supplying brazing products.
Technical advice and support.
Johnson Matthey Plc è una societa’di prodotti chimici specializzati e leader mondodiale
nella tecnologia di metalli preziosi e di catalizzatori.
Precious metal capabilities.
Johnson Matthey è riconosciuta per livelli elevati di qualità e servizio al cliente.
Broad product range.
Al momento il gruppo Johnson Matthey è suddiviso nelle seguenti sezioni attive in tutto il
mondo:’Chemicals’, ‘Catalysts’, ‘Precious Metals Products’ und ‘Pharmaceutical Materials’.
EN ISO 9001:2000 Quality
Management System
Pourquoi les clients travaillent
avec Johnson Matthey - Metal
Joining
Plus de 70 ans d’expérience
dans l’approvisionnement de
produits pour la brasure
Support et conseil technique
Haute connaissance des métaux
précieux
Weshalb vertrauen Kunden
auf Johnson Matthey – Metal
Joining
Mehr als 70 Jahre Erfahrung im
Lotsektor
Vollumfassende technische
Unterstützung
Weitreichende Erfahrung in der
Herstellung edelmetallhaltiger
Produkte
Large gamme de produits
Porque los clientes
trabajan con
Johnson Matthey - Metal Joining
Más de 70 años de experiencia
en el suministro de productos
para la soldadura fuerte
EN ISO 9001:2000 zertifiziert
Più di 70 anni di esperienza con
prodotti di brasatura
Consiglio e supporto tecnico
Ayuda y consejo técnico
Alta disponibilita’ di metalli
preziosi
Alto conocimiento de metales
preciosos
Vasta gamma di prodotti
Amplia gama de productos
Certificato EN ISO 9001:2000
Umfassende Produktepalette
Système de Gestion de la
Qualité EN ISO 9001:2000
Perchè i clienti lavorano con
Johnson Matthey Metal Joining
Sistema de Gestión de Calidad
EN ISO 9001:2000
Metal
Joining
Soft Solder Filler Metals
Alloy
JM1090
JM3070
JM4060
JM5050
JM6040
JM6236
JM6337
P5TM
LM15
LM5
ComsolTM
A5
P40TM
97C
99C
LM10ATM
A25
PlumbsolTM
Sn
10
30
40
50
60
62
63
95
Pb
90
70
60
50
40
36
37
5
Ag
2
5
5
5
1.5
5
4
93.5
95
96
97
99
87
Others
79 Cd, 16 Zn
95 Cd
10
2.5
2.5
Nominal Composition (%)
3 Cu
1 Cu
3 Cu
97.5
97.5
Melting Range °C
268-302
185-255
183-235
183-215
183-190
178-190
183
221-235
280-320
338-390
296
300-370
221
230-250
230-240
214-217
304
221-225
EN29453:1993
Alloy No 8
Alloy No 7
Alloy No 5
Alloy No 3
Alloy No 2
Alloy No 30
Alloy No 1
JM Specification
Alloy No 34
Alloy No 28
Alloy No 24
Alloy No 23
JM Specification
Alloy No 32
JM Specification
Aluminium Brazing Filler Metals
Alloy
Alu-floTM HT
Alu-floTM MT
Al
Si
88
12
86
10
4 Cu
Nominal Composition (%)
Melting Range °C
575-585
520-585
AWS A5.8
BAISi-4
BAISi-3
EN 1044
AL104
AL201
Copper Based Brazing Filler Metals
Alloy
Ag
Cu
P
Sil-fosTM Plus
Sil-fosTM
Sil-fosTM 6
Sil-fosTM 5
SilbralloyTM
18
15
6
5
2
75
80
86.75
89
91.7
7
5
7.25
6
6.3
Melting
Range °C EN 1044
Alloy
644
644-800
644-718
644-815
644-825
Copper-floTM
Copper-floTM 2
Copper-floTM 3
Stan-fosTM
CP101
CP102
CP104
CP105
Cu
P
92.2
92
93.8
86.2
7.8
6
6.2
6.8
Melting EN 1044
Others Range
°C
2 Sb
7 Sn
714-810
690-825
714-890
640-680
CP201
CP301
CP203
CP302
Nominal Composition (%)
Nominal Composition (%)
Gold Jewellery Solders
Alloy Type
9ct Yellow
9ct White
9ct Red
14ct Yellow
18ct Yellow
18ct White
18ct Red
22ct Yellow
Extra Easy
620-690°C
710-730°C
700-715°C
690-710°C EWG500
865-875°C EYG800
Platinum Jewellery Solders
Alloy
Extra Easy
Easy
Medium
Hard
1700
Easy
650-720°C
Melting
Range °C
935 - 955
1010-1029
1179-1217
1422-1445
1700
Medium
735-755°C
735-755°C
685-790°C
Hard
755-795°C
730-765°C
705-720°C MWG588
805-810°C
790-830°C
855-875°C HWG833
865-900°C
Silver Jewellery Solders
Alloy
Silver-flo®
Silver-flo®
Silver-flo®
Silver-flo®
Silver-flo®
67X Easy
67E Easy
74M Medium
67H Hard
81En Enameling solder
Melting
Range °C
Strip
Weight
Size (mm)
667-709
705-723
720-765
745-778
730-800
5g
9g
6g
18g
9g
2 x 0.45 x 600
3 x 0.5 x 600
1.5 x 0.7 x 600
5 x 0.6 x 600
1.5 x 1 x 600
Johnson Matthey Metal
Silver Brazing Filler Metals - Cadmium Free
Alloy
Ag
Cu
Zn
Silver-flo® 67E
67
23
10
Sn/Si
Melting Range °C
EN 1044
Silver-flo® 60
60
26
14
Silver-flo® 56
56
22
17
5 Sn
618-652
AG102
Silver-flo® 56S
56
22
16.75
5 Sn, 0.25 Si
618-652
JM Specification
705-723
695-730
AG202
Silver-flo® 55
55
21
22
2 Sn
630-660
AG103
Silver-flo® 452
45
27.5
25
2.5 Sn
640-680
AG104
Silver-flo® 453S
45
26.8
25
3 Sn, 0.2 Si
Silver-flo® 45
45
25
30
680-700
Silver-flo® 44
44
30
26
675-735
Silver-flo® 43
43
37
20
Silver-flo® 40
40
30
28
Silver-flo® 38
38
31
29
2 Sn
660-720
Silver-flo® 34
34
36
27.5
2.5 Sn
630-730
Silver-flo® 33
33
33.5
33.5
Silver-flo® 302
30
36
32
665-755
AG107
Silver-flo® 30
30
38
32
695-770
AG204
Silver-flo® 25
25
40
35
700-790
AG205
Silver-flo® 24
24
43
33
740-800
Silver-flo® 20
20
44
35.85
0.15 Si
776-815
Silver-flo® 18
18
45.75
36
0.25 Si
784-816
Silver-flo® 16
16
50
34
Silver-flo® 12
12
48
40
4
56
39.75
Silver-flo® 4
640-680
AG203
690-775
2 Sn
650-710
AG105
AG106
700-740
2 Sn
AG206
790-830
800-830
0.25 Si
AG207
870-890
Nominal Composition (%)
Brazing Fluxes
Form
Working
Range ˚C*
Easy-flo® Flux
Powder
550-800
FH10
Easy-flo® Flux
Paste
575-825
FH10
MattifluxTM 100 Flux
Paste
550-800
FH10
Easy-flo® Dipping Grade Flux
Paste
550-750
FH10
Silver-flo® Flux
Paste
550-775
FH10
Paste
550-775
FH11
Powder
550-775
FH10
Flux
EN 1045
Flux residue removal
General Purpose Fluxes
H2O
~60˚C
30 min
H2O
~60˚C
30 min
10% H2SO4
Solution
>40˚C
30 min
Fluxes for Special Applications
Easy-flo® Aluminium Bronze Grade Flux
Easy-flo® Stainless Steel Grade Flux
Easy-flo® Stainless Steel Grade Flux
Paste
550-775
FH10
TenacityTM No. 2 Flux
Powder
550-800
FH10
TenacityTM No. 14 Flux
Powder
550-750
FH10
* The lower figure is the temperature at which the flux is capable of removing metal oxide.
The upper figure is the maximum temperature at which the flux will remain effective long enough to make a sound brazed joint
Joining Product Reference Chart
Silver Brazing Filler Metals - Cadmium Bearing
Alloy
Ag
Cu
Zn
Cd
Easy-flo®
50
15
16
19
Others
Melting Range °C
EN 1044
620-630
AG301
Easy-flo® 2
42
17
16
25
Easy-flo® No. 3
50
15.5
15.5
16
DIN Argo-floTM
40
19
21
20
Argo-flo
38
20
22
20
608-655
MattibrazeTM 35
35
26
21
18
610-700
AG305
Argo-swift
30
28
21
21
607-685
AG306
Argo-bond
23
35
27
15
616-735
3 Ni
608-617
AG303
634-656
AG351
595-630
AG304
Nominal Composition (%)
Silver Brazing Filler Metals - Special Applications
Alloy
Ag
Cu
Argo-brazeTM 72V
72
28
Zn
Ni
Others
Argo-brazeTM 64
64
26
2
Argo-brazeTM 632
63
28.5
2.5
6 Sn
691-802
Argo-brazeTM 63V
63
27
10 In
685-730
Argo-brazeTM 61V
61.5
24
14.5 In
630-705
BAg-29
Argo-brazeTM 60V
60
30
10 Sn
602-718
4773, BAg-18
Argo-brazeTM 562
56
42
771-893
4765, BAg-13a
Argo-brazeTM 56
56
27.25
Argo-brazeTM 54
54
40
2 Mn,6 In
2.25
1
Argo-brazeTM 502
50
20
28
2
Argo-brazeTM 50
50
13.5
15.5
3
AMS/AWS A5.8
EN 1044
778
BAg-8
AG401
730-780
2
5
Melting Range °C
14.5 In
16 Cd 2Mn
660-750
4788, BAg-24
639-668
49
16
23
4.5
7.5 Mn
680-705
27.5
20.5
0.5
2.5 Mn
670-710
Argo-brazeTM 40
40
30
28
2
No. 1
AG403
4772, BAg-13
49
Active-braze
AG402
600-711
Argo-brazeTM 49LM
Active-brazeTM No. 2
4774, BAg-21
718-857
Argo-brazeTM 49H
TM
JM Specification
670-780
92.75
6
1.25 Ti
800-900
68.8
26.7
4.5 Ti
830-850
BAg-22
AG502
BAg-4
Nominal Composition (%)
Form
Working
Range ˚C*
EN 1045
Powder
550-800
FH12
Paste
600-875
FH12
TenacityTM No. 5A Flux
Powder
600-900
Medium Temperature Fluxes
TenacityTM No. 4A Flux
Powder
TenacityTM No. 5 Flux
Powder
High Temperature Fluxes
TenacityTM No.125 Flux
Flux
Boron Modified ‘Brown Fluxes’
TenacityTM No. 6 Flux
TenacityTM No. 6 Flux
TM
Tenacity
No.125 Flux
TenacityTM No. 12 Flux
Flux residue removal
H2O
~60˚C
30 min
FH12
10% NaOH
Solution
>40˚C
30 min
600-850
FH10
600-900
FH10
10% NaOH
Solution
>40˚C
30 min
Powder
750-1200
FH21
Paste
750-1200
FH21
Powder
800-1300
FH21
Nickel Brazing Filler Metals
Alloy
Ni
Cr
Fe
B
Others
Melting Range °C
AMS/AWS A5.8
EN 1044
Nickelbraze HTN1
Bal
14
4.5
3.1
Si 4.5,C 0.7
980-1060
4775/BNi-1
NI101
Nickelbraze HTN1A
Bal
14
4.5
3.1
Si 4.5
980-1070
4776/BNi-1a
NI1A1
Nickelbraze HTN2
Bal
7
3.0
3.1
Si 4.5
970-1000
4777/BNi-2
NI102
Nickelbraze HTN3
Bal
0.5
3.1
Si 4.5
980-1040
4778/BNi-3
NI103
Nickelbraze HTN4
Bal
1.5
1.8
Si 3.5
980-1070
4779/BNi-4
NI104
Nickelbraze HTN5
Bal
19
Si 10.1
1080-1135
4782/BNi-5
NI105
Nickelbraze HTN6
Bal
P 11
875
BNi-6
NI106
Nickelbraze HTN7
Bal
14
P 10.1
890
BNi-7
NI107
Nominal Composition (%)
Copper Brazing Filler Metals
Alloy
Cu
Copper
99
94/6 Copper-Tin
94
Others
Melting Range °C
EN 1044
1081
CU101
6Sn
945-1065
B BronzeTM
97
3Ni
0.03B
1081-1101
C BronzeTM
86.85
11Mn
2.15 Ni
965-995
D BronzeTM
86
10Mn
4Co
F BronzeTM
58
2Mn
2Co
ArgentelTM No.1
60
39.7Zn
0.3Si
48
42.25Zn
9.5Ni
TM
Argentel
CU105
980-1030
38 Zn
0.25 Si
890-930
875-895
CU3011
890-920
CU3051
Nominal Composition (%)
Palladium Brazing Filler Metals
Alloy
Pd
Ag
Cu
Melting Range °C
AMS/AWS A5.8
EN 1044
PallabrazeTM 810
5
68.5
26.5
807-810
BAg-30
PD106
840
10
67.5
22.5
834-840
PallabrazeTM 850
10
58.5
31.5
824-850
TM
Pallabraze
TM
Ni
PD104
BAg-31
PD105
880
15
65
20
856-880
PD103
PallabrazeTM 900
20
52
28
876-900
PD102
PallabrazeTM 950
25
54
21
901-950
5
95
970-1010
PD204
82
1080-1090
PD203
Pallabraze
TM
Pallabraze
1010
PallabrazeTM 1090
TM
18
1225
30
PallabrazeTM 1237
60
Pallabraze
70
BAg-32
PD101
1150-1225
40
1237-1237
Others
Melting Range °C
PD201
Nominal Composition (%)
Gold Brazing Filler Metals
Alloy
Au
TM
Cu
Ni
845
60
20
20 Ag
835-845
OrobrazeTM 910
80
19
1 Fe
908-910
62.5
37.5
Orobraze
TM
Orobraze
940
OrobrazeTM 950
82
OrobrazeTM 970
50
TM
Orobraze
990
OrobrazeTM 998
TM
50
25
950-990
62.5
980-998
970-1005
1005
35
65
30
70
OrobrazeTM 1030
35
62
OrobrazeTM 1040
70
OrobrazeTM 1045
70
AU102
4787/BAu-4
AU105
955-970
37.5
OrobrazeTM 1018
Orobraze
950
EN 1044
AU101
930-940
18
75
AMS/AWS A5.8
AU106
BAu-1
996-1018
3
22
Nominal Composition (%)
1000-1030
30 Ag
1030-1040
8Pd
1005-1045
AU103
AU104
BAu-3
4786/BAu-6
Range
Powders and
Pastes
Rings
Washers
Strips
Rods
Foil
Wire
Pâtes et
Poudres
Anneaux
Rondelles
Bandes
Baguettes
Feuilles
Fil
Pasten u.
Pulver
Ringe
Formteile
Streifen
Stäbe
Folie
Draht
Pasta y Polvo
Anillos
Preformados
Laminas
Varillas
Hojas
Hilo
Pasta e
Polvere
Anelli
Rondelle
Piattine
Barrette
Nastri
Fili
Applications
Brazing materials for special applications like tungsten carbide and PCD
Improved fluxing for higher quality joints
Brazing of components for mass production
Brazing filler metals for critical applications
Brazing filler metals to international standards
World renowned fluxes
Brazing and soldering pastes
Specialised gold, palladium, silver copper and nickel based brazing filler metals
Matériaux de brasage pour applications spéciales comme le carbure de tungstène et
le diamant polycristallin
Flux amelioré pour joints de haute qualité
Brasage de composants pour la production en masse
Matériaux de brasage pour applications critiques
Matériaux de brasage conformes aux normes internationales
Flux reconnu mondialement
Pâtes de brasage fort et tendre
Matériaux de brasage speciaux à base d’or, de palladium, d’argent-cuivre et de nickel
Lotmaterialen für besondere Anwendungen wie Wolframkarbide und polykristalline
Diamantschichten
Verbesserte Flussmittel für Qualitätslötungen
Löten von Teilen für die Serienproduktion
Lotmaterialen für kritische Anwendungsbereiche
Lotmaterialen gemäss internationalen Normen
Weltweit anerkannte Flussmittel
Hart- und Weichlotpasten
Spezielle Lotmaterialen basierend auf Gold, Palladium, Silber Kupfer und Nickel
Materiales de soldadura fuerte para usos especiales como el carburo de tungsteno y
el diamante policristalino
Flux mejorado para juntas de alta calidad
Soldadura fuerte de componentes para producción en masa
Productos de soldadura fuerte para usos críticos
Productos de soldadura fuerte conforme a los estándares internacionales
Flux reconocido mundialmente
Pasta para soldadura fuerte y blanda
Productos de soldadura fuerte especiales a base de oro, de paladio, de plata-cobre y
de níquel
Materiali di brasatura per le applicazioni speciali gradiscono il carburo di tungsteno e
poli diamante di cristalline
Dissosidante migliorato per i giunti di alta qualità
Brasatura dei componenti per fabbricazione in serie ok
Brasatura di apporto per applicazioni critiche
Brasatura di apporto secondo norme internazionali
Dissossidanti rinominati a livello mondiale
Pasta per brasatura forte e dolce
Leghe brasanti specializzate per la brasatura di oro, palladio, rame argento e nichel
Johnson Matthey Metal Joining
York Way, Royston, Hertfordshire SG8 5HJ UK
Telephone: +44 (0)1763 253200
Fax: +44 (0)1763 253168
Email: [email protected]
www.jm-metaljoining.com