gcc 4242n

Transcription

gcc 4242n
F10DA1
1000 Series
Table of Contents
F10DA BOM……..…………………………………………………………
1
F10DA Sub Assy. Instruction Manual...………..………………………..
12
F10DA System setup instruction manual……………………………….
24
F10DA
10.6"LCD Instruction Manual….………………………………..
42
F10DA Disassembly…………..…………………………………………..
55
F10DA1 Series Keyparts List for Averatec R:D
Item
CPU
North/South
Bridge Chip
TIC P/N
01-0075KE-J0 CPU-CELERON M DOTHAN ULV-1.0GHZ-uFC-BGA 4-RJ80536VC001512 SL8A4(868320)-0.956V-512K01-0077K8-J0 CPU-PENTIUM M DOTHAN ULV-1.1GHZ/600MHZ-uFC-BGA 4-RJ80536UC0052M SL7F4(860555)-0.956V01-0077K7-J0 CPU-PENTIUM M DOTHAN ULV-1.2GHZ/600MHZ-uFC-BGA 4-RJ80536UC0092M SL89Z(868317)-0.956V02-A85502-G0 CHIPSET-855GME-732P FCBGA-GMCH
02-A85500-G0 CHIPSET-855GM-732P FCBGA-GMCH
02-A82801-A1 CHIPSET-82801DBM-421P BGA-ICH4-M
05-49004C-21
02-C60114-90
02-E71120-A0
03-C65500-80
Core logical chip
03-A95081-90
03-B38857-81
08-C17370-30
DDR Module
(333MHz)
PCBA_W/BIOS
LCD 10.6"
WXGA TFT
Description
18-060005-MO
18-060005-L0
18-060006-D0
18-060006-C0
18-060007-20
PMC Flash ROM PM49FL004T-33JC
AUDIO AMPLIFILER-TPA6011A4PWP-5V
PCMCIA CARDBUS CONTROLLER-OZ711MP1B-184P MINI BGA
AUDIO CODEC-ALC655-LQFP48-SIX CH
CLK GEN.-ICS950812-56P TSSOP
K/B controller-Micro Processor-up-M38857M8-A10HP-3.3V+-0.3V-8MHZ-LQFP 80
BATTERY CHARGER IC-MAX1737EEI-28
DDR SO-DIMM-HYMD232M646D6-J-256MB-DDR333-2.5V+/-0.2V-200P-HYNIX
DDR SO-DIMM-M2S5I08D6APS5F081AA-T-256MB-DDR333-2.5V+/-0.1V-200P-IC:A2S56D30BTP-6DDR SDRAM SO-DIMM-ADFDB290800H-512MB-DDR333-2.5V+-0.2V-200P-ON A-DATA IC-A-DATA
DDR SO-DIMM-M2S5J08D1AHX5F1611C-T-512MB-DDR333-2.5V+/-0.1V-200P-TWINMOS
DDR SO-DIMM-HYMD512M646BF8-J-1GB-DDR333-2.5V+/-0.2V-200PIN-HYNIX
82-8A1230-00C F10DA-PCB ASS'Y-GU-PM-REV:C w/ULV Dothan 1.1GHz, 855GME & BIOS set, TRI CSG
80-A12100-00A F10DA-PCB ASS'Y-GU-DC-IN-REV:A
80-8A1220-00C F10DA-PCB ASS'Y-GU-3-in-1-REV:C
80-8A1200-00A F10DA-PCB ASS'Y-GU-Instant on-REV:A
80-8A1200-00A F10DA-PCB ASS'Y-GU-Power bottom-REV:A
86-677000-00 #8160/8162-M System cabinet
72-11023J-00 LCD-10.6" TFT WXGA-SHARP-LQ106K1LA01A
72-11026S-00 LCD-10.6" TFT WXGA-SAMSUNG-LTN106W2-L01
70-922401-30 Hitachi 40GB, 9.5mm, HTS424040M9AT00, 4200rpm, TRIGEM CSG
70-A22601-00 Hitachi 60GB, 9.5mm, IC25N060ATMR04, 4200rpm, TRIGEM CSG
1
F10DA1 Series Keyparts List for Averatec R:D
Item
HDD
9.5mm ODD
K/B
Battery
Modem
colorful adapter
& power core
TIC P/N
Description
70-B22800-00
70-A22602-00
70-B22803-00
70-922405-00
70-A22605-00
70-B22805-00
Hitachi 80GB, 9.5mm, IC25N080ATMR04, 4200rpm, TRIGEM CSG
HDD-60GB-4200RPM-ST960821A-SEAGATE
HDD-80GB-4200RPM-ST9808210A-SEAGATE
HDD-40GB-5400RPM-WD400UE-WD
HDD-60GB-5400RPM-WD600UE-WD
HDD-80GB-5400RPM-WD800UE-WD
70-210027-00
70-210031-00
QSI Ultra Slim Combo drive 9.5mm, UBW-241( 8x \ 24x24x24 )
HITACHI-LG Ultra Slim Combo drive 9.5mm, -GCC-4242N-
71-836101-00
71+836133+00
71+836104+00
71+836129+00
71+836105+00
71+836108+00
71+836107+00
K/B-83 KEY-EN-11015# WHITE-F10DA1-K022309A1 US-JME
K/B-83 KEY-EN-11015# WHITE-F10DA1-K022309A1 CH-JME
K/B-83 KEY-EN-11015# WHITE-F10DA1-K022309A1 KR-JME
K/B-83 KEY-EN-11015# WHITE-F10DA1-K022309A1 CF-JME
K/B-83 KEY-EN-11015# WHITE-F10DA1-K022309A1 FR-JME
K/B-83 KEY-EN-11015# WHITE-F10DA1-K022309A1 UK-JME
K/B-83 KEY-EN-11015# WHITE-F10DA1-K022309A1 GR-JME
23-050250-00
23-050251-00
23-050252-00
23-050253-00
BAT-LIION-3S2P-2000mAh-#8162-PS-0292TWF10D191G-SAMSUNG CELL-F10DA1-E1118-08
BAT-LIION-3S2P-2000mAh-#8162-SMP-F10DA1-E1118-09
BAT-LIION-3S2P-2200mAh-#8162-PS-0292TWF10D291G-SAMSUNG CELL-F10DA1-E1118-08
BAT-LIION-3S2P-2400mAh-#8162-PS-0292TWF10D311G-SAMSUNG CELL-F10DA1-E1118-08
76-060009-00
MDC MODEM CARD-12mA-3.3V-39.6mW-W/MOTO CHIPSET-QCOM-ML3054
76-010599-00
29-020340-00
29+020341+00
29+020345+00
29+020342+00
29+020344+00
29+020343+00
29+020346+00
ADAPTER-3.42A-19V-65W-WHITE-2PIN-LITEON-PA-1650-01AV
US pwt ( 2 pin ) white
TW pwt ( 2 pin ) white
UK pwt ( 2 pin ) white
GR/FR/SP pwt ( 2 pin ) white
China pwt ( 2 pin ) white
Korea pwt ( 2 pin ) white
JP pwt ( 2 pin ) white
2
F10DA1 Series Keyparts List for Averatec R:D
Item
Inverter
Touch pad
TIC P/N
Description
76-030105-30
Sumida Inverter-5V-IV10123/T-TWS-450-096-E12K
73-080101-00
TOUCH PAD UNDER PLASTIC 0.8mm-67x40x0.85mm-ELANTECH-800409-5303-F10DA1
76-070024-01
76-070034-00
76-070029-10
WLAN & Antenna
76-080025-00
WLAN MODULE MINIPCI-3.3V-TYPE 3B-IEEE 802.11b/g-INTEL-WM3B2200BGRW3(862236), for EU market
WLAN MODULE MINIPCI-3.3V-TYPE 3B-IEEE 802.11b/g-INTEL-WM3B2200BGMW2, for US market
WLAN MODULE MINI PCI-3.3V-802.11b/g RALINK TYPE 3B-MSI-MS-6833A
WLAN MODULE MINI PCI-3.3V-802.11b/g RALINK TYPE 3B-MSI with Bluetooth-MS-6855B
3
1000 Series (F10DA) system Base kit for US model
=================================================================
=========
DESCRIPTION
QTY
Items ITEM NUMBER
=========
=================================================================
A. 1000 Series (F10DA) PCBA for all models
Main board without Instant On fuction
F10DA1-PCB ASS'Y-GU-PM-REV:C-P-M DOTHAN ULV
1
82-8A1290-00C
1.1G/855GME-TRI CSG W/BIOS SET
B.
Daughter board with DC-IN, Power button & 3-in-1 of PCBA
80-8A1200-00A F10DA1-PCB ASS'Y-GU-POWER BOTTOM-REV:A
80-8A1220-00C F10DA1-PCB ASS'Y-GU-3 IN 1-REV:C
80-A12100-00A F10DA1-PCB ASS'Y-GU-DC IN-REV:A
2
1
1
1000 Series (F10DA)-#8160/#8162-M SYSTEM CABINET
22-600154-00 WLAN W/CABLE-F4371-F10DA1
29-005364-00 F10DA1-RJ11/RJ45 CABLE-CA364
29-005367-00 F10DA1-CABLE FOR DC IN-CA367
29-015359-00 F10DA-FPC GU-ODDCON-CONNECTS ODD
29-016363-00 F10DA1-FFC FOR TOUCHPAD-CA363
40-003650-00 F10DA1-HEATSINK W/FAN-F4218
41+720516+04 SCREW ISOT-M1.6X4L,∮D3.0,H0.8-N
41-720530-04 SCREW ISOT (LCD COVER)-M3X4L ∮5
41-721120-04 SCREW ISOT-M2X4L-NI ∮D=3.5mm t=
41-722526-05 SCREW ISOT-M2.6X5L,∮D4.5,H0.8-N
41-725120-03 SCREW ISOT-M2X3L,∮D3.0,H0.4-NI41-760520-08 SCREW ISOTT-M2X8L,∮D4.0,H0.8-SE
44-000001-00 PROCESS MATERIALS FOR SYSTEM
61-015000-00 PROTECTION SHEET FOR LCD-36CM*50
50+023639+00 F10DA1-MYLAR FOR MB-F4318
51+035090+00 F10DA1-GASKET FOR VGA PORT-F4373
51+036301+00 F10DA1-HDD SPONGE-30X8X4mm-BLACK
51-350094-08 CONDUCTIVE SPONGE 10X10.5X1000-K
1
1
1
1
1
1
2
4
3
4
5
6
1
9
1
1
1
4
4
1000 Series (F10DA) system Base kit for US model
=================================================================
=========
DESCRIPTION
QTY
Items ITEM NUMBER
=========
=================================================================
52+002422+01 F10DA1-RUBBER FOR LOWER COVER-F4
1
52-000110-00 F10DA1-RUBBER FOOT OF THE FRONT2
52-000111-00 F10DA1-RUBBER FOOT OF THE REAR-P
2
52-002423-00 F10DA1-RUBBER FOR LOWER COVER-LE
1
C.
D.
E.
1000 Series (F10DA) #8160 UPPER COVER KIT
22-300130-00 SPEAKER W/CABLE-F4257-F10DA1
41+810D02+45 SCREW ISOF-M2X4.5L-∮D3.8,H1.241-721120-03 SCREW ISOT-M2X3L-NI ∮D3.5mm t=0
50-967701-21 F10DA1-#8160 UPPER COVER ASS'Y-E
50-967701-30 F10DA1-#8160 SPEAKER COVER ASS'Y
50-967701-40 F10DA1-#8160 TOUCH PAD BUTTON AS
51-005080-00 F10DA1-NON WOVEN FOR SPEAKER COV
73-080101-00 TOUCH PAD UNDER PLASTIC 0.8mm-67
1
1
8
1
1
1
1
1
1000 Series (F10DA)-#8162-M LOWER COVER KIT
40-002522-00 F10DA1-LOWER COVER-#8162-M-B1377
40-012090-00 F10DA1-SPRING FOR BATTERY LOCK-F
50-023638-00 F10DA1-LOWER COVER MYLAR FOR HDD
50-041120-00 F10DA1-BATTERY LOCK KNOB-#8162-F
50-041121-00 F10DA1-WIRELESS KNOB-#8162-F4232
50-043101-00 F10DA1-BATTERY LATCH-R-F4234
50-043102-00 F10DA1-BATTERY LATCH-L-F4233
50-967701-50 F10DA1-#8162 I/O DOOR ASS'Y-E111
1
1
1
2
1
1
1
1
1000 Series (F10DA) Intel WLAN KIT
50-050200-10 F10DA1-LED NAME PLATE-W/O BLUETOOTH
63+040280+20 F10DA1-FCC RATING LABEL-EN
63-250190-00 KEY PARTS BARCODE LABEL-KL18260
76-070034-00TRIWLAN MODULE MINIPCI-3.3V-TYPE 3B
1
1
1
1
5
1000 Series (F10DA) system Base kit for US model
=================================================================
=========
DESCRIPTION
QTY
Items ITEM NUMBER
=========
=================================================================
1000 Series (F10DA) MSI WLAN KIT
F.
50-050200-10 F10DA1-LED NAME PLATE-W/O BLUETOOTH
1
63+040280+20 F10DA1-FCC RATING LABEL-EN
1
1
63-250190-00 KEY PARTS BARCODE LABEL-KL18260
76-070029-00 WLAN MODULE MINI PCI-3.3V-802.11
1
6
1000 Series (F10DA) system LCD kit for all models
======
=============================================================
Items ITEM NUMBER
DESCRIPTION
QTY
======
=============================================================
A. #8466-M/#8160 Samsung display ASS'Y-10.6" WXGA TFT
86-677H05-30 #8466-M/#8160 DISPLAY ASS'Y-10.6
1
22-600150-00 F10DA1-ANTENNA-R-D3057
1
22-600151-00 F10DA1-ANTENNA-L-D3058
1
63-250190-00 KEY PARTS BARCODE LABEL-KL18260
2
72-11026S-00 LCD-10.6" TFT WXGA-SAMSUNG-LTN10
1
76-030117-00 INVERTER-5V-SUMIDA-IV10123/T F10
1
27-600050-00 F10DA1-MAGNET-F4247
1
29-001773-01 F10DA1-HARNESS FOR SAMSUNG LCD-S
1
40-015140-01 F10DA1-HINGE-R-D3050
1
40-015141-01 F10DA1-HINGE-L-D3049
1
40-031653-00 F10DA1-LCD BRACKET-L FOR SAMSUAN
1
40-031654-00 F10DA1-LCD BRACKET-R FOR SAMSUAN
1
40-967701-82 F10DA1-#8466-M LCD COVER ASS'Y-F
1
41-720526-03 SCREW ISOT-M2.6X3L-SELF-LOCKING4
41-761520-04 ISOTT SCREW-M2X4L,∮D3.5mm,H-0.5
12
50-023633-00 F10DA1-MYLAR FOR HINGE-L-F4250
1
50-023634-00 F10DA1-MYLAR FOR HINGE-R-F4249
1
50-023635-00 F10DA1-MYLAR FOR PANEAL-F4251
2
50-034120-00 F10DA1-LCD PANEL-#8160-B1380
1
50-035294-01 F10DA1-COVER FOR LCD HINGE-R-#81
1
50-035295-00 F10DA1-COVER FOR LCD HINGE-L-#81
1
51-036300-00 F10DA1-LCD SPONGE-FOR MAGENTIC-F
1
52-002420-00 F10DA1-RUBBER FOR LCD PANEL-WHIT
2
52-002421-00 F10DA1-LCD RUBBER-WHITE-F4238
1
7
3260 Series (E12KA) system for all models Disk kit
==================== =====================================
========
Items ITEM NUMBER
DESCRIPTION
QTY
==================== =====================================
========
A. QSI F10DA1-#8162 COMBO drive Kit
40-031650-00 F10DA1-ODD BRACKET-R-F4220
1
40-031651-00 F10DA1-ODD BRACKET-L-F4221
1
41+760512+03 SCREW ISOTT-M1.2X3L,∮D3.0,H0.32
41-760920-02 SCREW-ISOTT-M2X2L-∮D3.0,H0.5-BL
4
50-000483-00 F10DA1-QUANTA COMBO TRANSFER BEZ
1
50-023637-00 F10DA1-MYLAR FOR ODD BRACKET LEF
1
50-967701-61 F10DA1-#8162 COMBO BEZEL ASS'Y-F
1
B.
HLDS F10DA1-#8162 COMBO drive Kit
40-031650-00 F10DA1-ODD BRACKET-R-F4220
40-031651-00 F10DA1-ODD BRACKET-L-F4221
41+760512+03 SCREW ISOTT-M1.2X3L,∮D3.0,H0.341-760920-02 SCREW-ISOTT-M2X2L-∮D3.0,H0.5-BL
50+000485+00 F10DA1-HLDS COMBO TRANSFER BEZEL
50+967701+71 F10DA1-#8162 COMBO BEZEL ASS'Y-F
50-023637-00 F10DA1-MYLAR FOR ODD BRACKET LEF
8
1
1
2
4
1
1
1
3260 Series (E12KA) system for all models Labels kit
====== ============= =======================================================
DESCRIPTION
QTY
Items ITEM NUMBER
====== ============= =======================================================
A. Parts kit for AI-AV1050EB1-US model
63+070101+40 F10DA1-POP STICKER-RIGHT-EN-RELE
1
63+070103+40 F10DA1-TECHNICAL SPECIFICATIONS
2
1
63-000756-00
N222S8L-BLANK LABEL-E43960-50X13
9
1000 Series (F10DA) system Packing kit for all models
==================== ================================================
Items ITEM NUMBER
DESCRIPTION
QTY
==================== ================================================
A. The common parts be used in packing kit
50+000487+00 F10DA1-DUMMY CARD-WHITE
1
60-010001-00 PE BAG 70X120mm
1
60-010070-00 PLASTIC BAG-35cmX25cm-FOR CD/MAN
1
63+070100+00 F10DA1-VOID LABEL-EN
1
63-001262-00 E12T-BLANK LABEL FOR SHIPPING-21
1
63-001882-00 E12T-BOX SEAL STICKER-FOR AVERAT
2
64-000501-00 SILICA GEL 5g
1
27+309030+10 TRANSPARENT PE PROTECTIVE FILM
0
50+000486+00 F10DA1-PLASTIC HANDLE-D30950
1
60-010067-00 PE-BAG-400X300mm-B4752A-P79S-PE
1
60-012002-00 ANTI-STATIC BAG 110*290
1
61+007321+00 F10DA1-1 IN 1 PAPER CUSHION FOR
1
61+011020+11 F10DA1-PALLET FOR AVERATEC-E4361
0.04
61+015120+00 F10DA1-PROTECTION SHEET FOR K/B1
61+120177+10 F10DA1-ANGLE PROTECTOR-76X76X360
0.17
61+967701+J0 F10DA1-1 IN 1 R PAPER CUSHION AS
1
61+967701+K0 F10DA1-1 IN 1 L PAPER CUSHION AS
1
61-000844-00 PE STRAP
0.62
61-009010-00 ALL MODEL-ANGLE PROTECTOR-KL1888
0.08
61-012415-30 E12B-PALLET UP DOWN PAPER BOARD0.08
61-097608-00 ANGLE PROTECTOR 76X76X800mm-KL14
0.08
B.
The Unigue parts for each model
1 IN 1 PACKING for AV1050-EB1US model
62+009350+00 QUICK START GUIDE-EN-R1.00-F10DA
62+090401+20 CD NOTICE FOR HDD RECOVERY-EN-R1
61+004140+00 F10DA1-1 IN 1 COLOR BOX-D30940
10
1
1
1
1000 Series (F10DA) system Power kit for all models
======
==============================================================
========
Items ITEM NUMBER
DESCRIPTION
QTY
======
==============================================================
========
A. PST #8162 LI-ION BATTERY ASS'Y
23-050250-00 #8162 BAT-LIION-3S2P-2000mAh-PST-SAMSUNG Cell
1
63-250190-00 KEY PARTS BARCODE LABEL-KL18260
1
B.
ADAPTER & Power Cord kits
76-010599-00 01AV
29-020340-00 US pwt ( 2 pin ) white
29+020345+00 UK pwt ( 2 pin ) white
29+020342+00 GR/FR/SP pwt ( 2 pin ) white
29+020343+00 Korea pwt ( 2 pin ) white
11
1
1
1
1
1
Tw inhead
Tw inhead International (Kunshan) CO.,LTD
DOCUMENT CODE:TESOP585
F10 DA Sub-Assembly SOP
DESCRIPTION
1.NEW RELEASE
REVISION:
0
RELEASE DATE:
PAGE: 11 (total 12 pages)
CONCURRED
PREPARED BY
APPROVED BY
BY
PE: Li Shin
Prepared by:
2005.04.16
QC﹕
12
Tw inhead
Tw inhead International (Kunshan) CO.,LTD
(Document NO.):TESOP585
F10DA Sub-Assembly SOP
Table of Contents for F10DA Sub-Assembly SOP
Page No. and Rev. No. List:
REV: 0
Page No. Rev. No. Page No. Rev. No. Page No. Rev. No. Page No.Rev. No.
1. Table of Contents
P.01
1
0
2. Machine Assembly Material List/Operation Instructions/Figures
P.2~P.11
2
0
3
0
1. 6501 Upper Cover Assembly Diagram (4 persons)
P.02 ~P.05
4
0
2. 6402 Lower Cover Assembly Diagram(3 persons)
P.06 ~ P.08
5
0
3. 6504 ODD Assembly Diagram (2 persons)
P.09~ P.10
6
0
4. 6506 HDD Assembly Diagram (1 person)
P.11
7
0
8
0
9
0
10
0
11
0
3. Tools: Tape stand, electrical screwdriver, bamboo chopsticks.
Shown in BOM are details of actual materials used.
This SOP is applicable for the F10DA Sub-Assembly Operation
PAGE:01
13
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
( Twinhead S.O.P ) ( Document NO):TESOP585
(Manufacturing Section):P
Name of S.O.P:F10DA UPPER COVER SOP
Revision:0
Working name:6501-1
Explanation for illustration
3
4
Operating Item
Part name / Specification
2
The bracket melting point should
not protrude. The magnet should
attach securely on the Upper
Cover without gap left inbetween.
1
Difference
Date : 2005.04.15
Parts Number
Q'TY
1
F10DA1-#8160 UPPER COVER
ASS'Y-E1188-06
50-967701-22
1
2
TOUCH PAD UNDER PLASTIC
0.8mm-67x40x0.85mm-ELANTE
CH-800409-5303-F10DA1
73-080101-00
1
3
MYLAR
NA
1
4
Month label
63-000042-XX
1
5
PROTECTION SHEET FOR LCD36CM*500M (LCD protection film)
61-015000-00
2
Operation Description
Make sure the Upper Cover is free of defects such as
scratch, bruise, stains or deformation, etc.
Check the appearance of Touch Pad, and then stick one
piece of Mylar onto the Touch Pad and then attach the
month label on the Touch Pad at the position shown in the
figure.
NA
NA
NA
Stick the protection film on the upper part of touch pad
below the Upper Cover.
PAGE: 02
14
Important Note
UPPER COVER The liro
plate at the bottom right sh
attach to the Upper Cove
securely.
NA
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
( Twinhead S.O.P )
( Document NO):TESOP585
(Manufacturing Section):PE
Name of S.O.P:F10DA UPPER COVER SOP
Revision:0
Working name:6501-2
Date : 2005.04.15
Explanation for illustration
5
Trim the FFC harness in the hole.
3
6
1
2
4
Difference
Operating Item
Part name / Specification
1
TOUCH PAD UNDER PLASTIC
0.8mm-67x40x0.85mm-ELANTE CH800409-5303-F10DA1
2
Parts Number
The surface of these two parts must
be smooth withuot any protrusion.
Q'TY
Operation Description
Important Note
Jig / Fixture
73-080101-00
1
Check the appearance of Touch Pad. After stripping the
back-glue paper, assemble it on the position of Upper Cover
as per the figure.
NA
NA
F10DA1-FCC FOR TOUCHPADCA363
29-016363-00
1
Insert the harness into the receiving port of Touch Pad
securely.
NA
NA
3
F10DA1-#8160 TOUCH PAD
BUTTON ASS'Y-E1118-07
50-967701-41
1
NA
NA
4
SCREW ISOT-M2X3L-SELFLOCKINGD3.5mm t=0.8mm-B4424H
41-721520-03
3
NA
Electrical
Screwdriver/Torque: 1.5
± 0.2Kgf-cm
5
F10DA1-TOUCH PAD MYLARF4393
50+023671+00
1
Penetrat the Touch Pad harness through the hole at th
center of Mylar and then attach the Mylar in the slot of
Be square without floating.
Touch Pad, with the lower part bonded on the support frame
along the folding line
6
ALL MODEL-INSULATING TAPE10mmX66m,T=0.5mm
27-309090-00
1
Arrange the wires and fix thme with a tape, as per the figure.
Make sure the appearance of Touch Pad Button is free of
deformation. Push it into the upper slot for assembling on
the Touch Pad, and then lock the screws in place as per the
figure.
PAGE: 03
15
NA
NA
Tape stand
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
( Twinhead S.O.P )
( Document NO):TESOP585
(Manufacturing Section) : PE
Name of S.O.P:F10DA UPPER COVER SOP
Working name:6501-3
Revision:0
Date : 2005.04.15
Explanation for illustration
2
4
3
The speaker wire should be
away from the screw hole
here
The speaker wires should be fully inserted in the latch sideby-side.
Difference
Operating Item
Part name / Specification
Parts Number
The wire trimmed on the left side should evade the K/B
latch on the right side, and do not attach the tape on the
white latch, either.
Q'TY
Operation Description
Important Note
Jig / Fixture
22-300130-00
1
Strip the back-glue paper below the speaker and then
position the speaker on the Upper Cover at the
position shown as per the figure.
Push the upper part into the
latch of Upper Cover.
NA
1
SPEAKER W/CABLE-F4257-F10DA1
2
NA
NA
NA
The wires must be inserted
Penetrate the speaker wires through the right-side hole
into the positioning pole
and arrange as per the figure.
without lifting.
NA
3
Acetic tape (approx. 3cm long)
NA
4
Wires should be arranged
Shown as per the figure, arrange the wires by fixing
trimly in side-by-side manner
them with four pieces of acetic tapes.
without lifting.
NA
16
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
( Twinhead S.O.P ) ( Document NO):TESOP585
(Manufacturing Section):PE
Name of S.O.P:F10DA UPPER COVER SOP
Revision:0
Working name:6501-4
Date : 2005.04.15
Explanation for illustration
3
3
1
2
1
Difference
Operating Item
Part name / Specification
Parts Number
Q'TY
Operation Description
Important Note
Jig / Fixture
1
F10DA1-PCB ASS'Y-GU-POWER
BOTTOM-REV:A-W/MECHANICAL
PARTS KIT
80-8A1200-00A
1
Fix the Power Bottom PCB at the upper left corner of
the Upper Cover and then arrange wires in the position
as per the figure.
NA
NA
2
F10DA1-PCB ASS'Y-GU-POWER
BOTTOM-REV:A-W/MECHANICAL
PARTS KIT
80-8A1200-00A
1
Fix the Power Bottom PCB at the upper right corner of
the Upper Cover and then arrange wires in the position
as per the figure.
NA
NA
3
SCREW ISOT-M2X3L-SELF-LOCKINGD3.5mm
t=0.8mm-B4424H
41-721520-03
2
Lock the screws to fix the left and right Power PCBs as
per the figure.
NA
Electrical
Screwdriver/Torque:
1.5 ± 0.2Kgf-cm
4
NA
NA
1
Check the appearance of the Upper Cover, and then put
the Upper Cover in the protection bag for loading in the
carton.
NA
NA
PAGE: 05
17
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
( Twinhead S.O.P ) ( Document NO):TESOP585
(Manufacturing Section) : PE
Name of S.O.P:F10DA LOWER COVER SOP
Working name :6502-1
Revision:0
Date : 2005.04.15
Explanation for illustration
3
1
4
2
Difference
Operating Item
Part name / Specification
Parts Number
Q'TY
Operation Description
Important Note
1
F10DA1-LOWER COVER-#8162-MB1377
40-002522-01
1
Do not take the left side PCMCIA and
ODD assembly cross beam and battery
Make sure the appearance of Lower Cover is free of stains slot with hand or press with force,
which shall be free of deformation and
breaking.
2
F10DA1-BATTERY LATCH-LF4233
50-043102-00
1
Check that the appearance of the left-side Battery Latch is
not deformed, and then install the Battery Latch on the
base plate as per the figure.
3
F10DA1-RUBBER FOOT OF THE
REAR-PANTONE 428C-F4236
52-000111-00
2
Attach the food pad as per the figure.
4
F10DA1-RUBBER FOOT OF THE
FRONT-PANTONE 428C-F4235
52-000110-00
2
Attach the food pad as per the figure.
NA
Jig / Fixture
NA
NA
NA
Be square without floating.
PAGE : 06
18
NA
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
( Twinhead S.O.P )
( Document NO):TESOP585
(Manufacturing Section):PE
Working name : 6502-2
Name of S.O.P:F10DA LOWER COVER SOP
Revision:0
Date : 2005.04.15
Explanation for illustration
1
2
The sliding action
must be smooth.
3
The sliding action
must be smooth
Do not deviate this side of the spring as to
exceed the right side of the slot.
Difference
Operating Item
1
Part name / Specification
F10DA1-BATTERY LATCH-R-F4234
Parts Number
Q'TY
50-043101-00
1
Operation Description
Important Note
Assemble the spring onto the Battery Latch, and then Do not deviate the right side
installed them on the base plate together.
of the spring.
2
F10DA1-SPRING FOR BATTERY LOCKF4256
40-012090-00
1
3
F10DA1-BATTERY LOCK KNOB-#8162F4231
50-041120-01
2
Assemble two battery latches for fixing the battery
Lock Knobs, as per the figure.
PAGE: 07
19
After assembly, check that the
left and right sliding must be
smooth without loosening.
Jig / Fixture
NA
NA
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
( Twinhead S.O.P ) ( Document NO):TESOP585
(Manufacturing Section) : PE
Name of S.O.P:F10DA LOWER COVER SOP
Working name :6502-3
Revision:0
Date : 2005.04.15
Explanation for illustration
2
Difference
Operating Item
1
1
Part name / Specification
F10DA1-LOWER COVER MYLAR FOR
HDD-F4255
2
F10DA1-#8162 I/O DOOR ASS'Y-E1118-04
3
NA
Parts Number
Q'TY
Operation Description
50+023638+02
1
Attach one piece of Mylar onto the base, as per the
figure.
50-967701-51
1
Assemble the I/O Door onto the base, as per the
figure.
NA
1
After checking the appearance, place the Lower
Cover in the protection bag and then load in the
carton.
PAGE: 08
20
Important Note
Jig / Fixture
The Mylar opening shall align with
the screw hole of the base.
NA
The right side of I/O Door must be
fixed by the positioning pole without
loosening, and check that the rubber
latch can be latched on the base.
NA
NA
NA
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
( Twinhead S.O.P ) ( Document NO):TESOP585
(Manufacturing Section) : PE
Working name :6504-1
Name of S.O.P:F10DA ODD SUB SOP
Revision:0
Date : 2005.04.15
Explanation for illustration
4
1
6
2
5
3
Difference
See BOM
for details of
actual materials
used.
Operating Item
1
2
Part name / Specification
Parts Number
COMBO(CD-ROM/CD-RW/DVDROM)-UBW-241-QUANTA
70-210027-00
COMBO(CD-ROM/CD-RW/DVDROM)-UBW-241G-QUANTA
70-210028-00
COMBO(CD-ROM/CD-RW/DVDROM)-UBW-241-TRIGEM CSGQUANTA
70-210027-00TRI
COMBO(CD-ROM/CD-RW/DVDROM)-128X12.7X129mm-GCC-4243NTRIGEM CSG-HITACHI-LG
70-210030-00TRI
COMBO(CD-ROM/CD-RW/DVDROM)-9.5mm-GCC-4242N-HITACHILG
70-210031-00
F10DA1-ODD BRACKET-L-F4221
40-031651-00
Q'TY
1
Operation Description
Take the disk drive and ensure that the appearance is free of
stains or scratches.
1
3
SCREW-ISOTT-M2X2L-∮D3.0,H0.5BLACK-SELF-LOCKING-B3516
41-760920-02
2
4
F10DA1-ODD BRACKET-R-F4220
40-031650-00
1
5
SCREW-ISOTT-M2X2L-∮D3.0,H0.5BLACK-SELF-LOCKING-B3516
41-760920-02
2
6
KEY PARTS BARCODE LABELKL18260
63-250190-00
1
Important Note
Jig / Fixture
Do not hit the disk drive during
taking it. Hold the lateral side of
the disk drive instead of the
middle part of ODD.
NA
NA
Place the disk drive in the jig and assemble the left side iron
frame, and then lock screws to fix the frame as per the figure.
NA
NA
Place the disk drive in the jig and assemble the right side iron
frame, and then lock screws to fix the frame as per the figure.
Attach Keyparts onto the position shown in the figure.
PAGE:09
21
NA
Attach when the ODD body is
not provided with the maker's
barcode.
U-shape locking supported
jig.
Electrical
Screwdriver/Torque: 1.0±
0.2Kgf-cm
U-shape locking supported
jig.
Electrical
Screwdriver/Torque: 1.0±
0.2Kgf-cm
NA
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
( Twinhead S.O.P ) ( Document NO):TESOP585
(Manufacturing Section) : PE
Name of S.O.P:F10DA ODD SOP
Working name : 6504-2
Revision:0
Date : 2005.04.15
Explanation for illustration
2
3
Difference
Operating Item
Part name / Specification
Parts Number
Q'TY
1
F10DA1-MYLAR FOR ODD
BRACKET LEFT-F4254
50-023637-00
1
2
E12T-VOID LABEL FOR
TRIGEM-KL1890
63-001584-10
1
Operation Description
Important Note
Jig/ Fixture
Attach one piece of Mylar onto the left side iron frame
according to the position shown in the figure.
Be square without floating
NA
Attach one piece of perishable label to the screw on the
ODD, as per the figure.
The perishable label must fully
cover up the screw at the bottom
left corner of the ODD.
NA
PAGE:10
22
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
( Twinhead S.O.P ) ( Document NO):TESOP585
(Manufacturing Section) : PE
Name of S.O.P:F10DA HDD SUB SOP
Working name:6506-1
Revision:0
Date : 2005.04.15
Explanation for illustration
Copy Port
Product
N
1
3
Job
HDI
Difference
See BOM
for details of
actual
materials
used.
Operating Item
1
Part name / Specification
70-B22800-00TRI
HDD-80GB-4200RPM-ST98082 10ATRIGEM CSG-SEAGATE
70-B22803-00TRI
HDD-80GB-5400RPM-WD800 UETRIGEM CSG-WD
70-B22805-00TRI
HDD-60GB-IC25N060ATMR04HITACHI
70-A22601-00
HDD-60GB-IC25N060ATMR04TRIGEM CSG-HITACHI
70-A22601-00TRI
HDD-60GB-4200RPM-ST960821ATRIGEM CSG-SEAGATE
70-A22602-00TRI
2
3
70-B22800-00
HDD-40GB-5400RPM-WD400UE-WD
70-922405-00
Operation Description
Check HDD is free of scratch and stain damage and
make sure the metallic pin is not bent.
Important Note
Jig / Fixture
Select according to the
customer's requirements (by
BOM) and handle with care to
avoid impact.
NA
NA
HDD Copy Machine
70-A22605-00
HDD-60GB-5400RPM-WD600UETRIGEM CSG-WD
70-A22605-00TRI
HDD-100GB-4200RPM-ST9100822ASEAGATE
70-C22100-00TRI
HDD-80GB-5400RPM-WD800UE-WD
70-B22805-00
HDD IMAGE
65-000162-00
MO LABLE
Q'TY
1
HDD-80GB-4200RPMIC25N080ATMR04-HITACHI
HDD-60GB-5400RPM-WD600UE-WD
Accor
Parts Number
HDD-80GB-4200RPM-IC25N0 80
ATMR04-TRIGEM CSG-HITACHI
63-000710-00
1
1
Scan the maker's barcode on the HDD and then copy.
Attach onto the position shown in the figure. After
finishing the HDD Copy, attach HDD label onto the
position shown in the figure and indicate the copy
machine port number on the label as well.
PAGE:11
23
Note the corresponding
job order and O/S.
NA
Tw inhead
Tw inhead International (Kunshan) CO.,LTD
DOCUMENT CODE:TESOP587
F10DA System Assembly SOP
DESCRIPTION
1.NEW RELEASE
REVISION:
0
RELEASE DATE:
PAGE: 20 (total 21 pages)
CONCURRED
APPROVED BY
PREPARED BY
BY
PE: Li, Shin
Prepared by:
2005.04.19
QC﹕
24
Tw inhead
Tw inhead International (Kunshan) CO.,LTD
Document NO:TESOP587
Table of Contents/Manpower Distribution Chart for F10DA System Assembly SOP
1. Table of Contents
2. Body Assembly Material List/Operation Instructions/Figures (Operator
19 persons, including appearance inspection)
P.01
Page No. and Rev. No. List
REV: 0
Page No. Rev. No. Page No. Rev. No. Page No. Rev. No. Page No. Rev. No.
P.02~P.20
1
0
19
0
2
0
20
0
3
0
1.Plastics Injection Inspection Rules (see D/C No.: KE3-0113)
4
0
2.Electrical Screwdriver Operation Standard (see D/C No.: KE3-0010)
5
0
3.Appearance Inspection Specification: KE3-00583
6
0
7
0
8
0
9
0
10
0
11
0
12
0
13
0
14
0
15
0
16
0
See BOM for details of actual materials used.
17
0
This SOP is applicable for the F10DA system assembly.
18
0
3. References:
4. Tools used: Electrical screwdriver, tape stand, and Philip Screwdriver
PAGE:01
25
Tw inhead International (Kunshan)
Tw inhead
Twinhead S.O.P
Document NO :TESOP587
Working name:7001
Name of S.O.P ﹕F10DA System Ass'y SOP
Revision:0
Manufacturing Section:PE
Date: 2005.04.18
Explanation for illustration
1
2
33
Difference Operating Item
DOTHEN
CPU
1
CELERON
CPU
2
See BOM for
details of
actual
materials
used.
3
Part name / Specification
Parts Number
F10DA1-PCB ASS'Y-GU-PM-REV:C-ULV 1.1G,W/BIOS SET
82-8A1200-00C
F10DA1-PCB ASS'Y-GU-PM-REV:C-ULV 1.2G,W/BIOS SET
82-8A1220-00C
F10DA1-PCB ASS'Y-GU-PM-REV:C-ULV 1.1G,855GME TRI
CSG,W/BIOS SET
82-8A1230-00C
F10DA1-PCB ASS'Y-GU-PM-REV:C-ULV 1.2G,855GME TRI
CSG,W/BIOS SET
82-8A1240-00C
F10DA1-PCB ASS'Y-GU-PM-REV:C-W/CEL-M 1.0 CPU &
855GME TRI CSG,W/BIOS SET
82-8A1250-00C
F10DA1-PCB ASS'Y-GU-PM-REV:C-P-M DOTHAN ULV
1.1G/855GM/IVI-TRI CSG W/BIOS SET
82-8A1260-00C
F10DA1-PCB ASS'Y-GU-PM-REV:C-P-M DOTHAN ULV
1.2G/855GM/IVI-TRI CSG W/BIOS SET
82-8A1270-00C
F10DA1-PCB ASS'Y-GU-PM-REV:C-CEL-M DOTHAN ULV
1.0G/855GM/IVI-TRI CSG W/BIOS SET
82-8A1280-00C
Q'TY
1
F10DA1-PCB ASS'Y-GU-PM-REV:C-P-M DOTHAN ULV
1.1G/855GME-TRI CSG W/BIOS SET
82-8A1290-00C
F10DA1-PCB ASS'Y-GU-PM-REV:C-P-M DOTHAN ULV
1.2G/855GME-TRI CSG W/BIOS SET
82-8A12A0-00C
F10DA1-PCB ASS'Y-GU-PM-REV:C-CEL-M DOTHAN ULV
1.0G/855GME-TRI CSG W/BIOS SET
82-8A12B0-00C
F10DA1-PCB ASS'Y-GU-PM-REV:C-P-M DOTHAN ULV
1.1G/855GM-TRI CSG W/BIOS SET
82-8A12C0-00C
F10DA1-PCB ASS'Y-GU-PM-REV:C-P-M DOTHAN ULV
1.2G/855GM-TRI CSG W/BIOS SET
82-8A12D0-00C
F10DA1-PCB ASS'Y-GU-PM-REV:C-CEL-M DOTHAN ULV
1.0G/855GM-TRI CSG W/BIOS SET
82-8A12E0-00C
F10A1-PCB ASS'Y-GU-PM-REV:B-W/CELERON M CPU &
855GM,W/BIOS SET-F10DA1
82-8A1210-00B
Operation Description
Important Note
Take M/B and check that the Mylar attaching should be
Check to ensure the
flat and tight and then check each port and the key
appearance. The Dummy Card must be assembled in the PCMCIA iron frame is free
of dent or deformation.
M/B PCMCIA port at the position shown in the figure.
Take one piece of process card and strip teh machine
serial number label, and then attach onto the M/B
PCMCIA iron frame at the position shown in the figure.
Finally, verify the barcode.
Jig / Fixture
Barcode Machine
PRODUCT BAR CORD LABEL
63-000710-00
1
NA
NA
F10DA1-DUMMY CARD-WHITE
DDR SDRAM SO-DIMM-ADFDB1A16 07H-1GB-DDR3332.5V+/-0.2V-200PIN-ON A-DATA IC #ADD9608A8C-5B-ADATA
50+000487+00
1
NA
NA
18-060007-10
DDR SO-DIMM-HYMD232M646D6-J-256 MB-DDR3332.5V+/-0.2V-200P-HYNIX
18-060005-M0
DDR SDRAM SO-DIMM-ADFDB1808012-256MB-DDR3332.5V+/-0.2V-200P-ON A-DATA IC-A-DATA
18-060005-N0
DDR SDRAM SO-DIMM-ADFDB290800H-512MB-DDR3332.5V+-0.2V-200P-ON A-DATA IC-A-DATA
18-060006-D0
DDR SDRAM SO-DIMM-HYFDB180801Z-256MB-DDR3332.5V+-0.2V-200P-A-DATA
18-060005-V0
DDR SO-DIMM-M2S5I08D6APS5F 081AA-T-256MB-DDR3332.5V+/-0.1V-200P-IC:A2S56D30BTP-6-TWINMOS
18-060005-L0
DDR SO-DIMM-M2S5J08D1AHX5F16 11C-T-512MB-DDR3332.5V+/-0.1V-200P-TWINMOS
18-060006-C0
KEY PARTS BARCODE LABEL-KL18260
63-250190-00
2
2
PAGE:02
26
Rub the Golden Finger and clean the access slot in the
The Golden Finger must be
M/B with static brush , and then attach the main barcode
thoroughly cleaned.
on the internal storage slip as per the figure. Finally,
assemble the SDRAM in the M/B Socket.
NA
Static brush
NA
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
Twinhead S.O.P
Document NO:TESOP587
Working name:7002
Name of S.O.P﹕F10DA System Ass'y SOP
Revision:0
Manufacturing Section:PE
Date: 2005.04.18
Explanation for illustration
2
4
1
3
Difference
Operating Item
1
Part name / Specification
ODD ASS'Y
5
6
Parts Number
Q'TY
NA
1
PRODUCT BAR CORD LABEL
63-000710-00
1
2
F10DA1-MYLAR-OD5xID3xT0.4mmF4394
50+023672+00
1
3
F10DA-FPC GU-ODDCON-CONNECTS
ODD AND M/B-REV:A-CA359
29-015359-00
1
WLAN MODULE MINIPCI-3.3V-TYPE 3BIEEE 802.11g-INTELWM3B2200BGMW2(862227)
76-070034-00
Operation Description
Important Note
Check the appearance of ODD and attach one piece of
NA
machine serial number on the ODD. Verify the ODD
Barcode, and then attach one piece of Mylar on the
The Mylar must align with the screw
screw hole near teh outlet of the ODD left-side iron
hole.
frame. Connect the FPC harness with the ODD port, as
per the figure, and then store the ODD together with the Check to ensure that the ODD harness
corresponding M/B.
port is properly assembled.
Jig / Fixture
Barcode Machine
NA
WLAN MODULE MINIPCI-3.3V-TYPE 3BIEEE 802.11g-TRIGEM CSG-INTEL76-070034-00TRI
WM3B2200BGMW2
4
WLAN MODULE MINI PCI-3.3V-802.11b/g
RALINK TYPE 3A-MSI-MS-6833
76-070029-00
WLAN & BLUETOOTH MODULE-3.3VMINIPCI-802.11b/g RALINK TYPE 3BMSI-MS-6855B
76-080025-00
1
check the appearance of radio transmission small card
and then attach the month label onto the position shown
in the figure.
NA
NA
NA
Barcode Machine
NA
NA
WLAN MODULE MINIPCI-3.3V-TYPE 3BIEEE 802.11g-TRIGEM CSG-INTEL76-070024-00TRI
WM3B2200BGRW(858162)
5
6
WLAN MODULE MINIPCI-3.3V-TYPE 3BIEEE 802.11g-INTELWM3B2200BGRW(858162)
76-070024-00
DATE CODE LABEL (month label)
63-000041-XX
1
MDC MODEM CARD-12mA-3.3V39.6mW-W/MOTO CHIPSET-QCOMML3054
76-060009-00
1
F10DA1-RJ11/RJ45 CABLE-CA364
29-005364-01
1
ALL MODEL-INSULATING TAPE10mmX66m,T=0.5mm
27-309090-00
1
KEY PARTS BARCODE LABEL-KL18260
63-250190-00
1
Check the appearance and connect the wire connection
port to that of the Modem, and then fix with one piece
of tape for sticking the Key Parts Label. Verify the
Modem Card Barcode adn then place the Modem Card
together with the M/B for delivering to next station.
PAGE:03
27
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
Twinhead S.O.P
Document NO:TESOP587
Working name:7003
Name of S.O.P﹕F10DA System Ass'y SOP
Revision:0
Manufacturing Section: PE
Date: 2005.04.18
Explanation for illustration
a
6
3
b
4
5
1
c
b
2
Difference Operating Item
Part name / Specification
Parts Number
Q'TY
Operation Description
Important Note
Jig / Fixture
1
F10DA1-HEATSINK W/FAN-F4218
40-003650-01
1
Check the appearance of Heat Sink Module and ensure the
Do not pinch the wries and do
heat radiating blade is free of bruise. Place the fan on the jig
not press the blade of the
and put the left-side screw right above two support poles in
portable fan.
place.
2
DATE CODE LABEL(month label)
63-000041-XX
1
Attach the month label on the fan onto the position shown
as per the figure.
NA
NA
3
ODD ASS'Y
NA
1
Place the ODD on the support jig and fix with two
positioning poles in place.
NA
Support jig.
4
SCREW ISOT-M2X3L-SELFLOCKINGD3.5mm t=0.8mm-B4424H
41-721520-03
3
Place the M/B on the support jig and then lock three screws
to fix the fan by a-b-c sequence.
NA
5
SCREW ISOT-M2X3L-SELFLOCKINGD3.5mm t=0.8mm-B4424H
41-721520-03
2
Lock two screws to fix the ODD on the M/B, as per the
figure.
NA
6
SCREW ISOT-M2X3L-SELF-LOCKING
∮D3.5mm t=0.8mm-B4424H
41-721520-03
2
Assemble the Modem on the M/B and then lock two screw
to fix the Modem by a-b sequence, as per the figure.
NA
PAGE:04
28
Support jig.
Electrical
Screwdriver/Torque: 1.5±
0.2Kgf-cm
Tw inhead International (Kunshan) CO.,LTD
Twinhead
Twinhead S.O.P
Document NO :TESOP587
Working name:7004
Name of S.O.P﹕F9DA System Ass'y SOP
Manufacturing Section:PE
Date: 2005.04.18
Revision:0
Explanation for illustration
The turning corner of
WLAN metal cover shall
be attached with tape to
separate with the
connector.
4
3
1
Do not trim the wires
here, and the wires should
not be locatd above the
parts
2
The wires here should wind around
the parts wires, and the wires should
be kept from lifting.
Difference
Operating Item
Attach when the
screw position in
the center of base
is deformed.
Operation Description
NA
ALL MODEL-INSULATING
TAPE-10mmX66m,T=0.5mm
27-309090-00
4
Trim the Modem wires and fix them with four tapes,
as per the figure.
F10DA1-WLAN/BLUETOOTH
W/CABLE-F4262
22-600153-00
WLAN W/CABLE-F4371-F10DA1
22-600154-00
ALL MODEL-INSULATING
TAPE-10mmX66m,T=0.5mm
27-309090-00
3
F10DA1-MYLAROD5xID3xT0.4mm-F4394
50+023672+00
1
2
4
Q'TY
NA
NA
3
Parts Number
Fix the magnetic fastener near the port in the gap
located on the right side at the center of USB
connection port, and then insert the fan wires into the
M/B connection port. Connect the lower connection
port of ODD harness to the M/B and then stripping
the back-glue paper for attaching the harness on the
ODD, as per the figure.
1
W/BLUE
TOOTH
W/O BLUE
TOOTH
Part name / Specification
1
Important Note
Jig / Fixture
Keep the wires from loosening or
lifting.
NA
The Modem wire should evde the
parts wires on the M/B.
Tape stand
Connect antennas to the radio transmission small
card, with black antenna going to the connection port
Keep the antenna port from
under the small card and the gray one to the upper
loosening.
connection port. Connect the gray wire of Bluetooth
to the lowest connection port for assembling WLAN
on the M/B, as per the figure. Trim the radio
The wires should attach securely
transmission wires as per the figure and fix them with on the M/B side-by-side and should
three tapes on the M/B, as per the figure.
not be placed above the parts.
Attach one piece of Mylar on the screw hole of the
M/B, as per the figure.
PAGE:05
29
The Mylar shall align with the
screw hole.
NA
Tape stand
NA
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
Twinhead S.O.P
Name of S.O.P﹕F9DA System Ass'y SOP
Document NO :TESOP587
Working name:7005
Manufacturing Section:PE
Date: 2005.04.18
Revision:0
Explanation for illustration
The lower part of conductor pad on the Mylar at the CRT connection port
must be attched properly to flush with the left and right side of the
connection port.
2
1
3
4
Difference
Part name / Specification
Operating Item
DISPLAY ASS'Y-10.6" WXGA TFT
Parts Number
Q'TY
NA
1
50-967701-22
1
1
F10DA1-#8160 UPPER COVER
ASS'Y-E1188-06
Operation Description
Attach one piece of machine serial number on the LCD
protection film, verify the barcode and check to make
sure the tape on the Touch Pad is not loosening.
Penetrate teh LCD harness and antenna wires through
the spindle hole on the right side of Upper Cover for
assembling the Upper Cover on the LCD Module, and
then trim the LCD harness and antenna wires according
to the position shown in the figure.
Important Note
Barcode Machine
NA
NA
The Mylar should be square
without slanting and the position
of screw hole should be aligned
properly.
NA
NA
NA
2
F10DA1-MYLAR FOR MB-F4318
50+023639+00
1
Attach the M/B Mylar onto the M/B, as per the figure.
3
F10DA1-GASKET FOR VGA PORT51+035090+01
F4373
1
Attach one piece of conductor pad onto the VGA
terminal port, as per the figure.
4
NA
1
Trim the speaker wires into the gap on the right side of The M/B should be placed on
USB connection port for connecting to that on the M/B, the Upper Cover smoothly
and then assemble the M/B and the Upper Cover.
without lifting.
NA
PAGE:06
30
Jig / Fixture
The LCD spindle must be
assembled in place, and the screw
holes on the spindle must align
with those on the Upper Cover.
NA
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
Twinhead S.O.P
Document NO :TESOP587
Working name:7006
Name of S.O.P﹕F9DA System Ass'y SOP
Manufacturing Section:PE
Date: 2005.04.18
Revision:0
Explanation for illustration
4
2
1
3
Difference
Operating Item
Part name / Specification
Parts Number
Q'TY
Operation Description
Important Note
Jig / Fixture
Lock two screws to fix the left and right sides of M/B on the
Electrical
Upper Cover, as per the figure. The left side screw should be The conductor pad shall not contact
Screwdriver/Torque:
locked to the M/B together with the iron ring on the LCD
with the parts on the M/B.
1.5±0.2Kgf-cm
harness.
Connect the Modem. Insert the left and right switch push key
wires in the M/B connection ports, and them trim the Power
NA
NA
Bottom PCB wire according to the position shown in the
figure.
1
SCREW ISOT-M2X3L-SELFLOCKINGD3.5mm t=0.8mm-B4424H
41-721520-03
2
2
NA
NA
2
3
F10DA1-RJ11/RJ45 CABLE-CA364
29-005364-01
1
Insert RJ11/RJ45 wires into the M/B connection port, and
then connect the external connection port of RJ11/RJ45 to
the position on the Upper Cover as per the figure.
NA
NA
4
Acetic tape (approx. 4cm long)
NA
2
Trim the RJ11/RJ45 wires as per the figure and the fix with
tape.
NA
Tape stand
PAGE:07
31
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
Twinhead S.O.P
Document NO :TESOP587
Working name:7007
Name of S.O.P﹕F9DA System Ass'y SOP
Manufacturing Section:PE
Date: 2005.04.18
Revision:0
Push the head section of
harness downward,
making it become 90
Explanation for illustration
1
4
3
5
Difference
Part name / Specification
Operating Item
2
Parts Number
Q'TY
Operation Description
Important Note
Jig / Fixture
NA
NA
NA
Tape stand
NA
NA
1
F10DA1-PCB ASS'Y-GU-DC IN-REV:A 80-A12100-00A
1
2
ALL MODEL-KAPTON10mmX33m,T=0.07mm
27-319060-00
1
3
F10DA1-CABLE FOR DC IN-CA367
29-005367-00
1
Check the appearance of DC power small card. Wrap the
metallic pin on the rigth side of DC smaller card with a
yellow static tape as per the figure and then assemble the
small card wires in the smaller card, as per the figure. After
assembling smaller card on the upper left corner of the
Upper Cover, trim the wires of smaller card connection port
as per the figure.
4
SCREW ISOT-M2X3L-SELFLOCKINGD3.5mm t=0.8mm-B4424H
41-721520-03
1
Lock the screw to fix the DC small card, as per the figure.
NA
Electrical
Screwdriver/Torque:
1.5±0.2Kgf-cm
5
NA
NA
NA
Trim the DC smaller card wires in these three positioning
poles on the Upper Cover located of the M/B panel edge.
Keep the wires from lifting.
NA
PAGE:08
32
Tw inhead
Tw inhead International (Kunshan) CO.,LTD
Twinhead S.O.P
Document NO:TESOP587
Working name:7008
Name of S.O.P﹕F9DA System Ass'y SOP
Manufacturing Section:PE
Date: 2005.04.18
Revision:0
Explanation for illustration
Radio transmission connection
port when the Bluetooth
function is provided.
1
3
2
4
Difference
1
W/BLUE
TOOTH
Part name / Specification
Operating Item
2
W/O BLUE
TOOTH
3
4
NA
Parts Number
NA
F10DA1-WLAN/BLUETOOTH
W/CABLE-F4262
22-600153-00
WLAN W/CABLE-F4371-F10DA1
22-600154-00
SCREW ISOT-M2X3L-SELF-LOCK
INGD3.5mm t=0.8mm-B4424H
41-721520-03
NA
Q'TY
NA
1
NA
1
NA
Operation Description
Connect the LCD harness in the M/B connection port,
and trim the harness as per the figure.
Check the appearance of radio transmission wire and
place the smaller panel on the Upper Cover, and then
lock the screw to fix the smaller panel as per the figure.
Trim the radio transmission wire and push the lower
radio transmission wire in the lower positio before the
LCD harness, and then arrange excessive wires to the
upper left corner.
Important Note
Jig / Fixture
Do not let the LCD harness lift
as to exceed the plane on the
upper screw BOSS pole.
NA
NA
NA
NA
Manual
Screwdriver/Torque: 0.5±
0.2Kgf-cm
Connect the LCD radio transmission wire to the
corresponding connection port of the radio transmission
smaller panel. Connect the wires of same color, with
Do not let the wire connection
gray wire pressing the radio transmission wire at the
port loosen or lift, and short
upper left corner, while pushing the black wires in the
connection of head is not
lower gap. If the Bluetooth function is provided, connect
allowed.
the Bluetooth wire to the connection port at the upper
right corner of smaller panel as per the figure. Push the
wires in the lower gap.
PAGE:09
33
NA
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
Twinhead S.O.P
Name of S.O.P﹕F9DA System Ass'y SOP
Document NO :TESOP587
Working name:7009
Manufacturing Section:PE
Date: 2005.04.18
Revision:0
Explanation for illustration
4
1
3
2
Difference
Parts Number
Q'TY
NA
1
PRODUCT BAR CORD LABEL
63-000710-00
1
2
F10DA1-HDD SPONGE-30X8X4mmBLACK-F4301
51+036301+00
1
Assemble the HDD Sponge on the left end
cannot be higher then that of the
connection port between HDD and M/B, as per the
HDD, and the lower part cannot block
figure.
the lower screw hole.
NA
3
NA
NA
1
The speaker wire connnection port must be
connected to the M/B connection port, and then
arrange excessive wires in the gap above he
connection port as per the figure.
Keep the wires from lifting.
NA
4
CONDUCTIVE SPONGE-KL1788G
10X10.5X7mm
51-350094-08
2
Stick one piece of conductor foam on these two
USB ports respectively.
Be square without floating.
NA
Operating Item
Part name / Specification
HDD ASS'Y
1
Operation Description
Check the appearance of HDD and attach the
machine serial number on the HDD. Verify the
Barcode and assemble the HDD on the M/B as per
the figure.
Important Note
Jig / Fixture
NA
NA
NA
Barcode Machine
The upper surface of HDD Sponge
PAGE:10
34
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
Twinhead S.O.P
Document NO :TESOP587
Working name:7010
Name of S.O.P﹕F9DA System Ass'y SOP
Manufacturing Section:PE
Date: 2005.04.18
Revision:0
Explanation for illustration
Wires should not be seen
from here.
1
2
3
b
d
c
Difference
e
Operating Item
1
Part name / Specification
F10DA1-WIRELESS KNOB-#8162F4232
a
Parts Number
50-041121-00
Q'TY
Operation Description
Important Note
Jig / Fixture
1
Assemble the radio transmission switch on the M/B, as per
the figure.
NA
NA
1
Check that the appearance of the Lower Cover is free beam of PCMCIA and ODD and
of scratch or stains. To assemble the base on the
the weak part of battery slot, and
check that both areas are free of
Upper Cover, install the base from the left side
connection port and then put down the right side of deformation and breaking. During
assembling, do not push down too
the base.
Do not take or press the cross
2
F10DA1-LOWER COVER-#8162-MB1377
40-002522-01
NA
hard.
3
SCREW ISOTT-M2X8L,∮D4.0,H0.8SELF LOCKING-B3516Z
41-760520-08
5
Lock five screws to fix the Lower Cover by a.b.c.d.e
sequence, as per the figure.
PAGE:11
35
NA
Electrical
Screwdriver/Torque:
2.0±0.2Kgf-cm
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
Twinhead S.O.P
Document NO :TESOP587
Working name:7011
Name of S.O.P﹕F9DA System Ass'y SOP
Manufacturing Section:PE
Date: 2005.04.18
Revision:0
Explanation for illustration
2
1
3
Difference
Operating Item
Part name / Specification
Parts Number
Q'TY
Operation Description
1
F10DA1-#8160 SPEAKER COVER
ASS'Y-E1118-05
50-967701-32
1
Check the appearance of Speaker Cover and then
assemble it in the machine, as per the figure.
2
SCREW ISOT-M2X6L-NI+NYLOK #1
I ∮D=3.4mmH=0.8mm-B4424H
41-721520-06
3
Lock three screws to fix the Speaker Cover, as per the
figure.
3
SCREW ISOT-M1.6X4L,∮D3.0,H0.841+720516+04
NI-SELF-LOCKING-B3516
2
Important Note
Jig / Fixture
The anti-dust sponge shall be free
of foreign matters. Assemble the
sponge from the external latch of
the upper part.
NA
NA
Electrical
Screwdriver/Torque: 1.5±
0.2Kgf-cm
Lock two screws to fix the cross beam connection between Check that the connection part is
Upper Cover and Lower Cover, as per the figure.
free of deformation.
PAGE:12
36
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
Twinhead S.O.P
Name of S.O.P﹕F9DA System Ass'y SOP
Document NO :TESOP587
Working name:7012
Manufacturing Section:PE
Date: 2005.04.18
Revision:0
Explanation for illustration
1
3
2
Difference
Operating Item
Part name / Specification
Parts Number
Q'TY
Operation Description
Important Note
1
SCREW ISOT-M2.6X5L,∮
D4.5,H0.8-NI-SELF-LOCKINGB3516Z
41-722526-05
2
Lock two screws to fix the LCD spindle at the bottom, as
per the figure.
NA
2
SCREW ISOT-M2.6X5L,∮
D4.5,H0.8-NI-SELF-LOCKINGB3516Z
41-722526-05
2
Lock two screws to fix the LCD spindle at the rear side.
NA
3
PRODUCT BAR CORD LABEL
63-000710-00
1
Stick one piece of machien serial number in the battery sl
NA
PAGE:13
37
Jig / Fixture
Support jig
Electrical
Screwdriver/Torque: 3.5
±0.2Kgf-cm
NA
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
Twinhead S.O.P
Document NO :TESOP587
Working name:7013
Name of S.O.P﹕F9DA System Ass'y SOP
Manufacturing Section:PE
Date: 2005.04.18
Revision:0
Explanation for illustration
1
Difference
4
2
Part name / Specification
Operating Item
1
2
Parts Number
K/B-83 KEY-EN-11015# WHITEF10DA1-K022309A1 US-JME
71-836101-00
K/B-83 KEY-ZH-W01011# WHITEF10DA1-K022309A1 CH-JME
71+836102+00
K/B-83 KEY-KO-W01011# WHITEF10DA1-K022309A1 KR-JME
71+836104+00
K/B-83 KEY-FR-W01011# WHITEF10DA1-K022309A1 FR-JME
71+836105+00
K/B-83 KEY-DE-W01011# WHITEF10DA1-K022309A1 GR-JME
71+836107+00
K/B-83 KEY-XZ-W01011# WHITEF10DA1-K022309A1 UK-JME
71+836108+00
K/B-83 KEY-XD-W01011# WHITEF10DA1-K022309A1 CF-JME
71+836129+00
KEY PARTS LABEL
63-250190-00
Q'TY
Operation Description
4
Important Note
Jig / Fixture
The typeface printing of the K/B
should not be smeared.
NA
1
The sticker cannot block the
bigger hole on the K/B.
Barcode Machine
Wire connection jig.
NA
1
Check the appearance of K/B and stick Key Parts Label on the
K/B, and then verify the Barcode.
3
NA
NA
1
Open the LCD and align the Touch Pad wire with the slot in the
connection port of M/B and then fix, as per the figure.
Before opening the LCD, be sure
to confirm that four screws of
the spindle are tightly locked.
4
NA
NA
NA
Connect the K/B wires to the M/B connection port in place. Fix
the K/B in these three latches located at the upper part of Upper
Cover, as per the figure.
The K/B must be push into the
latch at upper part of Upper
cover, and the K/B should be
kept from loosening.
PAGE:14
38
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
Twinhead S.O.P
Document NO :TESOP587
Working name:7014
Name of S.O.P﹕F9DA System Ass'y SOP
Manufacturing Section:PE
Date: 2005.04.18
Revision:0
Explanation for illustration
4
d
5
b
Difference
Quanta ODD
assembly.
Hitachi-LG
ODD assembly
Operating Item
Part name / Specification
1
a
3
2
c
Parts Number
Q'TY
F10DA1-QUANTA COMBO
TRANSFER BEZEL-F4230
50-000483-00
F10DA1-HLDS COMBO TRANSFER
BEZEL-#8162-F4294
50+000485+00
F10DA1-#8162 COMBO BEZEL
ASS'Y-FOR QUANTA-E1118-03
50-967701-62
F10DA1-#8162 COMBO BEZEL
ASS'Y-FOR HITACHI-LG
50+967701+71
3
SCREW ISOTT-M1.2X3L,∮
D3.0,H0.3 -NI-SELF-LOCKINGB3516
41+760512+03
2
4
SCREW ISOT-M2.6X5L,∮D4.5,H0.8NI-SELF-LOCKING-B3516Z
41-760520-08
1
5
SCREW ISOT (LCD COVER)-M3X4L
∮5.3mm-HEAT TREMENT+NI
PLATING-SELF-LOCKING-B3516Z
41-720530-04
1
Quanta ODD
assembly.
Important Note
Jig / Fixture
Check if the Bezel material
number is correct, if the bezel is
consistent with the body and if
the Bezel is deformed. The screw
holes must be aligned.
NA
Lock two screws to fix the ODD Bezel, as per the figure.
NA
Electrical
Screwdriver/Torque:
1.5±0.2Kgf-cm
Lock the K/B on the base with the screws shown in the
figure.
NA
Lock four screws to fix the HDD on the Lower Cover by
a.b.c.d sequence, as per the figure.
NA
1
2
Hitachi-LG
ODD assembly
Operation Description
Assemble the Combo Bezel on the ODD tray and then
assemble the Combo Bezel Ass'y on the ODD Combo
Bezel, as per the figure.
1
4
PAGE:15
39
Electrical
Screwdriver/Torque:
1.5±0.2Kgf-cm
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
Twinhead S.O.P
Explanation for illustration
Document NO :TESOP587
Working name:7015
Name of S.O.P﹕F9DA System Ass'y SOP
Manufacturing Section:PE
Date: 2005.04.18
Revision:0
6
(1) Gap between LCD
and panel: Less than
0.8mm.
3
Gap between upper and lower
covers: Less than 0.8mm.
1
Gap around the
push key: Less
than 0.3mm.
Finish line of four sides:
Gap: Less than 0.8mm
Step: Less than 0.5mm
Upper cover and battery:
DEEP: Less than 0.3mm
GAP: Less than 0.8mm
Finish line of four sides:
Gap: Less than 0.8mm
Step: Less than 0.5mm
2
Gap between battery
and lower cover: Less
than 0.8mm
7
BATTERY and LOWER
COVER Gap=<0.8mm
Gap between LCD
Module and Hinge Cap:
Less than 1.2mm
Gap between LCD
Module and Hinge Cap:
Less than 1.2mm
4
Gap between LCD Module and
Base: Less than 1.7mm
Gap between ODD Bezel and
lower cover: Less than 1.4mm.
5
Gap of four corner of LCD
Module: Less than 0.8mm
Gap between Lower
Cover and Bezel: Less
than 1.0mm
PAGE:16
40
Upper cover and Bezel:
Gap: Less than 1.0mm
STEP: Less than 0.3mm
Tw inhead International (Kunshan)
Tw inhead
Twinhead S.O.P
Name of S.O.P﹕F10DA System Ass'y SOP
Document NO:TESOP587
Working name:7016
Revision:0
Manufacturing Section: PE
Date: 2005.04.18
Explanation for illustration
1
Difference
Operating Item
W/MSI ID
Parts Number
Q'TY
Operation Description
Important Note
Jig / Fixture
Be square without floating.
NA
F10DA1-FCC RATING LABEL-EN63+040280+20
FOR INTEL ID-F4358
W/INTEL ID
KO
Part name / Specification
1
F10DA1-FCC RATING LABEL-KO63+040280+10
F4358
1
Attach the FCC Label onto the base according to the
position shown in the figure.
F10DA1-FCC RATING LABEL-EN63+040280+30
FOR MSI ID-F4358
PAGE:17
41
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
DOCUMENT CODE:TESOP586
F10DA 10.6" LEC Pre-Assembly SOP
REVISION:
0
RELEASE DATE:
DESCRIPTION
1. NEW RELEASE
PAGE: 11 (total 13 pages)
CONCURRED
APPROVED BY
PREPARED BY
BY
PE: Li, Shin
Prepared by:
QC:
42
Tw inhead
Tw inhead International (Kunshan) CO.,LTD
Document NO.:TESOP586
Page No. /Revision No. List:
Table of Contents/Manpower Distribution Chart for F10DA 10.6" LCD Assembly SOP
1. Table of Contents
Page No. Rev. No. Page No. Rev. No. Page No. Rev. No.Page No. Rev. No.
P.01
1
0
P.02~P.11
2
0
2-1
0
3. References
3
0
1. Plastics Injection Inspection Rules (see D/C No.: KE3-0113)
4
0
2. Electrical Screwdriver Operation Standard (see D/C No.:KE3-0010)
5
0
3. Appearance Inspection Specification KE3-0058.
6
0
4. Tools used: Electrical screwdriver, tape stand.
7
0
8
0
9
0
10
0
11
0
2. Machine Assembly Material List/Operation Instrutions/Illustrations
(Work number: 11 persons, including test)
Actual material shall be selected according to BOM.
This SOP is applicable for F10DA 10.6" LCD Samsung, Sharp LCD Assembly.
PAGE:01
43
REV: 0
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
Twinhead S.O.P
Name of SOP:F10DA 10.6" LCD MODULE ASS'Y SOP
Working name:6512-1
Document NO.:TESOP586
Revision:0
Manufacturing Section:PE
Date:2005.04.18
Explanation for illustration
3
2
Difference
Operating Item
Part name / Specification
Parts Number
F10DA1-#8561-M LCD COVER ASS'Y-FOR
SHARP-E1118-01
40-967701-03
F10DA1-#8167-M LCD COVER ASS'Y-FOR
SHARP-E1118-01 (pearly white)
40-967701-91
F10DA1-#8466-M LCD COVER ASS'Y-FOR
SHARP-E1118-01
40-967701-72
F10DA1-#8561-M LCD COVER ASS'Y-FOR
SAMSUNG-E1118-02
40-967701-13
F10DA1-#8167-M LCD COVER ASS'Y-FOR
SAMSUNG-E1118-02 (pearly white)
40-967701-A1
F10DA1-#8568-M LCD COVER ASS'Y-FOR
SAMSUNG-E1118-02 (dark blue)
40-967701-B1
F10DA1-#8369-M LCD COVER ASS'Y-FOR
SAMSUNG-E1118-02
40-967701-C0
F10DA1-#8470-M LCD COVER ASS'Y-FOR
SAMSUNG-E1118-02
40-967701-D0
F10DA1-#8471-M LCD COVER ASS'Y-FOR
SAMSUNG-E1118-02
40-967701-E0
F10DA1-#8972-M LCD COVER ASS'Y-FOR
SAMSUNG-E1118-02
40-967701-F0
F10DA1-#8162-M LCD COVER ASS'Y-FOR
SAMSUNG-E1118-02
40-967701-G0
F10DA1-#8472-M LCD COVER ASS'Y-FOR
SAMSUNG-E1118-02
40-967701-H0
F10DA1-#8466-M LCD COVER ASS'Y-FOR
SAMSUNG-E1118-02
40-967701-82
2
F10DA1-ANTENNA-L-D3058
22-600151-00
1
3
F10DA1-ANTENNA-R-D3057
22-600150-00
1
SHARP LCD
Assembly
1
SAMSUNG
LCD
Assembly
Q'TY
1
Operation Description
Check the appearance and no bruise or stain
damage is allowed.
Jig / Fixture
NA
NA
Strip the adhesive tape from the backside of left The conducting pad
and right antennas and assemble them on the
must be attached flat
LCD cover, with conducting pad attached to
and the antenna screw
LCD cover securely.
holes must be aligned.
PAGE: 02
44
Important Note
NA
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
Twinhead S.O.P
Name of SOP:F10DA 10.6" LCD MODULE ASS'Y SOP
Document NO.:TESOP586
Working name:6512-1-1
Revision:0
Manufacturing Section:PE
Date:2005.04.18
Explanation for illustration
1
Difference
Operating Item
1
Part name / Specification
NA
Parts Number
Q'TY
NA
1
Operation Description
Check the appearance of "AVERATEC" logo on
the LCD cover. Press the internal Logo with a jig
along the slot lightly, sticking it in the slot. If the
adhesion of Logo is poor, pick the defective one
and replace new Logo.
PAGE: 02-1
45
Important Note
Jig / Fixture
The Logo should be
kept from lifting.
Jig
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
Twinhead S.O.P
Document NO.:TESOP586
Revision:0
Working name:6512-2
Name of SOP:F10DA 10.6" LCD MODULE ASS'Y SOP
Manufacturing Section:PE
Date:2005.04.18
Explanation for illustration
1
3
The SAMSUNG LCD harness shall not
exceed the right side of the upper slot
opening
2
5
5
4
Sharp LCD
attaching
SAMSUNG LCD
attaching position
Difference
Operating Item
Part name / Specification
Parts Number
LCD-10.6" TFT WXGA-SAMSUNGLTN106W2-L01
72-11026S-00
LCD-10.6" TFT WXGA-SAMSUNGLTN106W2-L01-TRIGEM CSG
72-11026S-00TRI
Q'TY
Keep the lead-out
away from left side for
48mm
Operation Description
SAMSUNG LCD
1
LCD-10.6" TFT WXGA-SHARPLQ106K1LA01A
72-11023J-00
F10DA1-HARNESS FOR SAMSUNG LCDSH773
29-001773-01
F10DA1-HARNESS FOR SHARP LCDSH772
29-001772-00
3
ALL MODEL-INSULATING TAPE20mmX66m.T=0.5mm (broad white tape, 3cm)
27-309091-00
4
ALL MODEL-INSULATING TAPE10mmX66m,T=0.5mm(narrow white tape, 5cm)
5
Maker's barcode/keyparts Label
SHARP LCD
SAMSUNG LCD
2
SHARP LCD
1
Check the appearance of LCD panel and scratches,
bruise and stain damage are not allowed.
1
Assemble the LCD harness on the LCD port, as per
the figure.
1
Fix the LCD harness end connection port with a
white tape, as per the figure.
27-309090-00
1
Fix the lower LCD harness with a tape, as per the
figure.
NA
2
Verify the LCD maker barcode and attach the produced maker
barcode on the LCD protection film,and then stick the Keyparts
label on the backside of LCD, as per the figure.
PAGE: 03
46
Important Note
Jig/Fixture
Do not press the PCB on
the backside of LCD with
hand.
NA
Watch the lead-out
Harness positioning
position, as per the figure.
jig.
NA
NA
Attach the tape securely
and keep wires from lifting.
Tape stand
NA
Barcode machine
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
Twinhead S.O.P
Document NO.:TESOP586
Revision:0
Working name:6512-2
Name of SOP:F10DA 10.6" LCD MODULE ASS'Y SOP
Manufacturing Section:PE
Date:2005.04.18
Explanation for illustration
3
Right side of
LCD
4
Left side of LCD
1
2
Difference
Operating Item
1
SAMSUNG LCD
Assembly
Part name / Specification
F10DA1-LCD BRACKET-L FOR
SAMSUANG-D3055
Parts Number
Q'TY
40-031653-00
1
ISOTT SCREW-M2X4L,∮D3.5mm,H-0.5-NISELF-LOCKING-HEAT TREATMENT-B3516
41-761520-04
2
3
F10DA1-LCD BRACKET-R FOR
SAMSUANG-D3054
40-031654-00
1
ISOTT SCREW-M2X4L,∮D3.5mm,H-0.5-NISELF-LOCKING-HEAT TREATMENT-B3516
41-761520-04
5
NA
Important Note
Jig / Fixture
NA
NA
NA
Electrical
Screwdriver/Torque: 1.0±
0.2Kgf-cm
NA
NA
NA
Electrical
Screwdriver/Torque: 1.0±
0.2Kgf-cm
Assemble the left side iron frame of LCD and
then fix two screws tightly.
2
4
Operation Description
NA
2
1
PAGE: 04
47
Assemble the right side iron frame of LCD and
then fix two screws tightly.
The screw holes on the iron
Allow the upper part of LCD body to contact the
frame must align with that on
upper part of LCD cover. Tip it slightly and push
the LCD cover, and do not let
upward to the end, and then place it under the
the upper part of LCD press the
LCD for assemble in the LCD cover.
antenna wires.
NA
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
Twinhead S.O.P
Document NO.:TESOP586
Revision:0
Working name:6512-4
Name of SOP:F10DA 10.6" LCD MODULE ASS'Y SOP
Manufacturing Section:PE
Date:2005.04.18
Description of Illustrations
Trim the LCD harness downward into
the gap on the left side of LCD cover,
and do not let the wire to lift up.
SHARP LCD
2
1
SAMSUNG LCD
Difference
Operating Item
Part name / Specification
INVERTER-5V-SUMIDA-IV10123/T F10D-098
Parts Number
76-030117-00
Q'TY
1
1
Date Code Label (month label)
2
ISOTT SCREW-M2X4L,∮D3.5mm,H-0.5-NISELF-LOCKING-HEAT TREATMENT-B3516
63-000041-XX
1
41-761520-04
4
PAGE: 05
48
Operation Description
Important Note
Strip the backside tape of high-pressure smal
panel and assemble it on the positioning pole at
The inverter must be assembled
the LCD cover base, and then stick the month
parallel without slanting.
label on the high-pressure small plate as per the
figure.
Lock screws to fix the LCD in the LCD cover,
as per the figure.
NA
Jig / Fixture
NA
Electrical
screwdriver/Torque:
1.5±0.1Kgf-cm
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
Twinhead S.O.P
Document NO:TESOP586
Revision:0
Working name:6512-5
Name of SOP:F10DA 10.6" LCD MODULE ASS'Y SOP
Hold the upper part of conductor pad on
the LCD harness with a hand and lock the
screw. The conductor pad must be located
at the position shown in the figure without
slanting.
Explanation for illustration
3
Manufacturing Section:PE
Date:2005.04.18
2
4
1
Before locking the screw in place, check if
this part is 90 degrees. Lock the screw
when it becomes 90 degrees.
Check the LCD with a jig to set the LCD harness
below the surface of LCD, as per the lower part
marked with red line in the figure.
Difference
Operating Item
Part name / Specification
SAMSUNG LCD wire
t i
i
Parts Number
Q'TY
SHARP LCD wire
Operation Description
Important Note
The small hole on the right side
Check the appearance of right spindle and the cover.
Penetrate the LCD harness and antenna together through of spindle shall align with the
the spindle and right cover holes, and then assemble as positioning pole in the Hinge
Cover hole.
per the figure.
1
F10DA1-HINGE-R-D3050
40-015140-01
1
2
F10DA1-COVER FOR LCD HINGE-R#8160-D3048
50-035294-01
1
3
F10DA1-MYLAR FOR HINGE-R-F4249
50-023634-00
1
Attach Mylar of right spindle on the right spindle, as per
Be square without floating .
the figure.
2
Lock two screws to fix the LCD spindle, as per the
figure. When locking the left-side screw, press the
conductor pad with hand.
4
SCREW ISOT-M2.6X3L-SELF-LOCKINGB3516Z
41-720526-03
PAGE: 06
49
Upon locking the left-side screw of
right spindle, the LCD harness shall
be locked on the spindle together
with the conductor pad. The rightside angle of spindle should be 90
degrees.
Jig /Fixture
NA
NA
NA
Electrical
Screwdriver/Torque:
2.5±0.2Kgf-cm
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
Twinhead S.O.P
Name of SOP:F10DA 10.6" LCD MODULE ASS'Y SOP
Document NO:TESOP586
Manufacturing Section:PE
Date:2005.04.18
Revision:0
Working name:6512-6
Explanation for illustration
The antenna must be trimmed on the
left side of positioning pole in place.
1
2
3
Both antennas must be arranged
in the gap on the right side of
LCD while keeping the wires
from lifting up.
Trim the antenna wires in the
gap while keeping them from
lifting up.
Difference
Operating Item
Part name / Specification
Parts Number
Q'TY
NA
1
Operation Description
Important Note
Jig / Fixture
Arrange the wires into the positioning pole
in place, as per the figure, and then pull the
excessive wires from right spindle slowly.
Keep the wire from lifting.
Bamboo chopsticks
1
NA
2
F10DA1-BLUETOOTH ANTENNA-F4246
22-600152-00
1
As per the figure, check the appearance of
Bluetooth antenna and then assemble the
Bluetooth Antenna in the LCD cover.
NA
NA
3
ISOTT SCREW-M2X4L,∮D3.5mm,H-0.5-NISELF-LOCKING-HEAT TREATMENTB3516
41-761520-04
1
Lock one screw to fix the Bluetooth antenna,
as per the figure.
NA
Electrical
Screwdriver/Torque:
1.0±0.1Kgf-cm
When the
Bluetooth is
used.
PAGE: 07
50
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
Twinhead S.O.P
Name of SOP:F10DA 10.6" LCD MODULE ASS'Y SOP
Document NO:TESOP586
Revision:0
Working name:6512-7
Manufacturing Section:PE
Date:2005.04.18
Explanation for illustration
SAMSUNG LCD wire trimming
5
2
3
1
4
6
Make sure this part be 90 degrees
before locknig the screw in place.
When it becomes vertical, lock the
screw tightly.
Difference
Operating Item
Part name / Specification
Parts Number
Q'TY
Operation Description
Important Note
Jig /Fixture
1
F10DA1-HINGE-L-D3049
40-015141-01
1
2
F10DA1-COVER FOR LCD HINGE-L-#8160D3047
50-035295-00
1
3
F10DA1-MYLAR FOR HINGE-L-F4250
50-023633-00
1
Attach the Mylar of left spindle on the spindle as the
position shown in the figure.
The mylar should be attached
squarely without slanting and
floating.
4
SCREW ISOT-M2.6X3L-SELF-LOCKINGB3516Z
41-720526-03
2
Lock two screws to fix the left spindle of LCD, as per the
figure.
Check if the angle of left
Electrical Screwdriver/Torque:
side of the spindle is 90
2.5±0.2Kgf-cm
degrees.
5
NA
NA
1
Connect the LCD harness to the left and right connection The wire must be arranged
ports of the Inverter and then arrange the LCD harness and from the gap above the
Bluetooth wires as per the figure.
Inverter.
NA
6
Acetic tape (approx. 3cm long)
NA
2
Attach two pieces of acetic tape to fix the left and right
side of LCD harness, as per the figure.
NA
Align the small hole on the
Check the appearance of left spindle and left spindle
left side of spindle with the
cover and then assemble the cover and the spindle as per
positioning pole in the
the figure.
Hinge Cover.
PAGE: 08
51
Keep the wires from
lifting.
NA
NA
NA
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
Twinhead S.O.P
Working name:6512-8
Name of SOP:F10DA 10.6" LCD MODULE ASS'Y SOP
Document NO:TESOP586
Revision:0
Manufacturing Section:PE
Date:2005.04.18
Explanation for illustration
3
5
1
2
Difference
Operating Item
Part name / Specification
Parts Number
Q'TY
1
F10DA1-LCD PANEL-#8160-B1380
50-034120-00
1
2
F10DA1-MAGNET-F4247
27-600050-00
1
3
F10DA1-LCD SPONGE-FOR MAGENTIC-F4 51-036300-00
1
4
NA
5
F10DA1-LCD RUBBER-WHITE-F4238
Operation Description
Make sure the LCD Panel is free of
scratch or bruise . Strip the double-face
glue paper from the magnetic stone and
fix it on the left side hole of LCD panel
and then attach one foam on the
surface to cover up the magnetic stone,
as per the figure.
Important Note
Jig / Fixture
NA
Do not let the magnetic
stone fall.
NA
NA
NA
NA
Assemble LCD Panel and LCD Cover.
NA
NA
52-002421-00
1
Attach white LCD Rubber on the upper
part of LCD Panel, as per the figure.
The LCD Rubber be
square without floating.
NA
PAGE: 09
52
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
Twinhead S.O.P
Name of SOP:F10DA 10.6" LCD MODULE ASS'Y SOP
Document NO:TESOP586
Working name:6512-9
Revision:0
Manufacturing Section:PE
Date:2005.04.18
Explanation for illustration
1
2
Difference
Operating Item
Part name / Specification
Parts Number
Q'TY
1
ISOTT SCREW-M2X4L,∮D3.5mm,H-0.5NI-SELF-LOCKING-HEAT TREATMENTB3516
41-761520-04
4
2
F10DA1-RUBBER FOR LCD PANELWHITE-F4239
52-002420-00
2
PAGE: 10
53
Operation Description
Important Note
Jig/Fixture
Lock four screws to fix the LCD Panel, as per
the figure.
NA
Electrical
Screwdriver/Torque
: 2.0±0.2Kgf-cm
Attach two rubber pads on the position at the
upper part of LCD Panel, as per the figure.
Be square without
floating.
NA
Tw inhead International (Kunshan) CO.,LTD
Tw inhead
Twinhead S.O.P
Name of SOP:F10DA 10.6" LCD MODULE ASS'Y SOP
Document NO:TESOP586
Working name:6512-10
Revision:0
Manufacturing Sectoin:PE
Date:2005.04.18
Explanation for illustration
1
Difference
Operating Item
Part name / Specification
Parts Number
Q'TY
1
NA
NA
1
2
NA
NA
1
Operation Description
Make sure the appearance is free of
scratch,bruise and poor assembly. Place
the protection cotton pad on the LCD
Panel and then cut one piece of LCD
protection film to wrap around the LCD
Place the assembled LCD in the
protection bag and then load in the carton.
PAGE: 11
54
Important Note
Jig /Fixture
NA
NA
NA
NA
55
56
57
58
59

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