Flexium - CeeIndustrial

Flexium
CNC System
Station
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www.num.com
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2|3
NUM Solutions and Systems
Established worldwide
Your solution partner for
sophisticated processes in machine automation
Brilliant automated solutions don’t just happen: they are
based on brilliant ideas! This is why we do not just focus
on optimising software and hardware but also build on the
innovative abilities and creativity of our specialists.
All outstanding solutions in machine automation share something in common: they are the result of diligence, exceptional
technology and a high degree of creativity!
As companies work to distinguish themselves in the
Brainware
market using innovative high tech solutions to offer
Our innovative engineering team with its interdisci-
the highest added value to their clients, specialists
plinary know-how is at your service.
emerge in diverse specialty areas. As a proven power
And this is exactly how NUM has earned its reputation
Our strengths as a recognised CNC specialist begin where
engineer, our strength lies in the fact that we employ
Software
in the tool and machine industry. We develop the most
those of our rivals end: with expertise in creating appli-
experts with interdisciplinary experience from the most
We focus on the requirements of machine operators for
sophisticated, custom-made CNC automated solutions
cations for CNC-controlled production machines. All of
diverse technical fields. As a customer, you have the
optimum programming and controlling the production
that guarantee both machine manufacturers as well as
the solutions we create reflect the many interdisci-
security of knowing there is a partner on your side
processes.
the users of the machines the highest added value. Your
plinary skills we have acquired in decades of research
that is defining the cutting edge of CNC development.
productivity wish is our command.
and development, all of which benefit you – the
Our goal is to provide you the hardware, software and
Hardware
customer, the user and partner – and enhance your
brainware, allowing you to fully exploit the advantages
Wide range of products for CNC controllers, feed and
competitive edge within the industry.
of CNC technology.
spindle drives.
Accompaniment and support
during the entire product life cycle
When you select a system and a solution from NUM, you are
making a long-term investment. As your partner, we take part
through the entire process: from the conception of the idea to
its execution, from on-site customer service to retrofitting years
later, giving new life to quality used machines.
Brainware
Engineering
Project
Development
software
Project
Management
CNC
User Interface
hardware
Servodrives
services
Motors
Training & Support
Upgrades & Repairs
retrofit
Modernisation,
value maintenance
4|5
Tailored projects
NUM Solutions and Systems
intelligent and creative
NUM supports you and your projects to achieve the best
results for your company and your infrastructure. The goal
of our cooperation, however, always remains the same:
collaborating to create the best-possible solution for your
project.
ProDesign Project Coordination
We have developed countless customer- and applicationspecific solutions for diverse industries – practical solutions
for professional needs. With this in mind, our engineers
create groundbreaking complete solutions for demanding
applications
All of our solutions are based on a wide range of our
NUMROTO – the most successful trendsetter in tool
own perfectly integrated products, such as CNC, servo-
grinding for years
Efficient consultation for optimised application solutions
drives and motors. Partnerships with our customers
This model is ideal for companies that have their own devel-
are maintained in the evaluation, project and instal-
opment teams and automation specialists. As an external
lation phases by means of training courses, support
NUMtransfer – cost-effective and versatile for all
partner, we can make available our entire expertise in the field
and service centres, and continue after commissioning.
batches, for in-line and rotary transfer and multi-
of CNC automation and provide in-depth consulting services.
We make a point of advising our customers with specific
spindle machines
know-how from our experts.
CoDesign Project Cooperation
NUMhsc – excellent high speed and quality on 5 or
more axes machines
Combining knowledge – harvesting synergy
Your team of developers joins forces with our specialists. Together, we
clearly delineate responsibilities in automating your machine. This
NUMwood – long tradition with powerful complete
type of collaboration has proved itself to be extremely efficient in past
solutions in woodworking
projects.
AllDesign Complete Solutions
NUMgear – intelligent complete solutions for new or
used gear manufacturing machines
Delegating responsibilities – monitoring results
Acting as a general contractor, we take charge of the overall
project and assume responsibility for the full implementation.
NUMspecial – creative solutions for your specific
Starting with the product requirement specifications, including
requirements
development and commissioning and finally, providing support,
training and service.
6|7
Flexium CNC System
The Technology of Tomorrow
Flexium
For highest Productivity
Comprehensive optimising of the production processes alongside
high engineering performance and extensive services require,
first and foremost, high-performance products. The Flexium CNC
system was developed with modern, tried and tested technologies to accomplish the most challenging tasks.
Perfection according to customers’ wishes
milling or as a complete solution such as NUMtransfer.
Part of these functions are the specially developed,
The Flexium system is easily scalable and can be flexibly
precise and rapid algorithms, which aim at an increase
adapted to the needs of the customers. Available in
in productivity with improved quality at the same
the two performance levels Flexium 6 and Flexium 68,
time.
and equipped with specific functions and function
packages, it can be tailored to the particular appli-
Flexium is open for very specific requirements, which
The Flexium CNC is a key element of the solutions and
Flexium uses standardised interfaces such as Ethernet
cation. Especially convincing is a combination with the
is why changes in the real-time system can be made
systems of NUM. The compact dimensions are the result
– also real-time Ethernet on the infrasystem level –
extended range of the appropriate servo drives and
by the machine manufacturer, and in addition the
of a design that was optimised both for low power
and CANopen, as well as the tried and tested DISC NT
motors of NUM. They transfer the precision of the CNC
integration of CAD/CAM systems is prepared.
consumption and heat radiation. Powerful processors
for connection of the servodrives. The CNC kernels can
loss-free to the mechanism and form with the Flexium
with high computing speed and an intelligent layout
be easily interlinked, whereby, for example, large NUM
a perfect system.
with potential for expansion ensure a high preservation
transfer systems with more than 200 interpolating axes
of value. The PLC is programmed according to IEC 61131-
can be easily implemented. Machine control panels,
The extensive range of specific software functions is
3 and the newly designed development environment
inputs and outputs, hand wheels, positioning axes and
available individually, in specific packages e.g. for
provides new tools for development, starting and
more can be very easily integrated via CANopen.
We look forward to showing you possibilities that will
surprise you!
servicing.
The user interface corresponds to the NUMpass HMI and
Flexium
the hitherto-existing part programs can continue to be
Axes/Spindles, max. number (NCK)
Axes/Spindles, max. number (System)
Interpolated Axes (NCK)
Interpolated Axes (System)
Positioning Axes (System)
Axes Groups (NCK)
Axes Groups (System)
CANopen Interfaces
DISC NT Interfaces (NCK)
Measurement Inputs (NCK)
Handwheels (NCK)
CNC Program Memory (NCK)
PLC Program Memory
used. In this way, compatibility with existing systems
of the Axium Power and Num Power series is ensured,
which markedly simplifies training and service.
Flexium 6
Flexium 68
5
5
4
4
0
1
1
0
3
2
Option, up to 2
> 60 MB
> 1'024 MB
32
> 200
32
> 200
> 50
8
> 50
2
3
2
Option, up to 4
>60 MB
> 1'024 MB
8|9
Flexium CNC System
Easy-to-Use,
Cutting-Edge Technology
Freely adaptable user interface
Flexium – versatile and comprehensive
Logical use and high-performance tools that simplify programming
set the Flexium system apart from its rivals.
The Flexium man-machine interface is the key to
The user interface can be easily programmed using
customer and application-specific machine control.
standard tools such as HTML and Java Script (Visual
Further to the standard configurations, the user interface
Basic, Delphi, Visual C and C++ are also supported). The
can be freely adapted to the professional requirements
context-based division of the operating mode allows
of the user. The modular structure of the software and
the type of information displayed to be adapted to
the special tools also enable special real-time functions
each group of users: programmers, setup technicians,
to be easily implemented and adapted. In this way the
operators, servicing personnel and more.
machine‘s strengths can be fully exploited, applications presented in a logically usable way, and as a result
the efficiency of the machining processes considerably
The PLC of the Flexium system is programmed in
NUM XION PLC inputs/outputs
increased.
accordance with IEC 61131-3 and the logical and user
friendly development environment provides new tools
The newly developed
for development, startup and servicing. Num Power and
compact
Axium Power PLC programs can be translated into the
inputs
new programming language using a tool. In addition,
which are available in
an integration tool offers functions to optimise the
fine modularity, are
actuation of the drives. Furthermore, axis parameters
obtainable in two versions and can be combined with
can be analytically determined. A tool enables quick
one another. The ECO versions come with an impres-
and simple development of customer and application-
sively high channel density (16 channels on 12.5 mm)
specific user interfaces, whereby a training course
and a particularly attractive price, while the standard
conducted by NUM specialists is part of the software
modules come with mechanical encryption, multicore
package.
connection technology and more. The open NUM
Flexium
/
outputs,
XION system can be
adapted exactly to
the application and
Flexium tangible:
Flexium panel
NUM has developed its own control panels with an integrated industry PC for
Flexium. They function as an efficient
basis for the MMI and its easy and logical
use.
customer needs and
also for optimisation
of costs.
The Flexium panels FS152i are the consistent further
22 large function keys are grouped around the 15“ flat
development of the successful FS151 family. With a
screen, whereby a version with an expanded Qwerty
modern appearance, the intrinsic values are particu-
keyboard is also available. The USB interface on the
larly convincing. Depending on the application, two
front allows quick and easy data exchange with the
technically distinct power levels can be selected.
integrated industry PC. The ideal extension to all
modules is the machine operating panel MP04.
Equipped with Windows Embedded, flash memory
cards and a specific motherboard, this variant comes
The Flexium panels FS152i correspond mechanically to
without moving parts such as a hard disc or fan. The
the FS151 family and have the same hole pattern. They
variant with Windows Full Version and a hard disc is
are extremely well suited to the implementation and
used when higher performance and more storage space
use of sophisticated modern systems and form an ideal
are required. Full network and Internet-capability is
partnership with the Flexium NCK.
intrinsic to both performance levels.
10 | 11
NUM Drive
Compact Precision
and Dynamics
and speed at the mechanical interface of the machine
The CAN-Open positioning drives allow low-cost
(motor axis, linear motor). NUMDrive C accepts almost
integration of positioning axes into the system via the
all measuring systems and can control a broad range
CAN-Open interface. Installation is simplified through
of motors (servo, torque, linear, asynchronous motors)
the same form factor as the NUMDrive C servodrive.
from NUM or other manufacturers. This ensures that
The NUMDrive C servodrives with their modern design
are the ideal counterpart to the powerful Flexium CNC.
Modular in design, compact in their dimensions and with
a low power consumption, they correspond ideally to the
needs of modern systems.
a solution can be selected that is optimal from the
Other servodrives
technical and economic perspectives. The BP control
The NUMDrive C range is being continually extended.
units are suited to systems and precision machine
Furthermore, the conventional NUM servodrives can
tools of medium compexity as well as to cost-effective
also be integrated into a Flexium system, which can
solutions.
be useful, for example, in the extension of an existing
machine train. You can obtain detailed information
One distinguishing feature of the NUMDrive C is its high
Diverse and flexible
The small installation depth and scalable width (a
power density. The servodrives offer an enormous
The wide range of power modules and scalable control
multiple of 50 mm) simplify the cabinet layout. For the
amount of computing and drive power within a very
units, available in single-axis or dual-axis versions,
single-axis NUMDrive C, the safety modul (SAM), which
small space and thus have one of the highest power/
enables the technically optimal solution to be imple-
offers integrated safety functions according to EN954-1
space ratios available. To this is added the low power
mented at the lowest cost. Two power levels are
CAT-3, in future CAT-1, or IEC61508 SIL 2, is available as
consumption and the resulting low heat radiation.
available:
an option.
from NUM.
The wide range of power modules and scalable control
units, available in single-axis or dual-axis versions,
The high-performance HP control units were developed
enables the technically best and most economical
for use with sophisticated and complex applications
solution to be implemented. For the maximum contour
in precision machine tools. The position control loop
precision, speeds and cost-effectiveness, the NUMDrive
is closed with 5 kHz, achieving exceptional precision
C servodrives can be exactly adapted to the particular
NUMDrive C servodrives consist of a power module and a control
unit and are completed by the appropriate power supply unit.
NUMDrive C Mono
MDLU3014A...
machine and application.
MDLU3021A...
Optimal modularity
The modularity of the NUMDrive C enables perfect
adaptation to the system with stringent cost control at
the same time. The common power and auxiliary power
suppy units enable the distribution and use ot the
MDLU3034A...
MDLU3050A...
MDLU3075A...
system energy, which reduces the power consumption.
Per system only one filter and one braking resistor are
required in each case, which positively influences the
total costs. A servodrive consists of the power module
and a control unit. The large number of common parts
simplifies warehousing.
MDLU3200A...
NUMDrive C Bi
MDLU3014B...
MDLU3021B...
MDLU3050B...
Switching Frequency
Rated Current (S1)
5 kHz
10 kHz
5 kHz
10 kHz
5 kHz
10 kHz
5 kHz
10 kHz
5 kHz
10 kHz
5 kHz
10 kHz
8.9 Arms
6 Arms
13 Arms
8 Arms
13 Arms
8 Arms
28 Arms
18 Arms
34 Arms
23 Arms
100 Arms
[70] Arms
Switching Frequency
Rated Current (S1)
5 kHz
10 kHz
5 kHz
10 kHz
5 kHz
10 kHz
6,3 + 6,3 Arms
4,2 + 4,2 Arms
6,3 + 6,3 Arms
4,2 + 4,2 Arms
20 + 20 Arms
13 + 13 Arms
Maximum Current
Overall Dimensions
10 Arms
15 Arms
50 x 355 x 206
24 Arms
35 Arms
100 x 355 x 206
53 Arms
141 Arms
200 x 355 x 206
Maximum Current
Overall Dimensions
10 + 10 Arms
50 x 355 x 206
15 + 15 Arms
50 x 355 x 206
35 + 35 Arms
100 x 355 x 206
Rated Power (S1)
Overload Power
Input Voltage
Power Supply
15 kW
50 kW
MDLL3015...
400VACrms -10% to
30 kW
50 kW
MDLL3030...
480VACrms+6%
50/60Hz ± 5% 3
50 kW
80 kW
MDLL3050... *
phases
(Auxiliary)
250 W
MDLQ3
* = Re-injection of braking energy into the mains
[..] = Preliminary
Overall Dimensions
100 x 355 x 206
200 x 355 x 206
50 x 355 x 206
12 | 13
NUM Motors
Perfect for all
Applications
The comprehensive NUM motor series offer an excellent volume/
performance ratio and great dynamics, and are suited to almost
all applications. In combination with the servodrives NUM Drive,
these motors offer an excellent stability even with very low
rotational speeds and can be easily integrated into machines.
Overview
BHX Motors
As well as the standard product
described below NUM builds customised
motors in order to fulfil the customer
requirements. Please contact NUM for
information about special and built-in
motors.
BHX0751V...
BHX0752V...
BHX0951V...
BHX0952N...
BHX0952V...
BHX1261N...
BHX1261V...
BHX1262N...
BHX1262V...
BHX1263N...
BHX1263V...
Brushless axis motors
BPH Motors
BHX Motors
requiring very compact motors
BPH0751...
BPH0752...
BPH0754...
BPH0952...
BPH0953...
BPH0955...
BPH1152...
BPH1153...
BPH1154...
BPH1156...
BPH1422...
BPH1423...
BPH1424...
BPH1427...
BPH1902...
BPH1903...
BPH1904...
BPH1905...
BPH1907...
BPH190A...
BHL Motors
BPG Motors
Very compact, optimal mass moment of inertia,
advantageous price/performance ratio.
BPH Motors
Brushless axis motors
result from an overall length
Axes of machine tools, grinding machines, robotics
The NUM axis motors offer an excellent volume/
that has been reduced to
and special machines
performance ratio and their perfect concentric running
an absolute minimum and
BPG Motors
even at low speeds is convincing. The motors of the
are also due to two types
The same as the BPH motors but with increased inertia
BHX series complete the range and, in addition to an
of construction: with and
and rotor stiffness; for axes with high inertia at the
advantageous price/performance ratio, are charac-
without a brake. The flange dimensions are oriented
motor shaft
terised by a mass moment of inertia that is well adapted
to the dimensions usual in the market, which opens
to the machine industry. The very compact dimensions
up new possible fields of application. The spectrum of
all motor types extends from 1.1 Nm to 160 Nm constant
torque.
BPL Motors
The same as the BPH motors but for applications
Spindle motors
The same as the BPH motors, but specifically designed
The asynchronous motors of the AMS series offer excellent
for large machines. A version with forced cooling is
smoothness of running at low rotational speeds, quick
available for optimisation of size and performance.
and accurate positioning, and are extremely well suited
as a C axis and to spindle indexing. The spectrum ranges
from 2.2 kW to 36 kW.
Motorspindle®
The active parts of the motor are integrated directly in
the spindle, which ensures increased rigidity of the
machine and greater quietness of running. On request
NUM is pleased to develop special motor spindles.
Stall Cont. torque
Nm
[1.1]
[2]
[2.1]
[4]
[4]
[4.5]
[4.5]
[8]
[8]
[11]
[11]
Rated speed
max. rpm
6'000
6'000
6'000
3'000
6'000
3'000
4'500
3'000
4'500
3'000
4'500
[..] = Preliminary
BPG0751...
BPG0752...
BPG0952...
BPG0953...
BPG1152...
BPG1153...
BPG1422...
BPG1423...
BPG1424...
BPG1427...
BPG1902...
BPG1903...
BPG1904...
BPG1905...
BPL Motors
BPL0751...
BPL0753...
BPL0951...
BPL0953...
BHL Motors
BHL2601...
BHL2602...
Stall Cont. torque
Nm
1.3
2.3
4
4.3
6
9.2
7.4
10.5
13.3
18.7
12
17
22
35
25
36
46
56
75
100
Rated speed
max. rpm
6'000
6'000
3'000
6'000
6'000
3'000
6'000
6'000
6'000
3'000
4'250
4'250
4'250
3'000
4'250
3'000
3'000
2'500
3'000
2'000
Stall Cont. Torque
Nm
1.3
2.3
4.3
6
7.4
10.5
12
17
22
35
25
36
46
56
Rated speed
max. rpm
3'000
3'000
3'000
3'000
3'000
6'000
3'000
3'000
4'250
3'000
3'000
3'000
3'000
2'500
Stall Cont. Torque
Nm
1.1
2.8
2
5.4
Rated speed
max. rpm
6'000
3'000
6'000
3'000
Stall Cont. torque
Nm
85, 120
120, 160
Rated speed
max. rpm
3'000
2'000
14 | 15
Maintenance of value
NUM –
Decades of support
NUM Services
At your service - globally
When you choose NUM, you are also choosing customer
service which will continue to serve you just like new long
after you have made your initial investment – even after 20
years, we still serve on-site. Our specialists can extend the
life of your quality older machines with NUM Retrofits.
NUM is committed to transferring its knowledge on a regular basis. CNC knowledge, special production expertise as
well as drive and application techniques are the subjects
of the training programs taught by our specialists.
Good, quick customer service ensures that waiting
and power. Older machines are often left unused
Global support from professionals
Always technically up-to-date
time is kept to an absolute minimum. Thanks to its
although mechanically they are often superior to newer
A perfect infrastructure is available to our experts in
Our development team actively provides you with infor-
new logistics structure, NUM is constantly working to
models.
all competence centers for conducting professional
mation about the latest hardware and software devel-
analyses and training seminars. In order to support you
opments including useful brainware.
reduce response times. NUM offers new solutions for
older systems. Our specialists use their knowledge and
With a Retrofit from NUM, the machine‘s operating
around the globe in the most efficient way possible,
skills to restore even older systems as quickly as possible
time can be extended and depending on the require-
we employ the latest communication equipment, for
Repair and spare parts service
– new or old we are on the case.
ments, machine and customer requirements for
example, for remote maintenance via Internet. We
Should, in a rare case despite proper maintenance,
performance and productivity, it can be improved
can, of course, also advise you on-site, directly on your
a failure occurs in your CNC system, you can count on
in the three stages: replacing the control, additional
company premises.
it being corrected by a global network of committed
New life with Retrofit
replacement of the servodrives and spindle motors or a
service professionals.
When excellent machines start to age, they often
combination of these with a mechanical overhaul. The
Comprehensive training programs
experience electronics failure and reduced flexibility
“new” machine produces modern power and produc-
Our training programs are adapted to the needs of our
Customer service
tivity figures and sparkles with reliability. A Retrofit
customers. They can include operator, maintenance,
Our worldwide service organisation is available for you
is both quickly executed and due to its short payback
repair and service training and even PLC programming
and your markets. Our international customer service
period, an economically sound option. NUM Customer
or modification of servomotors and drives.
department ensures smooth commissioning and system
Service will proudly continue to service this machine for
decades to come.
integration, as well as providing telephone support,
NUM offers a range of custom training programs, tailored
on-site service (also for older systems), product devel-
to the needs of the customer:
opment, and software updates.
CNC operation
CNC programming
The department keeps up with latest product devel-
PLC programming
opments and maintains a large stock of material and
Commissioning and maintenance
components so that it can always meet your require-
Creation of custom interfaces
ments and delivery expectations.
Made-to-measure customer training
NUM systems and solutions are used worldwide.
Our global network of sales and service locations
guarantees professional service from the beginning of a project to its execution and for the complete life cycle of the machine.
NUM has service centers around the world.
Visit our Website for the current list of locations.
www.num.com
© 2008 NUM AG - All rights reserved
Flexium 01/08 en
CNC Complete Solutions
Worldwide