TCO on Airslide Fabrics Muhlen Sohn FICEM

TCO on Airslide Fabrics Muhlen Sohn FICEM

Total Cost of Ownership and
Efficiency Aspects of
Fluidizing Fabrics
by Petra Muhlen – Muhlen Sohn Ind., LP, USA
for FICEM-APCAC,
XXVIII, Congreso Técnico, Sao Paulo, Brazil
August 18th 2011 © Mühlen Sohn Slide 1
What is TCO?
August 18th 2011 © Mühlen Sohn Slide 2
Examples
It is about:
Short sections
Lifetime of 24 month and less
Narrow width
Purchase price for fluidizing fabric typically
between $300 and $800
Assumption:
Price of high quality brand FLUITEX® is
40% higher compared to standard fluidizing
fabrics
August 18th 2011 © Mühlen Sohn Slide 3
Cement from Elevator to Pump
3.500
Working conditions:
3.000
Break-Even after 23 month
Airslide: 26 meters
Easily accesible
Working temperature
100°C
Installation appr. 15h w.
5 workers
Calc. Downtime for the
cement mill: 5000 $/h
2.500
2.000
$
1.500
1.000
500
0
0
4
8
12
16
20
24
28
32
36
40
44
48
Month
Basic invest: standard fluidizing fabric: $320
Replacement: every 12 month
Installation: $375
August 18th 2011 © Mühlen Sohn Slide 4
Fluitex brand®: $450
every 16 month
$375
Raw Meal to Bucket Elevator
1.800
Working conditions:
1.600
1.400
Break-Even after 4 ½ month
Airslide: 6 meters
Easily accesible
Working temperature
120°C
Installation appr. 6h
w. 5 workers
Calc. Downtime for the
cement mill: 7000 $/h
1.200
1.000
$
800
600
400
200
0
0
4
8
12
16
20
24
28
32
36
40
44
48
Month
Basic invest: standard fluidizing fabric: $70
Replacement: every 8 month
Installation: $150
August 18th 2011 © Mühlen Sohn Slide 5
Fluitex brand®: $100
every 12 month
$150
Cement Mill to Bucket Elevator
1.000
Working conditions:
900
800
Break-Even after 3 month
Airslide: 3 meters
Easily accesible
Working temperature
100 - 120°C
Installation appr. 6h
w. 5 workers
Calc. Downtime for the
cement mill: 6250 $/h
700
600
$
500
400
300
200
100
0
0
12
24
36
48
Month
Basic invest: standard fluidizing fabric: $30
Replacement: every 12 month
Installation: $150
August 18th 2011 © Mühlen Sohn Slide 6
Fluitex brand®: $50
every 24 month
$150
Summary – Part I
It is about:
Ratio between purchase price vs. installation cost
Lifetime of the fabric
Reduced downtime
August 18th 2011 © Mühlen Sohn Slide 7
What makes the difference? – Part I
The Raw Material
Highest abrasion resistance
through
a smooth surface
that is
less sensitive to wear
gives you the
longest lifetime
August 18th 2011 © Mühlen Sohn Slide 8
Raw Material
FLUITEX® multifilament yarn
August 18th 2011 © Mühlen Sohn Slide 9
standard spun yarn
Abrasion test today
Summary:
Abrasion figures are means of measuring the durability of a fabric and they allow comparisons of the
relative life expectancy of various products.
According to the test resulte and the feedback from our world-wide customers you are able to
achieve up to 3 times longer lifetime by using Fluitex airslide fabrics.
type of tester:
number of scourings:
load:
Speed:
date of tests:
Taber Abrader
1000
500 g
60 scourings/min
January 2009
Abrasion Test - absolute values
0,3500
0,2800
0,3000
Gramm
0,2500
0,2000
0,1300
0,1500
0,1000
0,0500
0,0000
Fluitex E 800/5
spun yarn fabric
Abrasion Test - relative values
1,20
0,95
values in %
1,00
0,80
0,60
0,48
0,40
0,20
0,00
Fluitex E 800/5
August 18th 2011 © Mühlen Sohn Slide 10
spun y arn f abric
Examples – Silo Applications
It is about:
Permanent availability
High risk in case of failures in the discharge system
(uneven discharge can result in damages in the silo
walls)
High cost associated in case the silo would not
empty
If applicable, government regulations for recurring
inspections
August 18th 2011 © Mühlen Sohn Slide 11
Minimize risk through the right fabric
Having problems with your airslide dust
collector?
Do you see complete discharge of your silo?
Do you have the feeling, that your airslide is
working inefficiently?
August 18th 2011 © Mühlen Sohn Slide 12
What makes the difference?
The Production Equipment
Even aeration and flow of cement
is a result of the
same amount of air over the whole surface area
achieved by
low and uniform pressure drop in the fabric
and gives you
the most efficient material flow
August 18th 2011 © Mühlen Sohn Slide 13
Production Equipment
Precision through laser
cutting technology
In-house engineered weaving
machines
August 18th 2011 © Mühlen Sohn Slide 14
Examples – Fluitex® AD
It is about:
Temperature resistance
Cut resistance
FLUITEX® AD fabric, the Kevlar® version in our product
range:
Heat resistant up to 250°C
Very cut resistant
Assumption:
Price of high quality brand FLUITEX® AD is
6 times higher compared to FLUITEX® polyester fabrics
(heat resistant up to 150°C)
August 18th 2011 © Mühlen Sohn Slide 15
Mill discharge airslide
16.000
Working conditions:
14.000
Break-Even after 48 month
12.000
10.000
€
8.000
6.000
4.000
2.000
0
0
9
18
27
36
45
54
63
72
81
Month
Basic invest: FLUITEX® E: €300
Replacement: every 18 month
Installation: €1800
August 18th 2011 © Mühlen Sohn Slide 16
90
99
108
10 meters, 700 mm wide
Temperatures from 80 to
180°C (depending on
clinker temperature)
Cyclical refit every 3
years (latest)
Magnetic separator
needs to be dismantled
first
10h, 6 people involved
FLUITEX® AD: €1500
every 36 month (fix!)
€1800
What makes the difference?
People & Service
August 18th 2011 © Mühlen Sohn Slide 17
Mühlen Sohn
Global presence:
Anderson, IN, USA
(manufacturing)
Blaustein, Germany
(manufacturing)
August 18th 2011 © Mühlen Sohn Slide 18
Shanghai, China
(sales & service)
Thank you for your kind attention!
Contact: Muhlen Sohn Ind. LP
[email protected]
[email protected]
+1 (765) 640 9674
+55 (47) 3333-0400
www.muehlen-sohn.de
www.advancetex.net
www.msilp.com
August 18th 2011 © Mühlen Sohn Slide 19
Advancetex