927-0002 Onan CCK (spec A-B) Genset Parts manual

927-0002 Onan CCK (spec A-B) Genset Parts manual

FOR
ONAN ELECTRIC GENERATI NG PLANTS SeUe4 CCK b. w.
ONAN &
9 2 7- 2 AA
SONS INC•• MINNEAPOLIS 14, MINN .
;:;'lLa Ii00
A- B
Prlnl<'<l In V Ii . A.
INSTRUCTIO S FOR ORDERI NG
REPA fR PARTS
FOR PARTS OR SER ICE. CONTACT THE DEALER FROM WHOM
YOU PURCHASED TAl EQ IP~IE1\T OR R FER TO YOUR NEAR­
EST .,\UTHORIZED SERV1CE STAT10:.
TO AYOID ERROR OR DELAY IN ILLl1\G YOUR P ARTS ORDER. PLEASE
F RNISH A LL I 'FORM.HIO" REQlT TED.
REFER TO THE ;>:AMEPL.I\TE O}; YOUR PL.'\NT
1. Always giYe the MODEL & SPEC
2. Order only parts that have a quant ity hown under the 'Parts Reference Letter"
that applies to your plant. These letter s are listed under "Quantity Used" in the
parts list. "Parts Referenc.e Letters" are given in the Data Table.
3. Do not order by reference numb r or group number, Use part
cription,
num~er
and des­
4. Give the part number, descrlT'tion and quantity needed of - ch item. If an old
part cannot be iden tified, return the pa r( prepaid to your dealer or nearest AU­
THORlZED SERVIC E STA TIO " Print your name and address plainly on the pack­
age . Write a letter to the same address stating the reason for returning the part.
;" State definite shipping instructions .
Any claim for loss or damage to your unit in transit s hould be filed promptly ag­
a inst the transportation company making the dellvery . Shipm ents are complete un­
less the pa cking list indicates items are back ordered .
"Prices a r e purposely omitted from this Parts Catalog due to the confus ion result­
ing fr om fluctuating costs , import duties, s ales taxes, exc.hange rales, etc.
F or Current paris prices , consul vour Onan Dealer. Distributor or Parts and
Servi ce Center . ..
"En esta USIa de pa rtes los precios se omiten de proposilo, ya que bast ant e con­
fus ion r esu lto de fluctuaciones de los pre cioS: derechos aduanales, impuestos de
venta, camblos extr anjeros etc.
Cons lga los pr eclos vigentes de au distrlbuidor de productos " O NA "
1
eel{
SERiES
This parts catalog applies specifically to theONAN "CCK" Series generating plants
of the standard models and SPECIFICATION designations as shown in the Plant'
Data Table on the following page. For generating plants which carry a different
SPEC. designation on the nameplate, use the parts list as a general gUide in select­
ing the necessary parts. Be sure to furnish the Model, ·Spec., and Serial No. of
the plant.
The parts Reference Letters A, B,C, etc..in the last column of the Plant Data Table refer to corresponding columns under "'Quantity Used"'in the Parts List. 'To determine Which column.applies..to your plant, proceed as follows: 1. Compare-the .model of.y:ourplantand. its nameplatecdata, (volts, '. watts,. and phase) with the Data Table. 2. Select the line in the table which agrees with your plant. Use .~I:7 Parts Re­
ference Letter for this line.
3. The Parts Referenc'e Letter for this line indicates which column (A, B, C, etc.)
in the Parts List appUesto your plant. Parts which .have a quantity shown in
this column apply to your plant, unless otherwise noted. Special equipment
items are optional.
When a serial number is referred to in a part description, check it against the s'erial number on the plant nameplate, uSing only the numbers after the letter.. When. the plant Model and Spec. are written together, a diagonal (/) is used be­ . tween them. c
Regarding your plant model specification, the .Spec Letter indicates a manufactur,..
ers modification, while the Spec Number indic'ates optional equipment installed at
the factory. Some groups of optional equipment are included in this catalog." .
. '.
.
.
The engine end of· the plant is to be considered the FRONT end. RIGHT and LEFT
sides are determined 'by standing at the front end and facing the generating plant.
PARTS ILLUSTRATIONS ARE TYP}CAL.AND DO. NOT
NECESSARILY DEPICT EXACT REPRESENT ATIONS
OF THE LISTED PARTS.
.
. r
PLANT DATA TABLE
2
ELECTRICAL OUTPUT
PLANT DESIGNATION
MODEL NO. AND SPEC.*
305CCK-1M
305CCK-2M
305CCK":3M
305CCK-5M
.305CCK-1P
305CCK-2P
305CCK-3P
305CCK-5P
305CCK-lR
305CCK-lRV
305CCK-2R
305CCK-2RV
305CCK-3R
305CCK-3RV
305CCK-5R
305CCK-5RV
5CCK-1M
5CCK-2M
5CCK-3M
5CCK-5M
5CCK-1I\;,
5CCK-2P
5CCK-3P
5CCK-5P
5CCK-lR
5CCK-1RV
5CCK-2R
5CCK-2RV
5GG:K.:.:3R
-5CCK-3RV
5CCK-5R
5CCK-5RV
1A~
1B
1A.
IB
TYPE 0
WATTS
* VOLTS
PHASE
MANUAL
MANUAL
MANUAL
MANUAL
PORTABLE
PORTABLE
PORTABLE
PORTABLE
REMOTE
'if REMOTE
REMOTE
'If REMOTE
REMOTE
'if REMOTE
R.EMOTE
'if REMOTE
3500
3500
3500
3500
3500
3500
3500
3500
3500
3500
3500
3500
3500
3500
3500
3500
115
230
115/230
230
115
230
115/230
230
115
115
230
230
'115/230
115/230
230
230
1
1
1
3
1
1
1
3
MANUAL
MANUAL
MANUAL
MANUAL
PORTABLE
PORTABLE
PORTABLE
PORTABLE
REMOTE
'ifREMOTE.
REMOTE
'if REMOTE
REMOTE
'ifREMOTE
REMOTE·
'if REMOTE
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
115
230
IHi/230
230
115
230
115/230
230
115
115
230
230
115/230
115/230
230
230
1
1
1
3
1
1
1
3
1
1
1
1
1
1
3
3
1
1
1
1
1
1
3
3
PARTS·
REF.
LETTER
A
A
A
A
B
B
B
B
C
C
C
C
C
C
C
C
D
D
D
D
.E
E
E
E
F
F
F
F
F
F
F,
F
NOTES
* = All models listed produce 60 cycle frequency a. c. current.
Parts apply
also to 50 cycle plants except for some generator parts as noted in the
part description. The 5000 watt plant is derated to 4250 watts in 50eycle.
A = No standard models and only a few special models were manufactured under
model "Spec A ". Engine valves, and related parts affected by the smaller
(nominal 5/16" :instead of 11/32") valve stem diameter, do not apply to
Spec A models. Order these "Spec A" parts by description: Intake Valve,
Spring Retainer, Exhaust Valve, Valve Rotocap, Valve Guide and Cylinder
Block Assembly.
..
'if: These remote type plants have vacuum type cooling. Cooling air is drawn
past the engine and exhausted through the front housing.
0: M anual type plants are designed fOr more or less stationary installations.
They m!lst be craqked by a pull rope. Magneto' ignition is used.
0 : Portable type plants are designeci for portable service. They have a carry­
ing frame and a mounted fuel tank. A two wheel dolly may be attached.
They have plug-in ,receptacles, pull:"rope cranking and magneto ignition.
o = Remote type plants are designed for permanent or stationary installation.
Starting batteries are required for electrical cranking. Remote startstop switches, or automatic control equi~ment may be connected to the plant.
FIG; A
34
q
25
46_
121
L_,
0
:~J
tf"
r-ctJ.
___ . .
42
·41 .43-44'
7~_40}
~
,,-=I
39----®
\~ 3­
BLOCK, OIL BASE AND GEAR COVER GROUP
II?
13
15--o~
14-[e'1145----"'~ _____ 1.<1
~,CYLINDER
28 ..~
27-'"0)1
26'-111
35
~
~46
c:..>
..
-
.
-
5
6
7
FIG.
I:f"
10
8
~
9
~
12
9
C - CRANKSHAFT AND FLYWHEEL GROUP
8
FIG. B - VALVE GROUP
- . _: : -
==--=
_ _ _ _ 3 / -.-.
'*.
~---:----
I
U! I. ..~;oo!]~.!o(J)=~)
H}-L ~"~ID~~~ .....
~U9())l1~~~
- . 5-
f\
".:r
12A
{~t
"" FIG. D - CAMSHAFT GROUP
1
fa
9___ ~
4
5
at
~·1 7
FIG. E - CON NE CTIN G ROD
AND PISTON GROUP
.. t
,,~:30
• J,"
. ., 29'
~-~
."
"
..3
."d
!'"
I
,0-46
,.~-45
,~.1irlI--44
32
~
L
38
~
31
~~~-
8 B-'-':'m\.
FIG. F - FUEL SYSTEM GROUP
~~~,~,
,
5
3A
6--4 I I "1,~-5~
','fJ.,'
,
42--T\
.~
37-ft. _R!!.<J-E-i3!
4,
',.,,~,\,·
... ((9'~'\. ,~8;~~~.
15
'FiG.
G -
~6
2
20
(1
CARBURETOR PARTS
,GROUP'
t!: 1
21A
lWk'li'I'" ViS,
\v ,- '"iH='
'.""1k.~%"
7
~ 19,
8-«1iI
22-4
14
~
23-l?
29 , 24-----,B
13
~
16--1
~
~"'f'
. '.
17;
,-/2
~~~
~6
8-;;;
9~'
4.
~-3
0>
14­
FlO.
~
H - FUEL PUMP PARTS GROUP
10
6
l'
~
FIG.
I
,
GOVERNOR GROUP
(1J}
<
,
\:'r==1~
K - OIL PUMP GROUP
FIG. J
2
'\ (11'0""",
:::0;:
.~
'.
.~
5~
4
~
'i :·
I
3- -ti'1~'
~~'il
~~'
---r - \'\\C.
~~-
@~;;:;;~~ G":~\
7@ttI\
)
lit. 1'1\' - .
<c··.·
...."
~~~~~~~~~~~---0:--.
"""
"
YI
34
"
-15
FIG. L - IGNITION GROU P
1:711-~
~~"/o· ..
e
28
22
(0
---------------------------,
.~~~\
~~~~~--~~
00
1
12
3
8
&
"H~V-I
~.~
FIG. 0 - VACUUM' SPEED-BOOSTER
GROUP
",\I,z
FIG. N- HOUSING AND STOP BUTTO.N GROUP
13
I
.~. ~
FIG. M - MUFFLER
I'~-~
~5
4
to
FIG. Q
CARRYll-m FRAME GROUP
·; :"
4
I
9
FIG. R - DOLLY GROUP - PORT AB LE PLANTS
6
1~~:
. 11--9
(.)
....
......
fC:;t;,j ,-'.-"
'.';i"
6.f "-k:'
M_4
~1:rJ.).<
'."",ro,f. ""),,,-,,'(£,,..,("",,,.;. .. ,
·<'j't'.
c"'"
FIG.T .:, CONTROL GROUP
' !·':'·'·'~"~.:..--28
"®b
14.
~~
.~~
I
12
18
19
27
.....
<.»
103Bll '
1l0A915
123B293 •
123A129
110A666
1l0A667
517-18, .
520A114
123A510
123A489
123A191
102B8
502-20
110A892 '
110D890
110D891 -
10
11
12
19
20
21
22
23
24
15
16
17
18
18
14
13
9
510-8
510-14
103C156
509-8
510-13
150B234
150A236
518-129
516_-117
PART
NO.
7
8
6
1
2
3
4
5
REF.
NO.
A
B
C
/'
0
•••••••
•••
0
;
•••
0
0
0
0
0
0
,
:
0
;
••
0
••
0
••••••••••
•••••
••••••••••••
••••••
;
••••••••••••••
••••
•••
••••••••
0
0
_I
2
1
1
UNITt
1.
1
1
1
1
2
1
1
2
2
1
5
1
1
2
1
1
1
1
1
1
2
2
1
5
i
1
1
1
1
1
2
2
1
5
1
i
_1
1
1
1
1
1
1
1
1
1
1
F
1
1
1
1
1
1
1
1
1
1
E
' 1
1
1
1.
1
1
1
1
1
1
D
QUANTITY USED
1
1
1
Seal, Oil - Governor Shaft ••..•.•.....••.. ; ....••••...•.•..•.•
1
1
Bearing,Governor Sha!t Upper -••. ; ..•.••.•...•....••.••••.••••
1
ShaIt& Arm Assembly~;Governor ••••.••.•••..........••.•.••••
1
1
1
1
1
Yoke, Governor Shaft- ..'...•­...•.••.•.•.••..••.•..•••••.•••••••
1
1
1 1
Ring, Yoke Retainer ••••..........•..•.•• " .-••.••.••••.•.••.••
Pin, Roll - Governor Cup stop - Located in Gear Cover - 3/16 x
.13/16 ..........•....•.•.•.•.•••.•••....•...••••.•.••..•.•.
1
1 1
\
Bearing, Governor Shaft Lower •....•.•.•.•••••.•...••..•.•.•..
1
1 1
1
Bearing, Ball - Governor Shaft •..•••..•.••....••••.....••••..•
1 1
Cover Assembly, Gear - Includes Gear Cover and Items 1 thru 8
plus 29 •...•......•••...• ; ••.....•.•...•...• ; •.••••••...•••
1
1
1
-Gasket, Gear Cover •..••.•...•••.•..••••.•...••.•..••• , .••.••
1
1
1
Block Assembly, "' _ Cylinder - Includes Bearing Plate, Plate Studs,
Bearings,Dowel PinS, Valve Guides, Vaive Seats, Welch Plug, •• ,.'
1
1 -I
1" I' 1
Cap, Breather Tube Rubber •. '...••... ~ ..• '" .:: •• ;'.-::: ~::-~:.:.
Tube, Breather - Less Valve ••.....•...••...••.•••••••..•••••.
1
1. 1
Cover, Valve Compartment, •••.•.•..••.•.•....•••..••••..••.••
2
2
2
Gasket, Valve Cover ••...•.•..••••.••.••...••..•••. " .••••.••.
2
2 2
Plug, CamshaItExpansion, .•......••• ; ...•.
1
1
1
5
Stud, Rear Bearing Plate MountIng - 5/16 x 1-5/16 ••...•••..•••••
5 5
Cap, Oil. Fill - Includes Oil Level Indicator - For 3 qt. Base •••..•
1
1
Cap,Oil Fill ­ Include:;; Oil Level Indicator - Remote Plants - For
4 qt., Base •••••..•.•.....•.••••..•.•. ; " •.••.•­.•.. ; .••...••.
1
Gasket,Oil Fill Cap ..••......•.•..•..•••.•-; .••.•.•..••••..•
1 1 1
Gasket; Oil Base Mounting ....•..••••........•.•... -• ..•.•.•. o .
1
1 1
Elbow, Street ­ Oil Line. : . o ' • • • • • • • • • • ' , ' • • • •
1
1 1
2
Gasket, Cylinder He,ad •.•• o • • ', • • • • • o ' • o '
2
2
Head; Cylind,er - Right Hand .••
1
1
1
o' ••••••••••• , •••••••• ~ ••••
1
1
1
Head. Cylinder - Left Hand •.
WH_EN ORDERING PARTS BE SURE TO INCLUDE MODEL AND SERIAL NUMBER OF
FIG. A - CYLINDER BLOCK, OIL BASE & GEAR COVER GROUP
DESCRIPTION
----
CIl
.., ....
t:'"
CIl
::0
.., ~
>­
....
.;..
402A145 1,23Ai04
526-63
45
46
101K115
101C258
l01A49
lOlA 50
509-:1
516A72
232C1276
23ge 1257
1l0A445
402A131
402A137
402A38
402A138
101K18~
505-110
5Q!;l-1l
516All
44
40
41'
42
43
39
38
38A
3'1
32
33
34
35
36
30
31
29
505~342
505-~8
102A33 0
10~A331
NO.
NO,
25
25
26
27
28
PJ\:RT
REF.
14
5
4
4
4
5
4
4
4
j' 14 4
2
1
1
1
1
1
2
1
1
1
1
1
2
2
1
1
1
1
1
2
1
1
1
1
1
2
1
I4
1
5
4
4
4
2
1
1
1
1
1
2
1
2
1
1
1
1
1 1
1
1 .11 2
2 2
2
2
2
WJjEN ORDERING PARTS BE SURE TO INCLUDE MODEL AND SERIAL NUMBER o.F UNIT! •.
Valve, Breathe~ Tube ............. , ..... , , ............. , ..... " .
Washer, Copper - Valve Compartment Cover....................
C~a~~~a~:s.e.~~~~, ~la~.t.~o,u.n.t~I~~ .-.~~~l.Il~~.S. ~,U.SJ~i~~l: .~~~~~:.~...
p
1
aiciD1EiF
Qu,Akri'rY USED
B<Lse, Oil -Manual ana Portable Plants 3 U.B. Qua,rt .••... , . •. .
1
1
l)a,se, OU -~emote Pl.apts - 4 U. S.Q!lart.s ..•....•... , , , .•. , . .• . . 1
Njpple, pip!) OU Dra~n - 3/8 x5-1/~ _ Use with 3 qt. b3$S •• • . • • 1
1
Coupling, Oil f)r~i1J pipe - 3/8 ., ............ , ....... " •.•••• ,~ • 1
1
Plug, Pipe _, .3/6 - Oil Drain .•.••• , •....•....••..•.• " •• ,., ••. , 1 '1 1
Seal, Oil - GeaiCover , ..........•. , •......••...•. , .. , .•.• ,. • • 1
1
1
Pin, Gear COv.er l)owel.- 5/16 x 1-1/8 ." ....... " .•.. " ...... " :2
2 2
Bearing, Criin~shaft Front or Rear - Spe~ify Standar(!, 0.002" OJ' 2 2
.0.020" Unders:lze •.......•..••....••.•....••..•....• " ...• '-' ,2
1 1
Gal'lket Kit, ,Bell-:ri-ng Plate •...•..••...• ,. , . . • .. . . • . • . • • . • • • • • • • 1
Plate, Bearjng." :Excluqes Bearing ......•••........•.••••. : • . • 1
1 1
Bearing, CafPstJ:;:lit Front ..•........•..•.•...•..•.•..•• " ••. , . • 1
1
1
Bearing, Camsbafl Eear .... , . . . . . . . .. . . . • . . . . . . . . . • . • • . . • . • . . • • 1
1 1
Seal, Oil - .B~q;rillg Plate ........ , .......... , ... , ........... " 1
1 1
Pin, Main Be1J,rillg stop ... " ... , , .......... , .................. " 2
2 2
Support, Generator- Aluminum ........... ; .. , .•........ , . • . . . . 1
1
Support, Generator - Cast Iron .• ' . , .. " ..... ; .. , ........... '.' . •• 1
Nut, Bearing Plate " ......'. '. .... '............... , .. ', .. , , , . • • . . . . . • . 'p
5 5
4
4 4
Cushion, Plant Mounting - Upper ......... , ..•. , ' .•.... , • , , .. , , 4
4
Bushing, Spacer "'! . . . . . . . . . . ; ........ , .. ., , .. . . .. .. .. .. .. .. . • .. 4
Cushion, Plant Mouuting - Lower ............... , .................. I 4 4 4
CushiOli Assembly, .Plant Mounting - Incilldes Cushion, Spacer & Hardware .............. ,......... " , .. . • . .. .. . .. .. .... . . . . . .. .... • 4 1·4 I
;FIG, A - CYLINDER SWCK, OIL BASE & GEAR COVER GROlJP .(C9:I\ilT.)
DESCRIP'l'lON
".", ....
0'1
~
....
ro
t""
ro
1-3 ~
'tl
b>
47
REF.
NO.
DESCRIPTION
800-5~
800-11
800-54
800.,.32
800-34
110A284
851-5
110A879
,
4
1
5
2
2
10
8
8
D
5
-
5
C
10 10
2
2
2
2
4 4
1
1
5
5
8
8
10
2
2
4
1
5
5
B
5
A
--
("
.'
f/1:
10
2
2
4
1
5
8
5
E
QUANTITY USED
WHEN ORDERING PARTS BE SURE TO INCLUDE MODEL AND SERIAL NUMBER OF UNIT!
Washer, Lock - 5/16 x Special Width - Rear Bearing Plate •..•..•
S_crew, Hex Head Cap - Hardened - 5/16-18 x 1-1/4" - Cylinder
Head •....•.• i • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Screw, Hex Head Cap - Hardened - 5/16-18 x 1-1/2'1 - CylinderHead ........•.•....•••.•.....•.•...•.......••.•....•••••..•
Screw, Valve Compartment Cover - 1/4-20 x 2" •••..••..••.•••..
Screw, Hex Head Cap - Intake Manifold - 3/8-16 x 2" •• " •• , ••••••
Screw, Hex Head Cap- Gear Cdver - 5/16-18 x 1-3/4" ••••••..•.•
Screw, Hex Head Cap - Gear Cover- 5/16-18 x 2-1/4"- •..••••..••
Screw, Hex Head Cap - 3/8-16 x 1-1/4 ......................... ­
FIG. A - CYLINDER BLOCK, OIL BASE & GEAH COVER GROUP (CONT.)
PART
NO.
-
10
2
2
4
1
5
8
5
F
~
CI.I
I:"
...
CI.I
~­
'tl
>
::n
....a.. ­
liciA872
526Ai7
1
104A43
B
9
10 105A72
104])-256
5i5-1
192A83
i34D591
Ii
llA 13413565 6
7
5-i5~2
2
3
104A170
4A 160D202
4B 16013222
51B-14
5
ifbA904
115A6
(}
ib
il0A6J9
7
B
11bA89~
i lO'A539
11 bA 9a2
Sb9-ao
3
4
5
6
fib:B88b
110:8881
NO,
i
Z
NO,
REF. PART
:. ,I
-
DESCRiPTiON
.~l·-t
Fla, B - VALVE GROUP
s~
& FLYWHEEL ,GROUP
2' 1
1
1
1
1
1
1
1
1
1
1
1
1
1 .
1
1
1
1
1
1
1
:, ..
/,
I I f 1
I
1
1
1
1
1
1
1
1
1
1
1
2' 8
2
4
4
4
2
B
4
4
2
4
2 2' 2
2
2
2
2
2
2
2
4
4
2
.B 4
2 ..
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
IIi
1
1
1
1 1- 1 1
1
1
1
, 1
2
2 2 2. 2
2
2
4
4
4
4
4
4
2
2
2
8
8
8
4
4
4
2
2
2
2
i
2
2
lEi Ie 1.0 IE IF.
2 2'
A
QUANTITY USED
l.~"
WHEN ORDERING PAltTS BE SURE TO INCLUDE MODEL AND SERIAL NUMBER OF UNITI
Washer, Flywheel Mounting ............................. ,... ..
Key, Flywheel Mounting - steel (Replaces Aluminum) ... , • . ••• . .
Screw, Flywheel Mdunting ........... ; ......................-... . . .
Flywheel, Magneto ~ Less Rope Sheave - Pressure Cooled Plants;
Sheave; Rope .................. , .... , ••............•. ·.;........
Lock, Crankshiift Gear- washer ...-............................ , .
Washer, Cranks-haft Gear Retainer .. ~ ... ; .... : ........... ;.....
Gear Set, Timing - Incl. Crankshaft and Camshaft Gears. . . . • . . •.
Crankshaft .. ,,- .......... -' ..................................." .....' •
Key, Crankshaft. Gear Mounting..................................
Rope, Starting - For Rope Sheave Only. . .. . . . . . . . . . . . . . . • • . . • • •
Wheel, Blower - Battery Ignition Pressure-cooled Plants. . .. . . ..•
Wheel, Blower - Battery Ignition Vacuum-Cooled Plants. . . . . . . . •
FIG. C - CRANKSHAFT
Valve, Exhaust .. SfeUite ................. ...... j .• "" ..' ,_. '-_'_.' '.' ._."_,,_. Insert, Exhitusf Valve Seat -' Stellite _ ..... ,.; .• , .........••....• S~al,' "0" Biilg,'~ fniah Valve GUide Only ................. , ...•.• Guide, Valve,;....... , .••......... ;.- ..•. , •...... ; •.•. ; . ; •.••... Spring; Valve ;. ; , ........' .... ; ; ; ..• ; .•. , , •.......•. , .. '" .- ... ; . , .' Washer, ValveSp'ring Retainer - intake Only .....•.....•' ... , ..... Lock, Rotoe:ip of Spring Retainer Washer ............... , •...... Tappet, Valve ~ ...' .................' ..........' •..... ; , ..' , ; ....... . Rotocap, Exhau's{ Valve ...•..•. '.' ......' ..•..... '." ..........' .• _... . Valve,1nta:k~ ... Sfeel .;, .................. ; .•.......•.•.' ••..... :"'..."
i---<
--.l
til
.,
to<
.....
til
;.iJ
::0
'0'
>­
I1EF. PART
NO• . NO.
.("'.
, '.~'"
Specify:
WHEN ORDERING PARTS BE SURE TO INCLUDE MODEL
DESCRIPTION·
AND
B
4
2
2
2
',"
2
2
2
2
2
2
2
2
2 2 2 2 2
SERIAL NUMBER OF UNITI
4
1
1
1
1
2'
4
1
1
1
i
1
1 1
1
10 10 1
1 1
1
1
1 1
1
1
F
2
1
1
4
4
1
1
1
1
1
10 1
1
1
4
1
1
10
1
1
1
1
E
4
4
D
1
1
1
1
10
1
1
1
1
1
1
C
1 . 1
1
1
1
1
1
1
10 1
1
1
1
1
4 4
A
QUANTITY USED
·v
....
~.
;.:
t""
m
,.;j
Id·
>­
::u
0:>
112A3
114C98
113M8
IHAto
114A59
113A85
145B80
503-280
503A286
140A211
503-107
5'02-2 .
142A363
142A364
142C367
. 142C366
140C399
154C372
154C377
505'-'138
154A360
141A78
154A383
154A13
149A45
149A3
140A68
6
7
8
9
10
1
2
3..
3A
4
5
6
6
6A
6A
7
·8
8A
8B
9
10
12
14
16
17
18
5
DESCRIPTION
..
2
4
4
2
4
2
A
4
2
4
2
2
4
B
1
1
1
1
1
2
1
1
2
1
2
1
OF
1
2
1
1
2
1
1
2
1
1
2
2
1
1
UNITI
2
1
1
1
1
3
1
1
1
2
1
1
1
1
1
3
1
1
1
2
1
2
4
4
2
2
4
4
2
2
4
4
2
1
3
1
1
1
2
4
2
E
4
2
D
4
2
C
1
1
1
1
1
2
1
1
2
1
2
1
1
1
3
1
1
1
2
2
4
4
2
2
4
F
t,. '
QUANTITY USED
Inlet, Carburetor Air •..•.••••••••••••..•••..••••••.•.•.....••
1
1
Clamp, Air Cleaner Hose .•.•..•.••.••.......•.. , .••••••.....•
3
:3
Hose; Air Cleaner •••...••... ; ....•.••••........••••.•..••...•
1
1
Sleeve, Air Cleaner Hose ..••.•...••.••...•• , .•..•••••••••. '.' .•
1
1
Clamp, Air Inlet to Carburetor ........................•.••...
1
1
Elbow, Inverted Male - (1) Fuel Pump, (1) Fuel Filter ....•••••••
2
2
Carburetor, Gasoline - Manual Choke Plants •..••.•••......•••.•
1
1
.Carburetor, Gasoline Electric Choke Plants •.•.•... , ..•.•..•.•
Carburetor, Gas-Gasoline C~mbination ­ Manual Choke Plants •••• 1
1
Carburetor, Gas-Gasoline Combination - Electric Choke Plants ..••
Cleaner, Air •...........•..•.•....••..•......•.•...•••...••.•
1 1
Manifold, Exhaust - Pressure-Cooled Plants ...........•....•...
1
1
Manifold, Exhaust - Vacuum-Cooled Plants .•... , ........•......
Coupling, Pipe Reducer - 1-1/4 xI" -Exhaust.Manifold ....•...•.
Gasket, Exhaust Manifold or Muffler Mounting .•.......••••.•...•
2
2
Gasket, Carburetor Mounting ••...•.••••.•.•.••••••.•.•......• :
1 1
Manifold, Intake •.•....•...••••••••...•.••..•.•••••••.••.•..••
1
1
Gasket, Intake Manilold ...••.••• ; ••... .' ..•...•.••••.•...•....•
2
2
Spacer, .Fuel Pump ....•....••.••.• '. .....•..••••••.•.••.•••..•
1
1
Gasket, Fuel Pump Mounting •••••.•.•..•.....••••.••.•.•.•....
2
2
Screen. Air Cleaner ••..••.. " ••..•..•......•••.....•••••.••.•
1 1
WHEN ORDERING PARTS BE SURE TO INCLUDE MODEL AND SERIAL NUMBER
FIG. F:" FUEL SYSTEM GROUP
Ring, Piston Pin Retaining .•........ '. ........•••.••.. ~ .....•••
Rod, Connecting - Specify: Standard, or 0.020 Undersize •.....••••
Ring Set, Piston ­ For One Piston Only - Specify: Standard, 0.010",
0.020" or 0.030" Oversize •.•• ~ .........••.••..••...•••.••.'.
Screw, Connecting Rod Cap •..•...'.•••....... '•...•••.•••••.••..
Washer, C;:onnecting Rod Cap Screw Lock •.••....•.•.•• : •••••.•.
Expander, Oil Ring ............................................
. ...._ ..- FiG. E - CONNECTING ROD& PISTON GROUP (tONT.)
REF. PART
NO.
NO.
){ (,
(D
...
t-3
1:""
....
en
en
t-3
~
'tl
>­
50'5:.. gg
502-4&
46
47
, 502~2
1.49A616
I49A2'11
52'6.::63
159DS':a
153A17
153M7
153A58
i5'3Ai6
4'4
45
4'3
4i
42
40
39
38­
33 34 37 32 416A1(}
30 3't 15JIB20
5{fiAg
14'9A611 '
153A113
5'(141\;13
29 27 ,
• •' ,
,
••••
..•. " •••
, "
'
lVl'a:ri:ual ••.•..•...'..•.• , • , .. , ••..••.•.••• , • , " " •••' , ..... , .'
1
i
:(
t
1
1
1
1
2
1
:I;
1
1
2
1
1
1
1
1
'i':.l\'
WHEN ORDERiNG pARTS BE SURE TotNctUDE MODEL AND Si1:iUAt"N'UMBER OF UNITi
i
i
1
i­
1
2
:1
1
1
f
1
f
1
1
1
1
1
:1
1
:t
1
1
1
1
i
1
1
1
1
1
1
.1
1
r1
t2
i
1
I1
lit
1
-~
2
'1
1 I 1
El€nne'nt, Cho'k:El'. Hi-Metal ....•..' . ; . , ~ .. ,' ; , .' ..... : ,,' , ....... ," .... .
Bt'acket, Fue't-,'tank Mounting . , .• ; •..•' .•.' ... , ••. , ..•.•• , i .' ... , ..... '
Rod; Fuel Pum'P' PrIme'r ....... , ••.,.:.•,•... , ..•....•••..'.', .......' :1
Wasner, Fiat ()6ppElr - Fuel PumpMoulitirig: ,. " , .•. ; . , , .. ; .' .' •.' . , .. ', . 2
1
Eibbw; Inverted Male - Filter BTa:e'ltet ••• ; ••.•..• i . ' . ; • , .... , . . . . . . .
Bt;\u}k;et, Fuel friiter.~' Includes Coupling,; .• ~ , •• , . , ..... ; ••• , .• ; , ''1
Nipple, Close- ~. 1/S BraSs PIpe - Braclxet to Filter Inlet ... u • '.' .• '1'
Nippie, Pfp'e etdSEl - 1/8 x 3/4 - Filter iniet .••.•.•.. , , •.' ...... . Bi"acket, E'l!')'ct,-ie Choke .........' .......' .' ••' •.' .•.' .......' , ...' .... , , , . ; • ,
Cl':ioke,
,Line', Fuet -Fo:efPump to Carburetor, ••. , .. , ,. ,. ,', ..•..•• ', .. .
Ce:v'et f ElectrtC' Cboke' ; ....•...•. ',.:, .'" .• , ..•...•.' •••.' .•.••• ,
Brac'ket; M$irrlil:d Choke ... ; ... .- ... , •.•.' ..' .' ............. , " ..• '••.' • ".
1
I11
11 .'f.: fi.
Strap, Fuel 'tank Mounting .... , : .-, ~, .• , ••• " ., ....... , • , , .', •. , .••' • vaive, Shufoff', "","," ..... , .......'" ••.•..••. " •..••••..',"'" :(
':rallk, Fuel -' Less Fuel Shutof,f Varve -' Separate, 5 U.S.Galioll .•. ,. :1
Cafi, FlleltallK -:" PbTtable Plants Only .••..' ..•.......•••••• , . , .•
1
Liller !<'uel':':'T,o'fhi to Erackef - Flexible, 36" .. , , .......... , .... , ,
•••
1
I
1
149:A616,
159A537
14~-150
149~149
Btaeket, Fliel tHter .. , ............. , . , ........... u .
,25A
2€J 25
fr"flhn' , Fuel'. , ... , " , i • • • • • • • • • • • • • • • • • • • ; " . , ••••••' •• ,.'.," " " .
Gasket, Fuel Filter Bowl. Not llilTstf'ated- .: ....
Bowl,FuelFUfer Not Illustrated., .....• ,." ..., ..... ,... '.' , .. ,
. • .' . • . . , . . • . ' . , • • • .'
Tank,
1~9C546'
Fuei":<. "'" .~ .. ;.: .'•.....' .', .....' ..' .'..•, u
:1 14913'79
iA:11e, Flctibl€ f FueJ- Fuel rUler to Fuel J;>tilnPf i2\' ... , • , . Liile, . F'lcxtpleFllel -, Fuel Filter - Fuel Pump iSH' " ••.' ••', .•• ,.,. 1
1
23 ..
501-15
22
Excludes: Scree11 ., ...... , ••...... , l"UtilP, Fucl~ With Prhntng J;.,ever ........... , ........" ..• , . LIne, FleJdlJfeF(f(~l -Fiiel FUler to F'ucl Pilmp", 18'-1/2" " ..... ,. €tip AsseI11b1y, Afl' Cleaner
FIG., F­
~-~
24
501A4
501135
:t49C602,
i4oA405'
NO.
PART
-~~,-~~-'
22
21
2'Z
19
REF'.
NO.
~~~~~,~
-;;:
2
1
1
1
1
1
1
1
r
1
1
1
1
1
1
1
1
1
\
~.
"3
til
f'
.q
i:Iil
~
>­
Itj
t>:l
o
12
13
14
11
1
1
2
3
3
4
5
5
6
7
8
,9
10
REF.
NO.
142A363
142A364
142C367
142C366
815-103
815-109
142-28
142-55
142-37
142-205
142-217
142-183
142-39
142-31
148A17,
142-49
142-32
142-285
142-38
145A8
112..:40
149K526
142K371
142-33
PART
NO.
1
1
A
1
1
B
1
1
1
1
C -I---­
D
1
1
E
-
QUANTITY USED
1
1
1
Carburetor, Gasoline Manual' & Portable Plants •••••••.•••••..•. 1
1
Carburetor, Gasoline Remote & Electric Start Plants. " ••....•••
1
1
1
Carburetor, Gas:-GasoUne Combination - Manual & Portable Plants. 1
1
Carburetor, Gas-Gasoline Combination - Remote Plants ••.••..•••
1
1
1
1
1
Screw, Bowl Cover - #10-24 x 1/2 .•••.•.••..••••.•••••••.. ; ••••
2
2
2
2
2
Screw, Bowl Cover - #10-24 x 5/8 ••..•.••..•...•••••••••.•••...
2
2
2
2
2
*Screw, Choke Fly - #4-40 x 3/16 ...............................
1
1
1
Fly Assembly, Choke - Manual & Portable Plants •••••.. ~ .•••••••
1
1
Fly, Choke- Remote ,Plants • ~ •.....•...•..•.••.••••.••..•...••
1
1
1
1
1
'Sleeve Assembly, Choke ... ~ ••..• ; ...•.•.•••••.••..•.•.•..•••..
1
1
1
1
Shaft Assembly, Choke - Manual & Portable Plants •....••••..••.
Shaft Assembly,' ,Choke - Remote Plants ••••..•.•••.•..•••.•.••.
1 "
1
1 1
1 ,1
*Shaft, Float •...•..••....••.•.•..••••..••.•..•.•..•.••...•••••
1
1
1
1
1
,Gasket, Body to Bowl ••..••.•.•.•••.•........•.•••..•.•.•.....
2
2
2
2
2
Gasket, Float Valve Seat and Main Adjusting Needle Retainer .....
*Valve and Seat Assembly, Float - Includes Gasket ........•...•..
1
1
1
1 1
1
Gasket, Nozzle ........•......•................•............••
1
1 1
1
1
Nozzle Assembly ..... , ....... , • ; .......... ; ...•.....•.....•...
1
1
1
1
1
1
1
Float and.Lever Assembly •....' ..•..............•............•.
1
1
1
1
1
Lever, Idle Stop ............................•...............••
1
1
1
Needle, Idle Adjusting ....••.........' ....•...............•.•.•. 1
1
1
1
pring, ld.le Needle Adjusting ...... " .... ; . . . . . .. ..........•... I 1 I 1 I 1 I 1 I 1
WHEN ORDERING PARTS BE SURE TO INCLUDE MODEL AND SERIAL NUMBER OF UNIT!
FIG. G - CARBURETOR PARTS GROUP Repair Kit, Fuel Pump - If not available use 149K74 ..••••..••.• 'Repair Kit, Carburetor •...•..•..•. ; ••••..••••.••..•• ~ ........
<?asket Kit, Carburetor .... ~ .....•. ; ........•................
FIG. F. - FUEL SYSTEM GROUP (CONT.) DESCRIPTION
."
I
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
F
N
,...
>-3
tt.l
....
t"
tt.l
>-3
"d
>
,."
1
29
39
27 28
26
25
149C602
149K526
813402 142 -33
142K371
142--!2 142-343 870..53 505~53 516A27 i42~41 142~45 142-46 142-206 142-370 20
21
22
23
24
142A35 812-63 142-281 142-3\39 142-368 ~
PART
NO.
17
18
19
16
REF.
NO.
QUANTITY USED
.X x
l ,1
11
!!
1 1 1
•
•
-
1
WlJEN ORDERING pARTS BE SURE TO INCLUDE MODEL AND SERIAl., Wl;JMBEROF UNITI
pump, Fuel ~ PNAN with prjmer lever. '" . , ..•••. , ..••••• ' •..••
Kit, Fuel Pllmp l1.epair - Incilldes Pllrts mal'/l:ed (**\1') , , ••• " •••••
Body, Upper ~ Not Sold Separately, •. " •.• , .•..•.. , ••••..••••. ;
FIG .. H" FUEL PUMP PARTS GROUP
* contained in Rep:lir Kit M 42K371
x
1
1
x
1
1
.spring, Throttle Stop Adjusting Sl;:rew •.•.••..•.. " •• , , . . • . . • • .•
1 1 i 111 Screw, Throttle stop Aojustlng ~ #6-32 x 1/2 ., ••.... '" • . •. •. •• •
1 1 1 111 2
*Screw, Throttl€ lO'ly - #4-40, x 1/4 " ... , ; .... ,. " ... , ••....... ;.
2 2 2 22
Fly; 'Throttle ,'" ..•.•.........•. " ..•..•......... " ..... ,..•••• , 1 1 1 1 1 1 *Shaft Asseinbl,; throttle ...•..... , ........•. ; .•...• ; •.•. ;.....
1 1 1 111 Nllt & Jet, 'N;o?:',zle ••....•.•......•.•.....•....• , •.•.•.••••..•• , '1 1 1 1 1 1 Retainer, Nnii!} Adjusting Needle .. , ...•• ~ ....••••. , . " ••• , . . • .••
1 1 1 111 PackHlg, Maiu·AOjusting Needle, .• , . ,. , , ... , . , .••• , .•••••. " , .•
1 1 1 111 Retainer, ,Mliii} Adjustlng~Needle pack~ng .••..•.......•....... ,..
1 1 1 111 Pin, Main Adjustilig'Needle ,~ •• ,., .,",••••• ,", •• '., •• , •• ,........
1
1
1
1
11 *Needle, Main, Adjusting •. , ... '" ...• , •. , ............ '• •.•. , •• " . . .
1 1 1 111 Body Asseipbl;y~~;' Not SOld Separllte1y , ••.....•..•... , ••....•.•. ;
1 1 1 111 }llug, Gas, Inlet.......... '.' ., ...•. " " •• , ••••....•.•••••.•.• "; . • 1 1 1 1 1 1 Needle ASI'!e'rnbIy -!ncludesPaclting, N!lt.all,Q. Retainer H' ...... ,..
1
1
1
1
1 1
Btisbing,ThrQttle~l:taft " ..... '." , .•., •• '._" "_~:.'."" .• , •.•...•. ,
?
2 2
2 2 2
Nut, Throttle Stop ....... '...•...••• , •.•.....•••.••••. > i ,.', ••.• i ,
1 1 1 111 S~cr.ew, Throttle Stop Clamp. '.' >,' ••••• , . , • • • • • • • • , . , • • • • • , • • • • •
I 1 1 111 *Gasket Kit, Carburetor '•..••... , " , •.••• " .• , •.•• '. ' .• , .•• ,., •
1 1 1 111 1 111 Repair Kit, Carburetor '.......• ,. •... ," ..• _• , ' .•.•••• , •... , '. ' •
1 ~l
FIG. G - CARBURETOR PARTS GHOUp (CONT,)
~-~~~~----------l--'- m~r--E-I'--F~I
DESCHIPTION
"tl
>-,l
....til
t:""
,til
>-,l
::.0
>
""I:'-:!
1
2
·3
4
5
6
7
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART
NO.
150A136
150A98
150A96
150A40
150A89
150A300
150A501
518~129
149A544
149A86
149A551
509-65
149A404
i49A3
815-148
815-147
·149.;.96
149A95
149A582
149A93
149A539
149A94
516A113
· REF.
NO.
1
1
1
1
1
1
1
1
1
1
2
1
1
1
x
4
2
2
2
1
1
1
1
1
----
A
4
2
2
2
1
1
1
1
1
x
1
1
1
2
1
1
1.
B
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
x
4
2
2
2
1
1
1
1
D
1
1
1
1
2
1
1
1
x
1
1
1
4
2
2
2
1
1
C
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
x
4
2
2
2
1
1
1
1
1
F
1
1
2
1
1
x
1
1
1
1
1
2
4
2
2
E
QUANTITY USED
WHEN ORDERING PARTS BE SURE TO INCLUDE MODEL AND SERIAL NUMBEn OF UNITI
Screw, Governor Sensitivity ·Adjusting •••••..•.•••..•..•.•••.••• Spring, Governor ••.......•..••••.....••.•.•.••. : •.••••••.•••• Stud, Governor ·Speed Adjusting .................................
Bracket, Governor Spring, •.•..•• ; ••••• '.' ...................... Nut, Governor Speed Adjusting •...••••.• '.' •.•.••••••.•••.••..••
Joint, Governor Link Ball ••...•• " ..........•..•..••...•.•.•..• Link, Governor Arm to Carburetor - 5-3/8", (Replaces 150A37) ..
FIG. J- GOVERNOR GROUP Screw, Hex Head Self Tapping - #8-32' x 7/8 - Pump Assembly ••••
Screw,. Phillips Flat Head Self Tapping - #6-32 x 5/8 Valve Retai~er.
***Valve and Cage ••..••..•..•.•• ; •..•...•.•.•••..•••.••• ~ •.•••...
***Gasket, Valve, ...•.••••......•..•..••••.••..•....•••••••.•..•.
***Diaphragm Assembly •••••...••.•.•.••..••...•••..••••.••••.•••
***Spring, Diaphragm .............................................. .. Retainer, Valve Cage .•..••...••••••.•.••••••.•.....•.•••••..••
***Spring, Rocker Arm •••••••.•.••.•••••...•• ; •••••...••••••.•••
Pin, Rocker Arm •••..•...•••...•••..•••••••.••.•.•.•.•••.••..
Body, Lower .;. Not Sold Separately ••••...•••••.•••..•••••.•••••
Link, Rocker Arm •••...••.•..••.•.....••..••...•••..••..•••.•
Arm, Rocker •••••.•......•.•.•••••.•.•....•••• : •••••••••.••••
Lever, Hand Primer •.• , .•...••....••..•..••.•.••••.•••..•••.•
Seal, "0" Ring •.••••. ; •••..••. : •••..•.••.•••••.••••••.•••• ; •••
Spring, Fuel Pump Priming Lever •.••••...••.••••..••.•.••••••
***Gasket, Fuel Pump Mounting •.•.••....•••...••.••••••.••••••••
Ring, "E" Retainer - Priming Lever Shaft ...................... FIG. H.-FUEL pUMP GROUP (CONT.)
DESCRIPTION
'tl
>­
t.:>
c..:>
"'3
{I:l
....
t"
{I:l
::0
"'3
120B409
120A187
120A140
120A396
120K161
309-10
il.22-37
526-66
2A
3
H)OAI52
160AlSO
160A75
31'2A6J:!' .
6
6
'1
8
9
10
312A63 .
336A507
160M3
508-5
l00A262
16oA2
33,6;A530
4
5
2
3
1
'6
5
4
120A394
i20B4n
PART
NO.
1
2
REF.
NO.
R
1
1
1
2
2
1
1
1
1
1
1 11 1 I 1 1
1
1
1
1
1 11
Cover, Break,~r Box .. ; ....... ': " ...... ;........ .. ............
1
1
1
1
1
Gasket, Breaker Box:CoVer ....................... :...........
1
1 1
1
1
P.lv6t,' Breaker Arm; ................................. " .. .. • ..
l' 1
1
1
1
Point Set, Bre~er.......................................... ,
1
1
1
1
1
Leail1 Ignition 'CQil to Terminal mock ... Unshielded <1 il:mh " • • • . .
1
1
1
1
1
Colldenser,.!?teaker Box - 0.3 Mfd .......... ~............ .....
1
1
1
1
Cond'Ems€l', 'Breaker Box -0. 2 Mid .•.• , • • • . .. . • • . • . . • • •• . . . . •• 1
Leati, Break~raox to Terminal Block - ShieMed •••. ............
1
1
1
1
1
Gasket, BrealtetBoxMollnting (PiaRts with SpaGer, use two~ . ,...
11 2 1 1
Grommet, Spark Plug 'Cable - In Blower Housing...... •••••. ..••
2
2
2 2 2
plunger, Breaker - Includes Pltmger, Diaphragm & GUide -For Manual aridPortabl€ Plants .............. " . , ........ '" .. .. .. t 1 II I
II r 1 WHENORDE~G :PARTS BE SURE TO INCLUDE MODEL AND SERIAL l'I'UMBER OF UNITl FIG. L -IGNITION GROUP
I 1
I 1
.J!:.
1
11 1
1
1
1
1
1
1
1
1
1
11
A I B I C I D j
QUANTITY USED
Pump, on - :Cofnplete Pump ......•............•. , .. , .•.• " • . • . 1 1
Ct1P, Oil Pilmp Intake - Includes Pipe, Cup & 8croon ~ Use with 3 quart on. Base ,-Manual & Portable Plants •...•..•...••.•.. , . 1 1 Cup, Oil Pump Intake - Includes Pipe, Cup & Screen - Use with 4 qllart Oil,Base - Remote Plants ." ...•..•..•... ' ••••..•...•. 1
1
Stud Assembly, By-Pass Adjusting - InCludes Stud & Nut., .• , •. .•
Spring, By-Pass Valve. ',' • , .... ,,; " i " • • • • • '• • • • • • • • , . , • , • • • • • • • •
1
1
Valve, By-Pass .•.............. ,................... .•••.•..••
1
1
Gasket Kit, bil Pump . , •. , . , .• ; .•••.•...•.....••...•• , . . . • . . • •
1
1
SWitch, Low.QilPressure Cutoff (Optional) " , .. , • , . , , ••..••.••.• Cal'tridge,: on Filter- Includes GaslteistOptional) •..•••...•••.•. \Va$net, Coppl:ir -Oil P,reSSure Reliefyalve Adjusting Screw.. . . .1 1 11
FIG. K - OIL PUMp,GROUP
DESCRIPTION
t<i
>-:l
ro
....
I:"'
UJ
:xl
>-:l
'tl >­
"""
167AI112
167A1289
160A282
160A281
162A196
167-28 .
160A257
160A251
160A488
166-105
503-92
336AI038
336A368
160A428
332A319
332A273
336A521
336A439
160A246
508-2
160A261
308A94
11
12
13
14
14A
14B
15
16
16
17
18
19
20
21
22
23
24
26
27
28
29
30
31
160.C483
160A268
PART
NO.
10
REF.
NO.
A
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
2
1
1
1
1
1
2
1
1
1
1
1
D
1
1
C
1
1
B
r
1
1
1
2
1
2
1
1
1
1
F
1
1
1
1
1 . 1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
E
QUANTITY USED
WHEN ORDERING PARTS BE SURE TO INCLUDE MODEL AND SERIAL NUMBER OF UNIT!
Plunger, Breaker - Includes Plunger, Diaphragm & Guide - For
Remote Plants .•...........••••.•••••••..•.•.••...•.•.••....•
Cable, Spark Plug - Shielded - Right Hand - 9 inch ••.•...••••...•
1
Coil, Ignition ••..•.••.•....•·••.....••.. ; ...•..•..••.•••.•..••••
1
Cable, Spark Plug - Shielded - Left Hand -' 23 inch ••.•..•••••••••
1
Coil, Magneto Stator •...••••...•..••..•.•.••••....•.•..•.•••••
1
Pole Shoe, Magneto Stator •.•••.••••••••.....••....•••.•..••.••
1
Stator Assembly, Magneto - Includes Coil & Backplate ORDER
COMPONENT PARTS •••.••.....•....•.•.•...••.•••.•••.••••• 1
Plug, Spark •••...• '• .....•. ~ .••.•....•••••..•..•.•.•..•••.••••.•
2
Box Assembly, Ign It ion Breaker - Complete - For Manual and
Portable Plants - (Magneto Ignition) .•••.•.•••••..••..••...•.••
1
Box Assembly, Ignition Breaker - Complete with Spacer - For
Remote Plants - (Battery Ignition) •••...••...•.••.....•••.••..
Clamp, Ignition Cotl •.••...............•....••.....•..••.•...•
1
Nipple, Ignition Coil Rubber .••.....•...•.•.•.••...•.••••••.•••
2
Sleeve, Rubber Spark Plug Lead to Housing ••....•••.......••••
1
Lead - 5 inch -' Coil to Terminal Block •..•.•..••••..•...••.•••.•
1
Lead - 6 inch - Coil to Terminal Block •••••.....•.••....•.•.•.••
Strap, Point Set to Breaker Box Terminal Block ••.••..•..•.•••••
1
Block, Breaker Box Terminal •••..•.•.....•••••...•••.•••.••••
1
Clamp, Magneto Lead .•••••....•••..••...•••...•..•.•...•.•.••
1
Lead, Stator to Terminal Block- On Blower Housing ••....••.•.•
1
Lead, Ground., Breaker Box to Manifold ••......•...•.••••••..••
1
Spacer, Breaker Box •....••. " .•...•.....••••...•..•.•.•.•••••
Grommet, Stator Lead Rubber •••....••........••.....•...••.•••• 1
Wick, Breaker Box OiJ Drain ..•..••....•.•.......•..•...•••••.. 1
Switch, Rem!Jte Start-Stop - Momentary Contact - Optional Accessory
FIG. L - IGNITION GROUP (CONT.)
DESCRIPTION
w
<.n
~
t"
....
til
~
til
~
'tI
:>
7
6 .
2
3
4
5'
1
155B4B4
155B127
155B76
505-3
505-30 .
155A295
505-4
31A3tZA35
33ZA2B4
32
33
332A272
34
167A67
167A64
B15-111
in5-112
B12-155
812'-59
B12-153
REF: PART
NO.
NO.
1
2
1
1
1
2
1
2
2
IA
l
1
1
.1
2
1
1
2
1
1
Z
2
1
1
1
1
1
1
1
2
1
2
2
1
1
1
2
2
1
1
2
1
1
1
2
1
1
1
1
1
2
1
2
2
1
1
2
1
t
r
1
1
11
2
1
2
2
1
l~lN~lr~ r:UIF
WHEN ORDERING .PARTS BE SURE TO INCLUDE MODEL AND SERIAL NUMBER OF UNIT!
MUffier,E$.aust,. Portable Plants •........•. ~ ...•••..••••.•.• 1
Tubing, Flexible Exhaust - Manual and Remote Plants· ••.••••.•••
Mufflel',Exhaust - Manual and Remote Plants •••..•.••..•.•...•
1
Elbow, .Street - Exhaust Outlet - Portable PlantS ....•••..•••..•
1
Coupling, Pipe,. ,Portable Plants .........••..•..•..•. '.' ..•. , •• Plate, Exhaust Wall. •.. '.' ....:.~..... ~............... ~ .............. Nipple,Pipe Close- 1" Portable Plan~s .... ; ........ ~ ......•..... M ,. MUFFLER GROUP
FIG. L -JGNIT.ION GROUP (CONT.)
Condenser:: 0.1 Mfd. - Basic H312A16 pius term. - Ign. Coil Sapp.
Screw,Termii:ial Block Mounting - 011 Blower Housing; •..•. " ..•
Block, Te'rf!jinal :- On Blower Housing •••.•.•.•..............• ~ •
Shield, Spark' Plug -. Includes Clamp & Shields .•.. ; ..••.•.•••..•
Clamp, Spark Plug Shield ...•• : .................•.••.•••...•••
Screw, FUr.Head - 1/4.,.20 x 5/B" - Breaker Box ...............•
Screw, FilLHead,. 1/4-20 x 3/4" • Breaker·Box ....•......••..•
Screw, Round Head - 1/4-20 x 1-1/4" - Mounting Stator •.•.•...••
Screw, Round Head,. #6-32 x 1/4" - Stator Primary Lead ••..••••
Screw, RoundHead - 1/4-20 x 1" ,. Ignition Coil ••..••••.•••••.••
DESCRIPTION
I
1-3
til
t"
...
~
til
~
"d
>
CD
w
1
2
3
4
5
6
7
5~6-39
150A430
150K434
150A374
150A425
150A366
150A376
150K433
502-5
336A491
,336AI049
336AI037
405C954
,405C9.55,
1340564
lO
11
11
11
12
13
14
405C963
405C960
i34D589
.134D569
134D594
134D588
193:"5
.501M
313A18
160B50tJ
870-110
1
1
2
3
3A
4
5
6
7
8
9
REF. PART
NO,
NO.
1
1
1
1
1
4
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1 1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1.
1
1
1
OF UNITI
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1.
1
F
1
4
1
1
1
1
1
1
1
1
1
E
1
1
4
1
1
1
'I
1
1
1
1
D
1
4
1
1
1
1
1
1
1
1
1
C
1
1
1
B
QUANTITY USED
1
A
Kit, Vacuum Speed Booster Replacement - Includes External Spring
& Mounting Gasket •••••••.•.•.•.•...•••..•.•.•..•••••••••• '•••
1
1
Bracket, Spr ing to Governor Link '•..••••.••••.•••••.• ; .......... 1
1
Kit, Diaphragm Replacement ­ Includes Gaskets •.•.•••.••..•...•
1
1
Gasket, Diaphragm Plate ....•.••.•••••.••.•.•••.•.•••.••..•. ; •
1
1
Gasket, Booster to Manifold -, Neoprene •.... '••••..••••.••..•••.• 1
1
Spring, Internal or External .••.•...••...•.••.••.•.•••..• ',' ...•• 2
2
Bracket,Internal Spring Adjusting •... ',' . ; .••.• ; •••••••••••••.•• 1
1
Pin, Cotter - 3/32 x 5/8 -Adjusting Bracket •••••..••..••.•.•..•• 1
1
WHEN ORDERING PARTS BE SURE TO INCLUDE MODEL AND SERIAL NUMBER
FIG. b - vACUUM SPEED BOOSTER GROUP
lIood, Engine •..••..••...•....... : ; ........ , ....••..•...••..
Hood,Engine ­ Pressure-Cooled Plants •••......•..••..•......
lIousing, Cylinder Air - Left Hand (lH cylinder) ....•...... ; ..•.•
Housing, Blower - Pressure-Cooled Plants .... ; ............. " .
Housing, Blower - Vacuum-Cooled Plants - No grille ...........•
Housing, Cylinder Air - Right Hand (#2 cylinder) .. " ..•.....•.•..
Gauge, Oil Pressure ... : ......................•...'.....•.•...
Line, Flexible Oil , ..... :, .' ....•.........•..........••.•.•..•..
Button; Stop - Manual & Portable Plants ................ ; •..••...
Bracket, Ignition Timing - Vacuum-Cooled Plants ......•.......•
Nut, Speedgrip ~ Readi-Pull Starter Mounting, on Manual and Portable
Plants or Air Scroll Mounting oil Vacuum-Cooled Plants ..•.....•
Elbow, Inverted Female - On Oil Gauge ........•..•.•.•... : ....•
Lead, Stop Button Manual and Portable Plants .....•....•.. , ...•
Lead, Stop - 32 inch ­ Pressure-Cooled Remote Plants .......••••
Lead, Stop - 29 inch - Vacuum-Cooled Remote Plants .......••.••.
Cover, Cylinder #2, ­ Right Hand - Pressure-Cooled Plants •.•••.•.
Cover, CyliJ:1der #1 -LeftHand ­ Pressure-Cooled Plants . .••• .t••.
Scroll, Air - Vacuum-Cooled Plants ...•.•..•...•...•••.•.•••.••
FIG,'N -HOUSING AND STOP BUTTON GROUP
' DESCRIPTION
""
-'I.
UJ
~
t'"
.....
~
UJ
::tI
'0
>­
10
11
12
13
14
15
16,
17
18
19
9
8
7
'6
5
4
192A44
517A25
192C152
192A153
516.,.83.
192A39
526A123
192B180
192A172.
192A165
192A168
516-110
192A167
192A163
802-74
870...138
526A21
3
192~43
192A45
192K215 .
150A373
516-85 .
PART
NO.
1
2
9
~
REF.
NO.
t" . . . . . . . . . . . . . . . . . . . . . . . . . ..
l
"
".' . . .
1
1
1
4:
1
4
2
2
4
1
1
1
1
4
1
2
2
1
1
1
1
1
1
1
1
1
1
1
I1
1
1
1
1
2
2
1
1
1
1
1
1
1
1 111 1
1
1 1
WHEN ORDERING .PARTS BE SURE TO INCLUDE MODEL AND SERIAL NtTMBER OFUNIT!
'it, • •
QUANTITY USED
4
1
2
2
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
A .1 B I C 1 D I E I F
Starter KU;;.'C6~plete ModelHD" Replacement -Includes Mounting
1
Ring and Rll-tctlet Wheel- Manual and Portable Plaitts ......... ,.
Rope & Grip:'Assembly .•......•....••.....•••..•.••••....•••.•.• .1
1
Rope, starter -:Less Grip - 83" .Long •.•.••••.•..•..••••.•..•••
1
Grip,Starter'Rope -Rubber ................................. ..
1
plug, Starter '~ope Grip ..................................... , .' ••
1
Cover, starter •..•••...... ; .•..••.•..•.••.•• ', •••••.•••.•..•••.
Wheel, Cog .... Anti-Backlash ..•.•• : ......••.•.•..•.•.•••..•.•.••
1
1
Pfn; Roll .,..3/16 x 5/8 - Recoil Spring .....•.....••.•..••••.••••
Spring, . Recqil ••. " ...•..•...........'......................... .
1
1
washer, Thrust - Sheave Bushing to C()ver ••••.....••••••••••••
Sheave, ROPe' .•....•••.•...••..• '.' •.•.•..•..•.•..•.•.•••••••...•
1
2
Pawl
.';:~
0:_." ............. ~.•: ••.• ''" .......... ,. ........... "
2
Spring, Pawl· ...•.••....•....••......•• ; .................... ..
Arm, Ratclief·.· .............:.... ; .............................. . 2
4
Pin, Roll .,:5/16 x 1/2" - (2) Ratchet Arm, (2) Pawl •••.•••.•••••
Clamp, Rope:..•. ~.·...• ; ..•.....•.••. , ••. ; ....•••....•...•.•...•
1
Bearing, Sheave lIub .. Bronze •..••••.••.....••..•.•••••.•.•.••. i
Capscrew,: S()cket Head - 3/8-16 x 1-1/2 - Sheave Bushing to Coy~r'; 1
Nut, Flexlo~k ~ Bushing to C()ver Screw ....•.••...••...••.•...•
1
4
Washer, Flat ~ Starter to Mounting Ring •.....••.•••..•• ~ ....... .
FIG. P -READI-PULL STARTER GROUP
Plate, Diaphragln •••.......•• '.••...•••.....••••••• , ••••••.. , ••
Pin, Roll-3/32 x 3/4 - Diaphragm Lever PiVot .................
FIG. 0 - VACUUM SP EED BOOSTER GROUP (CONT.)
DESCRIPTION
I
>­
B
....00t"'
00
0-3
!:t1
'd
(Xl
~
192C186
870-110
192A170
192A218
,403C370
337A50
410C235
41OC148
410B232
410B147
403-205
410B179
406-62
410A158
410P236
518-130
410A238
1
2
2
3
4
5
6
7
8
9
10
11
PART
NO.
20
21
22
23
REF.
NO.
1
4
1
2
A
1
1
1
4
1
2
1
4
1
2
1
1
1.
4
1
2
1~'C¥~p:-
QUANTITY USED
I.
DoUy Assembly - Complete •....•.....•...••.. :. . •• • .. . • • • • . . .
1
1
"U" Bolt .•...••. : ..•.•..•... , • • • . . • . . . • . • . . • • • . . . . . • . . . • • . • .
2
2
Axle, D'ollY • " ............. '.' •. , , .•...•.• ' • • .. . • • . . . • • . • . • • • • .
1
1
Handle, Dolly ... " ....••.••.••.•....•. , .•. ;'. . • • • . • • • • . . • • • • • • •
2
2
',Grip, Handle ••. • . . • • • • . . •. • . • • . . . . • . . . . • • . • • . . . . . • . • • • . . • • . ••
2
2
"U" Channels •....•...•••.•••...•.........•..••.•.•..•••••.•••'
2
2
Nut, Handle '. ..••...•. , .•......•...•••..••.....•..•..•.•..•• :.
2
2
Bolt, Wedge .'.. , .. .. .. • .... • .. • . . . • .. .. • . • . • .. .. . ... .. •. .... ..
2
2
2
2
Wheel & Tire, Assembly 16 x 4.00 .• . . . • . . . • • •
Ring, "E" Retaining -: Dolly Wheel to Axle.. .. . . . . .•.. . • . . . . ••. ..
2
2
Lock, Handle'.............. .' ............' . ',' .......... ',' . . . . . . • .
2
2
WHEN ORDEHING PAHTS BE sum: TO INCLUm~ MODEL AND SERIAL NUMBER OF UNIT!
FIG. R - DOLLY GROUP - PORTABLE PLANTS
Frame, Carrying - Portable Plants .....•........•....•..••... Strap, Ground - Plant to Carrying Frame .....•.. '.•... : •.••... FIG. Q - CARRYING FRAME GROUP
Ring, Mounting - Slarter to Blower Housing •••.•..•••.•.•.••••••
Nut, Speed Grip- Starter Ring to Blower Housing .•.•• , .••• , .•• "
,Wheel, Ratchet, ••.••.•• : ••..•..•.• '..•••.••••...••...••...••.••
Capscrew, Socket Head - Ratchet Wheel to Flywheel ••.••••••..•• '.
FIG. P - READI-PULL STARTER GROUP (CONT.)
DESCRIPTION
t>.:>
<0
t-3
(/l
t"'
....
(/l
t-3
::c
'0
>­
201A 77'1
201A704
201A762
201A'lQf3
201A'Hi3
2l)1A705
20tA 764
205C53
51$-6
519A47
232A596
520A491
520A525
520A407·
5201\416
1
1
1
1
1
1
1
2
3
201A7Q9
1
6
6
6.
4
.5
6
FIG. S - GENEHATOR GROUP
WHEN QRDERINQ PARTS BE SURE TO lNCLVPE MODEL
t
1
1
1
1
1
1
1
1
1
1
1
1
.1
1
1
1
iIi
1
1 11 \1
1 11 \1
111
1
1
1
1
1
1
1
1
1
1
AND SERIAL NUMEER OF UNIT!
Al'matureAss'embly,- Includes mower & Bearing - 115 Volt, 60
Cycle .. , '.' . " ...•....... ,. , " " .....••. " ..••..••.•.••.•.•
Armatl)re Assembly, - Includes Blower ~ Bearing,. 230 Volt,60
Cycle ....;'., .c••••••••• " ••••••••••••••••••••••••••••••••••••
Armature Assembly. -Includes Blower ~ Bearing,. 1115/230 Volt;
60 ·Cycle,. JPhllse· .... , ..••....••••. ,' ..••..••...•.•••.••.••• '.'
Armalu:t'e Ass~mblY, - In.clu!les Blower .&. Bearing - 239 Volt; 60
«:::ycle, 3
................................... , •••••••• '.'
Armature .Asst!Ipbly, -Includes alow~r & Bearing .. Itl) VoLt, 60
Cyj::le .••.••..•.....•..•..... , •......••..•. , ................ , ,
Armature Asflembly, - Includes Blpwer l$t Bearing - 230 Volt, 60
yYCle .:.'.••••..•..•••....•.... i~ ••.•••• ; • • • • • • • • • • • , . , • • • • • • • • •
Armature Aflsembly, '- 'Illcludes Btower& Bearing - 11.5/230 Volt,
1)0 Cycle·, . 1 Phase '" ............' .' , .•.••.•...••.. , •••••••••••
.Armature Assembly, ,. Jncludes Blower ~ Bearlng ,. 230Vqlt, 60
Cycle, 3' Phase ••.. ~ ...•.•....••...•.•.• , ..••.•.•••••.••••••
BIQW!"!:t;, Generator •••.•.•...•.•.••..•••. : .............. ; ••• '.' .
Key, Blower to· Crankshaft . " •.. ~ •• ; .. , ••• , ... , ••. " .. '" •• , ••
Eea:t;ing, Ball., Opuble Sealed, pre-lul;lricateg •••.•. , •••.•••••••
onp:, Bearing swp .......................... ;.•... '.' ... ~ ..•. ~ •
Stud, Armatpre. Through- 7/16 x 14-3/8 -2ltmg P~ant •••..•.•.•
Stuq, Armature'fhrough - 7/16 x i 5 -7/8 - ~ ~ ir)g Plant •. " ......
Btud, A.rniat.il1.'eThrough;..7/16 x 1'1-3/4 - 2 Ring Plant ••.••.••••
Stllet, Armature Through - 7/16 x 19-3/13- 3 ~ing Plant ..." ••••••
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
W2-~I~
QUANTITY USED
-----c~~~~~~~~\t---t-
DESCRIPTION
NOTE: For 50 CyC:le Models, use this Ust as a guide and order by description,
Furnish nameplate data.
REF. PART
NO.
NO.
c.)
>­
'-3
til
....
j:"f
til
0-3
::u
"0
o
8
8
9
9
9
9
10
10
10
11
11
11
12
13
13
14
14
14
14
14
14
7
7
7
7
REF.
NO.
210A1489
210A1484
210A1490
210A1471
:mA91
221A90
222A1460
222A1435
222A1438
222A1416
212C223
212C225
212C225
212C122
212C136
212C224
212AI060
214A61
214A30
214A50
214A62
214A32
214A32
214A56
214A50
PART
NO.
~
..
1 1
1 1
1 1
4
4
4
4
4
4
4
4
3 3
3 3
1
1
1
4
4
4
4
3
3
1
1
1
1
C
4 4
1
B
3
4
4
3
3
3
4
4
1
1
4
4
4
1
1
1
1
1
1
4
4
4
1
4
1
E
1
4
1
D
QUANTITY USED
4
1
A
WHEN ORDERING PARTS BE SURE TO INCLUDE MODEL AND SERIAL NUMBER OF UNITI
Frame Assembly - Includes Field Coils and Pole Shoes •.•••...••
Frame Assembly - Includes Field Coils and Pole Shoes •••.••••.•
Frame Assembly - Includes Field Coils and Pole Shoes •••••••••.
Frame Assembly - Includes Field Coils and Pole Shoes •••••.••••
Shoe, Pole - .4-1/2 inch •••.•••..••..•• , ..•.....•....•.•••••••
Shoe,Pole - 7-1/2 inch •....••..•••...•.•.••..•.••••••.••••.•
Coil Assembly, Field - Set of 4. 60 Cycle - Manu'al & Portable ••
Coil Assembly, Field - Set of 4 - 60 Cycle - Remote •.•••....•..
Coil Assembly, Field - Set of 4 - 60 Cycle - Manu;:).l & Portable ••
Coil Assembly, Field - Set of 4 - 60 Cycle - Remote •.•••••..••.
Rig Assembly, Brush - 115 Volt Plant, 1 Phase •.•••••.•..••••.•
Rig Assembly, Brush - 230 Volt Plant, 1 Phase ••••••.••..•.••••
. Rig Assembly, Brush - 115 Volt and 230 Volt, 1 Phase Plant •.•••
Rig Assembly, Brush - 115/230 Volt" 1 Phase Plant : •.•••.•.••••
Rig Assembly, Brush 230 Volt, 3 Phase Plant •...••••••• '" •••
Rig Assembly, Brush - 115/230 Volt, 1 Phase plant •••••••••••.•
Clip, Brush Rig Fastening ••.•.•.....•.....••..•••.••••.•.•.•• ,
Brush, Commutator - 2 Ring Plant •.•••.•••...••...•....•••.••
Brush, Commutator - 3 Ring Plant •••••..•••.•..•••••••.••••••
Brush, Collector Ring - 115 Volt and 230 Volt, 1 Phase •.•••••.••
Brush, Collector Ring - 115/230 Volt, 1 Phase ••••••••.•.••••• " Brush, Collector Ring - 115/230 Volt, 1 Phase •.••••••••.•••...•
Brush, Collector Ring - 230 Volt, 3 Phase ••. " •.•.••.•.••• : ••••
Bruflh, Collector Ring - 115 Volt, 1 Phase •••..•.••••••••.••••••
Brush, Collector Ring - 230 Volt, 1 Phase ••.••••..•.•.••....•••
FIG. S - GENERATOR GROUP (CONT.)
. DESCRIPTION
3
4
4
3
1
1
4
4
4
1
1
1
4
1
F
,...
"""
>-3
I:/.l
to<
......
I:/.l
>-3
::x;t
"d
>.
1
lA
2
2A
2B
3
15
15
16
17
18
18
19
19
20
20
21
22
23
23
24
24
25
REF.
NO.
330...28
301C1279
330-6
301B525
301B1265
301C1277
211C99
815-48
~20A498
212AI004
212A.1003
212B1l05'
312A27
312A1.7
312A17
312A15
31M!5
234C2
234C5
232:at256
23iBIOQ5
211D97
211098
520A502
PART NO. •••••••••••••••• ,
..............
0
••••••
1
1
1
.1
11
I1
1
2
1
2
1
2
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
'2
1
1
1
1
1
1
2
1
2
3
4
8
3
4
8
WHEN ORDERING PARTS BE SURE TO INCLUDE MODEL AND SERIAL N:UMBER OF UNIT!
Box, Junction.................................................
Box, Recepta~(e", ..•••..•..•••.•••••••••••• ,..................
Cover, Jun~tiOXl.Box •......• , •.....•••..•..••••..••• '. •• . • • • • • •
Panel, .Recepta-cie Box ... 1 Phase Piants •••.• . • • • • • • • • • • • • . . • . • • •
Panel, ReceptfJ.l;le Box ... 3 Pha.se Jllants • • • • • • • • • • • • • • • • • • • •• • • • •
Bracket, Junction Box Mounting. • . • • • . • . • • • . • • • • • . • • • • •• • • • •. . •
FIG. T ... CONTROL GROUP
0
3
4
8
1
1
3
4
8
1
1
2
1
2
1
1
1
2
1
1
1
1
1
1
3
4
8
I
QUANTITY USED
A f B I clri-T E~
SPl1ing, Collector Ring Brush - 3 Ring Plants .••.• , .............. 3
Spring, COmmutator Brush - 3 Ring 'plants •••.•..•.•..••.••••... 4
Spring, Constant Pressure Type ... AC & DC Brush ... 2 Ring Plants. 8
Condenser "'- .Q. 5l\1Ifd. - On DC -3 Ring Plants ......... " ....... 1
1
Cbndenser9,5l\1Ifd~ -115 Volt Plants ... On DC, .•••.••.••••.•• Condenser ... 0.5· Mid. - On DC - 3 Ring Plants •••.••.•.•.••••.••
Condenser,.. 0,,1 Mfd. - For AC Brush, 2-1Ung Plants ••..•••.•••• . 1
2
Condenfjer - :(), 1 Mfd. - FarAC Erush, 3 Rlng Plants ••••.•.•. " •
Band, End B~cih- ,2 Ring Plants ........ ,. •••••• , ............ , •• '1
1
Band, End Bell ,..3 Ring Plants •• , •••.•.•••• ; •••••••.••••••••••
1
Scroll, Air.1?affle..•••..•.•• ·, .••..••••." ••.•• ', • ; ••••••••••••. , ••
1
Ada,pter, Gen~tatorto Engine ••..•.•..••.••••.••••.•• , ••••••••
1
Bell, End .".2,Ring .Plants ••••
o. Bell, ,End- ,3ning Plants •.....•. '. •....•.••••••.•.•.•••• , .•••• . 1
2
Stud, Generat9r Through - 5/16 ~ 12-3/16" .....................
Stud, Generator Through - 5/16 :1('15_13/16" .;. , •••.•••••
Cover,End Bell ........ " ...................................... .1
Screw, Rd. :ad, Sel{ Tapping - 110-32 x 3/6" ... Cover Mounting •••.
2
FIG.· S-GENERATOR GROUP, (CONT. }
DESCRIPTION
0-3
....
CIJ
t"'
CIJ
0-3
~
>­
'tI
C<>
t-:>.
312A57
305A1
307B180
332A537
307B40
332-142
332-142
332A540
332A539
332A541
332A231
19
20
21
22
23
24
24
25
26
~6A
27
--- .:===
312A58
18
14
7A
8
9
10
11
. 12
13
6
7
5
4
3A
15
15A
16
17
17
PART
NO.
301C1276
331-27
301C1160
301B.1198.
301C202
301C1244
301B1271
301A974
308-90
302-58
308-2
307B253
304-251
304-344
304-60
304-175
312A15
312A15
REF.
NO.
CONTROL GROUP (CONT .)
0
••••••••••••
0
0
0
0
0
0
••••••••
0,
0
•••••••••
0
••
,
.0
••
•••
,
0
••
0
0
••
0
0
•
•••
00.
0
0
0
•••••
0
0
•
0
••••
••••••••••
.,.
••••
••
0
0
0
••
0
•••••
•••••••••
0
•••••••••••
0
0
••
••••••••
0
•••••••••••••••
0
0
0
0
0
••••••••••••
•
••••••
0
••••••••••••••••
0
0
•••••••••••••••••
••••••
••••••••••••••••••••••••••••••
••••••••••
0
0
1
1
1
1
1
2
1
1
1
3
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
AIBICIDIEIF
QUANTITY USED
1
1
Bracket, Receptacle Box .•................ ; ................•..
1
1
1
1
Connector, Load Conductor ..................... '............. .
1
Box, Control ­ Includes Panel and Resistor Bracket ..... '" .... .
1
Bracket, Control Box Mounting ...........................•...
1
Cover, Control Box - Pressure-Cooled Plants .•................
1
Cover, Control Box Vacuum -Cooled Plants ...............•...
1
Plate, .Control Box End Vacuum-Cooled Plants ....... , ......•.
1
Bracket, Start-Stop Switch ................................•...
1
Switch, Start-stop •.••..•.••..•••••.••.•••.•••..•••...•...•..•••
1
Ammeter, Charge - .10-0-10 •••.• , .••...•.••.•••.•••••...••••..
Switch, Toggle - SPST - Manual Start;.Electric Start ....•••••.•••
1
1
Relay, Stop ...••••••••
o ••••
Resistor, Fixed - 30·0hm, 5 Watt, Wire wound, 2 pigtails.
1
1
Resistor,Fixed - 1 Ohm, 25 Watt, 3/4 x 2"
1
Resistor, Fixed,.. 1. 72 Ohm - 9/16 x 2" ••••....•.••••.•. '"
Resistor, Adjustable - 1 Ohm, 3/4 x 4" ••••
o ••
1
1
Condenser - 0.1 Mfd. - Load Terminal Suppression - 2 Wire ••....
Condenser - 0.1 Mfd. - .Load Terminal SuppreSSion - 115/230 Volt,
2
o ••••
1 Phase ...•
Condenser.- 0.1MId o - Load Terminal Suppression - 230 Volt, 3
3
Phase •.•
o ••••
Condenser- 1 Mfd. - Sta.rt Solenoid Suppression.
1
Regulator, Voltage - Charge Circuit ••....•.•.
o'
1
1
Relay, Reverse Current •..••.•..•.•....•..•.••...
Block, Terminal - Remote Control •.
o' • • • • • • • •
1
Solenoid, Start ••.••'. '.•.••••.••.•..•••....
1
Terminal, Solderless - Load Connection - 2 Wire, 1 Phase •••.•••.
2
Terminal,Solderless - Load Equipment Ground Connection •••.•.•
1
1
1
1
1
1
Strip, Marker - Load Terminal - 2 Wire, 1 Phase ...•..•.•...•••
Strip, Marker - Load Terminal - 3 Wire, 1 Phase •••...••..•.
1
. Strip, Marker- Load Terminal - 3 Wire, 3 Phase ....•
1
Block. Terminal - 2 Place - Load Terminal ­ 3 Wire, 1 Phase •.••
1
WHEN ORDERING PARTS BE SURE TO INCLUDE MODEL AND SERIAL NUMBER OF UNITI
FIG. T
DESCRIPTION
>­
w
w
>-3
UJ
....
t"
UJ
::tI
>-3
''0
29
30
31
32
33
34
35
.35
36
28
27A
REF.
NO.
168J{67
149~526
142-33
i42J{371
332A236
416A77
416A4
322P21
322-11
322A22
323-62
323P140
323-11
323-11
323-91
PART
NO.
.
.
Carburetor Gasket ..................•....................
Carburetor ,Repair Parts ................................ .
Fuel Pump Repair Parts .. , .. ,",' .', , . , , , . , , • , .. , , ., . , . , .
PlantGasket .. ", .... ,.,., .•. , •. ,'; ..... ,', .... , .•.. , ..
....
.
1
1
1
1
f--­
A
I····
1
1
1
1
':
2
3
3·
4
2
1
1
1
B
1
1
1
1
1
1
2
C·
1
.1
1
1
D
1
1
1
1
2
2
3
3
4
1
1
1
E
QUANTITY USED
WHEN ORDERING PA,RTS BE SURE TO INCLUDE MODEL AND SERIAL NUMBER OF UNIT!
Kit.
Kit,
J{it,
Kit,
SERVICE KITS
·l3lock, Termimil .~ 3 Place -Load Terminal - 3' Phase·Plants ••. , •
Cable, Bathll'y.., 28. Inch •••.••...•••.••...•.......•••.....••...•
Cable, Battery Jumper .•....•....•••.•.•..••..••.•••••••...••
Socket, Flatige- ForPilot Light .............. , .............. ..
Lamp, Pilot..; •••...•.•.••....••••..••.••..•••••.•.•.••...•••
Guard, ·Lamp '•..•••...... , .•.. ; '.' • '" •.•••.••••..•.•••..••.•••.
Receptacle, Twistite Load ...•.•.•..•.••••..•• , " , •.•.••••.•...
Receptacle, TwistIock Load - 2 Wire Plants •...•••..••.••••••.•
Receptacle, Twistlock Load. - 3 Wire, 1 Phase Plants ••••..•.••••
Receptacle, Twistlock Load - 3 Wire, 3 Phas.e Plahts ••••.. , ..•••
Receptacle, Twistlock Load - 3 WJre, 3 Phase Plants •••.••••..••
·FIG.T ­ CONTROL GROUP (CONT.)
DESCRWTION
1
1
1
1
1
2
1
Y.
"'"
>-iI
(f.I
t:"
.....
II>­
(')fUUt, PARTS PETE 4alf4N " " ~ GENUIJ\~ ONAN PARTS willsimpliJyyour
maintenance and service and will insure
your Onan 'Plant operating at its peak
em cien("~~ .
See the dealer from whom you purchased
your plant or go to an Onan Authorized
Service Station or Parts Center. They will
see that you receive the correct parts and
will provide any service information you
may need .
Ii you are operating your plant at a point
where"it is Hot convenient to secure very
good d livery on part s. or your plant is
receiving hard continuous ser vice. your
best insurance is to have a complete over­
haul kit on hand.
Many times an added accessory will enable you Lo put your plant to greater
or more complete servl ce. Batteries. switches. controls. dolli-es, or
trailers are available lor many Onan 'Plants.
R e member that the Onan Line is complete in capacity range of 500to
50. 000 watts in gasoline : 3. 000 and 5, 000 watts in diesel: :1500 t o 75, 000
watts in separate generators. and 3. 000 to 10, 000 watts in tractor
generators. T hese units a re avaira.bl~ in'standard voltages of AC , DC ,
and battery charging current .
I
Onan Gener ating Equipment is designed for primary portable, mobile
or standby servi ce. Where there is no other source of electric ity . it
suppU es primaTY power . It supplies portable or mobile powe r for fire
and police departments. construction or radiO use . For hospitals.
hat cheries. industr ies or hom e there is no fine r source of standby powex:
See your dealer for any of th ese needs.