FY-Series Digital PID Controller Operation Manual

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FY-Series Digital PID Controller Operation Manual
FY-Series Digital PID Controller
Operation Manual
800
800
700
OUT1 OUT2
AL2
400
400
OT2
AT
AL1
MAN
PRO
900
OUT1 OUT2
%
OUT1
0
20
40
60
80
AT
AL1
AL2
AL3 MAN PRO
OUT1
0
100
20
40
60
80
AT
OUT1 OUT2
AL1
AL2
PRO
RESET
GOLINK
FY400
700
OT1
AL3
900
48x48
(DIN 1/16)
AT
AL1
AL2
AL3
MAN PRO
AUTO
RESET
AUTO
%
OUT1
0
RESET
20
40
60
80
100
AUTO
RESET
GOLINK
GOLINK
FY700
72X72
(DIN 3/16)
FY800
48X96
(DIN 1/8)
%
100
%
600
600
100
OUT1 OUT2
AL1
80
AL2
60
40
AL3 MAN
20
AT
PRO
OUT1
GOLINK
0
RESET
AUTO
GOLINK
FY900
96X96
(DIN 1/4)
FY600
96X48
(DIN 1/8)
NOVEMBER, 2005
FY_OPER_EN_V4
CONTENT
1
2
3
Notice before start- up ……………………………………………………… Page 3
Specifications ………………………………………………………………… Page 4
Terminal arrangement
3.1 FY400 Terminals ……………………………………………………… Page 6
3.2 FY600 Terminals ……………………………………………………… Page 7
3.3 FY700 Terminals ……………………………………………………… Page 8
3.4 FY800 Terminals ……………………………………………………… Page 9
3.5 FY900 Terminals ……………………………………………………… Page 10
4 External dimension and panel cutout ……………………………………
Page 11
5 Parts description…………… ………………………………………………
Page 12
6 Operations
6.1 Power On ……………………………………………………………..
Page 13
6.2 Change the Set Value (SV) …………………………………………
Page 13
6.3 Change The Alarm Value……………………………………………
Page 13
6.4 Autotuning (AT) ……………..………………………………………… Page 14
6.5 Programmable RAMP / SOAK ……………………………………….. Page 15
7 Operation levels
7.1 Levels diagram ……………………………………………………….
Page 16
7.2 Lock function ……………………………..……………………..……
Page 16
8 Parameters
8.1 Level 1 (User Level) …………………………………………………
Page 17
8.2 Level 2 (PID Level)
8.2.1
Level 2 parameters display / hiding condition…..……...
Page 18
8.2.2
Description of parameters…………………………………
Page 19
8.3 Level 3 (Input Level) …………………………………………………
Page 20
8.4 Level 4 (SET Level)
8.4.1
How to hide parameters (Use SET1~SET7) ……………
Page 22
8.4.2
Special functions (Use SET8 / SET9 / SET0)………..…
Page 23
8.4.3
Remote SV type selection…………………………………… Page 24
8.4.4
Output mode selection (Use OUTY) ……………………… Page 24
8.5 Program Level
8.5.1
Description of parameters ………………………………… Page 25
8.5.2
Description of operation……………………………………
Page 26
9 Input type table ………………………………………………………………… Page 27
10 Alarm
10.1 Alarm time……………………………………………………………… Page 29
10.2 SETA …………………………………………………………………… Page 29
10.3 Alarm mode …………………………………………………………… Page 30
1
11
12
13
14
Heater Break Alarm(HBA) ………………………………………………
Error codes …………………………………………………………………
Modify input type: TC, RTD ………………………………………………
Modify input type: Linear Input (mA ,V)
14.1 Hardware ………………………………………………………………
14.2 Calibration ………………………………………………………………
15 Modify output type: Relay, SSR, 4~20mA …………………………………
16 Modify output mode: OUT1/ALARM, OUT1/OUT2 ………………………
17 Applications
17.1 RAMP & SOAK ………………………..………………………………
17.2 TTL Communication:SV output and RATE function………………
17.3 1ψ Phase angle control (By SCR module) …………………………
17.4 1ψPhase angle control (By TRIAC) …………...……………………
17.5 3ψPhase angle control ( By DIODE/SCR module)………………..
17.6 1ψZero crossing control (By SCR Module) ………………..………
17.7 1ψZero crossing control (By TRIAC) ……………….………………
17.8 3ψZero crossing control (By SCR module) ………………………
17.9 3ψZero crossing control (By TRIAC) ………………………………
17.10
17.11
Page 31
Page 32
Page 33
Page 34
Page 35
Page 36
Page 36
Page 37
Page 38
Page 39
Page 40
Page 41
Page 42
Page 43
Page 44
Page 45
3 wires proportional motor valve control ……………..………… Page 46
Wiring diagram of PC Communication …………………………. Page 47
2
1. Notice before start-up
FY series controller has got the CE approvals as below:
LDV: D/N EN61010-1
EMC: EN 55 022 1994 /A1:1995/ A2:1997
EN 61 000-3-2: 1995 / -3-3: 1995
EN 61 000-4-2: 1995 / -4-3: 1996 / -4-5: 1995 / -4-6
1996 / -4-8: 1993 / -4-11:1996/ EN 50 204: 1995
Please confirm the specification of controller is to totally with your requirement before
using it, also read this manual in detail.
Danger
1.
Danger! Electric Shock!
DON'T touch AC power wiring terminals when controller has been
powered!
Keep the power off until all of the wirings are completed!
Warning
1.
2.
3.
4.
Please confirm the AC power wiring to controller is correct, otherwise it would be
caused aggravated damage on controller. ( FY400 connecting with Pin 1 and 6,
FY600/700/800/900 with Pin 1 and 2).
Be sure to use the rated power supply (AC85~265V or DC24V), otherwise it would be
caused aggravated damage on controller.
Please confirm wires are connected with correct terminal (Input, Output).
Use M3 screw-compatible crimp-on terminals with an insulation sleeve, as shown
below
3.2mm
3.2mm
Torque : 0.4 N.m (4kgf.cm)
5.
6.
7.
Avoid installing controller in following spaces:
I. A place where the ambient temperature may reach beyond the range
from 0 to 50℃
II. A place where the ambient humidity may reach beyond the range
from 20 to 90% RH.
III. A place where the controller likely to come into contact with water, oil,
chemicals, steam and vapor.
IV. A place where the controller is subject to interface with static
electricity, magnetism and noise.
For thermocouple (TC) input, use shield compensating lead wire.
For RTD input, use shield wires which have low resistance and no
resistance difference between the 3 wires.
3
1. Specifications
z Standard spec.
Model
FY400
FY600
48X96mm
FY900
48X48mm
Supply voltage
AC 85~265V,DC 15~50V (Option)
Frequency
50 / 60 HZ
Power
consumption
approx 3VA approx 4VA approx 3VA approx 4VA approx 4VA
Input
72X72mm
FY800
Dimension
Output 1
96X48mm
FY700
Accuracy
0.2 % FS ± 1digit
Sample time
250ms
TC
K , J , R , S , B , E , N , T , W5Re/W26Re , PLII , U , L
RTD
PT100,JPT100,JPT50
mA dc
4~20mA ,0~20mA
mV / V dc
0~1V,0~5V,0~10V,1~5V,2~10V
-10~10mV,0~10mV,0~20mV,0~50mV,10~50mV
Decimal point
position
0000 , 000.0 , 00.00 , 0.000
Available for linear input (mA / mV / V)
Relay
SPST type
SPDT type
SPST type
SPDT type
96X96mm
SPDT type
3A , 220V , electrical life:100,000 times or more (under rated load)
Voltage pulse
For SSR drive. ON : 24V , OFF : 0V , max load current : 20mA
mA dc
4~20mA, 0~20mA. Maximum load resistance:560 Ω
Voltage dc
0~5V , 0~10V , 1~5V , 2~10V . Max load current:20mA
Alarm 1
3A , 220V , electrical life:100,000 times or more (under rated load)
Control algorithm
PID,PI,PD,P,ON / OFF(P=0),FUZZY。
PID range
P: 0.0 ~ 200.0 %,I: 0~3600s,D: 0~900s
Isolation
Output terminals(control output , alarm , transmission) and input
terminals are isolated separately
Isolated resistance
10MΩ or more between input and case (ground) at DC 500 V
10MΩ or more between output and case (ground) at DC 500 V
Dielectric strength
1000V AC for 1 minute between input terminal and case (ground)
1500V AC for 1 minute between output terminal and case (ground)
Operating
temperature
0~50℃
Humidity range
20~90%RH
Weight
150g
225g
225g
225g
300g
Display Height
PV:7mm
SV:7mm
PV:7mm
SV:7mm
PV:14mm
SV:10mm
PV:7mm
SV:7mm
PV:14mm
SV:10mm
4
z
Optional Spec.
Model
FY400
FY600
FY700
FY800
FY900
Output 2
For heating and cooling control use.
Relay , SSR , 4~20mA , 0~20mA , 0~5V , 0~10V , 1~5V , 2~10V
Alarm 2
SPST type
SPDT type
SPST type
SPDT type
SPDT type
3A , 220V , electrical life:100,000 times or more (under rated load)
Alarm 3
Not
available
Available
Available
Available
Available
SPST type
SPST type
SPST type
SPST type
3A , 220V , electrical life:100,000 times or more (under rated load)
Heater Break Alarm Display range of heater current : 0.0~99.9A , Accuracy : 1%FS
(HBA)
Included CT : SC-80-T
Alarm relay : AL1
Transmission
Available for PV or SV transmission
4~20mA , 0~20mA , 0~1V , 0~5V , 0~10V , 1~5V , 2~10V
Remote SV
4~20mA , 0~20mA , 0~1V , 0~5V , 0~10V , 1~5V , 2~10V
Communication
Protocol : MODBUS RTU , MODBUS ASCII , TAIE
RS232 , RS485 , TTL
Baud rate: 2400 , 4800 , 9600 , 19200 , 38400 bps.
Data bits : 8 , Stop bit : 1 or 2bit , Odd or Even parity.
Water/Dust proof
z
IP65
Special control output (OUT1)
Model
1φ zero crossing
control(1φSSR)
FY400
FY600
FY700
FY800
FY900
Available
Not available
Available
Not
available
Available
Not available
3φ zero crossing
control(3φSSR)
Available
Motor valve control
1φ phase angle
Available
Not available
Available
control(1φSCR)
Not available
3φ phase angle
control(3φSCR)
z
Available
Programmable RAMP/SOAK
Model
Programmable
RAMP/SOAK
PFY400
PFY600
PFY700
PFY800
PFY900
2 patterns with 8 segments each.
The 2 patterns can be linked together as 16 segments use.
5
3. Terminal arrangement
3.1
FY400 Terminals ( 48mm x 48mm , DIN 1/16 )
A.Power Supply
AC 85~265V
DC 15 ~50V(Option)
H.CT Input
11
CT
12
B.Control Output
C.Input
mA,V
OUT1
TC,mV
RTD
OUT2
Relay SSR mA,V
Relay SSR mA,V
2
3
D.Alarm
(Option)
OUT1
(1ΦZero Cross
Control)
OUT1
(Proportional Motor
Valve Control)
(Use OUT1 & OUT2)
(Proportional Motor
Valve Control)
AL 1
AL 2
2
13
11
3
14
12
AL 1
G1
E.Transmission
F.Communication
K1
CLOSE
G2
OPEN
RD
K2
COM
TRS
6
RS232
TTL
RS485
11
Dx-
SD
12
Dx+
SG
13
11
RD
11
12
SD
12
SG
13
3.2
FY600 Terminals ( 96mm x 48mm , DIN 1/8 )
A.Power Supply
AC 85~265V
DC 15 ~50V(Option)
1
11
2
12
3
13
4
14
5
15
6
16
7
17
8
18
9
19
10
20
B.Control Output
OUT1
H.CT Input
14
CT
15
C.Input
mA,V
OUT2
Relay SSR mA,V
RTD
Relay SSR mA,V
6
7
17
17
18
18
18
19
19
19
20
20
20
D.Alarm
AL 1
(Option)
OUT1
(Proportional Motor
Valve Control)
AL 2
OUT1
AL 3
7 CLOSE
8 G2
8 OPEN
9 K1
13
G.Communication
RS232
14
SD
15
Dx+
SG
16
10 G1
F.Remote
TTL
RS485
Dx-
RD
Remote SV
14
RD
14
14
15
SD
15
15
SG
16
10 COM
7
TRS
12
7
(1ΦPhase
Angle Control)
7 K2
9
E.Transmission
6
6
TC,mV
17
3.3
FY700 Terminals ( 72mm x 72mm)
A.Power Supply
AC 85~265V
DC 15 ~50V(Option)
1
15
8
2
16
9
3
17
10
4
18
11
5
19
12
6
20
13
7
21
14
B.Control Output
OUT1
H.CT Input
15
CT
16
C.Input
mA,V
OUT2
Relay SSR mA,V
Relay SSR mA,V
5
3
6
4
TC,mV
RTD
11
11
11
12
12
12
13
13
13
14
14
14
7
D.Alarm
AL 1
(Option)
OUT1
(Proportional Motor
Valve Control)
3
E.Transmission
OUT1
OUT1
(1ΦZero Cross
Control)
(1ΦPhase Angle
Control)
15 G1
15 G1
AL 2
3
COM
4
NO
NC
4 CLOSE
17 G2
16 K1
5 OPEN
19
17 G2
7 COM
20
PROT
18 K2
RD
20
21
8
18
19
9
10
G.Communication
RS232
6
TRS
PROT
8
TTL
RS485
15
Dx-
SD
16
Dx+
SG
17
F.Remote
Remote SV
15
RD
15
9
16
SD
16
10
SG
17
3.4
FY800 Terminals ( 48mm x 96mm , DIN 1/8 )
A.Power Supply
AC 85~265V
DC 15 ~50V(Option)
1
11
2
12
3
13
4
14
5
15
6
16
7
17
8
18
9
19
10
20
B.Control Output
OUT1
H.CT Input
14
CT
15
C.Input
mA,V
OUT2
Relay SSR mA,V
RTD
Relay SSR mA,V
6
7
17
17
18
18
18
19
19
19
20
20
20
D.Alarm
AL 1
(Option)
OUT1
(Proportional Motor
Valve Control)
AL 2
OUT1
AL 3
7 CLOSE
8 G2
8 OPEN
9 K1
13
G.Communication
RS232
14
SD
15
Dx+
SG
16
10 G1
F.Remote
TTL
RS485
Dx-
RD
Remote SV
14
RD
14
14
15
SD
15
15
SG
16
10 COM
9
TRS
12
7
(1ΦPhase
Angle Control)
7 K2
9
E.Transmission
6
6
TC,mV
17
3.5
FY900 Terminals ( 96mm x 96mm , DIN 1/4 )
A.Power Supply
AC 85~265V
DC 15 ~50V(Option)
H.CT Input
14
CT
15
1
21
31
11
2
22
32
12
3
23
33
13
4
24
34
14
5
25
35
15
6
26
36
16
7
27
37
17
8
28
38
18
9
29
39
19
10
30
40
20
TRS
B.Control Output
OUT1 Relay SSR mA,V
OUT2 Relay SSR mA,V
E.Transmission
39
40
F.Remote
Remote SV
14
15
C.Input
OUT1
OUT1
mA,V
(1ΦZero
(3ΦZero
Cross Control) Cross Control)
TC,mV
RTD
17
17
17
31 G1
31 RG1
18
18
18
33 G2
33 RG2
19
19
19
39
35 TG1
20
20
20
40
6
PROT
37 TG2
D.Alarm
AL 2
AL 1
39
AL 3
7
6
40
OUT1
(Proportional Motor
Valve Control)
OUT1
PROT
7
OUT1
(1ΦPhase
Angle Control)
(3ΦPhase
Angle Control)
6
31 G1
31 G1
7 CLOSE
32 K1
32 K1
8 OPEN
33 G2
33 G2
9
34 K2
34 K2
35
35 G3
36
36 K3
10 COM
G.Communication
RS232
TTL
RS485
RD
14
Dx-
14
RD
14
SD
15
Dx+
15
SD
15
SG
16
SG
16
( Remote SV )
PROT
RS232
39
40
31
31
SD
32
Dx+
32
SG
33
PROT
10
RS485
Dx-
RD
4. External dimension and panel cutout〈
〈Unit:
:mm〉
〉
44.5+0.5
50
FY400
OT2
AT
AL1
AL2
44.5+0.5
70
OT1
400
400
50
PRO
RESET
GOLINK
65
90.5+0.5
96
FY600
%
100
OUT1 OUT2
600
600
60
40
AL3 MAN
20
AT
PRO
OUT1
50
RESET
44.5+0.5
70
80
AL2
AL1
AUTO
0
GOLINK
111
68.5+0.5
74
FY700
700
700
OUT1 OUT2
AT
AL1
AL2
AL3
68.5+0.5
94
74
MAN PRO
%
OUT1
0
20
RESET
40
60
80
100
AUTO
GOLINK
89
44.5+0.5
50
800
800
FY800
OUT1 OUT2
AL2
AT
AL3
MAN
116
90.5+0.5
96
AL1
PRO
%
OUT1
0
20
40
60
80
100
AUTO
RESET
GOLINK
65
90.5+0.5
96
900
FY900
900
OUT1 OUT2
AT
AL1
AL2
AL3 MAN PRO
OUT1
0
RESET
20
40
60
80
%
100
90.5+0.5
116
96
AUTO
GOLINK
111
11
5. Parts description
GOLINK
FY800
FY600
FY400
11 8
8
1
400
400
2
RESET
OT1
OT2
AT
AL1
AL2
PRO
9
600
600
11
12
15
GOLINK
OUT1 OUT2
AL1
60
40
20
PRO
0
RESET
AUTO
GOLINK
2 13 10 15 14 4 3 6
8
OUT1 OUT2
12
13
16
4
2
8 9 10 11 12 13 14 15
800
800
9
80
AL2
AL3 MAN
AT
7
100
OUT1
1
3 5 6 7
9 12 16 5
%
10
1
FY700 / FY900
AL2
AL3
AT
AL1
MAN
PRO
10
11
15
%
OUT1
0
20
40
60
80
100
AUTO
900
1
2
900
OUT1 OUT2
14
7
16
AT
AL1
AL2
AL3 MAN PRO
OUT1
0
RESET
20
40
60
80
%
100
AUTO
RESET
GOLINK
3
SYMBOL
PV
SV
RESET
AUTO
NAME
5
6
GOLINK
3
4
5
6
7
FUNCTION
Measured value
Displays PV or various parameter symbols
(PV) display
(Red)
2
Set value
(SV) display
Displays SV or various parameter set values
(Green)
3
Set key
Used for parameter calling up and set value
registration
4
Auto/Manual key
Switches between Auto(PID) output mode and
Manual output mode.
5
Shift key
Shift digits when settings are changed
6
Down key
Decrease numbers (-1000,-100,-10,-1)
*Program hold
* Program hold〈Programmable controller〉
Up key
Decrease numbers (+1000,+100,+10,+1)
*Program run
* Program run〈Programmable controller〉
1
7
OUT1
8
OUT1 lamp
OUT2
9
OUT2 lamp
Lights when OUT1 is activated (Green)
Lights when OUT2 is activated (Green)。
AT
10
Auto tuning lamp
Lights when Auto tuning is activated (Orange)
AL1
11
Alarm 1 lamp
Lights when Alarm 1 is activated (Red)
AL2
12
Alarm 2 lamp
Lights when Alarm 2 is activated (Red)
AL3
13
Alarm 3 lamp
Lights when Alarm 3 is activated (Red)
MAN
14
Manual output lamp
Lights when manual output is activated
(Orange)
PRO
15
*Program running
*Flashes when program is running
OUT1%
16
lamp
〈Programmable controller〉。
OUT% bar-graph
display
Output% is displayed on 10-dot LED.
12
6. Operations
6.1
Power On
Controller will display as below
OUT1 OUT2
AT
AL1
AL2
AL3
MAN PRO
OUT1 OUT2
%
OUT1
0
20
RESET
40
60
80
AL1
AL2
AL3
OUT1 OUT2
MAN PRO
20
RESET
40
60
80
6.2
AL1
AL2
AL3
MAN PRO
20
RESET
AUTO
OUT1 OUT2
%
0
100
40
60
80
Display input type
(K2)
AT
AL1
AL2
AL3
MAN PRO
%
OUT1
100
0
AUTO
20
RESET
GOLINK
GOLINK
displays will be lighted
AT
OUT1
%
0
AUTO
GOLINK
AT
OUT1
100
40
60
80
100
AUTO
GOLINK
Display range
(0.0~400.0)
Ready for use
Change the Set Value (SV)
Change SV from 0.0 to 100.0
OUT1 OUT2
AT
AL1
AL2
AL3
OUT1 OUT2
MAN PRO
%
OUT1
0
20
RESET
40
60
80
100
AL1
AL2
AL3
OUT1 OUT2
MAN PRO
20
40
60
80
AL1
AL2
AL3
MAN PRO
20
RESET
AUTO
OUT1 OUT2
%
0
100
40
60
80
AL1
AL2
AL3
MAN PRO
%
0
AUTO
20
RESET
40
60
80
100
AUTO
GOLINK
key
Press
key
Press
key. The SV Press
to select the hundreds digit. to change the number to 1
number started to flash.
The flashing digit indicates
which digit can be set.
6.3
AT
OUT1
100
GOLINK
GOLINK
GOLINK
AT
OUT1
%
0
RESET
AUTO
AT
OUT1
RESET
key
Press
to store the new
set value.
Change the Alarm Value
Change AL1 value to “5.0” (AL1 active, if PV exceeds SV over 5.0)
OUT1 OUT2
AT
AL1
AL2
AL3
MAN PRO
OUT1 OUT2
%
OUT1
0
RESET
20
40
60
80
100
AUTO
AL1
AL2
AL3
OUT1 OUT2
MAN PRO
20
40
60
80
AT
AL1
AL2
AL3
MAN PRO
0
100
RESET
AUTO
OUT1 OUT2
%
OUT1
%
0
RESET
GOLINK
AT
OUT1
20
40
60
80
100
AUTO
GOLINK
GOLINK
AT
AL1
AL2
AL3
MAN PRO
%
OUT1
0
RESET
20
40
60
80
AUTO
GOLINK
RESET
RESET
Press
key
to display parameter AL1
Press
key
increase AL1 value
Press
key
to change AL1 value
Press
key
store the new value
of AL1
* The are total 16 alarm mode types, please referred with “alarm mode” in page 30
* To change alarm mode, press
RESET
+
key 5 seconds to enter Level 3 (Input
Level) and then change ALD1/ALD2/ALD3 value.
13
100
6.4
Autotuning (AT)
Use AT function to automatically calculate and set the optimize PID value for your system.
OUT1 OUT2
AT
AL1
AL2
AL3
OUT1 OUT2
MAN PRO
0
20
RESET
40
60
80
AT
AL1
AL2
AL3
MAN PRO
0
100
RESET
AUTO
OUT1 OUT2
%
OUT1
%
OUT1
20
40
60
80
RESET
Press
key
to display parameter AT.
AUTO
20
RESET
40
AL2
AL3
60
OUT1 OUT2
MAN PRO
80
Press
key
to change AT setting
AT
RESET
AUTO
20
40
MAN PRO
80
AUTO
Press
key
change AT to “YES"
RESET
Press
key
Start auto tuning
(AT lamp will be
lighted on)
SV - 20
PV
100%
100%
OFF
Output%
0%
ON
OFF
ON
OFF
0%
ON / OFF Control
(Autotuning)
AL3
*Set ATVL to prevent overshoot occurred during
autotuning process.
RESET
To set ATVL ,press
key 5 seconds to enter
Level 2 (PID Level) and then change the value.
PV
ON
60
GOLINK
SV
ON OFF
AL2
%
0
Autotuning
ATVL=20
SV
Output%
AL1
OUT1
100
GOLINK
Autotuning
ATVL=0
(Overshoot )
AL1
%
0
GOLINK
GOLINK
AT
OUT1
100
ON / OFF Control
(Autotuning)
PID Control
(After Autotuning)
PID Control
(After Autotuning)
Autotuning failure
Possible cause 1: ATVL is too big. (If not sure,set ATVL=0)
Possible cause 2:Calculation time is too long.
(Set PID parameter manually)
14
100
6.5
Programmable RAMP / SOAK (Only available for PFY model)
*For detail of the programmable instruction, please refer with page 25.
Assume the temperature profile is as below (use total 4 segments )
200
SV
120
RAMP
1 hour
SOAK
RAMP
30
minutes
50
minutes
SOAK
Please operate conroller as following steps:
OUT1 OUT2
AT
AL1
AL2
AL3
OUT1 OUT2
MAN PRO
%
OUT1
0
20
RESET
40
60
80
RESET
RESET
Press
key
to display SV_1
OUT1 OUT2
AT
AL1
AL2
AL3
20
40
60
80
100
OUT1 OUT2
AT
AL1
AL2
AL3
100
40
60
80
100
AT
20
AL1
40
AL2
AL3
60
80
GOLINK
OUT1 OUT2
AT
AL1
AL2
AL3
40
60
80
100
AT
20
AL1
40
AL2
AL3
60
AUTO
80
GOLINK
Set SV_4 to 120.0
AT
AL1
AL2
AL3
MAN PRO
%
OUT1
0
RESET
20
40
60
80
100
AUTO
GOLINK
AT
AL1
AL2
AL3
Set OUT1 to 100.0
40
60
MAN PRO
80
100
AUTO
OUT1 OUT2
100
AT
AL1
AL2
AL3
MAN PRO
%
OUT1
0
20
40
60
80
100
AUTO
GOLINK
AT
AL1
AL2
AL3
20
AUTO
40
60
Set OUT3 to 100.0
OUT1 OUT2
MAN PRO
%
GOLINK
OUT1 OUT2
100
AUTO
20
RESET
OUT1
RESET
80
Set OUT2 to 100.0
MAN PRO
AUTO
Set TM_3 to 00.50
(50 minutes)
0
MAN PRO
GOLINK
OUT1 OUT2
%
20
AL3
60
%
0
%
MAN PRO
OUT1
AL2
OUT1
RESET
GOLINK
Set SV_3 to 120.0
40
OUT1 OUT2
100
AUTO
OUT1
0
20
Set TM_1 to 01.00
(1 hour)
MAN PRO
Set TM_2 to 00.30
(30 minutes)
RESET
AUTO
AL1
%
0
GOLINK
OUT1 OUT2
%
20
AT
OUT1
RESET
%
0
MAN PRO
OUT1
RESET
80
GOLINK
Set SV_2 to 200.0
0
OUT1 OUT2
MAN PRO
OUT1
RESET
AUTO
GOLINK
0
AL3
60
AUTO
OUT1 OUT2
%
RESET
AL2
40
Set SV_1 to 200.0
MAN PRO
OUT1
RESET
20
GOLINK
GOLINK
0
AL1
%
0
AUTO
AT
OUT1
100
TIME
1 hour and
20 minutes
80
100
AT
AL1
AL2
AL3
OUT1 OUT2
MAN PRO
%
OUT1
0
RESET
20
40
60
80
100
AUTO
AT
AL1
AL2
AL3
MAN PRO
%
OUT1
0
RESET
20
40
60
80
100
AUTO
GOLINK
GOLINK
Set TM_4 to 01.20
Set OUT4 to 100.0
(1 hour and 20 minutes)
15
Press
key
to run program
(PRO LED start lighting)
7. Operation levels
7.1
Levels diagram
Level 1
(User Level)
Press
RESET
Press
Key 5 seconds
RESET
Press
Key 5 seconds
RESET
LCK = 0000
Key+
5 seconds
Level 3
(Input Level)
Level 2
(PID Level)
LCK = 1111
Press RESET Key +
Press
RESET
Key+
5 seconds
5 seconds
* The controller returns to Level 1 if there
is no key operation within 60 seconds.
Level 4
(SET Level)
* In any Level, press
key
twice will return to Level 1.
AUTO
Press
7.2
RESET
Key+
5 seconds
Lock function
To use lock function, please set parameter “LCK” in level 2.
LCK
Levels entering available
Parameters which can be
changed
Level 1
(User)
Level 2
(PID)
Level 3
(Input)
Level 4
(SET)
◎
◎
◎
------
All parameters
(Factory set value)
◎
◎
------
◎
All parameters
◎
◎
------
------
All parameters except level 3
◎
◎
------
------
Parameters in level 1
◎
◎
------
------
“SV” and “LCK”
◎
◎
------
------
Only “LCK”
16
8. Parameters
8.1
Level 1 (User Level)
PV
SV
Process Value
Set Value
RESET
Output Limt
RESET
Autotuning
RESET
Alarm 1 set value
RESET
(
)
RESET
Heater current display
HBA set value
Alarm 2 set value
RESET
Alarm 3 set value
17
8.2
LEVEL 2 (PID Level)
To enter level 2, press SET key 5 seconds in level 1
8.2.1
Level 2 parameters display / hiding condition
RESET
RESET
1. Press
key 5 seconds to enter level 2.
2. Set LCK to “1111".
3. Press RESET key and
key 5 seconds,
to enter level 4 (Set level).
4. Set OUTY to “0" (Single output-P1) .
1. Press
key 5 seconds to enter level 2.
2. Set LCK to “1111".
3. Press RESET key and
key 5 seconds,
to enter level 4 (Set level).
4. Set OUTY to “1" (Dual output - P1/P2) .
Single output - P1
P1=0
Dual output - P1/P2
P1≠0
P1=0
P2=0
P1=0
P2≠0
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
P1≠0
P2=0
P1≠0
P2≠0
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
RESET
18
8.2.2
Description of parameters
Proportional band 1
(For output 1)
Range:0.0~200.0%
ON/OFF control if set to 0 (0.0)
Integral time 1
(For output 1)
Range:0~3600 seconds
PD control if set to 0
Derivative time 1
(For output 1)
Range:0~900 seconds
PI control if set to 0
Reserved
Reserved
Auto tuning offset value
Range:0~USPL
Output 1 cycle time
Range:0~150 seconds
Relay output : 10
Voltage pulse output : 1 , mA output: 0
Hysteresis for output 1
ON/OFF control
Range:0~1000
Proportional band 2
(For output 2)
The same with P1
Integral time 2
(For output 2)
The same with I1
Derivative time 2
(For output 2)
The same with D1
Output 2 Cycle time
The same with CYT1
Hysteresis for output 2
ON/OFF control
The same with HYS1
Control gap 1
(For output 1)
Set point of output 1 (Heating side)
=SV - GAP1
Control gap 2
(For output 2)
=SV + GAP2
RESET
RESET
RESET
RESET
RESET
RESET
Display
If P1=0.0
RESET
RESET
Display if output2 is provided
RESET
RESET
Display
If P2=0.0
RESET
RESET
RESET
RESET
Function lock
Return to “P1"
LCK
0000
1111
0100
0110
0001
0101
Levels entering available
Parameters which can be
changed
Level 1
(User)
Level 2
(PID)
Level 3
(Input)
Level 4
(SET)
◎
◎
◎
------
All parameters (default value)
◎
◎
------
◎
All parameters
◎
◎
------
------
All parameters except level 3
◎
◎
------
------
Parameters in level 1
◎
◎
------
------
“SV” and “LCK”
◎
◎
------
------
Only “LCK”
19
8.3
LEVEL 3 (Input Level)
To enter level 3 , set LCK to ”0000”and then press
RESET
key + Shift
keys for 5 seconds.
Input type selection
RESET
RESET
Analog input low limit calibration
(Used for mA and V input)
Range:-1999 ~ 9999
Analog input high limit calibration
(Used for mA and V input)
Range:0 ~ 9999
Decimal point position
(Available for mA and V input)
0000,000.0,00.00,0.000
Lower Set-Point Limit
Scaling Low Limit
Upper Set-Point Limit
Scaling High Limit
Remote input low limit calibration
Range:-1999 ~ 9999
Remote input high limit calibration
Range:0 ~ 9999
RESET
RESET
RESET
RESET
RESET
RESET
Range:00~19
Refer to “Alarm mode type"
Alarm mode of AL1
RESET
Range:0~99 Min 59 Secs
0=Flicker Alarm,99:59=Continued
Others=On delay time
(If ALD=07 , ALT means alarm on time)
Alarm time of AL1
RESET
Alarm mode of AL2
The same with ALD1
Alarm time of AL2
The same with ALT1
Alarm mode of AL3
The same with ALD1
Alarm time of AL3
The same with ALT1
Hysteresis of all Alarm
Range:0~1000
Output 1 low limit calibration
(Used for mA and V output)
Range:0 ~ 9999
Output 1 low limit calibration
(Used for mA and V output)
Range:0 ~ 9999
RESET
RESET
RESET
RESET
RESET
RESET
RESET
20
Output 2 low limit calibration
(Used for mA and V output)
The same with CLO1
Output 2 high limit calibration
(Used for mA and V output)
The same with CHO1
Retransmission low limit calibration
The same with CLO1
Retransmission high limit calibration
The same with CHO1
Full run time of proportional motor
( Used for proportional motor valve
control output)
Range:5~200 seconds
RESET
RESET
RESET
RESET
RESET
Used for programmable controller 0=Not wait
to wait continued operation
Others=Wait value
RESET
RESET
MODBUS RTU /
MODBUS
ASCII /
Communication Protocol Selection
TAIE
RESET
RESET
Communication Bits Configuration O_81 /O_82/E_81/
E_82
ID number
Range:0 ~ 255
Baudrate
2400 / 4800 / 9600 /
19200 / 38400 bps
SV compensation
Range:-1000~1000
PV compensation
Range:-100.0~500.0
Unit of PV & SV
C(℃) / F(℉) / A(Analog)
PV Filter
PV will responese faster if
PVFT is smaller.
RESET
RESET
RESET
RESET
RESET
RESET
Reserved
RESET
Control mode
Heat / Cool
Control algorithm
PID / Fuzzy
Frequency
50 / 60HZ
RESET
RESET
RESET
Return to “INP1"
21
8.4
Level 4 (SET level)
To enter level 4, set LCK to ”1111”and then press
key + Shift
RESET
key 5 seconds.
Press
Press
RESET
Key
RESET
RESET
Display/hiding
parameters
8.4.1
RESET
RESET
RESET
RESET
Remote SVOutput mode
selection
Setting
Special functions
How to hide parameters (Use SET1~SET7)
: H i de t hi s pa r a m e t er
0:
: D isplay this param eter
1:
PV
SV
SET 1_ 1
SET 1_ 2
SET 1_ 3
SET 1_ 4
*For the description of Level 1 parameters, please refer with page 17.
*For the description of Level 3 parameters, please refer with page 20.
SET
Level
SET
Display / hiding
Level
1_ 1
Level 1
5_ 1
,
Level 3
1_ 2
Level 1
5_ 2
,
Level 3
1_ 3
Level 1
5_ 3
1_ 4
Level 1
5_ 4
2_ 1
Level 1
6_ 1
Level 3
Level 3
6_ 2
Level 3
2_ 2
Display / hiding
,
,
,
,
Level 3
,
,
,
Level 3
2_ 3
,
Level 3
6_ 3
Level 3
2_ 4
,
Level 3
6_ 4
Level 3
3_ 1
Level 3
7_ 1
Level 3
3_ 2
Level 3
7_ 2
Level 3
3_ 3
Level 3
7_ 3
Level 3
3_ 4
Level 3
7_ 4
Level 3
4_ 1
Level 3
4_ 2
Level 3
4_ 3
Level 3
4_ 4
,
Level 3
22
Key
8.4.2
Special functions (Use SET8 / SET9 / SET0)
SET 8
8_ 1
Remark
0 : Program not repeat
1 : Program repeat
8_ 2
Only available for
programmable
controller
0 : No power failure option
1 : With power failure option
8_ 3
0 : Program starts from 0
1 : Program starts from PV
8_ 4
0 : Reserved (Don’t change it)
SET 9
Remark
9_ 1
0 : Reserved (Don’t change it)
9_ 2
0 : Timer Unit = “Hour : Minute”
1 : Timer Unit = “Minute : Second”
9_ 3
Used for transmission
output
0 : Disable transmission
1 : SV Transmission
9_ 4
Only available for
programmable
controller
0 : Disable transmission
1 : PV Transmission
SET 0
0_ 1
Remark
0 : TTL Communication (Slave)
1 : TTL Communication (Master)
0_ 2
0_ 3
0 : Hide parameter “RATE”
1 : Display parameter “RATE”
AL3 will be replaced
by “RATE”
0 : Disable Remote SV function
Used for Remote SV
function
1 : Enable Remote SV function
0_ 4
Used for TTL
communication
0 : use output relay “b” contact when
motor valve closed
1 : use output relay “a” contact when
motor valve closed
23
Used for 3 wire
proportional motor
valve control
Please don't operate SET 8_4,otherwise the controller's process will be in confusion.
If SET8.4 is set to “1”, the controller will enter into “Single Display” mode, the PV LED will
not display any values. The SV LED will display both the parameter value and the setting
value alternately as shown in the diagram below.
PV
EMPTY
Displayed alternately
SV
To rectify the problem please press the SHIFT KEY
“0000”.
and change the setting value to
8.4. 3
Remote SV type selection
INP2=0 None
INP2=1 10~50mV / 4~20mA / 1~5V / 2~10V
INP2=2 0~50mV / 0~20mA / 0~5V / 0~10V
INP2=4 CT input
※Remote SV function is not available for programmable controller
8.4. 4
Output mode selection (Use OUTY)
OUTY=0
Single output (OUT1)
OUTY=1
Dual output (OUT1 / OUT2)
OUTY=2
Reserved
OUTY=3
3 wire proportional motor valve control
OUTY=4
1ψPhase angle control (1ψSCR)
OUTY=5
3ψPhase angle control (3ψSCR)
24
8.5
8.5.1
Program Level
(Only displayed in programmable controller)
Description of parameters
LEVEL 1
RESET
RESET
RESET
Program Pattern
Range:0~2
Setting value of Seg.5
RESET
Program Segment display
( Pattern _ Segment )
Set time for Seg.5
RESET
Program countdown display
Range:0~99 hour 59 min
RESET
Output Limit of Seg.5
RESET
Setting value of Seg.1
Range:LSPL~USPL
Setting value of Seg.6
RESET
RESET
Set time for Seg.1
Range:0~99 hour 59 min
Set time for Seg.6
RESET
RESET
RESET
Output Limit of Seg.1
Range:0~100%
If OUT=0,program will end.
Output Limit of Seg.6
RESET
Setting value of Seg.7
Setting value of Seg.2
RESET
RESET
Set time for Seg.7
Set time for Seg.2
RESET
RESET
Output Limit of Seg.7
Output Limit of Seg.2
RESET
RESET
Setting value of Seg.8
Setting value of Seg.3
RESET
RESET
Set time for Seg.8
Set time for Seg.3
RESET
RESET
Output Limit of Seg.8
Output Limit of Seg.3
RESET
RESET
Return LEVEL 1
Setting value of Seg.4
RESET
Set time for Seg.4
RESET
Output Limit of Seg.4
RESET
25
8.5.2
Description of operation
1. There are 2 patterns can be used,each pattern contains 8 segments.
2.
Terminologies
Pattern
:A program consists of some steps.
Ramp status:The status with changing SV.
Soak status :The status with fixed SV.
3.
Operating
I. "KEY" function (no changing parameter)
(RUN)
:Start program procedure,PRO LED in panel start flicking.
(HOLD)
:Suspend program procedure,PRO LED in panel will stop
flicker but still light on.
+
(JUMP) :Jump to previous segment.
+
(RESET):Reset program procedure,PRO LED in panel will off.
Alarm Function:
RESET
RESET
II.
ALD1 = “07”(Segment end alarm),
AL1 = “2”(It means when segment 2 end, AL1 will act)
,
ALT1 =“00:10”(Relay on time is 10 seconds).
* In this case,when program proceeds to segment 2 end,the relay of AL1 will
be on 10 seconds.
III. END function:
The Controller doesn’t have END order, so if program procedure is less than 8
segments, please set the last segment’s OUT to “0”. Program will end in this
segment. Otherwise,it will proceed 8 or 16 segments.
IV. Linking Function:
PTN=1 proceed pattern 1,contains 8 segments.
PTN=2 proceed pattern 2,contains 8 segments.
V.
PTN=0 linking proceed pattern 1 and 2 totally 16 segments.
(Please set PTN1 and PTN2 at first,and then set PTN to 0)
Other function(*refer to LEVEL 4)
SET 8_1=1 Program repeats.
SET 8_2=0 No power failure function.
SET 8_2=1 Enable power failure function.
(When power shut down and on again,the controller will start from the
segment which is near PV)
SET 8_3=0 Program starts from 0.
SET 8_3=1 Program starts from PV.
SET 9_2=0 Timer Unit = “Hour : Minute”
SET 9_2=1 Timer Unit = “Minute : Second”
26
9. Input type table (INP1 selection)
TYPE
CODE
RANGE
0.0 ~ 200.0℃ / 0.0 ~392.0℉
0.0 ~ 400.0℃ / 0.0 ~752.0℉
K
0 ~ 600℃ / 0 ~1112℉
0 ~ 800℃ / 0 ~1472℉
0 ~ 1000℃ / 0 ~1832℉
0 ~ 1200℃ / 0 ~2192℉
0.0 ~ 200.0℃ / 0.0 ~392.0℉
0.0 ~ 400.0℃ / 0.0 ~752.0℉
J
0 ~ 600℃ / 0 ~1112℉
0 ~ 800℃ / 0 ~1472℉
0 ~ 1000℃ / 0 ~1832℉
0 ~ 1200℃ / 0 ~2192℉
R
S
B
E
N
T
0 ~ 1600℃ / 0 ~2912℉
0 ~ 1769℃ / 0 ~3216℉
0 ~ 1600℃ / 0 ~2912℉
0 ~ 1769℃ / 0 ~3216℉
0 ~ 1820℃ / 0 ~3308℉
0 ~ 800℃ / 0 ~1472℉
0 ~ 900℃ / 0 ~1652℉
0 ~ 1200℃ / 0 ~2192℉
0 ~ 1300℃ / 0 ~2372℉
-199.9 ~ 400.0℃ /-199.9 ~752.0℉
-199.9 ~ 200.0℃ / -199.9 ~392.0℉
0.0 ~ 350.0℃ / 0.0 ~662.0℉
W5Re/W26Re
PLⅡ
U
0 ~ 2000℃ / 0 ~3632℉
0 ~ 2320℃ / 0 ~4208℉
0 ~ 1300℃ / 0 ~2372℉
0 ~ 1390℃ / 0 ~2534℉
-199.9 ~ 600.0℃ / -199.9 ~999.9℉
-199.9 ~ 200.0℃ / -199.9 ~392.0℉
0.0 ~ 400.0℃ / 0.0 ~752.0℉
L
0 ~ 400℃ / 0 ~752℉
0 ~ 800℃ / 0 ~1472℉
27
TYPE
CODE
JIS
PT100
RANGE
-199.9 ~ 600.0℃ / -199.9 ~999.9℉
-199.9 ~ 400.0℃ / -199.9 ~752.0℉
-199.9 ~ 200.0℃ / -199.9 ~392.0℉
0 ~ 200℃ / 0 ~392℉
0 ~ 400℃ / 0 ~752℉
0 ~ 600℃ / 0 ~1112℉
DIN
PT100
-199.9 ~ 600.0℃ / -199.9 ~999.9℉
-199.9 ~ 400.0℃ / -199.9 ~752.0℉
-199.9 ~ 200.0℃ / -199.9 ~392.0℉
0 ~ 200℃ / 0 ~392℉
0 ~ 400℃ / 0 ~752℉
0 ~ 600℃ / 0 ~1112℉
JIS
PT50
-199.9 ~ 600.0℃ / -199.9 ~999.9℉
-199.9 ~ 400.0℃ / -199.9 ~752.0℉
-199.9 ~ 200.0℃ / -199.9 ~392.0℉
0 ~ 200℃ / 0 ~392℉
0 ~ 400℃ / 0 ~752℉
0 ~ 600℃ / 0 ~1112℉
AN1
AN2
AN3
AN4
AN5
-10 ~ 10mV / -1999~9999
0 ~ 10mV / -1999~9999
0 ~ 20mV / -1999~9999
0 ~ 50mV / -1999~9999
10 ~ 50mV /-1999~9999
*The initial setting in factory is “K2”.
28
10.
Alarm
10.1
Alarm time (ALT1/ALT2/ALT3)
10.2
SETA
ALT1=0
Flicker alarm
ALT1=99.59
Continued alarm
ALT1=00.01 ~ 99.58 Alarm on delay time
*SETA is in Level 3 (Input level)
}
If SETA_1=1,AL1 relay will be action reversely
If SETA_2=1,AL2 relay will be action reversely
If SETA_3=1,AL3 relay will be action reversely
If SETA_4=0 ,program run alarm
If SETA_4=1,program end alarm
10.3
01
OFF
ON
HIGH
PV
06
Deviation high alarm
11
OFF
ON
HIGH
02
16
PV
ON
OFF
HIGH
PV
Deviation low alarm
ON
OFF
HIGH
ON
OFF
ON
HIGH
17
OFF
LOW
04
14
05
ON
HIGH
ON
LOW
08
18
OFF
LOW
ON
LOW
OFF
HIGH
ON
HIGH
OFF
ON
HIGH
09
PV
AL
Normal
Failed
ON
AL
Normal
Failed
OFF
AL
Heater Break Alarm
PV
PV
PV
Program Run alarm
(Only for Programmable controller)
Run
Stop
ON
OFF
HIGH
PV
System failed alarm* (OFF)
PV
Process high alarm
15
OFF
HIGH
OFF
Process high alarm
with hold action*
OFF
LOW
ON
LOW
System failed alarm* (ON)
PV
Band alarm
OFF
:Alarm set value)
Process low alarm
with hold action*
ON
Deviation high/low alarm
ON
:SV
Segment End alarm
(Only for Programmable controller)
(1) ALD1~3 , set 07
(2) ALD1~3=Alarm Segment
07 (3)
ALT1~3 defines as follows:
0
=flicker alarm
=continued alarm
99.59
=alarm ON time
others
PV
Deviation high/low alarm
with hold action*
LOW
13
(
Process low alarm
Deviation low alarm
with hold action*
12
03
Only available for
} programmable
controller
Alarm mode (ALD1 / ALD2 / ALD3)
Deviation high alarm
with hold action*
When "b" contact
(normal close) is
needed
00
10
(HBA)
Please refer with HBA function
description in page 31.
No alarm
*Hold action:
When Hold action is ON, the alarm action is suppressed at start-up
until the measured value (PV) enters the non-alarm range.
*System failed:
It means that the controller display error message with one of the
parameter symbol “UUU1” or “NNN1” or “CJCE”
29
11. Heater Break Alarm (HBA)
11.1
HBA Wiring Example
25.0
AL1
(CT Input)
10.0
(HBA Relay)
OUT1 OUT2
AT
AL1
AL2
AL3
MAN PRO
%
OUT1
0
RESET
20
40
60
80
AUTO
100
(Sensor Input)
GOLINK
OUT1
-
+
SSR
Sensor
AC POWER
Heater
CT
11.2
HBA Function Description
HBA function detects the AC current flowing through the heater by a Current Transformer
(CT), and compares the CT input value and HBA set value. When OUT1 is ON and CT
input value is less than HBA set value during 5 seconds , AL1 is activated. Otherwise, AL1
is not activated.
The AC current flowing through heater can also be monitored in HBA setting mode.
30
11.3
HBA setting procedure
25.0
2.7
OUT1 OUT2
AT
AL1
AL2
AL3
Press
OUT1 OUT2
%
0
20
40
60
100.0
Key
MAN PRO
OUT1
RESET
80
AT
0UTL
RESET
AT
AL1
AL2
AL3
100
0
20
RESET
AUTO
40
60
80
no
Key
%
OUT1
GOLINK
Press
MAN PRO
RESET
OUT1 OUT2
AT
AL1
AL2
AL3
100
0
RESET
AUTO
Key
%
OUT1
GOLINK
RESET
Press
MAN PRO
20
40
60
80
100
AUTO
GOLINK
(HBA Setting Mode)
Heater Current
HBA Set Value
RESET
Press
Key
c 0.0
OUT1 OUT2
AT
AL1
AL2
AL3
OUT1 OUT2
%
RESET
20
40
60
80
100
Press
Key
AL1
AL2
AL3
MAN PRO
%
OUT1
0
20
RESET
AUTO
GOLINK
AT
40
60
80
c 0.0
To adjust
HBA set value
0.0
MAN PRO
OUT1
0
c 0.0
To select
HBA set value
0.0
100
Press
or
7.0
Key
OUT1 OUT2
GOLINK
AL1
AL2
AL3
MAN PRO
%
0
RESET
AUTO
AT
OUT1
20
40
60
80
100
AUTO
GOLINK
Means current
※
Save the new
HBA set value
Press
RESET
c 0.0
0.0
Key
OUT1 OUT2
AT
AL1
AL2
AL3
MAN PRO
%
OUT1
0
RESET
20
40
60
80
100
AUTO
GOLINK
11.4
Parameters for HBA function
Name
Value
Operation Level
AL1
HBA Set Value
Level 1
ALD1
9
Level 3
SET0
0100
Level 4
INP2
4
Level 4
How to enter Level 3:Set parameter “LCK”to 0000 in Level 2 , and then press
both the
key +
key for 5 seconds to enter the
。operation Level 3.
RESET
How to enter Level 4:Set the parameter “LCK” to be “1111” in Level 2 ,
and press both the
11.5
RESET
key +
key for 5 sec. to enter the operation Level 4.
Activated conditions of HBA
1. OUT1 is ON
2. Heater current is less the HBA set value
3. Condition1 and 2 are continued for more than 5 seconds
AL1 will be activated, if condition 1 & 2 & 3 are all “true”.
11.6
Remarks
Available output(OUT1) type for HBA
I. Relay
II. Voltage pulse (SSR drive)
Since the HBA function uses AL1 as alarm relay, pls set temperature alarms by
the AL2 or AL3.
31
12. Error codes
DISPLAY
DESCRIPTION
Open circuit of main control sensor.(INP1)
*
A/D convert failed.
*
Cold junction compensation failed.
Open circuit of sub control sensor.(Remote SV)
PV exceeds USPL.
PV under LSPL.
Input signal of sub control exceeds the upper limit.
(Remote SV)
Input signal of sub control under the lower limit.
(Remote SV)
*
RAM failed.
Interface failed.
Auto tuning failed.
NOTE:If the “*” marked error comes up,the controller needs to be repaired.
Please send it to the nearest sales office or retail dealer.
32
13. Modify input type (“TC”
“RTD”)
If the controller needs to modify input type from TC or mV to RTD ,please make PAD
short on the back side of PC board as following diagram and change input selection(INP1).
On the contrary,modify from RTD to TC or mV,make PAD open.
96x96,48x96,96x48(mm)
RTD : Short pads
TC or mV : Open pads
RTD : Short pads
72x72(mm)
TC or mV : Open pads
RTD : Short pads
48x48(mm)
TC or mV : Open pads
33
14. Modify input type : Linear Input (mA ,V)
14.1
Hardware:
INPUT ( + )
96×96,48×96,96×48
72×72
48×48
PIN 17
PIN 11
PIN 7
PIN 20
PIN 14
PIN 10
INPUT ( - )
0~20mA (INP1=AN4):(R3 use 100Ω,R5 use 2.4Ω, S3&S5 SHORT)
4~20mA (INP1=AN5):(R3 use 100Ω,R5 use 2.4Ω, S3&S5 SHORT)
0 ~ 1V (INP1=AN4):(R1 use 2KΩ,R4 use 100Ω,S1&S4 SHORT)
0 ~ 5V (INP1=AN4):(R2 use 10KΩ,R4 use 100Ω,S2&S4 SHORT)
1 ~ 5V (INP1=AN5):(R2 use 10KΩ,R4 use 100Ω,S2&S4 SHORT)
0 ~ 10V (INP1=AN4):(R3 use 22KΩ,R4 use 100Ω,S3&S4 SHORT)
2 ~ 10V (INP1=AN5):(R3 use 22KΩ,R4 use 100Ω,S3&S4 SHORT)
96×96,48×96,96×48
96×96,48×96,96×48
( PC Board )
( PC Board )
FRONT
BACK
R1
R4
R2
R5
R3
20
S1
S2
S3
19
................
11
............
11
72×72
72×72
( PC Board )
( PC Board )
FRONT
BACK
R1
R4
R2
R5
R3
14
S1
S2
S3
....
13
8
8
....
48×48
( PC Board )
FRONT
BACK
R4
R2
R5
R3
9
S1
S2
S3
....
6
6
34
..
9
S4
S5
13
48×48
( PC Board )
R1
10
19
14
S4
S5
10
S4
S5
20
14.2
Calibration:
SET 2.2 = 1
To display ANL1 &
ANH1
ANL1=0
ANH1=5000
LSPL=0
USPL=5000
at INPUT Level
Return User Level to view
the changing of PV
Inputs 4mA
Adjusts "ANL1" until PV Display = 0
Inputs 20mA
Adjusts "ANH1" until PV Display = 5000
Inputs 4mA to CHECK LOW
Inputs 20mA to CHECK HIGH
NO
OK ?
YES
Set the range you want:
LOW =LSPL, HIGH =USPL
Ex:Low = -20.0,High = 50.0
SET LSPL = -20.0,USPL = 50.0,DP:000.0
35
15. Modify input type : Linear Input (mA ,V)
It just needs to change a module at the same position,
and modify parameter CYT1 in LEVEL 2 .
ÎRelay: CYT1=10, Voltage pulse: CYT1=1, 4~20mA:CYT1=0
16. Modify output mode: OUT1/ALARM, OUT1/OUT2
OUT1 / ALARM
OUT1 /OUT2
96×96,48×96,96×48
96×96,48×96,96×48
( CPU Board )
( CPU Board )
PAD of OUT2:
SHORT
PAD of OUT2:OPEN
PAD of AL3:SHORT
11
12
13
14
15
16
PAD of AL3:OPEN
17
18
19
20
11
12
13
14
72×72
72×72
( CPU Board )
( CPU Board )
PAD of OUT2:
OPEN
PAD of OUT2:
SHORT
PAD AL1:
SHORT
PAD of AL1:
OPEN
8
9
10
11
12
13
14
8
PAD of OUT2:
OPEN
8
9
10
11
12
PAD of OUT2:
SHORT
PAD of AL1:
SHORT
7
9
48×48
( CPU Board )
48×48
( CPU Board )
6
15
PAD of AL1:
OPEN
6
10
36
7
8
9
10
16
17
13
14
18
19
20
17.
Applications
17.1
RAMP & SOAK
z
RAMP:
I.
II.
III.
IV.
SET2.1=1ÎTo display AL3
SET4.1=1ÎTo display ALD3
ALD3=9ÎOpen RAMP option
Then, AL3 will not display. It was replaced by RAMP.
RAMP
0 0.0 0
Range:00.00 ~ 99.99(℃/ min)
(If RAMP is not used,please set
ALD3 to 0)
z
SOAK:
I.
II.
ALD1 / ALD2=19 Î To use Sock Timer.
AL1 / AL2 will display as below:
AL1
00.00
Range:00.00 ~ 99.59(Hour.Minute)
z Example:
SV=100℃,RAMP=10.00 (℃/min),AL1=00.10 min,PV=25℃
℃
Time on
Time up
AL1 on
if PV > = SV(100℃)
100℃
AL1
00.10
00.01 Sock Timer
counts
00.10
1sec.
SV=SV+RAMP
PV=25℃
SV=PV (When start RAMP function)
t
Power on
5 seccons(Start RAMP function)
37
17.2
TTL Communication:SV output and RATE function
z Open RATE function (use for slave controller)
Display AL3 :SET2.1=1
Display ALD3:SET4.1=1
Display RATE(AL3 will be replaced) :SET0.2=1
Set ALD3 to 0. (In Level 3)
Slave SV = (RATE÷9999)×master SV
z
Example:
FY900
Slave 1
PFY900
Master
FY900
Slave 2
IDNO=1 (SET5.4=1)
BAUD=2400
(SET5.4=1)
open RATE function
SV OUT (SET0.1=1)
IDNO=0 (SET5.4=1)
BAUD=2400(SET5.4=1)
SG
RD
SG
RD
SG
SD
Connection Diagram
IDNO=1 (SET5.4=1)
BAUD=2400
(SET5.4=1)
open RATE function
Time Chart
Master
1000
Slave 1
Slave 2
900
SV
1 hour
SV_1=1000
TM_1=01:00
OUT_1=100%
800
SV
Time
1 hour
RATE = 9000
SV=900
SV
Time
1 hour
Time
RATE =8000
SV=800
( Three controllers reach to the max value at the same time )
38
17.3
z
z
z
1ψ Phase angle control (By SCR module)
Available Models:FY900 / PFY900,FY700 / PFY700
OUT1: 1ψSCR
Parameter setting: OUTY=4
CLO1=0,CHO1=4500 if use for resistance load
CLO1=0,CHO1=4000 if use for inductor load
R
S
FAST
FUSE
CONTROLLER
K2
G1
G2
SCR
Module
K1
G1
G2
K1
K2
V
PROT
Short
U
LOAD
** Controller source phase must be same as load source phase
39
17.4
z
z
z
1ψ Phase angle control (By TRIAC)
Available Models:FY900 / PFY900,FY700 / PFY700
OUT1: 1ψSCR
Parameter setting: OUTY=4
CLO1=0,CHO1=4500 if use for resistance load
CLO1=0,CHO1=4000 if use for inductor load
S
R
FAST
FUSE
CONTROLLER
G1
T2
TRIAC
Module
K1
G1
G2
T1
K2
V
LOAD
** Controller source phase must be same as load source phase
U
V
1/2W
100Ω
0.1uf/630V
A
C
M
40
PROT
Short
U
17.5
z
z
z
3ψ Phase angle control (By DIODE/SCR module)
Available Models:FY900 / PFY900
OUT1: 3ψSCR
Parameter setting: OUTY=5
CLO1=0,CHO1=4500 only if use for resistance load
CLO1=0,CHO1=4000 if use for inductor load
R
S
T
CONTROLLER
G1
FAST
FUSE
K1
K1
G1
K2
G2
K3
G3
DIODE/SCR
Module
G2
K2
G3
K3
U
V
W
41
PROT
Short
3φ LOAD
17.6
z
1ψZero crossing control (By SCR module)
Available Models:
FY900 / PFY900,FY700 / PFY700
FY400 / PFY400
z
z
OUT1: 1ψSSR
Parameter setting:
OUTY=0
CYT1=1
S
R
FAST
FUSE
CONTROLLER
G1
G1
SCR
Module
G2
G2
V
TIME CHART:
ON
OFF
CYCLE TIME = 200 mSEC.
42
PROT
Short
U
17.7
z
1ψZero crossing control (By TRIAC)
Available Models:
FY900 / PFY900,FY700 / PFY700
FY400 / PFY400
z
z
OUT1: 1ψSSR
Data Change:
OUTY=0
CYT1=1
R
S
Controller
Fast Fuse
T2
G1
TRIAC
T1
G1
V
43
PROT
Load
Short
U
G2
17.8
z
z
z
3ψZero crossing control (By SCR module)
Available Models:FY900 / PFY900
OUT1: 3ψSSR
Data Change: OUTY=0
CYT1=1
R
S
T
CONTROLLER
RG 1
FAST
FUSE
SCR
Module
RG 1
RG 2
TG 1
TG 1
RG 2
TG 2
TG 2
U
V
W
Short
TIME CHART:
OFF
ON
CYCLE TIME = 200 mSEC.
44
PROT
WE CAN SUPPLY
HEATER SINK
17.9
z
z
z
3ψZero crossing control (By TRIAC)
Available Models:FY900 / PFY900
OUT1: 3ψSSR
Data Change: OUTY=0
CYT1=1
R
S
T
Controller
(RG 1)
Fast Fuse
T2
T1
G1
T2
(RG 1)
(RG 2)
T1
G1
(TG 1)
(RG 2)
(TG 2)
(TG 1)
(TG 2)
U
V
W
PROT
Short
45
17.10 3 wires proportional motor valve control
z
z
Available Models:
Data Change:
1.
2.
FY900 / PFY900,FY700 / PFY700
FY800 / PFY800,FY600 / PFY600
FY400 / PFY400
OUTY=3
CYT1=1 ~ 100sec.
(Manufacturing default setting “5” seconds.)
RUCY=5 ~ 200 seconds.
CYT1 is the cycle time of Open / Close
RUCY is the 0 ~ 100% running time of motor valve
MOTOR VALVE
COM
CONTROLLER
R
CLOSE
OUT2
Relay
CLOSE
OPEN
OPEN
COM
S
46
OUT1
Relay
17.11 Wiring diagram of PC communication
RS232 Connection Diagram
COM PORT :
9PIN ( DTE )
Pin 3 (T)
Controller
RD
Pin 2 (R)
SD
Pin 5 (G)
SG
PC
COM PORT :
25PIN ( DTE )
Pin 2 (T)
Controller
RD
Pin 3 (R)
SD
Pin 7 (G)
SG
PC
NOTE:
1.The length of cable be connected between controller and PC can't exceed 15 meter.
2.One Com Port can only be connected to one controller.
If more than one controller is connected to one Com Port,communication will be failed.
3.Ensure that the controller's IDNO and BAUD settings are the same with PC software's settings.
4.For the software communication format please refer to communication manual.
RS485 Connection Diagram
Com Port
Cable
Converter
Controller
DX -
DCE
(Cable)
PC
TxON
RxO
N
1
2
3
4
(T+)
DX +
(T-)
(R-)
(R+)
NOTE:
1.The length of cable be connected between Converter and Controller can't exceed 1.2 KM.
Suggestion:choose "Shielded Cable".
2.One Com Port can be connected up to a maximum of 30 Controllers.
3.Ensure that the Controller's IDNO and BAUD settings are the same with PC software's settings.
4.For the software communication format ,please refer to communication manual.
47

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