Multi Stage Incubation

General Presentation on Jamesway
Multi Stage Incubation
by:
JERRY GARRISON
Consultant - Technical Advisor
Jamesway Incubator Company
Are All Hatcheries Expected to
Perform the Same?
In Reality Can All Hatcheries
Perform the Same?
What Is Hatchery Performance
Based On?
How Is Your Hatchery Performing?
Considering the Number One Goal
of Any Successful Hatchery
--------Being-------Good Quality Chicks Produced at
the Least Cost
Is This Still Achievable
With the Old Multi Stage
Incubation Concept?
One Important Fact to Establish
and Consider
------is-----All Multi Stage Hatcheries I Visit
Are Not the Same (Equal)
There Are Many Things to Consider
But
Simply Only Two Basic Categories
Standard
OR
Non - Standard
What Makes a Standard Hatchery?
Simply Must Have All of the Basics!
• Good Stable Reliable Electricity
• Good Quality Water That Meets the Correct
Criteria
• Good Clean and Dry Compressed Air That Meets
the Correct Criteria
• Good Ventilation That Properly Supports the
Machines and Embryos
• Good Egg Pack That Meets the Correct Criteria
• Along With Good Management and Maintenance
Non - Standard Hatcheries
------Requires-----Non - Standard Practices
Manipulation
Compromise
------Most Often Causing-----Misunderstanding
Confusion
Inferior Results
To Put This Into Perspective
• What You Do?
• What You Have?
• What You Do With What You Have?
• What You Should Do?
--------------------------------------------------------
Determines Your Success or Failure!!!
Multi Stage Incubation Four Things To Consider
1. Recommendation (Specifications - Type, Adjustments and Etc.)
2. Procedures (Egg Handling, Set, Transfer, Pull, Process & Delivery
3. Principle
•
•
•
•
•
Embryo development requires O2 and creates CO2
As air moves from the old to the fresh eggs it picks up CO2 and heat
Heat and CO2 is supplied to freshly set eggs, cooling conditions and extra oxygen
for the older eggs in the 5th and 6th rack positions
Sometime, between 18 and 18½ days of incubation eggs are transferred to Hatcher
181/2 days - 12 hour 6th position
•
18 days - 24 hour 6th position
4. Concept
•
•
•
•
Heat (Majority Supplied by Embryonic Development in the 5th and 6th Positions)
Humidity (Two Purposes: 1. Humidification and 2. Cooling)
Airflow (Forced Air - Laminar - Negative Pressure)
Turning (Two Purposes: 1. Early Embryonic Development and 2. Airflow Balance
Monitoring
of the Jamesway
Multi Stage Incubation
System
---------------------------------
Jamesway Multi Stage Incubation
System Affords You the Opportunity to
Monitor and Correct Incubation
Concerns Before You Have to See
Them
Four Tools Available to Monitor
The Jamesway Multi Stage
Machine
• 1. Entrance End Temperature 24 Hours After
Transfer
• 2. Internal Infertile Egg Temperature
• 3. Internal Incubator Pressure
• 4. Chicks Hatched 12 Hours Prior to Pull
Entrance End Temperature 24 Hours After Transfer
(100.3 Degrees F. Super J)
(100.5 Degrees F. Big J)
(Both Right and Left Side)
•Side to Side
Variations Indicates
Maintenance or Egg
Pack Concerns
• High or Low
Temperatures
Indicates Need For
Set Time
Adjustment
Super J Internal Infertile Egg Temperature (5th or 6th Position)
1.Top ------ 98.8 F.
2. Middle -- 98.9 - 99.0 F. (Both Right and Left Sides)
3. Bottom - 98.8 F.
• Higher Temperature @ Top and Lower @ Bottom Indicates Water Concerns
• Lower Temperature Top or Middle and Higher @ Bottom Indicates Airflow Concerns
Internal Incubator Pressure
(.50 - .55 inches w.g. Super J)
(.40 - .45 inches w.g. Big J)
• Indicates Resistance Created by the Egg Pack in Regard to Airflow
Chicks Hatched 12 Hours
Prior to Pull
1.50 - 60 % With 10% Just Hatched
2. % Hatch of Estimated Hatch
Monitors Proper Incubation in Regard to
Hatch Window and Evenness
The Following Slide Pictorially Illustrates
the Hatchery’s Role and Responsibility in
the Total Success of a Modern Day Poultry
Facility
When You Consider of the Birds Life the
Hatchery Has Control of Almost Half
Facts:
•Embryonic Development Starts at Fertilization
•First Day of Incubation Occurs in Hen (22 Days Total)
•Hatchery Assumes Responsibility of Embryo at Pick Up From
Breeder Farm
•Hatchery is Accountable for Chicks Through First Week at Grow
Out Facility
Genetic
Genetic
Potential
Potential
Growth
Growth
Egg
EggGoes
GoesInto
IntoIncubator
Incubator
Fertile
FertileEgg
Egg
#1
#1-- Incubation
Incubation
Hen
HenProduces
ProducesEgg
Egg
Embryo
EmbryoFully
Fully
Develops
Developsin
in
the
Incubator
the Incubator
Developed
DevelopedEmbryo
EmbryoGoes
Goesto
to
Hatcher
Hatcher--Chick
ChickMatures
Maturesand
and
Hatches
Hatches
Late19
Late19- -20
20Da
Days
ys
20thDay
20thDay
#2
#2-- Hatching
Hatching
18
18Day
DayEmbryo
Embryo
504
504Hrs.
Hrs.- -21
21Day
Dayss
Chicks
Chicksat
atFarm
Farm
The Fertile Egg to Chick
• 22 Days Incubation - 1st Day Occurs in Hen
• Hen @ 104.5F - Cuticle Applied For Protection
• Laid By Hen Into A Clean Nest
• Collected - Graded - Put on the Egg Flat
• Cooler @Farm 65 - 68F and 75%RH
• Remains in Farm Cooler 24 - 48 Hours - Incubation is Suspended When
Temperature Inside Egg Cools to 72F - Normally in Farm Racks 12 - 24 Hours
• Transported to Hatchery in Refrigerated Truck @ 65 -68F
• Hatchery Egg Room @ 65 - 68F - Prepared for Set
• Egg Set 3 - 5 Days From Time Of Lay
•Set Into Incubator Properly and Timely - Incubation - Embryonic
Development Occurs - All Development Occurs in the Incubator
•Transferred to the Hatcher Properly and Timely - Maturity Occurs in the
Hatcher - Quality Chick Hatches
•Chicks Are Pulled and Processed Properly and Timely - Ready for Delivery
•Chicks Are Delivered to Farm - Quality of the Chick Determines Performance
Today’s Successful Hatchery
The Hatcheries That I Deal With That Are Achieving
Their Expectation Are Following the
Recommendations and Guidelines Set Forward in the
Manuals Supplied By The Manufacturer as Well as
Applying and Adhering to the Basics and Details in
Regard to the Advanced Genetics of Today’s Modern
Breeds and the Incubation Equipment in Use
Recommendations, Procedures, Principles and
Concept
In Today’s Poultry Industry Many
Things Have Been Done in Most Areas
to Accommodate the High Yield Meat
Type Bird Being Produced
• Feed and Feed Mill
• Breeder - Feed, Housing and Management
• Grow Out - Feed, Housing and Management
• Processing - Basically Anything Wanted
• Sales and Marketing - Dictates Production
TEAMWORK - COMMUNICATION - In the Hatchery as Well as Total
Feedmill - Breeder - Hatchery - Broiler - Processing - Sales
• Hatchery Seem to Have Been Left Out of the Update
The High Yield Advanced Genetics of
Today’s Breeds At Best Presents More
Challenges Than Ever In Regard to the
Basics and Details of Proper Incubation. The
Advanced Genetics With Less Consideration
To Hatching and Emphasis Primarily on
Growth and White Meat Yield Requires
More Attention Than Ever Before.
However very good and comparable results
in regard to hatching and chick quality are
being consistently achieved with these breeds
(Even In Some Very Old Facilities).
In Order to Accomplish Our Goal
at the Hatchery of Good Quality
Chicks at Least Cost
----------------------------Must Start With the Basics
-----------------------------Without the Basics We Are
Defeated or To Say the Least
Handicapped From the Start
Four Basic Inputs That Must Be
Provided to the Machines
(Influences Outside the Machines)
•Proper Electricity
•Proper Water (Quality,Volume and Pressure)
•Proper Compressed Air
•Ventilation
Also Proper Egg Pack - Very Important Input
Proper Design and Layout is a Must
Proper Electricity
Proper and stable electricity must be supplied
due to the controls being microprocessors and
the components in the control box being solid
state. Improper electricity is a major
contributor to improper calibration plus the
longevity of the control system will be
negatively affected. E/M Controls are less
sensitive but can be negatively affected due to
control component wear and tear. Heat rod
amperage can also be affected.
Proper Water
Proper water must be supplied in regard to
quality, volume and pressure due to its
influence of cooling and moisture lost in the
eggs. Incorrect water affects evenness of the
temperatures in the incubator, higher
temperature at the top and lower at the
bottom. Although the Jamesway Multi Stage
Incubation System is by definition air- cooled
the spray also contributes. In reality 70% of
the cooling is from the air intake and 30%
from the proper spray.
Proper Compressed Air
Proper compressed air must be supplied in
regard to cleanliness and dryness due to each
incubator rack turn with its individual air
cylinder. Oil and water from the air compressor
must be properly handled and eliminated to
prevent premature air cylinder failure.
------------------------------------------------------Proper air pressure @ 65 PSI minimum at the
buggies must supplied to allow for proper
turning. Improper lines can also create problems.
Proper Ventilation
The sole purpose and definition of proper ventilation is
to replace stale air with fresh air, which is needed by
the developing embryos in their varying stages of
embryonic development. Multi Stage incubation works
on average (average temperature, humidity and
damper operating range, O2 – CO2 balance) and is
non-specific to any particular stage of embryonic
development but maintains a proper average for all.
Proper ventilation is a basic input in Multi Stage
incubation that must be properly sized, designed,
controlled, installed and maintained to allow for correct
embryonic development as well as proper machine
performance and efficiency.
Factors to Consider:
EGGS FROM FARM TO INCUBATOR
•
•
•
•
•
•
Egg Pack Uniformity
Egg Handling on the Farm
Farm Egg Storage
Hatching Egg Transportation
Hatchery Egg Storage
Egg Storage to the Incubator
EGG PACK UNIFORMITY
As Observed Now Commonly Accepted
As Normal in Today’s Industry
• SIZE - Influences Airflow and Varying
Embryonic Heat Based on Chick and Fertility
• SHAPE - Same plus Impaired Chick Quality
• SHELL QUALITY - Influences Moisture
Lost and More Susceptible to Contamination
• CLEANLINESS - Garbage in = Garbage Out
In Today’s Industry a Proper Understanding
and Application of the Basics Must Be
Considered and Applied in Regard to
Embryology and the Incubation Equipment in
Use
- Considering The Four Basic Requirements for Incubation
(Inside the Machines)
a. Heat
b.Humidity
c.Airflow
d. Turning
A. Three Controlled Factors in an
Incubation System
a. Temperature
b. Humidity
c. Damper
B. One Established Factor
a. Airflow
C. One Programmed Factor
a. Turning
In General the Four Basic Requirements To
Achieve Correct Incubation
• Heat - Determines Air Temperature That Dictates
Speed of Embryonic Development
• Humidity - Controls Moisture Lost and Afford Some
of the Cooling
• Air Flow - Generated by the Fans Creating the
Correct Air Movement Through the Egg Pack
(To Obtain, Maintain and Distribute the Correct Air
Temperature to Achieve and Control Constant Embryo
Temperature)
• Turning - Keep Embryo in the Correct Position in the
Early Stages of Embryonic Development to Avoid
Sticking to the Sides as it Develops
ALSO Very Important is the
• Damper - Controls O2 and CO2
Four Basic Requirements That Achieve the Correct
Averages for Jamesway Multi Stage Incubation
• Heat - Air Temperature That Determines Speed of Embryo Development Damper is the Key - Controlled By The Temperature (Heat) Set Point and
Controls O2 and CO2 Balance As Well As Negative and Positive
Incubator Pressure Note: Heat Set Point is the Only Controlled Temperature Lowering the Heat Set Point Will Raise the Egg Pack Temperature - Damper
Open (70% of the Cooling is Attributed to the Damper - Air Cooled)
• Humidity - Supplied by Four Spray Nozzles That Controls Moisture Lost
and Afford Approximately One Third of the Cooling in Jamesway Multi
Stage (30%Cooling Attributed to Spray)
• Air Flow - Generated by Six Fans Creating the Correct Air Movement
Through the Egg Pack (1. Forced Air - Positive, 2. Laminar - Smooth
Steady and 3. Negative - Draws Through Egg Pack)
• Turning - Compressed Air Supplies Air Pressure to Individual Rack Air
Cylinder Turning Egg @ 45 Degree
1. Early Embryonic Development
2. Air Flow Balance
Two Types of Incubation in Today’s Industry
1. Multi Stage Incubation
a. Still by far the most common (varying stages of
embryonic development in each incubator) = 80%
b. One way system to achieve averages for all
c. Interdependent (Each group of embryos supports and are
dependant on the other)
2. Single Stage Incubation = 15%
a. All in - All out
b. Flexibility
c. Biosecurity
STATEMENT: Industry Trend Is Toward Single Stage
Jamesway Has Two Good Incubation Concepts
Jamesway Multi Stage Incubator
Jamesway Single Stage Incubator
ACI
ACILarge
LargeIncubator
Incubator
This
ThisConcept
ConceptSince
Since
Early
Early1960’s
1960’s--Lot
Lotof
of
ACI
ACIMedium
MediumHatcher
Hatcher
ACI
ACI==Activated
ActivatedConcept
ConceptIncubation
Incubation
Internal
InternalModifications
Modifications
PX Hatcher
This
ThisConcept
Concept
Since
SinceLate
Late
1980’s
1980’s
Two Door Hatcher
Always
AlwaysBeen
BeenSingle
SingleStage
Stage
This
ThisRevised
Revised
Single
SingleStage
Stage
Concept
Concept
(Technology)
(Technology)
Introduced
Introducedin
in
October
October2003
2003
Platinum
PlatinumLarge
Largeincubator
incubator
Platinum
PlatinumMedium
MediumHatcher
Hatcher
With the Challenges of Today’s Industry
and the Embryo From the Genetically
High Yield Breeds Single Stage
Incubation is Fast Becoming the System
of Chose Over Multi Stage Incubation
Due Primarily to the Single Stage System
Can Be Profiled to Meet the Specific
Needs of the Embryos Whereas Multi
Stage Incubation Operates on Averages
If You Was Building a New Hatchery Which
Incubation Would You Choose??
General Statement of Hatchery
Managers with Experience in Both
Multi Stage and Single Incubation
Systems is:
Single Stage Incubation!!!
It is Easier!!!
WHY???
Multi Stage -vs.- Single Stage
Multi Stage Incubation
• Managing the Needs of
Each of the Varying
Stages of Embryonic
Development
• Understanding Each
Stage Has Its Specific
Requirement in Relation
to Heat,
Humidity,Airflow and
Turning
Single Stage Incubation
• Manages the Needs of Each
of the Varying Stages of
Embryonic Development
• With the Understanding
Each Stage Has Its Specific
Requirement in Relation to
Heat, Humidity,Airflow
and Turning
• THE PROFILE IS THE KEY!!!
Multi Stage -vs.- Single Stage
Multi Stage Incubation
• Managing a Multi - Stage
Hatchery in Today’s Industry is
a Skill That Requires Attention
Be Paid to Each of the Details
That Affects Embryonic
Development as Well as the
Performance and Efficiency of
the Machines All Considered as
They Influence Our Number
One Goal
• (Good Quality At Least Cost)
Single Stage Incubation
• Single - Stage Incubation in
Today’s Industry
Incorporates the Attention to
Each of the Details That
Affects Embryonic
Development as Well as the
Quality of the Chick Hatched
THE PROFILE IS THE KEY!!!
A Very Important Difference That Is
More and More Coming To The
Forefront In Regard to Single Stage
verses Multi Stage
----IS---A. Multi Stage Incubation Operates
on Averages
B. Single Stage Incubation Operates
On Specifics
Today’s Embryos Seem to be
More Susceptible and Less
Viable in Regard to Incubation
Simply Will Not Take As Much
Temperatures Variations
Single Stage Incubation Can
Better Meet the Specific Needs
Benefits That Can Be
Attributed To Single Stage
•
•
•
•
Bio Security
Flexibility
Specifics
Quality
BIO-SECURITY
• Term that the poultry industry is using
more and more frequently. As production
of poultry becomes more intensive, and
genetic selection produces a chicken that
is faster growing but possibly more
susceptible to disease, all aspects of the
production process have to establish
procedures to maximize the levels of
sanitation and hygiene.
Bio Security
Warm temperatures and high humidity levels required
for incubation also provides an ideal climate for
bacteria growth. The Single Stage machines can be
thoroughly cleaned and sanitized after each cycle of
eggs without any disruption to the incubation process.
This high level of cleanliness not only improves chick
quality but also reduces field mortality. As well any
contamination that does occur is contained within the
batch of eggs inside the machine and can be addressed
during or after the incubator is emptied.
FLEXIBILITY
• Eggs can be loaded into the setter upon
arrival to the hatchery. (Incubator Can Be Used as
Egg Storage and Proper Pre - Warming all as per Profile)
• Not locked into twice per week setting as
with multi-stage.
• Adjust temperature and humidity
according to breed, age of eggs, and/or
eggs size to maximize hatch results.
• Programmable profiles and alarms
FLEXIBILITY
•
•
•
•
Variable setting handled with ease
Program machine for specific needs
Separation of eggs
Incubator rack can be transported to
farm
Incubator (Farm) Rack Locking Pin Mechanism
Specifics
With Your Understanding and Knowing the Variables
or Factors in Regard to Your Particular Egg Pack You
Can Specifically Profile the Single Stage Incubation
System to Meet the Specific Needs and Requirements
of Each Group of Eggs You Put Into Incubation
Example:
1.Young Flocks (Small Eggs- Less Embryonic Heat ) = 20%
2. Old Flocks (Large Eggs - Low Fertility) = 20%
3. Prime Flocks (Average Size Eggs - High Fertility) = 60%
4. Any Problem Flocks
Multi
MultiStage
Stage
Quality !!!
Single
SingleStage
Stage
Single Stage vs Multi Stage Grow Out
Results on Prime Flocks (The Best - Easiest)
Single-Stage vs Multi-Stage Grow Out
7.0
6.0
Lbs
5.0
4.0
S-Stage
3.0
M-Stage
2.0
1.0
0.0
1
2
3
4
5
6
7
B-4
Kill
Kill
Week
1
S-Stage
M-Stage
0.3317
0.3557
2
0.7700
0.7384
3
1.5783
1.4220
4
2.4683
2.2214
5
3.4125
3.1517
6
4.4088
4.3600
7 B-4 Kill Kill
5.6443
6.1720
5.8285 52 days
5.2675
5.8775
5.5929 53 days
Your Jamesway Hatcheries
----- ARE ----As Of Now All Multi Stage So
Lets Now Focus On
------------The Jamesway Multi Stage
Incubation System
What Can Be Done To Improve !!!
I Observed Some Improvements (Example:
Water Pressure) in the Hatcheries From
Previous Visit and I Sincerely Thank
You All For The Efforts Put Forth
---------------But-----------------As In Any Hatchery There Are Still
Opportunities To Improve (Even in Many Areas
Previously Discussed and Reported)
Your Results As Observed, Reported and
Discussed Still Reveals Many Areas of
Opportunities
Many Asked: “What has been done to improve
Multi Stage Incubation??”
The fact is:
Nothing in regard to Concept. If you will follow
and apply the basics and details correctly Multi
Stage Incubation even with today’s advanced
genetic embryos will be quite successful, very
efficient in regard to results and cost.
-------------------------BUT-----------------------As I observe Multi Stage Incubation worldwide this
simply is not being done therefore alternative
concepts are being advocated.
The Major Concern
Impaired Hatch and Chick Quality
Objective of this Visit
To Again Identify the Causes and Help
Set Up a Plan to Alleviate
The Number One Concern At Hatcheries
I Visit Is Simply Incorrect Incubation
Temperature Related To The Four
Requirements of Incubation
1. Heat
2. Humidity
3. Airflow
4. Turning
The Jamesway Multi Stage Concept
The Causes of the Incorrect
Incubation Temperatures
Are:
1. Improper Procedures
2. Improper Water
3. Improper Ventilation
4. Maintenance Issues
Note: All Inclusive - What Else Is It???
THE FOUR WORDS TO CONSIDER
THAT DETERMINE PROPER
INCUBATION
• RECOMMENDATION - Requirement - Specs
(Supplied By Manufacturer)
• PROCEDURE - Method Of Doing Things
(Directly Under Your Control)
• PRINCIPLE - Method Of Operation
(Established By The Manufacturer’s Design)
• CONCEPT - What, Why and How It Works
(Created By The Equipment Design)
Recommendations
• Provided by the Manufacturer
• Provided in the Various Manuals
• Provides the Proper Specifications
• Provides the Standards That Makes Each
Manufacturer Different
• Must Be Adhered To - Alterations Will
Cause Concerns
Procedural Issues Involved in
Incubation
•
•
•
•
•
•
•
•
Eggs (Incubation Hen)
Egg Rooms
Each
Setting
EachOf
OfThese
TheseAre
AreVery
Very
Important
ImportantAnd
AndAre
AreUnder
Under
Transfer
The
TheControl
ControlOf:
Of:
Pull - Process
YOU
YOU!!!
!!!
Hatchery Sanitation
Chick Delivery
Broiler Farm
Female Chicken
Reproductive
System
------------------First Day Of
Incubation
Occurs in the
Hen
-------------------
When Hen Lays Her Egg the
Reproductive Tract Is Activated For
the Next Cycle
------------------------------------What About That Fertile Egg
Containing The Live Viable But
Very Delicate Embryo???
--------------------------------------
Note: This Egg and Embryo Is At Its Best Quality
At Lay - What We Do To The Egg Must Be
Correct To Maintain Its Quality and Viability
The Fertile Egg
• 22 Days Incubation - 1st Day Occurs in Hen
• Hen @ 104.5F - Cuticle Applied For Protection
• Laid By Hen Into A Clean Nest
• Collected - Graded - Put on the Egg Flat
• Cooler @Farm 65 - 68F and 75%RH
• Remains in Farm Cooler 24 - 48 Hours - Incubation Stops
When Temperature Inside Egg Cools to 72F - Normally in
Farm Racks 12 - 24 Hours
• Transported to Hatchery in Refrigerated Truck @ 65 -68F
• Hatchery Egg Room @ 65 - 68F - Prepared for Set
• Egg Set 3 - 5 Days From Time Of Lay
Why Cool the Eggs ???
(Two Main Purposes)
1. Suspends Embryonic Development
(All Embryos Put Into Incubation At Same Stage)
--------------------------------------------------------------
2. Thickens The Thick Albumen
(Utilized By Embryo During Development)
---------------------------------------------Note: All Things Done To The Eggs Needs To Be Done
In Suspended State (Cooled)
Egg Setting
•
•
•
•
•
•
Key Operation of Hatchery
Breed type
Age of Flock
Age of Eggs
Skipped/Partial Sets
Total Incubation Time
Transfer of the Eggs From the
Incubator to the Hatcher
Example:
•Setting @ 7:00 AM Mon.. - Tues.. - Thurs.. - Fri. with Average Mix
•Transfer - Monday - Tuesday @ 7:00 PM & Friday Saturday @ 7:00 AM
• Monday - Tuesday = 444 Hrs. 181/2 Days 12 Hrs 6th
Position
•Friday - Saturday = 432 Hrs. 18 Days 24 Hrs. 6th
Position
•Pull @ 7:00 AM = 504 Hrs.
Explanation of Correct Transfer Time In
Regard to Fertility (Embryonic Heat)
• Monday - Tuesday: The Embryos That Assume the Sixth are 18 Days
Old @ 100.5F = .5 BTU Heat Production - Takes 3/4 Hr. To Reach 98.8F
and Damper Start Operating - 4 Hours the Air Temperature at Position 1
(freshly set) Reaches 100.3F - 8,10 to 12 Hours the Temperature Inside the
Eggs at #1 Position Reaches 100.3F - Then the 6th Position is Transferred Finished with Embryonic Heat
•----------------------------------------------------------------------------------------------• Thurs. - Fri.: The Embryos That Assume the Sixth are 17 Days Old @
100.0F = .4 BTU Heat Production - Takes 1 Hr. To Reach 98.8F and
Damper Start Operating - 6 Hours the Air Temperature at Position 1
(freshly set) Reaches 100.3F - 20,22 to 24 Hours the Temperature Inside
the Eggs at #1 Position Reaches 100.3F - Then the 6th Position is
Transferred - Finished with Embryonic Heat
Pull Times
• Process/pull time should be established by
set time.
• Check Hatchers 12 hours Before Planned
Process Time (50-60% of Chicks Hatched)
• Pull entire Hatcher ( do not leave rack in
Hatcher)
• Clean and Sanitize Hatcher
Simple Residue
Observation
Indicating
Incubation
Normal
Normal
Normal
Normal
Over
OverIncubation
Incubation
Over
OverIncubation
Incubation
Chick Holding/Transportation
•
•
•
•
Avoid Unnecessary Rough Handling
Monitor Holding Room Conditions
Adequately Ventilated Transport Vehicle
Minimize Delivery Time ( loading and
Unloading)
• Monitor Conditions in the Broiler House
Hatchery Sanitation
•
•
•
•
•
•
Egg Storage
Incubators/Hatchers
Ventilation Equipment
Process Equipment
Process/Holding Areas
Transportation Equipment
The Fertilized Egg and Its Importance to
the Hatchery’s Results
-------------Why All Incubators Should Operate
Primarily in the Cooling Mode!!!!
------------------As Embryo Develops the Heat Produced
Requires Cooling to Maintain Correct Constant Incubation Temperature
Fertile Egg
Infertile Egg
Fertilization
A Very Important Factor Associated
With Incubation and Embryology
Fertility - Translates into Embryonic
Heat as Embryo Progresses in
Development in the Incubator and
Finalization to Hatch in the Hatcher
Proper Understanding of this Progress is a
Must in Today’s Industry
Understanding
UnderstandingWhy
WhyFertility
FertilityIs
IsSo
SoImportant
Importantin
inToday’s
Today’s
Industry
IndustryIs
IsEasy
Easyand
andSimple
SimpleWhen
WhenProper
Proper Consideration
Consideration
is
isGiven
Givento
tothe
theDeveloping
DevelopingEmbryo
Embryoand
andEmbryonic
EmbryonicHeat
Heat
Generation
Generation
The Fertile Egg
contains a live, very delicate embryo.
(Proper Management, Handling and Storage of Hatching Egg
Influences Early Embryonic Mortality)
Heat and CO2 Required at the Start of Embryonic
Development - Where Does it Come From?
1. Heat - Mechanical and Embryos
2. CO2 - Developing Embryos and Control of Fresh and
Exhaust Air (Damper)
Embryonic Development
is a progressive change in the molecular
structure (Metabolism - Growth).
The Natural By-Product of Embryonic
Development is Heat and CO2
Jamesway Multi Stage Incubation Utilizes and
Transfers This Heat and CO2 to Supply Proper
Conditions Needed by the Young Embryos
Embryonic Heat (Fertility) Utilization
and Transfer to Young Embryos
250
250CFM
CFM
@@11/2”
11/2”Damper
Damper
250
250CFM
CFM
Heat
Heat- -CO2
CO2
Received
Produced
Received - Produced
100.3
100.3- -100.8F
100.8F
Air
AirTemperature
Temperature(Heat
(Heat- -CO2)
CO2)
Transferred
TransferredFrom
From#5
#5&&66Position
Position
Air
AirFlows
FlowsNegatively
NegativelyThrough
Throughthe
theEgg
EggPack
Pack
(Old
to
Young)
Taking
Heat
Away
From
(Old to Young) Taking Heat Away From
Embryos
EmbryosProducing
ProducingHeat
Heat- -CO2
CO2and
andTransfers
Transfers
to
Embryos
That
Needs
the
Heat
to Embryos That Needs the Heat -CO2
CO2
@@11/2”
11/2”Damper
Damper
100.5F
100.5F@
@.5.5BTU
BTU
Embryonic
EmbryonicHeat
Heat
@
18
days
@ 18 days
100.0F@
[email protected]
BTU
Embryonic
EmbryonicHeat
Heat
@
17
days
@ 17 days
Embryonic Development
in the incubators and hatchers requires oxygen.
Where does this oxygen come from?
Normally, the oxygen is made available
through the fresh air introduced by the HVAC
(Heating, Ventilation and Air Conditioning)
systems and allowed in the incubator through
the intake air damper.
Jamesway Set Point Temperature is Supplied to the Oldest
Embryos and is Established by the Mixing of the Fresh
Intake Air with the Air Exiting the Egg Mass into the
Mixing Chamber, Then Through the Fans, Over the Top of
the Incubator Rack to the Fifth or Sixth Position.
Constancy
ConstancyVery
VeryImportant
Important
80F80F-D.B.
D.B.
55%
R.H.
55% - R.H.
+.01
+.01Pressure
Pressure
250
250CFM
CFM
@@11/2”
11/2”Damper
Damper
Set Point Temperature (Cooling and Oxygen)
Supplied to the Oldest Embryos
98.8F
98.8F
86.0F
86.0F
59.9%R.H.
59.9%R.H.
Cooling
Coolingand
andOxygen
Oxygen
Air
AirExiting
Exitingthe
theThrough
Throughthe
the
Egg
EggPack
Pack
@
@100.3
100.3- -100.8F
100.8F(Heat
(Heat- -CO2)
CO2)
Ever
EverChanging
ChangingininRegard
RegardtotoEmbryonic
Embryonic
Development
and
Procedures
Development and Procedures
Only One Constant Temperature Achieved in
Jamesway Multi Incubator???
Damper
DamperResponse
Responseand
andPerformance
Performance
250
250CFM
CFM
@@11/2”
11/2”Damper
Damper
Sensing
SensingPoint
Point
Probes
Probes
98.8F98.8F-86.0F
86.0F
All
AllOther
OtherTemperatures
TemperaturesAre
Are
Related
and
Influenced
Related and Influenced
Understanding
UnderstandingWhy
WhyVentilation
VentilationIs
IsSo
SoImportant
Importantin
in
Today’s
Today’sIndustry
IndustryIs
IsEasy
Easyand
andSimple
SimpleWhen
WhenProper
Proper
Consideration
Considerationis
isGiven
Givento
tothe
theDeveloping
DevelopingEmbryo
Embryo
CO2
&
Water
Vapor
O2
The Fertile Egg
contains a live, very delicate
embryo.
Heat and CO2 Required at the
Start of Embryonic
Development
----------------------------Cooling and Oxygen Required
at the Later Stage of Embryonic
Development
As Embryonic Development (Heat) Starts and
Progresses in the Incubator and Finalizes in the
Hatchers the Embryo’s Requirement for the Proper
Heat, Air and Gas Exchange is Ever Present
---------------------------------------If Not Correct Throughout the Entire Incubation
Cycle Will Result in Irreversible Embryonic Damage
as Well as Inefficient Machine Performance
----------------------------------------------------An Insured Means of Provision is Required
That Means is Proper Ventilation
Ventilation Means Introduction of Fresh Air
(the replacement of stale air with fresh air)
All Incubators Need Fresh Outside Air
(due to embryonic development inside)
Air only machines (as Jamesway Multi Stage) uses fresh
air for cooling and carbon dioxide control.
Heating and/or cooling is required depending on the
stage of embryonic development.
Air and water machines (as Jamesway Single Stage) use a
combination of air and water cooling/heating.
Proper Hatchery Ventilation System
Ventilation System Must Be:
1. Properly Sized
2. Properly Designed
3. Properly Controlled
4. Properly Installed
5. Properly Maintained
For Each Individual Hatchery to Supply the Correct
Requirements of Temperature, Humidity and Pressure Needed
for the Embryonic Development and the Performance and
Efficiency of the Machines
How Ventilation Will Affects the Machines
1. Incorrect Room Temperature - Creates Incorrect
Air Temperature Mixture Coming Through the Fans
Low = Damper Close (Winter) - High = Damper Open (Summer)
2. Incorrect Room Humidity
High = Damper Open - Spray Does Not Come On Inside Incubator
90% Air and 10% Spray Ratio Inside Incubator (Summer)
Low = Damper Closes Spray On Too Much Inside Incubator
30% Air and 70% Spray Ratio Inside Incubator (Winter)
-------- Normally 70% Cooling = Air and 30% = Spray --------3. Room Pressure - Negative = Blocks Intake Air ------------------- Too
Positive = Deludes Negative Incubator Pressure
Ventilation Effects in the
Incubator
• Damper Performance
• Machine Efficiency
and Stability
• Temperature and
Humidity
• Chick Quality
Incubator Set Points
• Temperature 98.8 Super J ( Big J 99.0)
• Humidity 86.0
Hatcher Set Points
• Temperature 98.5 Super J (Big 98.8)
• Humidity 86.0
Statement of Observation:
• Anytime You Adjust The Set Point in a
Jamesway Machine It Is To Compensate For
Other Concerns That Should Be Addressed
Altering Set Points
• Jamesway - Air Cooled - Heat Set Point Controls Damper (Cool)
•Other Manufacturer - Water Cooled- Cooling Set Point Controls
•Lowering Temperature Set Point - 98.8F to 98.6F - Senses Too Hot -Opens
Damper - More Air Cooling Required - Heat Not On - Negative Pressure Drops
- Air Does Not Go Through Egg Pack Properly = Overheating Passed Oldest
Embryos
•Raising Temperature Set Point - 98.8F to 99F - Senses Too Cool - Damper
Closes More - Less Air Cooling Required - Heat Is On More - Oxygen and
Cooling Reduced to Older Embryos - Overheating Throughout Egg Pack
•Lowering Humidity Set Point - Opens Damper - Reduces Cooling Attributed to
Spray - Raises Mixed Air Temperature
•Raising Humidity Set Point - Closes Damper - Increases Cooling Attributed to
Spray - Lower Mixed Air Temperature
Jamesway Multi Stage - Damper
Performance is the Key (Air Cooled)
MUST Understand the Importance and
Achieve the Proper Damper Performance
1. PT-100 - Normal Operating Range of
1-1/4 to 1-3/4 inches with 1-1/2 inches Average
Position @ 250 CFM Air Intake
2. E/M - Normal Operating Range of
1 to 1-1/2 inches with 1-1/4 inches Average
Position @ 250 CFM Air Intake
The Multi Stage Damper
• Multi Stage = Air Cooled
• Damper is Controlled by Heat Set Point
• Damper Controls Temperature and
Incubator Pressures
• Damper Regulates O2 and CO2
• Damper = Average Needs of ALL Varying
Stages of Embryonic Development
• Damper is the Key to Correct Multi Stage
Incubation
General Rule of Thumb in Regard
to Proper Incubation
• 36 Hours Before Pull Hear 1st Chick
• 30 Hours Before Pull 1st Chick Out
• 24 Hours Before Pull 5 - 10% Hatched
• 12 Hours Before Pull 50 - 60% Hatched
• 4 - 6 Hours Before Pull Last Chick Out
• At Pull 5 - 10% Still Damp on the Neck
Examples of When Ventilation
Was Done Right
When Proper Ventilation Was Installed
Company A / 24-Month Performance
95
90
New Ventilation
Installed
85
80
Jan-98
Mar-98
May-98
Jul-98
Sep-98
Company A Fertility
Nov-98
Jan-99
Mar-99
Company A H.O.F.
May-99
Jul-99
Company A Hatch
Sep-99
Nov-99
When Proper Ventilation Was Installed
Company B / 12-Month Performance
100
95
New Ventilation
Installed
90
85
80
Jan-99
Feb-99
Mar-99
Apr-99
May-99
Company B Fertility
Jun-99
Jul-99
Aug-99 Sep-99
Company B H.O.F.
Oct-99
Company B Hatch
Nov-99 Dec-99
When Proper Ventilation Was Installed
Company C / 24-Month Performance
95
90
New Ventilation
Installed
85
80
Jan-98
Mar-98
May-98
Jul-98
Sep-98
Company C Fertility
Nov-98
Jan-99
Mar-99
Company C H.O.F.
May-99
Jul-99
Company C Hatch
Sep-99
Nov-99
Typical Cooling/Heating Unit
Constant-Volume With Reheat
D
C
Reheat
Coil
E
Cooling
Coil
Room
Thermostat
B
A
adding reheat improves
humidity control
© American Standard Inc. 1999
Air Conditioning Clinic TRG-TRC001-EN
Establish Proper Maintenance Program as
Outlined in Appropriate Manuals
A Proper Maintenance Program Should Be:
1. Organized
2. Delegated
3. Responsibility
4. Accountability
Maintenance File On Each Incubator and Hatcher
as Well as Ventilation Equipment
Any
AnyHatchery
HatcheryRegardless
RegardlessOf
OfIts
ItsSize,
Size,Age
Ageor
or Location
LocationIs
Is
No
NoBetter
Better Than
ThanTheir
TheirMaintenance
MaintenanceProgram
Program
Good Hatchery Managers Use
Their Senses Of:
•
•
•
•
Sight
Sound
Feel
Smell
Common
Common Hatchery
Hatchery Sense
Sense
Remember
Remember and
and Consider
Consider The
The Basics
Basics
Incubation is not Complicated
SIMPLY
•
•
•
•
•
Quality Eggs
Quality Incubation Equipment
Quality Maintenance
Quality Management
Quality Chicks
• BUT: For Every Cause There Is An Effect
• Simply Input Affects Output
Simply:
Operate and Maintain Your
Equipment as per Jamesway
Recommendations (Specifications)
Procedure, Principles and Concept
Understanding for Every Cause
There is an Effect
TEAMWORK
TEAMWORK -- COMMUNICATION
COMMUNICATION
In
Inthe
theHatchery
Hatcheryas
asWell
Wellas
asTotal
Total
Feedmill
Feedmill--Breeder
Breeder -- Hatchery
Hatchery-- Broiler
Broiler --Processing
Processing
Example of Heat Profile in the
Jamesway Multi Stage Incubator
Only
OnlyOne
OneConstant
ConstantTemperature
Temperature
ininJamesway
JameswayMulti
MultiIncubator???
Incubator???
98.8F
98.8F
86.0F
86.0F
7-10DAYS 10-14DAYS 14-17DAYS 17-18.5DAYS
0-3DAYS
3-7DAYS
INCUBATION INCUBATION INCUBATION INCUBATION INCUBATION INCUBATION
100.3
100.3- -101F
101F
100.3F
100.3F
100.5
100.5- -101F
101F
99.5F
99.5F
100.0F
100.0F
99.7F
99.7F
Endothermic
Endothermic
Absorbs
AbsorbsHeat
Heat
POSITION
Embryonic
Embryonic
00
Heat
No.1
Heat
Exothermic
Exothermic
Gives
GivesOff
OffHeat
Heat
99.4F
99.4F
99.1F
99.1F
POSITION
POSITION
POSITION
POSITION
P98.8F
OSITION
No.2
No.3
No.4
No.5
No.6
98.8F
Air
Air
Temp.
Temp.
Air
AirTemp.
Temp.
Required
Required
Maintain
Maintain
100.3
100.3FF
Embryo
Embryo
Heat
Heat
Produced
Produced
BTU/Hr
BTU/Hr
Stages
Stagesofof
Transition
Transition
Endothermic
Endothermic
Single
Single
Stage
Stage
Specific
Specific
Air
Air
Temp.
Temp.
To
To
Achieve
Achieve
Correct
Correct
Embryo
Embryo
Temp.
Temp.
100.0
100.0FF
99.7
99.7FF
99.4
99.4FF
Constant
Constant
Embryo
Embryo Neutrothermic
Neutrothermic
Temp.to
Temp.to
Achieve
Achieve
100.2100.2100.3F
100.3F
99.1
99.1FF
98.8
98.8FF
Exothermic
Exothermic
98.
98.66FF
98.5
98.5FF
97.5
97.5FF
After
AfterHatch
HatchDry
Dry
100.5
100.5FF
101.0
101.0FF
101.5
101.5FF
102.0
102.0FF
104.5
104.5FF
Constant
Constant
Till
TillHatch
Hatch
Setting Proper Mix
7-10DAYS 10-14DAYS 14-17DAYS 17-18.5DAYS
0-3DAYS 3-7DAYS
INCUBATION INCUBATION INCUBATION INCUBATION INCUBATION INCUBATION
30
30wk
wk
45
45wk
wk
60
60wk
wk
48
48wk
wk
42
42wk
wk
28
28wk
wk
POSITION
POSITION
POSITION
POSITION
POSITION
POSITION
No.1
No.2
No.3
No.4
No.5
No.6
Average
AverageAge
Ageof
ofBreeder
BreederFlock
Flock--42
42Weeks
Weeks
92
92--94
94%
%Average
AverageFertility
Fertilityas
asper
perBroiler
BroilerBreed
Breed
Visual of Flock Age Differences
Which Influence Airflow and Fertility
26
26Wk..
Wk..
45
45Wk..
Wk..
32
32Wk..
Wk..
52
52Wk..
Wk..
39
39Wk..
Wk..
58
58wk..
wk..
3 Way to Manage a Jamesway Hatchery
1. Setting Average Mix of Eggs in Each
Incubator
2. Setting Incubators by Age of Flock (young,
prime and old)
3. Set Point Point Adjusting and #2
Multi-Stage Incubator Air Flow
Entrance
EntranceEnd
EndNegative
NegativePressure
Pressure
<-.3
<-.3inches
inchesW.G.>
W.G.>
Air
AirTemperature
TemperatureThat
That
Comes
ComesThrough
ThroughatatFans
Fans
98.8F
98.8Fand
and59
59- -60%R.H.
60%R.H.
Blue
BlueDenotes
Denotes
Positive
PositivePressure
Pressure
Influence
Influence
Red
RedDenotes
Denotes
Negative
NegativePressure
Pressure
Influence
Influence
Internal
InternalIncubator
IncubatorPressure
PressureDifferential
Differential
.5.5inches
inchesW.G.
W.G.
Exit
ExitEnd
EndPositive
PositivePressure
Pressure
+.2
+.2inches
inchesW.G.
W.G.
Must Maintain 5 Positions Per Side For Proper Air
Through The Egg Pack (132 Hrs. per wk.)
(6 Positions - Only 36 Hrs. per wk.)
Flow
Total Pressure Differential - Created By The
Egg Mass Input
Egg Size Influences Embryonic Heat Fertility
Influences Embryonic Heat
Manometer
Manometer- Tube
Tubeto
to++Port
Port
Internal
InternalIncubator
Incubator Pressure
PressureDifferential
Differential
.50
.50--.55
.55inches
inchesW.G
W.G. .
Entrance End - Negative Pressure
Influence
Manometer
Manometer- -Tube
Tube
to
Port
to<<-->>Port
Exit End - Positive Pressure Influence
Manometer
Manometer- Tube
Tubeto
to<<- ->>Port
Port
Ventilation
VentilationInfluence
Influence
Temperature
Temperature@
@80F
80F
Mixed Air Over the
Incubator Racks
Humidity
Humidity@
@50
50- -60
60%
%
Pressure
Pressure@
@+.005
+.005- -.015
.015
Correct
CorrectDamper
DamperPosition
Position
250
250CFM
CFMIntake
Intake
100.3
100.3- -100.8F
100.8FAir
Air
Mixes
with
80F
Mixes with 80FAir
Air==
98.8FThrough
98.8FThroughFans
Fans
250
250CFM
CFMExhaust
Exhaust
Sensing
SensingPoint
Point
Multi
MultiStage
StageIncubator
IncubatorAir
AirFlow
Flow
Jamesway Air
Flows
ACI
ACIIncubator
Incubator--Hatcher
HatcherAir
AirFlow
Flow
PX
PXHatcher
HatcherAir
AirFlow
Flow
General Observations and Observing the
Chicks Hatched Revealed Improper
Machine Performance, Dehydration and
Heat Related Issues Which Primarily Are
Incubation Concerns
It Appears Ventilation Issues, Set Time
Adjustment, Maintenance and Water
Concerns Are Some Main Issues in the
Incubators
Check of the Incubators for
Concerns
Problems Are Indicated at the
Display
IfIfthe
theConcerns
Concernsare
arein
inall
allMachines
Machines(as
(asin
in
your
case)
Indicates
Basic
Input
Concern
your case) Indicates Basic Input Concern
IfIfthe
theConcerns
Concernsare
arein
inan
anIndividual
IndividualMachine
Machine
Only
Indicates
Problems
in
that
Particular
Only Indicates Problems in that Particular
Machine
Machine
Common
CommonAlarm
AlarmIlluminated
Illuminated
High
Temperature
High Temperature
Damper
DamperFully
FullyOpen
Open
Humidity
HumiditySet
SetPoint
Point@@86.0F
86.0F
Actual
ActualHumidity
Humidity@@87.0F
87.0F
Indicates
IndicatesImproper
ImproperAir
AirMovement
Movementinin
the
Incubator
Due
to
Ventilation
the Incubator Due to Ventilation
Concerns
Concerns
Placement of Electrotherm Probes
For Calibration
Curtains Lapped Wrong in the
Incubator
Incorrect Spacing at the Spacesaver
Intakes Air Distribution Duct
Proper
ProperAdjustment
Adjustmentis:
is:
5/8th
5/8thof
ofan
aninch
inch- -15
15mm
mm
Incorrect Spacing at the Spacesaver
Intakes Air Distribution Duct
Proper
ProperAdjustment
Adjustmentis:
is:
5/8th
of
an
inch
15
mm
5/8th of an inch - 15 mm
Damper (Intake) Fully Open and Air
Distribution Adjustment Terrible
Incubator Damper Fully Open
PT
PT- -100
100
11/2
11/2inches
inches- -normal
normal
11/4
11/4toto13/4
13/4inches
inchesoperating
operatingrange
range
Electro
ElectroMechanical
Mechanical
11/4
11/4inches
inches- -normal
normal
11toto11/2
11/2inches
inchesoperating
operatingrange
range
Short Spray Nozzle Laying in the
Water Pan - Incorrect Adjustment
Correct
CorrectPositioning
Positioningof
of
the
Spray
Nozzles
the Spray Nozzles
Jamesway Spray Nozzle Pattern
Ceiling
CeilingLine
Line
60
60Degree
Degree
360
360Circle
CircleSolid
SolidCone
Cone
Spray
Pattern
Spray Pattern
Water
Pan
Water Pan
Checking the Spray Nozzles
Checking
CheckingWater
WaterPressure
Pressure
at
atthe
theSpray
SprayNozzle
Nozzle
Fan Blade Through the Venture
(This Affords Another Reference for Proper Fan Blade
Adjustment)
Should
Shouldbe
be1/2”
1/2”
Through
Throughthe
theVenture
Venture
(This
(Thisisistoo
toomuch!!!)
much!!!)
Improper Incubator Fan Blade
Adjustment
(Not Protruding Through the Venture)
Example of Improper and Proper Turning
Incorrect
Incorrect- -less
less
than
than44inches
inches
Correct
Correct@
@44inches
inches
Proper
ProperTurning
TurningCan
CanBe
BeProperly
Properly
Checked
Checkedby
byMeasuring
Measuringthe
theDistance
Distance
Between
the
Vertical
Turning
Between the Vertical TurningBars
Bars- Correct
Correct@
@44inches
inchesor
or10
10cm
cm
Threshold Removed in the Entrance End
Due to High Temperature Alarm Totally Unacceptable Causes Airflow Problems in the
Incubator!!!!!
Not
Notto
toClean
Clean
In the Egg Room Need to Leave Space
Between Each Stack of Egg and at the Floor
to Allow Proper Air Circulation to Obtain
and Maintain Correct Egg Temperature in
Storage
Fresh Unconditioned Air Being Blown Into
Incubator Room To No Avail
Note: There is no way this air can get to the machine
intakes due to the incorrect design of the air intake plenum
Completely
CompletelyClosed
ClosedAir
AirIntake
IntakePlenum
Plenumwith
withSmall
SmallVery
VeryUndersized
UndersizedA/C
A/C
Supplying
All
of
the
Air
to
the
Machine
Supplying All of the Air to the Machine
Pressure
PressureTaken
Takenininall
allof
ofthese
theseplenum
plenumwas
wasextremely
extremelynegative
negativemeaning
meaning
Simply
the
Machines
was
intaking
thus
no
fresh
and
conditioned
Simply the Machines was intaking thus no fresh and conditionedair
airwas
was
going
into
the
Machines
Terrible
Terrible
Problem
going into the Machines - Terrible Terrible Problem
Broken Eggs in Incubator at
Transfer
Broken Eggs Observed in the
Entrance End
PX Hatcher Concerns
PX Hatcher
Side to Side Fan Stand Leveling
Proper Positioning and Leveling
of PX Hatcher Fan Stand
31/4
31/4inches
inches
Improper Leveled and Positioned
PX Hatcher Fan Stand
Too
TooWide
Wideat
atthe
theTop
Top
Improper Leveled and Positioned
PX Hatcher Fan Stand
Too
TooNarrow
Narrowat
atthe
theTop
Top
Top Fan Blade Protruding
Through the Venture
7/8
7/8inch
inchor
or21
21mm
mm
Bottom Fan Blade Protruding
Through the Venture
7/8
7/8inch
inchor
or21
21mm
mm
Checking Damper Adjustment in
the Fully Closed Position
Damper Too Open in Fully
Closed Position
PX
PXDamper
Damperin
in
Fully
FullyClosed
Closed
Must
be
Must be1/8
1/8inch
inch
Too
TooOpen
Open
Dampers Too Open in Fully
Closed Position
PX
PXDamper
Damperin
in
Fully
FullyClosed
Closed
Must
be
Must be1/8
1/8inch
inch
Too
TooOpen
Open
Damper Too Open and Bend in
Fully Closed Position
PX
PXDamper
Damperin
in
Fully
FullyClosed
Closed
Must
be
Must be1/8
1/8inch
inch
and
Straight
and Straight
Too
TooOpen
Open
and
andBent
Bent
Damper Too Open and Different
in Fully Closed Position
Both
BothPX
PXDamper
Damper
in
Fully
Closed
in Fully Closed
Must
Mustbe
be1/8
1/8inch
inch
Too
TooOpen
Open
and
and
Different
Different
Door Gasket Problems
Some
SomeLoose
Loose
Gasket
Gasketand
and
Missing
Gaps
Missing Gapsin
in
Several
Several
Hatchers
Hatchers
Intake - Exhaust Duct Gaskets
Also Fan Stand Leveling
Fan
FanStand
StandNot
Not
Leveled
Leveled
Separation
SeparationGasket
Gasket
Not
Sealing
Not Sealingat
atthe
the
Wall
Wall
Intake - Exhaust Duct Gaskets
Not Sealing at the Wall
Separation
SeparationGasket
Gasket
Not
NotSealing
Sealingat
atthe
the
Wall
Wall
Intake - Exhaust Duct Gaskets
Separation
SeparationGasket
Gasket
Not
Sealing
Not Sealingat
atthe
the
Wall
Wall
Cause of Intake - Exhaust Duct
Gaskets Not Sealing at the Wall
Fasting
FastingClip
Clip
Loose
Looseand
andNot
Not
Tight
Against
Tight Against
Duct
Duct
Duct
DuctShould
ShouldBe
Be
Flush
Flush
Cause of Intake - Exhaust Duct
Gaskets Not Sealing at the Wall
(Another Hatcher)
Fasting Clip Loose and Not Tight Against Duct
This
ThisSide
SideIsIs
Flush
Flush
This
ThisSide
SideIsIsNot
Not
Flush
Flush
Some Door Gaskets Was
Observed Not Sealing
Need
Needto
toAdjust
AdjustDoor
DoorFastener
Fastener
Catch
for
a
Tight
Seal
Catch for a Tight Seal
(Gasket
(Gasketto
toDoor
DoorJam)
Jam)
Threshold Gaskets Bad
Note:
Note:Suggest
SuggestYou
You
Buy
Threshold
in
Buy Threshold inaa
Roll
Rolland
andCut
Cutto
to
Length
Length
Pre
Pre- -warm
warmthe
theRoll
Roll
of
ofGasket
Gasketin
inan
an
Incubator
Incubator
Overnight
OvernightBefore
Before
Cutting
to
Length
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Shrink
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Out
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Hall
Hall
Hatcher Humidity Calibration
Check
On Behalf of
Thanks for This Opportunity!!!!
From
TO