OP Serck Gulf

Transcription

OP Serck Gulf

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SHARJAH
Serck Services (Gulf) Limited,
P.O. Box 5834, Sharjah,
United Arab Emirates.
Tel: +971 6 5086600/ 5582607
Fax: +971 6 5582734/ 5583648
Email: [email protected]
ABU DHABI
Serck Services Co. (LLC),
P.O. Box 4439, Abu Dhabi,
Tel: +971 2 5553108/ 5553109
Fax: +971 2 5553110
Email:[email protected]
OMAN
Serck Services (Oman) LLC,
P.O. Box 1056, Ruwi,
Postal Code 112, Muscat,
Sultanate of Oman.
Tel: +968 24697785/ 24600674
Fax: +968 24699438
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10/19/09 3:30:48 PM
SHARJAH
Tel: +971 6 5086600/ 5582607
Fax: +971 6 5582734/ 5583648
ABU DHABI
Tel: +971 2 5553108/ 5553109
Fax: +971 2 5553110
OMAN
Sultanate of Oman.
Tel: +968 24697785/ 24600674
Fax: +968 24699438
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10/19/09 3:30:52 PM
men at work in SERCK International Sharjah-UAE men at work in SERCK International Sharjah-UAE
Serck Services International
The Only Internatio al HeatTransferTechnology Specialists in the
Middle East.
Specialist Heat Exchange Services to Industrial, Marine and
Automotive Sectors.
Manufacture and Global Export of Radiator,Air Conditioning Coil
and Heat Recovery Products.
Serck Services International is part of the U.K. based Unipart Group
of Companies; together with our sister branch networks in the UK
and U.S.A. Serck are one of the largest Automotive, Industrial and
Marine Heat Transfer companies in the world.
Operations range from the production of automotive radiators
through to the testing, servicing, re-tubing and complete manufacture of industrial and marine heat exchangers.
From our purpose built manufacturing plant in the
United Arab Emirates our specialist heat transfer
products are exported globally to distributors and users across the
Middle East, Africa, United Kingdom, Mainland Europe and North
America.
Our Climate Control Division continues to provide technologically driven service and product offerings on a truly global
scale. Solutions range from A/C Coil Replacements, Installation Services, Protective Coatings and our energy saving Heat
SERCK Climate Control is a division of SERCK Sharjah-UAE SERCK Climate Control is a division
of SERCK Sharjah-UAE
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10/19/09 3:30:54 PM
Serck Climate Control
Our Climate Control Division continues to provide technologically
driven service and product offerings on a truly global scale.
Solutions range from A/C Coil Replacements, Installation Services,
Protective Coatings and our energy saving Heat Pipes and Heat
Recovery Wheel products.
All propositions are backed up by our Highly Professional After Sales
Service and Maintenance Programs.
Pipes and Heat Recovery Wheel products.
All propositions are backed up by our Highly Professional After Sales Service and Maintenance Programs.
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10/19/09 3:30:55 PM
SERCK Heat Transfer
Our Heat Transfer Division takes a Uniquely Client Focused approach
to providing Exceptional Service in the Design, Manufacture &
Servicing of a wide range of Industrial Heat Transfer Equipment.
We are able to Manufacture, Refurbish, Repair & Clean any type of
Heat Exchanger, Pressure Vessel or Air Cooler operating in Industrial,
Marine, Power, Oil & Gas applications. Our Enviable Reputation for
Dependability leads our Blue Chip Global Clients to rely on our ability to meet their Stringent Quality Standards.
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10/19/09 3:30:59 PM
Serck Radiator
Our Radiator Division provides a world class Radiator proposition to our
clients across three continents in the Automotive, Commercial Vehicle, OffHighway, Agricultural And Industrial Market Sectors.
Our offers range from the Manufacture and Supply of a Market Leading Range of Complete Radiator and Core Products to Innovative Service
Solutions in the Repair, Re-Conditioning and Servicing of all types of
Radiators.
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10/19/09 3:31:01 PM
The CE marking (also known as CE mark) is a mandatory
Pressure Vessels and Heat Exchanger Fabrication or
conformity mark on many products placed on the sin-
weld modifications of unfired pressure vessels require
gle market in the European Economic Area (EEA). The
the U" stamp Accredited by American Society of Me-
CE marking certifies that a product has met EU con-
chanical Engineers (ASME).Any construction stamped
sumer safety, health or environmental requirements.
with this symbol shall have been built strictly in accordance with the provisions of the ASME Boiler and Pressure Vessel Code.
The NB stamp is issued by The National Board of Boiler
and Pressure Vessel Inspectors to promote greater
safety to life and property through uniformity in the
construction, installation, repair, maintenance, and in-
R stamp is a National Board Inspection Code for repairs
spection of pressure equipment.
and alterations of previously ASME coded stamped Vessels, Boilers and Piping. This provides a high degree
ISO 9001:2000 specifies requirements for a quality
management system for an organization and aims to
enhance customer satisfaction through the effective
application of the system, including processes for continual improvement of the system and the assurance
of conformity to customer and applicable regulatory
requirements.
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10/19/09 3:31:02 PM
SHARJAH
Tel: +971 6 5086600/ 5582607
Fax: +971 6 5582734/ 5583648
ABU DHABI
Tel: +971 2 5553108/ 5553109
Fax: +971 2 5553110
OMAN
Sultanate of Oman.
Tel: +968 24697785/ 24600674
Fax: +968 24699438
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10/19/09 3:31:05 PM
Serck Radiator
Our Radiator Division provides a world class Radiator proposition to our
clients across three continents in the Automotive, Commercial Vehicle, OffHighway, Agricultural And Industrial Market Sectors.
Our offers range from the Manufacture and Supply of a Market Leading Range of Complete Radiator and Core Products to Innovative Service
Solutions in the Repair, Re-Conditioning and Servicing of all types of
Radiators.
The Only International Heat Transfer Technology Specialists in the Middle East. Specialist Heat Exchange Services to Industrial,
Marine and Automotive Sectors. Manufacture and Global Export of Radiator,Air Conditioning Coil and Heat Recovery Products.
Serck Services International is part of the U.K. based Unipart Group of Companies; together with our sister branch networks in the UK
and U.S.A. Serck are one of the largest Automotive, Industrial and Marine Heat Transfer companies in the world.
Operations range from the production of automotive radiators through to the testing, servicing, re-tubing and complete manufacture
of industrial and marine heat exchangers.From our purpose built manufacturing plant in the United Arab Emirates our specialist heat
transfer products are exported globally to distributors and users across the Middle East, Africa, United Kingdom, Mainland Europe and
North America.
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10/19/09 3:31:07 PM
Automotive
Radiators Coils
SERCK Radiators and Cores
The Serck programme of complete radiators exceeds 750 models,
by far the largest range available in the Middle East. Besides our existing range, we are fully equipped to develop custom built models
also – to your specifications.
Truck and Commercial Vehicle Radiators
Recently Serck has added a new range of products – radiators for
Trucks and Commercial Vehicles. These include truck radiators for
over 175 different models incorporating all popular brands like
Mercedes, Volvo, DAF, MAN, Scania, Freightliner, Iveco, GMC, Hino,
MACK, International etc.
The Serck programme of complete radiators exceeds 750 models,
by far the largest range available in the Middle East. Besides our existing range, we are fully equipped to develop custom built models
also – to your specifications.
tions. Serck has also developed their own proprietary process of
face-dipping of cores – which protects cores against very rough
and tough usage- e.g. Serck full dipped cores are used on cooling
packages for railway engines. Serck also makes segment cores (for
Caterpillar applications) which facilitate core replacement with
minimal down time.
Automotive Radiators: Copper / Brass and Aluminum
Markets and Manufacturing
The Automotive range of Serck radiators includes over 640 models of American, Japanese and European application complete
upgraded units including all popular brands like BMW, Chrysler,
Ford, GMC, Honda, Isuzu, Landrover, Mercedes, Mitsubishi, Nissan,
Peugeot, Toyota, Volvo etc. Serck has a brand image that is at the
top in the Middle East and African markets.
The anticipated range increase annually is approximately 5O part
numbers. With stock of over 18,000 complete units, a full off the
shelf service is offered. At Serck manufacturing all raw materials
are sourced globally ensuring all Serck products are of the highest standard. Serck export finished product throughout the G.C.C.
countries, as well as to Asia, Africa, the U.K., U.S.A. and Europe. Our
export markets span 40 countries in four continents. Along with
competitive prices, efficient delivery and total quality products and
services, Serck offer a one year no quibble warranty.
Serck radiators are especially designed suitable for operating in
high ambient temperatures in the Middle East. Please check out
our Automotive Radiator Catalogue for more details.
The anticipated range increase annually is approximately 5O part
numbers. With stock of over 18,000 complete units, a full off the
shelf service is offered. At Serck manufacturing all raw materials
are sourced globally ensuring all Serck products are of the highest standard. Serck export finished product throughout the G.C.C.
countries, as well as to Asia, Africa, the U.K., U.S.A. and Europe. Our
export markets span 40 countries in four continents. Along with
competitive prices, efficient delivery and total quality products
and services, Serck offer a one year no quibble warranty.
Serck radiators are especially designed suitable for operating in
high ambient temperatures in the Middle East. Please check out
our Truck Radiator Catalogue for more details.
Truck Radiators
Specialty Cores
Radiator core production at our specialist manufacturing plant
based in Sharjah, U.A.E., offers a diverse range for automotive, commercial, plant, industrial and marine and agricultural core applica-
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Aluminium
Radiators
Automotive Radiators:
Aluminium radiators and coolers:
Serck offer complete refurbishment services and high tem-
Core replacement of charge air, oil and water radiators are
perature upgrades for all commercial vehicle cooling sys-
completed at Serck’s dedicated aluminium refurbishment
tems.
facility. Plastic tank replacement and repair, including gaskets is available for quick turn-around deliveries.
Heavy Duty Radiators:
Off-Highway machinery radiators:
Vibrosonic cleaning, tank or core replacement and high
temperature upgrading of your heavy duty radiators are
Serck undertake refurbishment, re-coring and upgrading
completed using in-house products and services. All units
of all off-highway machinery cooling systems including in-
are tested as per Serck Services control standards.
creasing the cooling efficiency by upgrading the radiator
core elements. Hydraulic oil coolers and heat exchangers
can be remanufactured and refurbished in-house with fast
Truck Radiators:
turnaround delivery time.
A large number of truck radiator components are in stock
The Serck programme of complete radiators exceeds 750
The anticipated range increase annually is approximately
models, by far the largest range available in the Middle
5O part numbers. With stock of over 18,000 complete units,
East. Besides our existing range, we are fully equipped to
a full off the shelf service is offered. At Serck manufactur-
develop custom built models also – to your specifications.
ing all raw materials are sourced globally ensuring all Serck
for easy and fast refurbishment and quick turn-around delivery time. Serck manufactured cores are available for high
temperature upgrading.
products are of the highest standard. Serck export finished
Automotive Radiators: Aluminum
product throughout the G.C.C. countries, as well as to Asia,
Africa, the U.K., U.S.A. and Europe. Our export markets span
The Automotive range of Serck radiators includes over 640
40 countries in four continents. Along with competitive
models of American, Japanese and European application
prices, efficient delivery and total quality products and
complete upgraded units including all popular brands like
services, Serck offer a one year no quibble warranty.
BMW, Chrysler, Ford, GMC, Honda, Isuzu, Landrover, Mer-
Radiators Service
cedes, Mitsubishi, Nissan, Peugeot, Toyota, Volvo etc. Serck
has a brand image that is at the top in the Middle East and
African markets.
Serck radiators are especially designed suitable for operating in high ambient temperatures in the Middle East.
Please check out our Automotive Radiator Catalogue for
more details.
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10/19/09 3:31:30 PM
Friction
The CE marking (also known as CE mark) is a mandatory
Pressure Vessels and Heat Exchanger Fabrication or
conformity mark on many products placed on the sin-
weld modifications of unfired pressure vessels require
gle market in the European Economic Area (EEA). The
the U" stamp Accredited by American Society of Me-
CE marking certifies that a product has met EU con-
chanical Engineers (ASME).Any construction stamped
sumer safety, health or environmental requirements.
with this symbol shall have been built strictly in accordance with the provisions of the ASME Boiler and Pressure Vessel Code.
The NB stamp is issued by The National Board of Boiler
and Pressure Vessel Inspectors to promote greater
safety to life and property through uniformity in the
Woven and molded heavy duty brake linings.
construction, installation, repair, maintenance, and in-
R stamp is a National Board Inspection Code for repairs
spection of pressure equipment.
and alterations of previously ASME coded stamped Ves-
Liners installed on trucks and busses to ensure safety. Ser-
sels, Boilers and Piping. This provides a high degree
ck Carry special heavy duty brake liners in stock for this
Serck supply and refurbish heavy duty non-asbestos ma-
purpose and ensure professional and fast refurbishment
rine grade brake liners and carry Stocks of a large variety of
work.
sizes and applications. The high quality brass woven material is 100% asbestos free available in wide range of widths
ISO 9001:2000 specifies requirements for a quality
Clutch Facings:
and thickness, the material can be supplied And be relined
for fixing by bolts, screws, reverts and by bonding.
Applications:
General machinery, lift and elevator brakes, excavators,
management system for an organization and aims to
enhance customer satisfaction through the effective
Serck carry a large of heavy duty clutch facings covering
application of the system, including processes for con-
a wide range of applications ensuring quick turn around
tinual improvement of the system and the assurance
times for refurbishment. We supply as original equipment
of conformity to customer and applicable regulatory
and replacement spares brake linings which have an excel-
requirements.
lent reputation for quality and performance.
winches, concrete mixers, cranes, drop hammers, mining
and quarry equipment, oil well draw works, drilling units,
sugar mill centrifuges etc. Contact us for special applica-
Main Features:
tions.
- Consistent friction coefficient
Heavy Duty truck and bus brake linings:
- Good wear resistance
- Good heat resistance
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With the constant load on the braking system in heavy
- High tensile strength
Traffic and coast trucking it is vital to have the correct brake
- Good versatile resistance
10/19/09 3:31:39 PM
SHARJAH
Tel: +971 6 5086600/ 5582607
Fax: +971 6 5582734/ 5583648
ABU DHABI
Tel: +971 2 5553108/ 5553109
Fax: +971 2 5553110
OMAN
Sultanate of Oman.
Tel: +968 24697785/ 24600674
Fax: +968 24699438
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10/19/09 3:31:42 PM
Serck Climate Control
Our Climate Control Division continues to provide technologically
driven service and product offerings on a truly global scale.
Solutions range from A/C Coil Replacements, Installation Services,
Protective Coatings and our energy saving Heat Pipes and Heat
Recovery Wheel products.
All propositions are backed up by our Highly Professional After Sales
Service and Maintenance Programs.
North America.
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10/19/09 3:31:42 PM
Air
Conditioning
Coils
SERCK Coils
Serck is a premier coil design & manufacturing company
Besides the local market in UAE, Serck markets coils to over
that makes replacement coils for the Air-Conditioning, Re-
20 countries throughout the world. Along with competitive
frigeration and Heating industry. We pride ourselves with
prices, efficient delivery and total quality products and serv-
a reputation for high quality. Serck Coils are produced in
ices, Serck offer a one year warranty against leaks arising
3/8”, ½” and 5/8” diameter tubes with fin densities between
due to manufacturing defects. At Serck manufacturing all
6 to 20 fins per inch with lengths of up to 500”. Coils are of-
raw materials are sourced from all over the world ensuring
fered in both aluminum and copper fins.
all products are of the highest standard.
Technical Drawings and Coatings
Serck Services through its ability to meet market demands
has obtained the industry>s leadership position and contin-
Serck has a library of over a 1300 drawings for various mod-
ues to strive to maintain this position. The broad spectrum
els from leading brands like Carrier, York, Trane, Hitachi,
of applications covered by Serck Air Conditioning Coil Divi-
McQuay etc.. Heresite protective coating is used for clients
sion has created s strong demand in a variety of markets in-
who need a 5 year warranty for coils that are situated in
cluding Health and Educational Facilities, Recreation Indus-
highly corrosive environments. We offer two types of coat-
try, Industrial Process and Food Processing Industries, just
ings on coils:
to name a few.
* Epoxy Ester Coupon Blue; and
* Heresite Phenolic coating
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Heat Pipes
Serck designs and manufacture’s bespoke heat pipe to suit
all applications.
What is a Heat Pipe?
A heat pipe is a simple device that can transfer heat from
one point to another without having to use an external
power supply. It is a sealed tube that has been partially
filled with a working fluid. In HVAC applications, this fluid
is refrigerant.
The sealed refrigerant - which will boil under low-grade
heat - absorbs heat from the warm return air such as in an
air-conditioning system and vaporizes inside the tube. The
vapor then travels to the other end of the heat pipe (the
high end), which is placed in the stream of cold air that is
produced by the air conditioner.
The heat that was absorbed from the warm air at the low end
is now transferred from the refrigerant>s vapor through the
pipe>s wall into the cool supply air. This loss of heat causes
the vapor inside the tube to condense back into a fluid. The
condensed refrigerant then travels by gravity to the low end
of the heat pipe where it begins the cycle all over again.
Working Principle
With lower relative humidity, indoor comfort can be
achieved at higher thermostat settings, which results in net
In an air conditioning system, when the air is pre-cooled
energy savings. Generally, for each 1° F rise in thermostat
before the cooling coil (evaporator), more moisture is con-
setting, there is a 7% savings in electricity cost. In addition,
densed out. The heat pipe is designed to have one section
the pre-cooling effect of the heat pipe allows the use of a
in the warm incoming stream and the other in the cold
smaller compressor.
outgoing stream of the evaporator. By transferring heat
from the warm return air to the cold supply air, the heat
Benefits
pipes create the double effect of pre-cooling the air before
it goes to the evaporator and then immediately re-heating
* Reduces Humidity.
it, thereby reducing the supply air relative humidity.
* Improves Air Quality And Comfort Level.
* No Moving Parts.
Activated by temperature difference alone, heat pipe con-
* No Additional Energy Required To Operate.
sumes no energy. Due to pre-cooling effect, heat pipe al-
* Recovers Cooling From Exhaust Air.
lows the evaporator coil to operate at a lower temperature,
* Reduces Air-Conditioning Energy.
thus increasing the moisture removal capability of the air
* Reduces HVAC Load.
conditioning system by 50-100%.
Applications
* Dehumidification in Air Conditioning.
* HVAC Heat Recovery Application.
* Industrial Heat Recovery Application.
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Heat
Recovery
Wheels
Serck provides EUROVENT Certified Heat Recovery Wheels
Rotating wheels are available in four different standards:
aluminum, epoxy coated aluminum, aluminum with a
hygroscopic surface and silicagel adsorption coating. The
width of the wheel is 200mm & the maximum diameter is
2500mm. Aluminum, epoxy coated aluminum and hygroscopic wheels are recommended to rotate 10 rpm
Adsorption wheels are recommended to rotate 17 rpm
Casing
Bearings and shafts
Casing is manufactured in two types: standard and cov-
rotating direction of the wheel as well as the directions of
Heatex offer ball bearings as a standard for vertical applica-
ered
the supply/exhaust air.
tions a special adapted ball bearing for wheels in horizon-
- Standard casing does not have any side plates or top/
tal applications.
bottom plates. This means that the casing is only covered
For wheels up to and including 1100mm in diameter the
at the front and back and is suitable for sliding into an air
diameter of the shaft is 20mm.
handling unit.
Constant Speed
For wheels from 1101mm in diameter the diameter of the
- This alternative is covered on all 6 sides by plates: front,
Motors for constant speed can as a standard be delivered
shaft is 30mm.
back, top, bottom and 2 sides. One of the sides is remov-
in two types
The shaft is predrilled for an M12 screw.
able to secure the possibility to do maintenance on the
Standard shaft lengths is 220mm but may be change on
drive.
request.
Drive
1. 3 phase 230V (suitable for speed control)
2. 3 Phase 380V (suitable for constant speed)
Purge Sector
Spokes
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Variable Speed
For wheels up to and including 399mm in diameter, spokes
The purpose of the purge sector is to clean the wheel from
are assembled inside the wheels as spikes. For wheels from
the exhaust air before it turns over to the supply air side.
400mm up to and including 2500mm in diameter, the
The purge sector is made in the size of 5o with start at
1. EMS by Emotron
spokes are constructed as flat spokes in the dimensions of
center of the wheel. At the purge sector brush sealant is
2. Micromax by IBC
5x35mm. The spokes are countersunk into the wheel and
assembled at the upper side and at the lower side. When
flush with the wheel surface. The spokes are welded to the
placing an order please make sure that the location of the
The drive belt is as standard a self tensioned welded round
hub and the wrap.
purge sector is correct. The position is fixed based on the
belt. As option the unit can supplied with a strong V-belt.
Two different system are available for variable speed
10/19/09 3:31:50 PM
SHARJAH
Tel: +971 6 5086600/ 5582607
Fax: +971 6 5582734/ 5583648
ABU DHABI
Tel: +971 2 5553108/ 5553109
Fax: +971 2 5553110
OMAN
Sultanate of Oman.
Tel: +968 24697785/ 24600674
Fax: +968 24699438
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10/19/09 3:31:53 PM
SERCK Heat Transfer
Our Heat Transfer Division takes a Uniquely Client Focused approach
to providing Exceptional Service in the Design, Manufacture &
Servicing of a wide range of Industrial Heat Transfer Equipment.
We are able to Manufacture, Refurbish, Repair & Clean any type of
Heat Exchanger, Pressure Vessel or Air Cooler operating in Industrial,
Marine, Power, Oil & Gas applications. Our Enviable Reputation for
Dependability leads our Blue Chip Global Clients to rely on our ability to meet their Stringent Quality Standards.
North America.
CC.indd 38-39
10/19/09 3:31:57 PM
Shell & Tube Heat
Exchangers
Servicing
Fin Fan Air Cooler Service
We service shell and tube exchangers on urgent
basis working round the clock and complete within 24 hours. Our workshop is open round the clock
providing service to our customers. Keel coolers
are serviced and protected with coatings to suit
for sea water and to protect from binnacles.
Serck undertake complete refurbishment of fin
fan air coolers on site and at any Serck workshops.
Scope to be determined upon inspection and as
per the clients requirement from complete, partial re-tubing, coating of fins, water jetting of tubes,
fitting of liners in leaking tubes, combing of fins,
fixing of fin supports to pressure testing as site.
Fin Fan Air Coolers
HEAT EXCHANGERS/AIR COOLERS
SHELL & TUBE HEAE EXCHANGER SERVICE
Serck Services has the capabilities to custom design
(using HTRI and Microprotol and manufacture high
quality heat exchangers of varying capacities and designs using carbon steel, super duplex and titanium.
Clad tube-sheets are becoming a common requirement in the oil & gas industry and many of our heat
exchangers are now being delivered with Stainless
Steel and Monel cladding.
Re-Manufacture
Air coolers are also being produced for our customers
with the same stringent standards utilising various fin
tube materials.
Serck is a certified ASME 'U' Stamp Certificate holder
(ASME Section VIII Div I), as well as being authorised
to use the 'R' Symbol for the repair of vessels in accordance with the provision of National Board. We
work closely with major Inspection Agencies such as
Lloyds, D.N.V., A.B.S., etc.
Production scheduling is crucial to fast-track on-time
deliveries and our client base includes the Gulf’s leading marine, power, petrochemical and heavy industrials that regularly rely on our ability to meet their stringent quality requirements.
CC.indd 40-41
Serck Services design and manufacture complete
range of shell & tube heat exchangers for Marine, Oil
& Gas and Petrochemical industries. We stock wide
range ferrous non ferrous tubes from ¼” to 1” and can
manufacture a 6Mtr long exchanger in 8 days time. If
the clients need to manufacture heat exchanger as
per sample, we send our engineering team on board
or on site to take manufacturing drawing and manufacture as per sample within a short period of time
Serck are specialized in manufacturing Marine Keel
Coolers (Box Coolers) for marine industry. We are
working very closely with most of the dredging companies and manufacture keel coolers for dredgers in
and around the region.
Manufacture
Serck design and manufacture Fin Fan Coolers
with ferrous and non ferrous fin tubes as per the
parameters and design codes. Serck is a certified
ASME 'U' Stamp Certificate holder (ASME Section
VIII Div I), CE Certified as well as being authorized
to use the 'R' Symbol for the repair of air coolers in
accordance with the provision of National Board.
We work closely with major Inspection Agencies
such as Lloyds, D.N.V., A.B.S., etc
Serck are specialized in chemical cleaning by monitoring the ph levels and selection of chemicals based
on tube materials. Our specialized team can mobilize in a short notice and perform the job as per the
requirement. This can be done without disturbing
any connections or disassembling of fans/motors.
Fin Fan coolers upon serviced are coated with Heresite
Coating to protect from highly corrosive atmosphere
by providing 3 years guarantee without affecting the
cooler performance.
Refurbishment
Serck undertake complete refurbishment of fin fan
air coolers on site. From complete Re-tubing, partial re-tubing, coating of fins, water jetting of tubes,
fitting of liners in leaking tubes, combing of fins,
fixing of fin supports to pressure testing as site.
Clients
We serve our clients in Power Generation and all
traditional areas of process industries such as
chemical, Petrochemical plants, Oil Rigs and Refineries.
Fin Fan Air Coolers
Re-tubing/Repair
We have specialized teams with re-tubing/repair expertise who go on board or site on a short notice and
do re-tube or permanent /temporary repair. We take
required dimensions to manufacture new exchanger
as per sample if it is a temporary repair and upon approval from client manufacture and supply new within a short period of time.
10/19/09 3:32:08 PM
Marine Charge
Air Coolers
Manufacture of new Condenser
Serck manufacture marine condensers with ferrous
and non ferrous tubes, low fin tubes, fin block condensers from our stock tubes. We stock a wide range
of plates with thickness ranging from ½” to 2” in marine naval brass which helps us to manufacture marine condenser within a week time.
Re-tubing
We have number of teams who are fully equipped to
undertake all types of re-tubing assignments, whether the vessel is alongside, as a riding squad or in one
of our dedicated workshops. Tubes can be supplied
from our large and comprehensive stock of ferrous
or non-ferrous tubes.
Condenser Cleaning
Marine Charge Air Coolers
Manufacture of Marine Charge Air Coolers
Serck manufacture and supply complete range of
charge air coolers for all applications in Marine industry. Serck have a comprehensive data base of Main Engine Charge Air Coolers featuring all the main manufacturers including B&W, MAN etc. From this data base
we are able to manufacture a complete new unit and
have it shipped to wherever your vessel is usually in
5-7 days upon confirmation of drawing.
Serck manufacture marine charge air coolers with sizes varying from 3/8” ½”, 5/8” ¾” and 1” with Fin Per Inch
from 8 – 20 depending upon the design. We can go on
board to take manufacturing drawings of charge air
coolers and manufacture as per sample upon taking
dimensions in 6 days time.
Alternatively, a less expensive option is for us to reblock (Fin and tube element) your cooler utilizing the
existing tube sheets and side frame, depending upon
the suitability of tube pitch.
Marine Charge Air Cooler Service
in a vibrosonic tank for a certain period depending
upon the inspection of coolers and cleaned. The coolers are weighed prior to, and after, cleaning to demonstrate how much congealed oil and dirt has been
removed during the cleaning process; differentials of
20 – 30 kg are common.
Tube Liners and Inserts
We stock and install a range of bespoke liners specifically for marine CAC. Leaking and plugged tubes can
be restored fully operational.
Air Cooler Restoration Process
Most of the Charge Air Coolers have heavily blocked
tubes with calcium sulfate and cannot be easily water drill. Serck is the only company in the Middle East
has special equipment to water jet tubes at approx
30,000psi and open tubes without damaging the
bare tube. Provided the fins are of an acceptable
standard Serck is able to restore most marine CAC to
perform at 98% of the original design duty.
Return your condensers to their maximum operating
performance by having a Serck working team carry
out a full clean. Options include:
* High Pressure water lancing
* Rotary wire brush
* Brush shooting
* Water drilling (for totally blocked tubes)
* Water jetting at approx 30,000 psi to open tubes
blocked with calcium salphate
* Re-circulating Chemical Clean by monitoring ph
levels
Condenser Testing
Pressure Vessels
Serck Services carries out the mechanical design of the
vessels using Microprotol. Utilising our submerged arc
and plate rolling equipment, we consistently exceed
the customers’ expectations, becoming the largest
supplier of U Stamp vessels in the UAE during 2008.
deliveries and our client base includes the Gulf’s leading marine, power, petrochemical and heavy industrials that regularly rely on our ability to meet their stringent quality requirements.
Marine Condensers
& Pressure Vessels
Planned maintenance is crucial to an efficient operation where potential and existing problems can be
highlighted and dealt with. Serck can help you in this
process with the following testing operations:
* Eddy Current tube test
* Pressure Testing
* Dye and black light test
* Individual tube test
We offer a range of services for the maintenance and
servicing of condensers which include:
Vibrosonic Cleaning
This very effective method of cleaning CAC supersedes ultrasonic cleaning. The coolers are submerged
CC.indd 42-43
10/19/09 3:32:11 PM
Off Site/ Shore
Capabilities
Plate Heat Exchangers (PHE)
PHE is a type of heat exchanger that uses metal plates
to transfer heat between two fluids. This has a major
advantage over conventional heat exchangers, in that
the fluids are exposed to a much greater surface area
therefore the size of the unit is much smaller than a
conventional shell and tube.
New Units
Serck are able to supply many different configurations
of PHE as per parameters. Plate packs are available in
AISI 304, 316 stainless and titanium, with gaskets in
nitrile, EPDM or viton. Let us know your required inlet
and outlet temperatures, for both process and cooling medium , fluid types and flow rates along with
working pressures, capacity and we can quickly size
your unit and quote accordingly.
Four dedicated teams fully equipped to undertake all
types of Heat Exchanger related work from a complete
re-tube of Desalination unit to a performance enhancing chemical clean. Serck are specialized in undertaking complete/partial re-tubing of desalination units
with tight deadlines and have attained 100% success
by handing over the plants at promised delivery dates.
Added to this, we carry a comprehensive stock of
tubes, naval brass plates, metallic inserts, liners and
a range of industrial coatings, enabling us to reduce
delivery and repair times to a minimum. Serck are
known for the commitment and help most of the
power generation and desalination plants by giving
cost effective solutions to better the performance on
equipments.
Typical Jobs:
Main Condenser Re-tubes
Re-tubing of Desalination Plants
Re-tubing of Centrifugal Chillers
Installation of inlet inserts and full length liners
Pig Launchers & Receiver
deliveries and our client base includes the Gulf’s leading marine, power, petrochemical and heavy industrials that regularly rely on our ability to meet their
stringent quality requirements.
Protective Coatings
Serck provide protective and restorative coatings on
heat-exchangers, tube sheets, channel heads, tanks
and water boxes - extending the units life cycle and
avoiding unnecessary costly repairs and shut downs.
The unique tube lining coating system protects the
tubes in and outlets and can also be applied to the
full tube length. The system will also seal any small
tube leaks. It supersedes the insert fixing technology
and gives better performance. The systems can be
applied on-site or at Serck facilities.
Coating are applied on Sea Water Condensers, Desalination plants, FWG Condensers to protect from corrosion and erosion
Re-Gasketing
Serck stock a wide range of gaskets for fast moving
PHE’s from most manufactures and can complete and
re-gasketing job within a week. We have specialized
team to go on board/site and re-gasket if need be.
Cleaning and Servicing
Serck can offer several options for cleaning or servicing your PHE. We can clean in place by circulating
suitable chemical cleaners through the unit. Alternatively the unit can be dismantled, plates cleaned and
checked for cracks or pin hole leaks by Light Box inspection then reassembled with new gaskets.
Plate Heat
Exchangers
Heat Exchanger
Protective
Coatings
Working closely with international Quick Opening
Closure (QOC) manufacturers, Serck is well known
for their pig launcher / receiver capabilities, recently
supplying the complete pigging system for both
Saipem’s fast-track FPSO Gimboa and FPSO Vitoria
programmes.
Major Clients
DEWA –Dubai Electricity and Water Authorities
SEWA – Sharjah Electricity and Water Authorities
DUBAL – Dubai Aluminum
MEW – Ministry of Water and Electricity -Bahrain
CC.indd 44-45
10/19/09 3:32:22 PM

OP Serck Gulf

Transcription

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