User Manual

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User Manual
User Manual
www.doughty-engineering.co.uk
Easydeck
Modular System
Easydeck is a modular performance system, perfectly suited for use in smaller
venues. Designed to provide temporary staging. It is a ‘no fuss’ system which is
simplicity itself to install and requires no special tools to assemble.
The Deck Panels are phenol coated birch ply and feature a
smooth surface and a non slip surface on opposing sides.
Easydeck conforms to the following standards, DIN 53799, BS6566:1 1985
IMPORTANT NOTE: Responsibility lies with the user to undertake their own risk assessment
following installation, to ensure the floor plan is set-out such that injuries resulting from falling
objects, e.g. furniture falling from staging, are either eliminated or reduced to an acceptable level.
Version 03/13
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Parts & Features
T77500 - Joint Clip - Easydeck Joint Clips are
used to secure runways and step units.
T77600 - Joint Channel - Joint Channels are
used to create a secure joint between two
adjacent frames.
T77650 - Support Channel - Support Channels
are used to match the height of the Joint
Channels and Joint Clips, ensuring a level
platform for the deck panels is achieved.
T77200 - Riser Bracket - Riser Brackets are
designed to be used when two units are tiered on
top of each other. The Riser Brackets are fitted to
each corner ensuring the tiered unit is extremely
safe and secure. These must be used in sets of 4.
Easydeck “Bolton Twill” Valance
1000mm series
T77950
250mm x 6.0m
T77960
500mm x 6.0m
T77970
750mm x 6.0m
750mm series
T80950
250mm x 4.5m
T80960
500mm x 4.5m
T80970
750mm x 4.5m
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Parts & Features
Easydeck Square Frames
EASYDECK FRAMES ARE SUPPLIED WITHOUT DECK PANELS
T76000
T76100
T76200
T76600
1000mm Series
Square Frame
1000 x 1000 x 250mm
Square Frame
1000 x 1000 x 500mm
Square Frame
1000 x 1000 x 750mm
Reversible Deck Panel
1000 x 1000 x 18mm SWL 500 Kg
SWL 500 Kg
SWL 500 Kg
T78500
T78600
T78700
T79400
750mm Series
Square Frame
750 x 750 x 250mm
Square Frame
750 x 750 x 500mm
Square Frame
750 x 750 x 750mm
Reversible Deck Panel
750 x 750 x 18mm SWL 375 Kg
SWL 375 Kg
SWL 375 Kg
Reversible Deck Panels
Non Slip Surface
Smooth Surface
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Parts & Features
Easydeck Triangular Frames
EASYDECK FRAMES ARE SUPPLIED WITHOUT DECK PANELS
1000mm Series
T76300
T76400
T76500
T76700
Triangular Frame
Triangular Frame
Triangular Frame
Reversible Deck Panel
1000 x 1000 x 250mm
1000 x 1000 x 500mm
1000 x 1000 x 750mm
1000 x 1000 x 18mm T78900
T79000
T79100
T79500
750mm Series
Triangular Frame
750 x 750 x 250mm
Triangular Frame
750 x 750 x 500mm
Triangular Frame
750 x 750 x 750mm
Reversible Deck Panel
750 x 750 x 18mm SWL 250 Kg
SWL 250 Kg
SWL 250 Kg
SWL 187 Kg
SWL 187 Kg
SWL 187 Kg
Easydeck Bridging Unit - 750mm Series
T80600
T80700
Single Bridging Unit
Double Bridging Unit
750 x 750mm
1500 x 750mm
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Parts & Features
Easydeck Step Units
250mm
500mm
750mm
EASYDECK STEP FRAMES ARE SUPPLIED WITHOUT STEP DECK PANELS
250mm
Single Step
470mm
690mm
Double Step
Triple Step
1000mm Series
T76505
T76506
T76507
T76800
Single Step Unit
Double Step Unit
Triple Step Unit
Step Deck Panel
1000 x 250 x 250mm
1000 x 470 x 500mm
1000 x 690 x 750mm
1000 x 250mm
750mm Series
T79300
T76305
T76310
T79600
Single Step Unit
Double Step Unit
Triple Step Unit
Step Deck Panel
750 x 250 x 250mm
750 x 470 x 500mm
750 x 690 x 750mm
750 x 250mm
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Parts & Features
Corner Handrail
Section
Easydeck Handrail
T76900 T77000 T77100 T77110
1000mm Series
Standard Section
Corner Section
Ramp Section
Primary Ramp Handrail
T79700 T79800 T79900 T79910
750mm Series
Standard Section
Corner Section
Ramp Section
Primary Ramp Handrail
Easydeck Chair Stops
Chair Stops create a raised edging to eliminate
the chance of a chair leg slipping off the stage.
T77300 T80100 1000mm Series Chair Stop
750mm Series Chair Stop
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150mm
810mm
Standard Handrail
Section
150mm
810mm
Easydeck Handrail
Parts & Features
Easydeck Ramp System
Ramp System 1
0 - 250mm
Ramp System 2
250 - 500mm
Ramp System 3
500 - 750mm
750mm series = 2000mm
1000mm series = 2720mm
750mm series = 2250mm
1000mm series = 3000mm
750mm series = 2250mm
1000mm series = 3000mm
ALL EASYDECK RAMP SYSTEMS ARE SUPPLIED WITH DECK PANELS
1000mm Series
T77900
T76400
T76500
T76700
Ramp System 1
Ramp System 2
Ramp System 3
Reversible Deck Panel
1000 x 1000 x 250mm
1000 x 1000 x 500mm
1000 x 1000 x 750mm
1000 x 1000 x 18mm T78900
T79000
T79100
T79500
750mm Series
Ramp System 1
750 x 750 x 250mm
Ramp System 2
750 x 750 x 500mm
Ramp System 3
750 x 750 x 750mm
Reversible Deck Panel
750 x 750 x 18mm SWL 250 Kg
SWL 250 Kg
SWL 250 Kg
SWL 187 Kg
SWL 187 Kg
SWL 187 Kg
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Usage
Purpose
Easydeck is designed as a modular performance system for use as staging in small venues.
Safety Inspection
Never exceed the Safe Working Load (SWL) as shown in the below table.
Type
Size
SWL
Square Frame
1000 x 1000
500 Kg
Square Frame
750 x 750
375 Kg
Triangular Frame
1000 x 1000
250 Kg
Triangular Frame
750 x 750
187 Kg
Ramp System
1000 x 1000
500 Kg
Ramp System
750 x 750
500 Kg
All units and parts should be visually inspected before use. In the event of any damage the
parts should be taken out of service and returned to an ‘Approved Doughty Service Agent’
for inspection. (see our dealer locator on our web site for a comprehensive list of Authorised
Service Agents)
WHEN WORKING WITH EASYDECK, CARE MUST BE TAKEN TO AVOID THE FOLLOWING:
• Manual Handling injuries: Persons assembling the units should be trained in manual
handling techniques, especially when removing frame units that have been stacked for
storage purposes.
• Entrapment/Crushing: Keep fingers clear when lowering the floor panels into the frame
modules.
• Slips: Assemble the floor panels, ensuring the ‘top-side’ is suitable for the intended
purpose.
NB: Floor panels are reversible – one face ‘smooth’ and one ‘non-slip’.
• Trips: When assembled, the entire floor area must be level, stable and devoid of any
‘ramps’ between adjoining modules that may present a trip hazard.
• Modular separation: Modules must be firmly secured to one another using the proprietary
Joint Channels and Joint Clips provided.
• Collapse: Modules that are stacked must be positioned and secured using proprietary
Riser Brackets.
• Falls: Handrails should be fitted where there is a risk of injury from falling.
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Assembly
Assembling 2 Easydeck Square Frames with Panels
2 x Reversible Square Deck Panel
2 x Square Frame
2 x Support Channel
2 x Joint Channels
2 x Joint Clips
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Assembly
Assembling 4 Easydeck Square Frames with Panels and Chair Stops
4 x Reversible Square Deck Panel
4 x Square Frame
4 x Support Channels
8 x Joint Channels
4 x Joint Clips
6 x Chair Stops
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Assembly
Assembling 4 Easydeck Square Frames with Panels and Chair Stops cont...
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Assembly
Assembling Easydeck Handrails on 3x3 base
2 x Handrail Corner Section
7 x Handrail Standard Section
Before installing Handrail ensure all top
caps are removed where necessary
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Assembly
Assembling Easydeck Handrails on 3x3 base cont...
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Assembly
Assembling Easydeck Risers between 2 Square Frames
1 x Reversible Square Deck Panel
2 x Square Frame
4 x Riser Bracket
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Assembly
Assembling Easydeck Risers between 2 Square Frames cont...
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Assembly
Assembling Easydeck Risers between 2 Square Frames
1 x Reversible Square Deck Panel
1 x Square Frame
3 x Step Deck Panel
1 x Triple Step Unit
3 x Support Channel
2 x Joint Clip
2 x Joint Channel
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Assembly
Assembling Easydeck Risers between 2 Square Frames cont...
2 x Ramp System 2nd & 3rd Panel
1 x Ramp System 1st Panel
1 x Ramp System 1 1st Section
1 x Ramp System 1 2nd Section
1 x Ramp System 1 3rd Section
3 x Support Channel
4 x Joint Clip
4 x Joint Channel
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Declaration of Conformity
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Contact
Doughty Engineering Ltd
Crow Arch Lane
Ringwood, Hampshire, BH24 1NZ
Tel: +44 (0) 1425 478961 Fax: +44 (0) 1425 474481
email: [email protected]
Web: www.doughty-engineering.co.uk
Note: Whilst every effort has been made to ensure that the information contained within this manual is correct,
Doughty Engineering does not accept any liability for errors or omissions. Specifications and technical data are
intended for guidance purposes only and may vary.
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