Company Profile

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Company Profile
PT Chandra Asri Petrochemical Tbk (CAP)
is a result of merger between PT Tri Polyta Indonesia Tbk (TPI)
and PT Chandra Asri (CA) on January 1st, 2011.
TPI was the largest Polypropylene producer in Indonesia
and was established in 1984. CA was the producer of Olefins
and Polyethylene products and was established in 1989.
After the merger, we became the largest publicly listed
petrochemical company in Indonesia. Currently, CAP is owned
by two major shareholders, Barito Pacific Group and SCG
Chemicals Co., Ltd. (SCG), a subsidiary of SCG Group, Thailand.
Chandra Asri Petrochemical Company Profile | 2
INTRODUCTION
CAP operates the country’s only Naphtha Cracker and is also
the largest integrated petrochemical company in Indonesia.
Our plant is strategically located
in Ciwandan, Cilegon, Banten
province, providing convenient
access to our key customers.
Further exploiting our geographical
advantage, we have installed and
are currently operating a 45km
distribution pipeline which connects
our petrochemical complex to
customers within the area.
Currently, we incorporate state-ofthe-art technologies and supporting
facilities to produce 1,330KTA of
Olefins (Ethylene, Propylene), PyGas and Mixed C4; and 816KTA
of Polyolefins (Polyethylene and
Polypropylene). Our production
facilities include two lines for
Polyethylene products and three
lines for Polypropylene products.
In late 2015, we successfully
completed the expansion of
Naphtha Cracker production
capacity to 860KTA from 600KTA
or by some 43%. The new capacity
will establish higher economies of
scale and expand product offerings.
It is a manifestation of our strategic
plans to expand our business and
further integrate our downstream
processes.
Our subsidiary, PT Styrindo Mono
Indonesia (SMI), produces 340KTA
of Styrene Monomer, which first
started in 1992. Until today, SMI
remains the sole Styrene Monomer
producer in Indonesia.
Since 2013, another subsidiary,
PT Petrokimia Butadiene Indonesia
(PBI) operates the only Butadiene
plant in Indonesia that produces
Butadiene. The 100KTA Butadiene
plant consumes Mixed C4 produced
from our Olefins plant as its
raw materials.
Furthermore, the output product
from Butadiene plant will be
used as feedstock for our future
Synthetic Rubber manufacturer
that will produce raw material for
environmental friendly tires.
This Synthetic Rubber company is
a joint venture with a multinational
tire producer, Compagnie Financière
du Groupe Michelin (Michelin)
as a strategic partner. This joint
venture reflects our objective in
capturing the added value of our
petrochemical products chain.
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Vision
The Leading and Preferred
Petrochemical Company in Indonesia
Mission
Continue to grow and improve our leadership
position through integration, development
of human capital and preferred partnership,
in a sustainable manner that will contribute
to the growth of Indonesia
Values
Integrity
We act professionally,
honestly and ethically
in all aspects of business.
Respect
We value our
people, customers,
suppliers,
shareholders and
the community.
Chandra Asri Petrochemical Company Profile | 4
Safety
We put
safety first.
Accountability
Teamwork
We are responsible
for our actions.
We collaborate and
support one another.
OUR COMPANY
Business Principles
We are committed to implement:
Concerning Stakeholders
Concerning Behaviour
1
Protect shareholders’ investment and
provide an acceptable rate of return.
1
Act with honesty, integrity and
fairness in all aspects of business.
2
Provide customers with reliable
products and services that offer value
in terms of price, functionality, quality,
safety and environmental impact.
2
Treat all people with respect.
3
Provide employees with safe working
conditions, opportunities to develop
relevant talents and realize their full
potential, and competitive rewards
based on performance.
3
Do not offer, solicit
or accept bribes.
4
Develop mutually beneficial
relationship with contractors,
suppliers, authorities and partners.
4
Avoid conflict of interest
between personal and
business activities.
5
Compete fairly and ethically with
other enterprises.
5
Observe the laws of the country
and the rules and regulations
of the Company.
6
Discharge our corporate
responsibilities and contribute to
social and economic progress
through business activities.
6
Observe good health, safety
and environmental practices.
Chandra Asri Petrochemical Company Profile | 5
Biggest Capacity
in Indonesia
OUR PLANT
OLEFINS PLANT
POLYOLEFINS PLANT
STYRENE MONOMER PLANT
Our Olefins plant is
licensed by world
renowned Lummus and
KBR Technology.
Polyethylene (PE) Plant
SMI operates 340KTA plants using both
Mobil-Badger Technology and Lummus
Technology. SMI is ideally positioned to
meet the demand of local and regional
downstream industries.
Our Naphtha Cracker
mainly uses Naphtha and
is capable of consuming
alternative feedstocks
such as LPG and
Condensate to produce
Ethylene, Propylene,
Py-Gas and Mixed C4.
Our 336KTA Polyethylene plants utilize two world-class
technologies. One PE production line with capacity
of 200KTA is licensed by Univation Technologies,
a joint venture of ExxonMobil Chemical Company and
The Dow Chemical Company, (originally was licensed
by Union Carbide Corporation, UNIPOL) and are
capable of producing both linear-low and high density
Polyethylene resins.
SMI had also acquired majority
ownership of PT Redeco Petrolin
Utama (RPU) in 2012.
The second PE production line has a capacity of 136KTA
and is licensed by Showa Denko KK which boasts Japan’s
bimodal high density Polyethylene technology.
Polypropylene (PP) Plant
Our 480KTA Polypropylene plants are licensed by W. R.
Grace & Co. (originally was licensed by Union Carbide
Corporation, UNIPOL) and are capable of producing a
variety of Polypropylene resins including Homopolymer,
Random Copolymer and Impact (Block) Copolymer.
860
Ethylene
Propylene
Py-Gas
Mixed C4
KTA
470
400
315
KTA
KTA
KTA
Chandra Asri Petrochemical Company Profile | 6
RPU was established in 1980 and is
engaged as an intermediate bulkstorage tank terminal and jetty
management services for chemical
products. RPU is also handling refined
petroleum products for local and
international oil companies.
336
480
340
Polyethylene
KTA
Polypropylene
KTA
Styrene Monomer
Butadiene
KTA
100
KTA
FACILITIES
OUR JETTY
BUTADIENE PLANT
PBI operates a 100KTA plant licensed
by Lummus/BASF Technology. This
plant consumes Mixed C4 from our
Naphtha Cracker to produce high
quality Butadiene and Raffinate-1.
Butadiene is a critical feedstock
to produce synthetic rubber
which is one of the raw materials
for tires production.
We operate three jetties: Jetty A with capacity to berth 80,000DWT vessels
and serves Naphtha, LP Propylene and Py-Gas. Jetty B with capacity to berth
6,000DWT vessels and is designated to serve HP Propylene, LPG, as well as
Naphtha. Jetty C with capacity to berth 10,000DWT vessels and is used
for Ethylene, Py-Gas, Raffinate-1, Butadiene, Naphtha and PFO.
Jetty a
Jetty B
Jetty C
80,000DWT 6,000DWT
10,000DWT
Naphtha
LP Propylene
Py-Gas
HP Propylene
LPG
Naphtha
Ethylene, Py-Gas,
Raffinate-1, Butadiene,
Naphtha and PFO
OTHER FACILITIES
In supporting our business operations, we own on-site warehouses next to PE & PP plants, and
satellite warehouses in Surabaya and Solo.
Other on-site supporting utilities include gas turbine generator, steam turbine generator, boiler,
water treatment facility, water cooling system, fire fighting system, and tank farms for feedstock
and products.
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Strategic Location
Adjacent and interlinked with customer’s facilities.
Located 123km northwest of Jakarta.
Considered as one of Indonesia’s Vital Assets.
Public Road
Pipeline
Toll Road
CAP Jetty
13
14
15
CAP
16
17
19
18
MERAK
45
KM
Coverage area
of our Ethylene
pipeline
20
12
11
10
9
7
8
6
5
CILEGON
4
1
2
3
ANYER
1.
2.
3.
4.
5.
6.
7.
CAP PP Plant
CAP OPE Plant
Nippon Shokubai Indonesia (NSI)
Asahimas Chemical
Pelindo II Port
Krakatau Bandar Samudera (KBS) Port
Cabot Indonesia
Chandra Asri Petrochemical Company Profile | 8
8. Rohm and Haas Indonesia
9. Lotte Chemical Titan
10.Pertamina Tanjung Gerem
11. Dow Chemical Indonesia
12. Unggul Indah Cahaya
13. Indonesia Power (PLTU Suralaya)
14. Sulfindo Adiusaha
15.SMI Plant
16.RPU
17. Gajah Tunggal
18. Sulfindo Adiusaha
19. BASF Indonesia
20.Arbe Indonesia
FACILITIES
NEW NAPTHA CRACKER
We completed Naphtha Cracker capacity
expansion to 860KTA (up by 43%) with total
investment cost of US$380 million. The EPC work
of the multi-years project was conducted by Toyo
Engineering Corporation.
Mechanical Completion of the project accomplished on December 9th,
2015. In addition, we also performed a Turnaround Maintenance during the
same period with the Tie-in works of expansion project, and completed on
time. The overall expansion project completion was marked by the on-spec
production achieved on December 19th, 2015.
FUTURE FACILITIES
Synthetic Rubber Indonesia (SRI)
PT Synthetic Rubber Indonesia (SRI) is a joint
venture between CAP and Michelin. SRI plans
to build a synthetic rubber plant located adjacent
with our petrochemical complex in Cilegon.
This plant is expected to be operational in 2018. The investment cost of
this project is estimated at US$435 million with 120KTA plant capacity.
The Synthetic Rubber plant will produce Polybutadiene Rubber (PBR) and
Solution Styrene Butadiene Rubber (SSBR). Both products are utilized as
raw materials for the production of environmental friendly tires.
Chandra Asri Petrochemical Company Profile | 9
Diesel
Integrated
Business
Operations
Kerosene
Gasoline
Naphtha
Crude Oil
Refinery
Vertically integrated business
LPG
operations resulting in higher
efficiency and competitive costs.
Condensate
Chandra Asri Petrochemical Company Profile | 10
PRODUCTS
Ethylene
Propylene
Naphtha
Cracker
Py-Gas
Mixed C4
Upstream
Petrochemical
CAP Facility
Midstream
Petrochemical
CAP Products
Future products via
joint venture with Michelin
Chandra Asri Petrochemical Company Profile | 11
Diverse Product
Portfolio
POLYOLEFINS
POLYPROPYLENE
Our Polypropylene resin is sold under the trademark brand
Trilene® which includes the various types of Homopolymer,
Random Copolymer and Impact (Block) Copolymer. Some
end-product applications include flexible packaging (IPP,
BOPP, CPP), household appliances, yarn, non-woven bags,
furniture, automotive and electronic parts.
PROPYLENE
Propylene is used as raw material to
produce Polypropylene. Propylene is
directly supplied to PP plant complex
through pipeline.
O L E
POLYETHYLENE
Our Polyethylene resin is sold under the trademark brand
Asrene® which covers High Density Polyethylene (HDPE)
and Linear Low Density Polyethylene (LLDPE) products.
We also produce resin used for environmental friendly
shopping bags under the trademark Grene®. Grene®
shopping bags decompose naturally in the presence of
ultraviolet light. Other end-product applications include
agriculture film, flexible packaging, fishnets, tarpaulin, clean
water pipe, jerry cans, cosmetics and food grade bottles.
Our Polyethylene and Polypropylene products are certified
Halal by Majelis Ulama Indonesia (MUI).
Chandra Asri Petrochemical Company Profile | 12
Ethylene is the most widely used
organic chemical in the world.
Ethylene produced from our facility is
mainly used to produce Polyethylene
and Styrene Monomer. The remaining
is sold domestically through pipeline
and to spot market.
ETHYLENE
PRODUCTS
BUTADIENE
Butadiene is a raw material used in the production of ABS,
SBL, SBR, and PBR which are the main raw materials to
produce tires. Some end-product applications include
rubber boots, rubber gloves, shoe soles, adhesive and
sealants.
MIXED C4
Mixed C4 is utilized to produce
Butadiene which is an added value
for Mixed C4 products.
F I N S
Py-Gas can be further processed
to produce many high-value added
products such as Benzene, Toluene
and Xylene. Py-Gas is mainly sold to
regional customers.
Styrene Monomer
Styrene Monomer is a raw material used to produce
Polystyrene (PS), Expanded Polystyrene (EPS), Styrene
Acrylonitrile (SAN), Acrylonitrile Butadiene Styrene (ABS),
Styrene Butadiene Rubber (SBR), Styrene Butadiene Latex
(SBL) and Unsaturated Polyester Resin (UPR). Some endproduct applications include shoe soles, drinking cups,
food containers, automotive and electronic parts, building
block toys and helmets.
PY-GAS
Chandra Asri Petrochemical Company Profile | 13
Eco Friendly
Product
Indonesia’s First Ecolabel
Degradable Plastic
Due to the versatility of plastics, they have become
an essential ingredient to provide better quality of life.
However, the global use of plastic bags has become
uncontrollable; over 1 million plastic bags usage
per minute all over the world. One of our efforts in
contributing to solving environmental problems is
to focus on plastic waste; we develop and produce
eco-friendly plastic namely Asrene® SF5008E under
the trademark name of Grene®.
Grene® degradable plastic resins are designed to
be “fit for purpose”; they achieve their functional
competency prior to degradation after disposal.
It can be manufactured into plastic materials which
will bio-degrade in a much shorter period than
ordinary plastic. The plastic will oxidize before it
breaks down into carbon dioxide, water and biomass,
in which all will return to nature. One method to
start the degradation process is through exposure
to UV light.
It takes approximately 2 years for Grene® to completely
degrade whereas conventional plastic takes 1000 years
to degrade. Grene® provides shorter degradation
for longer survival of the earth.
1
Degradation
Grene® accelerates the cycle of renewable natural
resources for environmental sustainability.
In comparison to conventional plastic, Grene® results
in 70% less energy usage, 80% less waste and
50% less pollutant.
There is no difference in terms of strength and other
applications between Grene® and conventional
plastic. Grene® does not contain toxic or heavy
metals and is safe for direct food contact. It is used
for a wide variety of plastic packaging applications
such as shopping bags, compost bags, disposal
bags, bags on roll, etc. Furthermore, this ecofriendly plastic allows, not only enviromental, but
also ecological, economical and social aspect to
have better standard of living.
Through Grene®, we become the first degradable
plastic manufacturer in Indonesia to earn the
Ecolabel Certificate from the Ministry of
Environment after passing through test by the
appointed credible institution. Grene® also received
Product Excellence Award (Gold) during the 6th
Annual Global Corporate Social Responsibility
Summit & Awards in 2014.
2
3
Biodegradation
Return to Nature
Biomass
Week 0
Week 18th Month 24th
Carbon
dioxide
Water
Photo
synthesis
Chandra Asri Petrochemical Company Profile | 14
PRODUCTS
ASRENE
TRILENE
Our PE resins are sold under the trademark brand
Asrene®. PE is made by polymerization of Ethylene
gas before blending the powdered resin with various
additives to improve the end-product’s performance.
Our PE resins undergo stringent QA/QC monitoring
and testing before being packed in 25-kg packaging
for our customers.
Our PP resins are sold under the trademark brand
Trilene®. PP is made by polymerization of Propylene
gas before blending the powdered resin with various
additives to improve the end-product’s performance.
Our PP resins undergo stringent QA/QC monitoring
and testing before being packed in 25-kg packaging
for our customers.
Asrene® product line-up consists of HDPE which has
stiff property and LLDPE which has flexible property.
In addition, we also produce degradable HDPE film
resin sold under the trademark brand Grene®.
Trilene® product line-up consists of Homopolymer
which has a rigid property, Random Copolymer which
has more transparent property and Impact (Block)
Copolymer which has high impact resistance property.
Excellent and Diverse Range of Services
Our sales and marketing team consists of
qualified, fully trained and experienced
professionals. We are committed to timely
deliveries of our products, thus enabling our
customers to minimize their inventory cost.
However, our services does not end with
accurate and timely deliveries, but we also
extend our services to provide comprehensive
range of pre and post sales services including:
TECHNICAL ASSISTANCE SERVICE
Technical assistance to enhance our
customer’s manufacturing process.
Laboratory analysis and support in
the development of new product
applications for our customers.
Training to update our customers
with our new products and the latest
technical development.
CUSTOMER EVENTS
In an effort to maintain long-term relationships with
our customers, we regularly hold customer events
including customer exhibition, training, seminar,
Technical Exchange Meeting (TEM) and annual
customer appreciation gathering.
Chandra Asri Petrochemical Company Profile | 15
AWARDS & CERTIFICATIONS
Awards
• Product Excellence Award
from Pinnacle Group
International,
Global CSR Award
• Indonesia Quality
Convention Award
from Indonesia Quality
Management Association
• National Award for CSR
Leading Region
from La Tofi School of CSR
• OPEXCON Award
from SSCX International
• Special Award for
Achievement of
Outstanding CSR
from Responsible Care
Indonesia
• Zero Accident Award
from Ministry of Manpower
and Transmigration
• PROPER Award
from Ministry of
Environment
• Kehati Award
from Yayasan Kehati
• Responsible Care Award
from Responsible Care
Indonesia
• Green Industry Award
from Ministry of Industry
• The Best Improved & Top
50 Public Listed Companies
Award
from IICD, Corporate
Governance Award
• Padmamitra Award
from Provincial
Government of Banten
Certifications
ISO 9001:2008
ISO 14001:2004
OHSAS 18001:2007
SNI Marking
Certification for Quality
Management System
Certification for
Environmental
Management
System
Certification from
Sucofindo for
Occupational
Health and Safety
Management System
Product Certificate SNI 0594:2011
from Sucofindo
for Trilene® brand
Product Certificate SNI 7808:2012
from STP
for Asrene® brand
SMK3 Audit
Halal Product
Ecolabel
Verification
Certification from
Ministry of Manpower
and Transmigration for implementing
Occupational
Safety & Health
Management System
Certification from
MUI for all products
of Polyethylene and
Polypropylene under
the trademark brand
of Asrene® and Trilene®
Certification from
Ministry of Environment
for developing
degradable plastic,
Grene®
Certification
from Responsible
Care Indonesia
for complying
the 6 Codes of
Responsible Care®
Management
Practices
Chandra Asri Petrochemical Company Profile | 16