Untitled

AE / AER Series
Characteristic Highlights
Patented planet carrier design puts
the sun gear bearing directly into the
planet carrier. It minimizes gear
misalignment to gain higher accuracy.
True helical gear design
Precision helical gearing
increases tooth to tooth
contact ratio by over 33% vs
spur gearing. The helix angle
produces smooth and quiet
operation with decreased
backlash ( less than 8
arc-minutes and ≦ 56dB ).
Equipped with solid uncaged needle roller bearings,
provides maximum contact points to increase stiffness and
transmit high output torque.
Triple split collet with dynamic balanced set
collar clamping system provides backlash free
power transmission and eliminates slippage. 100%
concentricity allows for smooth rotation and higher
input speed capability.
Lubrication by synthetic grease for
smooth operation over the whole service
life, regardless of mounting orientation.
Sealed to IP65 standard for protection
and maintenance-free performance.
AER Series
A high setting gear performance is achieved by using our HeliTopo
technology. This eases off the tooth profile and crowns the lead
of each tooth. This optimizes the gear mesh alignment and overlap
to achieve maximum tooth surface contact.
Our in-house plasma nitriding heat treatment process maintains
the tooth surface hardness at 900Hv for superior wear-resistance
and a core hardness at 30 HRC for toughness.
Patented sealing system featuring a
TiCN coated shaft surface that
eliminates leakage and increases
service life to over 20,000 hours. The
high tech coating, with a surface quality
of 0.2μm and hardness of 3700 Hv.
Interfaces with our proprietary seal,
decreasing wear and running
temperature.
One piece planet carrier with extended bearing
design provides maximum radial load capacity and
increases system reliability and stiffness.
AER version with 90o input via helical bevel gear. Featuring an extremely short,
light yet rigid housing and full compatibility with standard motor adapters.
APEX
1
APEX
2
Emergency Stop Torque T2NOT2
Max. Radial Load F2rB3
Max. Axial Load F2aB3
-10 oC~90 oC
Synthetic lubrication oils
Noise Level (n1=3000rpm, No Load)
dB(A)
1. Ratio ( i=Nin / Nout )
S1 service life 10,000 hrs (Consult us)
2. T2B = 60% of T2NOT
3. Applied to the output shaft center @ 100 rpm
Dimension
D1
D2
D3 j6
D4 h6
D5
D6
D7
D8
D9
L1
L2
L3
L4
L5
L6
L7
L8
L9
L10
C1 4
C24
C34
C44
C54
C64
C74
C84
C94
C104
C11 4
B1 h9
H1
AE050
44
M4 x 0.7P
12
35
22
M4 x 0.7P
53
50
45.5
AE070
62
M5 x 0.8P
16
52
22
M5 x 0.8P
70
70
53.4
24.5
4
1
14
2
8
47
4.5
10
46
M4 x 0.7P
≦11 / ≦12
30
30
3.5
48
19.5
91
13.25
19.5
4
14
36
6.5
1
25
2
10
62
4.8
12.5
70
M5 x 0.8P
≦14 / ≦16
34
50
8
60
19
117
13.5
37
5
18
AE090
80
M6 x 1P
22
68
30
M8 x 1.25P
104
90
77
33.5
46
8.5
1
32
3
12
80.5
7.2
19
100
M6 x 1P
≦19 / ≦24
40
80
4
90
17
143.5
10.75
35.5
6
24.5
AE120
108
M8 x 1.25P
32
90
40
M12 x 1.75P
130
120
102
38
70
17.5
1.5
40
5
16
97
10
28
130
M8 x 1.25P
≦32
50
110
5
115
19.5
186.5
13
46
10
35
AE155
140
M10 x 1.5P
40
120
75
M16 x 2P
162
155
125
50
97
15
3
63
5
20
119.5
12
36
165
M10 x 1.5P
≦38
60
130
6
142
22.5
239
15
53.5
12
43
AE205
184
M12 x 1.75P
55
160
95
M20 x 2.5P
205
205
160
100
15
3
70
6
22
159
15
42
215
M12 x 1.75P
≦48
85
180
6
190
29
288
20.75
79.5
16
59
AE235
210
M16 x 2P
75
180
115
M20 x 2.5P
260
235
205
70
126
18
3
90
7
28
175.5
15
42
235
M12 x 1.75P
≦55
116
200
6
220
63
364.5
53.5
106.5
20
79.5
4. C1~C11 are motor specific dimensions (metric std shown). Refer to Apexdyna.com and Design Tool to view your specific motor mounting system.
AE050 ratio 5, 10 offers C3≦12 option.
AE070 ratio 5, 10 offers C3≦16 option.
AE Series
Dimensions (2-stage, Ratio i=15~100)
C9
L2
L8
L3
C8
L1
D2
C11
L7
C10
C7
ØC5
ØD9
ØC3
ØD5
ØD8
ØD4h6
ØD7
45°
90°
45°
ØD1
ØC1
L4
C6
C2
C4
L6
D6
L9
L5
H1
B 1 h9
L10
D 3 j6
[unit: mm]
Dimension
D1
D2
D3 j6
D4 h6
D5
D6
D7
D8
D9
L1
L2
L3
L4
L5
L6
L7
L8
L9
L10
C1 5
C25
C35
C45
C55
C65
C75
C85
C95
C105
C11 5
B1 h9
H1
AE050
44
M4 x 0.7P
12
35
22
M4 x 0.7P
53
50
45.5
AE070
62
M5 x 0.8P
16
52
22
M5 x 0.8P
70
70
45.5
24.5
4
1
14
2
8
74
4.5
10
46
M4 x 0.7P
≦11 / ≦12
30
30
3.5
48
19.5
118
13.25
19.5
4
14
36
6.5
1
25
2
10
87.5
4.8
12.5
46
M4 x 0.7P
≦11 / ≦12
30
30
3.5
48
19.5
143
13.25
19.5
5
18
AE090
80
M6 x 1P
22
68
30
M8 x 1.25P
104
90
53.4
33.5
46
8.5
1
32
3
12
113.5
7.2
19
70
M5 x 0.8P
≦14 / ≦15.875 / ≦16
34
50
8
60
19
178.5
13.5
37
6
24.5
AE120
108
M8 x 1.25P
32
90
40
M12 x 1.75P
130
120
77
38
70
17.5
1.5
40
5
16
138.5
10
28
100
M6 x 1P
≦19 / ≦24
40
80
4
90
17
225.5
10.75
35.5
10
35
AE155
140
M10 x 1.5P
40
120
75
M16 x 2P
162
155
102
50
97
15
3
63
5
20
176
12
36
130
M8 x 1.25P
≦32
50
110
5
115
19.5
292.5
13
46
12
43
AE205
184
M12 x 1.75P
55
160
95
M20 x 2.5P
205
205
125
100
15
3
70
6
22
214.5
15
42
165
M10 x 1.5P
≦38
60
130
6
142
22.5
337
15
53.5
16
59
AE235
210
M16 x 2P
75
180
115
M20 x 2.5P
260
235
160
70
126
18
3
90
7
28
260
15
42
215
M12 x 1.75P
≦48
85
180
6
190
29
415
20.75
79.5
20
79.5
5. C1~C11 are motor specific dimensions (metric std shown). Refer to Apexdyna.com and Design Tool to view your specific motor mounting system.
APEX
5
AER Series
Specifications
Gearbox Performance
Stage
Model No.
1
Nominal output torque T2N
Nm
2
2
Emergency Stop Torque T2NOT
Nominal Input Speed n1N
Max. Input Speed n1B
Nm
rpm
rpm
arcmin
Backlash
Torsional Rigidity
Nm/arcmin
Max. radial load F2rB3
Service life
N
N
hr
Efficiency
%
Weight
kg
Operating temp
0
3
Max. axial load F2aB
1
2
1,2
1,2
1,2
1,2
C
1
2
1
2
1,2
dB(A)
1,2
1,2
1,2
Lubrication
Degree of gearbox protection
Mounting position
Noise Level (n1=3000rpm, No Load)
1,2
1,2
1,2
Ratio1 AER050 AER070 AER090 AER120 AER155 AER205 AER235
1,140
3
36
342
9
90
195
588
1,040
1,680
48
120
260
520
4
12
1,200
2,000
5
15
60
150
325
650
1,100
1,900
55
310
6
18
150
600
1,100
1,800
300
7
19
50
140
550
1,000
1,600
45
260
8
120
500
17
1,500
9
40
100
230
450
900
14
1,500
230
10
40
100
450
900
14
1,100
1,800
300
140
550
14
42
1,500
230
20
40
100
450
900
15
14
20
14
1,200
2,000
325
25
15
60
150
650
1,100
1,900
55
30
310
20
150
600
1,100
1,800
35
300
19
50
140
550
1,000
1,600
45
40
120
260
500
17
1,500
45
230
40
100
450
900
14
2,000
1,200
230
50
60
100
650
14
1,100
1,900
55
310
60
20
150
600
1,100
1,800
300
70
19
50
140
550
1,000
1,600
45
80
120
260
500
17
1,500
230
90
40
100
450
900
14
1,500
230
100
40
100
450
900
14
1,100
1,900
310
120
150
600
1,100
1,800
300
140
140
550
1,000
1,600
160
120
260
550
1,500
230
180
100
450
900
1,500
230
200
100
450
900
3 times of nominal output torque
3~200
5,000
5,000
4,000
4,000
3,000
3,000
2,000
3~200
8,000
8,000
6,000
6,000
4,000
3~200 10,000 10,000
3~20
≦10
≦10
≦10
≦10
≦10
≦10
≦10
25~200
≦14
≦14
≦14
≦14
≦14
≦14
≦14
3~200
3
7
25
50
145
225
14
1,377
2,985
6,100
8,460
13,050
8,700
3~200
702
1,625
3,350
4,700
7,250
18,000
3~200
390
765
20,000 ＊
3~200
3~20
≧95%
25~200
≧92%
3~20
1.0
5.8
46.8
78.0
2.1
11.2
22.4
1.3
43.7
25~200
2.0
4.6
21.8
81.9
11.1
3~200
-10 oC~90 oC
Synthetic lubrication oils
3~200
3~200
3~200
≦63
≦61
IP65
all directions
≦70
≦65
≦68
≦72
≦74
Gearbox Inertia
Stage
Model No.
1
Mass Moments of Inertia J1
kg‧cm2
2
1. Ratio ( i=Nin / Nout )
S1 service life 10,000 hrs (Consult us)
Ratio 1 AER050 AER070 AER090 AER120 AER155 AER205 AER235
3~10
0.35
23.4
135.4
0.09
2.25
6.84
68.9
0.07
1.87
6.25
21.8
65.6
119.8
14
0.07
1.87
6.25
21.8
65.6
119.8
20
15
0.09
20
0.09
0.35
23.4
25~100
0.09
0.09
2.25
6.84
68.9
21.8
0.31
120~200
1.87
6.25
65.6
2. T2B = 60% of T2NOT
APEX
3. Applied to the output shaft center @ 100 rpm
6
AER Series
Dimensions (1-stage, Ratio i=3~20)
L8
L2
L3
D2
L1
L7
C7
C9
45°
ØD5
ØD8
ØD4 h6
ØD7
45 °
90
ØD1
C11
°
Ø C1
C8
C2
C10
C4
C6
L4
ØC3
ØC5
B1h9
L5
H1
L6
D6
L9
ØD3 j6
L10
[unit: mm]
Dimension
AER050
AER070
AER090
AER120
D1
D2
D3 j6
44
M4 x 0.7P
12
35
22
M4 x 0.7P
53
50
-24.5
4
1
14
2
8
115.5
4.5
10
46
M4 x 0.7P
≦11 / ≦12
30
30
3.5
48
19.5
100.5
13.25
74
4
14
62
M5 x 0.8P
16
52
22
M5 x 0.8P
70
70
-36
6.5
1
25
2
10
146
4.8
12.5
70
M5 x 0.8P
≦14 / ≦16
34
50
8
60
19
116.5
13.5
81.5
5
18
80
M6 x 1P
22
68
30
M8 x 1.25P
104
90
33.5
46
8.5
1
32
3
12
201
7.2
19
100
M6 x 1P
≦19 / ≦24
40
80
4
90
17
159.5
10.75
107.5
6
24.5
108
M8 x 1.25P
32
90
40
M12 x 1.75P
130
120
38
70
17.5
1.5
40
5
16
252
10
28
130
M8 x 1.25P
≦32
50
110
5
115
19.5
199
13
134
10
35
D4 h6
D5
D6
D7
D8
L1
L2
L3
L4
L5
L6
L7
L8
L9
L10
C1 4
C24
C3 4
C44
C54
C64
C74
C84
C94
C104
C114
B1 h9
H1
AER155
140
M10 x 1.5P
40
120
75
M16 x 2P
162
155
50
97
15
3
63
5
20
324.5
12
36
165
M10 x 1.5P
≦38
60
130
6
142
22.5
245.5
15
164.5
12
43
AER205
AER235
184
M12 x 1.75P
55
160
95
M20 x 2.5P
205
205
-100
15
3
70
6
22
379.5
15
42
215
M12 x 1.75P
≦48
85
180
6
190
29
316
20.75
213.5
16
59
210
M16 x 2P
75
180
115
M20 x 2.5P
260
235
70
126
18
3
90
7
28
461.5
15
42
235
M12 x 1.75P
≦55
116
200
6
220
63
398.5
53.5
268.5
20
79.5
4. C1~C11 are motor specific dimensions (metric std shown). Refer to Apexdyna.com and Design Tool to view your specific motor mounting system.
APEX
7
Dimensions (2-stage, Ratio i=25~200)
L8
L2
L3
D2
L1
C7
L7
C11
45 °
C9
ØD5
ØD4 h6
ØD7
C4
Ø D1
C8
ØC3
C10
L4
Ø C1
C2
C6
°
ØD8
45 °
90
ØC5
B1 h9
L5
H1
L6
D6
L9
Ø D3 j6
L10
[unit: mm]
Dimension
AER050
AER070
AER090
AER120
D1
D2
D3 j6
44
M4 x 0.7P
12
35
22
M4 x 0.7P
53
50
-24.5
4
1
14
2
8
142.5
4.5
10
46
M4 x 0.7P
≦11 / ≦12
30
30
3.5
48
19.5
100.5
13.25
74
4
14
62
M5 x 0.8P
16
52
22
M5 x 0.8P
70
70
-36
6.5
1
25
2
10
167.5
4.8
12.5
46
M4 x 0.7P
≦11 / ≦12
30
30
3.5
48
19.5
109
13.25
74
5
18
80
M6 x 1P
22
68
30
M8 x 1.25P
104
90
33.5
46
8.5
1
32
3
12
207.5
7.2
19
70
M5 x 0.8P
≦14 / ≦15.875 / ≦16
34
50
8
60
19
133.5
13.5
81.5
6
24.5
108
M8 x 1.25P
32
90
40
M12 x 1.75P
130
120
38
70
17.5
1.5
40
5
16
283
10
28
100
M6 x 1P
D4 h6
D5
D6
D7
D8
L1
L2
L3
L4
L5
L6
L7
L8
L9
L10
C1 5
C25
C3 5
C45
C55
C65
C75
C85
C95
C105
C115
B1 h9
H1
≦19 / ≦24
40
80
4
90
17
172.5
10.75
107.5
10
35
AER155
140
M10 x 1.5P
40
120
75
M16 x 2P
162
155
50
97
15
3
63
5
20
358
12
36
130
M8 x 1.25P
≦32
50
110
5
115
19.5
215
13
134
12
43
AER205
AER235
184
210
M12 x 1.75P
M16 x 2P
55
75
160
180
95
115
M20 x 2.5P
M20 x 2.5P
260
205
205
235
-70
126
100
15
18
3
3
70
90
7
6
28
22
422.5
506.5
15
15
42
42
215
165
M10 x 1.5P M12 x 1.75P
≦38
≦48
60
85
130
180
6
6
142
190
22.5
29
267
343.5
20.75
15
164.5
213.5
16
20
59
79.5
5. C1~C11 are motor specific dimensions (metric std shown). Refer to Apexdyna.com and Design Tool to view your specific motor mounting system.
APEX
8
Output Dimensions
100,000
If radial force F2r exert
Permitted radial load F2rB [ N ]
on center position of shaft
60,000
40,000
on the center of the
20,000
output shaft X=1/2 x L.
10,000
Under various
AE205 / AER205
AE235 / AER235
AE155 / AER155
AE120 / AER120
6,000
4,000
operating condition the
＊
lifetime is over 20,000
2,000
AE090 / AER090
hours.
AE070 / AER070
The permitted radial
AE050 / AER050
load is given on left
1,000
300
10
20
40
60
100
200
400 600
1000
diagram.
2000
Output Speed n2 [ rpm ]
1.5
If radial force F2r not
1.4
Position load factor kb
1.3
1.2
AE050 / AER050
exert on the center of
AE070 / AER070
the output shaft X<1/2
1.1
AE090 / AER090
1.0
AE120 / AER120
0.9
x L or X>1/2 x L
The permitted radial
AE155 / AER155
0.8
0.7
AE205 / AER205
0.6
AE235 / AER235
and axial load can be
calculated by the
position load factor Kb
0.5
0.4
on the left diagram.
0.3
0
40
80
120
160
200
240
280
320
360
400
Position X [ mm ]
＊Continuous running reduces service
life by 50%
Front plate option
L1
L3
ØD3
ØD4 h6
45°
45°
Ø D1
ØD2
L2
L4
[unit: mm]
Dimension
AE050(AER050)-NEMA 23
AE050(AER050)-PX60
AE070(AER070)-Metric
AE070(AER070)-NEMA 34
AE070(AER070)-DT90 / PX90
AE090(AER090)-IEC 63D5 B5
AE090(AER090)-NEMA 34
AE090(AER090)-DT90 / PX90
AE090(AER090)-NEMA 42
AE120(AER120)-NEMA 42
AE120(AER120)-NEMA 56
AE155(AER155)-B5
AE205(AER205)-B5
AE235(AER235)-B5
D1
66.675
70
90
98.425
100
115
98.425
100
125.73
125.73
149.225
175
230
275
D2
6
5.6
6.6
5.6
6.6
9
5.5
6.5
7
7.1
6.6
11
13
17
D4h6
38.1
50
50
73.08
80
95
73.025
80
55.58
55.499
114.3
130
180
235
D3
77
80.5
106
115
120
140
122
122
144
170
170
196
277
317
APEX
9
L1
57.2
60
80
86
90
105
92
92
107
127
127
160
210
240
L2
2
2.5
3
2.5
3
3
2.5
2.5
4
1.5
3
5
5
5
L3
8
8.5
11
8
8
10.5
12.5
12.5
14.5
21.5
17.5
20
23
23
L4
18.5
18.5
28
30.5
31
38.5
36
36
35.5
50
55.5
82
82
108
Ordering Code
AE Series
-
AE090
-
010
Gearbox Size:
MOTOR
Motor Designation:
AE050, AE070, AE090
Manufacturer Type
AE120, AE155, AE205, AE235
And Model
Ratio:
1 Stage: 3, 4, 5, 6, 7, 8, 9, 10
2 Stage: 15, 20, 25, 30, 35, 40, 45, 50, 60, 70, 80, 90, 100
Ordering Example: AE090-010 / SIEMENS 1FT6 041-4AF71
AER Series
AER050
-
-
010
Gearbox Size:
MOTOR
Motor Designation:
AER050, AER070, AER090
Manufacturer Type
AER120, AER155, AER205, AER235
And Model
Ratio:
1 Stage: 3, 4, 5, 6, 7, 8, 9, 10, 14, 20
2 Stage: 15, 20, 25, 30, 35, 40, 45, 50, 60, 70,
80, 90, 100, 120, 140, 160, 180, 200
Ordering Example: AER050-010 / SIEMENS 1FT5 034-OAK71
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APEX
10
APEX DYNAMICS, INC.
No.10, Keyuan 3rd Rd., Situn District, Taichung City 407, Taiwan (R.O.C.)
Tel: 886 4 23550219 /
Fax: 886 4 23550218
E-mail: [email protected]
Website: www.apexdyna.com
APEX-2011-09-AE / AER-2.0E-4.2V