Versatile Inch Catalog - Dayton Lamina Corporation

Transcription

Precision Punches,
Pilots,
Die Buttons,
& Retainers
a MISUMI Group Company
www.daytonlamina.com
Better
performance,
longer runs,
less downtime
2
Versatile Precision Products
Ordering Information
Product
Applications
Versatile Punches, Pilots,
Die Buttons, and Retainers are
built to exact tolerances and concentricity to provide superior alignment, better performance, longer
runs, and less downtime. Dayton
Versatile products are considered
“top-of-the-line” by regular users, and
are mainstays in heavy industries
with high-demand applications, such
as automotive and major appliance manufacturing.
Versatile punches and die buttons provide three times
better alignment than other major brands, thus assuring longer runs and better part performance. Versatile die
buttons with tapered relief have no overhand and no step
(unlike conventional counter-bored relief); provide positive
slug control; and never fail due to lack of support of the
cutting edge.
Dayton’s Versatile precision product line includes:
Jektole ® Punches (slug ejection punches); Regular Punches;
Regular Pilots; Positive Pick-Up Pilots; Compact Positive PickUp Pilots; Straight and Blank Punches; Clospace Punches;
Die Buttons; Retainers; Guide Bushings; and others, including
Quill Bushings, Micro Guides, Misfeed Detectors, and Locking
Devices. Standard sizes and standard alterations are
shown in this catalog within individual product sections.
Dayton Slug Control is a guaranteed method for reducing
the risk of pulling slugs to the die surface during
withdrawal of the punch. A series of
grooves is designed inside the die
buttons (see drawing). There,
the slugs are trapped until they
fall freely through the relief.
The use of Dayton Slug Control
has no effect on hole size, and
will not require any changes in
current regrind practices.
Each page contains detailed instructions on how to order specific Dayton
Versatile products. Individual drawings
show product shape, dimensions,
tolerances, and concentricity. When
ordering, you are asked to specify
quantity, type, shank and length codes
(for example), and other applicable data.
In the example below, the type specified is “VPR.”
“V” stands for Versatile, “P” stands for punch, and “R”
stands for rectangle. 37 is the press-fit diameter, which
is coded by the first two digits of the decimal equivalent
(.375"). 12 is the shank length, which is coded by
inches and quarter-inches (one inch and two quarters).
23 is the overall length, coded by inches and quarterinches. Finally, P.1875 and W.1325 represent the point
or hole size dimensions.
HOW TO ORDER
D
P
5
W
L
Qty. Type
VPR
37
1223
P
W
P.1875 W.1325
Standard Alterations
Punches, pilots, and die buttons are available in sizes
other than those listed in the catalog.
When ordering, you are asked to specify different
designations for various non-standard dimensions.
For example, if the P and W dimensions are outside the
standard range, an “X” is placed in front of the P or W
dimension, e.g., “XP” and/or “XW.” If the point length is
other than standard, designate “XB” for the point length.
See the foldout tabs in the individual product sections for
these and other special order designations.
XP
P
® Jektole is a registered trademark of Dayton Progress Corporation.
TM
All Triliteral Designators are trademarks of Dayton Progress Corporation.
©2007 Dayton Progress Corporation. All Rights Reserved.
Dayton Progress Corporation
XW
33
Contents
Punches
Punches (cont’d)
Standard Shapes
VLX
X
J
O
R
K
H
N
V
Y
Z
VJ_ Jektole
®
Round/Shape
4, 5
Spring Pilot
Bushings/Guides (cont'd)
29
Die Buttons
VN_ / VR_ Die Buttons
Round/Shape
VPT Pilots
Regular
8, 9
MDX / MHX
Micro Buttons
25
Each page contains detailed instructions on how to
order specific Dayton Versatile products. In addition,
use the following chart to define the product as a part
number.
Example:
VPR
VPR
27
Type
Positive Pick-Up
10, 11
Retainers
VRP Retainers
Multi-head/Multi-LocationTM
VUAC/VPAC Pilots
Compact Positive Pick-Up
VJB/VPB Blanks
Jektole®/Regular
VYX/VUX Straight
Jektole®/Regular
Miscellaneous/Other
20
Classified Shapes
Shank Length
Coded by inches and quarter-inches
(1 inch and 2 quarters).
22, 23
37
Overall Length L
Coded by inches and quarter-inches
(2 inches and 3 quarters).
Length
1223
Catalog Number
Point or Hole Size
P.1875, W.1325
Dimensions As Specified
Diameter (D) is shown on the order as a two- or threedigit code. To convert the shank diameter to the
appropriate code, use the following chart.
Code
VPA Pilots
Press-Fit Dia. D (shank diameter)
Coded by the first 2 digits of dec. equiv. (.375).
23
Product Series
VMX
Misfeed Detectors
V for Versatile
P for Punch (Regular)
R for Rectangle
12
26
19
Headless/Headed
Line
Product
Shape
37
VQX / VFQ
Quill Bushings/Guides
6, 7
KD_ / KH_ EDM
Button Blanks
25
18
Round/Shape
VP_ Regular
MEX / MFX / MGX
Micro Guides
Product Designation
12
18
25
31
37
43
D
Code
D
Code
D
.1250
.1875
.2500
.3125
.3750
.4375
50
62
75
87
100
125
.5000
.6250
.7500
.8750
1.0000
1.2500
150
175
200
225
250
1.5000
1.7500
2.0000
2.2500
2.5000
12, 13
Classified Shapes
14, 15
VRT/VRTS Retainers
Single-head/True-LocationTM
21
16
Locking Devices
30, 31
Key Flats/Dowel Slots
Form Shapes
32, 33
Classified shapes (83 common shapes, no detailing
required) are available on all punches, solid die buttons, and guide bushings as indicated in this catalog.
See pp. 22, 23 for more information and special
instructions. Also, see individual product pages and
pp. 30, 31 for additional information on orientation and
views.
Clearance
Normal grinding methods produce:
Clospace
Straight/Regular/Blanks
17
Round/Shape
Jektole Data
Bushings/Guides
VG/VF/VE
Guide Bushings
VJ_ /VP_ Extended Range 28
®
34
1 .007 max fillet on the punch —
Punch
➊
matching corner shape on the die
button.
➋
Matrix
2 .007 max fillet on the die button
24
— matching corner shape on the punch.
Shear Angles
VersaPlus Products
35
®
Jektole Punches
Jektole Punches
®
75
®
Jektole Punches
®
.75
Min.
XP
Fillet .01
.02
Type
P
XW XPW
P/G
P
XW
W
.062 -.062-.1874
.062.050
.062-.1874
.050.1875
18
.1875
.080.080
.093-.2499
.080.2500
25
.093 -.093-.2499
.2500
.115.115
.125-.3124
.115.3125
31
.125 -.125-.3124
.3125
.158.158
.187-.3749
.158.3750
37
.187 -.187-.3749
.3750
.158.158
.187-.4374
.158.4375
43
.187 -.187-.4374
.4375
.75
.158.158
.225-.4999
.158.5000
50
.250 -.225-.4999
.5000
.235.235
.310-.6249
.235.6250
62
.282 -.310-.6249
.6250
.235.300
.390-.7499
.300.7500
75
.312 -.390-.7499
.7500
.235.350
.440-.8749
.350.8750
87
.343 -.440-.8749
.8750
.235.400
.485-.9999
.485-.9999
.400
1.0000
100
.375 -1.0000
.062 .062 - .1875
.080 .093 - .2500
.115 .125 - .3125
.158 .187 - .3750
.158 .187 - .4375
0312 1013
.158 .250 - .5000
.235 .282 - .6250
.235 .312 - .7500
.235 .343 - .8750
.235 .375 -1.0000
1120
.093 -.062-.1874
.1875
.093.058
.062-.1874
.058.1875
18
.093 -.093-.2499
.2500
.093.080
.093-.2499
.080
.2500
25
.125 -.125-.3124
.3125
.115.115
.125-.3124
.115.3125
31
.187 .187-.3749
- .3750
.158.158
.187-.3749
.158.3750
37
.187 -.187-.4374
.4375
.158.158
.187-.4374
.158.4375
43
00
1.00
.250 -.225-.4999
.5000
.158.158
.225-.4999
.158.5000
50
.282 -.310-.6249
.6250
.235.235
.310-.6249
.235
.6250
62
.312 -.390-.7499
.7500
.235.300
.390-.7499
.300.7500
75
.343 -.440-.8749
.8750
.235.350
.440-.8749
.350.8750
87
.375 -1.0000
.235.400
.485-.9999
.485-.9999
.400
1.0000
100
.093
.093
.115
.158
.158
.158
.235
.235
.235
.235
.093 - .1875
.093 - .2500
.125 - .3125
.187 - .3750
.187 - .4375
0313
.250 - .5000
.282 - .6250
.312 - .7500
.343 - .8750
.375 -1.0000
.093.080
.093-.2499
.080
.2500
25
.093 .093-.2499
- .2500
.115.115
.125-.3124
.115.3125
31
.125 -.125-.3124
.3125
.158.158
.187-.3749
.158.3750
37
.187 .187-.3749
- .3750
.158.158
.187-.4374
.158.4375
43
.187 -.187-.4374
.4375
.158.158
.225-.4999
50 1.25
25 .158.5000
.250 -.225-.4999
.5000
.235.235
.310-.6249
.235
.6250
62
.282 -.310-.6249
.6250
.235.300
.390-.7499
.300.7500
75
.312 -.390-.7499
.7500
.235.350
.440-.8749
.350.8750
87
.343 -.440-.8749
.8750
.235.400
.485-.9999
.485-.9999
.400
1.0000
100
.375 -1.0000
.093
.115
.158
.158
.158
.235
.235
.235
.235
.093 - .2500
.125 - .3125
.187 - .3750
.187 - .4375
.250 - .5000 0320
.282 - .6250
.312 - .7500
.343 - .8750
.375 -1.0000
.125 -.125-.3124
.3125
.115.115
.125-.3124
31
.115.3125
.187 .187-.3749
- .3750
.158.158
.187-.3749
37
.158.3750
.187 -.187-.4374
.4375
.158.158
.187-.4374
43
.158.4375
.250 -.225-.4999
.5000
.158.158
.225-.4999
50
.158.5000
50
1.50
.282 -.310-.6249
.6250
.235.235
.310-.6249
.6250
62
.235
.312 -.390-.7499
.7500
.235.300
.390-.7499
75
.300.7500
.343 -.440-.8749
.8750
.235.350
.440-.8749
87
.350.8750
.375 -1.0000
.235.400
.485-.9999
.485-.9999
1.0000
100
.400
.115
.158
.158
.158
.235
.235
.235
.235
.125 - .3125
.187 - .3750
.187 - .4375
.250 - .5000
.282 - .6250
.312 - .7500
.343 - .8750
.375 -1.0000
1020
L
1221
0312
1121
1021
0321
1322
1013
1222
0313
1122
1022
2023
1120
1323
1020
1223
0320
1123
R (Specify)
VJH
VJJ
L ++.010
.020
2230
1321
Code
2130
1221
2030
1121
1330
1021
1230
0321
2331
2022 3032
2123
2231
1322
2131
1222
2031
1122
1331
1022
3133
2230 3240
2331
2332
2023 3033
2130
2232
1323
2132
1223
2032
1123
3140
2231
2333
2030 3040
2131
2233
1330
2133
1230
2340
2031
2240
1331
3032
3341
2332
3241
2232
3141
2132
3041
2341
2032
VJN
VJY
VJZ
1 Check your P&W dimensions
to be certain the diagonal G does
R=G
2
not exceed the maximum shown.
2 Sharp corners are typical. To assure proper clearance, Dayton will provide standard
broken corners to eliminate interference with die button fillet when total clearance is .005 or less.
B+–.06
.00
L
2123
1220
VJK
2
2.25
1.50 2.50
1.75 2.75
2.00 3.00
2.25 3.25
2.50 3.50
2.75 3.75
3.00 4.00
3.25 4.25
3.50 3.75 4.00 4.25
2022
1113
VJR
VJV
*.125 when D = .1875
1321
1012
VJO
P
*.188
1220
0311
VJX
.5R
+.005
+.010
P/G
.062 -.062-.1874
.062.050
.062 .062 - .1875
.062-.1874
18
.1875
.050.1875
.080.080
.080 .093 - .2500
.093-.2499
25
.093 .093-.2499
- .2500
.080.2500
0311 1012 1113
.50
.115.115
.115 .125 - .3125
.125-.3124
31
.125 -.125-.3124
.3125
.115.3125
.158.158
.158 .187 - .3750
.187-.3749
37
.187 -.187-.3749
.3750
.158.3750
+.0002
D +.0004
D+.125
Material
Steel: A2, M2, PS4 (RC 60-63), PS (RC 63-65)
All heads are drawn to RC 40-55.
+.0002
P to D .0003
P&W Tolerance –.0000
XP
Press-In Lead
+.00
–.01
VJ_
Shank
Round
Code Point Shape
Round
Shape
int
th.
Lgth.
Min. Range Min.Min.
Min. Range
Max.
Min. Min. Max.
D
1.25 1.50 1.75 2.00
1.25
B
B
50
55
6
5
4
3133
3240
3341
3033
3140
3241
2333
3040
3141
2233
2340
3041
2133
2240
2341
L
4.50 4.75 5.00
18
25
31
37
18
25
31
37
43
50
62
75
87
100
18
25
31
37
43
50
62
75
87
100
25
31
37
43
50
62
75
87
100
31
37
43
50
62
75
87
100
4042
3342
3242
3142
3042
4143
4043
3343
3243
3143
**See p.34 for additional information.
18
25
31
4250
37
18
25
31
37
43
50
4150
62
75
87
100
18
25
31
37
43
50
4050
62
75
87
100
25
31
37
43
50
62
3350
75
87
100
31
37
43
50
3250
62
75
87
100
L
** ®
Jektole
Group
5.25
4.50 5.50
4.75 5.75
5.00 6.00
5.25 6.25
5.50 6.50
5.75 6.00 6.25
4351
4042 5052
4143
5153
4250 5260
4351
4251
3342 4352
4043 5053
4150
5153
5160
4251 5261
4352 5362
5053
4151
3242 4252
3343 4353
4050 5060
4151
4051
3142
5052
5161
4252 5262
4353
4152
3243 4253
3350 4360
4051 5061
4152
5162
4253
3351
3042 4052
3143 4153
3250 4260
3351 4361
4052 5062
4153
J2
J3
J4
5260
J6
J2
J3
J4
J6
J6
J6
5160
J9
J9
J9
J9
J2
J3
J4
J6
J6
J6
5060
J9
J9
J9
J9
J3
J4
J6
J6
J6
J9
4360
J9
J9
J9
J4
J6
J6
J6
4260
J9
J9
J9
J9
Features/Benefits
Surface Coatings & Treatments
Jektole® punches permit doubling punch to die button
clearance; produce up to three times the number of
hits between sharpenings; and reduce burr heights.
Some catalog products can be coated to increase hardness,
reduce galling, and improve wear and/or corrosion resistance.
XP
HOW TO ORDER
Specify: Qty.
Type
Example: 2
** ®
Jektole1
VJX
VJR
D Code
50
37
L
1020
0312
Steel
P.375
P.321, W.189
PS
A2, X2
6.50 Group
J2
J3
Note: The standard location of a
J4
key flat is at 0°. See p. 31 for more
J6
information on flats and dowel slots.
J2
J3
J4
J6
J6
J6
5261 5362
J9
J9
J9
1 Day J9
5161
P (or P&W)
90° Reflected
View
0° (X2)
P
D
2
J2
J3
J4
J6
J6
J6
5262
J9
J9 ® punches are available in sizes other than
Jektole
J9 shown in the chart to the left.
those
J9
J3
designations
for various non-standard dimensions.
J4
For J6
example, if the P and W dimensions are outside
J6
the standard
range, an “X” is placed in front of the P
J6
or W dimension, e.g., “XP” and/or “XW.” If the point
J9
5061 5162
length
J9 is other than standard, designate “XB” as the
pointJ9length. Also see “Standard Alterations” on
J9 of the pullout tab in this section for other
the front
J4 order designators.
special
4361
5062
J6
J6
J6
J9
J9
J9
J9
XW
.75
Min.
XB
XB
B
DayTride® (XN)—a low-cost surface application that treats all P
exposed surfaces. Ideal for punches and die buttons. ProvidesXW
high dimensional stability. Approx. hardness: RC73.
DayTiN® (XNT)—applied via PVD (physical vapor deposition).
Provides extreme hardness (hard as carbide) and excellent
lubricity when used with a lubricant. Not recommended for
stainless steel, copper, or nickel. Approx. hardness: *Vickers
2300.
DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating.
Absorbs shear stress and provides high temperature resistance.
Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness:
*Vickers 3400.
TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness
(harder than carbide) and superior abrasive wear resistance.
Approx. hardness: *Vickers 3000.
XNM—PVD, solid film. Produces lower coefficient of friction
than other coatings. Provides excellent lubricity. Approx. hardness: *Vickers 2000.
XNP—the ultimate coating for extrusion and forming applications. Also works well in shaving operations. Tolerance is ±
.0002. Approx. hardness: *Vickers 3100.
DayKool™ (XCR)—cryogenic steel conditioning process, used
primarily with hard, thick materials. Improves strength, toughness, and dimensional stability.
CrN (CRN)—excellent adhesion, high toughness, and good
corrosion resistance. Primary applications are metal forming
(copper, brass, bronze), metal die casting, and plastic injection
molding. Approx. hardness: *Vickers 1800-2100.
P
XNAProgress (XNAP)—ultra-hard PVD coating that absorbs
shear stress; provides excellent high-temperature resistance.
Ideal for stamping where tools are exposed to extreme stress
profiles. A good alternative to TD coating without the dimensional changes associated with that process. Approx hardness:
*Vickers 3200.
Diamond Like Carbon Coating (XCD)—combines high hardness with an extremely low coefficient of friction. Good protection against abrasive & adhesive wear. Approx. hardness
*Vickers 2500.
Material
Code / Delivery
+ 3 days
XN —DayTride®
+ 3 days
XNT —DayTiN®
+ 4 days
XAN —DayTAN™
+ 3 days
XCN —TiCN
+12 days
XNM
+ 8 days
XNP
+ 1 days
XCR —DayKool™
+ 7 days
CRN
XNA —ZertonPlus™ + 7 days
XNAP—XNAProgress +12 days
+12 days
XCD
M2, PS4 & PS
M2, PS4 & PS
M2, PS4 & PS
M2, PS4 & PS
M2, PS4 & PS
M2, PS4 & PS
M2, PS4 & PS
M2, PS4 & PS
M2, PS4 & PS
M2, PS4 & PS
M2, PS4 & PS
B
P and W Dimensions
P
Smaller than Standard
Point Length
Other than Standard
For XBB, add three days to delivery.
XB
XBB
XB
XBB
Point
.500- .751- 1.001- 1.251- 1.501- 1.626- .500- .751- 1.001- 1.251- 1.501- 1.626Length
.750 1.000 1.250 1.500 1.625 2.000 .750 1.000 1.250 1.500 1.625 2.000
Code Type
Min. P (Rounds)
Min. W (Shapes)
18 VJ_
25 VJ_
31 VJ_
37 VJ_
43 VJ_
50 VJ_
62 VJ_
75 VJ_
87 VJ_
100 VJ_
.050
.080
.115
.158
.158
.158
.235
.300
.350
.400
.058
.080
.115
.158
.158
.158
.235
.300
.350
.400
.080
.115
.158
.158
.158
.235
.300
.350
.400
.115
.158
.158
.158
.235
.300
.350
.400
.115
.158
.158
.158
.235
.300
.350
.400
.187
.187
.187
.187
.235
.300
.350
.400
.062
.080
.115
.158
.158
.158
.235
.235
.235
.235
.093
.093
.115
.158
.158
.158
.235
.235
.235
.235
.093
.115
.158
.158
.158
.235
.235
.235
.235
.115
.158
.158
.158
.235
.235
.235
.235
.115
.158
.158
.158
.235
.235
.235
.235
.187
.187
.187
.187
.235
.250
.350
.400
XD
XD
Reduced Shank Diameter
Head diameter does not change with body diameter.
Shank Dia. 18 25 31 37 43
50
62
75
87
Min. XD .172 .218 .282 .344 .376 .438 .562 .688 .813
XT
TT
XH
XL
LL
.75 min.
(Ref.)
L
ZertonPlus™ (XNA)—excellent wear resistance, thermal shock
stability and hot hardness. Approx. hardness *Vickers 3200.
* Vickers used when RC exceeds 80.
® DayTride and DayTiN are registered trademarks of Dayton Progress.
™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.
XP, XW
P
XB
B
XTK
100
.938
XL
Overall Length Shortened
Stock removal from point end which shortens B
length. To maintain “B,” specify “XLB.”
LL
Precision Overall Length
Same as XL except overall length is held to ±.001.
XLB
B length maintained. (min. shank length .75)
XT
Thinner Head than Standard
Stock removal from head end which shortens
overall length.
TT
Precision Head Thickness
Same as XT except head thickness tolerance is
held to ±.0005.
XH
Reduced Head Diameter
Minimum head diameter equals D +.000 – .001.
Kommercial Head Thickness
Shank Dia.D 18
25
31
37
43
50
62
75
87 100
Thickness T .125 .125 .125 .188 .188 .188 .250 .250 .250 .250
XK
No Side Hole
For air ejection. No cost.
XJ
Smaller Jektole Components
+ 3 days See p. 34.
SBR Straight Before Radius
To determine Length of Radius Blend (LRB)
1. Calculate (D-P)/2.
2. Find (D-P)/2 value on left side of chart.
3. Follow line over to intersection point on radius blend line.
.300
4. Read LRB value
on bottom of chart.
B
.200
LRB
SBR
.100
D
Example:
.500 .400 .300
.200 .100
D=.375
P=.175
(D-P)/2=(.375–.175)/2=.100
Following the .100 line on chart over the radius blend line shows
the LRB to be approximately .300.
See page 35 for Shear Angles.
P
Regular
RegularPunches
Punches
Regular Punches
.01 .01
FilletFillet
.02 .02
TypeType
+.0002
+.0002
D +.0004
D +.0004
+.00 +.00
–.01 –.01
VP_
VP_
VPX
Press-In
Press-In
LeadLead
.5R .5R
P
D+.125
D+.125
VPO
P
+.005+.005
+.010+.010
Material
Material
Steel:
Steel:
A2, M2,
A2, M2,
PS4PS4
(RC (RC
60-63),
60-63),
PS (RC
PS (RC
63-65)
63-65)
All heads
All heads
are drawn
are drawn
to RC
to 40-55.
RC 40-55.
+.0002+.0002
P&WP&W
Tolerance
Tolerance
P to PD to.0003
D .0003
–.0000–.0000
*.188*.188
+.06
B+.06
–.00B–.00
+.01
L +.01
+.02L +.02
R (Specify)
VPH
*.125*.125
when
when
D = .1250
D = .1250
or .1875
or .1875
5
.042.1250
.062-.1249
.1250
12 12
.062 .042
.062.042
- .062-.1249
.1250
.062-.1249
.062.062
.062 .062
- .1250
- .1250
.042.1875
.062-.1874
.1875
18 18
.062 .042
.062.042
.062-.1874
.062.062
.062 .062
- .062-.1874
.1875
- .1875
- .1875
.062-.2499
.062 .062
.062-.2499
.062.062
.062.2500
.2500
25 25
.062.062
.062 .062
- .062-.2499
.2500
- .2500
- .2500
.093-.3124
.062 .062
.093-.3124
.062.062
.062.3125
.3125
31 31
.093.062
.093 .093
- .093-.3124
.3125
- .3125
- .3125
.062.3750
.125-.3749
.3750
37 37
.080 .062
.125-.3749
.125-.3749
.080.080
.125.062
- .3750
.125 .125
- .3750
- .3750
.187-.4374
.109.75
.187-.4374
.109
.109
.093.4375
.4375
43 43
.093
.187.093
.187 .187
- .187-.4374
.4375
0312
-1013
.4375
- .4375
1120
.75
.125.5000
.225-.4999
.5000
50 50
.125 .125
.225-.4999
.125.125
.187.125
.187 .187
- .225-.4999
.5000
- .5000
- .5000
.235.6250
.310-.6249
.6250
62 62
.235 .235
.310-.6249
.235.235
.250.235
.250 .250
- .310-.6249
.6250
- .6250
- .6250
.390-.7499
.235 .300
.390-.7499
.235.235
.300.7500
.7500
75 75
.312.300
.312 .312
- .390-.7499
.7500
- .7500
- .7500
.8750
87 87
.235 .350
.235.235
.343.350
.343 .343
.350.8750
.440-.8749
- .8750
.440-.8749
.440-.8749
- .8750
- .8750
100 100
.235 .400
.235.235
.375.400
-1.0000
.375 .375
-1.0000
-1.0000
.400
1.0000
.485-.9999
1.0000
.485-.9999
.485-.9999
12
18
25
31
37
43
1221
03120312
1322
10131013
2023
11201120
2130
12211221
2231
13221322
2332
20232023
3033
21302130
3140
22312231
23322332
30333033
31403140
3241
32413241
50
62
75
87
100
.058.1250
.062-.1249
.1250
12 12
.062 .058
.062.058
- .062-.1249
.1250
.062-.1249
.062.062
.062 .062
- .1250
- .1250
.058.1875
.062-.1874
.1875
18 18
.062 .058
.062.058
.062-.1874
.062.062
.062 .062
- .062-.1874
.1875
- .1875
- .1875
.062-.2499
.062 .062
.062-.2499
.062.062
.062.2500
.2500
25 25
.062.062
.062 .062
- .062-.2499
.2500
- .2500
- .2500
.062.3125
.093-.3124
.3125
31 31
.093 .062
.093-.3124
.093.093
.093.062
.093 .093
- .093-.3124
.3125
- .3125
- .3125
.062.3750
.125-.3749
.3750
37 37
.109 .062
.125-.3749
.109.109
.125.062
.125 .125
- .125-.3749
.3750
- .3750
- .3750
.187-.4374
.109
.187-.4374
.109.109
.093.4375
.4375
43 1.00
43
.093
.187.093
.187 .187
- .187-.4374
.4375
-0313
.4375
- .4375
1020
1.00
.125.5000
.225-.4999
.5000
50 50
.125 .125
.225-.4999
.125.125
.187.125
.187 .187
- .225-.4999
.5000
- .5000
- .5000
.310-.6249
.235 .235
.310-.6249
.235.235
.235.6250
.6250
62 62
.250.235
.250 .250
- .310-.6249
.6250
- .6250
- .6250
.390-.7499
.235 .300
.390-.7499
.235.235
.300.7500
.7500
75 75
.312.300
.312 .312
- .390-.7499
.7500
- .7500
- .7500
.8750
87 87
.235 .350
.235.235
.343.350
.343 .343
.350.8750
.440-.8749
- .440-.8749
.8750
.440-.8749
- .8750
- .8750
100 100
.235 .400
.235.235
.375.400
-1.0000
.375 .375
-1.0000
-1.0000
.400
1.0000
.485-.9999
1.0000
.485-.9999
.485-.9999
12
18
25
31
37
43
1222
03130313
1323
10201020
2030
11211121
2131
12221222
2232
13231323
2333
20302030
3040
21312131
22322232
23332333
30403040
3141
31413141
50
62
75
87
100
.093-.1249
.093 .075
.093-.1249
.093.093
.075.1250
.1250
12 12
.093.075
- .093-.1249
.1250
.093 .093
- .1250
- .1250
.075.1875
.093-.1874
.1875
18 18
.093 .075
.093.075
.093-.1874
.093.093
.093 .093
- .093-.1874
.1875
- .1875
- .1875
.080.2500
.093-.2499
.2500
25 25
.093 .080
.093-.2499
.093.093
.093.080
.093 .093
- .093-.2499
.2500
- .2500
- .2500
.093.3125
.093-.3124
.3125
31 31
.093 .093
.093-.3124
.093.093
.093.093
.093 .093
- .093-.3124
.3125
- .3125
- .3125
.125-.3749
.125 .093
.125-.3749
.125.125
.093.3750
.3750
37 37
.125.093
.125 .125
- .125-.3749
.3750
- .3750
- .3750
.187-.4374
.141
.187-.4374
.141.141
.093.4375
.4375
43 1.25
43
.093
.187.093
.187 .187
- .187-.4374
.4375
- .4375
- .4375
0320
1.25
.125.5000
.225-.4999
.5000
50 50
.141 .125
.225-.4999
.141.141
.187.125
.187 .187
- .225-.4999
.5000
- .5000
- .5000
.235.6250
.310-.6249
.6250
62 62
.235 .235
.310-.6249
.235.235
.250.235
.250 .250
- .310-.6249
.6250
- .6250
- .6250
.300.7500
.390-.7499
.7500
75 75
.235 .300
.390-.7499
.235.235
.312.300
.312 .312
- .390-.7499
.7500
- .7500
- .7500
.235 .350
.235.235
.8750
87 87
.343.350
.343 .343
.350.8750
.440-.8749
- .440-.8749
.8750
.440-.8749
- .8750
- .8750
100 100
.235 .400
.235.235
.375.400
-1.0000
.375 .375
-1.0000
-1.0000
.400
1.0000
.485-.9999
1.0000
.485-.9999
.485-.9999
.125-.1874
.125 .093
.125-.1874
.125-.1874
.125.125
.093.1875
.1875
18 18
.125.093
- .1875
.125 .125
- .1875
- .1875
.125-.2499
.125 .093
.125-.2499
.125.125
.093.2500
.2500
25 25
.125.093
.125 .125
- .125-.2499
.2500
- .2500
- .2500
.125-.3124
.125 .093
.125-.3124
.125.125
.093.3125
.3125
31 31
.125.093
.125 .125
- .125-.3124
.3125
- .3125
- .3125
.125-.3749
.125 .125
.125-.3749
.125.125
.125.3750
.3750
37 37
.125.125
.125 .125
- .125-.3749
.3750
- .3750
- .3750
.187-.4374
.172 .125
.187-.4374
.172.172
.125.4375
.4375
43 43
.187.125
.187 .187
- .187-.4374
.4375
- .4375
- .4375
1.50
1.50
.225-.4999
.172 .125
.225-.4999
.172.172
.125.5000
.5000
50 50
.187.125
.187 .187
- .225-.4999
.5000
- .5000
- .5000
.310-.6249
.235 .235
.310-.6249
.235.235
.235.6250
.6250
62 62
.250.235
.250 .250
- .310-.6249
.6250
- .6250
- .6250
.390-.7499
.235 .300
.390-.7499
.235.235
.300.7500
.7500
75 75
.312.300
.312 .312
- .390-.7499
.7500
- .7500
- .7500
.235 .350
.235.235
.8750
87 87
.343.350
.343 .343
.350.8750
.440-.8749
- .8750
.440-.8749
.440-.8749
- .8750
- .8750
.235 .400
.235.235
100 100
.375.400
-1.0000
.375 .375
-1.0000
-1.0000
.400
1.0000
.485-.9999
1.0000
.485-.9999
.485-.9999
Dayton
Dayton
Progress
Progress
Corporation
Corporation
1121
1021
0321
1122
1022
12
18
25
31
37
43
1223
03200320
1330
10211021
2031
11221122
2132
12231223
2233
13301330
2340
20312031
21322132
22332233
23402340
3041
30413041
50
62
75
87
100
1123
VPJ
VPN
VPY
VPZ
1 Check your P&W dimensions to be
certain the diagonal G does not exceed
R=G
2
the maximum shown.
2 Sharp corners are typical. To assure proper clearance, Dayton will provide standard
broken corners to eliminate interference with die button fillet when total clearance is .005 or less.
0
50
VPK
Regular Punches
VPV
.062 .031
.062.062
.031-.1249
12 12
.031-.1249
.031.1250
.1250
.062.031
- .031-.1249
.1250
.062 .062
- .1250
- .1250
12
.062 .042
.062.062
.046-.1874
18 18
.046-.1874
.042.1875
.1875
.062.042
.062 .062
18
- .046-.1874
.1875
- .1875
- .1875
.062.50
.062
.062-.2499
25 25
.062-.2499
.062.2500
.2500
.062
25
.062.062
.062 .062
- .062-.2499
.2500
0311.062
1012
-1113
.2500
- .2500
1220
03110311
1321
10121012
2022
11131113
2123
12201220
2230
13211321
2331
20222022
3032
21232123
3133
22302230
3240
23312331
30323032
31333133
32403240
.50
3341
33413341
.062 .062
.062.062
.093-.3124
31 31
.093-.3124
.062.3125
.3125
31
.093.062
.093 .093
- .093-.3124
.3125
- .3125
- .3125
.080 .062
.080.080
.125-.3749
37 37
.125-.3749
.062.3750
.3750
37
.125.062
- .125-.3749
.3750
.125 .125
- .3750
- .3750
25
VPR
2
Code
Shank
Round
Shank
CodeCode
ShapeRound
Round
Shape
Shape
L
L L
int
PointPoint
th. Min.
Lgth.
Range Lgth.
Min.
Min.
Min.Min.
Max.
Range
RangeMin. Min.
Min. Min.
Max.Max.
D D
1.25 1.50 1.75 2.00
1.25 1.25
2.25
1.50 1.50
2.50
1.75 1.75
2.75
2.00 2.00
3.00
2.25 2.25
3.25
2.50 2.50
3.50
2.75 2.75
3.75
3.00 3.00
4.00
3.25 3.25
4.25
3.50 3.50
3.75 3.75
4.00 4.00
4.25 4.25
4.50
B
B
XP
P
XW BXP
W XPP/G P P XW XW
W WP/G P/G
00
8
7
7
6 6
18
25
31
37
43
1230
03210321
1331
10221022
2032
11231123
2133
12301230
2240
13311331
2341
20322032
21332133
22402240
23412341
50
62
75
87
100
4042
L
4.75
4143
3342 4043
5.00
L
L
Features/Benefits
Regular Versatile punches provide three times better
alignment than other major brands; offer longer tool life;
and can significantly improve finished part quality.
XP
HOW TO ORDER
Specify: Qty.
Type
Example: 2
1
VPX
VPJ
D Code
37
12
L
1020
0312
P (or P&W)
Steel
P.250
P.103, W.065
A2
M2, XN
5.25
4.50 4.50
5.50
4.754.75
5.75
5.005.00
6.00
5.255.25
6.25
5.505.50
6.50
5.75 5.75
6.75
6.006.00
7.00
6.256.25
6.506.50
6.75 6.75
7.00 7.00
12 12
18 18
25 25
4250
40424042
41434143
42504250
31 4351
31 5052 5153 5260
43514351
50525052
51535153
52605260
37 37
Note: The standard location of a
key flat is at 0°. See p. 31 for more
information on flats and dowel slots.
90° Reflected
View
0° (X2)
P
D
2
12 12
18 18
25 25
31 31
37 37
43 43
4150
33423342
40434043
41504150
50 4251
50 4352 5053 5160
42514251
43524352
50535053
51605160
62 62
5261 5362 6063 6170
52615261
5362
5362
60636063
61706170
1 Day
75 75
87 87
100 100
12 12
18 18
25 25
31 31
37 37
43 43
Regular Versatile punches are available in sizes
3242 3343 4050
32423242
33433343
40504050
50 4151
50 4252 4353 5060
41514151
42524252
43534353
50605060
other than those shown in the chart to the left.
62 62
5161 5262 5363 6070
51615161
52625262
53635363
60706070
75 75
87 87
100 100
3042 3143
*Vickers 3400.
XB
B
For example, if the P and W dimensions are out-
*Vickers 3200.
*Vickers 2500.
Material
Code / Delivery
+ 3 days
XN —DayTride®
+ 3 days
XNT —DayTiN®
+ 4 days
XAN —DayTAN™
+ 3 days
XCN —TiCN
+12 days
XNM
+ 8 days
XNP
+ 1 days
XCR —DayKool™
+ 7 days
CRN
+12 days
XCD
M2, PS4 & PS
M2, PS4 & PS
M2, PS4 & PS
M2, PS4 & PS
M2, PS4 & PS
M2, PS4 & PS
M2, PS4 & PS
M2, PS4 & PS
M2, PS4 & PS
M2, PS4 & PS
M2, PS4 & PS
XB
P
Point Length
Other than Standard
For XBB and X3B, add three days to delivery.
XB
XBB
X3B
XB
XBB
Point
.500- .751- 1.001- 1.251- 1.501- 1.626- 2.001- 2.501- .500- .751- 1.001- 1.251- 1.501- 1.626Length
.750 1.000 1.250 1.500 1.625 2.000 2.500 3.000 .750 1.000 1.250 1.500 1.625 2.000
Code Type
Min. P (Rounds)
Min.W (Shapes)
12
18
25
31
37
43
50
62
75
87
100
VP_ .042*.058
VP_ .042 .058
VP_ .062 .062
VP_ .062 .062
VP_ .062 .062
VP_ .093 .093
VP_ .125 .125
VP_ .235 .235
VP_ .300 .300
VP_ .350 .350
VP_ .400 .400
.075
.075
.080
.093
.093
.093
.125
.235
.300
.350
.400
.093
.093
.093
.125
.125
.125
.235
.300
.350
.400
.125
.125
.125
.125
.235
.300
.350
.400
.187
.187
.187
.187
.235
.300
.350
.400
.250
.250
.250
.312
.343
.375
.400
.312
.312
.312
.375
.406
.437
.437
.062
.062
.062
.062
.080
.109
.125
.235
.235
.235
.235
.062
.062
.062
.093
.109
.109
.125
.235
.235
.235
.235
.093
.093
.093
.093
.125
.141
.141
.235
.235
.235
.235
.125
.125
.125
.125
.172
.172
.235
.235
.235
.235
.195
.195
.195
.195
.235
.235
.235
.235
.187
.187
.187
.187
.235
.250
.350
.400
*.031 for .500 B
XD
XD
Shank Dia. 12 18 25 31 37 43 50 62 75 87 100
Min. XD
.063 .126 .188 .251 .313 .376 .438 .562 .688 .813 .938
XT
TT
.75 min.
(Ref.)
XH
XL
LL
L
18 18
25 25
31 31
37 37
43 43
3250
30423042
31433143
32503250
50 3351
50 4052 4153 4260
33513351
40524052
41534153
42604260
62 62
4361 5062 5163 5270
43614361
50625062
51635163
52705270
75 75
87 87
100 100
2300.
B
P
XW
.75
Min.
XB
and W Dimensions
XP, XW PSmaller
than Standard
P
DayTride® (XN)—a low-cost surface application that treats all P
exposed surfaces. Ideal for punches and die buttons. Provides
XW
12 12
side the standard range, an “X” is placed in front
18 18
of the P or W dimension, e.g., “XP” and/or “XW.”
25 25
If the point length is longer than standard, desig31 31
37 37
nate “XB” as the point length. Also see “Standard
43 43
Alterations” on the front of the pullout tab in this
3142 3243 3350
31423142
32433243
33503350
50 4051
50 4152 4253 4360
40514051
41524152
42534253
43604360
section for other special order designators.
62 62
5061 5162 5263 5370
50615061
51625162
52635263
53705370
75 75
87 87
100 100
.75
Min.
XP
B
XL
LL
XLB
XT
overall length.
TT
held to ±.0005.
XH
XTK Kommercial Head Thickness
Shank Dia.D 18
25
31
37
43
50
62
75
87 100
Thickness T .125 .125 .125 .188 .188 .188 .250 .250 .250 .250
4. Read LRB value
.300
on bottom of chart.
B
.200
LRB
SBR
.100
D
Example:
.500 .400 .300
.200 .100
D=.375
P=.175
(D-P)/2=(.375–.175)/2=.100
P
+.005
+.010
B+–.06
.00
**.188
8
Regular Pilots
.25*
Regular PilotsL
+.01
+.02
Punch Length (Ref.)
9
10
9
*Length slightly
less for Dias.
under .238
Regular Pilots
**.125 when D = .1250 or .1875
Press-In Lead
Type
VPT
+.0002
D +.0004
.09 Full Dia. Lead
.5R
+.00
–.01
+.005
+.010
**.188
.25
P
B+–.06
.00
Under
.238
Over
.238
.238
End of
Cut Punch
P
D+.125
Material
Steel: A2, M2, PS (RC 63-65)
P Tolerance +.0002
–.0000 P to D .0003
When P=D, shank tolerance applies.
Point Diameters
▲
Fillet .01
.02
Less
Than
.25
Features/Benefits
Regular Versatile pilots are built to exact tolerances; the
parabolic point shape allows for smooth pick-up action;
and pilots offer a wide range of unique punching and
fabrication applications.
XP
.09
.25*
*Length slightly
less for Dias.
under .238
L ++.01
.02
Punch Length (Ref.)
Parabolic Point Shape
for Smooth Pick-up Action
Full Diameter Lead
.119
HOW TO ORDER
**.125 when D = .1250 or .1875
L
Point Diameters
L Under
▲
Round Point
Round
Point Shank
Lgth. Min.
Lgth. Min.
Range
Range
Code
2.00
B
B 1.25
XP D
P
XP 1.50 P 1.75 1.25
.061 -12
.1250
.050
.1250
.050 .061 - .1250
.061 -18
.1875
.050
.1875
.050 .061 - .1875
.50 .061
.50 0311
1012 - .2500
1113 0311
1220
.061 -25
.2500
.2500
.061 .061
.092 -31
.3125
.061
.3125
.061 .092 - .3125
.124 -37
.3750
.061
.3750
.061 .124 - .3750
.061 -12
.1250
.050
.1250
.050 .061 - .1250
.061 -18
.1875
.050
.1875
.050 .061 - .1875
.061 -25
.2500
.061
.2500
.061 .061 - .2500
.092 -31
.3125
.061
.3125
.061 .092 - .3125
.124 -37
.3750
.061
.3750
.061 .124 - .3750
1013
1120
.186 -43
.4375
.186 - .4375
.75 .092
.75 .092 0312
.4375
.224 -50
.5000
.124
.5000
.124 .224 - .5000
.309 -62
.6250
.234
.6250
.234 .309 - .6250
.389 -75
.7500
.299
.7500
.299 .389 - .7500
.439 -87
.8750
.349
.8750
.349 .439 - .8750
.484100
-1.0000
.399
.399 .484 -1.0000
1.0000
.061 -12
.1250
.057
.1250
.057 .061 - .1250
.061 -18
.1875
.057
.1875
.057 .061 - .1875
.061 -25
.2500
.061
.2500
.061 .061 - .2500
.092 -31
.3125
.061
.3125
.061 .092 - .3125
.124 -37
.3750
.061
.3750
.061 .124 - .3750
0313 1020
.186 -43
.4375
1.00 .092
1.00 .092 .186 - .4375
.4375
.224 -50
.5000
.124
.5000
.124 .224 - .5000
.309 -62
.6250
.234
.6250
.234 .309 - .6250
.389 -75
.7500
.299
.7500
.299 .389 - .7500
.439 -87
.8750
.349
.8750
.349 .439 - .8750
.484100
-1.0000
.399
.399 .484 -1.0000
1.0000
.092 -12
.1250
.074
.1250
.074 .092 - .1250
.092 -18
.1875
.074
.1875
.074 .092 - .1875
.092 -25
.2500
.079
.2500
.079 .092 - .2500
.092 -31
.3125
.092
.3125
.092 .092 - .3125
.124 -37
.3750
.092
.3750
.092 .124 - .3750
0320
.186 -43
.4375
1.25 .092
1.25 .092 .186 - .4375
.4375
.224 -50
.5000
.124
.5000
.124 .224 - .5000
.309 -62
.6250
.234
.6250
.234 .309 - .6250
.389 -75
.7500
.299
.7500
.299 .389 - .7500
.439 -87
.8750
.349
.8750
.349 .439 - .8750
.484100
-1.0000
.399
.399 .484 -1.0000
1.0000
.124 -18
.1875
.092
.1875
.092 .124 - .1875
.124 -25
.2500
.092
.2500
.092 .124 - .2500
.124 -31
.3125
.092
.3125
.092 .124 - .3125
.124 -37
.3750
.124
.3750
.124 .124 - .3750
.186 -43
.4375
.124
.4375
.124 .186 - .4375
1.50
1.50
.224 -50
.5000
.124
.5000
.124 .224 - .5000
.309 -62
.6250
.234
.6250
.234 .309 - .6250
.389 -75
.7500
.299
.7500
.299 .389 - .7500
.439 -87
.8750
.349
.8750
.349 .439 - .8750
.484100
-1.0000
.399
.399 .484 -1.0000
1.0000
.238
.238
Code
Over
.238
1.50
2.25 1.75
2.50 2.00
2.75 2.25
3.00 2.50
3.25
3.50 3.00
3.75 3.25
4.00 3.50
4.25 3.75
4.50 4.00
End
of 2.75
Cut Punch
4.25
4.50
Less
Than
1012
1321 1113
2022 1220
2123 1321
2230.252022
2331
3032 2230
3133 2331
3240 3032 3133 3240
.25 2123
4042
.09 3341
P
Parabolic Point Shape
for Smooth Pick-up Action
Full Diameter Lead
1121 0313
1222 1020
1323 1121
2030 1222
2131 1323
2232 2030
2333 2131
3040 2232 2333 3040
3141 3242
0321
1122 0320
1223 1021
1330 1122
2031 1223
2132 1330
2233 2031
2340 2132 2233 2340
3041 3142
1022
4042
.119
0312
1221 1013
1322 1120
2023 1221
2130 1322
2231 2023
2332 2130
3033 2231
3140 2332 3033 3140
3241 3342
1021
3341
1123 0321
1230 1022
1331 1123
2032 1230
2133 1331
2240 2032
2341 2133
3042 2240
3241
3141
3041
2341
3342
3242
3142
3042
L
4.75
12
18
25
31
37
12
18
25
31
37
43
50
62
75
87
100
12
18
25
31
37
43
50
62
75
87
100
12
18
25
31
37
43
50
62
75
87
100
18
25
31
37
43
50
62
75
87
100
4143
4043
3343
3243
3143
5.00
4250
4150
4050
3350
3250
Type
D Code
L
P
Example: 3
2
VPT
VPT
37
43
1020
1322
P.251
P.300
Steel
M2
M2, XNT
L
5.25 4.75
5.50 5.00
5.75 5.25
6.00 5.50
6.25 5.75
6.50 6.00
6.75 6.25
7.00 6.50
12
18
25
31
4351
37
12
18
25
31
37
43
50
4251
62
75
87
100
12
18
25
31
37
43
50
4151
62
75
87
100
12
18
25
31
37
43
50
4051
62
75
87
100
18
25
31
37
43
50
3351
62
75
87
100
Specify: Qty.
4143 4250
5052 5153 4351
5260 5052
5153
6.75
7.00
DayTride® (XN)—a low-cost surface application that treats all
2300.
*Vickers 3400.
5260
1 Day
4043 4150
4352 5053 4251
5160 4352 5053 5160
5261 5362 6063 5261
6170 5362
6063
6170
Regular Versatile pilots are available in sizes other
than those shown in the chart to the left.
3343 4050
4252 4353 4151
5060 4252 4353 5060
5161 5262 5363 5161
6070 5262
For example, if the P dimension is outside the
standard range, an “X” is placed in front of the P
dimension,
5363
6070 e.g., “XP.” If the point length is longer
than standard, designate “XB” as the point length.
Also see “Standard Alterations” on the front of the
pullout tab in this section for other special order
designators.
*Vickers 3200.
*Vickers 2500.
Material
Code / Delivery
3243 3350
4152 4253 4051
4360 4152
5061
3143 3250
4052 4153 3351
4260 4052
4361
4253
5162
4153
5062
4360
5263 5061
5370 5162
5263
5370
4260
5163 4361
5270 5062
5163
5270
+ 3 days
XN —DayTride®
+ 3 days
XNT —DayTiN®
+ 4 days
XAN —DayTAN™
+ 3 days
XCN —TiCN
+12 days
XNM
+ 8 days
XNP
+ 1 days
XCR —DayKool™
+ 7 days
CRN
+12 days
XCD
M2 & PS
M2 & PS
M2 & PS
M2 & PS
M2 & PS
M2 & PS
M2 & PS
M2 & PS
M2 & PS
M2 & PS
M2 & PS
.75
Min.
XP
P
.75
Min.
XB
B
XP
P Dimension
P
XB
Point Length
Other than Standard
XB
B
P
P
Point
Length
Code Type
12 VPT
18 VPT
25 VPT
31 VPT
37 VPT
43 VPT
50 VPT
62 VPT
75 VPT
87 VPT
100 VPT
.500.750
.050
.050
.061
.061
.061
.092
.124
.234
.299
.349
.399
XB
.751- 1.001- 1.2511.000 1.250
1.500
Min. P (Rounds)
.057 .074
.057 .074
.092
.061 .079
.092
.061 .092
.092
.061 .092
.124
.092 .092
.124
.124 .124
.124
.234 .234
.234
.299 .299
.299
.349 .349
.349
.399 .399
.399
1.5011.625
XBB
1.62612.0000
X3B
2.0001- 2.50012.5000 3.0000
.124
.124
.124
.124
.234
.299
.349
.399
.186
.186
.186
.186
.234
.299
.349
.399
.249
.249
.249
.311
.342
.374
.399
.311
.311
.311
.374
.405
.436
.499
XD
XD
Shank Dia. 12 18 25 31 37 43 50 62 75 87 100
Min. XD .063 .126 .188 .251 .313 .376 .438 .562 .688 .813 .938
XT
TT
.75 min.
(Ref.)
XH
XL
L
B
XL
XLB
XT
overall length.
TT
held to ±.0005.
XH
Shank Dia.D 18
25
31
37
43
50
62
75
87 100
Thickness T .125 .125 .125 .188 .188 .188 .250 .250 .250 .250
4. Read LRB value
.300
on bottom of chart.
B
.200
LRB
SBR
.100
D
Example:
.500 .400 .300
.200 .100
D=.375
P=.175
(D-P)/2=(.375–.175)/2=.100
P
11
12
11
11
10
Positive Pick-Up Pilots
Positive Pick-Up Pilots
VPA
Material
Steel: A2, M2 (RC 60-63)
.0003
P Tolerance +.0002
–.0000 P to D
When P=D, Tolerance is +.0002
+.0004
When P=D, shank tolerance applies.
P
Fillet .01
.02
+.0002
D +.0004
.5R
Fillet .01
.02
P +–.0002
.0000
VPA
+.00
–.01
P
D+.125
40°
Included
+.005
+.010
*.188
*.125 when D = .1875
*N
Min.
XP
.18
.050
.25
.061
.31
.061
.37
.061
.43
.092
.50
.124
.62
.234
.75
.299
.87
.349
1.00
.399
.18
.057
.25
.061
.31
.061
.37
.061
.43
.092
.50
.124
.62
.234
.75
.299
.87
.349
1.00
.399
.18
.074
.25
.079
.31
.092
.37
.092
.43
.092
.50
.124
.62
.234
.75
.299
.87
.349
1.00
.399
.5R
P +–.0002
Dayton Versatile positive pick-up pilots provide
.0000
smoother pick-up without the risk of distorting the hole;
in addition, the unique design moves the stock farther
than conventional
pilots.
40°
D+.125
Included
+.005
+.010
.188
B+–.06
.00
L +–.02
.00
N
Greater positioning—
moves stock farther than
conventional pilots.
If you require a length other than shown, designate “XL” (original B length will be maintained).
Example: You require a length of 3.600. Order 375, then show XL 3.600. See “How to Order”
example on the next page. XL is available down to 1.375. Note shank length limitation of .75.
(B length may be shorter than shown when XL is under the shortest length shown.)
There is no additional charge for XL.
Point Shank RoundPoint
Lgth. Min.
Range
Lgth.
e B
D
Code B
XP
P
.050 .061
.1875
18 - .1875
.061 .061
.2500
25 - .2500
.061 .092
.3125
31 - .3125
4 - .3750
.061 .1237
.3750
6 - .4375
.092 .1843
.4375
.75
.75
.124 .224
.5000
50 - .5000
.234 .309
.6250
62 - .6250
.299 .389
.7500
75 - .7500
.349 .439
.8750
87 - .8750
.399 .484
1.0000
100 -1.0000
.057 .061
.1875
18 - .1875
.061 .061
.2500
25 - .2500
.061 .092
.3125
31 - .3125
4 - .3750
.061 .1237
.3750
6 - .4375
.092 .1843
.4375
1.00
1.00
.124 .224
.5000
50 - .5000
.234 .309
.6250
62 - .6250
.299 .389
.7500
75 - .7500
.349 .439
.8750
87 - .8750
.399 .484
1.0000
100 -1.0000
.074 .092
.1875
18- .1875
.079 .092
.2500
25- .2500
.092 .092
.3125
31- .3125
.092 .124
.3750
37- .3750
.092 .186
.4375
43- .4375
1.25
1.25
.124 .224
.5000
50 - .5000
.234 .309
.6250
62 - .6250
.299 .389
.7500
75 - .7500
.349 .439
.8750
87 - .8750
.399 .484
1.0000
100 -1.0000
+.0002
D +.0004
HOW TO ORDER
N
Specify: Qty.
Type
D Code
Example: 6
VPA
100
L
P
2333 P.749
XL
3.600
Steel
M2
M2 only
4.75
4043
3343
3243
Code
5.00
4150
4050
3350
L
5.25
18
25
31
37
43
50
62
75
87
100
18
25
31
37
43
50
62
75
87
100
18
25
31
37
43
50
62
75
87
100
4251
4151
4051
5.50
LM2 only
*Vickers 3400.
5.75
5.25 6.00
5.50 6.25
5.75 6.50
6.00 6.75
6.25 7.00
6.50
18
25
31
37
43
4352 505053
4251 5160
4352 5053
5160
62
5261 5362 6063
5261 6170
5362
75
87
100
18
25
31
37
43
4252 504353
4151 5060
4252 4353 5060
62
5161
5262 5363
5161 6070
5262
75
87
100
18
25
31
37
43
4152 504253
4051 4360
4152
4253 4360
62
5061
5162
5263
5061 5370
5162
75
87
100
*N =[(P-.057)/.728]+.132 when “P” dimension is less than “Pn” shown in chart.
M2 only
6.75
7.00
1 Day
6063
6170
Versatile positive pick-up pilots are available in
sizes other than those shown in the chart to the left.
5363
6070 standard range, an “X” is placed in front of the P
dimension, e.g., “XP.” If the point length is other
than standard, designate “XB” as the point length.
Also see “Standard Alterations” on the front of the
pullout tab in this section for other special order
designators.
*Vickers 3200.
*Vickers 2500.
Material
Code / Delivery
5263
5370
.75
Min.
XP
P
Round
L A2/M2
A2/M2
L
M2 only
Pn
Pn
*N
Range
2.25
2.50
2.75
2.25 3.00
2.50 3.25
2.75 3.50
3.00 3.75
3.25 4.00
3.50 4.25
3.75 4.50
4.00 4.75
4.25 5.00
4.50
P
.0977
.061
- .1875
1221 .18 .0977 1221
.1432
.061
- .2500 .25 .1432
.1883
.092
- .3125 .31 .1883
.2342
.12
4 - .3750 .37 .2342
1322 2023
1322 2023
2130 2231 2332
2130 3033
2231 3140
2332 3241
30333342
3140 4043
3241 4150
3342
.2793
.18
6 - .4375 .43 .2793
.3252
.224
- .5000 .50 .3252
.4162
.309
- .6250 .62 .4162
.5072
.389
- .7500 .75 .5072
.5982
.439
- .8750 .87 .5982
.6892
.484
-1.0000 1.00 .6892
.0977
.061
- .1875
1121 .18 .0977 1121
.1432
.061
- .2500 .25 .1432
.1883
.092
- .3125 .31 .1883
.2342
.12
4 - .3750 .37 .2342
1222 1323
1222 1323
2030 2131 2232
20302333
2131 3040
2232 3141
23333242
30403343
3141 4050
3242
.2793
.18
6 - .4375 .43 .2793
.3252
.224
- .5000 .50 .3252
.4162
.309
- .6250 .62 .4162
.5072
.389
- .7500 .75 .5072
.5982
.439
- .8750 .87 .5982
.6892
.484
-1.0000 1.00 .6892
.0977
.18 .0977
.092
- .1875
.1432
.092
- .2500 .25 .1432
.1883
.092
- .3125 .31 .1883
.2342
.124
- .3750 .37 .2342
1122
1223
1122
1223
1330 2031 2132
13302233
20312340
2132 3041
2233 3142
23403243
3041 3350
3142
.2793
.186
- .4375 .43 .2793
.3252
.224
- .5000 .50 .3252
.4162
.309
- .6250 .62 .4162
.5072
.389
- .7500 .75 .5072
.5982
.439
- .8750 .87 .5982
.6892
.484
-1.0000 1.00 .6892
P
2300.
+ 3 days
XN —DayTride®
+ 3 days
XNT —DayTiN®
+ 4 days
XAN —DayTAN™
+ 3 days
XCN —TiCN
+12 days
XNM
+ 8 days
XNP
+ 1 days
XCR —DayKool™
+ 7 days
CRN
+12 days
XCD
M2
M2
M2
M2
M2
M2
M2
M2
M2
M2
M2
.75
Min.
XP
Features/Benefits
+.00
–.01
Geometry provides
smoother pick-up
without risk of
distortion of hole.
B+–.06
.00
L +–.02
.00
Positive Pick-up Pilots
Press-In Lead
Press-In Lead
Type
XB
B
XB
B
XP
P Dimension
XB
Point Length Other than Standard
Specify XB, XBB, or X3B and length
(see chart below).
P
P
XB
XBB
X3B
Point
.500- .626- .751- .876- 1.001- 1.126- 1.251- 1.376- 1.501- 1.626- 2.001- 2.501Length .625 .750 .875 1.000 1.125 1.250 1.375 1.500 1.625 2.000 2.500 3.000
Min. P (Rounds)
Code Type
18
25
31
37
43
50
62
75
87
100
VPA
VPA
VPA
VPA
VPA
VPA
VPA
VPA
VPA
VPA
.050
.061
.061
.061
.092
.124
.234
.299
.349
.399
.050
.061
.061
.061
.092
.124
.234
.299
.349
.399
.057
.061
.061
.061
.092
.124
.234
.299
.349
.399
.057
.061
.061
.061
.092
.124
.234
.299
.349
.399
.074
.079
.092
.092
.092
.124
.234
.299
.349
.399
.074
.079
.092
.092
.092
.124
.234
.299
.349
.399
.092
.092
.092
.124
.124
.124
.234
.299
.349
.399
.092
.092
.092
.124
.124
.124
.234
.299
.349
.399
.124
.124
.124
.124
.234
.299
.349
.399
.186
.186
.186
.186
.234
.299
.349
.399
.249
.249
.249
.311
.342
.374
.399
XD
XD
Head Diameter does not change with body diameter.
Shank Dia. 18 25 31 37 43
50
62 75 87 100
Min. XD
.126 .188 .251 .313 .376 .438 .562 .688 .813 .938
XT
TT
.75 min.
(Ref.)
XH
XL
XL
See note p.10.
XT
overall length.
TT
Same as XT except head thickness tolerance
is held to ±.0005.
XH
L
B
Shank Dia.D 18
25
31
37
43
50
62
75
87 100
Thickness T .125 .125 .125 .188 .188 .188 .250 .250 .250 .250
4. Read LRB value
.300
on bottom of chart.
B
.200
LRB
SBR
.100
D
Example:
.500 .400 .300
.200 .100
D=.375
P=.175
(D-P)/2=(.375–.175)/2=.100
.311
.311
.311
.374
.405
.436
.436
P
P
14
13
13
12
Compact Positive Pick-Up Pilots
Compact Positive Pick-Up Pilots
.01
.02
H
Type
VUAC
Straight
Compact Pilots
.01
.02
P +.0002
-.0000
+.00
-.01
H
Type
VPAC
Pointed
.188 +.005
+.010
Range P
N
.12
+.02
-.00
Material
Steel: A2, M2 (RC 60-63), PS (RC 63-65)
.1865 - .2500
.2501 - .3130
.3131 - .3750
.3751 - .4380
.4381 - .5000
.5001 - .6250
.6251 - .7500
.7501 - .8750
.8751 -1.0000
.25
.31
.37
.43
.50
.62
.75
.87
1.00
.625
.750
.875
*L
1.00 1.125 1.250 1.375
Min.
Type Shank
Code Head
Range P
*N
D
H
XP
.375 .092 .1500 - .2499 .25
.2500 25
.438 .092 .1870 - .3124 .31
.3125
31
.500 .092 .2250 - .3749 .37
.3750 37
.562 .092 .2650 - .4374 .43
VPAC .4375 43
.625 .124 .3000 - .4999 .50
Pointed .5000
50
.750 .234 .3750 - .6249 .62
.6250 62
.875 .299 .4500 - .7499 .75
.7500 75
.8750 87 1.000 .349 .5250 - .8749 .87
1.0000 100 1.125 .399 .6000 - .9999 1.00
62
75
87
100
112
125
137
*Any length is available within catalog
range. Specify “XL” and length.
*N =[(P-.057)/.728]+.132 when “P” dimension
is less than “Pn” shown in chart.
Pn
.1432
.1883
.2342
.2793
.3252
.4162
.5072
.5982
.6892
Specify:
Qty.
Example: 25
11
Type
D Code
L
P
Alt.
Steel
VUAC
VPAC
—
62
75
100
.4380
.6200
XL.695
—
A2
A2
Versatile compact positive pick-up pilots are available in
sizes other than those shown in the charts on pp. 12, 13.
For example, if the P dimension is outside the standard
range, an “X” is placed in front of the P dimension, e.g, “XP.”
If the L1 (VPAC only) is other than standard, designate “XBR”
as the variable length. Also see “Standard Alterations” on
the front of the pullout tab in this section for other special
order designators.
2 Days
.0003
**L
.625 .750 .875 1.00 1.125 1.250 1.375
62
75
87
100
112
125
**Any length is available within catalog range.
Specify “XL” and length. The L1 .12 is maintained.
Because L1 .12 is standard, use alteration code
“XBR” for different length (0.060 min.).
Features/Benefits
HOW TO ORDER
.12R
Dayton Versatile Compact Positive Pick-Up Pilots—mounted in a
guided stripper—provide exceptional resistance to lateral deflection. A typical longer pilot may have several inches of exposed,
unsupported surface. As bending or forming takes place, this lateral
deflection can create excessive force on the pilot. Sometimes, the
strength of the pilot—as well as the function of the other die set
components—can be compromised.
Dayton Compact Pilots provide virtually no unsupported surface that
is susceptible to sideways movement, stress, or wear. Pilots always
maintain the proper extension, and there is no need to move or
adjust the pilot during regrinding.
Dayton Compact Pilots are rigid during use; last longer; and are
ideally suited for high-demand applications.
137
-.0000
XP
P
.12R
+.03
-.00
.188 +.005
+.010
P to D
Type Head
H
.375
.438
.500
VUAC .562
Straight .625
.750
.875
1.000
1.125
P+.0002
+.00
-.01
+.02
-.00
Material
Steel: A2, M2 (RC 60-63), PS (RC 63-65)
+.0002
+.0004
(L1)
XH
XT
TT
XBR
L1 Longer than Standard
XL
“L” Shortened
Stock removal from point end. L1 length is
maintained.
XT
.12R
overall length.
TT
Same as XT except head Lthick
ness tolerance
1
is held to ±.0005.
XH
Minimum head diameter equals H +.000 – .001.
(L1)
P Dimension
L1
2300.
*Vickers 3400.
.12R is maintained.
XP
XD
XD
Reduced Shank Diameter (VPAC only)
Head Diameter does not change with body diameter.
Shank Dia. 25 31 37 43 50
62
75 87 100
Min. XD
.188 .251 .313 .376 .438 .562 .688 .813 .938
*Vickers 3200.
*Vickers 2500.
Material
Code / Delivery
+ 3 days
XN —DayTride®
+ 3 days
XNT —DayTiN®
+ 4 days
XAN —DayTAN™
+ 3 days
XCN —TiCN
+12 days
XNM
+ 8 days
XNP
+ 1 days
XCR —DayKool™
+ 7 days
CRN
+12 days
XCD
M2 & PS
M2 & PS
M2 & PS
M2 & PS
M2 & PS
M2 & PS
M2 & PS
M2 & PS
M2 & PS
M2 & PS
M2 & PS
k
5
0
5
0
5
0
5
0
5
0
0
0
0
0
5
0
5
0
5
0
0
0
0
0
0
5
0
5
0
0
0
0
0
5
0
5
0
0
0
0
0
0
5
0
5
0
5
0
0
0
0
0
Fillet .02
14
+.005
+.010
Type
VJB
Jektole
D+.125
®
+.0002
D +.0004
18
25
31
37
18
25
31
37
43
50
62
75
87
100
18
25
31
37
43
50
62
75
87
100
25
31
37
43
50
62
75
87
100
31
37
43
50
62
75
87
100
12
18
25
31
37
43
50
62
75
87
100
18
.1875
25
.2500
.50 0311 1012
31
.3125
37
.3750
18
.1875
25
.2500
31
.3125
37
.3750
43
.4375
.75
0312
50
.5000
62
.6250
75
.7500
87
.8750
1.0000 100
18
.1875
25
.2500
31
.3125
37
.3750
43
.4375
1.00
50
.5000
.6250
VJB .7500 62
75
87
.8750
1.0000 100
25
.2500
31
.3125
37
.3750
43
.4375
1.25 .5000
50
62
.6250
75
.7500
87
.8750
1.0000 100
31
.3125
37
.3750
43
.4375
50
.5000
1.50
62
.6250
75
.7500
87
.8750
1.0000 100
12
.1250
18
.1875
25
.2500
31
.3125
37
.3750
N/A 125
43
.4375 150
VPB
50
.5000
62
.6250
75
.7500
87
.8750
1.0000 100
1.75
2.50
2.00
2.75
2.25
3.00
VJB
B
(Ref.)
D+.125
2.50
3.25
3.00
3.75
3.25
+4.00
.00
–.01
L ++.01
.02
3.50
4.25
VPB
+.0002
D +.0004
1.25
3.75
4.50
4.00
4.75
4.25
5.00
4.50
5.25 4.75
1120 0312
1221 1013
1322 1120
2023 1221
2130 1322
2231 2023
2332 2130
3033 2231
3140 2332 3033 3140
3241 3342 4043 3241
4150 3342
4251 4043
0320
1.50
N/A
175
125
200
Punch Blanks
1121 0313
1222 1020
1323 1121
2030 1222
2131 1323
2232 2030
2333 2131
3040 2232 2333 3040
3141 3242 3343 3141
4050 3242
4151 3343
1021
1122 0320
1223 1021
1330 1122
2031 1223
2132 1330
2233 2031
2340 2132 2233 2340
3041 3142 3243 3041
3350 3142
4051 3243
0321
1022
150
225
175
250
1123 0321
1230 1022
1331 1123
2032 1230
2133 1331
2240 2032
2341 2133
3042 2240
3143 2341
3250 3042
3351 3143
200
275
225
300
250
325
275
350
300
375
325
400
350
425
375
450
L ++.01
.02
5.00
5.25
4250
4351
400
475
425
500
450
475
525
4150
4050
3350
3250
500
4251
4151
4051
3351
525
L
5.50
18
25
31
37
18
25
31
37
43
50
62
75
87
100
18
25
31
37
43
50
62
75
87
100
25
31
37
43
50
62
75
87
100
31
37
43
50
62
75
87
100
12
18
25
31
37
43
50
62
75
87
100
5052
4352
4252
4152
5.75
5153
5053
4353
4253
4052
4153
550
575
6.00
18
25
31
5260
37
18
25
31
37
43
50
5160
62
75
87
100
18
25
31
37
43
50
5060
62
75
87
100
25
31
37
43
50
4360
62
75
87
100
31
37
43
4260
50
62
75
87
100
12
18
25
31
37
43
600
50
62
75
87
100
**See p.32 for additional information.
Features/Benefits
5.50
6.25
L
5.75
6.50
6.00
6.75
5052
5361 5153
6062 5260
5261 5053
5362 5160
4352
4252
5162 4353
5262 5060
4152
5061 4253
5162 4360
4052
4361 4153
5062 4260
550
625
575
650
600
675
6.25
7.00
5361
5261
5162
5061
4361
625
700
**
Jektole
Group 6.75
6.50
**
®
7.00
Jektole
Group
J2
J3
J4
6062
J6
J2
J3
J4
J6
J6
J6
5362
J9
J9
J9
J9
J2
J3
J4
J6
J6
J6
5262
J9
J9
J9
J9
J3
J4
J6
J6
J6
5162
J9
J9
J9
J9
J4
J6
J6
J6
5062
J9
J9
J9
J9
J2
J3
J4
J6
J2
J3
J4
J6
J6
J6
J9
J9
J9
J9
J2
J3
J4
J6
J6
J6
J9
J9
J9
J9
J3
J4
J6
J6
J6
J9
J9
J9
J9
J4
J6
J6
J6
J9
J9
J9
J9
N/A
N/A
650
675
700
®
Dayton Punch Blanks are an ideal cost-effective
alternative in applications where Dayton standard shape
configurations or our classified shapes do not meet
customer requirements. Blanks—available in a full
range of standard lengths from 1.25" to 7.00"— can
be custom-ground to meet virtually any customer
requirement.
XP
P
reduce galling, and improve wear and/or corrosion resistance.XW
Specify:
Example:
2300.
*Vickers 3400.
HOW TO ORDER
Qty.
Type
D Code
L
Steel
4
3
VJB
VPB
50
37
1020
200
A2
M2
*Vickers 3200.
XB
XB
XBB
VJB only
For XBB, add three days to delivery.
Point Length
Other than Standard
XB Up to 1.625
XBB 1.626-2.000
XD
XD
Shank Dia.
Min. XD VJB
Min. XD VPB
XT
TT
18
25
31
37
43
50
62
75
87 100
.172 .218 .282 .344 .376 .438 .562 .688 .813 .938
.126 .188 .251 .313 .376 .438 .562 .688 .813 .938
XH
XL
LL
.75 min.
(Ref.)
XL
length. To maintain “B,” specify “XB.”
LL
XT
overall length.
TT
held to ±.0005.
XH
L
1 Day
.75
Min.
Code
*.125 when D = .125 or .1875
1020
+.00
–.01
*.125 when D = .125 or .1875
1113
.50 0311
1220 1012
1321 1113
2022 1220
2123 1321
2230 2022
2331 2123
3032 2230
3133 2331
3240 3032 3133 3240
+.005
3341 4042 4143 3341
4250 4042
4351 4143
+.010
*.188
L ++.01
.02
1.00
0313
Material
Steel: A2, M2, PS4 (RC 60-63), PS (RC 63-65)
+.005
+.010
.01
Fillet
.02
L
2.75
3.50
VPB
+.0002
D +.0004
*.188
D+.125
1013
.75
®
Fillet .01
.02
*.125 when D = .125 or .1875
L
1.50
2.25
+.00
–.01
*.188
VPB
Regular
1.25
2.00
Punch Blanks
*.125 when D = .125 or .1875
+.005
+.010
Type
1.25
D
L +.02
Fillet .01
.02
Point
Lgth.
Code 1.75
1.50
B
15
16
15
*.188
Jektole
& Regular
+.01
®
Shank
VJB
B
(Ref.)
Punch Blanks
Jektole & Regular
Point
Lgth.
Type
Code
B
+.00
–.01
D+.125
Punch Blanks
+.0004
B
XTK
Kommercial Head Thickness
Shank Dia.D 18
25
31
37
43
50
62
75
87 100
Thickness T .125 .125 .125 .188 .188 .188 .250 .250 .250 .250
XK
No Side Hole
VJB only
XJ
+ 3 days See p. 34.
VJB only
*Vickers 2500.
Material
Code / Delivery
+ 3 days
XN —DayTride®
+ 3 days
XNT —DayTiN®
+ 4 days
XAN —DayTAN™
+ 3 days
XCN —TiCN
+12 days
XNM
+ 8 days
XNP
+ 1 days
XCR —DayKool™
+ 7 days
CRN
+12 days
XCD
M2 & PS
M2 & PS
M2 & PS
M2 & PS
M2 & PS
M2 & PS
M2 & PS
M2 & PS
M2 & PS
M2 & PS
M2 & PS
Straight Punches
Clospace Punches
Jektole and Regular
Straight and Clospace Punches
®
Type
VYX
H
Type
CL
Vent
Hole
+.00
–.01
+.005
+.010
.188
VXX, VCB
VCX A2, M2
A2, M2
VWX,VVB
VUX
.01
.02 Fillet
T
L ++.01
.02
VYX
VUX
Head Head CL
Dia. Thk. Vent
H
T Hole 1.25 1.50
.55 125 150
.1870 -.2500 .375
.55 125 150
.2501-.3130 .438
.80
.60 125 150
.3131-.3750 .500
.85
See
.85
150
.3751-.4380 .562 DWG.
1.10
.85
150
.4381-.5000 .625
1.10
.85
150
.5001-.6250 .750
1.10
.0620 -.1250 .250 .125
.1251-.1880 .312 .125
.1881-.2500 .375 .188
.2501-.3130 .438 .188
N/A 125 150
.3131-.3750 .500 .188
.3751-.4380 .562 .188
.4381-.5000 .625 .188
.5001-.6250 .750 .188
P Tolerance +.0002
–.0000
J2
175 200 225
175 200 225
175 200 225
J4
250 275 300 325 350 375 400
J6
250 275 300 325 350 375 400
J6
250 275 300 325 350 375 400
J9
Punches, Blanks 1 Day
Specify:
Qty. Type
Shank
N/A
425 450 475 500
525 550 575 600 625
Type
650
*See p.32 for additional information.
VCX
D
Straight
Punches
VXX
VWX
HOW TO ORDER
Specify:
Qty.
Example: 5
2
Type
P
L
Steel
VYX
VUX
P.324
P.492
250
325
A2
M2
Versatile straight and clospace punches are
available in sizes other than those shown in the
chart above and on p.17.
standard range, an “X” is placed in front of the
P dimension, e.g., “XP.” Also see “Standard
1 Day
Regular
Punches
VCX
VVX
Punch
Blanks
VCB
VVB
.0625
.0938
.1250
.1562
.1875
.2188
.2500
.0625
.0938
.1250
.1562
.1875
.2188
.2500
XH
D Code
L
P
12
200
P.098
Steel
M2
Head Point
Range
Dia. Lgth.
P
Code
H
B
.125
.0300-.0500
.125
.0501-.0630
.160
.0631-.0940
.190
.0941-.1250
N/A
N/A
.220
.1251-.1570
.250
.1571-.1880
.282
.1881-.2190
.313
.2191-.2500
06
.125
.19 .0310-.0624
09
.160
.25 .0626- .0937
12
.190
.31 .0939-.1249
15
.220 .31 .1251-.1561
18
.250 .31 .1563 -.1874
21
.282 .31 .1876 - .2187
25
.313
.31 .2189-.2499
06
.125
09
.160
12
.190
15
.220 N/A
18
.250
21
.282
25
.313
L
1.50
150
XT Thinner Head than
Standard
Stock removal from
head end which shortens
overall length.
TT
Precision Head
Thickness
Same as XT except head
thickness tolerance is
held to ±.0005.
XH
Minimum head diameter
equals D+.000 - .001.
1.75
175
2.00
200
2.25
225
2.50
250
2.75
275
3.00
300
3.25
325
3.50
350
3.75
375
4.00
400
XK
*Vickers 3200.
*Vickers 2500.
Material
Code / Delivery
150
150
Same as XL except overall
length is held to ±.001.
D
HOW TO ORDER
Example: 5
175 200 225 250 275 300 325 350 375 400
XT/ TT
J3
200 225 250 275 300 325 350 375 400
L
* ®
Jektole
1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50 Group
175
LL
L
175 200 225 250 275 300
175
200 225 250 275 300 325 350 375 400
XL
LL
*Vickers 3400.
P to D .0003
Range
P
Stock removal from point end.
2300.
VVX M2
Material
Steel: A2, M2 (RC 60-63)
VXX, VCX, and VCB heads
are drawn to RC 40-55.
P +–.0002
.0000
XL Overall Length Shortened
Type
M2
Straight Punches
Type
Type
L ++.01
.02
+.00
+.005
+.010
Type
.01
.02 Fillet
H –.01
Material
Steel: A2, M2 (RC 60-63)
P Tolerance +.0002
–.0000
VYX
P +–.0002
.0000
VUX
Type
18
17
17
16
175
175
200
200
225
225
250
250
275
275
300
300
325
325
350
350
375
375
400
400
+ 3 days
XN —DayTride®
+ 3 days
XNT —DayTiN®
+ 4 days
XAN —DayTAN™
+ 3 days
XCN —TiCN
+12 days
XNM
+ 8 days
XNP
+ 1 days
XCR —DayKool™
+ 7 days
CRN
+12 days
XCD
M2
M2
M2
M2
M2
M2
M2
M2
M2
M2
M2
No Side Hole (VYX only)
XJ
+ 3 days (VYX only) See p. 34.
Clospace Punches
Alteration
Code
VXX
VWX
Product
VCX
VVX
XB
●
XD
●
VCB
VVB
●
XH
●
XL
●
●
●
●
●
●
LL
●
●
●
●
●
●
●
●
XP
●
●
XT
●
●
●
TT
●
●
●
For an explanation of the alteration
codes shown above, see the “Standard
Alterations, Regular Punches” on the p.7
pullout tab.
19
20
19
18
Die Buttons
EDM Die Button Blanks
VNX/VN__
VRX/VR __
+.0002
D +.0004
+.0002
D +.0004
.125
+.005
Type
VNX
Type
VN_
L +.02
VRX
VR_
.125
Press-In
Lead
+.005
.188* +.010
Specify:
Example: 4
3
.0003
Type
D
VN__/VR__
A2, M2 only
P&W Tolerance +.0004
–.0000
D Tolerance +.0002
+.0006
P to D
.0005
Code
.1875
.2500
.3125
.3750
.4375
.5000
.6250
.7500
.8750
1.0000
1.2500
1.5000
1.7500
2.0000
2.2500
2.5000
2.7500
V_X
1 Check your P&W
dimensions to be
certain the diagonal G
does not exceed the
maximum shown.
Range P
18 .038 - .130
25 .050 - .170
31 .062 - .212
37 .075 - .255
43 .130 - .297
50 .150 - .344
62 .188 - .425
75 .225 - .510
87 .300 - .595
100 .400 - .680
125 .500 - .850
150 .600 - 1.050
175 .750 - 1.400
200 .875 - 1.600
225 1.000 - 1.800
250 1.125 - 2.000
275 1.250 - 2.200
V_O
4P
to
L 4P
L
5P*
to
5P*
*3P ffor
or holes
holes
*3P
under .100
.100
under
V_K
VNR
VRO
37
50
L
P (or P&W)
Steel
Material
Steel: M2 (RC 60-63)
.005
Round P +.005
D ≥ 1.75 +.0002
+.0006
112 P.207, W.126
A2, X8
137 P.3125, W.1562 M2, X2
L
.750 .875 1.000 1.125 1.250 1.375 1.500 1.625 1.750 1.875 2.000
75
87
100
112
125
137
150
162
175
187
V_J
V_N
.125
V_V
Straight
Land
75
75
75
87
87
87
100
100
100
112
112
112
125
125
125
137
137
137
150
150
150
162
162
162
175
175
175
187
187
187
Round
Tapered
Tapered
Relief
Round Relief
.004
.004
/inch/side
.006
.006/inch/side
Tapered
Tapered Relief
Round
Relief
.006
.006/inch/side
.010
.010/inch/side
V_Y
Tapered
Tapered
R=G
2
to
Tapered
Round Relief
.004
.006/inch/side
5P*
Tapered
See page 25 (MDX andRound
MHX) Relief
.006 where
for die button construction
.010/inch/side
“P”
.062
and less.
*3Pisf or
holes
under .100
.125
Straight
Land
When P< .062
V_Z
Shape
Tapered
Shape Relief
.004
.006/inch/side
Press-In
Lead
.125
KDE
P
Unless
Specified
+ .0002
D + .0005
+ .02
L – .00
+ .01
– .00
.01
.02 R
KHE
Type
D Code
L
P
Example: 6
5
KDE
KDU
37
50
100
112
XP.020
.031
Steel
D
Press-In
Lead
M2
M2
.125
P
Unless
Specified
B
+ .0002
+ .0005
+ .015
L– .000
Specify: Qty.
+ .00
– .01
D+.125
B
P to D
HOW TO ORDER
Body
200
200
200
V_H
P
4P
+ .0002
+ .0005
.010
R+
–.000
+ .0002
D + .0005
+ .02
L– .00
.01 R
.02
.188
+ .01
– .00
R
D+.125
+ .00
– .01
18-100 Dia. 1 Day
125-150 Dia. 2 Days
175 and larger 4 Days
K_U
Std.
Optional P
P
.2500
25 .031 .020 —
31 .031 .020 —
.3125
37 .031 .020 —
.3750
43 .031 .020 —
.4375
KD_ .5000 50 .062 .020 —
62 .062 .020 .031
.6250
KH_
.7500
75 .062 .020 .031
87 .062 .020 .031
.8750
1.0000 100 .062 .020 .031
1.2500 125 .062 .020 .031
1.5000 150 .062 .020 .031
1.7500 175 .125 .020 .031
2.0000 200 .125 .020 .031
KD_ 2.2500 225 .125 .020 .031
2.5000 250 .125 .020 .031
2.7500 275 .125 .020 .031
**Maximum L for KDE & KHE is 150.
Type
D
Code
K_E
Dayton Slug Control
Dayton Slug Control is a
guaranteed method for reducing
the risk of pulling slugs to the die
surface during withdrawal of the
punch. A series of grooves is
designed inside the die button
(see drawing). There, the slugs
are trapped until they fall freely
through the relief. The use of
Dayton Slug Control has no
effect on hole size, and will not
require any changes in current regrind practices.
Our guarantee: Use Dayton Slug Control in a
stamping die now pulling slugs. If, for any reason,
you are not completely satisfied, we will refund the
full cost of the Slug Control alteration. (We cannot
guarantee the retention of slugs when clearance
exceeds 10% per side.)
Ordering
200
Matrix Construction
P
.125
.125
Straight
Straight
D Code
Unless
Specified
.188
Headed
R (Specify)
Matrix
Construction
Die
Button
Construction
P
P
Shape
Min. Max.
.500 .625
W
P/G
.050 - .130
.050 - .170
50 62
.050 - .212
.050 - .255
.075 - .297
50 62
.075 - .344
.075 - .425
.075 - .510
.075 - .595
.075 - .680
.075 - .850
.075 - 1.050
.130 - 1.400
.130 - 1.600
.130 - 1.800
.130 - 2.000
.130 - 2.000
V_R
L
.125
.125
Straight
Straight
Land
Land
Qty. Type
P
D
KHU
KHE
+.00
D+.125 –.01
*.125 when D = .1875
HOW TO ORDER
Round
KHU
Type
Material
Steel: A2, M2 (RC 60-63), PS (RC 63-65)
–.0000
Body
P
Unless
Specified
+ .015
L – .000
Headless
Type
Shown here with optional key flat. See p. 31.
P to D
.01
.02 Fillet
+.01
L +.015
Type
KDU
KDE
.125
Die Buttons
KDU
Type
P
P
**L
Std.
Optional P
B
R
.75 .87 .93* 1.00 1.125 1.25 1.375 1.50 1.625 1.75 1.875 2.00
P
.031 .020 —
.15
.156
.031 .020 —
.25
.191
.031 .020 —
.25
.228
.031 .020 —
.25
.281
.031 .020 —
.25
.312
87
93
100 112 125 137
.093 .020 .031 .25
.391 75
150 162 175 187 200
.093 .020 .031 .31
.468
.093 .020 .031 .31
.578
.093 .020 .031 .31
.703
.125 .020 .031 .37
.828
.125
.031 .37 1.094
.125 .020 .031 .37 1.430
.125 .020 .031 .37 1.630
.125 .020 .031 .37 1.830 75
87
93
100 112 125 137 150 162 175 187 200
.125 .020 .031 .37 2.030
.125 .020 .031 .37 2.230
*Headless Only
Standard “P” will be provided, unless otherwise specified.
Dayton Slug Control is easy to specify and order.
Simply add the information that is unique to your
application to the die button catalog number.
Please specify XSC for alteration and show
material thickness (inches) and clearance per side
(percentage).
HOW TO ORDER
Catalog Number
Inch VNX 62 100 P.250
Type D L
P
Your Specs
XSC MT.0125 CS 5
Alt.
Mat’l
Clear
Code Thickness Per Side
(inches)
(%)
For additional information, contact your
Dayton distributor.
Features/Benefits
Versatile die buttons are available in sizes other
than those shown in the chart above.
For example, if the L dimension is outside the
standard range, an “X” is placed in front of the
L dimension, e.g., “XL.” Also see “Standard
D ≤ 1.00
1 Day
1.00 < D ≤ 1.50
2 Days
(with XP, add 2 Days)
D > 1.50
4 Days
(with or without XP)
Select either round KD__ Headless or KH__
Headed EDM Die Button Blanks. Relief hole (R)
provides sufficient clearance for slug removal
during the stamping process in both versions
of both types.
KDU and KHU Blanks are provided with a small
straight through hole. They are commonly
used for wire and vertical EDM operations.
There are two key advantages with this type
of blank: in wire cutting, a tapered relief
can be cut instead of a round straight relief;
in conventional EDM applications, you can
customize the size of the relief to the shape
you are cutting.
XP, XW
Body Max
Code P/G
18
.130
25
.190
31
.240
37
.290
43
.340
50
.390
62
.500
75
.600
87
.700
100 .800
125 1.000
150 1.200
Overall Length
Shortened
Min. overall
length
VN_: .25
VR_: .25 + T
XP
or
XW
Land Length
Shorter (no charge)
or Longer than
Standard
Precision
Overall Length
Same as XL
except overall
length is
held to ± .001.
D
XT
Thinner Head
than Standard
Stock removal
from head end
which shortens
overall length.
XB
.015
min.
Precision Head
Thickness
Same as XT
except head
thickness
tolerance is
held to ±.0005.
XH
Reduced Head
Diameter
Minimum head
diameter equals
D +.000 - .001.
D
XH
XSC
XD
Reduced Body Diameter
Head diameter does not change
with body reduction.
Straight Through Land
The land length (B)
equals the overall
length. Can be
used for bushings,
guides and a
variety of other
applications.
*Round die buttons only
XT/TT
TT
P
Rounds
Hole Range Max B
.0310-.0620 .2P
.0621-.0930 .187
D
.0931-.1580 .250
.1581-.2350 .312
.2351-.3000 .375
.3001-.4000 .437
.4001- Over .500
*No max XB on shaped dies
Body Min Max
Code XD P/G
18
.126 .076
25
.188 .130
31
.251 .190
37
.313 .240
43
.376 .290
50
.438 .340
62
.562 .437
75
.688 .550
87
.813 .650
100
.938 .750
125 1.188 .950
150 1.438 1.150
XL L
LL
LL
XB
XBL
KDE and KHE Blanks are used with
conventional (vertical) EDM machines. The
hole (P) is used to introduce dielectric to the
spark gap to flush away eroded particles of
steel. For the fastest delivery, use the hole
(P) dimension given in the chart. If a larger
hole is desired, simply specify “XP” and
indicate the dimension.
XL
P and W Dimensions Larger
than Standard
XD
Slug Control
eliminates
slug pulling
(When ordering
Dayton Slug
Control, please
specify XSC in place
of the standard die button
code, as well as your
specifications. See the
“How to Order” example
on the front of this tab.)
XAR
Increased
Taper Relief
(10° per side
max) Standard.
B length unless
XB is specified.
Default angle
is 1° when an
angle is not
specified.
Min. P or W
.050”
1°
XN
+3
days
DayTride® A unique wear-resistant
surface treatment for M2 & PS only.
2P
Land
.012
max
21
22
21
20
Multi-Location™ Retainers
True Location™ Retainers
Multiple Head Type Punch Retainer
Multi-Location Retainers
TM
Single Head
Datum
B
A
Type
T
Type
Round Punches
Shaped Punches
H
VRT
K
Type
A
2.00
2.75
3.00
4.00
6.00
8.00
VRP
D
Specify screw and dowel size and location.
L
2.50
2025
2.75
2027
2727
3.00
2030
2730
3030
3.25
2032
2732
3032
3.50
2035
2735
3035
3.75
2037
2737
3037
4.00
2040
2740
3040
4040
5.00
2050
2750
3050
4050
6.00
2060
2760
3060
4060
6060
HOW TO ORDER
7.00
2070
2770
3070
4070
6070
8.00
2080
2780
3080
4080
6080
8080
9.00
2090
2790
3090
4090
6090
8090
10.00
2010
2710
3010
4010
6010
8010
12.00
2012
2712
3012
4012
6012
8012
Catalog
No.
VRP100
3070
Special Size
A ________
B _________
Multi-LocationTM Retainers
Component
Hole
No.
Type
1
Dowel
2
S.H.C.S
Size
5/16
S.F.*
5/16
3
VJR
62
4
Clear
Location
Locking Device
X Axis Y Axis Location
.375 – .375
—
Type
—
1.000 – .375
—
—
2.090 –1.375
90°
X2
1.281
4.250 –1.062
—
—
5 Jackscr. STD.
*Slip Fit
0.687 – .937
—
—
See the back of the pullout tab for additional information on VRP Locking Devices.
D
.1250
.1875
.2500
.3125
.3750
.5000
.6250
.7500
1.0000
T
.125
.125
.188
.188
.188
.188
.188
.188
.188
H
.281
.344
.406
.469
.531
.656
.781
.906
1.156
Hole Reference
Re: Datum Point
Dowel Holes
±.0003
Screw Holes
±.005
Component
Holes
±.0003
Multi-Location™ Retainers require special order forms, which are available on request.
Specify all dimensions from the datum: Use the drawing above for reference.
K
Y
R
H
B
M (Rad.)
X ±.0004
180°
0°
270°
Flat Tolerances
± .0004
U
.001/inch
1.00
1.00
Code
D
A
B
G
K
R
S
U
X
Y
VRT/VRTS
37
50
62
75
100
125
.3750
.5000
.6250
.7500
1.0000
1.2500
1.75
2.00
2.12
2.38
2.75
2.75
1.72
1.97
2.09
2.34
2.72
2.72
.438
.562
.625
.688
.781
.781
.750
.750
.750
.750
.938
.938
.38
.50
.56
.69
.88
.88
.47
.60
.66
.79
.97
.97
1.060
1.180
1.250
1.320
1.600
1.600
.354
.472
.532
.650
.866
.866
.295
.256
.236
.197
.276
.276
●
2 Dowels
2 Screws
Screw
Size
Tapped
Hole
5
⁄16 -18
⁄16 -18
5
⁄16 -18
5
⁄16 -18
1
⁄2 -13
1
⁄2 -13
3
5
3
HOW TO ORDER
Specify:
Example:
Qty.
Type
D Code
3
4
VRT
VRTS
37
62
⁄8 -16
⁄8 -16
3
⁄8 -16
3
⁄8 -16
5
⁄8 -11
5
⁄8 -11
A
Holes are drilled
through the retainer
unless otherwise
specified.
Notches
Notches to clear
other tooling can be
added to any side of
the retainer. Notches
are saw cut ±.03.
As with notches,
.071 or .189 ±.005
Type
B
Angles
Clearance
Holes (5)
Counter bored and tapped
for top or bottom mounting.
Counter bored and tapped
for top or bottom mounting.
Clearance Holes
Clearance holes or
tapped holes can
be detailed, as
shown in the order
example.
The following alterations require
detailed drawings:
+.002
.188 -.000
+.002
.188 -.000
.50
Special Size
Any amount of material
can be removed from the
sides of the retainer for
a custom size. Edges
are saw cut ±.03.
–.000
Shim/Backing Plate
±.0004
.62
Diameter +.015
RADIAL
29°
29°
3/
8 -16
Location ±.010
FLAT
F
+.001
–.000
D
D
●
0°
90°
Specify radial location on VRP Retainers
for shaped punches.
.5D
G ±.005
U
135°
270°
R
B
G ±.005
Retainer sets include:
Multi-Location™ is a trademark of Dayton Progress Corporation.
±.0004
G ±.005
X ±.0004
Custom Location
±.005
S
±.0004
90°
180°
A
G ±.005
Space Requirements
Example:
Retainer Type
VRTS
±.005
Y
Jackscrews make it
easier to pull retainers
off the dowels.
Slip fit for .3125 dowel
(.250 for VRT 37) 2 places
A
S
The locking mechanism for the Multi-Location™ VRP
Retainer and the True Location™ VRTS Retainer
(for shaped punches) is part of the retainer itself, and
is used to lock the shaped punches, thus providing
accurate radial location.
Standard Location
Slip fit for .3125 dowel
(.250 for VRT 37) 2 places
VRP100 = 1.00
VRP125 = 1.25
1-6 Holes, 5 Days
7+ Holes, 8 Days
VRTS
For
VRT
For
View from the punch head side.
+.002
- .000
Type
Standard Jackscrew Hole
The flat for the VRTS Retainer is always located as
shown in the drawing on the left. The flats for the
VRP Retainer can be located at any angle by specifying the angle from 0°.
1 Day
VRP
Locking Mechanism
Shim Plates can be used as an effective way to accurately time pilot entry, or used as a backing plate.
angles can be added
to clear other tooling in
the die. Angles are
saw cut ±.03.
Shim Plates can also be used on any Dayton
Progress triangular-shaped retainers.
D
25
37
50
62
75
85
100
125
Thickness T
.189 (Rc54-56)
.071 (Soft)
URBP 0648
URSP 0618
URBP 1048
URSP 1018
URBP 1348
URSP 1318
URBP 1648
URSP 1618
URBP 2048
URSP 2018
URBP 2248
URSP 2218
URBP 2548
URSP 2518
URBP 3248
URSP 3218
True Location™ is a trademark of Dayton Progress Corporation.
Classified Shapes
Classified Shapes
Keys
Classified shapes (83 common shapes, no detailing
required) are available on all
punches, die buttons, and
guide bushings, as indicated
in this catalog. The 83 available common shapes are
shown here and on p. 23.
Also, see the outside of the
pullout tab for notes and
drawing references.
C13
A
P
A
C54
A
P
P
W
W
2
P
B°
A
R
P
W
A
R
W
W
2
C42*
A
2
A
W
2
Triangles /Trapezoids
R
W
A
W
A = 3 sides (equilateral)
C58
A
W
2
R
R
P
C17
P
P
W
A
R
C65
W
2
W
A
W
A
C19
P
P
S
W
A
2
R
A
A
2
C59
C16
A
R
W
P
2
G
P
P
W
C20
C52**
W
R
R= G
P
W
2
R
A
W
C48
B
PP
R
P
W
S
W
2
W
S
W
C60
Ts
A
B B
2
W
C66 A
A
2
B B
2
A
2
B
W
R
P
W
P
B
P
B
W
W
P
W
B
2
R
B
R
P
W
B
A
PP R
WW
C21
W
B
2
WW
PP
C92
R
P
B
W
P
B
W
A
B
PP
WW
W
A = No. of teeth (3, 4,
C91
A
C84
P
P
6 or 8 only)
W
A
Punch
Plan View
0º
0º
Punch
Guide
Head Down
0º
Matrix
The reflected view is used for punches and guides.
It is the view as seen in a mirror held below a punch
or guide in its operating position. It is the same as
a plan view from the head end, in which the point
shape is shown dotted. A reflected view is shown
with solid lines.
Orientation and
Locking
90°
The locking device orientation
is standard at 0°. For types of
locking methods and custom
locations, see p. 30.
X5
180°
0°
270°
Reflected View
Normal grinding methods
produce 1 .007 max fillet
Punch
on the punch and 2 .007
max fillet on the die button
➊
➋
with matching corner shape
Matrix
on the die button and punch,
respectively. When ordering
die buttons, please specify
punch dimensions and clearance per side (i). (If the
clearance is .0025 i, Dayton will break sharp corners
when the punches and die buttons are ordered
together.)
Duo Tees
P
B
R1
R2
W
6 or 8 only)
A
R
P
C90
A = No. of teeth (3, 4,
B B
2
R
A
2
W
W
P
C83
W
Reflected Views
Clearance
C38
W
W
A
B
C67
P
W
C39 B
A
P
C45 A
R(4)
W
R
W
R
B
B
2
A = Odd No. of Sides
P
W
C82
A
WW
C47
R
R
C89
PP
P
C49
C44 A
A = Odd No. of Sides
WW
W
A
W
AA
2
P
R
C76
P
C87
W
C80
A
PP
B B
2
C36
C88*
R
2
B
W
C81
P
A = Even No. of Sides
A
2
A
B B
A
R
P
B
W
C75
W
P
P
R
A
P
W
C79
WW
W
C37
P
W
R
W
2
P
A
W
2
B B
A
B
C86
A = Even No. of Sides
A
C74
C34
P
** Now standard. See product pages.
W
2
R
C78
B
R
W
A
2
C35
P
W
C73
W
P
W
A
2
P
W
C33**
B
P
W
2
P
W
P
P
C29
R
A
2
A
P
W
Flatted Rounds
S
B
W2
B
P
P
C26
270°
C18
W
R
R
P
B
B
2
A
B
C51
A
P
B
2
P
W
A
C72
A
C27
W
2
A
W
B
C28**
W
W
C25*
A
P
R
B
2
W
C71
A
C77
P
B
B
2
W
P
W
Multi Lobes
90°
R
W
2
W
2
C24*
C23
S
C11**
W
C46
P
Plan View
0º
Ls
A
B
R
W
270°
B
C70
P
C64
W
P
W
0°
A
W
C93
P
180°
P
P
P
W
2
C69
A
C22*
C57
Shapes are centered on the
punch shanks as shown. Shapes
in guide bushings and die buttons
are also centered as shown with
the exception of shapes C22 and
C34. Due to clearance, the P
dimension on these shapes will
not be centered.
C43
C85**
C12**
0°
W
W
Reflected View—
Punches and Guides
Polygons
180°
P
W
A
2
W
A
B
R1 = .683W – .183P
R2 = 1.183P – .683W
P
C56
C14
R2
P
P
R2
C68
A
A
W
R1
W
P
Shape Center
C10**
C55
A
2
W
C36
W
2
P
90°
C50
C41
R1
P
W
A
Us
C40
A
2
P
C62
* Corner Dimensions
A
R
W
C61*
Dimensions should be the theoretical sharp corners for shapes
C22, C24, C34, C61, and C88.
However, some reduction of
these dimensions will result from
fitting the punch and die button
under conditions where the clearance is .0025 or less per side.
W
2
C32
C31
C53
A
2
P
W
Classified Shapes
Miscellaneous
Mono Lobes
C30
A
P
2
23
24
23
22
B
R
B
S P
W
P
R
C15
A
A
R
W
A
P
W
*See “Corner Dimensions” note on p. 22.
24
Guide Bushings
VG__
D
VF__
+.0002
+.0004
D
+.0002
+.0004
C
C
+.005
+.015
.01
.02 Fillet
+.01
+.02
L
L
Type
Type
VG_
Type
VF_
VE_
V
V
P
Material
Steel: A2 (RC 60-63)
P&W
__
VGTolerance
P to D
+.0002
.0003
+.0004
P
__
VF
1 Day
+.0002
–.0000
D
D
C
C
V_X
V_O
D + .125
VE __
+.0002
+.0004
+.00
–.01
D + .125
V_R
V_K
+.005
C
V_H
+.005
+.015
L
.01
Fillet
V_J .02 V_N
+.01
+.02
L
V_V
V_Y
V_Z
.01
.02 Fillet
L +.01
+.02
V
R=G
2
P
P
+.005
+.00
−.01
D
Headless .1875
VG_ .2500
.3125
.3750
.4375
.5000
.6250
Round
Code Range P
18
25
31
37
43
50
62
.062-.130
.062-.170
.093-.212
.125-.255
.187-.297
.212-.344
.293-.425
.3125
.3750
.4375
.5000
.6250
31
37
43
50
62
.093-.212
.125-.255
.187-.297
.212-.344
.293-.425
.050 - .212
.050 - .255
.075 - .297
.075 - .344
.075 - .425
Head Up .1875 18 .062-.130 .050 - .130
VE_ .2500 25 .062-.170 .050 - .170
.3125
.3750
.4375
.5000
.6250
31
37
43
50
62
.093-.212
.125-.255
.187-.297
.212-.344
.293-.425
.050 - .212
.050 - .255
.075 - .297
.075 - .344
.075 - .425
.141
.201
.261
.323
.386
.448
–
31
.141
.201
.261
.323
.386
.448
–
31
Note: The
standard location
of a key flat is at
0°. See p. 31 for
more information.
+.0002
+.0004
D
L
Shape C’Bore
Min. Max. Dia. .3125 .3750 .5000 .6250
C
W P/G
31
.050 - .130 .141
.050 - .170 .201
37
50
.050 - .212 .261
.050 - .255 .323
62
.075 - .297 .386
.075 - .344 .448
–
.075 - .425
Head .1875 18 .062-.130 .050 - .130
Down VF_ .2500 25 .062-.170 .050 - .170
D
2
P
.125 +.010
D + .125
Body
Reflected
View
0° (X2)
P
V
V
90°
.125 +.010
R (Specify)
1 Check your P&W
dimensions to be
certain the diagonal G
does not exceed
the maximum shown.
+.005
.125 +.010
+.00
−.01
37
50
62
Applications
Guide bushings should be ordered a minimum of .0005
larger than the punch point diameter with which they are to
be used.
Alterations—Guide Bushings
Product
Rounds
Shapes
XH
●
●
XT
●
●
TT
●
●
For an explanation of the alteration codes
shown above, see the “Standard Alterations,
Regular Punches” on the p.7 pullout tab.
Guide Chart
37
50
62
Hole Range
P or G
Up to .0650
.0651-.0950
.0951-.4250
Land Length
V
2P
P + .065
.82P + .082
HOW TO ORDER
Specify: Qty.
Type
Code
L
P (or P&W)
Example: 4
2
VEX
VFO
37
50
62
50
P.146
P.250, W.075
.01
.02
V
25
Micro Guides/Die Buttons
P
+.0002
+.0004
D
MEX
Guides
D + .063
C
X
Type
Type
Type
+ .005
+ .010
.094
+ .01
L + .02
.01
Fillet .02
Type
Type
MDX MGX
MEX
+ .00
− .01
MHX
MFXP
V
+ .0002
P – .0000
D
Material
+ .0002
+ .0004
VE __
–.0000
P to D
.0003
+.00
–.01
MGX
D + .125
V
+.005
.125 +.010
C
MFX
+ .0002
+ .0004
+ .0002
+ .0004
D
C
D
C
P
+ .005
L + .010
Guides, Die Buttons
.01 3 Days
+.01
.02 Fillet
Hole Range
P
Up to .0650
.0651-.0950
.0951-.4250
V
V
X L+.02
M_X
Guide Chart
L +.01
+.02
Fillet .01
.02
+ .0002
+ .0002
P – .0000
V
Land Length
V
2P
P + .065
.82P + .082
+ .005
.094 + .010
P – .0000
D + .063
+ .00
– .01
P
Die Buttons
P
+.0002
+.0004
D
MDX
>
Body
L
Range C’Bore
P
Dia. C .250 .3125 .375
D Code
.1250 12 .031 - .062+ .00.076 25 31 37
MGX Headless
Guide
.1875 18 .046 - .130− .01.141
31 37
D + .063
MFX Head-Down .1250 12 .031 - .062
C .076 + .005 31 37
Guide
.1875 18 .046 - .130 .141 + .010 31 37
.1250 12 .031 - .062 .076.094
31 37
MEX Head-Up
Guide
.1875 18.01 .046 - .130 .141
37
+ .01 31
L + .02
31 37
.1250Fillet
12.02 .031 - .062
MDX Headless
N/A
Die Button
31 37
.1875 18 .046 - .130
V
31 37
.1250 12 .031 - .062
MHX Headed
N/A
Die Button
31 37
.1875 18+ .0002
.046 - .130
P – .0000
D
MEX
.500
P +– .0002
.0000
D
+ .0002
+ .0004
P +– .0002
.0000
Tapered Relief
.004 /inch/side
.006
50
50
50
50
D
+ .0002
+ .0004
2×P
.109
3 L +.005
to +.015
4P
.006 /inch/side
.010
Tapered
Relief
+.005
.006 /inch/side
.010
L +.015
+ .0002
+ .0004
HOW TO ORDER
MGX
Specify:
+ .0002
+ .0004
Example:
D
C
Qty.
Type
3
3
2
3
2L
MEX
MGX
MFX
MHX
+ .005
+ MDX
.010
MFX
Code
18
12
12
18
.01
Fillet12
.02
L
P (or P&W)
+ .0002
31
D
31 C
31
37
31
P.044
P.057
P.060
P.045
+ .0002
P – .0000
+ .00
– .01
D
P +– .0002
.0000
Tapered Relief
.004 /inch/side
.006
L +.01
+.02
V
D + .063
P +– .0002
.0000
+ .0002
+ .0004P.062
V
P – .0000
MHX
+ .0002
+ .0004
+ .005
.094 + .010
.109
3
to
4 P L +.01
+.02
.006 /inch/side
.010
.01
Fillet .02
+ .00
– .01
D+.063
+ .005
+ .010
.094
D
+ .0002
+ .0004
Tapered
Relief
.006 /inch/side
.010
2×P
+ .01
L + .02
.01
Fillet .02
+ .00
– .01
.094
+ .005
+ .010
D + .063
26
Quill Bushings/Guides
Type
Ground
Bearing
Surface
Type
VQX
VFQ
D + .125
60°
+.00
–.01
D
.188 +.005
+.010
+.0002
+.0004
.7P
.01
.02 Fillet
L +.01
+.02
.5R
L +.01
+.02
.01
.02 Fillet
+.005
+.010
D +.0002
+.0004
.125
P +.004
+.006
+.0005
P +.0007
2P
(min.)
P
+.0004
Note: No alterations available on
VFQ. VFQ, as shown above, comes
complete with a halo washer that
provides a head at both ends.
Material
Bearing: Bronze (VFQ)
Limitations
Body
Code
18
25
31
37
43
D + .125+.00
–.01
Press-In
+.0002 Lead
.125
Quill Bushing Alterations
XP
Min. P Max. P
.0625
.094
.0625
.125
.0625
.156
.0625
.188
.0625
.219
XD
Min. XD Max. P
.126
.0625
.188
.0938
.251
.1250
.313
.1562
.376
.1875
Body
VQX Press Fit .1875
Quill Bushings .2500
.3125
.3750
.4375
18
25
31
37
43
Punch
Hole
P
.0625
.0938
.1250
.1562
.1875
VFQ Quill Guide .1875
Bushings .2500
.3125
.3750
.4375
18
25
31
37
43
.0625
.0938
.1250
.1562
.1875
Code
31
31
L
75
75
D
Code
XD Reduced Shank Diameter
XH Reduced Head Diameter
XL Overall Length Shortened
XP P Dimensions Larger than
Standard
L
.500
.625
.750
1.000
1.250
75
100
125
50
62
Matched Quill Sets
Matched Quill Sets are ideal for small
hole applications where the risk of punch
breakage is extremely high and where
replacement costs must be considered.
Perfect Alignment
Ground bearings at both ends of the Quill
Bushing assure precise punch-to-punch
alignment. This eliminates the bending
influence of unrelieved bushing holes, which
are difficult to manufacture straight. Dayton
manufactures products with a .002 to .003
relief per side between bearing surfaces,
which eliminates this problem.
No Stock Distortion Risk
During stripping, the punch tends to pull the
stock into the stripper void, which may cause
part distortion. Dayton eliminates the distortion potential by manufacturing the product
with a controlled limit, i.e., .015 per side
maximum. Distortion cannot occur when the
space between the guides and the punch
(.5 D-P) is less than the stock thickness.
75
HOW TO ORDER
Specify: Qty.
Example: 3
4
Type
VQX
VFQ
Steel
A2
Bearing Bronze
1 Day
27
Misfeed Detectors
±.002
–.0002
.135R
D –.0004
.062
Vent
±.002
–.0002
.135R
D –.0004
.062
Vent
±.002
.3125
±.002
.3125
+.00
H –.01
Type
VMX
+.00
H
+.005 –.01
+.010
.01
.02 Fillet
+.005
+.010
Fillet
S+.00
–.06.02
.188
Material
.5R
S+.00
–.06
L +.01
+.02
L +.01
+.02
B
Features/Benefits
P ±.001
.5R
.01
.188
P ±.001
B
Pin
Dayton’s Misfeed Detector senses an out-of-register stock
position, then actuates a switch to cut off the electrical
power to the press. (The detector point diameter is
typically .025 to .030 smaller than the hole to be probed.)
Misfeed Detectors are engineered to extend .375 beyond
the stripper and .125 beyond standard VPT pilots.
However, shorter lengths can be specified: Simply
add “XL” and the dimension.
Spring
A
Pin
Spring
A
.25 Dia.
Actuator
Rod
.25 Dia.
Specify
XL
Stripper
Actuator
and Length
Rod
Specify XL
and Length
Vent
Vent
Stripper
Detectors are furnished with a spring, spring pin, and
a six-inch actuator rod, which can be altered to suit your
specific electrical design.
.375
.125
.375
.125
Shank
Length Dia.
S
D
Code
Range
P
Head
Dia.
H
2.375
2.625
2.875
3.125
3.375
37-X237
50-X237
37-X262
50-X262
37-X287
50-X287
37-X312
50-X312
37-X337
50-X337
37-Y262
50-Y262
37-Y287
50-Y287
37-Y312
50-Y312
37-Y337
50-Y337
37-Y362
50-Y362
37-Z287
50-Z287
37-Z312
50-Z312
37-Z337
50-Z337
37-Z362
50-Z362
1.50
Code X
.375
.500
37
50
.090-.375
.375-.500
.500
.625
1.75
Code Y
.375
.500
37
50
.090-.375
.375-.500
.500
.625
2.00
Code Z
.375
.500
37
50
.090-.375
.375-.500
.500
.625
L
Spring Pocket
3.625
3.875
37-Z387
50-Z387
A
B
1.15
.53
.65
.90
.53
.65
.65
.53
.65
HOW TO ORDER
Specify: Qty.
Example: 3
Type
VMX
Code
50
L
Z362
P
P.400
Alt
XL 3.43
1 Day
28
Extended Range Punches
+.0002
D +.0006
Press-in Lead
.01
Fillet .02
.5R
+.00
–.01
P ±.0002
D+.125
Type
Type
VP_
VJ_
.188
P&W Tolerance ±.0002
+.01
When D-P exceeds .406
a step will exist.
V_ O
V_X
Round 2, Shape 4 Days
.0003
V_O
P
P
V_R
W
HOW TO ORDER
Type
Shank
L
Example: 3
VPR
200
1021
P (or P&W)
P1.206, W.582
Steel
M2
V_R
➊G
V_X
Specify: Qty.
B +.06
–.00
L +.02
Material
Steel: A2, M2, PS4 (RC 60-63)
P to D
45°
+.010
+.005
Shown here with optional key flat. See p. 31.
V_K
V_J
V_ H
R (Specify)
P
V_K
➋
R (Specify)
W
V_H
W
P
V_J
P
—
2
W
P
P
V_N
W
2
V_V
V_Y
V_Z
1 Check your P&W dimensions to be
certain the diagonal G does not exceed
R=G
2
the maximum shown.
2 Sharp corners are typical. To assure proper clearance, Dayton will provide
standard broken corners to eliminate interference with die button fillet when total
clearance is .005 or less.
Shank Point
Lgth.
D
B
1.250
1.500
1.750
1.25
2.000
2.250
2.500
1.250
1.500
1.750
1.50
2.000
2.250
2.500
Round
Range
P
.625-1.2499
.750-1.4999
1.000-1.7499
1.187-1.9999
1.375-2.2499
1.625-2.4999
.625-1.2499
.750-1.4999
1.000-1.7499
1.187-1.9999
1.375-2.2499
1.625-2.4999
Shape
L
* ®
Jektole
Min. Max.
Group
2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50 6.75 7.00
W
P/G
J12
.282-1.2500
J12
.300-1.5000
J12
.350-1.7500
1021 1122 1223 1330 2031 2132 2233 2340 3041 3142 3243 3350 4051 4152 4253 4360 5061 5162 5263 5370
J12
.400-2.0000
J12
.450-2.2500
J12
.500-2.5000
J12
.282-1.2500
J12
.300-1.5000
J12
.350-1.7500
1022 1123 1230 1331 2032 2133 2240 2341 3042 3143 3250 3351 4052 4153 4260 4361 5062 5163 5270
J12
.400-2.0000
J12
.450-2.2500
J12
.500-2.5000
*See p.30 for more details.
Surface Coatings
Code / Delivery
+ 3 days
XN —DayTride®
+ 3 days
XNT —DayTiN®
+ 4 days
XAN —DayTAN™
+ 3 days
XCN —TiCN
+12 days
XNM
+ 8 days
XNP
+ 1 days
XCR —DayKool™
+ 7 days
CRN
+12 days
XCD
Material
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
M2 & PS4
For more information on Dayton Progress surface
coatings, see the back of the pullout tab on p. 5.
™DayTAN and DayKool are trademarks of Dayton Progress.
W
2
29
Spring Pilots
.188 +–.010
.000
.01
.02 Fillet
H +–.00
.01
.09 Full Dia. Lead
+.0002
P –.0000
Type
VLX
.25 +–.00
.01
±.015
+.015
–.000
.375
.25*
.625
.875* Ref
+.06
1.25 –.00
Material
*Length slightly less for diameters under .238.
Thin
Stripper
1 Day
Drill
Bushing
.09
Average
Stripper
Thick
Stripper
.62
Ref.
.25
HOW TO ORDER
Specify:
Qty.
Example: 2
Type
H
P
VLX
50
P.156
Drill
Bushing
Features/Benefits
Precision pilots are used for spring-loaded stripper
applications. Spring pilots permit full length feed when
starting the stock in progressive punching, notching,
and blanking dies.
The parabolic point shape develops a smoothly curved
surface, providing positive register in the hole.
Catalog
Number
Range
P
Head Dia.
H
VLX-50
.124-.2499
.500
VLX-62
.250-.3749
.625
VLX-75
.375-.5000
.750
30
31
Locking Devices—Ordering Information
Locking Devices—Flats vs. Dowel Slots
Flats
Orientation
Views
The standard location for all locking devices is at 0°, and is
always on the long side (P) of the shape. Custom locations are
measured counterclockwise from 0°. (See drawing below.)
A Plan View is used for the die button, and a Reflected View is used
for the punch or guide. The Reflected View, a mirror image, simplifies orientation—locking devices are all in the same position.
Plan View
Reflected View
0°
0°
Punch
Matrix
0°
Guide
Head Down
Custom
Location
Standard
Location
0°
Reflected
View
(Punch)
.25
0°
F
F
0°
0°
F
Reflected
View
(Guide)
Plan
View
(Matrix)
F
How To Specify
The most common locking devices—flat, double flat, and
dowel—are available. Simply select the type, then add the code
to the component description shown on p. 31.
HOW TO ORDER
Specify:
Qty. Type
Example: 1
3
Code
L
37
50
312
137
VJJ
VRO
P (or P&W)
Steel
P.321, W.189
P.3125, W.1562
A2, X2
A2, X2
Location Tolerance
Flat
Body Dia.
F
Body Dia.
F
Body Dia.
F
18
.080
62
.270
175
.775
25
.110
75
.325
200
.900
F
Radial
F
Radial
+ .0002
– .0000
.0005/
inch
+ .0002
– .0000
0°2'
Standard Location is at 0°.
Alternate Location is 90°, 180°, or 270°.
Alternate Locations are available at no
additional charge.
Custom Location is any angle other than:
0°, 90°, 180°, or 270°.
Single Flats: X2 & X8
Single Flats: X5 & X9
31
.135
87
.380
225
1.025
37
.165
100
.435
250
1.150
43
.190
125
.540
275
1.275
50
.220
150
.650
Die Buttons
Locking Devices
Punches
Die Buttons
X5
Top
Bottom
X9
N/A
Top
Locking Devices
Punches
Die Buttons
X6
Top
Bottom
X2
Top
Bottom
X8
N/A
Top
Order Example:
Order Example:
X2 — 90°
X5 — 135°
Double Flats: X3
Double Flats: X6
Locking Devices
Punches
Die Buttons
X3
Top
Bottom
0°
270°
Order Example:
X3 — 90°
90°
180°
Length
(from
top of
die button)
The depth of the flat is taken from
the shank, not the head, on punches.
X6 — 135°
Second Flat is always parallel to the first flat.
Additional Flats (From Top)
Additional Flats (From Top)
Code
Depth
Length
Code
Depth
Length
X81*
.060
.500
X91*
.060
.500
X82*
.060
.625
X92*
.060
.625
X83*
.060
.750
X93*
.060
.750
X94
.060
Full Length
X95*
.093
.500
X96*
.093
.625
X97*
.093
.750
X98
.093
Full Length
Key Flats vs. Dowel Slots
X84
.060
Full Length
Maximum hole dimensions in die buttons
X85*
.093
.500
were designed with key flats in mind. There
are instances where, if using a dowel slot in
X86*
.093
.625
a headless die button, the dowel hole could
X87*
.093
.750
break into the relief. For this reason, there
X88
.093
Full Length
are two ways to specify the location of the
X89*
Specify Dimensions
dowel. X0 (standard/alternate location)
and X1 (custom location) are located .5D
* not available on headed die buttons (X89
available only if flat is full length).
from centerline. However, when hole
dimensions are approaching the high limit
of “P,” X4 (standard/alternate location) or
Dowel Slots: X0**, X4, X41 & X43
X7 (custom location) may be specified.
Dowel Diameter
This relocates the dowel outward to assure Locking Devices
X0**
.1250
no interference between the dowel and
the relief hole. Note: When the die button
X4
.1250
diameter is over .5000, the centerline
X41
.1875
dimension is .5D on all dowels.
To determine if you have an interference problem, see pp. 18-19 for
information on Die Button construction.
X43
X99*
Specify Dimensions
* not available on headed die buttons (X99
available only if flat is full length).
Dowel Slots: X1**, X7, X71 & X73
Locking Devices
Dowel Diameter
X1**
.1250
X7
.1250
X71
.1875
X73
.2500
.2500
Order Example: X71 — 135°
Order Example: X0 — 180°
**available on headless die buttons only
F Dimension for Headed Punches and Die Buttons
F = .5D + .5 Dowel Dia.
F Dimension for Headless Die Buttons Only
Body Diameter
X0, X1
X4, X7
X41, X71
X43, X73
Punches
Order Example:
Dowel Slots
Dowel
Custom Locations
Locking Devices
F Dimension
(.5D on Headed Products)
Headless Die Buttons and Guides
Depth
0°
Standard & Alternate Locations
F
25
31
37
43
50
62
75
87
100
125-400
.1250
.1625
.1938
.2250
.1562
.1875
.2188
.2500
.1875
.2125
.2438
.2750
.2188
.2375
.2688
.3000
.2500
.2625
.2938
.3250
.5D
.5D
.5D
.3438
.5D
.5D
.5D
.4063
.5D
.5D
.5D
.4688
.5D
.5D
.5D
.5313
.5D
.5D
.5D
.5D
AP
702
701
32
LA
LA
AP
AP
Form Punch Shapes
401
402
PP
601
Form Punch Shapes
602
PP
Dayton Progress Form
Punches are available on
round punches (i.e., those
designated as standard “X”
shaped punches).
201
212
PP
The shapes shown below
LA standard,
LA but are not the
are
LA
only
shapes Dayton provides.
PP
PP
202
Others are available with a
PP
RL
detailed drawing attached
to
the order.
PP
212
201
When ordering, change
LA 201
the “X” designator to a “W.” LA
In addition, specify other
201
201
dimensions, as shown
in
PP
LA
LA
Form Punches
are also
AP
available on standard
punchRL
blanks.401
Form Punches other
PP
LA
than thoseLAare available
as
specials. LA
212
LA
212
LA
212
LA
402
LA
202
HOW TO ORDER
Specify: Qty. Type Code
L
LA 202
LA
Steel
W
Example: 2 VPW 37202
1322 PS
202
“P” is the point dimension of the product.
When “P” = “D,” shank tolerance applies.
213
PP
LA
LA
Alterations
PP
RP
Shape
P RL PP
LA
RP must be ≤ (P - PP) /2
RL
PP
213
PP
213
LA
LA
The “P”
RL dimensions are not shown below.
W201 P.1875 PP.1250 LA2.235
203
LA
PP
203
RL
LA
PP
204
LA
203
RP PP
LA
RP must be ≤ (P - PP)RP
/2
PP
203
PP
203
LA
LA
RP
RP
RP must be ≤ (P - PP)LA
/2
PP
PP
211
204
212
PP
RP
LA
213
213
221
RP
RP
PP
RP must be ≤LA
(P - PP) /2
PP
LA
LA RF=(PP/2)
AP
RP
/2 RF=(PP/2)
LA
XNT
221404
LA 221
LA
PP
LA
RF=(PP/2)
PP
LA
RF=(PP/2)
Qty. Type PP
223
2
VPW RL
PP
RS
PP
RS
D
RS
PP
PP
37
PP
PP
L±.001
234
444
Shape
234
1322
W201
RP
RP
RPAP
must be ≤RS
(P - PP) /2
702
PP
221
221
701 LA PP
LA
RS
RS
RS
RS
LA
LA
BB
RS
RS
PP
PP
PP
PP
224 AP
244
223
LA
244
LA
PP
PP
223444
RF=(PP/2)
PK
RF=(PP/2)
PP
RP
LA
RP
LA
RS
RL
AP
PP
RP
must
be
≤
(P
PP)
/2
RF=(PP/2)
RL
RS
RL
PP
233
LA
703
RL
PP RBRP RK
223
PP
RF=(PP/2)
RL
PP
LA
233
PP
RL223
RP
702 LA
RF=(PP/2)
RLmust be ≤ (P - PP) /2
RP
PP
RS
233
RL + RP
RL
RP
/2
RP
RP RL
233
RS
- PP)
401/2PP
PPRL + RP must be ≤ (P RP
PP
RP
RF=(P/2)
RL + RP must be ≤ (P - PP) /2
LA
RL
LA
AP
Dayton
LA Progress Corporation
AP
RP
LA
BB
AP
LA
LA
RP
RL
RP
PP
AP
RS
PK
603
AP
RB
702
RL
702
AP
612
702
AP
603
AP
RP
702
712
RS
PP
RP RP
RP
703
RP
PP
703
AP
RP
AP
PP
703
712
AP
621
RF
RP
PP
703
704
RF
RP RF
704AP
802
713
AP
713
704AP
713
LA
714
PP
704
714
711
602
801
711
APAP
714
711
811
714 RF
AP
RP
811
714RF
AN
AP
AN
AP
RF=(P/2)
PP
RF
RS
RP
811
612
RF
611
801
PP
RF
RS
RP
AN
AN
AN
812
801
801
AN
RF
PP
RF
LA
RFAN
812
RF
RF
RL
change the “X” designator to
a “W.” Die Buttons are available asLA
headed or headless
LA
with
a
counterbore
relief,
or
PP
AN
612
AN
as headed or headless
with
a
RP
PP
821 relief.
821
tapered
PP
RP
PP
711
AN
LA
AN
821
PP
821AN
RP
PP
PP
RF
PP
621
LL
(Land
Length)
(Land
Length)
RF
PP
LL
LL
.010/.020”
Fillet
PP
LA
RF
621*B
RF
(Land
Length)
(Land
Length)
LL
LL
.010/.020”
Fillet
LL
RS
933
931
LA
*B
*B
RF
*B (Land Length) will be per catalog
standard, unless XB is ordered. O.A.L.
will be held to LL tolerance, i.e., ±.001.
930
PP
LA
LA
*B
935
HOW TO ORDER
Specify:
Example:
Qty. Type
Code
LL
Steel W Shape
4 VNW 100 100 M2
W935
LA
RS
RF
.50 .625 .15
P
PP
.05
.03
AN°
Alterations
XNT
PP
LA
AN
PP
RF
RL
PP
920
RS
RF
AP
PP
PP
821
LA
RP
PP
(Land
Length)
AN
AN
801
812
AN°
PP
PP
821
AN
LA
AN
812
PP
AN
RL
*B
AN
PP
821
RL
821
RS
RF
RP
LA
AP
RL
RL
LA
AN
PP
PP
RF
RP RF
RS
RP
AP
LALA
PP
704
RF LA
AN
LA
714
811
RL
AN
812
RF
PP
812
801
LA
AN
801
AN
AN
AP
AN
APAP
RF
LA
812
LALA
LA
LA LA
812
801
LA
821
910
LA
RS
RP
LA RS
RP
AN
801
RF
603
RS
RP
LA
703
RS
RP
AN
PP
PP
RF
RF
RS
RP
RL
(Land
Length)
RF
PP
RF
RF
RS
RP
RF
PP
AN
PP
811
RL
ANRF
PP
LA
Dayton Die Buttons are
available for all the Form
LA
Punches
shown
here, i.e.,
RP
LA
LA LA
round
punches
designated
as
AN
611 AN
AN
RF
standard “X” shaped punchPP
812
RF
es. 801
When ordering, please
*B
714
711
AP
811
AN
LA
AP
LA
AP
AN
714AP
APAP
702
811
714
711
AN
LA
AN
LA
LA
APAP
811
LA
RL
LARL
RP
LA
Form Die Button Shapes
711
AP
RL
RS
RS
PP
RP
601
AP
PP
RP
711
PP
PP
RS
PP
711
811
714
LA
RS
RP
RS
RS
RL
LA
PP
PP
PP
RL
RS
AP
AN
AP
AP
802
713
PP
AP
RP
LA
AP
PP
RL
RP
RS
RS
PP
AP
PP
AN
PP
PP
PP
RL
RS
PP
RP
AN
802
704
LA
AP
AN
AP
PP
RP
802AP
713
704
PP
802
PP
704
PP
RS
LA
AP
PP
RF
AP
RP
713
RP
AP
712
PP
RF
802
AP
713
RF
LA
AP
LA
713
AN
AP
AP
802
AN
713AP
802AP
AN
LA
RP
802
713
701
704
RF
RP PPRF
LA AP
AN
AP
RP
PP
RF
RP
AP
AP
712
703
621AP
AP
703
712
AP
702
612
PP
APRP
RP
AN
RF
RP
LA
PP
LA
RP
712
AP
AP
RF
RP
RP
703
AP
RP
712
621AP
703
PP
RP
AP
RL AP
RK
712
AP
RP
702
702
AP
703
RF
RP
PP
RF=(PP/2)
AP
702
AP
RF
PP
AP
AP
RP
AP
611
PP
RL701
BB
AP
444
612
RF
701
701
LA
PP
244
LA
LA234
PP
RL
BB
LA ±.001
LA
RP
RSRP
AP
RL
RP
PP
PK 603
PP PP
RL RL
P.1875 AP
2.235
PP.125
AP
RP
LA
RP
RL
RB
RK
LA
RL
RP
BB
LA
RL
702
PP
244
264RP PK
LA 244
PP RP
APRP
RF=(PP/2)
RL
LA
RB
RL
RP
RF=(PP/2)
RS
BB
AP
701
LA
RL
RK
PPRK + RL must be ≤ (PK - PP) /2
712
LA
201
LA
RF
PP
AP
LA
PP
LA
PP
704
LA
AP
201
204
RPLA RF=(PP/2)
RP212
LA
RP
RP
RF=(PP/2)
BB
PP
201
RS
RP212
LA
PP
PP
PP
703
204PP
LA
BB
201
212
RS
PP
264 PK
PP
204
LA
LA
LA
AP
RP
LA 264
PK
RLPP
RB
RP
LA
LA
LA BB
LA
LA
LA
RS
BB
AP RK
PP
RS
RL/2
PP
RB
211
224
PP
LA
RK
+
RL
must
be
≤
(PK
PP)
LA
LA 213
LA 202
PP
264 PK
RK
RL + RPLA
must be ≤ (P RP
- PP) /2
LA 211
LA 224
PP
LA PP
PP
PP
AP
PP
PP
PK
LA
LA 213
PP
264
RK
+
RL
must
be
≤
(PK
PP)
/2PP
LA 202
201
212
RF=(PP/2)
RF=(PP/2)
AP
711
713
RP
RS
RL
LA
RP
LA
LA
RL + RP
must be ≤ (P - PP) /2
RL
RB
LA
PP
PP
RP must beRF=(PP/2)
≤ (P - PP) /2 RF=(PP/2)
PP
RS
213
202
PP
AP
201
212
RK
RL
RF=(PP/2)
RB
RS
RL
RP234
RP
LA
PP
RL
704
PP
PP
LA
PP
211PP
RK + RL must be
≤ (PK - PP)
PP
PP
704
RK /2
PP
PP
202
213RP must beRF=(PP/2)
≤ (P - PP) /2224
201
212
RF=(PP/2)
RL
PP
LA
211
233
RL
RP224
RK + RL must be ≤ (PK - PP) /2
LA PP
234 PP LA PP RL PP
RL
LA
703
RP
must
be
≤
(P
PP)
/2
RF=(PP/2)
LA
RF=(PP/2)
RF=(PP/2)
RP
RP
LA
RL
RL
LA
RP
RP
RP
LA233
RL
PP
RP PP
234
RF=(PP/2)LA
RL
RP
LA
LA
RP must
LAbe ≤ (P - PP) /2
RL
AP
RP
233 RL + RP
PP
PP
must
be ≤ (PRP
- PP) PP
/2
AP
212
PP
234
RL
PP
PP
LA
LA 221
LA
LA 203
LA
PP
PP
212
RP
RL + RP must be ≤ (P RP
- PP) /2
LA
RL 402
PP
LA RF=(PP/2)LA
PP
LA
PP
PP AP
LA 203
213
202
RL 221
RS
RP PP
LA
PP
AP
401
601 AP
RP RL
RF=(PP/2)
RL + RPLA
must be ≤ (P - PP) /2
RL
RL 221
PP
PP
PP
PP
233
be ≤PP
(P - PP)RP
/2
213
202
203RP mustRL
RF=(PP/2)
RS
LA
AP
RL
RF=(P/2)
RP
RL
RL
PP
233
LA
PP
711
PP
714
PP
PP
202
213 RP must be
≤ (P - PP) /2 RF=(PP/2)
PP
203RP must be ≤PP
221
(P - PP)RP
/2
711
RS
LA
RP244
RF
LA
RL
RP
RF
PP
LA
RL
234
PP
RS
704
LAbe ≤ (P - PP)RP
PP
/2 RF=(PP/2)
244
RP must
/2
RL + RP must be ≤ (P RP
- PP)
/2
LA
RS
LA
RP
RF=(PP/2)
RL
RP
RL
RP
RS
PP
234
RL
RL
+
RP
must
be
≤
(P
PP)
/2
LA
LA
LA
RP
must
be
≤
(P
PP)
/2
PP
LA
244
RP
RF=(PP/2)
PP
PP
LA
RPRP
213
PP
234
RS
PP
LA
PP
RL
LA
LA 204
LA
LA
LA
PP
244
LA 223
PP
PP
LA
LA
213
RP
RF=(PP/2)
RP
AP
LA
RF=(PP/2)LA
RS
RL
LA
AP
PP
PP
PP
PP
LA
AP
RL204
LA
RP
221
203
LA
AP223
RP
RF=(PP/2)
RP
LA
RPLA
RP
RP RS
/2 RF=(PP/2)
RL
BB
PP
PP
PP
PP
RP
must
be
≤
(P
PP)
/2
PP
204
223
221
203
RS
RS
RP
611
401RP must be
601
234
≤ (P - PP) /2
AP LA PP
RP
LA
PP AN
RP
PP
404
RL
402
602
PP
RF
611
401
601
PP
PP
PP
PP
BB
234
221
203 RP must be
204
223RP must be ≤RS
≤ (P - PP)RP
/2 PP
(P - PP) /2
RS
LA 264
RF=(P/2)PKLA
PP
RP
RL
RF
RP
RL
LA
RL
RL
LA
LA
RF=(P/2)
RP
BB
PP
244
RL
/2
801RP
RP must be ≤RS
(P - PP) /2
711
LA 264
RS
RP
PP
PK
LA
LA
RS
RP
RL RB
RF
RP
RL
BB
LAbe ≤ (P - PP) /2
LAbe ≤ (P - PP)LA
LA
RP must
/2
RP must
PP
244
RS
RP
RF=(PP/2) RK PP
PP
PP
264 PK
RS
221
RS
RL
RB
PP
PP
LA
RK + RL must
LA
PPbe ≤ (PK - PP) /2
LA 211
LA 224
244
PP
PP
RP
221
RF=(PP/2) RK PP
PK
264
RS
RS
RP
LA
RL/2
RB
PP
LA
PP
PP
LA223
LA211
PP
LA RS
LA
LA 224
RK +RP
RL must
be ≤ (PK - PP)
204
RL
RF=(PP/2)
RF=(PP/2)
LA
RP RS
RK
LA
LA
LA
LA
LA RS
be ≤ (P - PP)RP
/2
RS
RL
RB
AP
RL
PP
PP
211
224
AP
PP
BB
PP
RK + RLLA
must be ≤ (PK - PP) /2
223
204
RF=(PP/2)
RP
RK
be ≤ (P - PP) /2
RP
RP
LA
AP
AP
AP
RS
RP
PP
244
AP
PP
PP
PP
211
224
BB
RK + RL mustRP
be
≤ (PK - PP) /2
223 RP must be
204
≤ (P - PP) /2 PP
RS
RF=(PP/2)
PP
244
RP
RP PP
PP
PP
LA
LA 601
402
602
612
RP
611
401
RP
RF=(PP/2)
PP
PK 603
BB
PP
611
PP
401
601
PP
444
404
≤RS
(P - PP) /2
RF=(PP/2)
602
LA402 RP must be
612PP
RF
RS
RP
PP
LA RF=(PP/2)
264 PK
RP
RP RF=(P/2) RP
RF
RL
RP
LA
BB
RL
LAbe ≤RS
RP must
(P - PP) /2
RF=(P/2)
RS
RP
RL
RL RS
RP
PP
RB
PP
PK
PP
RK
264 RP
223
RL
RB
LA
LA
PP
PP
223
RKPP
264 PK
RS
RL
PP
LA
PP
RP
224
211
LA
LA
RK + RL mustRB
be ≤ (PK - PP) /2
RP
RK
RS
RP
/2
LA BB
RL
RB
RS
PP
PP
224
211
RK + RL must be ≤ (PK - RK
PP) /2
BB
RF=(PP/2)
LA
RP
RP mustLA
be ≤ (P - PP) /2
RS
LA PP
LA PP
224
211
PK LA RK + RL mustPP
be ≤ (PK - PP) /2
264
LA
RF=(PP/2)
AP
RP
LAAP
BB
PP
264 PK
AP
RP
AP RS
RS
RF=(PP/2)
RP
LA
RL
RB
RP
AP
RS
RK
PP
PP
PP
RL
402
621
611
RB
602
601
612
603
404
PP
PP
PP
PP
402
224
602
612
RL must
PP)
/2
PP
PP
RF
621
404
603be ≤ (PK - RK
444RK + PK
RF
PP
RP
RL
PP
RF=(P/2)
224
RL
RP
RK + RL must be ≤ (PK - PP) /2
RF
RL
RL
RP
RF=(PP/2)
RP
RL
RPRP
RB
RK
RP
RF=(PP/2)
RP
LA
602
404
234
AP
LA 233
RL
RP PP
LA
602
404
RL + RP must be PP
≤ (P RP
- PP) /2
RL
PP
233
RL be ≤ (P - PP) /2
RL + RP must
RL
PP
233
RP
LA
AP RP
AP
LA
RL + RP must be ≤ (P -RP
PP) /2
LA
P
RL + RP must
be ≤ (P - PP) /2
701
PP
234701
PP
RF=(PP/2)
LA
233
Days
PP
RF=(PP/2)
233
601
RL
AP
LA
AP
RL
RL
±.0005
PP
LA
LA
AP
402
PP
PP
RF=(PP/2)
RP
RL
LA
RP must beRF=(PP/2)
≤ (P - PP) /2
AP
RL
PP
PP
1-19, 5
LA RF=(PP/2)
LA
RL RF=(PP/2)
LA
RL
701
RF
712
701
AP
AP
LA
the example below. Specify
alterations, if applicable.
712
RP
611
33
RP
AP
LA
RF=(P/2)
RL
LA
AP
701
1-19, 5 Days
34
Jektole Data
®
The Engineered Clearance
Perforating punch-to-die button
clearances in metal stamping dies
has been universally expressed as a
percentage of stock thickness, and
for clarity should be articulated as
percent per side (i =clearance per
side).
Jektole ®
with
Keeper Key
Standard practice has called for
i5%, and is commonly known
as “regular clearance.” Regular
clearance has been applied almost
universally to all applications
involving the perforation of ferrous
materials.
Jektole ®
Cutaway
the Engineered Clearance,
is approximately twice regular
clearance, i.e., i 10-12%. This
means greater productivity, improved
maintenance, and a better return on
your tooling investment.
Jektole® In Production
●
●
●
●
●
Requires less press tonnage
Reduces the pressure required to strip the
punch, which, in turn, reduces punch wear
Produces minimal burr
Doubles—often triples—piece output per grind
Reduces total punch costs
Jektole® In Maintenance
●
●
●
●
Keeper Key holds pin in retracted position
(see photo at left)
Eliminates the need for disassembly before
grinding
Helps maintain proper pin extension
Reduces downtime for regrinding
Jektole®,
In addition, clearances of up to i
50% are not uncommon with some
hard materials. Clearance tests
have been performed by Dayton
Progress to prove that increasing
the clearance does not lessen hole
quality—a common thought by some
designers and engineers. Dayton
clearance tests do, in fact, prove that
the Jektole® Engineered Clearance
provides many advantages and
benefits.
Jektole Components
Standard Jektole Data
®
DIMENSION
Std. Shank
Diameter
Point Hole
Diameter
Shank Hole
Diameter
Pin
Extension
Keeper Key
Number
J2
J3
J4
J6
J9
J12
.3750 .6250 1.250
D .1875 .2500 .3125 .4375 .7500 and
.5000 1.000 larger
C
.020
.032
.046
.063
.094
.125
E
.086
.109
.141
.172
.221
.275
.03
.03
.06
.06
.06
.06
920045
920053
*
* Keeper Key not available
Jektole Design Limits
®
J2
J3
J4
Min. Shank Dia.
DIMENSION
D
.172
.218
.282
Min. Point Dia.
P .040
.064
.092
.126 .188 .250
Max. Point Lgth.
B
1.50
1.62
1.62 1.62 1.62
1.25
J6
J9
J12
.344 .442 .552
®
Universal Jektole Components
®
Punch
.06
(.03 for
J2 & J3)
Set Screw
.09
(.05 for
J2 & J3)
Pin
Extension
E D
P
C
L
L
.75 Min.
B
.01
Fillet
H
.75
EJECTOR PINS
J2
J3
J4
J6
J9
J12
Overall Length L
1.11
1.38
1.94
1.94
2.22
2.22
Pin Diameter
End Ground
Square
D
D
Jektole Pin
RC 44-48
Spring
D
.017
.027
.041
.058
.089
.120
Head Diameter H
.048
.073
.094
.120
.156
.188
Hd. Thickness
T
.031
.047
.062
.062
.094
.094
J2
J3
J4
J6
J9
J12
Outside Dia.
D
.081
.104
.136
.167
.216
.270
Free Length
L
2.38
2.38
3.19
3.00
3.03
2.56
lbs.
.5
.75
1
1.5
2
2.5
J2
J3
J4
J6
J9
J12
SPRINGS
T
L
D
Pressure
(.12" Pre-load)
SCREWS
Screw Size
D
Screw Length
L
#3-48 #5-40 #8-32 #10-32 1/4-28 5/16 -24
.19
.19
.19
.19
.25
.25
L +.020
+.005
35
Shear Angles
L +.020
+.005
A°
L +.020
+.005
Shear Angles can be applied to all punch
points. These angles are used primarily
to reduce slug pulling. Single and Double
Shears can be used to reduce the punching force as well as minimize slug pulling.
These alterations are prepriced and do not
add to the standard delivery of the product.
L +.020
+.010
XS22
Nail Point
90°
0°
Shown as reflected view.
A°
A°
.04
Double Shear
A°
L +.020
+.005
L +.020
+.010
A°
A°
L
A°
90°
.04
0°
L
Shear Angles are also available on Classified Shapes, but are available as special
order only.
A°
For Round & Shape Punches
L +.020
+.005
L +.020
+.005
L +.020
+.005
90°
0°
L +.020
+.005
L +.020
+.005
For Round Punches Only
XS19
A°
+.020
+.005
90°
+.020
+.005
A°
A°
L +.020
+.010
L +.020
+.005
.04
0°
A°
L +.020
+.005
L +.020
+.005
XS20
Standard head flat and dowel locations are
at 0°.
90°
Chamfer
L
90°
0°
0°
A°
A°
+.020
+.010
XS23
.04
A°
Single Shear
L +.020
+.005
A°
A°
L +.020
+.005
L +.020
+.005
A°
L+.020
+.010
A°
A°
90°
0°
Simply add the alteration code shown next
to the drawings, and the angle desired, to
your punch catalog number. Tolerance on
all angles is ±15 minutes.
LL not available on XS19, XS21, XS22, and
XS23.
HOW TO ORDER
Type Code L
A°
L +.020
+.010
L +.020
+.010
.04
.04
A°
A°
L +.020
+.005
XS21
Conical
L +.020
+.005
L +.020
+.005
XS24
A°
width
Single Shear Angle with Flat
L +.020
+.005
A°
L+.020
+.010
width
A°
A°
0°
90°
90°
90°
L +.020
+.005
L +.020
+.005
A°
90°
0°
A°
A°
0°
L+.020
+.010
90°
width
90°
0°
L
+.020
+.010
VersaPlus Premium Products
®
0°
90°
0°
L +.020
+.005
P (or P&W) Steel Alteration
VPO 50 2332 P.400, W.300 A2 XS23 A3°
90°
L+.020
+.010
L+.020
+.010
0°
A°
A°
90°
A°
90°
width
0°
A°
0°
width
width
90°
0°
Precision, High-Performance
Punches and Pilots
VersaPlus® Punches and Pilots are a
premium line of precision, high-performance products that offer more
features and benefits to users in
industries where higher-than-normal
production runs occur—and where
optimum performance is a MUST.
VersaPlus® is “setting the new standard in high performance,” according
to tool companies and manufacturers
who have field-tested the products.
For example, a furniture hardware
manufacturer realized a production run improvement from 250,000
A°
A°
0°
to 375,000—a 150% increase. In
another test, a tool and die company
increased run-time-to-sharpening
from 100,000 pieces to 200,000.
VersaPlus® gives users the real “plus”
through improved production capabilities, increased uptime, and lower
costs.
For additional information or
a copy of our latest VersaPlus®
catalog, contact your Dayton
Progress Distributor.
® VersaPlus is a registered trademark of Dayton Progress.
Commitment to Quality & Customer Satisfaction
Dayton Lamina is a leading manufacturer of tool, die and mold
components for the metal-working and plastics industries. As
a customer-focused, world-class supplier of choice, we provide
the brands, product breadth, distribution network and technical
support for all your metal forming needs.
Our goal is to give our customers the most innovative and valueadded products and services.
*
*Dayton Lamina’s line of Danly products is available only to North America.
© 2016 Dayton Lamina Corporation. All rights reserved.
Form 900
7/16

Versatile Inch Catalog - Dayton Lamina Corporation

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