SA400 Minifloppy service manual
Transcription
SA400 Minifloppy service manual
SA400 W minifloppyTM ~ Dis~(ette Storage Drive ~D @ ~ @!) 2) ~ @!) I ~®shUgart Associates I SA400 rt&J minifloppyTM ~ Disl<ette Storage Drive ~D @ ~ @2) 2) ~ @2) I © Copyright 1977 Shugart Associates I PREFACE This service manual contains all the information required to service the SA 400 MiniFloppy drive in the field. The service manual is divided into 3 sections: Section I Theory of Operations Section 2 Maintenance Manual Section 3 Illustrated Parts Catalog Each section contains its own Table of Contents. For information on the SA 400 drive specifications, interfacing, track formats, and applications notes refer to Shugart Associates OEM manual PIN 54102. Section 1 Table c)f Contents 1.0 Theory of Operations 1 1.1 General Operations 1.2 Head Positioning . 1 1.3 Diskette Spindle Drive. 2 1.4 Head/Write Head . 2 1.5 Hecording Format 2 1.6 Bit Cell 3 1.7 Byte. 3 1.8 Tracks. 4 1.9 Track Format 4 1.10 Sector Recording Format 4 1.11 Soft Sector Recording Format. 4 1 2.0 Drive Motor Control 6 3.0 Drive Selection 7 3.1 Head Load. 7 3.2 Singlle Drive System. 7 3.3 Mu Itiple Drive System. 7 Index Detector 8 5.0 Track Zero Indication . 9 6.0 Track Accessing 4.0 10 6.1 Stepper Motor. 10 6.2 Stepper Control 10 6.3 Step Out. 10 6.4 Step In Mode 10 7.0 Read/Write Operations 13 8.0 Read/Write Head . 16 9.0 Write Circuit Operation 17 10.0 11.0 Read Circuit Operation 18 Write Protect 19 12.0 Interface . 20 12.1 J 1/P 1 Connector . 20 12.2 D.C. Power 20 12.3 Input/Output Lines. 20 Listof Illustrations 1. Functional Diagram. 2 2. Data Pattern 2 3. 4. 5. 6. 7. 8. 9. Bit Cell Data Bytes 3 3 3 Hard Sector Format 4 Soft Sector Format . 5 Motor Control Functional Diagram. 6 Drive Select Functional Diagram. 7 10. Index Detector Logic 8 11. Index Timing Diagram. 8 12. Track 00 Indication Diagram 9 13. Track 00 Timing Diagram 9 Byte. 14. Step Out Logic 10 15. Stepper Control Functional Diagram 11 16. Step Timing Diagram 12 17. Step In Logic 12 1B. Bit Cell 14 19. Basic Read/Write Head 14 20. Recorded Bit 14 21. Reading A Bit . 15 22. I F and 2 F Recording Flux and Pu Ise Relationship 15 2:L Read/Write Head. 16 24. Write Circuit Functional Diagram 17 25. Read Circuit Functional Diagram 18 2B. Write Protect Functional Diagram 19 27. D.C. Power 20 28. SA400 Interface Connections . 21 29. Interface Signal Driver/Receiver 21 1.0 THEORY OF OPERATIONS 1.1 GENERAL OPERATIONS The SA 400 Minifloppy Drive consists of read/ write and control electronics, drive mechanism, motor control, read/write head, track positioning mechanism, and the removable Diskette. These components perform the following functions: • Interpret and generate control signals. • Move read/write head to the desired track. • Read and write data • Maintain correct diskette speed. The relationship and interface signals for the internal functions of the SA 400 are shown in Figure 1. The Head Positioning Actuator Cam positions the read/write head to the desired track on the Diskette. The Head Load Actuator loads the Diskette against the read/write head and data may then be recorded or read from the Diskette. The drive has two (2) PCB's, one is for the drive motor control and the other is the drive PCB. The electronics packaged on the drive PCB contains: 1. Index Detector Circuits 2. Head Position Actuator Driver 3. Head Load Actuator Driver 4. Read/Write Amplifier and Transition Detector 5. Step Control Logic 6. Track Zero Sensing Circuits 7. Write Protect The drive motor control PCB contains the following electronics: 1. Motor on & off circuitry 2. Motor speed control 1.2 HEAD POSITIONING An electrical stepping motor drives the Head Position Actuator Cam which positions the read/write head. The stepping motor rotates the actuator cam clockwise or counter-clockwise. The using system increments the stepping motor to the desired track. Each step consists of 2 steps to the stepper motor for each step pulse supplied on the interface. WRITE PROTECT (COM) ~C ~"" _~::I~gROTECT I ~ r---------------. ~~~ I ,.----_"....:~~:--_--.J WRITE PR T C READ LOGIC ___ READ DATA I .......--+--j...:.:.R=..EA:.:::..D~HE~AD I DRIVE SELECT WRITE DATA WRITE GATE WRITE LOGIC ... WRITE PROTECT WRITE HEAD DRIVE SELECT ACTIVITY LIGHT STEP HEAD LOAD SOLENOID DIRECTION SELECT . --..1 DRIVE SELECT (3 LINES) TRACK 00 (COM) ..... TRACK 00 TRACK 00 (N/OI ..... INDEX/SECTOR _ MOTOR ON_ _. --..I CONTROL LOGIC MOTOR ON TACHOMETER STEPPER </JA STEPPER STEPPER tPB <PC STEPPER ¢O INDEX/sECTOR LED INDEX/SECTOR DETECTOR FIGURE 1. FUNCTIONAL DIAGRAM 1.3 ette is held in a plane perpendicular to the read/ write head by one platen located on the base cast· ing. The Diskette is loaded against the head with a felt load pad actuated by the head load solenoid. DISKETTE SPINDLE DRIVE The Diskette D.C. drive motor rotates the spindle at 300 rpm through a belt-drive system. 50 or 60 Hz operation is accommodated without any changes. A Clamping Hub moves in conjunction with the Hub frame that precisely clamps the Di.skette to the spindle hub. The motor is started by making the interface signal "motor on" true and is stopped by making this signal false. 1.1\ 1.5 RiECORDING FORMAT The format of the data recorded on the Diskette is totally a function of the host system. Data is recorded on the Diskette using frequency modula· tion as t.he recording mode, i.e., each data bit recorded on the diskette has an associated clock bit recorded with it, this is referred to as FM. Data written on and read back from the diskette takes the form as shown in Figure 2. The binary data pattern shown represents a 101. Two recording frequencies are used. IF which is 0 bit and 2F which is a 1 bit. The IF frequency is 62.5 KHz and 2F is 125.0 KHz. READIWRITE HEAD The read/write head is a ceramic head and is in direct contact with the Diskette. The head sur· face has been designed to obtain maximum signal transfer to and from the magnetic surface of the Diskette with minimum Head/Diskette wear. The SA 400 ceramic head is a single element read/ write head with straddle erase elements to provide erased areas between data tracks. Thus, normal tolerance between media and drives will not degrade the signal to noise ratio and insures Diskette interchangeability. I The read/write head is mounted on a carriage which is located on the Head Position Actuator Cam and is driven thm a cam follower. The Disk- DATA BITS FIGURE 2. DATA PATTERN 2 1.6 BIT CELL eight (8) consecutive bit cells. The most significant bit cell is defined as bit cell 0 and the least significant bit cell is defined as bit cell 7. When reference is made to a specific data bit (i.e., data bit 3), it is with respect to the corresponding bit cell (bit cell 3). As shown in Figure 3, the clock bits and data bits (if present) are interleaved. By definition, a Bit Cell is the period between the leading edge of one clock bit and the leading edge of the next dock bit. A bit cell time is 8/1 sec from clock to clock. During a write operation, bit cell 0 of each byte is transferred to the disc drive first with bit cell 7 being transferred last. Correspondingly, the most significant byte of data is transferred to the disc first and the least significant byte is transferred last. CLOCK BITS _--L_ ( [)ATABr~ (If: PRESENT) , When data is being read back from the drive, bit cell 0 of each byte will be transferred first with bit cell 7 last. As with reading, the most significant byte will be transferred first from the drive to the user. Figure 4 illustrates the relationship of the bits within a byte and Figure 5 illustrates the relationship of the bytes for read and write data. FIGURE 3. BIT CELL 1.7 BYTE A Byte, when referring to serial data (being written onto or read from the disc drive), is defined as ~CELL8~~CELL;I:'TCELL: R:,TCELL: BlTCELL] I I MSB BIT CELL 1 BIT CELL 0 LSB BYTE--------------·~I BINARY REPRESENTATION OF: DATA BITS CLOCK BITS HEXADECIMAL REPRESENTATION OF: DATA BITS CLOCK BITS FIGURE 4. BYTE b:ITiJ LhLJ YTE BYTE 01234567 ,_-...lL....-_........_......L_ _. L - _ - L _ - - - '_ _........_ 1 ........_---JL.-._...L-_......I 1 BIT CELL 0 OF BYTE 0 IS FIRST DATA TO BE SENT TO THE DRIVE WHEN WRITING AND FROM THE DRIVE WHEN READING BIT CELL 7 OF BYTE 17 IS LAST DATA TO BE SENT TO THE DRIVE WHEN WRITING AND FROM THE DRIVE WHEN READING FIGURE 5. DATA BYTES 3 1.8 '1.10 HARD SECTOR RECORDING FORMAT TRACKS In this Format, the using system may record up to 10 or ] 6 sectors (records) per track. Each track is started by a physical index pulse and each sector is started by a physical sector pulse. This type of recording is called hard sectoring. Figure 6 shows some typical Sector Recording Formats. The using system must do the sector separation. For additional information on sector separation and formatting requirements. Refer to the SA 400 OEM Manual. The SA 400 Minifloppy drive is capable of recording up to 35 tracks of data. The tracks are numbered 0-34. Each track is made available to the read/write head by accessing the head with a stepper motor and carriage assembly. Track 00 is the outer most track with track 34 being the intermost track. Track accessing will be covered in Section 3. Basic Track Characteristics: 25,000 bits No. bits/track 2,581 BPI Bit per inch (inside) 1.9 'loll SOFT SECTOR RECORDING FORMAT Tracks per inch 48 TPI Access time 40 msec In this Format, the using system may record one long record or several smaller records. Each track is started by a physical index pulse and then each record is preceded by a unique recorded identifier. This type of recording is called soft sectoring. Figure 7 shows the soft sector format for 18 sectors and 128 bytes. Refer to the SA 400 OEM Manual for further formatting information. TRACK FORMAT Tracks may be formatted in numerous ways and is dependent on the using system. The SA 400 can use hard sector recording with SAl05 and SAl07 media or soft-sectoring using SAl04 media. SA 400 HARD SECTOR FORMAT SECTOR SEPARATION DONE BY THE USING SYSTEM FM RECOMMENDED FORMAT PHY~CALSEC~R~'~~~~~~~~~~~~~ ~~~~~~~~~~~~~~ 1-1 . I: . HIEX BYTE #OF BYTES 16 SECTORS 10 SECTORS 8 SECTORS 5 SECTORS 4 SECTORS 2 SECTORS 1 SECTORS UPDATE WRITE [2J I I I r----__ I.. --G-1-- ....... -I-D-... .. HEX 00 16 HEX FB 1 __ 1.. OATA FIE LD - - - - - - . ,.... ~ CRC ~M CD 2 I 128 256 256 512 512 1024 2048 I I I I I HEX I FF t I I 48 35 I 115 91 250 519 1058 I I I I ~~~~~~~~~~~~~~.~~~.~~~~~~~~~~~~~~~ -USER DATA ~J -GENERATED BY CRC GENERATOR (IBM OR EQUIV) FIGURE 6. HARD SECTOR FORMAT 4 PHYSICAL INDEX ~ DATA FIELD _>RECORD 18 ....... GAP4 PRE-INDEX 103 BYTES HEX "FF" GAP 1 INDEX GAP 20 BYTES / ID RECORD " 1 GAP 2 10 GAP 10 BYTES DATA FIELD RECORD " 1 GAP3 DATA GAP 18 BYTES ID RECORD GAP2 DATA FIELD RECORD #2 #2 --------------... I... SYNC BYTES HEX "00 ID RECORD GAP 2 #3 DATA FIELD RECORD 10 RECORD 18 #3 GAP2 DATA FIELD RECORD 18 ~,,~ /J GAP BYTES HEX "FF- GAP3 GAP4 ~ ,.---.....,r-------------"""'T---~,...---"" ID ADDRESS MARK TRACK ADDRESS SECTOR ADDRESS CRC BYTE CRC BYTE 1 2 DATA OR DELETED DATA ADDRESS MARK 128 BYTES OF USER DATA 16 B Y T E S - - - - - + 4 BYTES-.j GAP BYTES HEx' FF SYNC BYTES HEX "00 ~6BYTES~4BYTES~ WRITE GATE .", TURN ON FOR UPDATE - - - - . / OF NEXT DATA FIELD WRITE GATE OFF HEX "FF- GAP BYTES HEX -'FF" SYNC BYTES HEX "00" ! + 1 8 Y T E + 16 BYTES - + - - 4 8 Y T E S - - - . t WRITE TURN-OFF ~ PREVIOUS FOR UPDATE OF DATA FIELD '- FIGURE 7. SOFT SECTOR FORMAT (18 SECTORS PER TRACK) CRC BYTE 1 CRC BYTE 2 2.0 DRIVE MOTOR CONTROL • Start/Stop • Speed Control • Over Current Protection • Speed Adjust The motor used in the SA 400 is a DC drive motor and has a separate motor on and off interface line. After activating the motor on line, a 1 second delay must be introduced to allow proper motor speed before reading or wri ting. When motor on is activated to PIN 16 on the drive PCB this will start the motor by causing current to flow thm the motor windings. Figure 8 shows the functional diagram of the motor speed con trol circuit. The motor speed control utilizes an integral brushless tachometer. The output voltage signal from this tachometer is compared to a voltage/ frequency reference level. The output from the voltage/frequency comparator will control the necessary current to maintain a constant motor speed of 300 RPM. Motor speed adjustment changes the V ref thm a Potentiometer. +TACH IN +MOTOR OUT MOTOR -MOTOR OUT -MOTOR ON - - - - - - - - - - . - - - - - - - - ' FIGURE 8. MOTOR CONTROL FUNCTIONAL DIAGRAM 6 3.0 DRIVE SELECTION 3.1 HEAD LOAD drive is powered on. Activating any drive select line will light the activity lite and enable reading and writing if the motor is running and the head is loaded. Refer to Figure 9 for the logic required. When the shunt block position HL'is shorted the head will load, by energizing the head load solenoid, when drive select is brought to an active low. Reference Figure 9. 3.3 There are 3 drive select lines. In multiple drive systems leave the jumper uncut in the shunt block for the drive number you wish to select. MX must be cut for the input & output to be daisey chained. With MX cut drive select must be true in order to activate output enable which in turn gates the output lines lites the activity lite and conditions the input lines. Reading and writing can now be performed if the motor is running and the head is loaded. Figure 9 is the drive select functional diagram. If the shunt block i.s positioned so HL is open and MH is shorted the head will load with-Motor On signal, irregardless of the state of drive select. Reference Figure 9. 3.2 SINGLE DRIVE SYSTEM With MX jumper shorted the input to the or gate for output enable is at a low level. This causes the signal output enable to always be true when the MOTOR ON 0 MH ..----0 - - - 4• MULTIPLE DRIVE SYSTEM 10----------. I [ J - - - - - - - - -..... HL +5 ---'V\/'y--..----ACTIVITY LITE INPUT LINES OUPUT LINES DS13 DS2 DRIVE SELECT DS3 --- READ [II WRITE GATE ~ READ ENABLE READ PULSE 24 STEP TO STEP COUNTER ~- INDEX PULSE OUTPUT ENABLE 20 WRITE PROT SWITCH MX OPEN FOR MULTIPLE DRIVE SYSTEM. LEAVE SHORTED THE STRAP IN THE SHUNT BLOCK FOR THE DRIVE YOU WISH TO SELECT. PHASE A TRK 00 SWITCH MH SHORTED THE HEAD WI LL LOAD WITH -MOTOR ON. HL SHORTED THE HEAD WI LL LOAD WITH -DRIVE SELECT. FIGURE 9. DRIIVE SELECT FUNCTIONAL DIAGRAM 7 4.0 INDEX DETECTOR Each time an index or sector hole is moved past the index photo detector, a pulse is formed. This pulse is present on the interface as index/sector pin 8. Without a Diskette in the drive the output line will be low so the using system must look for a transition to be a valid signal. The detector output is fed into a schmidt trigger with a level trigger latch back to maintain pulse stability, while shaping the pulse. With output enable true this pulse will be on the interface as a negative going pulse. Refer to figures 10 and 11 for logic required and timings. Shown is the output from a soft sector Diskette. +5 CD +-OUTPUT ENABLE 0 L..---.----------I FIGURE 10. INDEX DETECTOR LOGIC + \ _I --~NDEX __/ I I_ I 1 .. DETECTOR I.. ----L ','~J I 200±7.2m.sec --j SOFT SECTOR FIGURE 11. INDEX TIMING DIAGRAM 8 _ - INDEX SECTOR ~ 5.0 TRACK ZEBO IINDICATION Track 00 signal (pin 26) is provided to the using system to indicate when the read/write head is positioned on track zero. Figures 12 & 13 show the logic and timing for the track zero indi.cation. The track zero micro switch is actuated by the carriage between track one and track zero. When the carriage is stepped to track 00 stepper phase A is Anded with the output from the track 00 switch. The output from this And gate conditions another And gate and its other leg is output enable which is true when the drive is selected in a multiple drive system or on power on in a single drive system. These conditions will cause a TRK 00 indication to the interface. Reference Figure 12 for the logic required. +OUTPUT ENABLE - - - - - - - - - - - - - , -q~A----..., 0-- F ~---I DEBOUNCE ..--~~- - TKOO H ~---ICKT TP8 FIGURE 12. TRACK 00 INDICATION DIAGRAM OUTPUT ENABLE _ _ J ON TRACK __---'L- STEP PULSE .. ------------.-----------------J~-----DIRECTION 1> A 1> B 1> C 1> D TRACK 00 SWITCH (TP8) TKOO INTERFACE SIGNAL PIN26 __--.r-L------.. _JI __ _ _r __-----11 ____ -----------_._------------..... (TKOO SIGNAL) _ _ _ _ _ _ _ _ _ _ _ _..... OUTPUT ENABLE. TKOO SWITCH • PHASE A. FIGURE 13. TRACK 00 TIMING DIAGRAM 9 6.0 TRACK ACCESSI NG A to be energized in the stepper. "Figure 15 and 16 shows the stepper control logic and timing." • Stepper Motor (4 Phase) With drive select and read enable true, this provides the conditions which allows the step pulse to clock the clock input to the stepper control shift register. As the stepper control shifts from one phase to another the outputs are fed back to the 2nd pulse generator sis. When a step pulse causes the stepper counter to go from its on track phase via the clock :input the two step sis is fired. In approximately 11 milliseconds a 2nd clock to the shift register is provided, this causes the stepper motor to step from its transient phase B or D to the next on track phase A or C. This is the method that causes the stepper to step 2 times for each step pulse on the interface. The circuit will also interlock any possibility of writing on the transient phases Band D. • Stepper Con trol Logic • Reverse Seek • Forward Seek • Track Zero Indication Seeking the read/write head from one track to another is accomplished by selecting the desired direction utilizing the Direction Select Interface line, loading the read/write head, and then pulsing the Step line. Multiple track accessing is accomplished by repeated pulsing of the Step line with write gate inactive until the desired track has been reached. Each pulse on the Step line will cause the read/ write head to move one track either in or out depending on the Direction Select line. 6.1 The stepper control is a 4 bit parallel access shift register with J and K inputs. It is used in the shift mode when stepping out and in the load mode when stepping in. Only the A Band C outputs are used. The 4th output is D' and is true when the other outputs are zero. STEPPER MOTOR The 4 phase stepper motor turns the head actuator cam in 2 step increments per track. Two increments will move the head one track via a ball bearing follower which is attached to the carriage assembly. This follower rides in a spiral groove in the face of the actuator cam. 6.3 Figure 14 shows the logic for how the bit for stepping is shifted when direction is high and the shift register is in a shift mode or step out. The stepper motor has 4 phases. Phase A and phase C are the active positions which are energized when the head is on track. The phases Band D are transient states. Two one shots to the stepper counter logic provides the 2nd step pulse approximately 11 milliseconds after the step line goes negative providing the drive is selected and read enable is true. 6.2 6.4 During Power on Reset time the stepper control shift register is reset to zero. This will cause phase STATES A 0 B 0 ... 1 0 0 1 0 0 0 0 C 0 0 0 1 0 D 0 0 0 0 1 STEP IN MODE When direction is low the drive is in a step in mode. The shift register is in a load mode. Its outputs are being used to load the inputs. Figure 17 shows the logic on this and how the outputs are shifted. Reference figure 16 for timing. Again only A B & C outputs are used, the 4th output is D'. STEPPER CONTROL P 0 R STEPOUT INPUT TO SECOND PULSE GENERATOR A ,.., B ,.... C ,..., '" '-' D -- D.LffiriIi] eLK PULSE n n n n ---J U U U D' '" L STEPPER ~ PHASE ~ FIGURE 14. STEP OUT LOGIC 10 +5V -OIFIECTION -*·-----10 01------...., C D-"""*- </>8 .---+---......-+----HL~ I'\--¥-- </>C -STEP )( +REAO ENABLE .....-----41 8 8 A Q Q ....--.... A FiGURE 15. STEPPER CONTROL FUNCTION DIAGRAM 11 D--¥- </>0 D-",,*"- </>A POR n STEP n. CLK L,~ DIRECTION </> A </> B </> C </> D ~J n I ~~ n ~T r~ I 11 I FIGURE 16. STEP TIMING Dlt\GRAM INPUT TO SECOND PULSE GENERATOR _.- A L 0 B - 0 0 1 0 0 0 1 0 0 0 H ~O 0 0 0 1 C D '-- 0 0 1 0 A B =r=-----.-.--..- - - . C D -- D'~ ClK PULSE JUU1..fL STEPPER ~ PHASE ~ FIGURE 17. STEP IN LOGIC 12 ---1 7.0 READ-WRITE OPERATIONS • SA 400 Minifloppy uses double frequency NRZI recording method. • The read/write head, in general, is a ring with a gap and a coil wound at some point on the ring. • During a write operation, a bit is recorded when the flux direction in the ring is reversed by rapidly reversing the current in the coil. • During a read operation, a bit is read when the flux direction in the ring is reversed as a result of a flux reversal on the diskette surface. 7.1 The SA 400 drive uses the doublefrequency (2F) longitudinal non return to zero (NRZI) method of recording. Double frequency is the term given to the recording system that inserts a clock bit at the beginning of each bit cell time thereby doubling the frequency of recorded bits. This clock bit, as well as the data bit, are provided by the using system. See Figure 18. 7.2 The read/write head is a ring with a gap and a coil wound some point on the ring. When current flows through the coil, the flux induced in the ring fringes at the gap. As the diskette recording surface passes by the gap, the fringe flux magnetizes the surface in a longitudinal direction. See Figure 19. 7.3 The drive writes 2 frequencies IF 62.5 KHz and 2F 125 KHz. During a write operation, a bit is recorded when the flux direction in the ring is reversed by rapidly reversing the current in the coil. The fringe flux is reversed in the gap and hence the portion of the flux flowing through the oxide recording surface is reversed. If the flux reo versal is instantaneous in comparison to the motion of the diskette, it can be seen that the portion of the diskette surface that just passed under the gap is magnetized in one direction while the portion under the gap is magnetized in the opposite direction. This flux reversal represents a bit. See Figure 20. 7.4 During a read operation, a bit is read when the flux direction in the ring is reversed as a result of a flux reversal on the diskette surface. The gap first passes over an area that is magnetized in one direction, and a constant flux flows through the ring and coil. The coil registers no output voltage at this point. When a recorded bit passes under the gap, the flux flowing through the ring and coil 0 will make a 180 reversal. This means that the flux reversal in the coil will cause a voltage output pulse. See Figure 21 . 13 C D C D c C - C D C -- f------~.. ~- C D - - - BIT CELL 0 BIT CELL 1 BIT CELL 2 B IT CELL 3 BIT CELL 4 BIT CELL 5 BIT CELL 6 BIT CELL 7 BINARY REPRESENTATION 1 1 \1..- 0 0 ...,----__ ,_--J/\1..I HEX C I~EPRESENTATION 1 0 1 -.-_ _ FIGURE 18. BIT CELL CURRENT FRINGE FLUX OXIDE CRECORDING SURFACE 1 MYLAR BASE ® DISKETTE MOTION FIGURE 19. BASIC READ/WRITE HEAD CURRENT ~ RECOFIDED BIT FIGURE 20. RECORDED BIT 14 1 -----J A ... 0 . . DISKETTE MOTION VOLTAGE PULSE {FLUX REVERSAL IN GAP} ( ({ ---- 9~--~-~-~ I I RECORDED BIT FIGURE 21. READING A BIT , 1F 2F BINARY EQUIVALENT r \/ I ~ IC WRITE DATA WRITE DRIVER ~ WRITE DRIVER 2 DISKETTE SURFACE ,C D I r-,- - _ ' - - _ - - - ' I ~==-wt;:;;F D I' _ _......,--.....1 ~ I B_I_T_C_E_L_L_3__ .J _--.l I t-- \ i :c n...__ n __ n""--__ !o...-__B_I_T_C_E_L_L_2_ _ ,C , 2F \/, ..J"...... ~---L..-.J- I I READ DATA D BIT CELL 1 '1.._--ft-....JL, I READ SIGNAL != \/ 0 ' I BIT CELL 0 2F I =;; ==+;;.;iRi~;;ii... :;? FLUX I REVERSAL' I : I : I : ~--..~~I V~ ~ I I I I I L I I n _--Il..--IL.. FIGURE 22. 1F AND 2F I~ECORDING 15 n I I n I I FLUX AND PULSE RELATIONSHIP n , 8.0 READ/WRITE HEAD • The read/write head can tains three coils. • When writing, the head erases the outer edges of the track to insure data recorded will not exceed the .012 track width. • The head is ceramic. 8.1 The read/wri te head can tains three coils. Two read-write coils are wound on a single core, cen ter tapped and one erase coil is wound on a yoke that spans the track being written. The read-write and erase coils are connected as shown on Figure 23. 8.2 On a write operation, the erase coil is energized. This causes the outer edges of the track to be trim erased so as the track being recorded will not exceed the .012" track width. The straddle erasing allows for minor deviations in read/ write head current so as one track is recorded, it will not "splash over" to adjacent tracks. 8.3 Each bit wri tten will be directed to alternate read/write coils, thus causing a change in the direction of current flow through the read/write head. This will cause a change in the flux pattern for each bit. The current through either of the read/wri te coils will cause the old data to be erased as new data is recorded. 8..4 On a read operation, as the direction of flux changes on the diskette surface as it passes under the gap, current will be induced into one of the windings of the read/write head. This will result in a voltage output pulse. When the next data bit passes under the gap, another flux change in the recording surface takes place. This will cause current to be induced in the other coil causing another voltage output pulse of the opposite polarity. INPUT FROM WF~ITE DRI VERS OR OUTPUT TO READ AMPS 5 FIGURE 23. READ/WRITE HEAD 16 9.0 WRITE CIRCUIT OPERATION (FIGURE 24) 9.3 The output of one of the Write Drivers allows write current to flow through one half of the read/ write coil. When the Write Trigger "flips", the other Write Driver provides write current to the other half of the read/write coil. • The Write Data Trigger flips with each pulse on the Write Data line. • The Write Data Trigger alternately drives one or the other of the Wri.te Drivers. 9.4 The removal of Write Gate causes the Turn Off Degauss Delay circuit to slowly reduce write current for 25 microseconds. During this time if Write Gate is toggled the Read/Write head will be degaused by the decreasing write current. At the end of the delay the Center Tap Switch opens and the Erase Current Source is turned off. • Write Gate allows write current to flow to the Write Driver circuits if diskette is not write protected. • Write Current sensed allows Erase Coil current. 9.1 Write data pulses (clock & data bits) are supplied by the using system. The Write Trigger "flips" with each pulse. The Q and Q outputs are fed to alternate Write Drivers. 9.2 Write Gate, and not Write Protect, are anded together and will cause write current to flow to the Write Driver circuits, which in turn causes the Center Tap Switch to dose and erase current to flow. WRITE DRIVER 1 Q D RfW COILS WRITE DATA TRIGGER -WRITE DATA_{ RECEIVER Q C WRITE DRIVER 2 -WRITE GATE +V +WR ITE PROTECT - WRITE CURRENT SOURCE CENTER TAP SWITCH ERASE CURRENT SOURCE [URN OfF DEGAUSS DELAY 2511 SEC ERASE COIL FIGURE 24. WRIITE CIRCUIT FUNCTIONAL DIAGRAM 17 10.0 READ CIRCUIT OPERATION (FIGURE 25) • Duration of all read operations is under control of the using system. • When the head is loaded, the read signal amplitude becomes active and is fed to the amplifier. • As long as the head is loaded, the drive is selected and write gate is not active, the read signal is amplified and shaped, the square wave signals are sent to the interface as read data. 10.1 When the using system requires data from the diskette drive, the using system must first load the head. With loading of the head and wri te gate being inactive, the read signal is fed to the amplifier section of the read circuit. After the amplification, the read signal is fed to a filter where the noise spikes are removed. The read signal is then fed to the differential amplifier. 10.2 Since a pulse occurs at least once every 8 J1S and when data bits are present once every 4 j1S, the frequency of the read data varies. The read signal amplitude decreases as the frequency increases. Note the signals on Figure 25. The differential amplifier will amplify the read signals to even levels and make square waves out of the read signals (sine waves). The drive has no data separator only a pulse standardizer for the read data signal. +v C CDC JL.f1IlfL. (0) (1) FILTER + WRITE GATE DROOP DETEC-·..-----I TO R JL.nI\1L +v + READ ENABLE FIGURE 25. READ CIRCUIT FUNCTIONAL DIAGRAM 18 11.0 WRITE PROTECT The SA 400 uses a write protect micro switch which is activated when a Diskette with a write protect label is inserted. The micro switch is a normally closed switch to ground. When the switch is opened it applies a positive level to the output driver if output enable is active. This gives a low level to the interface pin 28. The signal and write protect prevents write gate from turning on write current. If the "WP" trace is cut, writing to the diskette is inhibited unless a Write Protect label is installed over the notch. Figure 26 shows the logic required. +5V +~jV TP9 o 1 • -WRITE GATE WRITE CURRENT SOURCE +WRITE PROTECT WRITE PRO-i-ECT SWITCH T +OUTPUT ENABLE FIGURE 26. WHITE PROTECT FUNCTIONAL DIAGRAM 19 12.0 INTERFACE drive PCB near the spindle drive motor. The drive uses 2 voltages. Figure 27 outlines the voltage and current requirements. The electrical interface between the SA 400 drive and the host system is via two connectors. The first connector, J I, provides the signal interface; the second connector, J2, provides the DC power. Frame ground is connected via a faston connector located near the motor control PCB. '12.3 INIPUT OUTPUT LINES There arc four (4) output lines from the SA 400. The output signals are driven with an open collector output stage capable of sinking a maximum of 40 ma at a logical zero level or true state with a maximum voltage of OAV measured at the driver. When the line driver is in a logical one or false s.tate the driver is off and the collector current is a maximum of 250 microamperes. 12.. 1 J1/P1 CONNECTOR Connection to 11 is through a 34 pin PCB edge card connector. The pins are numbered I through 34 with the even numbered pins on the component side of the PCB and the odd numbered pins on the non-component side. Pin 2 is located on the end of the PCB connector closest to the corner and is labeled 2. A key slot is provided between pins 4 and 6 for optional connector keying. Refer to Figure 28. There arc 8 input lines to the SA 400. These input lines have the following electrical specifications. Reference Figure for the recommended circuit. True = Logical zero = Yin ±O.OV to +OAV (Q?lin = 40 rna (max) 12.. 2 D.C. POWER False = Logical one = Yin +2.5V to +5.25V (a]lin = 0 ma (open) D.C. power to the drive is via connector P2/12 which is located on the non-component side of the _. Input Impedance = 150 ohms MAX RIPPLE (ptop) P2 PIN DC VOLTAGE TOLERANCE CURRENT I +12 VDC ± 0.6 VDC * 1.80A MAX .90A TYP 100mV 2 + I 2 Return 3 + 5 Return 4 + 5 VDC .70AMAX .SOA TYP 50mV -- _. _. ± 0.25 VDC _. *The 12 VDC current is composed of three components; head load current, diskette drive motor current, and PCB functions. Each of these components has the following contribution to the 12 VDC current requirements. I. PCB functions (Drive "Standby" current)--O.4A TYP; O.SA AMX 2. Head Load (Drive Selected)-0.15A TYP; 0.2A MAX 3. Drive Motor: Start (for 1 sec. max.)~l.OA TYP; 1.1A MAX Running O.3SA TYP; 1.1 A MAX (Motor Stalled) FIGURE 27. D.C. POWER 20 PLAT RIBBON OR TWISTED PAIR MAX 10 FEET HOST SYSTEM SA 400 J1 7INDEX/SECTOR 8 9~ DR IVE SELECT 1 10 11 DR IVE SELECT 2 12 13~ DRIVE SELECT 3 14 15 ------4 MOTOR ON 16 17 ------4 DIRECTION SELECT 18 19--0 STEP 20 21 ----4' WRITE DATA 22 23 ----4~ WRITE GATE 24 25--0 f+---_TRACK 00 26 27~ f+---.WRITE PROTECT 28 t---- READ DATA ------4 ~29~t 30 J2 ,.... +5 VDC X +5 RETURN ...... +12 VDC r----t--+12 RETURN '"" J -/TJ77 AC GND ~ 4 3 ----4 1 2 ----4 -- mn FRAME GND TWISTED PAIR FIGURE 28. SA400 INTERFACE CONNECTIONS =9 I MAX 10 FEET .-....... RIBBON OR ...... TWISTED PAIR 7t-_ I FIGURE 29. II\lTERFACE SIGNAL DRIVER/RECEIVER 21 - Table ()f Conte1nts 2.1 2.2 Maintenance Features . . 1 2.1.1 AI ignment 0 iskette 2.1.2 Exerciser. 2.1.3 Special Tools Diagnostic Techniques. 1 1 2 2 2.2.1 Introduction 2 2.2.2 "Soh Error" Detection and Correction 2 . . . 2.2.3 . VI/rite Error 2 2.2.4 Head Error . . . 2 2.2.5 Seek Error . . . 2 2.2.6 I nterchange Errors 2 2.2.7 Test Points SA400 3 2.3 Preventative Maintenance 2.4 Removals and Adjustments 3 3 3 2.4.1 Face Plate: Removal and Installation 2.4.2 Drive Motor Assembly: Removal and Installation (includes the motor and PCB) 4 2.4.3 Stepper Motor and Actuator Cam . . . . . . . . . 4 2.4.4 Head and Carriage Assembly . 2.4.5 Spindle Hub and Pulley/Assembly 4 4 4 2.4.6 Clamp Hub Removal 5 2.4.7 Hub Frame Assembly Removal 2.4.4.1 Head/Write Head Load Button: Removal and Installation . . . . . 5 2.4.7.1 Hub Frame Assembly Installation and Adjustment 5 2.4.8 Vllrite Protect Switch Removal. 2.4.9 I ndex Detector Assembly Removal 5 5 . 2.4.10 Index LED Removal 6 2.4.11 Track Zero Switch Removal 6 2.4.12 Head Amplitude Check 6 2.4.13 Motor Speed Adjustment 6 2.4.13.1 6 Motor Speed Adustment (using a frequency counter) 2.4.14 Flead/Write Head Load Button Adjustment. 7 2.4.15 Track Zero Switch Adjustment 7 2.4.16 Carriage Limiter . . . . . . . 7 2.4.17 I ndex/Sector Timing Adjustment. 8 8 2.4.18 Head/Radial AI ignment . . . . 2.4.19 Write Protect Switch Adjustment 10 2.4.20 Head Load Bail Adjustment. 10 . . 2.4.21 Read/Write Head Cleaning Procedure 10 Physical Locations . . . . 11 PCB Component Locations. 15 Logic Manual 19 Schematics . . . . . . . 25 Listof Illustrations 1. Test Point Locations 2. Head Load Button Replacement 3. 4. Hub Frame Adjustment . 3 4 5 Motor Speed Adjustment. 6 5. Track Zero Position. 7 . . . . . . 5.1 Track Zero Switch Adjustment 7 6. Carriage Limiter Adjustment 7 7. Carriage Limiter Clearance . 8 8 8 9 9 9 8. Index Detector Adjustment 9. SA400 Service Position 10. Index Timing . . . . 11. Head Radial AI ignment 12. Head Radial AI ignment 13. Write Protect Switch Adjustment 10 14. Head Load Bail Adjustment. 10 . . 2.1 MAINTENANCE FEATURES 2.1.1 Alignment Diskette The SA 124 alignmen t diskette is used for alignment of the SA 400. The following adjustments and checks can be made using the SA 124. 1. Read/write head radial adjustment using track 16. 2. Index photo detector alignment using track 01. 3. Track 00 is recorded with a 125 KHz signal (2F). This track is used to tell if the head is positioned over track zero when the track zero indication is true. 4. Track 34 has a 125 KHz signal (2F) recorded on it and is used to tell if the head is positioned over track 34 and for reference purposes. Caution should be used in order not to destroy prerecorded alignment tracks. These tracks are 00, 01, 15, 16, 17, & 34. The write protect tab should always be installed on the SA 124 to prevent accidental writing on the SA 124, or if the Write Protect option is utilized, remove the Write Protect tab. 2.1.2 Exerciser The exerciser is a 800 exerciser with a special cable set. The exerciser PCB can be used in a stand alone mode or it can be built into a test station or used in a tester for Field Service. The exerciser will enable the user to make all adjustments and check outs required on the SA 400 Mini Diskette drive. The exerciser has no intelligent data handling capabilities but can write a 2F 125KHz signal which is the recording frequence used for amplitude check in the SA 400 drive. The exerciser can start and stop the drive motor, and enable read in the SA 400 to allow checking for proper read back signals. 2.1.3 Special Tools The follOWing spec'rell tools are available for performing maintenance on the SA 400. Description Part Number Alignmen t Diskette Exerciser Head Cable Extender SA 124 54157 54143 2.2 DIAGNOSTIC TECHNIQUES <;orrect the error, another write and check operation must be done. If the write operation is not successful after ten (10) attempts have been made, a read operation should be attempted on another track to determine if the media or the drive is failing. If the error still persists, the diskette should be replaced and the above procedure repeated. [f the failure still exists, consider the drive defective. [f the failure disappears, consider the original diskette defective and discard it. 2.2.1 Introduction Incorrect operating procedures, faulty programming, damaged diskettes, and "soft errors" created by airborne contaminants, random electrical noise, and other external causes can produce errors falsely attributed to drive failure or misadjustment. Unless visual inspection of the drive discloses an obvious misalignment or broken part, attempt to repeat the fault with the original diskette, then attempt to duplicate fault on second diskette. 2.2.4 Read Error Most errors that occur will be "soft errors". [n these cases, performing an error recovery procedure will recover the data. 2.2.2 "Soft Error" Detection and Correction Soft errors are usually caused by: 1. Airborne contaminants that pass between the read/write head and the disk. Usually these contaminants can be removed by the cartridge self-cleaning wiper. 2.2.5 SeElk Error 2. Random electrical noise that usually lasts for a few J.l seconds. 3. To recover from a seek error recalibrate to track 00 and perform another seek to the original track or do a read LD. to find what track the head is on and compensate accordingly. t. Stepper malfunction. 2. Carriage binds. 3. Small defects in the written data and/or track not detected during the write operation that may cause a soft error during a read. 2.2.6 Interchange Errors 4. Worn or defective load pad. This error is identified to be when data written on one drive cannot be read correctly on another drive. 5. Improper grounding of the power supply, drive and/or host system. Refer to the SA 400 OEM manual for proper grounding requirements. Probable cause and checks: 6. Improper motor speed. Head alignment reference section 2.4.18. The following procedures are recommended to recover from the above mentioned soft errors: ') Head amplitude low. Check on both drives per section 2.4.12. 1. Reread the track ten (10) times or until such time as the data is recovered. 3. Motor speed out of adjustment. Check on both drives per section 2.4 .13. 2. If data is not recovered after using step 1, access the head to the adjacent track in the same direction previously moved, then return to the desired track. 4. Mis-clamping of the diskette caused by center hole damage. Replace the diskette and check the clamp hub. 3. Repeat step 1. S. If hard sectored check the index timing adjustment section 2.4.17. 4. If data is not recovered, the error is not recoverable. 6. If hard sectored insure the recommended sector format is being followed. reference the SA 400 OEM manual for proper format requirements. 2.2.3 Write Error In an error occurs during a write operation, it will be detected on the next revolution by doing a read operation, commonly called a "write check". To 2 2.2.7 Test Points SA 400 2.3 Reference figure 1. Preventative maintenance is not required on the SA 400 minifloppy under normal usage. T.P. I. 'J 3. 4. 5. 6. 7. 8. 9. 10. II. 12. 13. Read Data Signal Read Data Signal Read Data (Differentiated) Read Data (Differentiated) Signal Ground + Read Data + Index -- Detect Track 00 + Write Protect Ground - Head Load + Gated Step Pulses -- Motor On 2.4 PREVENTIVE MAINTENANCE REMOVALS AND ADJUSTMENTS 2.4.1 Face Plate: Removal and Installation a. Open the door. b. Remove the mounting screw on each side of the faceplate. Pull the face plate forward and away from the drive casting. c. No re-adjustment is required after replacement. 1 2 •• 4 3 •• 5 • J4 6 • 12 • 7 8 9 • • • 11 13 • • 10 • 2 34 A S J3 J1 J2 0000 (666 bJ P-2 FIGUHE 1. TEST POINT LOCATIONS 3 2.4.2 Drive Motor Assembly: Removal and Installation (includes the motor and PCB) f. Readjust the carriage limiter if a new carriage is Note: For ease of replacement it is recommended to replace the motor and PCB as an entire assembly. g. Head alignment should not be required but if interchange problems exist check and adjust head alignment per section 2.4.] 8. a. Remove drive belt. 2.4.4.1 ReadlWrite Head Load Button: Removal and Installation installed. Reference section 2.4.16. b. Disconnect connector P-3 from drive PCB and extract pins K (org) 13 (brn) and 14 (blk). a. Remove drive PCB. c. Remove drive PCB. b. To remove the old button, hold the load arm out away from head, squeeze the locking tabs together with a pair of needle nose pliers and press forward. d. Remove the drive motor PCB and drive motor as an assembly by removing their respective mounting screws. c. To install load button, press the button into the arm, from the head side, and it will snap into place. Reference figure 2. e. To re-install, reverse the above procedure insuring the PCB spacers and faston tab are in place. d. Adjust according to section 2.4.14. f. Motor speed must be adjusted as per section 2.4.13. 2.4.3 2.4.5 Spindle Hub and Pulley/Assembly These assemblies are not field replaceable. Stepper Motor and Acuator Cam These assemblies are not field replaceable. 2.4·.4 Head and Carriage Assembly a. Remove the drive PCB and disconnect the head connector from the PCB. PRESS ~6b" b. Unclamp the head cable from the drive. c. Remove the guide rod nearest the read/write head. d. Pivot the carriage away from the cam and off of the lower guide rod. FIGURE 2. HEAD LOAD BUTTON REPLACEMENT e. To re-install, reverse the above. IMPORTANT: Insure that after installing the head cable there is enough slack to allow the carriage to go to track zero. 4 2.4.6 Clamp Hub Hemoval b. Latch the hub frame closed. a. Remove face plate, Reference section 2.4.1. c. Position the hub frame until the hub shaft is centered in its mounting hole in the hub frame Reference figure 3. Now tighten the mounting screws for the hub frame pivot springs. b. Remove the drive PCB. c. Remove the E-r:ing from the hub shaft. The entire assembly can now be removed from the hub frame. Care should be taken not to overstress the hub frame mounting pivot springs. d. Check that the door latch assembly does not bind in the face plate. If binding occurs loosen the door latch mounting screws and reposition until it is free of binds. d. To re-install: Place the hub clamp with spacer and spring in place onto the spindle hub. (The large end of the spring is placed against the hub frame). e. Reinstall the drive PCB. f. Check and readjust the index timing if drive is used in hard sectored applications. Refer to section 2.4.17. e. Press the hub frame down towards the spindle until the hub shaft protrudes through its mounting hole in the hub frame. f. Install the E-ring onto the hub shaft. 2.4.8 Write Protect Switch Removal g. Re-install the face plate. Re-adjustment is not required. a. Remove the two mounting screws for the switch. 2.4.7 Hub Frame Assemblly Removal b. Unsolder the brown wire from the C terminal and the black wire from N/C on the switch. Removal of this ass:embly is not normally required or recommended. The only time removal would be required in the field is to replace the entire assembly. c. After reinstallation adjust per section 2.4.19. 2.4.9 Index Detector Assembly Removal a. Remove the drive PCB. a. Remove drive PCB. b. Remove the 2 mounting screws that hold the pivot springs to the casting. b. From connector P-3 extract pins from 5 (orange) and E (red). c. The hub frame assembly can now be lifted clear of the casting. c. Remove the detector mounting screw from the hub frame. This will free the detector. 2.4.7.1 Hub Frame Assembly Installation and Adjustmen1t d. When installing a new assembly, insure the detector mounting block is flush against the side of the hub frame. Reference figure 3. a. Put the hub frame onto drive and lightly tighten mounting screws removed in Step 2 of Removal Procedures. e. Re-adjust the index timing per section 2.4.17. FIGURE 3. HUB FRAME ADJUSTMENT 5 2.4.10 Index LED Removal e. Write the entire track with all one's. a. Remove the drive PCB. t. b. From connector P-3 extract the pins from 8 (blue) and J (purple). The average minimum read back amplitude. peak to peak, should be 80 millivolts. If a new load pad does not bring the amplitude to the minimum level try the following: c. Remove the platen from the base casting that the LED is mounted to. I. Install a different piece of mcdia and re-check. 2. Check motor speed section 2.4.13. d. Squeeze the led mounting block locking tabs together and press the assembly out of the mounting hole in the platen. 3. Make sure you are getting an output from both TP-I and TP-2. Check with the scope in the chop mode. If thc probes arc OK and still one TP has no output or has less output than the other TP replace the PCB. e. To re-install, reverse the removal procedure f. When remounting the platen, insure it is flush with the machine surface on the casting. Position it laterally so a diskette can be inserted without binding when the door is closed. 4. If 1 , 2, & 3 are OK the head and carriagc asscmbly will require replacemen 1. Refer to section 2.4.4. g. Re-adjust the index timing per section 2.4.17 if hard sectored. 2.4.13 Motor Speed Adjustment a. Install a diskette, start the motor and load the head. Step to Track 16. 2.4.11 Track Zero Switch Removal a. Remove the drive PCB. b. Turn the pot R-12 located on the motor control PCB until the dark lines on the spindle pulley appear motionless. For 60 HZ use the outside ring of lines for 50 HZ observe the inside ring. Reference figure 4. b. The switch is removed by removing its two moun ting screws. c. Un-solder the wires N/C (white) N/O (yellow) and com (green). NOTE: This adjustmen t can be made only in an area where there is flourescent lighting. Otherwise refer to 2.4.13.1. d. To reinstall, reverse the above procedure. e. Readjust the switch per section 2.4.15. 2.4.12 Head Amplitude Check These checks arc only valid when writing and reading back as described below. If the amplitude is below the minimum specified, the load pad should be replaced and the head should be cleaned if necessary (Reference section 2.4.21) before rewriting and re-checking. Insure the diskette used for this check is not "worn" or otherwise shows evidence of damage on either the load pad or the head side. R \ DRIVE PULLEY TACH DISC FIGURE 4. MOTOR SPEED ADJUSTMENT a. Install good media. 2.4.13.1 Motor Speed Adjustment (using a frequency counter) b. Start the motor. c. Select the drive and step to track 34. a. Install a SA 104 or SA 1.24 diskette. start the motor and load the hcad. step to Track 16. d. Sync the oscilloscope external on TP 7 (+ Index), connect one probe to TP-2 and one to TP- 1, on the drive PC B. Ground the probes to the PCB, add and invert one input. Set volts per division to 50mv and time base to 20 M seconds per division. b. Connect the frequency counter input to T.P. 7 (+ Index) on the drive PCB. c. Adjust pot R-12 located on the motor control PCB for 200 lIZ ±0.2 liZ. 6 PLACE SCREWDRIVER HERE (BETWEEN BRACKET AND CASTING) TO MOVE SWITCH TOWARD SPINDLE 2.4.14 Read/Write Head Load Button Adjustment a. Insert SA I 24 diskette or any diskette with data on track 34. b. Connect oscilloscope to TP I and 2, added differentially and sync external positive on TP 7 (+ Index). ACTUATOR LOCATED ON 45" SUR FACE OF CARRIAGE PLACE SCREWDRIVER HERE (BETWEEN BRACKET AND CASTING) TO MOVE SWITCH AWAY FROM SPINDLE FIGURE 5.1. TRACK ZERO SWITCH ADJUSTMENT c. Start the motor. e. Step to track I T.P. 8 should go high. If not readjust the microswitch. d. Select the drive and step carriage to track 34. e. Observing read :signal on oscilloscope, rotate the load button counterclockwise in small increments'(IOO) until maximum amplitude is obtained. f. Step to track 00 T .P. 8 should go low. g. If not readjust the microswitch. h. To check the adjustment: 2.4.15 Track Zero Switch Adjustment I. Step to track 00 T.P. 8 should be low. a. Remove the PCB from the drive, disconnect the head cable but leave the interface and drive connector installed. 2. Step to track 00 T.P. 8 should be low. 3. Step to track 2 T.P. 8 should remain high. 2.4.16 Carriage Limiter b. Rotate head cam actuator until the cam follower is opposite the track zero dimple on the cam. Reference figure 5. a. Unplug the head cable and remove the PCB from the drive leaving the interface and PCB connector installed. b. Step to track zero, leave the drive scIected. c. Position the stop until it is tlush with stop post (old style) or in the slot (new style) on the carriage assembly. Reference figure 6. Adjust the track zero carriage limiter horizontally and vertically until there is .020 ± .005 between the stop on the acuator cam and the stepper motor shaft. Reference figure 6. "., (Fll' V,Jl FIGURE 5. TRACK ZERO POSITION .020; .005 c. Adjust the switch so it just makes by moving its mounting bracket. -'-0 T ~~ NOTE: When making switch adjustments insure that the bracket is registered against the casting and the activator is located on the 45° angled portion on the rear of the carriage. Refer to figure 5.1. (NEW STYLE) STEPPER MOTOR SHAFT FIGURE 6. CARRIAGE LIMITER ADJUSTMENT d. Power up the drive being careful not to short out the PCB, and select the drive. This will energize phase A in the stepper motor. The dimple should remain within ±.050 of the cam follower and the switch should not break. 7 FOR HARD SECTORED APPLICATIONS: d. Step to track 34 and insure there is clearance between the cam stop extension and the stepper motor shaft. Reference figure 7. a. Remove the PCB and install the head cable extender. Leave the PCB and interface connectors installed. Reference figure 9. e. Re-install the drive PCB and plug in the head cable. =i; b. Insert Alignment Diskette (SA 124). ~- I;;. Start the motor and select the drive. d. Step the carriage to track 01. ~ ,e. Sync oscilloscope, external positive, on TP 7 (+ Index). Set time base to 50 Ilsec/division. CLEARANCE AT TK 34. f. Connect one probe to TP 1 and the other TP 2. FIGURE 7. CARRIAGE LIMITER CLEARANCE Ground probes to the PCB. Set the inputs to AC, add and invert one channel. Set vertical deflection to 500 MV/division. 2.4.17 Index/Sector Timing Adjustment If soft sectored, using the IBM type format: g. Observe the timing between the start of the sweep and the first data pulse. This should be 200 ± 100 Ilsec. If the timing is not within tolerance, continue on with the adjustment. Reference figure 10. a. Position the index detector assembly flush with the registration surface on the hub frame. Reference figure 8. b. Position the detector assembly in the center of its mounting slot. Tighten the mounting screw, Reference figure 8. h. Looscm the mounting screw in the Index Detector block until the assembly is just able to be moved. i. Observing the timing, adjust the detector until the timing is 200 ±50 Ilsec. Insure that the detector assembly is against the registration surface on the hub frame. j. Tighten the mounting screw. k. Recheck the timing. FIGURE 8. INDEX DETECTOR ADJUSTMENT \'~HEAD CABL.E ~·I-IEA[)Cft.BLE EXTENDER FIGURE 9. SA400 SERVICE POSITION 8 INTERFACE CABLE FIGURE 11. HEAD RADIAL ALIGNMENT FIIGURE 10" INDEX TIMING specification, continue on with the procedure. Reference figure 11. 2.4.18 Head/Radial Allignment a. Start the motor and select the drive. g. Loosen the two mounting screws which mount the stepper motor to the drive casting. b. Load the SA 124 alignment diskette. c. Step the carriag·e to track 16. h. Rotate the stepper motor to radially move the head in or out. If the left lobe is less than 70% of the right, turn the stepper motor clockwise as viewed from the stepper motor side of the drive. If the right lobe IS less than 70% of the left lobe, turn the stepper motor counterclockwise as viewed from the stepper motor side of the drive. d. Sync the oscilloscope, external positive, on TP 7 (+CE Index). ,set the time base to 20 Msec per division. This will display over one revolution. e. Connect one probe to TP 1 and the other to TP 2. Ground. the probes on the PCB. Set the inputs to AC, add and invert one channel. Set the vertical deflection to 100 MV/dev. i. When the lobes are of equal amplitude, tighten the motor mounting screws. Reference figure 12. f. The two lobes must be within 70% amplitude of each other. If the lobes do not fall within the EVEN AMPLITUDE (100%), ON TRACK LEFT 80% OF RIGHT, + 1 MI L OFF TRACK TOWARD TK 0 LEFT 60% OF RIGHT, + 2 MI L OFF TRACK TOWARD TK 0 LEFT 40% OF RIGHT, + 3 MI L OFF TRACK TOWARD TK 0 RIGHT 80% OF LEFT, - 1 MIL OFF TRACK TOWARD 34 RIGHT 60% OF LEFT, - 2 MIL OFF TRACK TOWARD 34 RIGHT 40% OF LEFT, - 3 MI L OFF TRACK TOWARD 34 FIGURE 112. HEAD RADIAL ALIGNMENT 9 FHONT j. Check the adjustment by stepping off track and returning. Check in both directions and readjust as required. VIEW SCALE DOWN STOP k. Whenever the Head Radial Alignmen t has been adjusted, the carriage limiter and track zero switch adjustment must be checked (Section 2.4.15 & 2.4.16). ,\DJUSTMENT ~;CHEW / "'/-<~ / NOTE: (Alignment diskette should be at room conditions for at least twenty minutes before alignment). 2.4.19 Write Protect Switch Adjustment n LOAD BAIL ,SOLENOID a. Adjust the switch so that the actuator will just transfer the switch when its point is flush ±.O IO wi thin the top of the groove in the guide rail. Reference figure 13. fOP VIEW F_.~J2t_FLUSH FIGURE 14. HEAD LOAD BAIL ADJUSTMENT 010 2.4.21 RI~ad/Write Head Cleaning Procedure The head should ONL Y be cleaned if it has an uxide build up that is visable to the naked eye. Cleaning methods and materials other than those listed can permanently damage the head and should be avoided. D° 1. Lightly dampen a piece of clean lintless tissue with Isopropyl alcohol (use sparingly). FIGURE 13. WRITE PROTECT SWITCH ADJUSTMENT Lift the load arm off the head, being careful not to touch the load button. 2.4.20 Head Load Bail Adjustment r) a. Select the drive to load the head or ground TP 11 (- Ilead Load) to energize the head load solenoid. 3. Lightly wipe the head with the moistened portion of the tissue. b. Adjust the down stop screw to obtain 3/16" to 1/4" from the top nat surface of the load bail and the platen. Reference figure 14. 4. After the alcohol has evaporated, lightly polish the head with a clean dry piece of lintless tissue. c. Check for a minimal clearance of .020 between the load bail and the load arm. This check is made at track zero and track 34 with the door closed and the head loaded. 5. Lower the load arm onto the head. Do !lot let it snap back. 10 Physical Locations 11 CLAMP HUB P4 HEAD CABLE CONNECTOR -HEAD CABLE EXTENDER 12 CONNECTOR FRAME GROUND TACH DISK P3 CONNECTOR J1 DRIVE PULLEY CONNECTOR J2 CONNECTOR MOUNTING SCREWS STEPPER MOTOR __- MOTOR CONTROL PCB MOTOR PULLEY ACTIVITY LIGHT DOOR HANDLE 13 PCB Component locations 15 ~ -QD- 20 RP4 ~~'---' _ E 2 2E i --cETIJ-~ >"'--2-F-----" ~ ~ ~ I~I ~ --Q1D- C28 + r--------, 1 0 0J20 0 II I L DRIVE PCB COMPONENT LOCATIONS Below E.C. 649 16 -' 1 48 R21 R22 R23 R24 Icje0~ ~~ RP4 3D --@:§]- C-:J • • CJ)u:;~~x IOOO~ -lliill-- 3E_1 ~2 • • C26 ~ I + C27 + ,- - -----, C28 _f IL • TEST POINTS DRIIVE PCB COMPONENT LOCATIONS E.C. 649 TO 692 17 I .J J l~ "------ '---'2-D--]~ ] ,"P4 I I~ o ~8o ) o ~I o -~ <2P5 o I~_ _nl...--.--__------' DRIVE PCB COMPONENT LOCATIONS E.C. 692 AND ABOVE 18 ,---, L --.J +L1AJ~~ +II U I CVJ (/) (!) o C'J ~ ~ 01 ~G =88= L ---j R12 1 -1 R13 C3 ~J- BLU =ffi= --1 R7 I--- 8ffi +~ =ffi= 8 COMPONENT LOCATIONS MOTOR CONTROL PCB ASSEMBLY 25063 COMPONENT LOCATIONS MOTOR CONTROL PCB ASSEMB L Y PIN 25129 19 + RED BRN ORG R1 ~~, BLK GRN YEL Logic Manual 21 R/W HEAD t------~-,..--\:~------, 24 DATA BT ERASE 3 AND [)----UZ-fYl.-_-_\, DRVRS V -WRITE GATE +WRITE P R O T E C : - - - - - - - - - - 1 .OUTPUT E N A B L E - - - - - - - - - - l 1 - - - - - - - - - -2 W-:.e--.. . '1--=--+---, -WRITE DATA '------JV\I\r- +5V , - - - - - - - - - - - - - - - - - - - - - ---------------------------------------------------- ---------------------' TP 1 TP 3 DEl' _____________ TP 2 +READ ENABLE _ PULSE TP 6 STANDARDIZER ~ DRVR 'On :'_c_-_-_~~_-_-l5=jJ/S~-READ DATA TP 4 TP 11 m0 HM d :5==----- ----------0 -------0 -MOTOR ON HL ,5V ~-HD ---cg------------- -WRITE GATE +5V ----J\./'v'\r-----... LD +READ ENABLE >--~~---q~ ~~'----------- -DRIVE SELECT 1 +OUTPUT ENABLE MX -DR IVE SE LECT 2 ______ 0 -DRIVE SELECT 3 X -VIOTOR ON 16 t DETECT INDEX W ~~-ACTlVITYLED >---'-----\. 1 1 - - - - - _ -MOTOR ~:," t-5V INDEX/SECTOR __ ~ ON +5V DRVR 0 - - - - - - - - - - * ' - - -INDEX/SECTOR 'OUTPUT ENABLE DF1VR +VVR ITE PROTECT ----'l.w 28 ~-Jo D X -WRITE PROTECT +WRITE PROTECT TP 9 NOTES- ~ W W W 1 CONNECTOR SYMBOL REFERENCE 2 ALL ODD NUMBERED PINS ON Jl CONNECTOR ARE GROUND c J1 GJ PROGRAM SHUNT [3] WITH HM-SHORTED HEAD LOADS WITH -MOTOR ON =J2 =J3 =J4 WITH HLSHORTED HEAD LOADS WITH -DRIVE SELECT DRIVE PCB LOGIC DIAGRAM PCBP/N 25060 READ/WRITE, INDEX, WRITE PROTECT, DRIVE SELECTION 22 1 OF 2 +12V ¢D ¢c +5V 1 TP12 ¢B sm~ ~ ,_r---' o ¢A READ ENABLE + OUTPUT ENABLE _____ ~ - TRK 00 ----lD---------:)~<:-..-TRACKOO TP 8 - - - - - - - - - - +12V L5 100 - - - +12VA C2,9 0,1 10% +12V RTN --'~----+------' GND ~~~- GND -J~rHRU~ 4,5,6, +5V RTN F TP5&10 + ~ C27 47 T ~d% +5V T C14,15 21,22, 25,26 ~~-----l-----------l- 01 ~ -------+5V DRIVE PCB STEPPER CONTIROLS, TRACK ZERO, POWER 23 2 OF 2 +TACH IN • YEL DRVR +MOTOR OUT BLU ~-MOTOROUT ·TACH IN -MOTOR ON ---yz_O_R_G_, +12V --v' BRN --J :!: +12V GRD~ --v-- INDICATES SOLDER CONNECTION MOTOR SPEED CONTROL PCB LOGIC DIAGRAM AMPLITUDE MODULATION PCB PIN 25129 24 +MOTOR OUT P·3 PIN 11 P·3 PIN 12 P·:3 PIN L +12V (RED) +TACH IN (YEL) -TACH OUT (GRN) -MOTOR ON (BLU) ¢A ¢B (BLK) (YEL) ¢C (BRN) ¢D (ORG) +12'1 (RED) (RED) +12\1 DRIVE MOTOR STEPPER MOTOR -HEAD LOAD (GRY) +12V (TO SOLENOID) (WHT) ==0 HEAD LOAD SOLENOID TRACK ZERO .J::" COMM. 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EC HISTORY ES 30000-0 DATE TOLERANCE UNLESS OTHERWISE NOTED ~I1B SHUGi=lRT r-=lSSOCinn::s NO. ~~4- CASE DEPTH HARDNESS 2t71'Ze>- \ SURFACE TREATMENT 8 7 6 5 4 3 OF ES CORNERS OUTSIDE MAX BAOKEN MAX ~-_--~ EDGES INSIDE 2 o IlEV/EC 0151 1 Section 3 Table ()f Contents Description . . 1 Drive Assembly 3 4 Numeric Index DESCRIPTION General The Illustrated Parts Catalog is arranged so that the figures precede the parts listings and will be on the opposite page. The drive assembly is contained on a single page. Sub assemblies will be separated by a solid line and are broken down on this page. Indented Level The parts list is indented to show the levels of assembly within a figure. The major assembly will always be level I, all parts or assemblies that attach to that assembly will be level 2 and assemblies within level 2 will have their attaching parts level 3 and so on. Parts Replacement Some parts and assemblies are not field replaceable. These will be noted by an asterisk* and a footnote. These part numbers are included so they can be ordered for factory and/or repair centers. Quantity Per Assembly The quantity listed is the quantity used on the assembly. Numerical Index The numerical index lists all parts in part number sequence and is cross referenced to the figure and reference number. Note: Figure 1 is the Illustrated Parts Breakdown for the original SA400, Figure 2 represents the current configuration (EC692). - FIGURE & REF. NUMBER 1 2 3 - 4 - 5 - 6 - 7 - 8 - 9 -10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -2'5 -213 -27 -2:3 -29 -30 -31 -3:2 -3:3 -34 -3!:> -313 -31 -3:3 -39 -40 -41 -4:2 -43 PAR T NUMB ER * * 2506 0 5407 0 5407 3 1018 6 5405 7 1130 5 5413 1 5413 2 5406 6 1018 6 5413 6 1018 7 5403 2 1080 5 5407 8 1018 6 5400 6 5409 9 1018 6 5407 8 1018 6 5406 4 5413 5 5400 3 5405 5 5414 5 1721 1 1017 6 1018 7 1001 3 5403 8 1565 5 5406 7 5404 7 2506 3 5406 9 1019 1 5406 8 1018 7 1017 7 5404 8 5413 8 10804 DESCRIPTION 1 234 DR IVE ASSEMBL Y PCB, DRIVE HUB FRAME ASSEMBLY DOOR HINGE SCREW 6-32 X .188 BH STOPDISK E-RING COLLAR HUB SPRING, CLAMP HUB, COLLETT SCREW 6-32X.188 BH DETECTOR INDEX SCREW 6-32X.188 BH SPINDLE BEAR lNG, FLANGED KEEPER, GUIDE ROD SCFiEW 6-32X.188 BH GUIDE ROD STOP, CAR RI AG E SCFiEW 6-32X.188 BH KEEPER GUIDE ROD SCREW 6-32X.188 BH SOLENOID ASSMY. HEAD LOAD BAIL, LOAD CAM,ACTUATOR HEAD & CARRIAGE ASSMY. LOAD BUTTON TK 00 SWITCH SCREW 4AOX.50 BH SCfiEW 6-32X.250 BH WASHER An 5412 5 -50 -5'1 -52 -53 -54 -5!) 10189 5403 6 113 11 5407 7 11900 100 13 MOUNT TK 00 SWITCH CONNECTOR P-3 MOTOR & CONTROL ASSEMBLY MOTOR DRIVE PCB MOTOR CONTROL STANDOFF, MOTOR PCB SCFiEW 6-32X.50 BH MOTO R, STEPPE R SCREW 6-32X.250 BH SCFiEW 4AOX.625 BH BELT, DRIVE PULLEY, SPINDLE BEARING SPACER, LONG SWITCH WR ITE PROTECT NUT PLATE SCREW 2-56X.50 BH LED, INDEX PLATEN SCREW 6-32X.250 BH CLAMP, PCB RETAINER, CLAMP FACEPLATE 6-32X.250 F.H. WASHER -56 -57 -58 1250 1 1566 3 113 12 WASHER FASTON ACTIVITY LIGHT HOLDER -59 -60 -6"1 159 15 * 540 89 5409 0 ' * M -44 -4!5 -46 -47 -413 * 5409 7 172 12 5406 2 1016 6 5413 7 M LED ACTIVITY LIGHT GU IDE DISKETTE R.H. GUIDE DISKETTE L. H. * NOT FIELD REPLACEABLE 3 QTY PER ASM 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 2 1 2 2 1 1 1 1 1 1 1 1 1 1 4 4 1 2 1 1 1 1 1 1 1 PART NUMBER 10013 10166 10176 10177 10186 10187 10189 10191 10804 10805 11305 11311 11312 11900 12501 15655 15663 17211 17212 25060 25063 54003 54006 54032 54036 54038 54047 54048 54055 54057 54062 54064 54065 54066 54067 54068 54070 54073 54077 54078 PART REF. 55 47 28 40 4 10 12 16 19 21 12 29 39 50 37 43 14 6 52 58 54 56 32 57 27 45 1 35 24 17 13 51 31 34 41 25 5 46 22 36 9 33 38 2 3 53 15 20 NUMBER BEF. 54089 54090 54097 54099 54125 54131 54132 54135 54136 54137 54138 54145 60 61 44 18 49 7 8 23 11 48 42 26 4 60 22 16 FIGURE & REF. NUMBER PART NUMBER 2 - 1 - 2 - 3 - 4 - 5 - 6 - 7 - 8 - 9 -10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -25 -26 -27 -28 -29 -30 -31 -33 -34 -35 -36 -37 -38 -39 -40 -41 -42 -43 -44 -45 -46 -47 -48 -49 -50 -51 -52 -53 -54 -55 -56 -57 -58 -59 -60 -61 -62 -63 54479 * 54097 * 10804 * 54138 * * * * * 54161 10187 54068 10186 54508 54047 25129 15663 12501 10191 54065 54056 54038 10013 10187 17211 54003 54055 10185 54474 54473 54145 54475 54006 10186 54078 11714 11305 10186 54073 54057 54132 54066 54131 54032 10805 54135 54064 10187 10013 54136 54137 10189 54125 11312 15915 54062 17212 54040 12039 10011 54030 11900 54077 25060 10172 54024 54070 DESCRIPTION 1 234 DRIVE ASSEMBLY BASE CASTING SPACER, LONG BEARING PULLEY, SPINDLE BELT, DRIVE SCREW 6-32 x .250 BH MOTOR, STEPPER SCREW 6-32 x .188 BH MOTOR AND CONTROL ASSEMBLY MOTOR, DRIVE (WITH SHIELD, PIN 54507) PCB MOTOR CONTROL FASTON WASHER SCR EW 6-32 x .500 BH STANDOFF, MOTOR PCB CONNECTOR, P3 MOUNT TRACK 00 SWITCH WASHER, FLAT #6 SCREW 6-32 x .250 BH SWITCH, TRACI< 00 CAM, ACTUATOR HEAD AND CABRIAGE ASSEMBLY SCREW, 6-32 x .200-.125 BH CLAMP, CARRIAGE STOP CLAMP, GUIDE ROD LOAD BUTTON GUIDE DISKETTE RH GUIDE ROD SCREW 6-32 x .188 BH KEEPER, GUIDE ROD NUT, CAPTIVE E-RING SCREW 6-32 x . 188 BH DOOR, HINGE STOP DISK SPRING CLAMP HUB, COLLET COLLAR, HUB SPINDLE BEARING, FLANGED BAIL, LOAD HEAD LOAD SOLENOID ASSEMBLY SCREW 6-32 x .250 BH WASHER, FLAT #6 DETECTOR, INDEX INDEX LED SCREW 6-32 x .375 BH PLATEN ACTIVITY LIGHT HOLDER LED ACTIVITY LIGHT NUT PLATE SWITCH WRITE PROTECT GUIDE DISKETTE LH SCR EW 2-56 x .50 SOC HD WASHER 2-56 ACTUATOR SWITCH SCREW 6-32 x .250 FH FACEPLATE PCB, DRIVE SCREW 4-40 x .180 SPRING HINGE HUB - 6 QTY PER ASM 1 1 1 1 1 2 1 2 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 4 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 4 1 1 2 2 1 PART NUMBER 10011 10013 10172 10185 10186 10187 10189 10191 10804 10805 11305 11312 11714 11900 12039 12501 12512 15663 15915 17211 17212 25060 25129 54003 54006 54024 54030 54032 54038 54040 54047 54055 54056 50057 7 REF. 56 18 45 61 23 8 29 34 6 19 44 48 14 3 41 33 50 31 58 55 13 32 12 51 20 53 60 11 21 28 62 56 40 17 54 10 22 16 36 PART NUMBER REF. 54062 54064 54065 54066 54068 54070 54073 54077 54078 54097 54125 54131 54132 54135 54136 54137 54138 54145 54161 54473 54474 54475 54479 54507 54508 52 43 15 38 7 63 35 59 30 2 49 39 37 42 46 47 4 26 5 25 24 27 1 10 9 ~®ShUgart Associates 435 Oak mead Parkway Sunnyvale, Cal ifornia 94086 Telephone: (408) 733-0100 TWX: 910-339-9355 SHUGART SUVL 54096-2 4/79 PRINTED IN U.S.A.