Extruder Controls ExtruVision S - psg

Transcription

Extruder Controls
ExtruVision S
• ExtruVision S - The compact system
solution for controlling, visualization, and operating extrusion
systems
• Combination of control panel BA
Touch with 5.7'' monitor and control/open loop unit ETR112
• Standard for 11 temperature
control zones and 1 melt pressure
display, expandable up to 12 temperature control zones and a melt
temperature display
• Melt temperature display,
melt pressure display/-monitoring,
RPM controlled,
RPM-/torque display permanent
• Monitoring of sensors, actuators,
temperature, heating current (SUW
optional)
• Operating hour meter
• Timer
• Fast, no-interference communication via can bus
• Safety function on controller
• Finger tip controls on touch panel
• Clear and easily understood control
pages
• Alarm overview
• One-view trend curve display for
process monitoring
• User menu
• CAN, RS485 standard on controller
• Recipe administration for 10 recipes
• Profibus DP optional
• Language selection german/english
(further language optional)
• User and controller software can
be upgraded
d_extruvisions_1302gb - 1
We reserve the right to make technical changes
PSG Plastic Service GmbH • P.O. Box 42 01 62 • 68280 Mannheim • Germany
Phone +49 621 7162-0 • Fax +49 621 7162-162 • www.psg-online.de • [email protected]
02/13
ExtruVision S - The compact system solution for small extrusion systems control
ExtruVisionS was especially for small extrusion systems designed, to make there data visible and operable for the user.
Instead of lots of devices with different operating and display units, ExtruVision S uses only two components - operating panel BA Touch and controller/open loop unit ETR112.
Vision S ExtruVision S ExtruVision
S ExtruVision S ExtruVision S Extr
uVision S ExtruVision S ExtruVisio
n S ExtruVision S ExtruVision S Ext
ruVision S ExtruVision S ExtruVisio
ruVision S ExtruVision
S ExtruVisio
CAN
Melt pressure
PM
Compact
Secure
Uniform
ϑ
Output value
Temperature
%
s-1
RPM
Only 2 components.
A complete breakdown of the operating panel BA Touch does not effect the
controller functionality like e.g. temperature control or drive control.
Operation of all extruder relevant functions by operating panel BA Touch.
Communication systems via CAN bus.
User friendly
Main process parameters are presented in overviews. Clear structure of display in each level of the user dialog.
Practice orientated, in cooperation with the customer implemented functions (e.g. RPM adjustment with automatic transfer of scaling, pressure
adjustment by key stroke).
Easy installation through clearly defined interfaces.
Flexible
Customer-specific function expansions are realizable simply
By CAN-Bus easily expandable.
User interface ExtruVision S
Clear structure
In the header A permanent display of melt temperature, melt
pressure, RPM and drive load (torque, load or drive current). Status
display for drive and heating.
In the information area B the view changes dependent on the
shown side.
Navigation is done by the menu buttons in the navigation bar C.
Start Page
The main parameters and system status at a glance.
•All actual temperature values (color change at limit violation)
•Zone names freely editable
Temperature groups
6 temperature zones per side with all main parameters zone specific arranged.
•Key for enabling of heating
•Status messages
•Zone names freely editable
•actual value, setpoint value, actual values of heating current,
output value
Trend graphic
For each zone with numerical actual value display, setpoint -/ alarm
data entry a setting of output value.
Drive
•RPM - Actual value display
•Specification of RPM setpoint
•Bar graph presentation for RPM setpoint and drive load
•Increment-, decrement keys for RPM setting
•Keys for drive ON / OFF
Password protected setup area for example melt pressure.
Technical Data
Data interfaces
Operating panel BA Touch
Controller/open loop unit ETR112
RS485
2/4 wire
Transfer rate 1200/2400/4800/9600/19200 Baud
Protocol: MODBUS RTU / PSGII
n.a.
CAN
Profibus-DP
Ethernet
Transfer rate 250 kBaud
CANopen - DS401
n.a.
Option
EN 50170 V2
10/100MBit, RJ45 connection, TCP/IP
n.a.
RPM
Resolution 0.1 rpm
Melt pressure
Resolution 1 bar (pressure signal must be 4...20 mA)
Electrical security
DIN EN 61000-6-2, EN 61000-6-4, EN 61000-6-3
DIN EN 61131-2
EN 60950
UL 60590
DIN EN 61010 (VDE 0411)
Protection class II
Degree of pollution 2
Over voltage category II
Power Supply
24 VDC (20.4...28.8 VDC),
Power consumption 14VA
24 VDC (18...36 VDC),
Power consumption max. 25 VA on load,
External device fuse protection 4 A time-delay
Active viewable screen 5.7“, pixel resolution 320
x 240
LED status indication
General
Display
Operating elements Resistive touch
Dimensions WxHxD
Operating conditions
n.a.
Housing: 212 x 156 x 79 mm
Mounting depth 55 mm
Control panel cutout: 198 x 142 mm
125 x 140 x 75 mm
Operating temperature 0...50 °C
Storage temperature -20…60 °C
Operating temperature 0...60 °C
Storage temperature -25…60 °C
Climatic applicability class 10...95 % relative humidity, no condensation
Protection type
Mounting
Housing
Weight
Standards
Average relative humidity < 75 % per year, no
condensation
Front side IP 65 (only with provided sealing and 8
retaining brackets)
Housing IP 20 | terminal IP 20
Front mounting
Installation on DIN rail (DIN EN 50022)
Metal housing
Metal housing
1.4 kg
Ca. 1 kg
CE, UL/CSA, CCC, EX22
The device complies with the European Directives for
electromagnetic compatibility and low voltages.
Pin assignment controller/open loop unit
X5
X12
T3
X6
X13
X7
X1
T1
X8
A
X9
X10
X1
B
X11
X2
X1
X1
X4
X3
T2
X1, X2
Measurement inputs 1...4 (TC/Pt100), measurement inputs 5...8 (TC/Pt100)
X3
Measurement inputs 9...12 (TC/Pt100)
X4
Measurement inputs 13...16 (analog inputs)
X5, X6
Control outputs 1...12, control outputs 13...24
X7
Alarm outputs 1...3, digital signal inputs 1...2
X8
Profibus DP (Option)
X9
RS485/ V24
X10, T1
CANBus
X11, T2
Power Supply
X12
Heat current registration, analog outputs 3...4
X13
Digital inputs 1...4, digital outputs 1...4, analog outputs 1..2
T3
Ethernet
A: Status LED's, B: DIP switch
Note EMC
Due to EMC conventions signal and measurement lines have
to be shielded! Shields have to be connected to the existing
grounded terminals on the controller.
Notice: The terminal marking was modified. Please refer to
the operating instructions for the old terminal marking.
X1...X3 temperature measurement inputs
X12 Heating current recording
X7 Digital signal inputs 1...2,
alarm outputs 1...3 configurable
PIN
X12
PIN
X12
1
n.a.
7
I22
PIN
X7
Description
2
n.a.
8
I23
1
I2
Digital signal input 2
I1
Digital signal input 1
PIN
X1
X2
X3
1
1+
5+
9+
2
1-
5-
9-
3
1
5
9
4
2+
6+
10+
5
2-
6-
10-
6
2
6
10
7
3+
7+
11+
8
3-
7-
11-
9
3
7
11
10
4+
8+
12+
10
11
4-
8-
12-
12
4
8
12
3
I11
9
I31
2
4
I12
10
I32
3
I-
Reference potential IN *
AL3
Alarm Output 3
5
I13
11
I33
4
6
I21
12
I0V
5
AL2
Alarm Output 2
6
AL1
Alarm Output 1
7
AL+
Power supply alarm outputs
8
+U
Auxiliary voltage +
9
-U
Auxiliary voltage -
Note
Do not connect I0V system overall! Do not ground I0V
terminal externally!
HF ground
+U exclusively for control of SSR (consider load curve) as well
as power supply for the operating and display unit.
13
Note
Output auxiliary voltage maximal 1.5 A. Do not ground
externally!
Thermocouple TC,
resistance thermometer Pt100
n+
Digital signal inputs I2, I1
n-
Specifications apply for all measurement
inputs.
n
TC
Pt100
2-wire
Pt100
3-wire
Specifications apply for all temperature
measurement inputs.
Note
Maximal 3-3-phase current transformers.
Allocation zone/3-phase current transformer by configuration
parameters.
Option
Heating current recording independent from compensation of
variations in mains supply voltage by module SUW.
Note
For all screw terminals the outgoing line of the cable is marked
with an arrow.
Ext. auxiliary voltage +U
I*
I-
Ext. auxiliary voltage -U
Alarm outputs
AL+
AL*
+
-
X5...X6 control outputs heating/
cooling
X4 measurement inputs
X12 & X13 analog outputs 1...4
System specific setting:
O01-O12 = Heating zone 1-12
O13-O24 = Cooling zone 1-12
13+ = Melt pressure
4...20 mA
14+ = RPM
0...10 VDC
15+ = Motor load
0...10 VDC
16+ = spare
0...10 VDC
AO1 = Screw speed
0...10 VDC
AO2 = spare
0...10 VDC
AO3 = spare
0...10 VDC
AO4 = spare
0...10 VDC
PIN
X5
X6
PIN
X5
X6
1
U1 *)
U1 **)
8
O06
O18
2
U2
U2
9
O07
O19
3
O01
O13
10
O08
O20
4
O02
O14
11
O09
O21
5
O03
O15
12
O10
O22
6
O04
O16
13
O11
O23
7
O05
O17
14
O12
O24
Note
*) +U: terminal X7/8 (+U) or Uext or terminal X6/1 (U1).
**) +U: terminal X7/8 (+U) or Uext or terminal X5/1 (U1).
Optical coupler outputs max. 30 VDC, 60 mA per channel.
Auxiliary voltage +U
see *) and **)
Un
On
+
-
Ext. auxiliary voltage
-U
Specifications apply for all temperature
measurement inputs.
PIN
X4
PIN
X4
1
13+
7
15+
2
13-
8
15-
3
13
9
15
4
14+
10
16+
5
14-
11
16-
6
14
12
16
13
X4/13: standard signal I [4...20 mA],
X4/14-16: standard signal U [9...10 VDC]
PIN
X12
X13
1
AO3
AO1
2
AO4
AO2
3...10
-
-
11
-
+U
12
-
-U
Note
Power supply
+U by terminal X7/8 or UEXT
-U by terminal X7/9 or 0VEXT
n+
nn
Standard
-Signal I
4...20 mA
Standard
-Signal U
0...10 VDC
X13 Digital out- and
-inputs 1..4
PIN
X13
PIN
X13
1
n.a.
7
I1
2
n.a.
8
I2
3
O1
9
I3
4
O2
10
I4
5
O3
11
+U
6
O4
12
-U
Digital inputs I1...I4
I1 = Emergency switch
I2 = Feedback heating switch ON
I3 = Drive failure
I4 = Fault chain external
All digital inputs low-active (24V = good
condition)
X11 Power supply Controller/
open loop unit
T2 Power supply
1
PIN
24VDC
1
+
2
3
-
18...36 VDC; external device fuse protection 4 A time-delay
CAN-Bus connection controller
X10 - BA Touch T1
6
9
Pin assi1 gnment
Controller
X10
BA
Touch
T1
CAN-H
9
7
CAN-L
7
2
GND
5
3
5
Bridge pin 3 and 4 for internal terminating resistor of 120 Ohm.
BA Touch
2
In
-U
Digital outputs
Digital outputs O1...O4
O1 = Disconnection of melt pressure
O2 = Heating ON
O3 = Drive ON
O4 = Melt pressure calibration
Note
Power supply
+U by terminal X7/8 or UEXT
-U by terminal X7/9 or 0VEXT
PIN
Digital inputs
+U
On
+
9
5
24VDC
24 V
2
GND
3
0V
6
1
8
on
off
DIP
Meaning
1-4
Address
5-6
CAN baud rate fix 250kBit
DIP5: ON, DIP6: OFF
7
Interface standard parameter
8
Without function
Pin assignment
Controller
X9
TxD-P
1
TxD-N
2
1 Txd-V24
20.4...28.8 VDC
B DIP switch setting
X9 RS485/V24 interface
3
1
-
3
RxD-N
5
RxD-P
6
RxD-V24
8
GND-24
9
Standard settings for RS485/V24
interface
If the DIP switch B Dip 7 ON, the following default settings for the serial data
interface (X9) are activated.
•Protocol PSG II
•Baud rate 19200
•No parity
•1 Stop bit
Standard equipment
Controller-/
open loop
control unit
ETR112
Operating
panel BA
Touch
•12 Universal measurement inputs TCPt
•4 analog inputs *)
•24 Control outputs (12 heating, 12 cooling)
•Heating Current Monitoring
•3 Alarm outputs
•2 Digital function inputs
•Each 4 digital inputs / outputs *)
•4 Analog outputs *)
•RS485/ V24
•CAN interface
Communication
•Ethernet 10/100 MBit
•USB Device
•USB Host
•CAN (to controller/open loop unit)
Touch mode
•Resistive Touch
Display
•LCD STN color, maximal 256 color resolution
•1/4 VGA (320 x 240 Pixel)
Active viewable screen
•5.7“, ca. 118 x 86 mm
Operating system
•Windows CE
Software
•on CF-Card
*) the in- / outputs are definitely preset.
Scope of supply
CD-ROM with documentation and software
Ordering designations
ORDER NUMBER
Operating panel BA Touch ExtruVision S
020 270-2
Controller/open loop unit ETR112
020 735
Option Profibus DP
Accessories
Engineering tool WinKonVis
Professional
On request
ORDER NUMBER
039 020
Pressure transducer e.g. Dynisco
Type MDT420F-1/27C-15-A
Connecting cable incl. terminating
resistor
Individual length on
request
Single current transformer module
ESW40
039 014
ESW75
039 049
ESW200
039 048
Current Converter SSW 120 (3 coils)
020 312

Extruder Controls ExtruVision S - psg

Transcription

Similar documents