alvey® robotic - Intelligrated

ALVEY® ROBOTIC
SOLUTIONS
Infeed Conveyor & Load Forming
1
• Widest product range of transportation and accumulation conveyors
• High-speed sortation for feeding multiple pick points and robot cells
• Row and layer formers based on 60 years of Alvey palletizing
experience
• Auxiliary layer tables to improve throughput
• Multiple case turning options
• Simple “pusher” case sorter option
Intelligrated is the largest manufacturer of conveyor equipment in North
America. Our manufacturing and system design capability combined with
over a century of conveyor application experience enable us to design the
best available conveyor system solution for any robotic application.
Product Infeed and Row Forming
Intelligrated has been perfecting row forming design for over 60 years on
conventional Alvey palletizers and over 15 years for robotic applications.
High-speed, gentle and accurate positioning of products is critical to
maximizing robotic throughput and minimizing downtime.
High-Speed Sortation
Alvey Robotic Tooling
2
• Fork, clamp, vacuum or combination tooling for virtually any product
• In-house custom tool design for complex applications
• Single case, complete row or entire layer handling tools available
• Complex layer handling tool to handle thousands of SKUs
• Third party tool integration if required
• Segmented, multi-drop tools
Tooling is the heart of any robotic system. Alvey robotic tools are designed for
the specifics of each application, fabricated in Intelligrated’s manufacturing
facility and tested with product supplied by the customer to ensure
exceptional reliability.
Fork and Clamp Tool
Effective pallet and sheet handling can be designed into the robot tool with
a corresponding increase in robot utilization as a lower cost, more compact
alternative to ancillary pallet and sheet dispensers.
Additionally, as the application requires, Intelligrated can integrate other
commercially available tools. So whether your product is a case, pail, bundle
or bag, in case, row or layer quantities; Intelligrated has the right tool for you.
Side Clamp Tool
Alvey Robotic Solutions
1 Infeed Conveyor & Load Forming
3
Pallet & Sheet Handling
2 Alvey Robotic Tooling
4
Allied Products & Services
33
4
1
2
1
Pallet & Sheet Handling
3
• Multi-function robot tooling can handle customer product plus sheet
and pallets
• Standalone Alvey pallet and sheet dispensers offer additional flexibility
FPO
• Pallet gantry or shuttle systems can deliver pallets to multiple robot
cells
• Multiple pallet types feeding on-demand to robot cells
• Complete safety interlocks for pallet and sheet replenishment
Effective pallet and sheet handling is a critical component of any robotic
palletizing cell. Intelligrated offers a complete line of multi-function robotic
tooling that is capable of placing slip sheets, tier sheets and empty pallets.
For higher speed applications, stack-fed Alvey pallet dispensers and sheet
dispensers are available.
Robotic Pallet Handling
FPO
Where multiple products are palletized on different pallets within a single
or multiple robot cell, space constraints within the robot cell or reach
limitations of the robots can hinder efficient cell design. Auxiliary pallet
dispensers and high-speed sheet dispensers provide a flexible solution while
maintaining maximum palletizing speed of the robot.
High-Speed Pallet Dispenser
Allied Products & Services
4
• Pallet load conveyors and integration of stretch wrapping systems
MAINE
WASHINGTON
NORTH DAKOTA
MONTANA
• Fully integrated control systems
MINNESOTA
VT.
N.H.
WISCONSIN
OREGON
MA.
• Comprehensive after-sales service and support
NEW YORK
SOUTH DAKOTA
IDAHO
MICHIGAN
WYOMING
PA.
IOWA
NEBRASKA
NEVADA
• Customer Service Dashboard™ incident and project tracking database
INDIANA
N.J.
Headquarters
ILLINOIS
UTAH
OHIO
MISSOURI
KANSAS
KENTUCKY
• OnTimeParts™ comprehensive on-line parts catalog
N.C.
OKLAHOMA
ARIZONA
TENNESSEE
ARKANSAS
NEW MEXICO
S.C.
MISSISSIPPI
ALABAMA
GEORGIA
LOUISIANA
TEXAS
To maximize robot cell efficiency, full pallet loads must be removed from the
robot work envelope quietly and reliably.
Intelligrated offers a complete line of pallet conveyor system components,
including many types of chain driven live roller (CDLR) conveyor, multi-strand
chain conveyors, transfer cars, turntables and right angle transfers. All of this
equipment is designed, manufactured, controlled, installed and commissioned
by Intelligrated - providing true single-source responsibility for the complete
robotic system.
FLORIDA
ALASKA
Service Locations
Intelligrated has service engineers strategically placed in regional offices
throughout the U.S., Canada and Mexico. Trained service professionals
are available to provide assistance with products or pattern changes,
troubleshooting, training or replacement parts.
Pallet Conveyor and Transfer Car
MD.
W. VA. VIRGINIA
COLORADO
CALIFORNIA
DE.
CT.
R.I.
Intelligrated provides a full range of Alvey robotic
palletizing solutions. Alvey robotic solutions
provide future floor space savings, product
flexibility and consistent, around-the-clock
productivity.
FPO
About Intelligrated
Intelligrated Service & Support
Intelligrated is a leading North American-owned,
single-point provider of automated material handling
solutions with operations in the U.S., Canada and Mexico.
Headquartered in Cincinnati, Intelligrated designs,
manufactures and installs complete material handling
automation solutions, including conveyor systems,
IntelliSort® sortation systems, Alvey® palletizers and
robotics, Real Time Solutions® order fulfillment systems,
warehouse control software and advanced machine
controls—all supported by 24x7 Customer Service and
Support.
The in-house Customer Service and Support (CSS) program
offered by Intelligrated backs all of our products. Services
available include:
Serving the warehousing, distribution, consumer product
manufacturing, postal and parcel markets, Intelligrated
collaborates closely with its clients to develop productivity
solutions and support their needs throughout the life of
their material handling systems.
• Customer training and documentation
• IN-24X7® technical support
• Replacement parts logistics
• Field service
• Equipment and system audits
• Upgrades and modifications
• Full service and maintenance contracts
• Preventive maintenance
CSS is available 24x7 to provide all of the services needed
to keep your equipment running at peak efficiency.
Whether it’s on-site support or troubleshooting via
our hotline, Intelligrated has the most comprehensive
customer support program in the industry.
Service and Parts Hotline
Intelligrated Products
and Services
Phone + 1 877.315.3400
www.ontimeparts.com
• Systems Integration
• Sortation Systems
• Conveyor Systems
• Palletizing Solutions
• Software & Controls
• Order Fulfillment Systems
• 24x7 Technical Support
• Design & Build
Headquarters in Mason, Ohio
For more information, contact:
7901 Innovation Way, Mason, Ohio 45040 + 1 866.936.7300
[email protected] www.intelligrated.com
RB02 10.10 © 2010 Intelligrated. All rights reserved. Alvey® is a Registered trademark of Intelligrated Inc.