Ultimate Warrior Owners Manual-web.pmd

Transcription

SP ARTAN
Hi-Flow Ultimate Warrior
Water Jet
Record the Serial Number of your
Owners Manual
and give the number to the factory
when ordering parts.
Serial Number .......................................
Spartan Tool L.L.C.
800.435.3866
www.spartantool.com
79940010 5-3-11
© 2011 Spartan Tool LLC
Warning
— Read the safety and operating instructions before using any Spartan Tool products. Drain
and sewer cleaning can be dangerous if proper procedures are not followed and appropriate
safety gear is not utilized.
— Before starting unit, be sure to wear personal protective equipment such as safety goggles
or face shield and protective clothing such as gloves, coveralls or raincoat, rubber boots with
metatarsal guards, and hearing protection.
— Drains and sewer can carry bacteria and other infectious micro-organisms or materials
which can cause death or severe illness. Avoid exposing eyes, nose, mouth, ears, hands and
cuts and abrasions to waste water or other potentially infectious materials during drain and
sewer cleaning operations. To further help protect against exposure to infectious materials,
wash hands, arms and other areas of the body, as needed, with hot, soapy water and, if
necessary, flush mucous membranes with water. Also, disinfect potentially contaminated
equipment by washing such surfaces with a hot soapy wash using a strong detergent.
— For any questions contact the company at the address shown below.
“California Prop. 65: This product may contain an extremely small amount of lead in the coating.
Lead is a material known to the State of California to cause cancer or reproductive toxicity.”
SPARTAN TOOL L.L.C.
1506 W. Division Street
Mendota, IL 61342
800.435.3866 Fax 888.876.2371
www.spartantool.com
Page 2
Hi-Flow
Ultimate Warrior Overview
Anti-Freeze
Tank
Front Enclosure
Four 150 Gallon Baffled Water
Tanks
Break-Away Brake
Controller
Electric Brakes
Antifreeze
Supply Valve
Hydraulic
Reservoir
12 Volt Battery
Pressure Gauge
Fill Reel
Control Panel
500 Ft. H.P.
Hose
Rear Enclosure
Articulated High
Pressure Reel
Hose Guide
Hose Reel
Hydraulic Control
Anti-freeze Recirculation Selector Valves
Page 3
Warning
— Read the safety and operating instructions before using any Spartan Tool products. Drain and sewer cleaning can
be dangerous if proper procedures are not followed and appropriate safety gear is not utilized. Read the engine
owners manual for instruction and safety precautions on engine operation.
— Diesel is flammable and is explosive under certain conditions.
Refuel in a well ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the
area where the engine is refueled or where diesel is stored.
Do not overfill the fuel tank (there should be no fuel in the filler neck). After refueling, make sure the tank
cap is closed properly and securely.
— Use Diesel STA-BIL Fuel Stabilizer during storage and during normal use to prevent fuel deterioration.
— Before starting unit, be sure to wear personal protective equipment such as safety goggles or face shield and
protective clothing such as gloves, coveralls or raincoat, rubber boots with metatarsal guards, and hearing protection.
— Carbon monoxide exhaust and/or gasoline fumes from this equipment can create a hazardous atmosphere in
confined spaces (which may include, but are not limited to, manholes and septic tanks), closed garages or other areas
which may not be properly ventilated. In particular, excess gasoline fumes can create an explosion hazard. Such
hazardous atmospheres can cause death or severe injury. Do not operate this equipment in any confined space or
area with inadequate ventilation. Operate this equipment only when located outdoors or in an open, well ventilated
area.
— Insure the jet hose has been placed in the pipe (minimum of 6 feet suggested) before engaging the water pressure
to prevent the hose from coming out of the pipe prematurely and causing injury. Always use the red leader hose
provided.
— Always shut the water pressure off before pulling the hose out of the pipe. Mark the hose a minimum of 6 feet
from the end to help insure the hose is not accidentally pulled out of the pipe while still under pressure. Shut off the
water pressure when the hose mark is encountered. WARNING: Portions of the system can still be under pressure
even if the unit is not operating.
— Never point the wash gun at anyone while operating the unit. Injury may result.
— Drains and sewer can carry bacteria and other infectious micro-organisms or materials which can cause death or
severe illness. Avoid exposing eyes, nose, mouth, ears, hands and cuts and abrasions to waste water or other potentially
infectious materials during drain and sewer cleaning operations. To further help protect against exposure to infectious
materials, wash hands, arms and other areas of the body, as needed, with hot, soapy water and, if necessary, flush
mucous membranes with water. Also, disinfect potentially contaminated equipment by washing such surfaces with a
hot soapy wash using a strong detergent.
— For any questions contact the company at the address shown below.
SPARTAN TOOL L.L.C.
Mendota, IL 61342
800.435.3866 Fax 888.876.2371
www.spartantool.com
Page 4
Table of Contents
Hi-Flow Ultimate Warrior Overview .................. 3 Power Pack Assembly - 79965000 .......... 48-52
Warning .......................................................... 4 Starter Relay Assembly - 79946130 .............. 53
Table of Contents ............................................ 5 HP Pump Assembly - 79965100 .............. 54-55
High Pressure Pump - 79865500 ............. 56-57
OPERATING SECTION
Water Jet Specifications ................................. 6 Hi-Flow Unloader - 79965600 .................. 58-59
Water Jet Features .......................................... 7 Hydraulic Tank Assembly - 79922200 ............ 60
Towing Instructions ..................................... 8-10 Water/Antifreeze Supply - 79940100 ............. 61
Pump and Pressure System ........................... 11 Drain Valve Assembly - 79959000 ................ 62
High Pressure Water Jetting .......................... 12 Water Tank Fill Tee - 79921300 ..................... 63
Water Tank Filling .......................................... 12 Fill Reel Assembly - 79940400 ...................... 64
Engine Operating Procedure ......................... 13 Wash Down Package - 73817300 ................. 65
Setting up for Operation ................................ 13 Handgun Lance VNozzle - 77799800 ............ 65
Hydraulic Rewind Operating Instructions ........ 14 Baseplate Assembly - 79958100 ............. 66-67
Operating Instructions ............................... 14-15 Recirculation Hose Assemblies ................ 67-68
Pipe Jetting Procedure ................................. 16
When Obstructions Are Encountered ............. 16
Pulsation ....................................................... 17
Wash Down Gun ........................................... 17
Cold Weather Protection .......................... 18-19
Lubrication and Maintenance ................... 20-24
Pump System Malfunction Chart .................... 25
Control Panel ........................................... 26-27
Troubleshooting ............................................. 28
Electric Braking Systems ........................ 29-30
Hydrant Fill Assembly - 79949000 ................. 68
Lower Latch Assembly - 79957000 ............... 69
HP Reel Assembly - 79958300 ................ 70-71
Hose Guide - 79962700................................ 72
Hydraulic Control Valve - 79948170 .............. 73
Control Box Assembly - 79965800 ........... 74-75
Final Assembly Wiring Schematic ............ 76-80
Control Panel Wiring Assembly ..................... 81
Trailer Harness - 79954200 ...................... 82-83
Standard Accessories .................................. 84
PARTS & ACCESSORIES SECTION
How To Use Manual ....................................... 31
Special Note ................................................. 31
Final Assembly - 79940000 ...................... 32-44
Front Enclosure Assembly - 79958400 .......... 45
Lift Up Door Assembly - 79961000 .......... 46-47
SAFETY INFORMATION SECTION
Tire Safety Information .............................. 85-87
Reporting Safety Defects .............................. 88
Engine Emissions Information ....................... 89
Warranty Information ...................................... 90
Page 5
Hi-Flow Ultimate Warrior Water
Jet Specifications
GENERAL
Pipe Sizes ...................... 4” to 36”
Max. Water Delivery ..... 35 GPM
Max. Pressure Delivery ..... 3000 psi
TRAILER
Gross Vehicle Weight Rating (GVWR) ................. 9900 Lbs (4495 kg)
Gross Axle Weight Rating (GAWR) ...................... 4700 Lbs (2134kg) (each)
Trailer Length ........................................................ 191”
Trailer Width ........................................................... 73”
Trailer Height ......................................................... 74”
Hitch ........................................................................ 2-5/16” Ball Type (Class IV)
Tires ........................................................................ ST225-75-R15BD
Water Tank ............................................................. 600 Gallon Capacity
Tires (Max Load) ................................................... 2540 lbs (each)
Cold Inflation Pressure ........................................ 65 PSI / 448 kPa (each)
Rim (Diameter X Width X Capacity) ..................... 15” x 6” x 2600 lbs (each)
ENGINE Kubota Turbocharged Diesel (Tier IV)
Model ...........................................V3300-TE
Horsepower ................................. 83@2600 RPM
Cylinders ...................................... 4
Bore & Stroke .............................. 3.86 x 4.33
Displacement .............................. 202.53
Fuel...............................................Diesel Fuel Oil No. 2-D (ASTM D975)
Fuel Tank Capacity .................... 20 Gal.
Cooling ......................................... Water Cooled
Oil Capacity .................................. 3.5 Gal.
Alternator ..................................... 65 Amp
Electric ......................................... 12 Volt / Negative Ground
Powered Engagement Clutch... NACD Clutch / Power Take Off
enables engine to run without circulating pump
PUMP
Max. Pressure .............. 3000 psi
Max. Water Output ........ 35 GPM
Max. Temperature ........ 140º F
RPM ................................ 1000
Plungers ......................... 3
REWIND
Hydraulic/Capacity ........ Hydraulic Pump & Motor with 8 Gallon Reservoir
Page 6
Hi-Flow Ultimate Warrior Features
FEATURES
 Low Water and Oil Protection
 High Engine Temperature Protection
 5/8" x 500' Thermal Plastic High Pressure Hose
 1/2" x 15' Colored Leader hose
,,
 5/8" x 100' Supply Hose, Mounted On Reel
 Torsion Double Axle Suspension With Electric Brakes
 Tier IV Diesel Engine Meets US Emissions Standards Thru 2012
 Easy Access Pump Inlet Filter
 Safety Engagement Clutch (enables engine warm up without running pump)
 Hydraulic Hose Rewind and Hose Rewind Guide
 Rear Operator Control and Instrument Gauge
 12 Volt Accessory Plug
 Negative Ground Wiring
 5' Break Away Wiring Harness
 Hitch Jack with Swivel Caster Wheel
 Class IV 2-5/16" Hitch with Safety Tether Brake
 Automatic Pressure Regulator
 180 Degree Pivoting Hose Reel and Controls
 Fully Enclosed (and Lockable)
 5 Position Nozzle Holder
 Wash Down Gun
 Top-Mounted Amber Strobe Light
 Dial-A-Pressure Engine Setting
 ST225-75-R15BD - Tires/Wheels
 Bearing Buddies
 Open and Closed Nozzles for 5/8” Hose
 Hose and Hydrant Fill Valves
 Anti-Freeze Recovery / Winterization System
 Electric Pulsator
 National Association of Trailer Manufactures Certified
Page 7
Towing Instructions
Before hitching and towing on public roads, check that the tow vehicle uses a 2-5/16” ball on a hitch
rated class IV, make sure keeper engages ball to secure hitch. Adjust if necessary.
The four 150 gallon water tanks are equipped with internal baffles which minimize water sloshing when
towed, however; the following 2 rules may limit your vehicles towing capacity and the tank fill level when
towed. Determine towing capacity as described below and follow guidelines in using the lowest value
from the 2 rules.
Trailer Hitch
— Check rating of vehicle’s trailer hitch - Class IV - 12,000 lbs. Towing Capacity
Vehicle GCWR (Gross Combined Weight Rating)
— Towing capacity = GCWR minus vehicle weight minus cargo weight minus passenger weight.
NOTE: GCWR is provided on your vehicle or in vehicle manual.
Vehicle Towing Capacity
— Refer to your vehicle owner’s manual for listed trailer towing capacity.
— Trailer towing capacity should equal GCWR (gross combined weight rating) minus vehicle
weight, cargo weight, people weight and (vehicle) fluids weight.
— Check axle load rating.
Wire the plug receptacle to your vehicle as shown below. Note: The wire colors used on the jet running lights are
also indicated in Fig. 8-1 for re-wiring to a different plug design.
— Always use trailer lights.
Fig. 8-1
Page 8
Towing Instructions (cont.)
Towing
1.
Check that the ball Load Rating is the same or greater than the coupler Load Rating.
2.
Check that the ball size is the same as the coupler.
3.
Loosen loop nut until spring pushes lip down far enough to insert trailer hitch ball.
4.
Position hitch coupler above trailer hitch ball.
5.
Lower trailer tongue until ball rests in ball socket..
6.
Tighten loop nut to pull lip up to ball. While tightening loop nut feel under the coupler to make sure square
bolt head is up in the square lip cavity is under the ball head. Jiggle coupler up and down while tightening
to make sure it is snugly seated on ball.
7.
Lift coupler upwards to test that it will not separate from ball.
Breakaway Cable
Standard
Coupler uses
2-5/16” ball
CAUTION: Hand-Tighten coupler snug on ball. Do
not use a wrench or bar to tighten coupler. Over tightening
strains and wears bolt and nut threads, and may cause coupler
to seize on the ball and turn on its own nut thus loosening the
ball on right turns.
9.
Connect breakaway cable solidly to bumper or frame of tow
vehicle as near to center as possible. The cable must hang clear of
trailer tongue and be long enough to permit short radius turns without
pulling breakaway cable forward.
Safety
Chains
Make sure breakaway cable is in the released position.
CAUTION: Do not use breakaway cable as a
parking brake.

8.
Fig. 10-1
Breakaway
Cable
NOTE: Check location of breakaway cable
periodically during each trip. Accidental application
will cause brakes to drag and heat up, causing failure.
10.
Fig. 10-2
Cross safety chains under tongue and securely attach to bumper or frame of tow vehicle.
CAUTION: Always use Safety chains. Chains hold trailer if connection fails.
11.
Fully retract hitch jack and remove caster wheel. This will provide adequate ground clearance for transport.
12.
Return high pressure reel to towing position, engage the transit lock, and place the hydraulic control lever
in the neutral position.
13.
You are now ready to tow your trailer.
CAUTION: Avoid sharp turns. This could bend, create extreme stress or fracture either the actuator or
trailer tongue.
Page 9
Towing Instructions (cont.)
Cast Steel Couplers
No Wrench or Bar Needed to Tighten Nut Down Snug
Lip fits up in between
body ledges
Loop Nut
Coupler
Body
Assembled Coupler with Ball in Place
Fig. 10-1
2-5/16”
Standard
Ball
Spring
Lip (Ball Clamp) fits up
in between body ledges
Tension washer (Loop Nut
may jam without washer)
Fig. 10-2
Bolt (Square head
and special length
Thread)
Parts Function. There is a definite safety purpose for each part. Install ALL parts as shown. The body and parts
shown comprise a positive locking device. The square bolt head cannot turn in the lip (ball clamp), the loop nut must
turn uphill against gravity and ratchet up and down over the ribs around the bolt hole in order to loosen. Both the
washer and the spring exert pressure down, joining the ribs and notches securely. A safety chain may be passed
through the loop nut handle for added safety. All these features prevent loosening. Do not ignore them.
DO NOT substitute regular nuts or other loop nuts.
DO NOT use hex head bolts in place of square head bolt.
DO NOT leave out washer or spring. Check coupler to make sure the lip and all parts are in place correctly before
using or renting.
Fig. 10-3
Optional - P/N 79853700
2 1/2” ID Pintle Ring
Page 10
Pump and Pressure System
The pump and relief valve are the heart of your jet.
They have been specially designed for use with cold
water (140°F max.) for pipe jetting but can provide useful
water flow for many other cleaning jobs using the optional
wash down gun and special attachments. The positive
displacement pump (each crankshaft revolution has to
move a certain amount of water) uses 3 plungers (similar
to pistons in an engine) to create water flow. Pressure
is not created until the pump outlet is restricted with a
valve or nozzle. The pump, valving and hoses can support
3000 psi working pressures.
The regulator valve acts to direct the water flow to the
water tank when the hose reel and gun valves are off or
if nozzles provide too much restriction for total flow.
Always use clean water to keep the regulator valve
operating properly. The hose and nozzle are designed to
allow full flow at 3000 psi and the wash down gun
operates at 1000 PSI max pressure. If leaks develop in
the system between the relief valve and hose reel valve
(or gun valve) you will hear intermittent engine surges
in bypass as the bypass pressure gradually drops and is
built up again by the pump. Tighten or otherwise repair
the leaks for smooth running. Always stop engine and
release pressure before any plumbing changes or
repairs.
Fig. 11-1
Because of the inherent hazards with high pressure, use only Spartan high pressure hoses and components
when repairing your machine.
If the nozzles become worn or if the gun is used with
the jet hose, the regulator valve allows the same total
flow but at lower pressure because the restriction is
lower. To maintain desired PSI - replace nozzles.

If nozzles become plugged, the regulator valve will direct
some of the flow back to the water tank while providing
pressures over 3000 psi. If these pressures are seen
with normal engine speed check and clean the nozzles.
When using optional lengths of 1/4” hose (>75’) the
operating pressure can also be over 3000 psi at full gpm.
Reducing engines rpm will produce lower pressures to
prevent regulator valve from bypassing off and on.
Clean water filter daily. A clogged filter will cause
pump to run dry and can cause expensive damage to
pump.
Page 11
Filter
High Pressure Water Jetting
High pressure water jetting is the utilization of high pressure water combined with sufficient water flow to
remove debris in drain/sewer pipes. High pressure water jetting can also be used to remove debris on surfaces.
A high pressure water jet consists of a pump, a motor or engine, a hose reel, a given length of hose and a various
assortment of nozzles.
A pipe is cleaned with a high pressure water jet by directing water pressure and flow through a nozzle. Controlled
water pressure and flow propels a water jet through the sewer pipe allowing it to remove and wash away the
obstruction. (See Fig. 12-1.)
Ideally, a sewer pipe is cleaned from the lower end of the pipe and the hose propels itself to the higher end of the pipe.
By slowly withdrawing the jet hose, the water pressure and flow cleans the line most effectively. When it is impossible
to clean from the lower end of the pipe, the pipe must be water jetted several times to remove all the debris. A skilled
operator can effectively clean a drain/sewer regardless of the obstacles in his way.
How A Jet Works
(Penetrating Nozzle) 79824700
Nozzle to be used for initial penetration of sewer
pipe.
(Closed Nozzle) 79824600
Nozzle to be used for thorough cleaning of sewer
pipe.
Fig. 12-1
Water Tank Filling
Fill the water tank from a clean water source. Always flush rust out of hydrants before connecting fill hose.
Trailer jet unit can be filled using 5/8” garden hose on fill reel or using fire hydrant fill. Fire hydrant fill
requires fire hose with 2” cam lock female quick coupler.
Important Note: (If the next 4 items are not followed, cavitation of the pump could occur and reduce
operating efficiency and severely damage the pump.)
— Use water temperatures under 140°F.
— Ensure that water strainer is clean (check daily or as needed).
— Make sure the strainer valve (between the tank and the pump) is fully open during operations. This valve
stops tank flow to allow strainer service.
— The pump drain valve must be closed. It must not drip when engine is off and strainer valve is open.
Page 12
Engine Operating Procedure
Kubota V3300-TE Diesel Engine is equipped with an electronic governor for speed control and engine regulation. Engine speeds are
preset at the factory and should require no adjustment in the field.
The Spartan Warrior is equipped with an automatic clutch engagement system. The water control switch will automatically trigger the
clutch to engage when “On” or disengage clutch and return engine to Idle when “Off.” The Warrior is also equipped with a low water
safety gauge, which indicates critical water levels in the supply tanks. When tripped, the low water safety switch will disengage the
clutch and return the engine to Idle.
Start Up
— Check water tank level. This water jet is equipped with a Low Water Shut-Off switch that will prevent the clutch from
engaging at low water levels.
— Check fuel level.
Note: Also Check engine and pump oil levels per manufacturer specifications (attached).
— Turn fuel valve ON.
— Turn pressure selector switch to 1000 psi / LO setting.
— Turn key to “Preheating (Glow Plug)” position until Glow Lamp turns off on instrument panel.
Note: No preheating required if ambient temperature is above 50° F or when the engine is warmed up.
— Turn key switch to crank position and start engine
— Allow engine to warm up on 1000 psi position for several minutes.
Note: Engine will operate at a preset slow idle for 30 seconds after starting. Pressure selector switch will not operate during
the preset 30 second slow idle.
Note: If the low water switch is tripped, the clutch will disengage and the engine will run at Idle. To protect the Warrior’s
systems, the water control will not operate during the safety Idle mode.
Engine Shut-Down
— Turn pressure selector switch to 1000 psi / LO setting
— Turn Water Control Switch to “OFF.”
— Turn “OFF” key switch
— Turn the fuel valve OFF.
Setting up for Operation
Always locate the jet in the driest and safest place possible. Avoid high traffic areas and use flashers and safety cones. Position the
jet so that hose can be pulled directly off of the reel for use. Remember that jetting is most effective when you jet against the water
flow. See Fig.13-1 for the recommended positioning of the jet for best visibility during manhole work. Note that loose hose and
damaging corners are minimized when the jet is parked as shown. (See pages 12 and 13 for instructions on using upper and lower
manhole guides.)
When operating upon unlevel ground, position trailer with
the hitch (tank suction) end at the downhill side.
For non-manhole use, allow extra space for handling the hose
before it is wound back on the reel or run the hose directly to
the pipe inlet using extra hose guards to protect the hose
from cutting when going around corners.
Warning: Do not unhitch or operate trailer jet
unhitched upon unlevel ground.
When unhitching the machine from towing vehicle, always
follow these steps:
— Disconnect ball hitch by raising lever and jacking hitch
up. Disconnect safety chains and light cord before driving
away.
Page 13
Fig. 13-1
Hydraulic Rewind
Operating Instructions
The hydraulic rewind control valve can be used to feed out high pressure hose and rewind hose back to the reel. The
control lever should be left in its neutral position while transporting trailer jet unit.
The high pressure hose reel is hydraulically locked from rotating when in neutral (position between hose in and out).
Move hydraulic control back to rewind hose on reel and forward to power feed hose off reel. Move hydraulic control
completely forward until spool goes into detent; reel will now free spin.
Fig. 14-1
Operating Instructions
Operation:
Move hydraulic control lever completely forward into “Free Spin” position. Select and install
nozzle, hose guards(s) and roller guides.
Always insert sewer hose several feet into pipe opening before actuating water control switch. Never
stand in front of pipe opening when nozzle is near pipe opening. As described in “Setup Section,” work
upstream whenever possible.
You are ready to start pipe cleaning operations after tank filling and engine starting procedures are
followed.
Note: At this time, put on safety goggles to prevent eye injury from flying water and debris.
Page 14
Operating Instructions (cont.)
Turn H.P. water control switch to “ON” and choose operating pressure desired. As the nozzle pulls hose into
the pipe, the hose reel can free spin or hydraulically feed hose out. Untwist hose kinks as necessary before
they enter the pipe. Since it is impossible to know exactly what the nozzle “sees” as it advances in a pipe,
always proceed slowly and cautiously. Pull back 1-2 feet for every 4-5 feet of progress to make sure that the
hose is not burying itself or tying itself up in an open cavity or larger pipe. Continue working up the line while
watching and feeling for speed changes as the nozzle makes its way into a blockage. When working over a
manhole, you often will see dirty water, chunks of grease or debris flow past as the nozzle penetrates a
blockage. When backed up water flows, the line is probably open. Continue working up the line to open
restrictions as desired. Now pull the “working” nozzle back slowly to re-clean and scour the pipe walls.
When working through heavy and long blockages you may have to flush debris back to machine every few ft.
Repeat until water runs clean from the pipe.
Note: The automatic clutch engagement system will cause a momentary delay following the activation
of the water control switch.
Warning: Do not operate unit in 3000 psi setting with reel supply valve closed or clutch disengaged.
When finished, turn water control switch to “OFF” before removing nozzle from pipe.
Hint: Use 15’ leader hose as indicator of how close the nozzle is to the pipe opening.
Wind hose back onto reel, remove hose guard and install hose end and nozzle in holder. Secure hose end to
recirculation valve located on the right side of the H.P. reel. Store all parts in tool box compartment. Follow
engine shut down procedure. Reminder: Engine key switch must be off to prevent battery drain while engine
is shut down. Reverse setup instructions, drain tank and disconnect fill hose. Replace manhole cover or pipe
caps and clean up machine and job site before leaving.
Operating Hints:
The following techniques can be tried if the going gets slow.
— Grab the hose into an “S” shape and twist the hose to help it get around corners and off of pipe
edges. (See Fig. 18-1 & 18-2.)
— Turn water valve off and pull hose back out of line. Look for traces of clay or other material to
determine if nozzle is burying itself outside of pipe.
— Try different nozzle or different pipe openings.
— Walk to nearby buildings and manholes and listen for water sound to determine if hose is going
where it should. The hose may tie itself up in a manhole and need help going into the next pipe.
Use a pole or pipe to guide hose so entering the manhole can be avoided.
Page 15
Pipe Jetting Procedure
Equipment:
Although the Hi-Flow Ultimate Warrior is capable of various high pressure cleaning jobs, jetting pipes of
4” - 36” is typically the major work required of the jet. The hose reel is designed for outdoor applications.
An optional portable hose reel and 1/4” drain hose can be purchased for indoor applications, remote
applications, and for lines smaller than 6”.
The sewer hose should always be replaced when the reinforcement cord can be seen due to a worn
cover.
The Warrior nozzles are designed to match the pressure and flow performance of your jet. They are key
to efficient operation because they convert all of the engine and pump power to water speed for hose pull
and for cleaning impact.
Nozzles 79966100 and 79966000 are standard equipment. See parts book for part numbers to order
additional nozzles and nozzle holders. Nozzle holes will wear after continuous use. If the system pressure
drops, try a new nozzle to check for wear. Check for nozzle plugging occasionally by removing the nozzle
from the hose and holding up to the light. Clean by inserting small diameter wire if necessary. Plugged
nozzles will cause poor hose pull even though the gauge pressure will show higher.
When Obstructions
Are Encountered
— When obstruction or corners are encountered it may be
necessary to manually rotate the hose (See Fig. 18-1) to
enable feed through that area. The rotation will cause the jetting
nozzle to jump over or around those areas. When it becomes
necessary to manually rotate the hose to clear obstructions,
any rotations in one direction must be followed by an equal
number in the opposite direction to prevent kinks from building
in the hose.
Fig. 16-1
Fig. 16-2
— At times, it will be necessary to move the hose slightly in and
out of the drain line to assist the jetting nozzle in clearing stubborn clogs, obstructions, or tight corners (See Fig. 18-2).
Page 16
Pulsation
To activate the pulsation feature, turn toggle switch labeled PULSE to the ON position. To deactivate pulsation,
turn toggle switch to OFF position.
Electric
Pulsator
Electric
Pulsation
Pulsation
Fig. 17-1
Fig. 17-2
Note: Operating pressure will decrease and fluctuate when pulsation is activated. See below (Fig. 19-3) for
approximate pressures.
Pressure Selector
Switch Setting
1000 psi
2000 psi
3000 psi
Pulsation
Pressure (PSI)
200 - 700
800 - 1600
1100 - 1700
Fig. 17-3
Wash Down Gun
Note: To use wash-down gun do the following:
1
2
3
Turn water control switch “OFF”.
Connect wash-down gun to end of 500’ HP hose.
Select 1000 psi / LO setting. Turn water control switch “ON”.
The wash down gun is used to control the spray lance. The lance is attached by pulling back on the ring of the
guns quick connect fitting. Insert adapter nipple of lance (or 1/4” hose) until ring can slide back to original
position. The lance is equipped with an adjustable spray nozzle for general use. The wash down gun can also
be used with the optional portable hose reel with 1/4” drain hose.
Caution: HOLD HAND GUN / WASH WAND WITH TWO HANDS AT ALL TIMES. Back
pressure buildup on the wash wand / hand gun requires two hands firmly gripping the wand
when the trigger is initially pulled.
Caution: Under no circumstances should you ever operate the wash down gun in the
direction of any other person(s). To do so may cause serious damage to eyes or other bodily
tissue and may even cause death!
Page 17
Cold Weather Protection
The Warrior comes equipped with versatile anti-freeze
system that allows the user to choose between different
levels of protection.
Antifreeze Recirculation: Full Winterization
The pump and all hoses charged with anti-freeze solution. Antifreeze is conserved by re-circulating back to anti-freeze tank.
Water Recirculation: Temporary Freeze Resistance
Water is re-circulated through hoses and returned to main water
tank.
Water Supply
Valve
Full Winterization Procedure
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Fig. 18-1
Drain Valve
Fill antifreeze tank with Propylene Glycol Antifreeze and water mixture. (Follow manufacturer’s
recommendation regarding ratio of water to antifreeze.)
Close water supply valve at pump and open antifreeze supply valve.
Remove nozzle or handgun from H.P. hose reel.
Move the selector valves to “Recycle Direct to Tank” and “Antifreeze Re-circulate”.
Confirm the H.P. hose is secured before turning the water on.
Follow engine start up procedures. Turn pressure selector switch to lowest (1000 psi) setting. Turn water
control switch to “On.” Caution: Running the engine faster than the lowest setting during
recirculation will result in excessive pressure which could cause serious damage and personal
injury.
Allow water to discharge from H.P. hose. Once the water has visibly changed to antifreeze, turn the water
control switch to “Off.”
Optional Winterization: Portable Reel
a. The portable reel can be omitted from the
full winterization procedure if it has already
been filled with antifreeze, or if it is known
to have no water in it. If the portable reel
winterization is omitted, skip to step 11.
b. Connect the Portable Connection Hose
(79951100) to the H.P. Hose.
c. Connect the Portable Connection Hose to
the portable reel quick coupling.
d. Remove nozzle and handgun from the
Antifreeze
portable reel.
Supply Valve
Fig. 18-2
e. Turn pressure selector switch to lowest
(1000 psi) setting. Turn water control switch
to “On”. Caution: Running the engine faster than the lowest
setting during recirculation will result in excessive pressure which could cause serious damage
and personal injury.
f. Once the portable reel discharges antifeeze, turn water control switch to “Off”.
g. Disconnect Portable Connection Hose from the H.P. Hose Reel.
Connect the Handgun to the 500 foot H.P. hose. Turn pressure selector switch to lowest setting (1000 psi)
Turn water control switch to “On” and leave on for10 seconds. Turn water control switch to “Off” position.
With a firm grasp of the handgun. press handgun trigger to release pressure. Caution: HOLD HAND GUN
WITH TWO HANDS AND ALWAYS POINT HANDGUN AWAY FROM ANY OTHER PERSON(S). Disconnect
handgun from H.P. hose.
Connect the 500 foot H.P. hose to the recirculation connection fitting located on the H.P. reel.
Optional Winterization: Fill Reel
Page 18
Cold Weather Protection
12.
13.
14.
15.
16.
a. The fill reel can be omitted from the full winterization
procedure if it has already been filled with antifreeze,
or if it is known to have no water in it. If the fill reel
Selector
Valves
winterization is omitted, skip to step 11.
b. Connect the fill hose to the re-circulation fitting. Open
the fill hose valve. Note: The fill hose valve located
below the recirculation valves must be open
during this operation.
c. Move the selector valves to “Recycle Thru Fill Reel”
and “Antifreeze Re-circulate”.
Fill Reel
Turn pressure selector switch to lowest (1000 psi) setting.
Valve
Turn on water by changing water control switch to “On.”
Caution: Running the engine faster than the lowest
setting during recirculation will result in excessive
pressure which could cause serious damage and personal injury.
Fig. 19-1
Re-circulate anti-freeze solution for as long as desired. Turn “Off” water control switch and stop engine.
Open drain valve and water supply valve at pump to empty tank completely.
Close drain and antifreeze valves.
Open Hydrant fill valve to confirm that no water is trapped.
Water Recirculation Procedure
To provide temporary freezing resistance, plain water can be set to recirculate
continuously. The moving water will resist freezing, but only provided the pump
continues to run. This condition can only be maintained for a limited time. It
must be noted that water recirculation will not prevent freezing in very low
temperature conditions. When operating in below freezing weather, monitor the
water condition closely to avoid costly damage to the system. It also must be
noted that the recirculation plumbing itself needs to be protected from freezing
by draining or antifreeze treatment.
1.
2.
3.
4.
5.
6.
Hydrant Fill
Fig. 19-2
Remove nozzle or handgun from H.P. hose reel.
Connect the 500 foot H.P. hose to the recirculation connection fitting located on the H.P. reel.
If re-circulating thru fill reel, connect fill hose to recirculation fitting and change selector valve to “Recycle
Thru Fill Reel.” If the fill reel is omitted, selector valve should be set to “Recycle Direct to Tank.”
Set selector valve to “Water Re-circulate.”
Follow engine start up procedures. Turn pressure selector switch to lowest (1000 psi) setting. Turn on
water by changing water control switch to “On.” Caution: Running the engine faster than the lowest
setting during recirculation will result in excessive pressure which could cause serious damage
and personal injury.
Re-circulate water for as long as desired. Turn water control switch to “Off” and stop engine.
Engine
Speed
Recirculation
Connection
Water Control
Switch
Fig. 19-4
Fig. 19-3
Page 19
Lubrication and Maintenance
Note: Use a #2 consistency lithium base grease formulated from a high quality mineral oil with rust and
oxidation inhibitors.
c.

a.

b.

Engine PTO and clutch.
a. Grease main bearings every 100 hours.
b. Grease pilot bearing every 100 hours ( 1 or 2
pumps)
c. Grease PTO cross shaft every 500 hours
d. Open cover and grease release bearing every 8-10
hours (1 or 2 pumps)
Fig. 20-1
High pressure reel
Oil chain every 200 hours (SAE 30 or heavier oil.)
Chain
Fig. 20-2

Filter
Change hydraulic oil and filter every 500 hours.
Use Amoco - Rykon AW oil 46.
Hydraulic Oil Filter: Spartan
P/N 79807100.
Fill
Fig. 20-3
Page 20
d.

Lubrication and
Maintenance (cont.)
Fill

Change pump oil after first 50 hours and every 500
hours thereafter. Use SAE 80 gear oil.

Fig. 21-1
Inlet Filter. Clean daily.

Filter

Cup
Fig. 21-2
Page 21
Lubrication and
Maintenance (cont.)
Main
Fuel
Filter

Oil
Fill

Brake
Adjusting Slot
Oil
Filter
Oil Level
Gauge

Fig. 22-1
Fig. 22-2
Adjust brakes after the first 200 miles and at 3000
miles intervals thereafter, or as use and performance
requires. For brake adjustment procedure refer to
the Dexter Axle service manual
Follow maintenance instructions in Kubota Diesel
Engine Operator’s Manual.
Note: Use Diesel STA-BIL Fuel Stabilizer during storage
and during normal use to prevent fuel deterioration.
Also will keep fuel system clean.
- Filters available at local Kubota Dealer:
Engine Oil Filter 1C010-32430
Main Fuel Filter 16631-43560
Fuel Pre-Filter 12581-43012
- Available at local Enginaire distributor:
Outer Air Filter 3.75-E1-828889
Inner Air Filter 3.75-E2-829333
Breakaway
Switch
Fig. 22-3
Grease wheel bearings every 12000 miles or 12
months. Follow greasing procedure in the Dexter
Axle Service Manual.
Fig. 22-4
For additional maintenance information review the following section in the Dexter Axle Service Manual:
• Braking System - Electric
• Hubs/Drums/Bearings
• Wheels and Tires
Page 22
Lubrication and
Maintenance (cont.)
Check clutch engagement pressure:
Clutch
Lever
Check clutch engagement force after the first 4 hours
of engine operation. Then check again after another 4
hours. Then 8 hours after that. After the initial breakin period, check clutch engagement force periodically.
Actuator
Bolt
a. With clutch in the disengaged “OFF” position,
remove actuator bolt from front clutch lever.
See Fig. 23-1.
b. Using a torque wrench, 1-1/2” socket, and an
extension (if needed), attach socket to clutch lever
hex nut. See Fig. 23-2.
c. Check the engagement torque. The correct
clutch engagement force is between 101-108 ft.lbs. If the engagement force has decreased 10%
(91 ft.-lbs.) to 15% (86 ft.-lbs.), adjustment to the
clutch needs to be made (refer to clutch
adjustment procedure on page 24). If the
clutch is properly adjusted, reattach clutch
linkage by reversing step a.
Fig. 23-1
Clutch
Lever
Torque
Wrench
1-1/2” Socket &
Extension

Fig. 23-2
Page 23
Lubrication and
Maintenance (cont.)
Clutch Adjustment Procedure:
Water Supply
Lever
PTO
NamePlate
Fig. 24-1
Lock Bolt &
Adjusting Lock
a. Remove PTO nameplate and rotate the shaft
until you can access the adjusting ring lock.
b. Remove the lock bolt and adjustment lock.
c. Rotate the adjusting ring counter-clockwise to
tighten the clutch. Rotating the adjusting ring
clockwise will loosen the clutch. Adjust to obtain
the proper handle engagement force.
d. Recheck the engagement force using the
torque wrench. Once clutch is properly adjusted, reposition the locking finger in a slot
and tighten the adjustment lock.
e . Secure PTO nameplate onto clutch.
Adjusting Ring
Fig. 24-2
Page 24
Pump System
Malfunction Chart
MALFUNCTION
The Pressure and/ or
the Delivery Drops
REMEDY
CAUSE
Unloader
Replace packing seals
Replace spring
Tighten or Replace belt
Replace nozzle
Clean valve assembly
Clean strainer
Repair/ Replace hose
Clean, Reset, Replace worn parts
Check suction lines on inlet of
pump for restrictions
Check for proper operation
Water in crankcase
High humidity
Worn seals
Reduce oil change interval
Replace seals
Noisy Operation
Worn bearings
Replace bearings, Refill crankcase
oil with recommended lubricant
Check inlet lines for restrictions
and/ or proper sizing
Worn packing seals
Broken valve spring
Belt slippage
Worn or Damaged nozzle
Fouled discharge valve
Fouled inlet strainer
Worn or Damaged hose
Worn or Plugged relief valve on pump
Cavitation
Cavitation
Rough/ Pulsating
Operation with
Pressure Drop
Worn packing
Inlet restriction
Accumulator pressure
Unloader
Cavitation
Replace packing
Check system for stoppage, air
leaks, correctly sized inlet
plumbing to pump
Recharge/ Replace accumulator
Check for proper operation
Check inlet l ines for restrictions
and/ or proper size
Pulsator doesn't work
Wireless remote switch
on panel is in the "ON"
position
Turn switch to "OFF"
position
Excessive Leakage
Worn plungers
Worn packing/ seals
Excessive vacuum
Cracked plungers
Inlet pressure too high
Replace plungers
Adjust or Replace packing seals
Reduce suction vacuum
Replace plungers
Reduce inlet pressure
No water flow
Wireless remote switch
on panel is in the "ON"
position
Turn switch to "OFF"
position
Page 25
Control Panel
Key Switch.
RPM
Glow Plug Light
12 VDC Outlet
Hour Meter
Water
Tank
Antifreeze
Tank
Fig. 26-1
Strobe
Fuel
Pulsation
Voltmeter
Water
Control
Switch
Engine Temp
Fig. 26-2
Page 26
Oil
Pressure
Engine Speed
Selector
Control Panel
Optional: Wireless Remote Control
If the Warrior is equipped with Wireless
Remote Contol Activation
Note: If this switch is in the “ON” position,
all on-board controls are disabled (except
ignition switch and beacon).
Activate Remote control
Fig. 27-1
Handheld Remote Control Transmitter
Fig. 27-2
Page 27
Troubleshooting
SYMPTOMS
CAUSES
Fuel Tank
Empty
Fuel Valve
Shut Off
Engine Will
Not Run
Low Pressure
or Flow
Engine Speed
Won't Change
Erratic Flowar
Pressure
Noisy Pump
REMEDIES
Fill Fuel Tank and Bleed Air from Fuel System
(See Engine Operator's Manual)
Turn Fuel Valve ON
Water Level
Low
Fill Water Tank or Check Low Water Shut - Down
Oil Pressure
Low
Check Oil Line to Rear of Unit, Replace as
Required
Coolant
Temperature
High
Check Coolant Level and Thermostat, Refill and
Replace as Required
Clogged Inlet
Filter
Clean Inlet Filter Element
Jetting Nozzle
Worn
Check for Wear of Orifice in Jetting Nozzle,
Replace Nozzle if Required, Use only Approved
Jetting Nozzle.
Wireless Control
Switch is on
Turn Switch off
Worn or Dirty
Pump Valves
Clean or Replace
Worn or Dirty
Regulator Parts
Clean or Replace
Worn Jetting
Nozzle
Replace Jetting Nozzle
Low Oil Level
Add or Replace Oil
Worn or Dirty
Valves
Clean or Replace
Bad Bearings
Inspect and Replace as Required
Page 28
Electric Braking Systems
Troubleshooting
S ym p to m
N o Bra ke s
W e a k B ra ke s
L o ckin g B ra ke s
C a u se s
O pen C irc uits
F ind & Correc t
S evere Underadjus tm ents
A djus t B rak es
F aulty Controller
Tes t & Correc t
S hort C irc uits
F ind & Correc t
G reas e or O il on M agnets or
Linings
C lean or R eplac e
C orroded Connec tions
C lean & C orrec t Caus e
of C orros ion
W orn Linings or M agnets
R eplac e
S c ored or G rooved B rak e
D rum s
M ac hine or R eplac e
Im proper S y nc hroniz ation
C orrec t
U nderadjus tm ent
A djus t B rak es
G laz ed Linings
R eburnis h or Replac e
O verloaded Trailer
C orrec t
U nderadjus tm ent
A djus t B rak es
Im proper S y nc hroniz ation
C orrec t
F aulty Controller
Tes t & Correc t
Loos e, B ent or B rok en B rak e
C om ponents
O ut -of-Round B rak e D rum s
Ins uffic ient W heel Load
B reak away P rot ec t ion A c tivated
In te rm itte n t B ra ke s
R e m e d ie s
R eplac e C om ponents
M ac hine or R eplac e
A djus t S y s tem
R es is tor and
S y nc hroniz e
R es et B reak away
P rotec tion
F aulty Controller
Tes t & Correc t
B rok en W ires
R epair or R eplac e
Loos e Connec tions
F ind & Repair
F aulty G round
F ind & Repair
Page 29
Electric Braking
Systems (cont.)
Troubleshooting
Symptom
Brakes Pull to
One Side
Harsh Brakes
Noisy Brakes
Surging Brakes
Dragging Brakes
Causes
Wrong Magnet Led W ire
Color
Remedies
Find & Correct
Incorrect Adjustment
Adjust Brakes
Grease or Oil on Magnets
or Linings
Clean or Replace
Broken W ires
Find & Repair
Bad Connections
Find & Repair
Underadjustment
Adjust Brakes
Improper Controller
Change
Faulty Controller
Test & Correct
Improper Synchronization
Correct
Underadjustment
Test & Correct
Lack of Lubrication
Lubricate
Incorrect Brake
Components
Broken Brake
Components
Out-of-Round or Cracked
Brake Drums
Correct
Replace Components
Machine or Replace
Faulty Controller
Test & Correct
Grease or Oil on Magnets
or Linings
Clean or Replace
Overadjustments
Re-adjust
Out-of-Round or Cracked
Brake Drums
Incorrect Brake
Components
Loose, Bent or Broken
Brake Components
Machine or Replace
Replace
Replace Components
Faulty Breakaway Switch
Repair or Replace
Loose W heel Bearing
Adjustment
Adjust
Bent Spindle
Replace Axle
Page 30
How To Use
Parts & Accessories Manual
Spartan Tool will supply all parts or accessories you require as quickly as possible. In order to do so, we must have
information from you, including machine serial number and part numbers.
Please record the serial number of your machine in the space provided below:
Spartan Warrior
Serial No. _______________________
Using the part numbers, please contact your Spartan Territory Manager, the home office at (800) 435-3866, or
online at www.spartantool.com.
Thank You.
Special Note
We at Spartan wish to help you maintain the safety, performance and appearance of your new Spartan Warrior. This
manual is provided to aid in ordering replacement parts. It is not intended to be used as an operating guide. See your
operating manual for important safety precautions, operating instructions and troubleshooting aids.
Though much of your Warrior Jet is user serviceable, trained professional mechanics may be needed with pump,
plumbing, engine, lights, hitch and axle experience.
— Contact Spartan Tool for all engine repair or troubleshooting.
— Contact Spartan Tool or consult the Pump Repair Manual for all pump repair or troubleshooting.
— All plumbing repairs should use Spartan parts. The high pressure plumbing has been designed for pressures
greater than 4000 PSI. Substituting parts is dangerous and voids Spartan warranties. Use standard pipe
sealing compound or “Teflon”® tape to seal all joints except swivel joints and hose nozzles (o-rings,
seals, and tapered seat designs do not require sealing materials
Page 31
Final Assembly 79940000
Item Qty
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
4
8
45
2
6
5
22
1
3
16
4
6
3
4
1
2
12
4
62
16
6
4
16
8
20
1
1
16
1
4
15
2
1
1
1
2
21
1
50
1
1
1
2
2
6
16
PART #
00113500
00113600
00113700
00114800
00115100
00117500
00162700
00163300
00165300
00165400
00165600
00165800
01588200
01733900
02761500
02820700
02821200
02824000
02825100
02899200
03004100
03312001
03366300
03850100
04723100
44121300
44298100
521012-04
542106-04
71705500
72715100
73807400
73811700
73817300
73817400
73817900
73821200
73826800
73826900
73827600
73827800
73829700
73830200
73830400
73831200
75822400
DESCRIPTION
SCREW, HEX HD CAP 1/ 4-20 X 1/ 2
SCREW, HEX HD CAP 5/ 16-18 X 1
SCREW, HX HD CAP 5/ 16-18 X 1"
SCREW, HX HD CAP 3/ 8-16 X 4
WASHER, FLAT 3/ 8
WASHER, 2" OD X 13/ 16" ID X 5/ 32
SPLIT LOCKWASHER#10 ZINCPLTD
WASHER, LOCK SPLIT 1/ 4
KANTLINK LOCKWASHER
WASHER, LOCK SPLIT 3/ 8
WASHER, FLAT #10 SAEZINCPLTD
NUT, HEX 3/ 8-16
BUMPERRECESSED BLACK RUBBER
NUT, HEAVYHEX JAM 5/ 16-18
NUT, NYLOCK JAM 1/ 4-20
PHILLIPSFILLISTERHD MACH.
WASHER, FLAT 1/ 4 USS
WASHER, FLAT 5/ 16 USS
NUT, STD HEX 5/ 16-18
NUT KEP #8-32 ZINCPLTD
WASHER, FLAT 3/ 8 SAE
NUT, HEX KEP 10-32
SCREW, MACHINE10-32 X 5/ 8"
GROMMET
KEYCHAIN, SPARTAN LOGO
SCREW, HEX HD 1/ 4-20 X 1-1/ 2
COUPLING, 1/ 2 STEEL
SCREW, HX HD 1/ 4-20 X 1-1/ 4
CLAMP, HOSE1-1/ 8 I.D. RUBBR
GROMMET, 7/ 8" ID
NIPPLE, REDUCER3/ 4 X 1/ 2 HP
WASH DOWN ACCESSORYPCKG
DECAL, MADEIN THEUSA
HOLDER, PLASTICMANUAL
NUT, NYLON LOCKING 1/ 4-20
WIRE-LOOM, BLCK 3/ 8"
WASHER, FLAT 1/ 2 USSHS
BUSHING, REDUCER(MODIFIED)
BULKHEAD FITTINGW/ PVCCAP
U-BOLT, SQRE2" X 2-5/ 8" (3/ 8-16)
BEARING, FLANGEBRNZ 7/ 8 SHAFT
WASHER, FLAT 7/ 8 SAE
CLAMP, HOSE1-1/ 16" - 2" #24
SPACER, NYLON 1/ 2 DIA X 1/ 2
Item Qty
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
Page 32
1
3
1
1
1
8
80
2
1
10
1
6
6
2
12
6
9
5
21
38
6
8
4
2
1
35
2
1
6.7
1
1
4
1
2
1
1
1
1
1
3
1
2
1
1
1
1
PART #
DESCRIPTION
75823200 SWITCH, LIQUID LEVEL
75824700 HOSEBARB, 1-1/ 2 MPT X 1-1/ 4
75844500 ASSEMBLY, JACK-SIDEWIND
75845700 CASTER, JACK
75851406 STRIKERPLATE, TRANSIT LOCK
75852401 WASHER, .281 ID X 1.5 OD BLACK
75852700 WASHER, 3/ 8" ID USSGRD 9
75860900 SOLDIERENCLOSUREAEROLATCH
75867300 ELBOW, NOZZLEBODY- 5/ 8
77710200 HOSE1-1/ 4 X 4 SPIRAL SM
77724800 ADAPTER, SWIVEL 3/ 8" X 1/ 2"
77736900 CLAMP, HOSE1-9/ 16 - 2-1/ 2 #32
77738100 SCREW, CAP HX HD 3/ 8-16 X 1
77742600 BUSHING, REDUCER3/ 4 X 1/ 2
77743400 WASHER, LOCK SPLIT 5/ 16
77746000 CLAMP, HOSE7/ 32 - 5/ 8 S.S.
77748000 NUT, STOVERLOCK 3/ 8-16 UNC
77748200 HOSE1-1/ 2 ID X 4 SPIRAL
77751600 DISCONNECT, FEMALEBULLET
77751700 DISCONNECT, MALEBULLET
77754900 WASHER, ROBO 1/ 2"
77755000 WASHER, ROBO 3/ 8"
77760000 SCREW HEX HD CAP 3/ 8-16 X 1-1/ 2
77765803 GROMMET, GASTANK
77765804 VALVE, GASTANK
77765900 TIE, NYLON CABLE3/ 16 X 15.5"
77767600 CLAMP, HOSE11/ 16 - 1-1/ 4 S.S.
77770800 NIPPLE, HEX 1/ 2 NPT
77785900 HOSE, PUSH LOK 3/ 4
77799800 SPRAYGUN ASSEMBLY
77800600 ASSY, HOSEGUARD 2"
79804200 TIRE,225/ 75R15
79811200 NIPPLECLOSE4", 1-1/ 2 X 1-1/ 2 P
79811400 ELBOW, 90 DEG STREET 1-1/ 2 POLY
79811500 VALVE, BALL 1-1/ 4FNPT X 1-1/ 4F
79811800 NIPPLE1-1/ 2" X 1-1/ 2" MPT POLYP
79812000 HOSEBARB, 1-1/ 4 POLY
79812100 BARB, HOSE1-1/ 2 X 1-1/ 2
79818600 HOSEBARB, 1-1/ 4 POLY
79821200 EL 1-1/ 2 MPT X 1-1/ 2 HOSEBARB
79821500 ADAPTER, 3/ 4 MNPT/ - 12 JIC
79824400 SCREW, SOCK CAP 1/ 4-20 X 1.5
79824900 HOSE, LEADER1/ 2" X 15' RED
79827000 ELBOW, 90 DEG STREET 3/ 4
79827100 CLAMP, MUFFLER2"
79827200 GARDEN HOSEADPT. 3/ 4 X 1/ 2
Item Qty
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
1
14
1
13
14
4
20
7
1
2
1
1
1
1
2
1
1
2
2
8
1
11
32
20
34
74
32
12
8
16
4
2
1
2
2
1
3
2
6
2
1
1
1
1
1
2
PART #
79829300
79842200
79849600
79849800
79849900
79854500
79860000
79868500
79873500
79900200
79900300
79900600
79901800
79904200
79904478
79904930
79906900
79908100
79909900
79912300
79920100
79920140
79920141
79920145
79920150
79920151
79920152
79920153
79920160
79920161
79920170
79920330
79920500
79920625
79920630
79920700
79920720
79920770
79920975
79921300
79921330
79921400
79921500
79921510
79921520
79921610
DESCRIPTION
CLAMP, MUFFLER2-1/ 2 ZINCPL
CLAMP, HOSE1/ 2
TAPE, SELF FUSING1-1/ 2"
HOSEFUEL 5/ 16 ID
HOSEFUEL 3/ 16 ID
NUT, HEX LOCK 5/ 8-11
CLAMP, VINYL COATED 5/ 8" ID
CLAMP, HOSE2" VINYL COATED
ASSY, HOSEANTI-TURN AROUND
AXLE, SINGLEW/ ELECTRICBRAKES
CONNECTOR, 7 POLE- TRAILER
ASSY, 7 POLEQUICK RELEASE6'
WELDMENT, HITCH
BREAKAWAYKIT, WITH CHARGER
EL 90D 1/ 2NPT-BARB BRASS
COUPLING, HEX 1/ 2 NPT STEEL
STROBE, BEACON
SCREW, HX HD 1/ 4-20 X 3
SCREW, SOCKET HD 3/ 8-16 X 1-3/ 4
SCREW, HEX HD 5/ 16-18 X 4
WELDMENT, FRAME1 OR2 AXLE
HEX HD BOLT 1/ 2-13 X 4-1/ 2 GR8
NUT, HX GR8 1/ 2-13 STOVER
HEX HD BOLT 1/ 2-13 X 1-1/ 2 GR8
HEX HD BOLT 3/ 8-16 X 1-1/ 2 GR8
HEX NUT, 3/ 8-16 GRADE8
HEX HD BOLT 3/ 8-16 X 3 GR8
HEX HD BOLT 3/ 8-16 X 4-1/ 2 GR8
SCREW, HEX HD GR8 - 5/ 8-18 X 2
WASHER, FLAT 5/ 8 GR8
SCREW, HEX GR8 5/ 8-18 X 5
CLAMP, EXHAUST 2-1/ 2
WELDMENT, REARTRANSFORMER
BRACKET, LOWERGASSTRUT
SPARTAN LOGO
ASSY, REARENCLOSURE
BREAKLIGHT, OVAL LAMP
ANGLE, REARENCLSFRAMEMNTS
SCREW, 1/ 4-20 THRD 5/ 16" SHLDR
ASSY, TANK FILL TEE
HEAT SHIELD
TANK, ANTI-FREEZE(2008)
TANK, DIESEL FUEL 2008
REDUCING COUPLING3/ 8 X 1/ 4
PLUG, BRASS1/ 4 NPT HX HD
HOSE, 4" LAYFLAT
Item Qty
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
Page 33
6
1
1
2
4
8
1
1
2
1
1
1
1
1
1
1
1
1
1
2
3
1
1
1
2
2
1
1
1
2
1
5
8
1
48
2
1
1
2
4
1
2
1
2
2
4
PART #
79921620
79921650
79921660
79921670
79921700
79921710
79921800
79921900
79922000
79922200
79922400
79922500
79922550
79922600
79922710
79922800
79923000
79931100
79931300
79931330
79931360
79931400
79931700
79931800
79936600
79936700
79940100
79940400
79940600
79942000
79942200
79942300
79942400
79942560
79942600
79942700
79942800
79942900
79943000
79943100
79944100
79944200
79944300
79945810
79945830
79945860
DESCRIPTION
CLAMP, 4" WORM DRIVE
TANK, 150 GAL MODIFIED REAR
TANK, 150 GAL WATERWARRIOR
TANK, 150 GAL MIDDLEPOSITION
BAFFLE-INSERT
CLAMP, TANK FILL PIPE
WELDMENT, FRONT CROSSBRACE
WELDMENT, REARCROSSMEMBER
WELDMENT, HEAT SHIELD
ASSY-HYD RESERVOIR
WELDMENT, REARTANK
WELDMENT, CURB SIDEFRONT
WELDMENT, STREET SIDEFRONT
WELDMENT, REARCURB
PLATE, HP REEL SUPPORT BASE
WLDMNT, HP REEL CROSSSPPRT
WLDMNT, ANGLEBRACEHP REEL
WELDMENT, 90 DEG PIV FRAME
WELDMENT, PIVOT PIN 90 DEG
WELDMENT, PIVOT PIN 180 DEG
SCREW, FLT HD 10-32 X 1/ 4" UND
BRACKET, ANTI-FREEZEVALVE
BRACKET WATERFILTER
FILL TEE-ULTIMATEWARRIOR
WLDMT, S-SIDEULT-WARAXLE
WLDMT, C-SIDEULT-WARAXLE
ASSY, WATERSUPPLY/ ANTIFRZ
ASSY, FILL REEL 2008 BIGJET
BRACKET, TIGERTAIL 2010
WELDMENT, STRETCH FRAME
ASSYSTRETCH FRAMEFIBRGLAS
PLATE, FIBERGLASSFRAMEMNT
BUMPER, VIBRATION DAMPENER
LOW REARFBRGLSS-STREET SIDE
WASHER, FLAT SAE1/ 2'' - .074
NUT, HEX JAM 1/ 2-20
COVER, BACK FENDERSTRT SIDE
COVER, BACK FENDERCURB SIDE
WELDMENT, BOLT PAIR
WASHER, 17/ 32 ID X 2 OD
HOSE, GARDEN 5/ 8 X 100'
SENDER, TANK LEVEL (150GAL)
SENDER, TANK LEVEL (150GAL)
LIGHT, SIDEMARKERRED
REFLECTOR, RED
SCREW, 8-32x1-1/ 4 FLT HD ZNC
Item Qty
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
4
1
1
1
1
1
1
1
1
2
1
2
3
1
1
21
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
PART #
DESCRIPTION
79945960 NUT, 10-24 HX JAM NUT - BLCK
79947400 SPRING HANGER- BLACK
79947410 ANGLE, SPRAYGUN HOLSTER
79947640 BRACKET, 7PIN RECEPTICLE
79948060 HOSEASSY, HYD SUCTION WAR
79948075 HOSEASSY, HYD VALVEOUT (ULT)
79948095 HOSEASSY, HYD PUMP ULT
79948130 NIPPLE, 3/ 4 NPT ZNCPLT STEEL
79948700 RECIRCHOSEASSYFILL REEL
79948800 RECIRCHOSEASSYFILL SHUTOFF
79949000 RECIRCHOSEASSYWATERTANK
79949105 RECIRCHOSEASSYANTFREEZ ULT
79949300 FLANGEGASKET 3/ 4" PIPE
79950000 HOSE, HP REEL INLET HOSE(VIS)
79950205 HOSE, SUPPLYPUMP-REEL (ULT)
79950410 CLEARVIEW PVCHOSE
79950500 ELBOW, 12 MALE37DEG 3/ 4NPT
79950700 BLOCK HP RESTINGW/ STEP
79950800 BLOCK, HP REEL STOPPER
79950810 BUMPER, 1-1/ 2" DIA X 3/ 4" HG
79950820 SCREW,5/ 16-18X1 SCK CAP
79952100 DECAL, VIN NUMBER
79952300 DECAL, WHEEL & LUG NUTS
79952400 DECAL, SAFETYCHAINS
79952600 DECAL, ELECTRICBRAKES
79952700 DECAL, NATM COMPLIANCE
79954100 WIREHARNESSULT MAIN
79954200 WIREHARNESSWARLIGHTS
79954300 WIREHARNESSREMOTEUW
79956900 ANGLEFILL REEL SHUTOFF MNT
79957000 LATCH ASSY90 D LOWERINDEX
79957090 U-BOLT, 3/ 8-16 X 2.5" ID
79957100 GRIP, FOAM CUT - 7/ 16" ID X 6"
79957140 BRACKET, RELIEF VALVEWAR
79957600 SEALED TOOL BOX W/ DECAL
79958000 HYDRANT FILL ASSYWARRIOR
Item Qty
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
Page 34
1
1
1
1
13
2
1
1
2
2
4
4
2
2
2
5
8
1
2
1
1
1
1
1
1
1
1
154
1
1
1
2
1
1
1
8
PART #
DESCRIPTION
79958100 BASEPLATEASSEMBLY(WAR)
79958300 HP REEL ASSEMBLY(WARRIOR)
79958400 ASSY, FRONT ENCLOSURE
79959000 DRAIN VALVEASSEMBLY(WAR)
79959200 RUBBERTRIM 3/ 4 X 7/ 16 X 3/ 16
79960000 CHAIN, SAFETY
79960200 ANGLE, REARSUPPORT ULT. WAR
79961000 DOOR, LIFT UP FBRGLSASSEMBLY
79961030 PLATE, HINGELIFT UP FBRGLS
79961050 GASSTRUT 110 LBS-22.36" EX
79961060 BALL SOCKET 10MM-M6 THRD
79961070 BALL STUD 10MM W/ 5/ 16-18 THD
79961100 BRACKET, STRUT SUPPORT- DOOR
79961130 FLANGEBEARING3/ 8" SHAFT BRN
79961140 SCREW, SHLDR3/ 8" DIA X 3/ 4 LG
79961160 EDGETRIM, RBBRSEAL - 7/ 16 SIDE
79961200 WASHER, NEOPRN .23ID X .50 OD
79962020 BRACE, OIL PAN PREVENTER
79962300 CLAMP, INSULATED 7/ 8 ID
79962310 CLAMP, INSULATED 1-1/ 4 ID
79962320 HOSE, HP REEL PROTCT COVER
79962650 GUARD HOSE- HP REEL
79963000 DECAL, MASTERSHT WAR/ ULT
79963200 DECAL, ULT TIRE& LOAD PRINT
79964000 HP HOSEASSY1/ 2"X500 FT
79965000 ASSY, POWERPACK WARRIOR
79965550 PULSATORVALVE, ELECTRIC
79965700 OIL, GEARSAE80 (HIGH FLOW)
79965800 ASSY, CONTROL BOX WARRIOR
79966000 NOZZLE, 798 CLOSED
79966100 NOZZLE, OPEN HIGH FLOW
79966200 FLEX HEAT SHRINK TUBING
79966300 ADJ, COUPLER-2-5/ 16" 12000 LB
79966330 STRIKERPLATE, REARDOORLATCH
79967200 WLDMNT, ULT WARBP SUPPORT
82020100 SCREW, 1/ 4-20 X 1 BUTTON HEAD
Page 35
101
123
253
226
103
165
104
124
161
45
105
113
123
49
246
224
102 78
135
246
70
96
71
62
96
180
97
136
75
180
133
134
151
125
107
125
168
181
175
144
171
146
143
75
118 120 53
149
172
141
74
142
2
17
31
142
125
5
130
61 20
51
179
176
155
219
111 63
146
202
232
221
140
221
233
77
125
167
20
89
71
240
245 252
211
220
254 53 117 118
6
213
222
249
253
105
49
206
50
223
244
224
E
E
169
109
127
128
220
129
199
228
201
184
238
229
23 59 12 14
128 213
182
211
158
2
237
19 17
249
222
Page 36
14
59 12
23
232
230
F
77
21
186
166
146
146
250
180
129
182
219
202
222
183
203
220
102
78
163
204
254 53 117 118
102
Page 37
102
180
180
54
45
83
134
145
137
56
41
47
40
148
41
65
66
SECTION E-E
SCALEPage
1 / 10
From
36
246
229
23
234
16
DETAIL F
235
20
128
68
DETAIL F
From
Page
SCALE
1 /2
Page 38
37
253
105
210
49
50
207
209
208
113
126
126
246
124
165
210
189
45
148
161
64
45
222
56
45
134
180
135
180
151
150
125
62
2
96
31
143
136
75
97
200
53 120 118
132
142
171
141
75
144
200
162
170
143
16
10
19
74
144
140
176
20
233
77
175
155
118 120 53
118 53 119
232
2
125
132
31
14
10
19
119 53 118
53
119
118
152
154
170
153
171
187
111 23 63
115 114 39
202
53 120 118
43
157
220
51
166
223
76
186
219
19 30 37
A
215
39 114 115
251
250
221
130
5 61 20
Page 39
123
98
253
105
226
206
49
50
246
244
212
165
21 20 70
64
133
224
147
135
145
247
75
120 118 53
78
102
132
177
171
170
132
118 53 117
116 115
168
125
143
233
115
116
118
119
53
125
42
219
225
199
166
149
76
171
172
220
39
115
114
213
156
211
89
158
120 53 118
158
249
245
5
59
239
222
Page 40
253
226
98 123
212
188
25
178
173
24
114
39
115
174
31
246
246
64
51
31
71
20
70
106
85
51
81
160
64
224
50
47
31
85
45
83
64
80
102
84
40
56
134
45
102
78
163
164
117 115 113
122
102
164
139
163
138
220
194
76
225
G
195
196
227
199
201
G
194
197
193
166
166
214
19 37 30
214
39 115 114
125
Page 41
143
249
179
166
77
239 12 59
222
186
210
171
170
187
251
146
171
172
42
180
250
223
191
203
76
199
204 205
201
78
102
254 53 117 118
Page 42
198
44
197
From Page 41
SECTION G-G
SCALE 1 / 2
29
60
74
201
199
229
23
234
16
From Page 39
DETAIL A
235
20
128
68
DETAIL F
SCALE 1 / 2
Page 43
Final Assembly - 79940000
Rear Enclosure Only
1
109
2
128
3
129
1293
5
183
182
4
3
129
5
183
Page 44
79958400 Front Enclosure Assembly
Item
Qty
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
6
4
4
2
12
4
6
10FT
4
2
2
2
1
2
4
1
1
2
7FT
2
6
2
2
4
Pa rt #
00113901
00162400
00162700
02820700
02825100
03312001
73821200
75841010
75853710
77760000
79858000
79920141
79920600
79920623
79920628
79920658
79920659
79920669
79920750
79941620
79942600
79943300
79945850
79945860
De scription
SCREW , HX HD CAP 1/4-20 X 1 ZN
W ASHER, FLAT 3/16
W ASHER, FLAT 3/8
NUT, HEAVY HEX JAM 5/16-18
W ASHER, FLAT 1/4 USS
NUT, HEX KEP 8-32 ZINC PLATED
NUT, NYLON LOCKING 1/4-20
VINYL EDGE TRIM BLACK
10MM GAS STRUT SOCKET
SCREW HEX HD CAP 3/8-16 X 1-1/2
SCREW , HEX HD CAP 1/2-13 X 1-1/2
NUT, 1/2-13 HX GR8 CENTER LOCK
ASSY, FRONT ENCLOSURE
GAS SPRING, M8 THRD 125#
BALL STUD, GAS STRUT
HINGE BASE FRONT STREET
HINGE BASE FRONT CURB
HINGE VERTICAL TAB
EDGE TRIM, BLACK RUBBER 1/4"
PLATE, UPPER GAS STRUT ANGLED
W ASHER, FLAT SAE 1/2'' - .074
NUT, HEX JAM 3/8-16 ZNC PLT
LIGHT, SIDE MARKER AMBER
SCREW , 8-32x1-1/4 FLT HD ZNC
13
8
24
23
4
20
7
1
6
19
2
23
22
3
10
18
12
21 11
16
17
1
7
5
15
Page 45
9
14
24
79961000 - Lift Up Door Assembly
Item
Qty
1
2
3
4
5
6
7
8
10
11
12
13
14
17
18
19
21
22
23
24
25
26
6
6
4
10 ft
4
1
1
10 ft
2
3
3
1
1
1
1
17.6 ft
1
1
1
2
1
8 ft
Part #
00162400
00165300
03850100
44222400
44294600
44298500
77722100
77733100
77742400
77751600
77751700
79961010
79961080
79961120
79961300
79961150
77735301
79961110
79966340
79961180
79970100
73826800
Description
WASHER, FLAT 3/16
SPLIT LOCKWASHER #10 ZINC PTLD
NUT, HEX KEP 10-32 ZINC PLATED
WIRE, HOOK-UP 16 AWG - BLACK
SCREW, MACHINE 10-32X 1-1/4
JETTER LICENSE PLATE INSERT
FRAME, LIGHTED LICENSE
WIRE, 16 AWG - RED STRANDED CU
NYLOCK LOCK NUT 10-24
DISCONNECT, FEMALE BULLET
DISCONNECT, MALE BULLET
FIBRGLSS DOOR, LIFT UP (BRKTS)
NYLON WEBBING, 1-1/2" WIDE
WEBBING FEED THRU PLATE, 1-1/2
WELDMENT, PULL DOWN STRAP
EDGE TRIM, RBBR SEAL-TOP 3/8
ADJUSTABLE LATCH 2-1/2"
T-HANDLE, KEY LATCH-CCW CHRM
SHAFT COLLAR, 7/16" BORE
SCREW, FLT HD 10-24 X 1-1/4"
WELDMENT, DOOR LATCH SUPPORT
WIRE-LOOM, BLACK PLASTIC 3/8"
19
19
7
6
13
22
24
Page 46
79961000 - Lift Up Door Assembly
19
19
11
12
19
19
19
5
1
12
3
11
11
12
18
7
14
17
D
19
4
8
26
23
21
25
1
DETAIL D
SCALE 1 / 2
Page 47
24
10
19
79965000 - Power Pack Assembly
Item Qty
1 4
2 1
3 2
4 12
5 6
6 2
7 2
8 8
9 8
10 2
11 2
12 4
13 4
14 5
15 16
16 1
17 1
18 1
19 8
20 8
21 8
22 2
23 2
24 11
25 3
26 2
27 1
28 1
29 1
30 1
31 1
32 2
33 4
34 4
35 4
36 5
37 4
38 1
Part # Description
00117500 SCREW, HEX HD 3/ 8-16 X 4
00118900 HEX HD SCREW 1/ 2-13 X 2-1/ 2
00162600 WASHER, FLAT 5/ 16 USS
00162700 WASHER, FLAT 3/ 8
00778000 NUT, HEX 1/ 2-13
01588200 WASHER, FLAT #10 SAE
02825100 WASHER, FLAT 1/ 4 USS
02939000 SCREW, HEX HD 5/ 16-18 X 3/ 4
04728200 SCREW, HEX HD 1/ 4-20 X 3/ 8
44181400 WASHER, LOCK-SPLIT M12
71705500 SCREW, HX HD 1/ 4-20 X 1-1/ 4
73821200 NUT, NYLON LOCKING1/ 4-20
73826900 WASHER, FLAT 1/ 2 USSHS
73830900 CABLE, NEGATIVEBATT 60" LG
75814700 STRAP, BATTERYHOLD DOWN
75815300 BOX, BATTERY(MODIFIED)
75841621 SCREW, #10-24 x 1 3/ 4" PAN
77738100 SCREW, CAP HX HD 3/ 8-16 X 1
77742400 10-24 Zinc Nylon Lock Nut
77744800 NUT, STOVERLCK 1/ 2-13 UNC
77747800 NUT, HEX 5/ 16-18
77748000 NUT, STOVERLCK 3/ 8-16 UNC
79829300 CLAMP, MUFFLER2-1/ 2'' ZN
79829900 SCREW, HX HD 1/ 2-13 X 2
79846500 ADAPTER-10 O-RING/ -8JIC
79846600 ADAPTER-12 O-RING/ JIC45 DEG
79847800 BATTERY, DIESEL 875 CCA
79847900 CABLE, POSITIVEBATTERY798
79874700 PUMP, BUCHERHYDRAULIC
79908500 SCREW, HEX HD 1/ 2-13 X 3
79920141 NUT, HX GR8 1/ 2-13 STOVER
79920145 HEX BOLT 1/ 2-13 X 1-1/ 2 GR8
79920150 HEX BOLT 3/ 8-16 X 1-1/ 2 GR8
79920151 HEX NUT, 3/ 8-16 GRADE8
79920158 SCREW,HEX M12X25mm CL8.8
79920200 WLDMNT, POWERSUB-FRAME
Item Qty
39
40
41
42
43
44
45
46
47
48
49
50
51
55
56
57
58
59
60
61
62
63
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
Page 48
1
1
1
1
1
1
1
2
1
1
2
1
1
1
2
1
1
4
1
1
1
1
1
1
4
1
1
1
1
2
1
4
1
1
1
1
1
Part # Description
79920220 WELDMENT, BATTERYTRAY
79920240 ACTUATOR, ELECTRICCLUTCH
79920241 PLATE, CLUTCH ACTUATORBRKT
79920243 WLDMNT, CLTCH ACTUATORBRKT
79920250 WELDMENT, CLUTCH LEVER
79920261 BEARING, 1"IDX2"ODX1/ 8 DELRIN
79920264 WELDMENT, LIMIT SWITCH FLAG
79920269 SWITCH, LIMIT
79920290 WLDMNT, LOW CLUTCH LIM SWTCH
79920295 WELDMENT, LIM SWITCH BRACKET
79920297 CORD GRIP
79920300 ENGINE, KUBOTA V-3600
79920340 WELDMENT, EXHAUST SUPPORT
79920375 EXHAUST PIPE2-1/ 2" X (3) 90 DEG
79920380 HOSE, AIRFILTER
79920385 WELDMENT 2-1/ 2" EXHAUST 45 DEG
79920390 PIPE-2-1/ 2" SCH 40 PVCCONDUIT
79921620 CLAMP, 4" WORM DRIVE
79922330 SPROCKET, DRIVE14MM X 85MM
79922350 BUSHING, QD-SK 2-1/ 4 BORE
79922355 KEY, STEP 1/ 2 X 5/ 8 SQ
79922370 BELT, DRIVE1400 PTH 14M42
79931650 WELDMENT, AIRFILTER
79931900 WELDMENT, PUMP SUPPORT HF
79942600 WASHER, FLAT SAE1/ 2'' - .074 THCK
79946130 ASSY, STARTERRELAY
79965010 PLATE, UNLOADERSUPPORT BASE
79965020 ANGLE, UNLOADERSUPPORT VERT.
79965030 PLATE, UNLOADERSUPPORT UBOLT
79965040 U-BOLT, 3/ 8-16 X 2-3/ 4" ID
79965100 PUMP ASSEMBLY798
79965630 SCREW, M14X35MM SOCCAP SS
79844800 FUEL FILTER, DIESEL
79920305 RADIATOR, DIESEL
79920460 MODULE, ENGCONTROL - HI-FLOW
79875000 MAGPICKUP
79871700 ACTUATOR, FUEL SOLENOID
57
51
25
77
55
25
50
77
60
50
46
61
44
19
21
8
49
45
63
51
37
74
12
58
72
4
59
48
20
33
71
69
1
15
56
3
59
23
66
38
Page 49
36
67
57
25
51
45
63
44
60
27
31
17
28
11
43
13
26
22
9
5
47
1
39
38
24
51
56
51
46
50
19
21
8
45
49
30
16
11
23
Page 50
3
17
66
74
4
71
72
73
18
17
70
4
24
20
11
57
51
55
56
59
25
4
73
24
46
49
60
62
72
48
73
63
61
26
63
74
24
4
20
71
36
70
43
15
35
33
34
46
32
7
21
8
Page 51
22
19
47
15
33
34
40
A
15
38
34
56
41
40
5
9
13
22
8
5
21
19
60
46
21
49
14
13
50
47
35
15
D E TA IL A
SCALE 1 / 2
Page 52
Assy, Starter Relay
79946130
2
3
6
2
4
5
1
Item Qty
1
2
3
4
5
6
1
5
1
2
1
4
Part #
75823600
79946140
79946150
79925500
79925520
79946160
Description
RELAY
JUMPER W IRE, STARTER POW ER
JUMPER W IRE, STARTER CONTROL
5 PIN W EATHERPROOF CONNECTOR
TERMINAL, 12GA SEALED CONNECT
JUMPER W IRE-PUSH ON
Page 53
79965100 - High Pressure
Pump Assembly
Item
Qty
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
22
2
3
2'
3
1
3
3
1
1
1
1
1
1
1
3
1
1
1
1
1
1
Pa rt #
41006000
77736900
77748200
79811200
79811800
79812100
79812600
79816200
79821500
79823000
79871900
79922340
79922360
79965500
79965510
79965520
79965600
79965640
79965650
79965660
79838300
De scription
BUSHING, REDUCER 1" X 3/4"
CLAMP, HOSE 1-9/16 - 2-1/2 #32
HOSE 1-1/2 ID X 4 SPIRAL
NIPPLE CLOSE 4", 1-1/2 X 1-1/2 P
NIPPLE, 1-1/2 X 1-1/2 MPT POLYP
BARB, HOSE 1-1/2 MPT X 1-1/2 PO
ELBOW , 90 DEG. 1-1/2 NPT FEMALE
ELBOW , 90 DEG STREET 3/4 STEEL
ADAPTER, 3/4" MNPT/ -12 JIC
NIPPLE, HEX 1 X 3/4
TEE, 1-1/2 FNPT POLYPRO
SPROCKET, DRIVE 60 TOOTH 14MM X 85MM
BUSHING, 35MM BORE W / 10MM KEY
PUMP, GIANT MODEL GP5132
VALVE, DUMP GIANT MODEL 2256A
MANIFOLD FITTING, DUMP VALVES
UNLOADER, GIANT 22949
TEE, 1" NPTF - MALE/FEMALE ZN PLT
NIPPLE, ADAPTER 1" MNPTF X 1" MBSPP
ELBOW 90, 3/4(MPT) STL
PLUG, G1 (SUPPLIED W /PUMP)
13
14
7
3
14
19
11
Page 54
18
79965100 - High Pressure
Pump Assembly
12
7
7
5
6
14
2
4
18
20
17
11
10
15
16
6
4
2
4
20
2
15
16
1
17
1
8
9
12
Page 55
Pump Parts List
79965500
Item Qty
Part # Description
1
1 79965101 Crankcase
2
1 79965102 Oil Filler Plug Assembly
3
1 79965103 Oil Sight Glass Assy.
4
1 79965104 Crankcase Cover
5
1 79965105 O-Ring
8
1 79965106 Oil Dip Stick
9
1 79965107 O-Ring, Dip Stick
10
4 79965108 Inner Hexagon Screw
11
4 79965109 Spring Washer
12
1 79965110 Drain Plug G 3/4"
13
1 79965111 Gasket, Drain Plug
14
2 79965112 Bearing Cover
15
2 79965113 Radial Shaft Seal
16
2 79965114 O-Ring
17
8 79965115 Hexagon Screw
18
8 79965116 Spring Washer
20
2 79965117 Taper Roller Bearing
20A 5 79965118 Fitting Disc (Shim)
21
1 79965119 Shaft Protector
22
1 79965120 Crankshaft
23
1 79965121 Fitting Key
24
3 79965122 Connecting Rod Assy.
25
3 79965123 Crosshead Assy.
28
3 79965124 Crosshead Pin
29A 3 79965125 Centering Sleeve
29B 3 79965126 Plunger Pipe
29C 3 79965127 Tensioning Screw
29D 3 79965128 Copper Ring
30
3 79965129 Oil Scraper
31
3 79965130 Radial Shaft Seal
35
3 79965131 Seal Sleeve
35B 3 79965132 O-Ring
36
3 79965133 Grooved Ring
Item Qty
Part # Description
37
3 79965134 Seal Case
37A 3 79965135 O-Ring
37B 3 79965136 O-Ring
39
3 79965137 Pressure Ring
40
6 79965138 V-Sleeve
41
3 79965139 Sleeve Support Ring
42
3 79965140 Tension Spring
43
1 79965141 Valve Casing
46
3 79965142 Suction Valve Assy.
46A 1 79965143 O-Ring
46B 1 79965144 O-Ring
46C 1 79965145 Suction Valve Seat
46D 1 79965146 Valve Plate
46E 1 79965147 Valve Spring
46F 1 79965148 Spring Tension Cap
46G 1 79965149 Spacer Pipe
47
3 79965150 Discharge Valve Assy.
47A 1 79965151 O-Ring
47B 1 79965152 O-Ring
47C 1 79965153 Discharge Valve Seat
47D 1 79965154 Valve Plate
47E 1 79965155 Valve Spring
47F 1 79965156 Spring Tension Cap
48
3 79965157 Plug
48A 12 79965158 Inner Hexagon Screw
48B 3 79965159 O-Ring
48C 3 79965160 Pressure Ring
49
8 79965161 Inner Hexagon Screw
52
1 79965162 Disc for Crankshaft
53
1 79965163 Hexagon Screw
54
1 79965164 Plug G 1"
55
2 79965165 Plug G 1-1/2"
Page 56
Pump - Exploded View
79965500
Plunger Packing Kit
79965166 (1 Required)
Part #
79965132
79965133
79965138
QTY
3
3
6
Description
O-RING
GROOVED RING
V-SLEEVE
Discharge Valve Kit
79965168 (1 Required)
Part #
79965151
79965152
79965153
79965146
79965147
QTY
1
1
1
1
1
Description
O-RING
O-RING
VALVE SEAT
VALVE PLATE
VALVE SPRING
Inlet Valve Kit
79965167 (1 Required)
Part #
79965143
79965144
79965145
79965146
79965147
Page 57
QTY
1
1
1
1
1
Description
O-RING
O-RING
VALVE SEAT
VALVE PLATE
VALVE SPRING
Hi-Flow Unloader - 79965600
Item
1
2
2A
3
3A
4
4A
5
5A
6
7
8
9
10
11
12
13
14
15
16
17
18
19A
19B
19C
19D
20
20A
20B
21
22
23
23A
23B
23C
23D
24
24A
25
25A
Qty
1
2
2
1
1
1
1
1
1
1
1
1
1
1
3
2
1
2
1
1
1
1
1
2
1
1
1
4
4
1
19
1
1
2
2
1
1
1
6
6
Part #
79965169
79965170
79965171
79965172
79965173
79965174
79965175
79965176
79965177
79965178
79965179
79965180
79965181
79965182
79965183
79965184
79965185
79965186
79965187
79965188
79965189
79965190
79965191
79965192
79965193
79965194
79965195
79965196
79965197
79965198
79965199
79965200
79965201
79965202
79965203
79965204
79965205
79965206
79965207
79965208
Description
CASING, UNLOADER
TENSION PLUG, UNLOADER
SPRING TENSION DISC, UNLOADER
RETAINER, VALVE
RETAINER, DISCHARGEVALVE
SPRING, DISCHARGEVALVE
SPRING, INLET VALVE
BALL VALVE, INLET
SPACERDISC
VALVE, DISCHARGE
VALVESEAT, DISCHARGE
VALVESEAT, INLET
CYLINDER
GUIDE
O-RING
SUPPORT RING
O-RING, DISCHARGEVALVESEAT
O-RING
PISTON
SPACER
PACKING
VALVESTEM
O-RING, VALVESTEM
SPACER, VALVESTEM
KEY
TENSION SLEEVE
SUPPORT RING
ALLEN SCREW
WASHER, SPRING
DISC
SPRING, RED
NUT, ADJUSTING
SPACERDISC, .2m
SPACERDISC, .5mm
SPACERDISC, 1.0mm
SPACERDISC, 5mm
NUT, LOCKING
TENSION PIN
PLUG, 1/ 4"
WASHER
Page 58
Hi-Flow Unloader - 79965600
ORING REPAIRKIT - 79965209
Part #
Qty Description
79965183
3 O-RING
79965184
2 SUPPORT RING
79965185
1 O-RING, DISCHRG VALVESEAT
79965186
2 O-RING
79965189
1 PACKING
79965191
1 O-RING, VALVESTEM
79965194
1 TENSION SLEEVE
UNLOADERREPAIRKIT - 79965210
Part #
Qty Description
79965174
1 SPRING, DISCHARGEVALVE
79965175
1 SPRING, INLET VALVE
79965176
1 BALL VALVE, INLET
79965178
1 VALVE, DISCHARGE
79965183
3 O-RING
79965184
2 SUPPORT RING
79965185
1 O-RING, DSCHRGVALVESEAT
79965186
2 O-RING
79965189
1 PACKING
79965191
1 O-RING, VALVESTEM
79965192
2 SPACER, VALVESTEM
79965194
1 TENSION SLEEVE
Page 59
79922200 Hydraulic Tank Assembly
Item
Qty
1
2
3
4
5
6
7
8
9
10
11
13
14
15
16
10
10
2
1
1
1
1
1
1
1
1
1
1
1
1
Pa rt #
00113700
00165400
71101200
72763000
77742600
79807000
79807100
79821600
79826000
79827000
79842700
79922220
79922260
79922270
79948010
De scription
SCREW , HEX HD 1/4-20 X 3/4
W ASHER, LOCK SPLIT 1/4
PLUG, INTERNAL HEX 1/2 NPT
DECAL, MASTER SHEET
BUSHING, REDUCER 3/4 X 1/2
FILTER HEAD
FILTER, ELEMENT
ELBOW , 90 DEG FEM ALE 2/4 BLACK
3/4 X 6" NIPPLE BLK PIPE STEEL
ELBOW , 90 DEG STREET 3/4 BLACK
CAP, HYDRAULIC TANK
HYD RESERVOIR, MACHINED
W ELDMENT, COVER HYD RESERVOIR
GASKET, HYD RESERVOIR
REDUCER, PIPE 1/2 X 3/8NPT
10
6
9
5
16
14
11
15
7
8
18
2
4
13
Page 60
3
79940100 - Water/
Antifreeze Supply Assembly
P a rt #
7 5824 700
7 9811 400
7 9811 700
7 9811 800
7 9812 100
7 9821 200
7 9871 900
7 5853 650
7 9812 600
Ite m Q ty
1
2
3
4
5
6
7
8
9
2
1
2
1
1
1
1
1
1
1
De sc rip ti o n
HO S E B A R B , 1-1/2 M P T X 1-1/4
E LB O W , 9 0 D E G R E E S TRE E T 1-1/ 2 P O LY
S TR A INE R, 1-1/2 NP T
NIP P LE , 1-1/2 X 1-1 /2 M P T P O LY P
B A R B , H O S E 1-1/2 M P T X 1-1/2 P O
E L 90D 1-1/2M P T X 1-1 /2 HO S E B A R B
TE E , 1 -1/ 2 F N P T P O LY P R O
NIP P LE , 1-1/2 " X 6" P P (B LA C K )
E LB O W , 9 0 D E G . 1-1/2 NP T F E M A LE
2
6
1
7
3
5
2
6
7
4
8
3
9
Page 61
79959000 Drain Valve Assembly
Item
Qty
1
2
3
4
5
6
7
8
2
1
2
3
2
1
1
1
Part #
73831000
75853620
79811500
79811600
79812100
79871900
79931490
79968000
Description
U-BOLT, 3" TUBE OD W/NUTS
1-1/2" POLY STREET ELBOW 45 DEG
VALVE, BALL 1-1/4FNPT X 1-1/4F
NIPPLE, 1-1/2 X 1-1/4 MPT POLYP
TEE, 1-1/2 FNPT POLYPRO
BRACKET, DRAIN VALVE
1-1/2 COUPLING
5
8
2
3
7
5
4
1
4
6
4
3
1
Page 62
79921300 Water Tank Fill Tee
Item
Qty
1
2
4
5
9
2
1
1
1
2
Part #
79921350
79921340
79921322
79921323
79921360
Description
PIPE, 1-1/2" SCH 40 PVC
TEE, 1-1/2" SCH 40 PVC
ADAPTER, 1-1/2 PVC TO 1-1/2 NPT
ADAPTER, 1-1/2 HOSE BARB TO 1-1/2 NPT
ELBOW 1-1/2" 90D SCH 40 PVC
5
4
9
1
2
Page 63
79940400 Fill Reel Assembly
Item
Qty
1
2
4
5
6
10
11
12
13
14
16
17
18
22
24
2
6
8
4
1
1
1
1
1
2
1
1
1
1
1
Pa rt #
00113700
00113901
01950800
02825100
72704800
79904462
79904477
79904478
79904491
79904492
79940300
79940420
79940430
79931560
79966320
De scription
SCREW , HEX HD CAP1/4-20 X 3/4
SCREW , HX HD CAP 1/4-20 X 1 ZINC
NUT, 1/4-20 HEX KEP
VALVE, BALL 1/2 M X 1/2 F
ST ELB 45D 1/2 NPT BRASS
ADAPTER,1/2NPT-BARB BRASS
EL 90D 1/2NPT-BARB BRASS
PLATE, HOSE SW IVEL MOUNT
ADAPTER, GARDEN HOSE 3/4M-1/2FM
RAPID REEL, 2008 FILL
CONNECTOR, 3/4 FGHT SW IVEL
FILL HOSE RECIRC W ELDMENT
W ELDMENT, FILL REEL LEFT
LATCH, SPRING BOLT ZN PLT
16
17
17
24
4
2
14
22
14
22
18
18
5
1
12
4
2
13
10
14
5
13
4
6
Page 64
11
Wash Down Accessory Package
73817300
4
2
5
Item
Qty
1
2
3
4
5
1
1
1
1
1
Part #
73816500
77719500
77721400
77799800
77815800
Description
ADAPTER, SW IVEL 3/8 M X 3/8 F
HOSE, 1/4" X 75'
COUPLER, QUICK GUN MALE
HANDGUN LANCE VNOZZLE ASSEMBLY
NOZZLE, 1/4" DOMED (6)
3
1
HandGun Lance Vnozzle
Assembly 77799800
Item
Qty
1
2
3
4
5
6
1
1
1
1
1
1
Pa rt #
77720100
77721300
77721400
553006-01
71126100
79874400
De scription
GUN, HAND
COUPLER, QUICK GUN, 1/4" NPT M ALE
COUPLER, QUICK GUN, M ALE
LANCE, INSULATED GRIP, 18"
NOZZLE - VARIABLE .080
FITTING, W AND ANTI-KICKBACK
3
2
1
Page 65
5
6
4
79958100 - Baseplate Assembly
Item
Qty
1
2
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
2
2
2
1
1
1
4
1
1
1
1
1
1
1
1
2
2
Part #
03366300
77748000
79909900
79934000
79950600
79904410
79904476
79904466
79904475
79934200
79934100
77752800
79934300
521012-04
73821200
79908200
00125100
Description
WASHER, FLAT 3/8 SAE
NUT, STOVER LOCK 3/8-16 UNC
SCREW, SOCKET HD 3/8-16 X 1-3/4
PLATE, BACKEND BASE COVER
BLOCK HP RESTING WARRIOR
VALVE, 1/2 BRASS 3 WAY
ADAPTER,1/2NPT-8JIC 45D BRASS
TEE, 1/2" NPT BRASS
VALVE, RELIEF BRONZE 50-175 PSI
DECAL, WARRIOR RECIRC
CLAMP 3/4 CONDUIT 1 HOLE
ADAPTER, SWIVEL 1/2
SPACER-RELIEF VALVE
SCREW, HX HD 1/4-20 X 1-1/2
NUT, NYLON LOCK 1/4-20
SCREW, MACHI RD HD SL 8-32 X 3/8
B
4
A
5
11
18
B
15
13
6
Page 66
1
2
79958100
Baseplate Assembly
9
8
12
10
4
2
14
17 16 15
6
13
1
8
8
7
8
DETAIL A
SCALE 1 / 4
DETAIL B
SCALE 1 / 4
Recirc Hose Assembies
79948700; 79948800 & 79949105
Recirc Hose Assembly, Fill Reel
79948700
Item
Qty
1
2
1
2.3ft
Item
Qty
1
2
1
6.3ft
Pa rt #
De scription
79904479 SW IVEL,8JIC 45D-BARB BRASS
79904483 HOSE, 1/2 PUSH-ON 300 PSI
Recirc Hose Assembly, Fill Shutoff
79948800
Pa rt #
De scription
79904479 SW IVEL,8JIC 45D-BARB BRASS
79904483 HOSE, 1/2 PUSH-ON 300 PSI
2
Recirc Hose Assembly, Antifreeze
- Ultimate 79949105
1
Item
Qty
1
2
1
12.5ft
P a rt #
De scription
79904479 S W IV EL,8JIC 45D-BA RB B RA S S
79904483 HOS E , 1/2 P US H-ON 300 PS I
Page 67
Recirc Hose Assy, Water Tank
79949000
3
2
1
Item
Qty
1
2
3
8.6ft
1
1
Pa rt #
79904483
79904479
79904478
De scription
HOSE, 1/2 PUSH-ON 300 PSI
SW IVEL,8JIC 45D-BARB BRASS
EL, 90D 1/2NPT-BARB BRASS
Hydrant Fill Assy, Warrior
79958000
13
3
2
4
7
9
7
8
10
1
3
2
12
6
5
11
Item
Qty
1
2
3
4
5
6
7
8
9
10
11
12
13
4
6
6
2
1
2
2
1
1
1
1
1
1
Page 68
Part #
00116900
03366300
522132-00
77738100
79812100
79819401
79819600
79830200
79842800
79921321
79921322
79935100
79950400
Description
SCREW, HEX HD 3/8-16 X 1-3/4
NUT, NYLON LOCKING 3/8-16
SCREW, HEX HD 3/8-16 X 1
ELBOW, 90 DEGREE 2" PVC
PIPE, PVC 2" X 3"
ADAPTER, 2" MALE SCHED 80 PVC
BALL VALVE 2" w/ QUICK COUPLER
REDUCER, 2" TO 1-1/2 SCH 40 PVC
ADAPTER, 1-1/2 PVC TO 1-1/2 NPT
PLATE, BALL VALVE MNT BRACKET
PLATE, HYDRANT FILL MOUNT
79957000
Latch Assembly, 90 Deg Lower
10
8
4
5
9
2
7
6
1
3
Item
Qty
1
2
4
5
6
7
8
9
10
11
1
2
1
1
1
1
1
1
1
1
Part #
00113700
73821200
79957010
79957020
79957030
79957040
79957050
79957060
79957070
79957080
Description
SCREW, HEX HD CAP 1/4-20 X 3/4
NUT, NYLOCK LOCK 1/4-20
WLDMENT, SPRING PIN-MNT BRCKT
PLATE, PIVOT LEVER ARM
PLATE, HANDLE LEVER ARM
COUPLER, LEVER ARM-SPRING PIN
SCREW, SHOULDER 5/16 X 1/4 SS
HANDLE, BLK PLST 3" LNG 1/4-20
Page 69
79958300 High Pressure Reel Assembly
Item
Qty
1
2
3
4
7
8
9
10
11
12
13
14
17
18
19
21
22
23
24
25
26
27
28
29
63
64
65
71
72
74
75
4
7
6
6
5
2
2
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
4
4
1
1
2
1
Part # Description
00115100 SCREW, HEX HD CAP 5/16-18 X 1"
00165800 WASHER, LOCK SPLIT MEDIUM 3/8
02825100 WASHER, FLAT 1/4
03366300 WASHER, FLAT 3/8 SAE
77738100 SCREW, CAP HEX HD 3/8-16 X 1
77748000 NUT, STOVER LOCK 3/8-16 UNC
79867500 ADAPTER, 90 DEG -10 MALE O-RING
79904930 COUPLING, HEX 1/2NPT STEEL
79932000 REEL, HP WARRIOR
79932055 ELBOW, FEMALE PIPE 1/2NPSMX1/2NPT
79932060 SWIVEL, 1/2-14 NPT-NPSM ELBOW
79947360 SCREW, 3/8-16 x 3-3/4 HX HD
79948010 REDUCER, PIPE 1/2 X 3/8NPT
79948080 HOSE, ASSY HYD BYPASS WARRIOR
79948110 ELBOW, 12 MALE STREET 37DEGREE
79962100 SWIVEL, HP REEL 1/2"
79962200 WELDMENT, CONTROL PANEL MNT
79962400 LATCH ASSY 180 PIVOT DBL PIN
79962500 BRACKET, HP REEL NIPPLE SPRT
79962600 ASSY, HP NIPPLE - GAUGE - WARRIOR 09
79962630 PIPE SS, 1/2" NPT - 10" LONG
77770800 NIPPLE, HEX 1/2 NPT
79962700 ASSY, HOSE GUIDE PIVOT WAR 09
79947870 DECAL WATER OFF BEFORE ENGINE
79966320 LATCH, SPRING BOLT ZN PLT
71705500 SCREW, HEX HD 1/4-20 X 1-1/4
00165400 WASHER, LOCK SPLIT MEDIUM 1/4
79947540 PLATE, BUCHER VALVE MOUNT
79948170 ASS'Y, HYD VALVE BUCHER
522132-00 NUT, NYLOCK 3/8-16
79970200 DECAL HOSE IN-OUT-SPIN
NOTE
79948140 ADD-ON HYDRAULIC FLOW CONTROL KIT
27 10
21
D
VIEW A-A
Page 70
79958300 High Pressure Reel Assembly
25
22
2
23
7
23
25
24
1
2
18
A
2
7
12
13
26
19
71
72
A
11
4
74
17
7
28
9
28
8
14
4
14
4
14
22
12
25
29
75
17
9
28
63
64
65
Page 71
79962700 - Hose Guide Assembly
Item
Qty
1
2
3
4
5
6
7
8
9
10
12
13
14
15
16
17
1
4
1
1
4
2
2
4
2
1
1
2
1
1
1
1
Pa rt #
00113901
00162600
02821200
02825100
02939000
44218300
75845090
77743400
79911500
79911600
79950810
79962710
79962720
79962800
79962900
79966310
De scription
SCREW , HX HD CAP 1/4-20 X 1 ZN
NUT, NYLOCK JAM 1/4-20
SCREW , CAP HX HD 5/16-18 X 3/4
FITTING STANDARD DRIVE
SHAFT, SS .75 O.D.
W ASHER, LOCK SPLIT 5/16
BEARING, FLANGED 3/4 ID X 1/2
COILED HOSE GUIDE w/BEARINGS
BUMPER, 1-1/2" DIA X 3/4" HG
PIN, 3/8" DIA - 4" USABLE -T-HNDL
LEVER, STEEL BALL HANDLE 4"
W LDMNT, HG CANTILEVER SUPPORT
W LDMNT, PIVOT HG 90DEG ARM
PIN, LOCKING 3/8" DIA - 1-3/8" USABLE
14
4
3
1
16
10
7
12
2
8
5
17
17
9
13
5
15
13
5
2
8
2
8
6
Page 72
79948170 - Assy, Hyd Valve Bucher
Item
Qty
1
2
3
4
1
4
2
2
Part #
79948160
79948020
79948030
72710000
De scription
VALVE BUCHER HYDRAULIC
ADAPTER, 3/4-16 O-RING-1/2 NPT SW IVEL
NIPPLE, HEX 3/8 NPT STEEL
ELBOW , 90 DEG FEMALE 3/8 STEEL
2
2
3
4
1
2
Page 73
79965800 - Control Box Assembly
Ite m Qty
1
9
2
8
3
1
4
2
5
11
6
4
7
1
8
5
9
2
10
2
11
4
12
1
13
1
14
2
15
1
16
1
17
1
18
5
19
1
20
1
21
1
22
1
23
1
24
2
25
50
26
19
27
1
28
1
30
2
31
2
32
2
33
2
34
2
35
2
36
2
37
1
38
5
39
.16
43
1
Pa rt #
01588200
02823800
02824000
03312001
03850100
44294100
44294600
532000-01
61021600
62017800
75823600
79804500
79830300
79850400
79859905
79859906
79859908
79903510
79903540
79903541
79945110
79945200
79945300
79945400
79945500
79945510
79945530
79945550
79945610
79945620
79945710
79945720
79945730
79945740
79946700
79946900
79957500
79963000
79947810
De scription
W ASHER, FLAT #10 SAE
SCREW , MACHINE 10-32 X 3/8
PHILLIPS FILLISTER HD MACHINE
NUT, KEP #8-32 ZN PLATED
NUT, HEX KEP 10-32
JUMPER W IRE PIGGYBACK
SCREW , SOC HD 10-32X 1.25 zinc plt
SW ITCH, TOGGLE SPST
NUT, 8-32
SCREW , FLAT HD 8-32 X 3/8
RELAY
PLUG, 12V DC
SW ITCH, ROTARY 4 POS.
FUSE, 15AMP
LAMP TIMER (SUPPLIED W /ENGINE)
INDICATOR, GLOW PLUG
SW ITCH, IGNITION
BOOT, TOGGLE SW ITCH (GRAY)
RELAY, 4-POLE 5 AMP
SOCKET, 5A RELAY
ENCLOSURE, W ARRIOR MODIFIED
GAUGE, 4-IN-1 FUEL-VOLTS-OIL-TEM P 2008
GAUGE, TACH W / HOUR METER 2008
GAUGE, TANK LEVEL 2008
TERMINAL BLOCK, DIN RAIL SCREW LESS
JUMPER-TERMINAL BLOCK
END BRK - TERM
RELAY, IDEC SMART
DIN RAIL- 17 INCHES
DIN RAIL- 8.5 INCHES
ORING, BUNA 3/8ID - 1/2OD 012
ORING, BUNA 1/2ID - 5/8OD 014
ORING, BUNA 1-7/8ID - 2"OD 032
ORING, BUNA 3-1/4ID - 3-3/8OD
FUSE HOLDER, DIN RAIL SCREW LESS
SET, W ARRIOR CONTROL JUMPERS
DESICCANT BAG, INDICATING
DECAL, MASTER SHT W ARRIOR/ULT
STARTER INTERLOCK RELAYS
Part # Qty Description
77909700
1 DECAL, 3000 PSI, 35 GPM JET
79945410
1 DECAL, ANTIFREEZE GAUGE
Page 74
79965800 - Control Box Assembly
28
31
25
26
36
12
32
14
30
1
2
20
43
19
11
8
30
21
17
22
13
18
23
15
32
18
17
16
21
18
24
23
22
39 77909700
13
24
39 79945410
9
10
28
7
15
5
31
MOUNTING DETAIL
5
39 79945410
Page 75
39 77909700
Final Wiring Schematic
Part A
Page 76
Part B
Page 77
Part C - Control Box
VIEW OF MATING SIDE OF
CONNECTOR
(7 PIN FEMALE - 63008500)
7
1
6
2
5
3
4
Page 78
79954100 - Final Wiring Schematic
Part D - Terminal Block
Page 79
79954100 - Final Wiring Schematic
Part E - Remote Control
6
5
4
7
1
2
3
VIEW OF MATING SIDE OF
CONNECTOR
(7 PIN MALE - 63008600)
Page 80
Page 81
(PART OF 79859906)
BULLET CONNECTORS
(TERMINAL 8)
REMOTE TOGGLE SWITCH
(PART OF 79830300)
(TERMINAL 7)
YELLOW WIRE
ANTI-FREEZE LEVEL
ORANGE WIRE
QUICK CONNECTORS
WATER LEVEL
(TERMINAL 9)
RED WIRE
TERMINAL BLOCK 1
PULSE TOGGLE SWITCH
STROBE TOGGLE SWITCH
WATER TOGGLE SWITCH
JUMPERS (TYP)
LIGHTS TOGGLE SWITCH
TERMINAL BLOCK 50
RELAY # 1
RELAY # 2
ENGINE SHUTDOWN
ALL ITEMS SHOWN ARE CONTAINED IN 79945000
= TERMINAL BLOCK DESTINATION
= WIRE HARNESS WIRE NUMBER
WATER LEVEL
RELAY # 3
REMOTE CLUTCH ENGAGE
PULSATION
RELAY # 4
Warrior Wiring Assembly
Control Panel
79954200 - Trailer Wiring Harness
Page 82
79954200 - Trailer Wiring Harness
Page 83
Standard Accessories
Part No.
02893400
02893500
02893600
02893700
02895300
44262300
44256200
44256000
44262200
71109900
73817300
77752600
77763700
77800600
79873500
79922950
79923400
79929910
79944100
79946000
79964000
79966000
79966100
79968100
79968200
79968300
79968400
79968500
Description
1-1/2 INCH FLUSHER
2 INCH FLUSHER
4 INCH FLUSHER
6 INCH FLUSHER
3 INCH FLUSHER
HANDBOOK, PROFESSIONAL S & D
GLOVES, FULL LENGTH
LINER, GLOVE
LINER, GLOVE (BOX OF 25)
TIP CLEANER SET
WASH DOWN ACCESSORY KIT
ASSY., MOBILE HOSE REEL - U.S.
ASSY., VENTURI PUMPING ATTACHMENT
HOSE GUARD (TIGER TAIL)
HOSE, ANTI - TURNAROUND DEVICE
NOZZLE, WTHG - 79922940 W/1/2
SUPERCENTRALIZER WARTHOG 6-18"
SERVICE KIT, WARTHOG 6-18"
HOSE, GARDEN 5/8" X 100'
REMOTE CONTROL, WARRIOR
5/8" X 500' THERMOPLASTIC HOSE
NOZZLE, CLOSED HIGH FLOW
NOZZLE, OPEN HIGH FLOW
NOZZLE, ROCKET HIGH FLOW
NOZZLE, "Q" HIGH FLOW
NOZZLE, ROTATING HIGH FLOW
NOZZLE, GRENADE HIGH FLOW
NOZZLE KIT, HIGH FLOW
Page 84
Tire Safety Information
This portion of the User’s Manual contains tire safety information as required by 49 CFR 575.6.
The National Traffic Safety Administration (NHTSA) has published a brochure (DOT HS 809 361) that discusses all
aspects of Tire Safety, as required by CFR 575.6. It can be obtained and downloaded from NHTSA, free of charge,
from the following web site:
http://www.nhtsa.dot.gov/cars/rules/TireSafety/ridesonit/tires_index.html
Tire Safety Terminology Glossary
- Cold tire inflation pressure - The pressure in the tire before you drive.
- Gross Axle Weight Rating (GAWR) - The maximum weight that any axle can support, as published on the
Certification / VIN label on the front left side of the trailer. Actual weight determined by weighing each axle
on a public scale, with the trailer attached to the towing vehicle.
- Gross Vehicle Weight Rating (GVWR)- The maximum weight of the fully loaded trailer, as published on the
Certification / VIN label. Actual weight determined by weighing trailer on a public scale, without being
attached to the towing vehicle.
- Load rating - The maximum load that a tire is rated to carry for a given inflation pressure.
- Maximum load rating - The load rating for a tire at the maximum permissible inflation pressure for that tire.
- Maximum permissible inflation pressure - The maximum cold inflation pressure to which a tire may be
inflated.
- Outer diameter - The overall diameter of an inflated new tire.
- Recommended inflation pressure - The inflation pressure provided by the vehicle manufacturer on the Tire
Information label and the Certification/VIN tag.
- Rim - A metal support for a tire or a tire and tube assembly upon which the tire beads are seated.
- Vehicle maximum load on the tire - The load on an individual tire that is determined by distributing to each
axle its share of the maximum loaded vehicle weight and dividing by two.
Tire Information Placard
The Spartan Warrior’s Federal Certification/VIN label is located on the forward half of the left (road) side of the unit. The
VIN label will identify the units GVWR and GAWR.
The Spartan Warrior’s Tire Information Placard can be located adjacent to the trailer’s VIN (Certification) label at the left
front of the trailer. The placard includes the Warrior’s tire size, cold tire inflation pressure, and load limitations. The load
limitation statement will give an indication of the maximum cargo capacity. Any items (cargo) added to the Warrior must not
cause the total weight of the Warrior to exceed the stated GVWR.
Fig. 34-1
Page 85
Steps for Determining Correct Load Limit
- Locate the statement “The weight of cargo should never exceed 2265 kg or 5000 lbs” on your tire information placard.
- This figure equals the available amount of cargo and luggage load capacity.
- Determine the combined weight of luggage and cargo being loaded on the vehicle. That weight may not safely exceed
the available cargo and luggage load capacity.
General Tire Information
-
-
-
Tire inflation pressure is the level of air in the tire that provides the load-carrying capacity and affects the overall
performance of the vehicle. The tire inflation pressure is a number that indicates the amount of air pressure a tire
requires to be properly inflated. Since tires are designed to be used on more than one type of vehicle, tire
manufacturers list the “maximum permissible inflation pressure” on the tire sidewall. This number is the greatest
amount of air pressure that should ever be put in the tire under normal driving conditions.
Improper inflation is the main cause of tire failure. Excessive loads and/or under inflation cause tire overloading,
which leads to abnormal tire flexing. Check the cold tire inflation pressures at least once a week for proper inflation
levels.
o The proper air pressure may be found on the Certification/VIN label and/or the Tire Information placard.
High speed towing in hot conditions degrades the life of the Warrior’s tires. The internal heat generated from high
speeds breaks down the tire’s internal structure. It is recommended to drive at moderate speeds.
If the trailer is stored for an extended period of time, the tires should be fully inflated to the maximum rated pressure.
The Warrior should be stored in a cool, dry place. Use tire covers to protect the trailer tires from the harsh effects of
the sun.
Tire Maintenance
Checking Tire Pressure
- The recommended tire inflation pressure that vehicle manufacturers provide reflects the proper PSI when a tire is
cold. A cold tire is one that has not been driven on for at least three hours. Since driving raises the tires temperature,
the internal air pressure also increases. To prevent inflated tire readings, the tire must be measured when cold.
Maintaining Proper Tire Pressure
a. Locate the recommended tire pressure on the vehicle’s tire information placard, certification label, or in the owner’s
manual.
b. Record the tire pressure of all tires.
c. If the tire pressure is too high in any tires, slowly release air by gently pressing on the tire valve stem with the edge
of your tire gauge until the correct pressure is reached.
d. If the tire pressure is too low, note the difference between the measured tire pressure and the correct tire pressure.
Add the missing pounds of air pressure to each tire that is under inflated.
e. Check all the tires to make sure they have the same air pressure
Note: If the tires are warm due to driving, but testing confirms under inflation, fill the tire to the recommended cold
inflation pressure. While the tire may be slightly under inflated due to extra pressure in the warm tire, it is safer to drive
a slightly under inflated tire then to drive a significantly under inflated tire. Since this is a temporary fix, the tire must be
re-checked and adjusted once a cold reading can be obtained.
Tire Size and Tread
-
Tires should be replaced when the tread is worn down 1/16 of an inch.
Treadwear indicators on the bottom of the tire can be used as a guide. The indicators are raised sections spaced
intermittently in the bottom of the tread groves. If they appear even with the outside of the tread, the tire should be
replaced.
Replacement tires should be the same size as the Warrior’s original tires. To prevent error and maintain safety, it is
recommended that all replacement parts be purchased through Spartan Tool LLC.
Page 86
Tire Balance and Wheel Alignment
-
Tires must be properly balanced to avoid vibrations and shaking of the trailer. A wheel alignment adjusts the
angles of the wheels to position them correctly relative to the trailer’s frame. Such adjustments can maximize the
life of the tires, but should be performed by a qualified technician.
Tire Repair
- A punctured tire can be repaired by plugging the hole and patching the area that surrounds the puncture hole. A
small puncture in the tire tread can be repaired, but punctures to the sidewall should not. Tires should be removed from the rim
to be properly inspected before plugging.
Special Trailer Designation
Tire Fundamentals
Fig. 36-1
Federal law requires tire manufacturers to place standardized information on the sidewall of all tires. This
information identifies and describes the fundamental characteristics of the tire. It also provides a tire identification
number for safety standard certification and in case of a recall.
Tire Safety Tips
Preventing Tire Damage
- Slow down before driving over a pothole or other object in the road
- Do not run over curbs or other foreign objects in the roadway.
Tire Safety Checklist
- Check tire pressure regularly (at least once a month).
- Inspect tires for uneven wear patterns on the tread, cracks, foreign objects, or other signs of wear or trauma.
- Remove bits of glass and foreign objects wedged in the tread.
- Make sure tire valves have valve caps.
- Check tire pressure before any long trips.
- Do not overload trailer. Check the Tire Information Placard for the maximum recommended trailer load.
Page 87
Safety Information
Confirm that:
• The coupler is secure to the hitch and is locked,
• Electrical connections are made,
• There is appropriate slack in the safety chains,
• There is appropriate slack in the breakaway switch pull-pin cable,
• The tires are not visibly low on pressure, and the cargo is secure and in good condition.
Reporting Safety Defects
If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should
immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Spartan
Tool LLC.
If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a
group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in
individual problems between you, your dealer, or Spartan Tool LLC.
To contact NHTSA, you may either call the Vehicle Safety Hotline toll-free at 1-888-327-4236 (TTY: 1-800424-9153), go to http://www.safecar.gov; or write to
Administrator
NHTSA
1200 New Jersey Avenue S.E.
Washington, DC 20590
You can also obtain other information about motor vehicle safety from http://www.safecar.gov.
Spartan Tool LLC
1506 W. Division St.
Mendota, IL 61342
Page 88
Diesel Engine Emissions
All Kubota Diesel engines are tested to meet emissions standards.
See Figure 83-2 for the emissions authentication label.
SAMPLE EMISSIONS LABEL
Fig. 83-1
Page 89
Warranty Information
ONE YEAR WARRANTY
Spartan Tool warrants its equipment to free from defects in material and workmanship for one year from the
date of purchase. To obtain warranty service, a purchaser should notify Spartan Tool in writing, at the address
provided below, within the warranty period, and Spartan Tool will direct where to take or send the equipment for
service. If the defect is covered by the warranty, Spartan Tool will repair or replace, at its option, the defective
equipment, without charge for labor or materials. (Freight and insurance are the purchaser’s responsibility.)
This warranty is limited to the original retail purchaser and is not transferable. Spartan Tool assumes no responsibility
for damage due to accident, neglect, abuse, tampering or misuse, nor damage from repairs or alterations by
others. This warranty does not cover dhe equipmente equipment resulting from the use of replacement parts
other than Spartan Tool parts.
Spartan Tool’s sole obligation and the original retail purchaser’s exclusive remedy under this warranty shall be for
repair or replacement as described above. ALL OTHER WARRANTIES, WHETHER EXPRESSED OR
IMPLIED, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL SPARTAN
TOOL BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.
SPARTAN TOOL L.L.C.
MENDOTA, ILLINOIS 61342
SPARTAN TOOL L.L.C.
Mendota, IL 61342
(800)435-3866 Fax (888)876-2371
www.spartantool.com
Page 90