Spinner PTTM - Spinner II® Products

Spinner PT
OI L - C L E A N I NG S Y S T E M
For Dodge Cummins
Turbodiesels 1997-2002
TM
Spinner PT System
0.8 gpm at 60 psig
with Model 25 Centrifuge 250 cc Dirt Capacity
Installation Instructions
Parts List
Service Instructions
Bulletin 73676
Spinner PT
Model 25 Installation Instructions
OIL-CLEANING SYSTEM
For Installation on a Cummins ISB Engine Manufactured from 1997-2002
Prepare the Engine
1. Turn off vehicle and set parking brake. Disconnect
negative terminal from battery and isolate it from all
metal surfaces. To prevent accidental shock, cover
terminal with a non-conducting material.
4. Remove steel plug in the middle turbo return point
on side of the engine block.
You may use either of these options:
a. Use a seal puller or drill a hole and then thread a
screw into plug to pull it out, or
b. Use a small chisel to hit one side of plug to turn it
inside of the boss. Once turned, use pliers to
remove it. If you need to pry out plug, use a piece of
wood or similar substance between the tool and the
engine block to prevent damage to block.
Caution! DO NOT LET THE PLUG FALL INTO
THE ENGINE.
Plug
2. Remove air cleaner to allow easier access.
5. Disconnect oil feed line to the turbo at the oil filter
head and remove adapter fitting. Leave the line
connected to the turbo inlet. You will reuse this part.
3. Remove plastic battery hold-down strap by
unscrewing the two bolts. Retain bolts for reuse.
You are now ready to install the centrifuge kit.
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Model 25 Installation Instructions
Prepare the Centrifuge
6. If centrifuge is already mounted to the bracket,
proceed to step 7.
a. Otherwise,
remove cover of
centrifuge using
a 13 mm wrench
or socket.
d. Align four bolt
holes in centrifuge
base to threaded
studs on mounting
bracket so that
inlet port is
approximately
45° from center. Top Down View
Bracket
45°
b. Remove turbine
assembly from
spindle by lifting
straight up.
c. Place centrifuge
base gasket
over the
bracket’s four
threaded studs.
Inlet Port
Centrifuge
e. Attach centrifuge
to mounting
bracket using the
supplied hardware
(4 flat washers and
4 nylock nuts).
Tighten nuts to 15
inch pounds.
Caution! Over-tightening of hardware can cause
threaded studs to be pulled off of the mounting
bracket.
f. Reassemble centrifuge by placing turbine assembly
back onto the spindle and then replacing cover.
Make sure black cover seal is present.
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Spinner PT
Model 25 Installation Instructions
OIL-CLEANING SYSTEM
Install the Centrifuge
7. Install O-ring inlet fitting into centrifuge
inlet port. Do not use thread sealant.
8. Install 45-degree outlet fitting into the bottom of the
centrifuge mounting bracket. This part will require
thread sealant. Use a commercially available “liquid”
thread sealant. Do not use any type of tape (such as
Teflon tape). Tighten and position fitting so that it
points toward plug opening (See Step # 4).
10. Fit centrifuge assembly to battery using battery
hold-down strap. Re-use bolts from Step #3.
The cutout square on the battery hold-down strap sits
closest to the engine. The plastic buffer sits on top of
the battery between the battery and the metal part
of the battery hold-down strap. The square cut out is
positioned over tube on back of centrifuge mounting
bracket. The bolt passes through the assembly,
fastening it to battery tray.
9. Lubricate O-ring with engine oil and place
onto return fitting that attaches to engine block.
Insert fitting into boss opened in Step #4.
Make sure fitting is fully seated into
block (this may take some force). To avoid damage
to fitting, use a rubber hammer and/or place wood
block on fitting when striking. Fitting must not be
loose or be able to rotate.
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Model 25 Installation Instructions
Connect the Oil Inlet Line
Connect the Oil Drain Line
11. Insert tee fitting into top of the oil filter head. Do not
use a thread sealant.
Caution! Do not over-tighten. This fitting is steel and
the oil filter head is aluminum. Over-tightening will
cause damage to the oil filter head. Fitting has a
nut that will seal the fluid. Position fitting as shown
(pointing toward centrifuge inlet fitting) and tighten
nut until snug.
14. Place 1-inch black drain hose over engine return
fitting. Using a 5/16-in. socket, secure it with a
hose clamp.
Place two hose clamps onto
hose and push hose end onto
fitting installed in Step 9. Using
a 5/16-in. socket, secure this end
with hose clamps.
12. Connect small stainless hose to outlet side
of tee fitting. Do not use thread sealant.
Reassemble and Test
15. Reinstall air cleaner.
16. Reconnect battery.
17. Run the truck up to operating temperature and
check for leaks.
If leaks are detected, tighten fittings and clamps as
necessary, remembering not to over-tighten fitting
into the aluminum oil filter head.
13. Reassemble turbo feed line to the top port of the
new tee fitting and connect the other end of the
stainless hose to centrifuge inlet.
Installation is now complete. You should
have no parts remaining
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Spinner PT
Spinner PT System Parts List
OIL-CLEANING SYSTEM
Item
Part Number
Spinner PT Kit . . . . . . . . . . . . . . . . . . . . . . . . 73773
Model 25 Centrifuge . . . . . . . . . . . . . . . . . . . . . . . 71957
Mounting Bracket & Hold-Down Strap . . . . . . . . . 73644
Outlet Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73654
Outlet Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73653
Inlet Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73649
Dodge Return Fitting . . . . . . . . . . . . . . . . . . . . . . 73646
Oil Supply Fitting . . . . . . . . . . . . . . . . . . . . . . . . . 73648
Inlet Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73650
Hose Clamps (3) . . . . . . . . . . . . . . . . . . . . . . . . . . .73664
Only items shown with part numbers are available.
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Spinner PT
Model 25 Centrifuge Parts List
OIL-CLEANING SYSTEM
Item
Part Number
Bold denotes assembly
Centrifuge, Spinner II/Model 25 with COV (Cut-Out Valve) .....71957
Cover assembly ...............................................................71080
Nut-cover .........................................................................................71081
n Seal-cover nut ..................................................................................71082
Ring, retaining-cover nut..................................................................71083
Centrifuge turbine assembly..............................................71085
Nut-centrifuge bowl .........................................................................71086
Bowl-centrifuge ...............................................................................71087
l Seal-centrifuge turbine, nitrile.........................................................71089
Standtube-centrifuge .......................................................................71088
l Turbine body...................................................................................71952
Nozzle-turbine (2 required) ..................................................part of 71085
Base assembly with spindle ...............................................71979
l Seal-base to cover (nitrile) ..............................................................71084
n Kit cut-out valve ...............................................................71950
Gasket-base.....................................................................................71091
Service Cycle l Whenever bowl is cleaned or replaced.
n At unit rebuild or when required.
Only items shown with part numbers are available.
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Spinner PT
Model 25 Centrifuge Service Instructions
OIL-CLEANING SYSTEM
1. Shut off oil supply (or stop engine) and allow centrifuge turbine assembly to come to a complete stop.
2. Unscrew cover nut and remove cover assembly.
3. Partially withdraw turbine assembly from the housing
and allow oil to drain from nozzles before removing
completely. Hold the assembly in one hand and
remove bowl nut. Carefully separate centrifuge bowl
from turbine body. Remove stand tube.
4. Carefully remove debris from centrifuge bowl using a
wooden spatula or other nondamaging tool.
5. Wipe out bowl with solvent and wash stand tube and
other parts.
6. Clean turbine body and examine top and bottom
bearings for excessive wear. Check turbine nozzles to
ensure free passage of oil. Replace centrifuge bowl
seal (available from Spinner II Products).
7. Seat stand tube in turbine, replace bowl and reassemble centrifuge, tightening the bowl nut securely by
hand and making sure that the bowl seal is uniformly
seated all around.
8. Examine spindle journals for damage or excessive
wear. Replace base assembly if journals are damaged.
Spindle is pressed into base and aligned at the
factory and cannot be properly serviced in the field.
9. Replace centrifuge turbine assembly on spindle,
being careful of bushings. Be sure it rotates freely.
10. Clean and inspect cover, paying special attention to
cover-nut assembly. The cover seal (available from
Spinner II Products) should be replaced if it shows
signs of leaking.
11. Replace cover assembly and tighten cover nut
securely to 8 ft-lbs maximum. Make sure that cover
seats on base assembly evenly all around so that
cover seal is properly compressed.
12. With engine running, check all connections and joints
for leaks. Repeat assembly if vibration is excessive.
Sales and Service
Tel:
Fax:
Mail:
713-682-3651 or 800-231-7746
713-681-9702
P.O. Box 920946
Houston, Texas USA 77292-0946
Warehouse: 4405 Directors Row
Houston, Texas USA 77092
Web Site:
www.SpinnerPT.com
®Spinner II is a registered trademark of T.F. Hudgins, Incorporated.
©2009 T.F. Hudgins, Incorporated. All rights reserved.
Litho in U.S.A. Bulletin 73676/09- 09
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