Production structure

Toolmaking, Stamping, Machining
1) Prime data, contact
2) Historical overview
3) Economic data
4) Production program
5) Enginery
6) Certificates
Contents
We are located in Central Europe,
Europe,
the centre of automotive industry.
industry.
Prime data, contact
Company name
Headquarters
Plant
Foundation year
ROSTRA s.r.o.
Příkop 2a, 60200 Brno
Říčanská 989, 76312 Vizovice
2000
tel.
+420 577 004 511
fax
+420 577 452 566
e-mail
http
Managing director
Commercial manager
[email protected]
www.rostra.cz
Ing. Petr Mikulčík, tel. +420 577 004 529
Ing. Josef Šňupík, tel. +420 577 004 510
Prime data, contact
2000
- setting up one's own business
2001
- certification of the QMS in accordance with the ISO 9001:2000
2002
- new facility for tool try-outs: press ERFURT 315 ton
2003
- certification of the QMS in accordance with the ISO/TS 16949:1999
2004
- certification of the QMS in accordance with the ISO/TS 16949:2000
2005
- new tool shop – assembly hall
2006
- new press shop I. stage
2007
- improved of the CNC milling capability of the wire cutting capability
2009
- advanced management information CRM system Syte Line.
Historical overview
Turnover
5 900 ths EUR
Investment
286 ths EUR
Nominal capital
171 ths EUR
Production
5 510 ths EUR
export
22 %
domestic
78 %
Workers structure
(total 58)
Clerical staff structure
(total 50)
Tool shop:
Press shop:
Turning shop:
Management:
Design dept.:
Engineering dept.:
Logistic:
Purchacing:
Foremen :
Quality inspectors:
Technical admin.:
Administration:
Maitenance:
27
20
11
6
8
2
4
7
3
6
2
3
9
Economic data 2010, staff
New Press shop I. stage
2006
I. stage of building
Current Press shop
2002
Current Tool shop
1989
New Tool shop
2005
Office building
1991
II. stage of building
New Press shop II. stage
2012
Investment development:
Press shop
1 300 m2
Lifting capacity : 30t
Tool shop
2 656 m2
Lifting capacity
capacity:: 30t
Investment development
1. Tools
stamping, bending, deep drawing and progression dies
extrusion heads
single
single--purpose
purposess machines and their parts
special tools and fixtures
forging dies
2. Injection moulds for plastics
3. Turned parts mass production for the automotive industry
4. Precision machine parts production
piece and smallsmall-series production of parts for production and assembly lines, single
single--purposes
machines, spare parts for tools and dies.
5. Stamping parts
parts for the telecommunications and electrical industry
parts for the automotive industry
6. Surgical instruments
exterior fixateur
Production program
Production structure
turned parts
12%
stamping parts
25%
injection
moulds
1%
tools
46%
parts
production
16%
Production structure
Progressive die BMW: 2040x836x680 mm, 4800 kg
Progressive die BMW: 1560x1000x536 mm, 3000 kg
Products - tools:
Progressive die Jaguar: 1300x880x600 mm, 2500 kg
Progressive die Porsche: 690x720x570 mm, 1100 kg
Products - tools
Project: BMW-PL6
Progressive die 1210x520x550 mm, 1590 kg
Progressive die 1560x1000x536 mm, 3000 kg
Progressive die 1210x520x550 mm, 1590 kg
Progressive die 1600x1100x640 mm, 3000 kg
Products - tools
Standard Plate
TAHC Header 32 tubes End
TAHC
Lucie
TAHC Header 23 Tubes Side 1
Products – tools for aluminium parts
Production technology
• CNC milling
• Turning
• Grinding
• Electroerosion
• Treatments outsourced
• Assembly
Products – machine parts
Project: SLW
Products – stamping parts
Project: PSA-T75
Products – stamping parts
Projects: OPEL-SUZUKI
BMW-TSHF10
SKODA-A5-TSV
VOLVO-C1-4WD
Products – turned parts
Injection mould
Type: 44-cavities (2+2)
Dimensions:
596 x 696 x 568 mm
Weight: 2 100 kg
Part: BULB CAP L/R
Material: PPPP-TD40
Weight: 0,1 kg
Final customer: VW
Products – injection moulds
Injection mould
Type: 44-cavities (2+2)
Dimensions:
346 x 496 x 420 mm
Weight: 500 kg
Part: FTI HOLDER L/R
Material: PCPC-HT
Weight: 0,016 kg
Final customer: VW
Products – injection moulds
Injection moulds for plastic parts
agriculture and food industry
architecture
electrical industry
consumer industry
automotive industry
Products – injection moulds
WIRE CUTTING M/C
1
1
1
1
HITACHI 355Y
HITACHI 355R
FANUC α-1iD CE
HITACHI 254Y/FF3
ELEKTROEROSION DRAHTSCHNEIDEMASCHINEN
Construct. year/Baujahr
2002
1999
2008
2004
x
500
450
600
250
ELECTRICAL DISCHARGE M/C
1 DECKEL
Construct. year/Baujahr
1988
TAJMAC - ZPS
TAJMAC - ZPS
DECKEL MAHO
DECKEL MAHO
DECKEL MAHO
z
300
300
310
210
ELEKTROEROSION SENKANLAGEN
DE 25 C MULTIFORM 2
MACHINING CENTRE
1
1
1
1
1
y
350
300
400
400
x
500
y
350
z
300
BEARBEITUNGSZENTREN
Construct. year/Baujahr
2008
2007
2002
2000
2003
MCFV 1060 STANDARD
MCFV 1060 STANDARD
DMC 125P hi-dynTNC 426
DMC 100V hi-dynTNC 426
DMU 60T TNC 530
x
1016
1016
1220
1000
630
y
610
610
880
800
560
Production facility
z
760
760
800
500
560
FRÄSMASCHINEN
MILLING MACHINES M/C
1 DECKEL
1 TOS
Construct. year/Baujahr
1989
1989
FP 3 NC DIALOG 11 E
FNGJ 32
x
400
600
TOS
TOS
ZPS
ZPS
z
400
400
DREHMASCHINEN
LATHES
1
1
2
3
y
400
400
Construct. year/Baujahr
1989
1989
1985, 1986 (CR/GR)
1984, 1985 (CR/GR), 1987
SM 16 A
SUI 32
SAY 6/63 automatic
SAY 8/40 automatic
ø
160/100
320/180
63
40
GRINDING M/C
L
400
750
160
160
SCHLEIFMASCHINEN
1 TOS
1 TOS
Construct. year/Baujahr
1986
1998
1 ZVL
1 ZVL
1 ZVL
1987
1989
1992
BU 28 universal
BU 16 universal
BRH 40 D horizontal
BRH 20.02 horizontal
BRH 20.05 horizontal
ø
160
160
x
1000
630
630
L
630
320
y
400
230
230
Production facility
PRESSES
1 ERFURT PELS 630
1 ERFURT PELS 315
1 KALININ 200
1
1
1
1
1
2
ERFURT PKZZ 315
KAISER 50
KAISER PV 32
KAISER PV 16
ŠMERAL LEN 63
ŠMERAL LEN 40
PRESSEN
Construct. year/Baujahr
2007 (repase)
eccentric crank press
2007 (repase)
eccentric crank press
eccentric double-point crank press
2007 (repase)
with roller leveller, machine feeder
eccentric two-point with roller leveller,
1976
machine feeder
1988
with machine feeder
1979
with machine feeder
1979
with machine feeder
1987
with roller leveller and machine feeder
1979, 1989
OTHER EQUIPMENT
2000
1250
315
50
32
16
63
40
2400
810
440
160
800
660
1400
550
220
320
630
530
2008
activity/Betrieb
thickness
DW-WPM-130 kVA MF for nut welding
lift 125
mm
2005
cutting of inside threads ø 3 - 20 mm
THREAD CUTTING
MACHINE
2007
cutting of inside threads ø 3 - 20 mm
THREAD CUTTING
1 MACHINE GEM 20C
Suhner Polly drill
2004
1
200
WEITERE EINRICHTUNGEN
Construct. year/Baujahr
MIDDLE FREQUENCY
1 WELDING PRESS
THREAD CUTTING
1
MACHINE
Max. Force Table Dimensions
(t)
x
y
630
3150
1800
315
2500
1400
multiple cutting of inside threads for
sheet metal parts
L
table 235 x 235
Steel: 4x ø10mm
Al:
4x ø13 mm
Production facility
MEASURING EQUIPMENT
1
4
1
1
1
1
DEA MISTRAL
TESA MICRO-HITE 600
SOMET PROFIL 4
MVD
ŠKODA PB 1
DIA VITE DH-5
DESIGN DEPARTMENT
2
4
1
8
8
8
MESSEINRICHTUNGEN
Construct. year/Baujahr
1996
1996, 2001, 2004
1988
1978
1984
1995
3D CNC digital measuring machine
digital height gauge
profile projector
microscope
hardness tester
roughnessmeter
x
1500
y
1000
z
900
KONSTRUKTIONSABTEILUNG
EDS Unigraphics NX7
Solid Works 2010
VISI SERIES 17
AutoCAD 2005
Autodesk Inventor R9
Mechanical Desktop R9
CAM DEPARTMENT
PROGRAMMIERABTEILUNG
2 EDS Unigraphics NX7
1 PAC-V
1 Vericut
Production facility
Certificates