PDF

GBL003
Assembly and operating instructions
for your gas BBQ
FLAT BBQ
HOODED BBQ
WARNING
FOR OUTDOOR USE ONLY.
PLEASE READ THESE INSTRUCTIONS CAREFULLY
BEFORE ATTEMPTING ASSEMBLYAND USE.
KEEP THIS MANUAL FOR FUTURE REFERENCE.
ACCESSIBLE PARTS MAY BE VERY HOT.
KEEP YOUNG CHILDREN AWAY.
DO NOT MOVE THE APPLIANCE WHILE IN USE.
Read these instructions carefully and ensure
that your BBQ is properly installed, assembled,
maintained and serviced in accordance
to these instructions.
Failure to follow these instructions may result
in serious bodily injury and/or property damage.
If you have any questions concerning the assembly
or operation of this BBQ,
please consult your local distributor.
Distributed and serviced by ALVA Marketing ( Pty) Ltd, P.O. Box 30014, Tokai, 7966
Tel: 086 100 ALVA (2582) E-mail: [email protected] www.alva.co.za
INDEX
TECHNICAL INFORMATION
2
USE AND CHARACTERISTICS
3
WARNINGS
3
INSTRUCTIONS FOR USE
4
LIGHTING YOUR BBQ
4
ROASTING HOOD COOKING !VERY IMPORTANT!
(Only applicable for the GBL003)
5
MANUAL IGNITION
5
FLASHBACK (FLAME IN BURNER TUBE)
5
CONNECTING THE GAS CYLINDER TO THE APPLIANCE
5
HOW TO CHECK FOR LEAKS
6
REGULATOR AND HOSE
6
STORAGE OF THE APPLIANCE
6
GAS CYLINDER
6
CLEANING AND CARE
6
CLEANING
6
OUTSIDE SURFACE
6
INTERIOR OF BBQ BOTTOM
7
PLASTIC SURFACES
7
COOKING GRID
7
GREASE TRAY
7
CLEANING THE BURNER ASSEMBLY
7
SERVICING
7
GBL002 ASSEMBLY
8
GBL002 PART LIST
9
ASSEMBLY DIAGRAMS
10
GLB003 ASSEMBLY
20
GBL003 PART LIST
21
ASSEMBLY DIAGRAMS
22
SOME GREAT RECIPES
31
DESSERT ANYONE
33
Marketed and Distributed by Alva Marketing (Pty) Ltd
P.O. Box 30014, Tokai, 7966
086 100 ALVA (2582)
[email protected]
www.alva.co.za
TECHNICAL INFORMATION
MODEL NO.:
GBL003 (HOODED BBQ)
DESCRIPTION:
THREE BURNER GAS BBQ
GAS CONSUMPTION AT MAX:
589.5 g/h (8.25kW)
TYPES OF GAS:
LPG
OPERATING PRESSURE:
2.8 kPa
FOR USE OUTDOORS ONLY AND IN WELL VENTILATED AREAS. TO BE USED WITH A
2.8kPa SANS 1237 APPROVED REGULATOR WITH A MINIMUM DELIVERY CAPACITY
OF 1kg/h WITH A SANS 1156-2 OR B53212-2 APPROVED HOSE.
REGULATOR AND HOSE SUPPLIED.
WARNING: ACCESSIBLE PARTS MAY BE VERY HOT. KEEP YOUNG CHILDREN AWAY.
READ THE INSTRUCTION LITERATURE BEFORE USING THE APPLIANCE.
DO NOT MOVE THE APPLIANCE WHILE IN USE.
Distributed by Alva Marketing (Pty) Ltd
www.alva.co.za
086 100 ALVA (2582)
IMPORTANT:
Read the following instructions carefully and be sure your BBQ is properly installed,
assembled and cared for. Failure to follow these instructions may result in serious bodily injury
and/or property damage.
If you have any questions concerning assembly or operation, consult your local dealer.
Never let the cylinder stand on the ground while the BBQ is in operation. Hang the cylinder
under the right hand table on the hanger.
DO NOT move the BBQ while in operation.
Never light the BBQ with the lid closed.
The BBQ and cylinder must be placed on a level surface.
NOTE FOR CONSUMER: Retain these instructions for future reference.
2
USE AND CHARACTERISTICS
This BBQ is safe and easy to use. The specified gas for this BBQ is LPG.
Please ensure you only use your BBQ with a 2.8kPa approved regulator.
Regulator and hose supplied.
The grease tray is fitted below the burners. Please clean regularly.
Adequate ventilation is vital for combustion and efficiency performance of the BBQ.
This will ensure the safety of the user and other people in the vicinity of the area where the
BBQ is being used. Never use the BBQ in any enclosed covered area.
WARNINGS
The appliance is designed for use outdoors only.
Warning! Accessible parts may be very hot. Keep young children away.
Read the instructions before using the appliance.
Do not move the appliance while in use.
Turn off the appliance at the cylinder valve or regulator after use.
Any modification to the BBQ may be dangerous and may cause injury or property
damage.
Any unauthorised modification of the BBQ will invalidate the guarantee on this
appliance.
Use the cylinder hanger on the right side of the BBQ to hang the cylinder while using
your BBQ. Never stand the cylinder on the ground while the BBQ is in use.
The BBQ must not have any overhead obstruction. e.g. trees, shrubs and lean to roofs.
The BBQ must be used with a clearance of 1m around the BBQ.
The BBQ must not be used near flammable materials (petroleum based products, thinners
or any other solid object that carries a flammable warning label).
Close the valve of the gas cylinder after use.
The use of this BBQ in enclosed areas can be dangerous and is PROHIBITED.
3
INSTRUCTIONS FOR USE
Follow these instructions carefully to avoid seriously damaging your BBQ and causing
injury to yourself, others and to property.
1. Assemble the BBQ following the assembly instructions carefully.
There are no spare parts supplied with this BBQ. Once fully assembled you should have
no spare parts left unused.
2. Connect the gas hose and regulator to the BBQ. Ensuring a gas tight seal.
3. Connect the regulator to the cylinder valve.
4. Turn all of the control knobs to the ‘OFF’ position before turning on the gas supply to the
appliance.
LIGHTING YOUR BBQ
Lighting Instructions:
1. Connect the gas cylinder to the BBQ.
2. Turn all the control knobs to the ‘OFF’ position.
3. Turn ‘ON’ the gas supply at the cylinder. Do a leak test before operation as follows:
Check with a 50/50 soap water solution by brushing the solution on all joints.
Any bubbles showing will indicate a leak. Re-tighten clamps or connection nuts.
If a leak persists do not use the BBQ . Consult your local dealer.
4. To light the left hand burner, push down the left hand control knob and keep pressing whilst
turning anti-clockwise to the “Full” position whilst pressing the left ignition button sited between
the left and centre knobs up to four times in rapid succession. This will light the left hand
burner. If it fails to light please repeat this process. Repeat this process using the left ignition
button and the centre knob to light the centre burner. To light the right burner, use the same
procedure, using the right ignition button and the right knob. You can also light the centre and
right burners by pushing down the middle control knob while turning it anti-clockwise to the
“full” position. The burner will cross ignite from the burner to its left. Repeat this process using
the right burner once the centre burner has ignited. Adjust to the required heat setting.
5. Always light your BBQ in sequence from left to right.
6. If the burner has not lit after two attempts, turn gas control to ‘OFF’ and wait 5 minutes
before retrying the ignition sequence.
7. If the burner does not stay alight, please repeat step 3.
8. Once the burner is lit adjust the heat by turning the knob to the High/Low position.
9 . To turn ‘OFF’ the BBQ, close the cylinder valve and turn all of the control knobs on the
appliance clockwise to the “OFF” position once the flames have extinguished.
Warning: If any burner fails to ignite, turn the control knob off (clockwise) and also turn the
cylinder valve off. Wait five minutes before attempting to relight following the
the correct ignition sequence from left to right.
4
ROASTING HOOD COOKING !VERY IMPORTANT!
(Only applicable for the GBL003)
BBQ equipped with a roasting hood give the option of cooking with the hood closed
to form an ‘oven’ for roasting food, such as joints of meat, whole chickens, etc. When the
hood is closed, a large amount of heat is trapped inside the BBQ. Thus, it is important
to make sure that the burner is turned to the low position to prevent burning of the food and
damaging the BBQ. Avoid lifting the hood unnecessarily as heat will be lost every time
the hood is opened.
MANUAL IGNITION
1. Open the gas control valve at the cylinder.
2. Remove the grid. The burners will be visible. First strike a match and hold it approximately
40 mm away from the LEFT hand burner and then turn the LEFT control knob anti clockwise
to the HIGH position
3. If the burner fails to ignite after 5 seconds, turn the control knob to the OFF position and wait
2 minutes. Restart the procedure from step 2. If you fail to ignite your BBQ,
turn the control knob to OFF, close your cylinder and contact your local dealer for service.
FLASHBACK (FLAME IN BURNER TUBE)
In the event of flash back whilst the BBQ is in use, turn all the controls and the cylinder
valve to the ‘OFF’ position. Wait 5 minutes before attempting to relight the BBQ.
If the problem persists, check for blocked ventury ports by removing the burner and cleaning
with compressed air or with a pipe cleaner. Replace burner correctly. If problem persists do not
try to rectify the problem yourself as this could result in serious injury and/or property damage.
Consult your local gas dealer.
Store the appliance in a clean dry environment.
Do not store your gas cylinder in doors. Store in a well ventilated area away from direct sunlight
or an electrical source.
CONNECTING THE GAS CYLINDER TO THE APPLIANCE
This appliance is only suitable for use with LPG. This appliance is fitted with a 2.8kPa low
pressure regulator.
BEFORE USE PLEASE CHECK FOR LEAKS
Never check for leaks with a naked flame, always use a soapy water solution
5
HOW TO CHECK FOR LEAKS
Make 100ml of leak detecting solution by mixing one part washing up liquid with one part
water.
Ensure the control valve is “OFF”.
Connect the regulator to the cylinder.Ensure the connections are secure, before opening the
gas at the cylinder valve.
Brush the soapy solution on to the hose and all joints. If bubbles appear you have a leak, which
must be rectified before use. Re-tighten the clamps or connection nuts.
Retest after fixing the fault. Turn off the gas at the cylinder after testing.
If the detected leak can not be rectified, do not attempt to cure leak but consult your local
dealer.
REGULATOR AND HOSE
Use only regulators and hose approved for LPG in accordance to the South African National
Standards.
STORAGE OF THE APPLIANCE
Storage of an appliance indoors is only permissible if the cylinder is disconnected and
removed from the appliance. When the appliance is not to be used for a period of time it
should be stored in a protected/undercover area, safe from the natural elements.
It is recommended that you cover your BBQ while in storage.
GAS CYLINDER
$RUNJ$/9$JDVF\OLQGHUZLWKDǪLQFK BSP left hand thread is recommended.
This will match the supplied regulator. Cylinders must be stored in an upright position,
well ventilated, damp free area and out of reach of children.
CLEANING AND CARE
CAUTION: All cleaning and maintenance should be carried out when the BBQ is cool and
with the fuel supply turned OFF at the gas cylinder.
CLEANING
Before cleaning burn off any excess residue.
OUTSIDE SURFACE
Use a mild detergent or a baking soda and hot water solution.
Non-abrasive scouring powder can be used on stubborn stains, then rinsed with water.
If you notice that the inside surface of the BBQ lid has the appearance of pealing paint,
baked-on grease build up has turned to carbon and is flaking off.
Clean thoroughly with a strong hot soapy water solution. Rinse with water and allow to
dry completely. NEVER USE OVEN CLEANER
6
INTERIOR OF BBQ BOTTOM
Remove residue using a brush, scraper and/or cleaning pad then wash with a soapy water
solution. Rinse with water and allow it to dry.
PLASTIC SURFACES
Wash with a soft cloth and a hot soapy water solution. Rinse with water.
Do not use abrasive cleaners, degreasers or a concentrated BBQ cleaner on plastic parts.
COOKING GRID
Use a mild soapy water solution. Non-abrasive scouring powder can be used on stubborn stains
then rinsed with water.
GREASE TRAY
Please do not remove the grease tray during use.
Please check the grease tray regularly and clean out the oil.
CLEANING THE BURNER ASSEMBLY
Turn the gas OFF at the control knob and disconnect the cylinder.
Clean the burner with a soft brush or blow clean with compressed air and wipe down with
a clean cloth.
Clean any clogged ports with a pipe cleaner or stiff wire (such as an opened paper clip).
Inspect the burner for any damage (cracks or holes). If damaged, replace with a new burner.
Re-install the burner, check to ensure that the gas valve orifices are correctly positioned
and secured inside the burner inlet (venturi).
In some cases your BBQ will flash back because of an insect having crawled inside the
burner venturi or a spider spinning its web inside the burner. This can be rectified by using
a bottle brush inserted through the burner venturi and pushing it into the burner over the burner
length. If condition persists consult your gas dealer.
SERVICING
Your gas BBQ should be serviced annually by a competent registered person.
Marketed and Distributed by Alva Marketing (Pty) Ltd
P.O. Box 30014, Tokai, 7966
086 100 ALVA (2582)
[email protected]
www.alva.co.za
7
GBL003 HOODED BBQ PART LIST
20
NO.
1
QTY.
1
NO.
11
QTY.
2
2
1
12
1
3
4
13
1
4
2
14
3
5
1
15
1
6
2
16a
1
7
1
16b
1
8
2
1
9a
1
17
18
9b
1
19
1
10
1
20
1
1
20
A.M5*40
x 8 B.
M5*12
x 24
C. M5*20
x 6 D.
M5
x2
E.
x 2 F. M6*75
x2
G. M6
x 2 H. ¶6
x4
I.
x 2 J. M4*8
x2
L. M8*15
x2
¶6
TOOLS NEEDED (NOT SUPPLIED)
TOOL A
TOOL B
21
1
2
22
3
4
23
5
6
24
7
8
25
9
10
26
11
12
27
13
14
28
15
16
29
17
WARNING:
Use the cylinder hanger on the right side
of the BBQ (as shown in figure 15)
to hang the cylinder while using your BBQ.
Never stand the cylinder on the ground
while the BBQ is in use.
30
SOME GREAT RECIPE IDEAS
NEVER FAIL BBQ SAUCE
2 Tbsp
¼ cup
½ tsp
1 tsp
¼ cup
Butter or Margarine
Finely chopped onion
Ground ginger
Prepared mustard
Brown sugar, firmly packed
1
1 cup
¼ cup
1 Tbsp
¼ tsp
Clove Garlic, finely chopped
Tomato sauce
Lemon juice
Worcestershire sauce
Hot pepper sauce
Method:
Cook onion and garlic in margarine until onion is clear. Add the remaining ingredients and bring
to the boil. Simmer uncovered for 15-20 minutes. Refrigerate leftovers after using.
MARINATED CHICKEN
¼ cup
2 Tbsp
1½ tsp
Dijon mustard
Fresh lemon juice
Worcestershire sauce
1 tsp
¼ tsp
4
Dried Tarragon
Freshly ground black pepper
Boneless, skinless Chicken Breast
halves
Method:
Combine ingredients, mixing well. Marinade chicken for several hours. Grill, uncovered over a
medium heat for 10-15 minutes. The chicken is done once the juices run clear.
BBQ’D HONEY STEAK
2 kg
2 Tbsp
1 tsp
Beef sirloin steak
Red pepper, crushed
Black pepper
2
1 large
1 cup
Garlic Cloves, crushed
Onion, chopped
Honey
Method:
Combine all ingredients and marinade steak for 7-8 hours. Remove meat from the marinade
and grill over a very high heat till cooked as desired. Heat leftover marinade until it boils and
pour over grilled steak to serve.
GRILLED VEGGIES
¾ cup
¼ cup
1 tsp
1 tsp
1 tsp
Olive oil
Red wine vinegar
Fresh Rosemary
Fresh Thyme leaves
Fresh basil, chopped
1 tsp
1 Tbsp
½ tsp
½ tsp
1 kg
Fresh Oregano, chopped
Crushed Garlic
Salt
Ground black pepper
Assorted Vegetables, chopped
or whole according taste.
Method:
Combine all the ingredients in a small bowl. Marinade vegetables with sauce and cover.
Refrigerate for 2 hours. Grill vegetables over a medium heat until tender, brushing them with
marinade while they cook. Cooking time will vary according to the vegetables you choose.
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GRILLED BOEREWORS/SAUSAGE
Boerewors ( As much as desired )
Olive oil
Method:
Brush the boerewors/sausage lightly with olive oil as well as the grill. Preheat the grill section.
Turn the heat down to low and put the boerewors/sausage on the grill. Grill on one side for ± 5
minutes, before turning over and leaving for another ±5 minutes.
Cooking times will vary depending on the thickness of the boerewors/sausage.
(Prepare the sausage with the BBQ hood open.)
GRILLED RUMP STEAK
Rump steaks ( Each ± 20mm thick )
Olive oil
Method:
Brush the rump steaks with olive oil. Leave the steaks out of the refrigerator for 3-4 hours to reach
room temperature. Brush the grill lightly with oil. Preheat the the BBQ on high with the lid
open for 3-5 minutes.
Place the steak on the grill :
± 3 minutes on one side ( stop here for a rare steak) and then turn the steak over and leave for
another 3 minutes (stop here for a medium rare steak). Add your seasoning of choice. Turn the
BBQ off and leave for ±1-2 minutes with a closed lid (your steak is now well done).
RIB EYE STEAKS WITH GRILLED VEGETABLES AND OLIVE BUTTER
4
Rib eye steaks
For the olive butter:
250g
Butter
10
Black olives, chopped finely
5
Garlic Cloves, crushed
2 tsp
Fresh basil
An assortment of vegetables
10
Sundried tomatoes, chopped finely
10 g
Ground Paprika
Salt and pepper to taste
Method:
Bring the butter to room temperature before making the olive butter. Combine all the olive butter
ingredients. Once combined roll the olive butter into a ‘sausage’ shape in aluminium foil and allow
to firm in the fridge or place in the freezer for a short period of time.
Season the meat with herbs of your choice and grill for 5 minutes at a high temperature. Remove
the steaks from the grill and leave them in a warm dish.
While the steak warms, grill the vegetables (Carrots, cauliflower, fennel, artichokes, corn on the
cob, asparagus and celery are good options). Hard vegetables should preferably be parboiled first
in water or stock. Brush the vegetables with meat marinade and herb oil before grilling.
Season the vegetables with more BBQ herbs and cook for around 5 minutes over a lower
heat. Dot the meat with 2 or 3 slices of the olive butter and serve with the grilled vegetables.
32
PRAWNS A LA ALVA
5
100 ml
100 ml
20 drops
King or Tiger prawns, unpeeled 6
Olive oil
1 Tbsp
Basil oil
20g
Tabasco sauce
Garlic Cloves, crushed
Fresh sage, chopped
Salt
Method:
Combine all the ingredients except for the prawns to create a marinade. Marinade the unpeeled
prawns for several hours in advance. Grill the marinaded prawns till they turn pink and their tails
curl.
DESSERT ANYONE?
CINNAMON APPLES
4 medium
4 tsp
Tart apples, cored
Brown sugar
4 tsp
Cinnamon
Vanilla ice-cream or custard (optional)
Method:
Mix the cinnamon and sugar together.
Place each apple in the centre of a piece of heavy duty foil (± 30 cm square). Spoon 1 teaspoon of
the sugar and cinnamon mix into the centre of each apple. Fold the foil around the apple and seal
it tightly. Grill the apples, covered, over a medium-hot heat for ±30 minutes or until apples are
tender. Carefully transfer apples and syrup to bowls. Serve warm with custard or ice-cream.
SUMMER MEDLEY
3 medium
1 cup
2 Tbsp
Peaches, halved and pitted
Fresh blueberries
Brown sugar
2 Tbsp
1 Tbsp
Butter or margarine
Lemon juice
Method:
Place each peach half, cut side up, on a double layer of heavy duty foil (± 30cm square).
Sprinkle the peach with about 2 Tablespoons of blueberries, 1 teaspoon brown sugar, 1 teaspoon
butter and ½ a teaspoon lemon juice. Fold the foil around the peaches and seal it tightly.Grill the
peaches, covered, over a medium-low heat for 18-20 minutes or until the peaches are tender.
MEXICAN SMORES
½ cup
4
1 cup
Creamy peanut butter
Flour tortillas (20cm)
Miniature marshmallows
½ cup
Miniature semi-sweet chocolate
chips
Vanilla ice cream
Method:
Spread 2 tablespoons of peanut butter on each tortilla, Sprinkle a ¼ cup marshmallows and
2 tablespoons chocolate chips on half of each tortilla. Roll each tortilla up, beginning with the
topping side. Wrap each rolled tortilla in heavy duty foil and seal tightly. Grill, covered, over a
low heat for 5-10 minutes or until heated through. Unwrap the tortillas and place on dessert
plates. Serve with ice-cream.
33