sustainable production of batik process using

sustainable production of batik process using

NATIONAL POLICY DIALOGUE
KUALA LUMPUR
SUSTAINABLE
PRODUCTION OF
BATIK PROCESS
USING
CLEANER
PRODUCTION
APPROACH
Prof. Dr. Nik Meriam
Nik Sulaiman
(Technical Expert)
What Are the Challenges?
2
Marketing
issue
Systematic
and
effective
marketing
strategies
Business
Issue
Benchmarkin
g and
stronger
reputation
and culture
needed
Environmental
Issue
Extensive usage of
water during
processing and
production of
wastewater
contaminated with
dye and chemicals
What choice/s do we have?



How to produce/use batik in a
sustainable manner?
Should address the whole value chain from production to
consumption
Should benefit people, profit, planet, products
Good
Managem
ent
Practice
Market
Realities
Good
Science &
Technolog
y
Political
Will
Cleaner Production approach for the batik
industries

4-in-1 strategy :
economics
environment
quality
social
How can it be
applied ?
Process changes
Product changes
Use of natural
dyes
•
•
•
•
Good house keeping
Chemical management
Safety at workplace
Wastewater treatment –
appropriate and
affordable
Batik SMEs Profile in Kelantan & Terengganu
83 batik SMEs in Kelantan
17 batik SMEs in Terengganu
Batik Workers
T
E
R
E
N
G
G
A
N
U
K
E
L
A
N
T
A
N
Cluster SME
Total SME
Permanent
Contract
workers
workers
Kuala
Terengganu
13
66
5
Marang
3
8
3
Dungun
1
3
3
17
77
11
Total
Cluster SMEs
Total SME
Permanent
Contract
workers
workers
Kota Bharu
41
286
170
Pantai Cahaya Bulan
30
169
58
Tumpat
10
57
14
Melor
1
-
14
Bachok
1
7
-
83
512
256
Total
T
E
R
E
N
G
G
A
N
U
K
E
L
A
N
T
A
N
Batik operating years
White cloth
preparation
Washing process
Apply wax
Fixation process
Wax removal process
Apply dye
Drying 2
Drying 1
The variation flows of batik making process practices by batik
SMEs
Hotspots in Batik SMEs
Hotspot = potential location in the production area which has
potential has the result in losses in the batik premise
4 Aspects
 Chemical - chemical management, storage, safety and
chemical efficiency
 Energy - energy conservation efforts & effort to avoid the risk
of being affected by energy consumption
 Water - water conservation efforts & waste water treatment
efforts
 Raw materials - cloth & wax conservation efforts
Hotspots in Batik SMEs Kelantan
Hotspot area
Chemical management
Energy consumption
Hotspot division
35%
27%
Water consumption
Raw material usage
 Major hotspot - chemical management (35%):
(i) Chemicals not properly placed
(ii) Located in different places
(iii) Do not have specific shelf to store their chemicals
(iv) No label on each container of chemicals
(v) Did not document the usage of chemicals
 2nd major hotspot - energy consumption (27%):
(i) Did not make significant effort to reduce energy usage
(ii) Do not have safety signage for energy conservation
20%
18%
Hotspots in Batik SMEs Terengganu
Hotspot area
Energy consumption
Raw material usage
Water consumption
Chemical management
Hotspot division
31%
24%
23%
22%
 Major hotspot - energy consumption (31%):
(i) Did not make significant efforts to reduce energy usage
(ii) Do not have safety signage for energy conservation
(iii) Did not store their firewood in a proper manner. Leave the firewood exposed to the
rain, resulting in wet biomass and higher usage of firewood.
 2nd major hotspot - raw material usage (24%):
(i) Did not document the usage of cloth, wax and resin
(ii) Did not make an effort to reduce, recover and reuse wax during the process of
stamping or mencanting batik.
Energy efficiency in Batik SMEs
5 batik SMEs in Terengganu & Kelantan received blower to
reduce energy consumption at their premise.
The principle of using "blower" to the boiling process:
The burning process is more effective - supply air which contains oxygen into
the combustion chamber.
The efficiency of combustion process will increase 50% (based on the use of
blowers in Indonesia)
Energy saving in Batik SMEs
2 Types of energy:
- Gas
- Firewood
Energy consumption (before)
Energy consumption (after)
IKS
CBI-A-16
CBI-F-88
CBI-P-47
CBI-S-67
CBI-F-92
Total
Firewood (kg)
Gas (kg)
Firewood (kg)
1000
1000
1200
720
14,400
18320
84
48
84
504
720
500
500
600
360
7200
9160
Gas (kg)
42
24
42
252
360
*per year
Cost saving
1 kg firewood = RM0.10, 1 kg gas = RM1.80
Thus:
18320 kg firewood = RM1832  RM916/year (saving 50%)
720 kg gas = RM1296  RM648/year (saving 50%)
CP Activities in Batik SMEs
Good housekeeping (GHK) practices
a. Chemical management
b. Safety at workplace
c. Labeling
d. Documentation




Raw material documentation (cloth, chemical, dyes, wax)
Product documentation (batik sarung, kaftan, kain ela)
Workers documentation (attendance, health record)
Utilities documentation (water and electricity bill)
GHK practices will help batik SMEs to realise significant
savings in energy and resources
Items give to batik SMEs
No
1
Items
Dye container (powder
& liquid)
2
Chemical storage box
Pictures
GHK-Chemical management
No
1
Before
Dye containers are placed everywhere
No designated place to put dye containers
After
Provide a rack & dye containers
No
2
Before
After
Chemical containers are not compatible
Provide a closed container to put the resin
with the chemical characteristics of wax
and wax
and resin
GHK-Safety at workplace
No
1
2
Before
After
Workers do not use Personal Protective
Provide Personal Protective Equipment
Equipment (PPE).
(PPE).
No
3
4
Before
After
No
Before
1
Boiling Stage
2
Fixation Process
After
GHK-Labeling
No
1
Before
After
GHK-Documentation
Documentation - reference and give overall picture on process flow




Raw material documentation (cloth, chemical, dyes, wax)
Product documentation (batik sarung, kaftan, kain ela)
Workers documentation (attendance, health record)
Utilities documentation (water and electricity bill)
GHK practices will help batik SMEs to realise significant
savings in energy and resources
Network
Marketing
capability
Human
capital
Technology
Reputation
Success of
a batik
firm or
industry
Culture
Figure : Resources or factors that influence batik industry’s performance
THANK YOU
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
IKS Code
CBI-A-01
CBI-A-02
CBI-A-03
CBI-A-04
CBI-A-05
CBI-A-06
CBI-A-07
CBI-A-08
CBI-A-09
CBI-A-10
CBI-A-11
CBI-A-12
CBI-A-13
CBI-A-14
CBI-A-15
CBI-A-16
CBI-A-17
CBI-A-18
CBI-A-19
CBI-A-20
CBI-P-55
CBI-P-60
CBI-F-99
CBI-H-21
CBI-H-22
CBI-H-23
CBI-H-24
CBI-H-25
CBI-H-26
CBI-H-27
IKS
Selayang Batik
Normala Batik
SS Murni Enterprise
Asy batik
Sapiah Collection
Wan Azmi b Wan Sulaiman
Wan Zaini Batik
Ismail B Abdul Rahman
Lizza Creation
Gaya Warisan
Ibrahim Ismail
Formula Terbilang Trading
Aziz CB Batik
Norraz Batik
Yuzai Art & Craft
Zamil Batek
Rasuhaini Husin
Nie Batik
Nor Azila Mohd Pauzai
ZSM Batik
Ly batik
Zura batik
P’yan Batik Collection
Noor Aishah
Koleksi Khairun
Ayu Fashion
Din Batik
Aziz Batik
Yie Jaya Collection
MNH Batik
Kluster
Kota Bharu
Kota Bharu
Kota Bharu
Kota Bharu
Kota Bharu
Kota Bharu
Kota Bharu
Kota Bharu
Kota Bharu
Pasir Mas
Kota Bharu
Kota Bharu
Tumpat
Kota Bharu
Kota Bharu
Kota Bharu
PCB
Kota Bharu
Kota Bharu
Kota Bharu
PCB
PCB
KB
PCB
PCB
Tumpat
PCB
Tumpat
Tumpat
PCB
30
31
32
33
34
35
36
37
38
39
40
41
CBI-H-27
CBI-H-28
CBI-H-29
CBI-H-30
CBI-H-31
CBI-H-32
CBI-H-33
CBI-H-34
CBI-H-35
CBI-H-36
CBI-H-37
CBI-H-38
MNH Batik
Hafiza Batik
Baha Batik
AZ Batik
Persada Batik
Naluri Batik
Citra Fajar
Die Batik
Cottage Batik
Sunan Batik
Mohd Syafawi bin Dollah
Zainuddin Bin Hassan
42
CBI-H-39
CBI-H-40
CBI-P-53
Wan Abdul Aziz bin Wan Isa
Haliza
Batik Seri Cindai
PCB
Tumpat
PCB
CBI-F-100
CBI-P-41
CBI-P-42
CBI-P-43
CBI-P-44
CBI-P-45
CBI-P-46
CBI-P-47
Syafei b Abd Rashid
IBD Batik
SMSB Jaya Edar
Batras Design
Sitra Batik
NRJ Enterprise
Faizal batik Sutera
Sudin Bin Abdullah
Tumpat
PCB
PCB
PCB
PCB
PCB
Bachok
PCB
CBI-P-48
CBI-P-49
CBI-P-50
CBI-P-51
CBI-P-52
CBI-P-54
CBI-P-56
CBI-P-57
Persendirian (Mahsan Harun)
Noorhafiza Batik
Che fauzi Batik
Siti hajar Batik
Ghazali Batik
Anis batik
Asri batik
Rosli bin Sidek
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
PCB
PCB
PCB
Tumpat
PCB
PCB
Tumpat
Tumpat
Kota Bharu
Kota Bharu
PCB
Tumpat
PCB
Kota Bharu
PCB
PCB
PCB
PCB
Kota Bharu
PCB
61
CBI-S-61
Sabri Batik
62
CBI-S-62
Yee Batik & Songket
Kota Bharu
63
CBI-S-63
Maskamal Batik & Trading
Kota Bharu
64
CBI-S-64
Ariff Batik
Kota Bharu
65
CBI-S-65
Nies Batik
Kota Bharu
66
CBI-S-66
Arifdiani Jadi batik & Trading
67
CBI-S-67
Sel Collection
Kota Bharu
68
CBI-S-68
Kamaliah Batik
Kota Bharu
69
CBI-S-69
Miza Batik
Kota Bharu
70
CBI-S-70
Zawiyah Collection
Kota Bharu
71
CBI-S-71
Khairu Azhuar
Kota Bharu
72
CBI-S-72
D'mas Murni
Kota Bharu
73
CBI-S-73
MJ Batik
Kota Bharu
74
CBI-S-74
IDZ Batik
Kota Bharu
75
CBI-S-75
Ummi Batik
Kota Bharu
76
CBI-S-76
Saiful Masdi
Kota Bharu
77
CBI-S-77
Wan Rozli
Kota Bharu
78
CBI-S-78
Vesane Batik
Kota Bharu
79
CBI-S-79
Shawaizie
Kota Bharu
80
CBI-S-80
Wan Mat Batik
Kota Bharu
81
CBI-P-59
RZ Cipta Sdn Bhd
Kota Bharu
82
CBI-P-58
Wan Abdul Razak Batik
Kota Bharu
83
CBI-F-98
Nazri Collection
Kota Bharu
Melor
Melor
1
CBI-F-81
Batikku Anis
K.Terengganu
2
CBI-F-82
Nura Batik
K.Terengganu
3
CBI-F-83
Rosazlin Collection
K.Terengganu
4
CBI-F-84
Perniagaan Citrawarna Batek
K.Terengganu
5
CBI-F-85
Pauzi Batik
K.Terengganu
6
CBI-F-86
Fauziah Batik
K.Terengganu
7
CBI-F-87
Seem Nor Batik
K.Terengganu
8
CBI-F-88
Mohd Rashid bin Jusoh
K.Terengganu
9
CBI-F-89
Rumah Kraf
Dungun
10
CBI-F-90
Batik Pelangi
Marang
11
CBI-F-91
Zaba Batik Craft
K.Terengganu
12
CBI-F-92
Sinar batik
K.Terengganu
13
CBI-F-93
Romi batik
K.Terengganu
14
CBI-F-94
Mazri bin Mohamad
K.Terengganu
15
CBI-F-95
Wan Azhar Batik
K.Terengganu
16
CBI-F-96
Yong bin Ismail
K.Terengganu
17
CBI-F-97
Suhaila Batek
K.Terengganu