Perencanaan Desain Berbasis TIK di Industri

Perencanaan Desain Berbasis
Teknologi Informasi dan Komunikasi di
Industri Manufaktur
Nanang Ali Sutisna
Master Eng. in Computer Integrated Manufacturing
Senior Consultant, Engineering Solutions
PT Nusantara Secom Infotech
5/9/2011
Perusahaan Manufaktur
Suppliers/
Vendor
• Supplier chain
• Purchasing
Customer Support
• Pre/Post Sales Support
Human
Resource
ISO Approval
Review,
Design Release
•
•
•
•
Digital Design Review
View & Markup
Recognition
Audit
•
•
•
•
Sales &
Marketing
Account / Finance
Training
Corporate Communication
Staff Development
Virtual Learning
• Costing
• Define
incentive
program
•
•
•
•
•
Quick Response
Marketing Proposal
Easy to quote
Presentation
Product Launch
e-Manufacturing
Engineering
Design
• CAD/CAM
• CAE / FEA
• Prototyping
IT Research &
Development
• Technology
• Methodology
• Integrating
Factory Manager/
Production Planner
•
•
•
•
Manufacturing/
Assembly
Shop floor
Actual vs. schedule • Product Assembly/
Disassembly Sequencing
Scheduling
• Robotic/Work Cell Animation
Work-to-lists
Route cards
• Digital Factory
Quality Control
• Defect Analysis
• Quality Control
Distribution
• Fulfillment
• Delivery
Aktifitas Berbasis TIK di Industri Manufaktur
Computer-aided techniques:
CAD, CAE, CAM, CAPP, CAQ,PPC, ERP
A business system integrated by a common database.
Devices and equipment:
CNC, DNC, PLCs, Robotics, Computers, Software, Controllers,
Network, Interfacing, Monitoring equipment
Technologies:
FMS, ASRS, AGV, Robotics, Automated conveyance systems
Others:
Lean manufacturing
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Arti Singkatan:
CAD: Computer Aided Design
CAE : Computer Aided Engineering
CAM : Computer AidedManufacturing
CAPP : Computer Aided Process Planning
CAQ : Computer Aided Quality Assurance
PPC : Production Planning & Control
ERP: Enterprice Resources Planning
CNC: Computer Numerical Control
DNC: Direct Numerical Control
PLC: Programable Logic Controller
FMS: Flexible Manufacturing System
ASRS: Automatic Storage & Retrieval System
AGV: Automatic Guided Vehicle
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Siklus Produksi
CAD
Product
Concept
Customer
& market
Quality
Control
Design
Engineering
Drafting
Order new
Equipment
And tooling
Process
Planning
Production
Production
Scheduling
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Siklus Produksi Berbasis TIK
Computer
Aided
Design
Product
Concept
ComputerAided Drafting
And Documentation
Design
Engineering
Order new
Equipment
And tooling
Customer
& market
Quality
Control
Computer Aided
QualityControl
Production
Computer Controlled
Robot, machines, etc.
Drafting
Process
Planning
Computer Aided
Process Planning
Production
Scheduling
Computerized scheduling,
Material requirement planning,
Shopfloor control
Sejarah Computer Aided Design
CAD pertama kali digunakan di industri otomotif dan dirgantara
1964: DAC-1 (Dr. Patrick J.Hanratty, General Motors)
1964: Bell GRAPHIC 1 (Lockheed project)
1971: UNISURF (Piere Bezier, Renault) car body design and tooling.
1971: ADAM (Automated Drafting And Machining), Dr. P. J. Hanratty
(Manufacturing and Consulting Services Inc.)
1981: CATIA (Dassault Systemes), Romulus (ShapeData), Uni-Solid
(Unigraphics)
1982: AutoCAD (Autodesk)
1988: Pro/Engineer
Dengan dikembangkannya kernel pemodelan solid “B-Rep”,
muncul CAD kelas “mid-range”
1995: Solidwork
1996: SolidEdge
1999: Inventor
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Evolusi Teknologi CAx…
KNOWLEDGEWARE
DIGITAL
MOCKUP
VIRTUAL
PRODUCT
& PROCESS
3D DESIGN
ELECTRONIC
DRAWING
Design Centric
Process Centric
Tujuan Penggunaan CAD
Meningkatkan produktifitas desainer.
Meningkatkan kualitas desain.
Meningkatkan komunikasi antar bagian desain.
Membuat database untuk manufaktur.
Tujuan akhir adalah menurunkan biaya dan
meningkatkan daya saing.
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Diagram “Front-end Loading”
Freedom to Change
High
Product Knowledge
(as late as possible)
(as early as possible)
ENGINEERING / MANUFACTURING PROCESSES
Front end
Loading
Low
Cycle Time
A permanent driver for CATIA development: Front End Loading
Proses Desain Berbasis TIK
Design Process
Recognition
Of need
Computer Aided
Desain
Problem
Definition
Conceptual Design
And Styling
Synthesis
Engineering
Analysis
Analysis and
Optimization
Design Review
And Evaluation
Evaluation
Detailed Design
Presentation
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Aplikasi Berbasis TIK di Industri Manufaktur
Capability to manage with the force of FACTS, SPEED & CONTROL
Suppliers/
Vendor
Customer Support
Human
Resource
ISO Approval
Review,
Design Release
Account / Finance
Sales &
Marketing
• Quick Response
SCM
• Supplier chain
• Purchasing
CRM
• Pre/Post Sales Support
•
•
•
•
• Costing
• Marketing Proposal
Training
ERP •(Enterprise
Resources
Planning)
• Define
• Easy to quote
Digital Design Review
View & Markup
Recognition
Audit
• Corporate Communication
• Staff Development
• Virtual Learning
incentive
program
• Presentation
• Product Launch
e-Manufacturing
Engineering
Design
• CAD/CAM
• CAE / FEA
• Prototyping
Factory Manager/
Production Planner
IT Research &
Development
• Technology
• Methodology
• Integrating
•
•
•
•
Quality Control
Manufacturing/
Assembly
Shop floor
Actual vs. schedule • Product Assembly/
Disassembly Sequencing
Scheduling
• Robotic/Work Cell Animation
Work-to-lists
Route cards
• Digital Factory
• Defect Analysis
• Quality Control
Distribution
• Fulfillment
• Delivery
PLM (Product Lifecycle Management)
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Contoh Solusi PLM
Dassault Systemes Group
Virtual
Product
Virtual
Testing
Virtual
Production
PLM
Collaboration
Life
Experience
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Terima Kasih
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