Press Brake Buyer`s Guide :: March 2016

Transcription

PressBrake
ISSUE
02
BUYER’S GUIDE
OCTOBER
2016
YOUR GUIDE TO THE LATEST PRESS BRAKE TECHNOLOGY
FEATURE EDITORIAL
TRUMPF DELIVERS
SUPERIOR BENDING
EDITORIAL
LVD AUTOMATED SETUP
BOOSTS PRODUCTIVITY
OEM Platinum Partners
OEM Standard Partners
None of the above listed manufacturers pay to have their information included in this publication. The Press Brake Buyer’s
Guide is produced for the global press brake market for the purpose of highlighting those manufacturers that offer machines
with high level technology.
Cover image courtesy of TRUMPF
So you’re in the market
for a new press brake.
With so many makes and models available how do you
choose the right machine and how can you be sure
you’re getting the very latest technology with the
highest possible levels of productivity and performance?
Advanced technologies accessible today deliver safe, high speed and efficient machine control,
greater functionality and usability, highly advanced optical protection and exceptional performance. In
addition to these technologies, the latest advancements in embedded optical imaging aid productivity
through more accurate and consistent part production, managing faster bend speeds, real-time angle
measurement, high speed angle control and instant part sampling.
Unfortunately some press brake manufacturers make the mistake of treating productivity aids, user
functionality, operator protection and safety as an afterthought. Simply adding on or offering an array
of third party devices and components may provide basic functions but without the latest technology
embedded as a complete solution these add ons can dramatically reduce machine productivity,
performance, functionality and usability. In the end this costs you money.
What if you could own a machine that provides you with the very latest in functionality, safety and
operator protection while at the same time enhancing productivity and performance to levels never
before possible?
In this guide we showcase the industry’s leading press brake manufacturers who have embedded
the very latest technologies into their machine designs to provide users efficient and streamlined
operation, enhanced functionality and outstanding levels of productivity and performance.
pressbrakebuyersguide.com
1
Technology
Press brakes designed with these embedded technologies deliver a
better overall user experience thanks to efficient and streamlined
operation, enhanced functionality and outstanding levels of machine
productivity and performance.
To learn more about these technologies and to view press brake
performance for yourself, visit pressbrakebuyersguide.com
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PRESS BRAKE BUYER’S GUIDE
3
Technology
RapidBend
Turbo charge your press brake.
Press brake optical protection doesn’t have to slow you down. Machines with
embedded RapidBend technology utilise high speed progressive muting that
enables the tools to close safely at high speed until the punch is only millimetres
above the material. This reduces the slow speed travel distance on every bend to
boost machine performance and significantly enhance your productivity.
RapidBend enables the press brake to close safely at high speed until the punch
is just 6mm above the material.
RapidBend Plus
Not fast enough? RapidBend Plus reduces the speed change point even further
from 6mm down to just 2mm to significantly enhance machine productivity,
especially in high level production environments.
RapidBend Ultimate
Why go slow when you can always go fast? RapidBend Ultimate eliminates slow
speed altogether by enabling the tools to close at high speed right down to the
pinch point for the ultimate in high speed performance.
Press Brakes with RapidBend technology consistently outperform any other
machines on the market. Only press brakes with embedded RapidBend
technology can guarantee this high level of performance so look for RapidBend,
RapidBend Plus or RapidBend Ultimate when purchasing your next machine.
4
“RapidBend reduces the slow speed
travel distance on every bend, boosting
machine performance and significantly
enhancing productivity.”
5
Technology
SmartLink
Work smarter not harder.
SmartLink seamlessly integrates machine safety, optical protection and optical imaging functions with
the CNC system to enhance the operation, functionality, performance and efficiency of the press brake.
Press brakes with SmartLink offer a wide array of functions and not only operate without restriction or
interference from the optical protection system but with enhanced efficiency and productivity.
Functionality & productivity.
SmartLink enables optical protection modes to be selected and customised in the CNC bend program.
A different mode or combination of modes can be selected for each bend step allowing the operator
to streamline set-up to suit the profile of the work piece. SmartLink automatically switches modes on
each step of the bend program with automatic blanking of individual sensors to eliminate unnecessary
stops and pedal presses for reduced cycle time and the fastest possible part production.
Press brakes with SmartLink technology produce parts more efficiently and faster than ever before.
FlexSpeed
Who said safer is slower?
FlexSpeed safety control with high speed processing technology provides the platform for more
efficient machine operation and superior performance.
Traditional press brake designs employ a combination of hardware and software safety processing.
This inefficient process slows down overall response and reaction times and when coupled with optical
protection systems leads to a reduction in machine performance by forcing the machine to operate
at reduced closing speed in order to improve stopping performance and increasing slow speed travel
prior to bending.
Machines with FlexSpeed technology operate with maximum efficiency and productivity with no
restriction on operating speed or performance.
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AutoSense
AutoSense automatic monitoring technology tracks machine operation and performance in real
time. AutoSense automatically monitors control commands, motion, direction, speed and stopping
performance to maintain a high level of machine and operator protection. Press brakes with AutoSense
guarantee compliance with international safety standards that mandate automatic monitoring of
machine overrun and safe speed.
AutoSense Plus
AutoSense Plus provides additional monitoring to detect and diagnose specific machine electrical
and hydraulic faults with visual alerts displayed on the CNC. Machine problems are quickly and easily
identified to help get your machine back into production with minimal downtime.
AutoSense Ultimate
AutoSense Ultimate adds advanced Dynamic Valve Monitoring technology to automatically monitor
hydraulic valves, associated control commands and machine actions independent of traditional
valve sensors.
Press Brakes with embedded AutoSense technology give you peace of mind so you can focus on
getting the job done.
BendShield
Protecting your productivity, not just your operators.
BendShield technology provides advanced optical protection by enveloping the punch tip with a
protective field that has no gaps while maintaining high speed operation. With an object detection
resolution of 2mm, BendShield detects even the smallest obstruction from any angle. Press brakes
with BendShield technology are not only the safest but also the most productive with guaranteed high
speed performance.
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Press Brake
Showcase
Here we showcase the industry’s leading press brake
manufacturers and machine models that offer users
efficient and streamlined operation, enhanced functionality
and outstanding levels of productivity and performance.
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ADIRA Metal Forming Solutions is a Portuguese company with
60 years of experience in developing and producing highly
complex machine tools, such as shears, laser machines and
press brakes to cut and bend sheet metal. ADIRA is one of the
world leaders within the sector, operating in approximately 60
markets worldwide, known for its know-how and capability to
produce highly complex and customized solutions according to
each client’s specific needs. ADIRA is committed to continuous
innovation and improvement of its products, which stand out for
their high quality made in Portugal.
ADIRA PH
ADIRA PA
ADIRA PF
The PH is a heavy duty
press brake available up to
8 metres and 2000 tons.
ADIRA has a long experience
with heavy duty machines and
is able to supply you with both
conventional and tailor-made
solutions for large bends.
The PA semi-hybrid press brake
is equipped with a Hexa-C frame,
which ensures bending accuracy.
The PF is excellent for intricate
fast bends. The Hexa-C frame
ensures the precision on the
upper beam guiding, while big
wide openings allow you to
achieve intricate bends. Moreover,
the hybrid hydraulic circuit gives
you fast, though ecological bends.
It is an energy saver, with energy
consumption comparable to
machines with a hybrid hydraulic
circuit.
Please check ADIRA’s portfolio of shears, laser cutting
machines and hydraulic, electric or hybrid press brakes
at www.adira.pt. Here, it is also possible to access the
E-Configurator to get customized information and find the
right machine for you. Check ADIRA’s Facebook page for the
latest news and events.
- RapidBend 10
- FlexSpeed - SmartLink - AutoSense - BendShield - Plus - Ultimate
ADIRA BB
(Bluebender)
ADIRA GB
(Greenbender)
Press Brake
GUIMADIRA PM
With a Hexa-C frame that
ensures accurate guiding of the
upper beam, this fully electric
machine with Blue-drive system
is able to give you fast bends
and, simultaneously, simplicity
of service with savings on your
energy bill.
The Greenbender is the topof-the-rage of ADIRA press
brakes. With an H-frame for extra
stiffness, a hybrid circuit with
Green-dynamics system to cut
your electricity bills, and a capacity
to self-adjust most of the bending
parameters, the GB provides
complex precision bends.
The PM GUIMADIRA is an
economic, accurate, and simple
solution for any start-up business
with a limited budget! It is a
low automation machine with
a Hexa-C frame that ensures
a perfect guiding on the upper
beam, even when under stress.
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ALIKO – Finnish sheet-metal machinery know-how since 1978.
Our customers benefit from ALIKO’s advanced, comprehensive
solutions for machining heavy materials. With a wide range of
press brake accessories readily available, ALIKO can design a
machine solution to meet the customer’s exact needs.
When you require a reliable, durable and accurate machine that is also energyefficient and requires only a minimum amount of maintenance an ALIKO press
brake is the great solution.
Buy a new press brake or get the new life for a second-hand machine with ALIKO
retrofit solutions.
ALIKO Standard I
ALIKO Standard II
ALIKO Giant
The smallest member of the
ALIKO press brake family with
4-6 meter bending length and
320-500 tons bending force
guarantees the highest quality
with a very competitive price level.
Quality solutions for larger
volumes with 4-7 meter bending
length and 600-800 tons of
bending force complemented
by a heavy-duty construction
and great reliability, plus a wide
range of optional equipment and
accessories.
New generation of ALIKO Giant
press brakes provides you the
best result for any challenge.
The sky is the limit with the ALIKO
Giant: 6-15 meter bending length
and 1,000-10,000 tons bending
force.
For more information about ALIKO press brakes and retrofit
solutions visit www.aliko.fi
- RapidBend 12
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Founded in 1994, it is a company dedicated to the manufacture
of press brakes and shears for sheet metal work. At their
custom built facilities, in the town of Abrera (Barcelona) have all
the technological and human resources needed to carry out the
process from the design to manufacturing..
Specialists in the manufacture of high-tech machines, Axial offers significantly
higher performance levels of reliability, quality and workability.
Axial, with his long experience and his constant labor of research, development
and applies in its machines, the latest technological advances, it getting a
product of the first line, with the maximum performances.
SYNCRO Series
HSYNCRO Series
Customized Press Brake
SYNCRO is a hydraulic machine
of high productivity and
more versatile, that allow the
manufacturing a big variety of
parts with high precision and
repeatability.
HSYNCRO is a hybrid system,
with full featured: Touch Screen,
Energy Saver, multi axis
configuration and 3D integral
software, to do easy the bending
of the most complex product.
SYNCRO Series with more
features and specials
requirements, according the
special product that you need
bending. Can include specials
features as bending support,
measure angle device, Tandem
system or a machine with big
tonnage and length.
For more information visit www.axialmaquinaria.com
or call us to (+34) 93 770 50 80
- RapidBend 14
TAKE
THE LEAD
IN BENDING PRODUCTIVITY
WITH TOOLCELL
LASER
PUNCH
LVD’s unique press brake ToolCell will give you a leading edge in
BEND
bending productivity. With its integrated automated tool changing
system it maximizes bending operations throughout the day.
Learn more about the ToolCell and other LVD products by visiting
www.lvdgroup.com or contact us at [email protected].
LVDGROUP.COM
INTEGRATE
We are one of a handful of U.S.-based, build-to-order machine
tool manufacturers, and have shipped more than 50,000
machines in over a 100 years of operation. From our modern
500,000-square-foot plant and technical center on a 600+ acre
site near Cincinnati, Ohio, we engineer and build our machines
to the standard of ruggedness required in the North American
market – with premium engineering features that stand up to
years of rigorous use in demanding environments. Our current
product line includes CO2 and fiber lasers, Automation, Press
Brakes, Shears, Powdered Metal Presses, BAAM (Big Area
Additive Manufacturing), and software productivity solutions.
Goform
Baseform
Proform+
The Goform 40 ton Electric Press
Brake is the perfect solution
for small parts, up to ¼” thick
and less than 50 pounds. This
machine can be easily moved
with a fork truck or overhead
crane and put into production
without being anchored to the
floor.
Baseform Series Press Brakes
provide exceptional value with
± 0.0004” ram repeatability,
24” range backgage, Cincinnati
PC-based operator control with
touchscreen interface, 3D part
views and optional Cincinnati
Bend Simulation offline software.
Proform+ Series Press Brakes
excel in production environments
requiring accuracy, versatility and
reliability. Proform features include
rugged interlocked frame and
clevis cylinders, high resolution
encoders and Cincinnati PCbased operator control with
touchscreen interface.
To learn more about CI lasers, press brakes, shears,
powdered metal presses, BAAM, automation, other products
and services, visit our website at: www.e-ci.com
- RapidBend 16
Autoform+
Maxform
Large Press Brakes
The Autoform+ Series provides
advanced features and custom
machine options from 60-350
tons up to 18’ length. Advanced
technologies include precision
bed referenced linear encoders,
strain gage monitoring of machine
tonnage, Dynamic Thickness
Compensation & Adaptive
Forming.
Maxform Series Press Brakes,
available from 90 to 350 tons
are the industry benchmark for
productivity. Maxform’s provide
+/- .0002” ram repeatability,
exceptional ram speeds, Dynamic
Thickness Compensation,
Adaptive Forming and much
more.
Cincinnati Large Press Brakes are
available from 400 to 2,000 tons.
These machines can be provided
with optional bed widths, throat
depth, open height and tooling to
fit a variety of applications.
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Superior bending
An array of features makes TruBend Series 5000 by TRUMPF more productive and user-friendly
than ever before. Using an exceptional control concept, the machines are amazingly easy to operate.
Plus, two innovative angle measuring systems guarantee ultimate accuracy.
High axis speeds and acceleration
rates coupled with innovative
operating aids lend the TruBend
Series 5000 unparalleled productivity
– while keeping the high degree of
part flexibility customers have come
to expect. These high-productivity,
all-purpose TRUMPF machines
come equipped with an On-Demand
Servo Drive that features 4-cylinder
drive technology. The Servo Drive is
highly dynamic and extremely quiet
in operation, and delivers significantly
more productivity than a conventional
drive. At the same time, it remains
eco-friendly since it consumes energy
only during the bending process.
As TRUMPF was developing the
newest version of its most successful
bending machine, it placed the needs
of the operator firmly at the forefront –
the reason being that this is a decisive
factor influencing the quality and
productivity of the bending process.
The operator is assisted by a range of
ergonomic components, for instance
the MagicShoe, which revolutionizes
stroke triggering.
Human-machine interaction
The Touchpoint TruBend control is
revolutionary in its simplicity and
intuitive to use. Machine operators
will quickly know how to use the
different views, which focus on the
essentials while still providing all the
familiar options. An extremely realistic
3D visualization incorporating collision
monitoring is also available to assist
the operator. The user interface is
engineered with the demands of
everyday production in mind. The
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machine can be operated without
a mouse, using a 21.5 inch monitor
which, like a tablet, is equipped with
the multi-touch function, and can
even be used wearing work gloves.
Operators are free to swivel the
monitor into whatever position is
convenient for them, and have quick
access to direct help whenever they
need it.
To cut down on walking distances and
increase productivity at the same time,
operators can also use an additional
mobile control unit, the MobileControl
Pro. Operators can position the unit
anywhere along the press beam –
that way it is always within reach and
saves them numerous trips to the fixed
control panel. A 3.5 inch color display
enables them to input all the directions
they might need for the bending
process while standing directly at the
machine, including instructions to
switch to the next/previous bending
step or to correct the angle and axis
positions.
Ergonomic assistants for highquality parts
One of the revolutionary components
of the new TruBend Series 5000 is the
MagicShoe, a work shoe fitted with
smart sensors. This makes it easy
for the operator to move around and
initiate the stroke wherever they are
standing at the machine. Dragging
and relocating foot pedals becomes
a thing of the past, and the space in
front of the machine remains clear.
MagicShoe has its own type approval
examination, and its safety has been
tested and approved by the TÜV
inspection institution and certification
authority. Using it is completely safe
and there is no chance of accidentally
initiating a stroke.
An optical positioning aid slashes
setup times, thanks to white LEDs
that show with millimeter precision
exactly where the bending tools are
needed. And during bending, the
optical positioning aid always lights
up at the position where the next
bending operation is required. To
position workpieces securely, the
machine comes with an optimized
2-, 4-, 5- or 6-axis backgauge that
finds the correct position even faster
than before. Optimal illumination is
achieved thanks to LED lighting at the
front and in the interior of the machine.
Sliding doors at the sides made of
safety glass also make for ideal lighting
conditions and take up less space
around the machine than conventional
hinged doors.
Two measuring systems for
ensuring precise angles
Precise angles are the most crucial
part of bending quality, which is
why TRUMPF offers an assortment
of smart features designed to
achieve maximum precision. TCB
(Thickness Controlled Bending)
alone reduces angle errors caused
by variations in sheet thickness,
while those looking for ultimate angle
accuracy are advised to go with
the ACB (Automatically Controlled
Bending) angle measuring systems.
These systems measure the actual
angle during the bending process
together with the spring-back and
guide the press beam to achieve the
desired angle – the ideal solution for
guaranteeing quality results from the
outset. Two high-quality ACB angle
measuring systems are available
for the TruBend Series 5000, that
complement one another perfectly.
Ideally one of the two gets deployed,
depending on the application.
The new ACB Laser is compatible
with all types of tools. In this system,
there are measuring stations in front
and behind the bending line, each one
moving automatically into the correct
position. As part of a contactless
optical process, a laser projects a
line onto the sheet and a camera
measures the angle. Particularly if
faced with acute and open angles as
well as thick sheet metal, the ACB
Laser is the solution for maximum
precision – with no setup time at all.
For those who have to bend short
sides, work with reflective surfaces, or
require multi-point measurement, the
improved ACB Wireless is the obvious
solution. This system doesn’t need
a cable, automatically identifies the
position of sensor tools and is easy to
use. Measurements are taken via two
sensor disks integrated into the upper
tool.
www.trumpf.com
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Coastone has built servo electric press brakes based on ball
screw technology since 2004. Our machines feature from 1 up to
6 ball screws, which allows a fast and accurate bending. Together
with multi-CNC-axis crowning system, it makes our machines
unique.
Cone C9
Cone C15
Cone G40
Cone C9 is a servo electric press
brake for the bending of small
and simple parts below 1m. One
servo driven ball screw and the
compact frame ensure good
ergonomics, low maintenance
and both fast and precise results.
Cone C15 is a servo electric
press to bend small and middle
size parts. High frame version
allows box bending heights over
400mm. Two servo driven ball
screws ensure low maintenance
and both fast and precise
bending results.
Cone G40 is a servo electric
press brake for bending long
parts with a high accuracy. Six
servo driven ball screws with our
unique crowning system provide
a fast and precise bending while
keeping maintenance and running
costs low.
Find more information on our website www.coastone.fi.
- RapidBend 20
DERATECH GROUP - Shanghai Deratech CNC Machine Tool Co.,
Ltd was established in 2013 and is the collaborating company of
DERATECH GROUP in China. DERATECH GROUP is an integrated
professional company that has been committed to research and
development, production and sales of sheet metal equipment for
over 30 years. Branches of DERATECH GROUP have so far been
established in China, Germany, Netherlands, Australia, Thailand
and Malaysia, while DERATECH GROUP products and services
can be found throughout the world.
HYBRID CNC
ULTIMA CNC
Powered by AC servo motor
and variable speed pump, our
HYBRID model provides speed
and precision with energy savings
of up to 60%.
With 11 CNC controller axis,
ULTIMA provides more functions
to meet customer requirements.
For more information on DERATECH press brakes please visit
www.deratech.cn
- RapidBend pressbrakebuyersguide.com
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Euromac is a well known worldwide supplier of machines for
sheet metal working, such as CNC punching, bending and
notching machines. Euromac machinery is built utilizing the
most recent technologies in order to meet the most demanding
market requirements for flexibility. Euromac is a proud Italian
company, with global presence in the sheet metal industry.
Euromac, established in 1986, designs, develops, produces and
sells conventional and CNC fabricating machine tools. The vast
experience of our design engineers combined with the knowledge
of our customers renders Euromac both innovative and dynamic.
FX Bend 850
The design and attention to
detail is combined with high
quality standards, with the aim to
provide you with a machine that is
efficient, productive and exciting.
Euromac meets your ambitions. www.euromac.com
- RapidBend 22
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Ever since the foundation in 1965, it is HACO’s mission to
become a trendsetter for modern applications. Now, HACO is a
worldwide group offering a full range of high-quality solutions.
From professional woodworking, sheet metal working and
aluminum milling machines to controls and surfacing installations.
HACO offers high quality products and support with the best
price/quality ratio.
HACO is a specialist in sheet metal fabrication and routinely produces press brakes
for a diverse group of industries. Our current assortment includes press brakes
with capacities from 40 to 2,000 tons and working lengths from 1.6 to 10 m.
PRESSMASTER
EUROMASTER S
Top level press brake with high
specs and standard execution
and possibility for all sophisticated
options.
Medium level press brake with
basic execution and possibility for
all classic options.
For more information visit www.HACO.com
- RapidBend 24
Find us at EuroBLECH 2016.
We’ll be at stand F12 in Hall 16, so stop by
to pick up your free copy of the Press Brake
Buyer’s Guide and our handy EuroBLECH map
so you can visit all our partners at the fair.
For more information head over to
25 – 29 October 2016
Hanover, Germany
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LVD is a leading manufacturer of sheet metalworking machines
and software, including laser cutting systems, punching machines,
press brakes, guillotine shears, and automation systems that
integrate with its software suite. LVD has five production
facilities worldwide and sales/service offices in more than 45
countries.
A market leader in CNC bending / forming technology, LVD offers one of the
most extensive press brake lines - from economical manual and CNC press
brakes, multi-axis machines featuring LVD’s unique adaptive forming system and
touchscreen control, to turnkey custom designs. All are engineered to simplify
programming, eliminate trial bending, and provide accurate, repeatable results.
PPEC Series
PPEB Series
Easy-Form Series
Versatile hydraulic bending
High flexibility, optimal
bending results
The ultimate bending
machine
PPEB press brakes ensure high
precision and flexibility. Equipped
with state-of-the-art hydraulics and
electronics, full-featured TOUCH-B
control, in multi-axis configurations,
they efficiently handle simple to
complex bending.
Easy-Form press brakes provide
unmatched performance. Featuring
LVD’s patented Easy-Form® angle
correction and monitoring system
that ensures first part, good part.
LVD’s powerful TOUCH-B control
optimizes part production.
PPEC machines feature a servocontrolled design, leading-edge
hydraulics and electronics for
perfect bending control. LVD’s
TOUCH-B control makes full
use of the machine’s bending
capabilities to provide a high
degree of versatility.
For more information about LVD press brakes, visit
www.lvdgroup.com or contact LVD at Tel. +32 56 43 05 11,
E-mail: [email protected]. Find your local LVD representative
at www.lvdgroup.com.
- RapidBend 26
ToolCell
PPEB-H Series
Innovative bending
automation
Heavy-duty XXL bending
ToolCell uses revolutionary
technology that minimizes
setups, is fast and highly reliable.
An integrated automated tool
changing system stores a library
of tooling that is automatically
changed as the job requires.
When it comes to heavy-duty
bending, LVD leads the industry
in configure-to-order bending
solutions with stand-alone
machines up to 3000 tons/14
meters, tandem, tridem and
quadem machine configurations.
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Prima Power is a leading specialist in machines and systems
for sheet metal working. Our offering in this field is one of the
widest and covers all applications: laser processing, punching,
shearing, bending, automation. Our manufacturing facilities are
in Italy, Finland, USA and China, from which we deliver machines
and systems all over the world. Our sales and service network is
active in over 80 countries, with direct presence or through
a network of specialized dealers.
With our product lines ThePUNCH, TheLASER, TheCOMBI, TheBEND,
TheSYSTEM and TheSOFTWARE we cover all stages of the sheet metal
working process.
eP Series
PX Series
P Series
Fast, accurate, efficient servoelectric bending solution.
The basic solution in the P-Series
press brakes. High degree of
standardization leads to limited
number of machine types and
very affordable prices.
The P version press brake offers
a wide range of models from 20
to 320 tons and a wide range of
different options.
Please visit our website www.primapower.com
for more information.
- RapidBend 28
PS
PH
PS guarantees superior
performance to meet the most
demanding targets in productivity
and flexibility.
PH has been designed for heavy
duty applications and to provide
customer specific solutions.
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Innovation, Excellence and Customer Care. These three
fundamental values characterize Salvagnini’s success of over fifty
years in the field of flexible automation and industrial machinery
for sheet metal processing. The world leader in panel bending
technology, with headquarters in northern Italy, comprises four
design/production facilities and twenty companies dedicated to
sales and customer support.
Salvagnini’s original and forward-thinking spirit, its innovating culture and its
pioneering technology are reflected in its high-quality, innovative solutions. The
highly advanced and diversified range of machines and systems includes punch/
shear machines, panel benders, press-brakes, fiber cutters, integrated FMS and
automatic storages.
B3 KinEtic
The “fast” movements of the
top-beam (both up and down)
can reach a speed of 250 mm/s,
thanks to two independently
managed brushless motors, direct
drive transmission and a system
that changes the transmission
ratio as required.
For more information visit www.salvagninigroup.com
- RapidBend 30
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Optimizing Tool Setup for
Better Bending Productivity
LVD overcomes the most significant bending bottleneck with a unique automated press
brake system.
Fabricators around the world face the
same challenge – how to maximize
throughput due to increased tool
changes. No matter the size or
complexity of the bending application,
tool setup time is the most significant
bottleneck when it comes to bending
productivity. The need to frequently
change tools continues to be fueled by
the trend toward reduced batch sizes
and shortened lead times, as well as
the necessity to reduce stock levels
and manufacture the exact quantity
required.
Is your bending output suffering?
The solution is automatic
To make press brake setup more
efficient, LVD developed ToolCell. An
innovative automatic tool changing
press brake, this press brake
automation system cuts down on
setup preparation time by:
• Automatically loading/unloading
tooling while the operator is
preparing the next job
• Eliminating small adjustment of
tool sets
• Holding a large library of tools
within the ToolCell
Now more than ever, optimizing tool
setup is fundamental to better bending
productivity. Ask yourself:
• Do your parts require complex
or multiple bend stations?
• Are you losing time retrieving
tools or searching for tools in
use on other machines?
• Is your overall throughput
diminished?
If so, reducing this non-productive
time is critical to your competitiveness.
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Control and programming
save time
LVD’s TOUCH-B touch screen
graphical user interface makes
tool setup more efficient through
full network connectivity and more
intuitive control of the machine.
Parts can be programmed offline
using LVD’s CADMAN-B software
and 3D-simulation – files can be
seamlessly transferred to the machine
ready for production.
In process quality control
• Are you changing press brake
tooling more than six times a
day?
• Are you losing time because of
incorrect positioning of tooling
sets?
lengths of bottom tooling (Vee dies).
While the operator is preparing parts
for the next job, ToolCell automatically
unloads the previous tool set up and
precisely loads the next, ready for
production.
Parts can be programmed offline
using LVD’s CADMAN-B software. 3D
simulation files can be transferred to
the machine ready for production.
Unique “stadium” efficiently
stores tooling
ToolCell ends the search for tooling.
The machine holds a large selection
of tools in the “tooling stadium”
within the machine. Configured to
suit individualrequirements, ToolCell’s
tooling stadium is able to house two
complete lengths of self-seating top
tooling (punches) and five complete
To get the right angle, LVD equipped
ToolCell with its Easy-Form Laser
(EFL) adaptive bending system. EFL
is a patented angle measurement
system that uses lasers to monitor and
adapt the angle in real time during the
bending process. The result is that all
parts – from the first to the last – are
formed perfectly.
More cost-effective, productive
bending no matter the volume
or mix
With ToolCell bending is more
productive and cost-effective no
matter the batch size.
For more information about LVD’s
ToolCell, visit www.lvdgroup.com.
ToolCell press brake automation system maximizes productivity
by reducing tool setup time.
With LVD’s patented Easy-Form®
adaptive bending system on board
ToolCell, all parts are formed perfectly.
Tools are automatically loaded/
unloaded while the operator is
preparing the next job.
A large capacity tooling stadium
maximizes tooling flexibility.
33
STR have produced high performance 100% Italian made Electric
Press Brakes since 2008. The Verde is famous for its simple and
very reliable design, the patented Direct Drive system is exclusive
to the Verde electrical press brake.
Only the best components from the best brands on the market, are installed on
our machines. STR press brakes are precise, reliable, fast and highly productive.
We do everything possible to ensure the best long term satisfaction from our
customers.
Verde
VERDE press brake. Electrical
machine. Sizes from 850 mm
to 4200 mm, from 15 to 150 t
Patent pending system direct
drive between Y axis motors and
screws. Available with Iris and Iris
Plus systems.
Contact STR by email [email protected]
or via phone 0039 035 1991 2991 – Fax 0039 035 1991 2992
- RapidBend 34
Flexible bending cell
Boundless creativity:
freedom of design,
unlimited feasibility.
ENDER
B
EL
N
A
E
P
Salvagnini Synergy:
flexible technology,
maximum efficiency.
PR E S S -B
R
A
K
Quick ROI:
minimum cost per bend,
maximum profit.
Smart operation:
optimized flow,
zero errors.
A concrete step towards the factory 4.0
Flexcell is a unique solution designed to create value, increasing productivity
and efficiency even in single batch productions, ensuring a controlled process
at any moment. Flexcell Salvagnini: the intelligent combination of winning
technologies.
salvagninigroup.com
TRUMPF is undoubtedly one of the world’s leading companies for
machine tools, lasers and electronics for industrial applications.
TRUMPF provides manufacturing solutions that are used in the
manufacture of the most diverse products, from vehicles, building
technology and mobile devices to state-of-the-art power and
data storage.
TruBend machines incorporate a wealth of experience in press brake technology
coupled with pioneering innovations. Enabling you to fabricate parts in any
format, from the simplest to the most complex, precisely and cost-effective.
TruBend machines are above all renowned for their flexibility, finished part quality,
and a high cost-benefit ratio. Moreover, TRUMPF can meet all of your additional
requirements - for tools, automation and software - from a single source.
TruBend Series 3000
TruBend Series 5000
TruBend Series 7000
The right machine for anyone who
values TRUMPF quality, simple
operation and an attractive price.
Consistently high productivity
from programming and set-up
to bending. The TruBend Series
5000 allows the widest variety of
parts with maximum precision.
Highly dynamic, innovative
bending of small and medium
parts under optimum operating
conditions.
For more information visit www.trumpf.com
- RapidBend 36
37
Ursviken Technology AB represents a long history with a
reputation in the market for excellent know how and long lasting
machines that retain their accuracy over time. Ursviken supply
the Power and Productivity to heavy plate metal working as
well as efficiency, accuracy, flexibility and high quality in lighter
materials. All machines are designed to meet even the most
demanding customer needs including the Return-On-Investment,
life-time cost, service, after-sales, software, tooling and
application support. Ursviken design and manufacture in house
the solution you ask for.
OptiFlex Series
100-320 ton
Optima Series
400-5000 ton
Custom Built Presses
Automated Systems
Empowering CNC Press
Brake Technology to achieve
maximized productivity. Module
built presses allow more
configuration combinations
without compromising with quality
or performance. Over all bending
length in between sides increases
usable bed length.
The Giant Press Brake that
empowers the productivity for the
most demanding metal bending
operations. VDT CNC Variable
Die Tool the quickest possible
bottom tool change. Designed for
bending advanced high-strength
steel. FlexiCrown enable deflection
compensation locally along the bed.
Tandem applications. Pole or tube
manufacturing. Front and Back
Gauges manipulating sheet in
unmanned production. In- and
Out-feed system handles the
heaviest work pieces. Logistic
solutions for material handling
increases productivity.
Please visit our website www.ursviken.com for more
information and case studies under the Video tab.
- RapidBend 38
39
Only the best. Speed and precision are the focus when working
with sheet metal. To achieve the best result in the shortest time
possible, the key is a machine that optimizes the manufacturing
process. VICLA® can offer a wide range of flexible solutions, all
engineered with the aim to optimize the production.
Not just a company, VICLA® is built and operated as a real Italian atelier for sheet
metal processing machinery. We are not just a simple manufacturer of sheet
metal machinery, but rather we develop a real partnership with our customers to
supply them with tailor-made products and support.
SUPERIOR
The SUPERIOR press brake,
engineered with great care for
details, is a high quality machine.
We studied the framework
flections so we could design a
product that reacts in the most
appropriate and responsive way to
the mechanical solicitations, which
guarantees a stable structure.
For more information visit www.vicla.eu/press-brakes/superior
- RapidBend 40
41
Warcom is a manufacturing company that embraces technology
and leverages a long history and extensive sales network
to continue to grow their brand. Warcom is a leading Italian
manufacturer of press brakes, shears, plasma cutting machines
and fiber laser cutting machines. The current ownership is very
focused on establishing a new presence in international markets
by way of their dedication and attention to customer needs and
satisfaction.
EVOLUTA
DINAMICA
FUTURA
EVOLUTA radically revolutionizes
the bending process, presenting
itself as the best choice for those
who desire the newest and most
advanced technology.
DINAMICA is characterized by
an elegant design with attention
to every detail. This synchronized
press brake is the top of Warcom’s
product range, featuring the
highest levels of performance,
precision and productivity.
The FUTURA series has a range
of models from 50 tons up to
1500 tons and is completely
customizable, including specialty
tandem and quad configurations.
The technical features of
EVOLUTA will ensure maximum
flexibility to meet every bending
requirement.
FUTURA is designed for the most
demanding of users who desire
the greatest range of machine
capacity and performance.
To get detailed information about our machines visit our
website: www.warcom.it
- RapidBend 42
LOGICA
LOGICA is characterized by an
elegant design with attention to
every detail. This electric press
brake is the top of Warcom’s
product range, featuring the
highest levels of performance,
precision, productivity and energy
efficiency.
43
Jiangsu Yawei Machine Tool Co., Ltd specialises in the production
of high quality sheet metal machine tools such as CNC laser
cutting machines, CNC turret punches, CNC press brakes and
CNC shearing machines. After almost 60 years of development,
Yawei has become the leading manufacturer for the sheet metal
forming industry in China.
PBC
PBE
PBC servo-pump CNC press
brakes uses servo motor
connecting the oil pump.
Real-time control over motor
speed reduces idle work to
achieve energy savings with high
efficiency and stability.
PBE electric CNC press brake.
Ram driven through two servo
motors and heavy load ball screws
with high acceleration, efficiency
and energy saving.
For more information please visit www.yawei.cc
- RapidBend 44
Go faster than ever before...
With the Sentinel Plus Press Brake Guarding System.
Sentinel Plus is the most
advanced press brake guarding
system ever designed for
retrofit applications and is
optimised for high speed
performance machines.
As a camera based system, Sentinel Plus delivers exceptional levels of
productivity, performance and protection.
Sentinel Plus features RapidBend Plus technology that enables you to operate
faster than ever before. RapidBend Plus works with flat sheets and box profile
parts so your machine can operate at high speed right down to 2mm above
the material surface to significantly boost your productivity.
Performance without compromise.™
lazersafe.com
4429 LAZ-PBBG
For more information and to find your nearest Lazer Safe Retrofit
Dealer, visit www.lazersafe.com.
Born to bend.
More in it for you:
press brakes from
TRUMPF.
TruBend press brakes spark a passion for bending technology. From the smallest electronic components to thick, largeformat metal sheets, they allow you to tackle an unparalleled range of parts with maximum productivity. With their exceptional precision and user-friendly operation, they cover all the bases. TruBend machines have been carefully designed
to create an ergonomic workplace – and operators love working with them! That makes TruBend press brakes the perfect foundation for your success. Isn’t it time to choose TRUMPF?
www.trumpf.com
The TruBend 5130 has received the following awards:
New website now online.
The Press Brake Buyer’s Guide website now features
all our partners and the latest machine listings.
Head over to www.pressbrakebuyersguide.com
to find out more and sign up to our newsletter.



47
Copyright
This guide is produced and published by Lazer Safe Pty Ltd. The contents of this guide are subject to copyright and must not be duplicated,
reproduced or communicated without the prior written consent of Lazer Safe.
Disclaimer
While every reasonable effort is made to ensure that the information presented in this guide is accurate and current at the time of publication, Lazer
Safe does not make any guarantee or warranty of accuracy of the information provided. Lazer Safe reserves the right to make changes at any time
and without notice. Lazer Safe does not assume any liability for the accuracy of information presented or for any subsequent loss or damage suffered
where you rely on or use the information contained within this guide.
Information, descriptions and images of press brakes presented in this guide are provided by the press brake manufacturer. Lazer Safe does not
assume any liability for the accuracy of this information. You should consult the press brake manufacturer to confirm the accuracy and validity of this
information prior to making any purchasing decision.
Trademarks
The following trademarks are the property of Lazer Safe and must not be duplicated, reproduced or communicated without the prior written consent of
Lazer Safe;
AXIOM :: 4431
Lazer Safe, Press Control Safety System, PCSS, PCSS-A, LZS-L G, LZS-LG-HS, LZS-004, LZS-004-HS, LZS-005, IRIS, IRIS Plus, RapidBend,
RapidBend Plus, RapidBend Ultimate, FlexSpeed, FlexSpeed Plus, SmartLink, BendShield, BendShield Plus, AutoSense, AutoSense Plus, AutoSense
Ultimate, Sentinel, Sentinel Plus, Defender, Defender Plus, FoldGuard, PressGuard, LazerGuard.
Patents
Lazer Safe products and technology are subject to patents granted or applied for in various global territories.
Find our partners
at EuroBlech 2016
17
Stand D66
Stand F12
Stands B146 /
B130 / B174
16
4. Allee
Stand F41
Stand D86
Stand H33
Stand B20
27
15
Stand E64
Stand A35
Stand H14
14
Stand H14
Expo-Allee
13
12
11
Stand B153
Stands D94 / J176
Stands B94 / B48
Stand J17
Stand G26

Press Brake Buyer`s Guide :: March 2016

Transcription

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