ANSI/ESD S 20.20 and Program Management

ANSI/ESD S 20.20 and Program
Management
David E. Swenson
Affinity Static Control Consulting L.L.C.
Round Rock, TX
Outline
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Overview of S20.20
Implementation of S20.20 in your facility
What’s new in Certification?
Earning Certification to S20.20
Program Manager Certification
Senior ESD Engineer Program
Questions ???
20.20 Development and Review Process –
Between Government and Commercial Interests
Development
DevelopmentTask
TaskTeam
Team
USAF*
Boeing
USAF*
Boeing
NAVY
Raytheon
NAVY
Raytheon
NASA
Motorola*
NASA
Motorola*
Celestica
3M
Celestica
3M
**Co-chairs
Co-chairs
Industry
IndustryReview
Review
9921
21Military
MilitaryOrganizations
Organizations
(Army,
(Army,Navy,
Navy,Air
AirForce,
Force,Marines)
Marines)
99FAA,
FAA,FDA,
FDA,SAE,
SAE,RCJ
RCJ
99British
BritishElectrostatic
ElectrostaticControl
ControlAssn
Assn
99Dept
DeptofofNational
NationalDefense(Canada)
Defense(Canada)
99Others
Others
Draft Standard Review
ESDA STDCOM - 42 Members
15% General
Interest
38% Users
48% Producers
STDCOM Membership
IBM
Lucent
Lockheed
Ion Systems
Richmond
HP
S20.20 Overview
ANSI/ESD S 20.20 and E SD T R 20.20- Handbook
S20.20 Overview
• Applies to all activities from
device level packaging to field
service
• Level of control to 100 volts HBM
• Guidance provided for more
sensitive parts and applications
– (Handbook available from ESD
Association)
S20.20 Overview
A.
All conductors in the environment, including
personnel, must be bonded or electrically
connected and attached to a known ground or
contrived ground (as on shipboard or on
aircraft).
S20.20 Overview
B.
Assessment of the ESD hazard created by
electrostatic charges on the necessary nonconductors in the work place is required.
S20.20 Overview
C. Transportation of ESDS items outside an
Electrostatic Protected Area requires enclosure
in static protective materials.
S20.20 Overview
• Evaluate your current ESD
Control Procedures
against
industry standards
• Compare material
specifications to current
specifications
• Compare test methods and
specifications to current
test methods
S20.20 Outline (Major Elements)
Section 6:
ESD Control Program Requirements and
Guidance
Section 6.1:
ESD Control Program Administrative
Requirements
Section 6.2
ESD Control Program Technical
Requirements
Administrative and Technical
Elements
• Administrative and Technical Elements are
contained within a properly written ESD
Control Program Plan. The “Plan” contains
the following Elements:
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ESD Control Plan
Training Plan
Compliance Verification Plan
Detailed Technical Elements
Compliance Verification Plan
• Identify the requirements that must be
verified – Technical elements in the
Plan
• Establish the frequency and type of
verification that must occur (internal
and external audits, certification etc.).
• Select appropriate test equipment based
on industry standards.
Protected Areas
• Protected area design depends on application.
• Area must be marked with proper signage.
• Access to Protected Area limited to trained
personnel only. Untrained personnel must be
escorted by trained personnel.
• Removal of all nonessential insulators required.
• Ionization or charge mitigating techniques
required to neutralize charge on essential
insulators if the charge level is considered a threat.
Figure 1 Application of ESD Packaging Properties
Generic Manufacturing Process
Packaging outside EPA
:
(UPA)
Required
Product
Development
EPA
Engineering
Admin offices
:
Low Charging
Maintenance
Dissipative
Shielding
Packaging within EPA
Rework/
Asbly
Required
QA/Test
:
Low Charging
Dissipative
Receiving
Optional:
Transportation
Shielding
See Paragraph 6.3 to
reduce properties required.
Inspection
Print
Pick/Place
Reflow
Pack
Shipping
Transportation
Kiting
Print
Pick/Place
Reflow
Pack
Storage
(product)
Storage
(materials)
Assembly
Field Returns
ESD S 541
Point of Use
:
Protected Area Definition
• EPA (Electrostatic Protected Area):
– A defined location with the necessary
materials, tools and equipment capable of
controlling static electricity on all items
entering or used within specified boundaries.
Packaging
• ESD Protective Packaging and
package marking must be in
accordance with customer
requirements.
• If not defined by contract, purchase
order, drawing or customer
documentation, the Plan needs to
define the protective packaging
requirements.
Packaging
• Packaging shall be defined for all material
movement within Protected areas, between
job sites and within field service operations.
Packaging Considerations
• The type of packaging used depends on sensitivity
of items and where the parts are going.
– The intent of ESD protective packaging is to prevent a
direct electrostatic discharge from affecting packaged
parts, allow for dissipation of charge from the package
exterior, and minimize charging of the packaged items
from external electrostatic fields and
triboelectrification.
Implementing S20.20 in your
Facility
• Get ANSI/ESD S20.20 (www.esda.org)
• Document review to determine status
• Write your own program according to
your applications
• Incorporate changes
• Train employees
• Pre-Assessment Audit
What’s New in Certification?
• Add on to back of ISO 9000 audit
• Some vendors/suppliers qualified
to do pre-assessment (based on
experience)
• Additional Registrars coming on
board
What’s New in Certification
• Authorized Registrars
ESD S20.20
– Det Norske Veritas (DNV)
– BSi
– QMI
– NQA
– LRQA (Pending)
• (Watch the ESDA web site for new
Registrars)
Earning Certification to S20.20
• ISO 9000-2000 style
auditing
• ISO Registrars conduct
audit
• Certification granted by
Registrar and ESD
Association
• Only ISO Registrar can
certify
Program Manager Certification
• New initiative
– ESDA Certification of individuals
that complete requirements
– Prerequisite Tutorials
– Program Manager Review
Course (4 hours) and Final Exam
(4 hours)
Program Manager Certification
• Prerequisite Tutorials available this year:
– How To’s of In-Plant ESD Survey &
Evaluation Measurements
– Electrostatic Calculations for the ESD
Engineer
– Air Ionization: Issues and Answers
– ANSI/ESD S20.20 Seminar for
Independent Assessors, Program
Managers, and Consultants (2 day course)
Program Manager Certification
• Courses Available 2004:
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Packaging
Workstation Design
Revised Basics of Static Control
Revised Standards
SPC*
ESD Hazard and Risk Assessment *
Device Protection/Failure Analysis Basics
ISO9000-2000 Overview
Employee Training and Record Retention*
Program Manager Course and Final Exam
* May be built into other Tutorials
Senior ESD Engineer
• Program being defined:
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Self- Nomination
Publication Requirements
Peer Support
Tutorial Attendance
Questions ?