VAST XTR Gold - Rlguimont.Com

VAST XTR Gold
A. Hartline T. Wojtoviets
Michigan Lunch and Learn
Brighton, MI, February 26, 2015
Revolutions…
THE REVOLUTION OF METROLOGY
1991
MT, HSS
1974
UMM
1st
Generation
Carl Zeiss, A. Hartline T.Wojtoviets
1995
VAST
2003
VAST
Navigator
2005
VAST XXT
with RDS
and RDS-CAA
2010
VAST
Performance
2nd
4th
5th
3rd
Generation Generation Generation Generation
10.03.2015
2/26/2015
2
The Continuation of the Scanning Story
Scanning – consequent development by Carl Zeiss
2011
1974
UMM
1991
MT, HSS
1st
Generation
Carl Zeiss, A. Hartline T.Wojtoviets
1995
VAST
2nd
Generation
2003
VAST
Navigator
2005
VAST XXT
with RDS
and RDS-CAA
3rd
Generation
2010
VAST
Performance
4th
5th
Generation Generation
VAST
XTR
6th
Generation
10.03.2015
2/26/2015
3
VAST XTR gold - What is in it for me?
Productivity
Better performance
Higher throughput
• up to 20% time reduction for the CNC run
• up to70% cost reduction( depending on the workpiece)
• VAST Navigator and VAST Performance possible
• less changes of probe systems, less standstill period
• add-on of a rotational axis to the 3 linear axis
• less travel paths
Trust
Flexibility
More safety and flexibility
Proven precision
• 24 indexing positions ( each 15° ) enlarges
the flexibility of the single probe systems
• adapter plates for VAST XT gold and
VAST gold can be used as usual
( additional with collision ring )
• MASS technology
• Slide switch for safety in the probe adapter
• new probe magazines ZCR-70 can handle
adapter plates of VAST XTR gold
and VAST XT gold, VAST gold
• collision protection for the
probe head included in the adapter plate
• correct angle detection of the adapter plate
by 24 ID-chips
• collision protection also during the “rotation”
of the adapter plate
• VAST XTR gold uses the proven
VAST technology
• proven changing accuracy of
0,5µm / 100mm
• Same specs like VAST XT gold
500mm/500g without rotation
350mm/500g with rotation
• less complexity of probe systems
and therefore higher stiffness
Universal
ZSH-70-R24
Standard adapter
Carl Zeiss, A. Hartline T.Wojtoviets
• for new projects like ACCURA II,
PRISMO and MMZ T new
• CenterMax and GageMax planned as
next CMM’s
ZCR-70
10.03.2015
2/26/2015
4
Benefits in Applications
Some Examples on Saving Potentials…
Picture Source
http://i01.i.aliimg.com/photo/v0/113358969/Aircraft_Engine_Parts.jpg
Xtended Functionality
Trusted Results
Reduced Costs
Customer Expectation
VASTXTR
Active Scanning
Carl Zeiss, A. Hartline T.Wojtoviets
VAST Navigator
VAST Performance
10.03.2015
2/26/2015
5
Benefits in Applications
Saving Potentials on a Bearing Cage
VASTXTR
Conventional


3 Probe Configurations
1 Probe Configuration

several probe-changes are required 
simple probe setup
 (Measurement, Probe Changes) 100%
increase in measuring time

 Time
reduction
probe changes
 80% Time VAST
XTR of
gold
yesterday tomorrow
 Tooling Costs (Setup, Probe-Materials 100%)
 50% Costs VAST XTR gold
Carl Zeiss, A. Hartline T.Wojtoviets
10.03.2015
2/26/2015
6
Benefits in Applications
Saving Potentials on a Cylinderblock
VASTXTR
Conventional


4 Probe Configurations
1 Probe Configuration

several probe-changes are required 
simple probe setup
 (Measurement, Probe Changes) 100%
increase in measuring time

 Time
reduction
probe changes
 80% Time VAST
XTR of
gold
yesterday tomorrow
 Tooling Costs (Setup, Probe-Materials 100%)
 30% Costs VAST XTR gold
Carl Zeiss, A. Hartline T.Wojtoviets
10.03.2015
2/26/2015
7
Benefits in Applications
Saving Potentials on a large and heavy Gear
VASTXTR
Conventional

1 Star-Probe Configuration 
1 simple Probe Configuration
without 4th axis (Rotary Table)


1 simple Probe Configuration
with 4th axis (Rotary Table)
yesterday tomorrow
several probes or rotary table
 simple probe setup
increase in cost 
4th axis is
 (Measurement, Probe Changes) 100%
 Time
not required
 100% Time VAST XTR gold
 Costs (Rotary Table) 100%
 50..70% Costs VAST XTR gold
Carl Zeiss, A. Hartline T.Wojtoviets
10.03.2015
2/26/2015
8
Benefits in Applications
Tooling with VAST XTR gold
VASTXTR
Conventional


Probes

 Costs (Tooling) 100%
yesterday tomorrow
less complex, lower handling risk
1‘551,- € Probes 
636,- €

615,- € 2 Plates
749,- € 1 Plate
 50..84% Costs VAST XTR gold
Carl Zeiss, A. Hartline T.Wojtoviets
10.03.2015
2/26/2015
9
Details
VAST XTR gold – Specifications
Length/Width/Height:
91mm/91mm/100mm
Probing Directions:
6;±x, ±y; ±z
Measuring Force:
0.05..1N / continuous
Sensor Deflection:
max. ± 2 mm ( Z axis )
Collision Protection:
in all 3 Axes
Max. Probe Length with rotation:
350mm / Probe + Extensions
Max. Probe Length without rotation:
500mm / Probe + Extensions
Max. Probe Weight:
500g incl. Plate
Min. Probe Diameter:
0.5 mm
Firmware:
available with FW 26 or later
Software:
available with Calypso 5.2 or later
Carl Zeiss, A. Hartline T.Wojtoviets
10.03.2015
2/26/2015
10
Details
VAST XTR gold – Specifications
Plate Diameter:
70 mm
Weight:
220g
Number of ID Chips:
24
Number of Seats:
24
Angle Steps:
15°
Change and Rotation-Reproducibility:
1 µm per 200mm probe length
Collision Protection:
yes
Drop-Out Safety:
yes
Carl Zeiss, A. Hartline T.Wojtoviets
10.03.2015
2/26/2015
11
Details
VAST XTR gold – on what CMM‘s?
MICURA
ACCURA II
Carl Zeiss, A. Hartline T.Wojtoviets
PRISMO
GageMax
CenterMax
MMZ T II
10.03.2015
2/26/2015
12
VAST XTR Gold
Carl Zeiss, A. Hartline T.Wojtoviets
2/26/2015
13
Carl Zeiss, A. Hartline T.Wojtoviets
2/26/2015
14